Painting method

The method of electrostatic painting combined with laser irradiation effectively addresses paint adherence issues, facilitating efficient and economical reuse of hangers for electrostatic coating.

JP2026063928APending Publication Date: 2026-04-13MIPOX CORPORATION
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
MIPOX CORPORATION
Filing Date
2024-10-01
Publication Date
2026-04-13

AI Technical Summary

Technical Problem

The reuse of hangers used in electrostatic painting is hindered by paint adherence, leading to insufficient electrical conduction and increased time and cost for paint removal.

Method used

A method involving electrostatic painting followed by laser irradiation to burn off adhering paint on the hanger, allowing for efficient reuse.

Benefits of technology

Enables quick and cost-effective reuse of hangers by ensuring effective electrical conduction for subsequent electrostatic coating processes.

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Abstract

The objective is to provide a painting method that enables the reuse of hangers used in electrostatic painting in a short time and at low cost. [Solution] A painting method comprising: an electrostatic painting step of electrostatically painting a metal object to be painted supported by a metal hanger grounded to earth; and a laser irradiation step of, after removing the object to be painted from the hanger, burning off the paint that adhered to the contact portion of the hanger that was in contact with the object to be painted in the electrostatic painting step by irradiating it with a laser.
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Description

Technical Field

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[0001] The present invention relates to a painting method.

Background Art

[0002] Conventionally, there has been a technique of electrostatically painting an object to be painted suspended from a hanger grounded to the ground (see, for example, Patent Document 1).

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] <00DO0025>During electrostatic painting, paint may adhere to the hanger. When such a hanger is reused, the paint adhering to the contact portion with the object to be painted may cause insufficient electrical conduction between the hanger and the object to be painted, and there is a risk that the object to be painted cannot be sufficiently painted. Therefore, when reusing such a hanger, it is desirable to remove the adhering paint, but the working time and cost increase.

[0005] Therefore, an object of the present invention is to provide a painting method that enables the reuse of a hanger used for electrostatic painting in a short time and at low cost.

Means for Solving the Problems

[0006] The above object can be achieved by a painting method including an electrostatic painting step of electrostatically painting a metal object to be painted supported by a metal hanger grounded to the ground, and a laser irradiation step of irradiating a contact portion of the hanger that has contacted the object to be painted in the electrostatic painting step with a laser to burn off the paint adhering in the electrostatic painting step after removing the object to be painted from the hanger.

[0007] The hanger may be transported by a transport device while the electrostatic coating process and the laser irradiation process are performed. [Effects of the Invention]

[0008] According to the present invention, a painting method is provided that enables the reuse of hangers used in electrostatic painting in a short time and at low cost. [Brief explanation of the drawing]

[0009] [Figure 1] Figures 1A and 1B are explanatory diagrams of the painting method in this embodiment. [Figure 2] Figure 2A shows the tip of the hanger before the laser irradiation process, and Figure 2B shows the tip of the hanger after the laser irradiation process. [Modes for carrying out the invention]

[0010] Figures 1A and 1B are explanatory diagrams of the painting method in this embodiment. As shown in Figure 1A, the object to be painted W is suspended from the tip of a hanger 5. The hanger 5 moves along the overhead conveyor 1, thereby transporting the object to be painted W to a predetermined position. Although Figure 1A shows only one hanger 5 and the object to be painted W, multiple hangers 5 and the objects to be painted W suspended from them are transported by the overhead conveyor 1. The overhead conveyor 1 is an example of a transport device.

[0011] Both the hanger 5 and the object to be painted W are made of metal. The hanger 5 is electrically connected to and supports the object to be painted W. The overhead conveyor 1 is grounded, and as a result, the hanger 5 is also grounded. Therefore, the object to be painted W is also grounded via the hanger 5, and the surface of the object to be painted W is positively charged. The grounding method can be any known method. In the electrostatic gun 10, the paint is negatively charged. Paint is sprayed from the electrostatic gun 10 toward the object to be painted W. The paint is powder coating. In this way, the electrostatic painting process is carried out. During the painting process, paint adheres not only to the object to be painted W but also to the hanger 5.

[0012] After the electrostatic coating process is completed, the object to be coated W is removed from the hanger 5. The hanger 5 is then transported by the overhead conveyor 1 to the installation position of the laser irradiation device 20, as shown in Figure 1B. The laser L is irradiated from the laser irradiation device 20 to the tip of the hanger 5, specifically to the contact area between the hanger 5 and the laser irradiation device 20. In this way, the laser irradiation process is performed.

[0013] Figure 2A shows the tip of the hanger 5 before the laser irradiation process. Figure 2B shows the tip of the hanger 5 after the laser irradiation process. The paint P attached to the tip of the hanger 5 shown in Figure 2A is the paint attached in the electrostatic coating process described above. As described above, in the electrostatic coating process, the hanger 5 is grounded and the surface of the hanger 5 is positively charged. For this reason, paint easily adheres to the hanger 5. As shown in Figure 2B, the paint P is burned off by irradiating the tip of the hanger 5 with the laser L. For this reason, when the hanger 5 that has undergone the laser irradiation process is reused, conductivity between the hanger 5 and the object to be coated W can be ensured. As a result, the surface of the new object to be coated W can be sufficiently positively charged via the reused hanger 5, and electrostatic coating can be sufficiently performed on the new object to be coated W.

[0014] As described above, the paint P adhering to the hanger 5 can be easily burned off by laser irradiation. Therefore, the hanger 5 can be reused in a short time and at low cost. For example, by arranging the overhead conveyor 1 to circulate between the area where the electrostatic coating process is performed and the area where the laser irradiation process is performed, the hanger 5 can be reused while maintaining its state of being transported on the overhead conveyor 1. This reduces the working time compared to, for example, the case where the hanger 5 is removed from the overhead conveyor 1 and the laser irradiation process is performed.

[0015] The wavelength, power output, and focal length of the laser used in the laser irradiation process can be appropriately changed depending on the distance from the laser irradiation device 20 to the hanger 5, the material of the hanger 5, and the paint used. Alternatively, after performing the electrostatic coating process and removing the object to be coated W from the hanger 5, another object to be coated W may be attached to the same hanger 5, and the electrostatic coating process may be performed multiple times before the laser irradiation process is executed.

[0016] Although embodiments of the present invention have been described in detail above, the present invention is not limited to these specific embodiments, and various modifications and changes are possible within the scope of the gist of the present invention as described in the claims. [Explanation of symbols]

[0017] W Object to be painted 1. Overhead conveyor (conveying device) 5 hangers

Claims

1. An electrostatic painting process in which a metal object to be painted is supported by a metal hanger grounded to earth is electrostatically painted, After removing the object to be painted from the hanger, a laser irradiation step is performed to burn off the paint that adhered to the contact portion of the hanger that was in contact with the object to be painted during the electrostatic painting step by irradiating it with a laser. A painting method that includes [a specific feature / feature].

2. The painting method according to claim 1, wherein the hanger is transported by a transport device while the electrostatic painting process and the laser irradiation process are performed.

Citation Information

Patent Citations

  • Electrostatic coating of base plate

    JP1998263461A