Wire rope burr detector
The dual-detector system with advanced locking and damping mechanisms addresses the limitations of conventional wire rope burr detection devices by enabling continuous detection and reducing wear and tear, thereby enhancing operational efficiency and longevity.
Patent Information
- Application Number
- JP2025000858U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Conventional wire rope burr detection devices require one end of the wire rope to be passed through the detector for detection to begin, and suffer from significant wear and tear over time, leading to reduced practicality and eventual device failure.
The device incorporates a dual-detector system with hinges, grooves, locking mechanisms, and a threaded rod system, allowing for easier attachment and locking of the detector to the wire rope, while also incorporating damping rotating shafts to facilitate wire rope stopping and reduce wear.
This design enables continuous detection without the need to pass one end of the wire rope through the detector initially, and significantly reduces wear and tear on the device, extending its operational life and improving practicality.
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Figure 0003251543000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of detection devices, and in particular to a wire rope burr detection device. [Background technology]
[0002] Wire rope is a flexible rope with high strength, good elasticity, light weight, and resistance to sudden total breakage, and has high operational reliability, and is widely used in various industries such as machinery, shipbuilding, mining, metallurgy, forestry, etc. Generally, wire rope is made by twisting a number of or a number of fine wires, and the production of wire rope includes three basic processes, namely, wire drawing, twisting and rope closing, and during the production process, the wire rope needs to be shaped to meet the requirements of looseness and mechanical performance of the finished wire rope. If there is a burr on the outer surface of the wire rope, it will affect the smooth performance of the shaping operation and reduce the quality of the finished wire rope, so it is necessary to detect the burr at this time. Patent document: CN206431082U discloses a wire rope burr detection device, which is used to detect whether there is a burr on the surface of a wire rope, and is characterized in that it includes a base, a movable block, a fixed block, an insulating plate, a detection circuit and a controller, the insulating plate is fixed on the upper surface of the base, the movable block and the fixed block are installed opposite each other on the insulating plate, a test block is provided on the outer wall of the movable block, the wire rope to be detected passes between the test block and the fixed block, and a preset distance is set between the detection circuit and the test block. The structure of the present invention is a new design, easy to install, has good detection effect, and is advantageous for improving product yield. However, the above technology still has some defects. For example, in the conventional burr detection device, detection cannot begin until one end of the wire rope is passed through the detector during use. After long-term use, the inside of the detector will be subject to relatively large wear and tear due to the wire rope, which will make it impossible to continue using the detector. This makes the device less practical and requires improvement. Summary of the Invention [Problem to be solved by the invention]
[0003] The purpose of the present invention is to solve the technical problems proposed in the background art above. [Means for solving the problem]
[0004] The present invention adopts the following technical solution: A wire rope burr detection device includes a housing A, a detector A is fixedly mounted inside the housing A, a hinge is fixedly mounted at the top end of the housing A, a housing B is fixedly mounted at the top end of the hinge, a detector B is fixedly mounted inside the housing B, a handle is fixedly mounted at the top end of the housing B, a display screen is fixedly mounted on the surface of the housing B, a groove is formed at the bottom end of the housing A, a locking groove is formed inside the groove, a locking block is slidably connected inside the locking groove, a locking plate is fixedly mounted at the bottom end of the locking block, a fixing block is fixedly mounted on the surface of the locking plate, a fixing groove is formed on the surface of the fixing block, a rotation groove is formed on the surface of the housing B, a threaded rod is rotatably connected inside the rotation groove, and a rotation handle is fixedly mounted on the surface of the threaded rod.
[0005] Preferably, the hinges are symmetrically distributed on both the left and right ends of the top end of the housing A, the housing B and the housing A are rotatably connected, and the detector B and the detector A are rotatably connected, where the housing B is more easily rotated.
[0006] Preferably, the locking block and the housing A are slidably connected, the locking plate and the groove are slidably connected, the locking plate and the housing A are slidably connected, and the locking plate and the housing B are slidably connected, so that the locking block and the locking plate are more easily slidable.
[0007] Preferably, the threaded rod is rotatably connected with the fixed block, the threaded rod is rotatably connected with the locking plate, and the threaded rod is rotatably connected with the housing B, whereby the threaded rod is easier to rotate.
[0008] Preferably, the rotating handle and the fixed block are rotatably connected, and the rotating handle and the locking plate are rotatably connected, so that the rotating handle is easier to rotate.
[0009] Preferably, a damping rotary shaft is fixedly attached to the surface of the housing B, a rotary plate is fixedly attached to the surface of the damping rotary shaft, a rotary rod is fixedly attached to the rear surface of the rotary plate, and a rotary block is rotatably connected to the top end of the rotary rod. In this way, the stopper for the wire rope becomes easier to use.
[0010] Preferably, the damping rotating shafts are uniformly distributed on both the left and right ends of the housing A and the housing B, the rotating plate is rotatably connected to the housing A and the housing B, the rotating block is rotatably connected to the rotating plate, and the rotating block is rotatably connected to the housing A and the housing B. Here, the rotating plate and the rotating block are easier to rotate. Effect of the Invention
[0011] Compared with the prior art, the advantages and positive effects of the present invention are as follows:
[0012] 1. In this invention, by installing hinges, grooves, locking grooves, locking blocks, locking plates, fixing blocks, fixing grooves, rotating grooves, threaded rods and rotating handles, a better use effect is achieved. When using the device, first place detector A on the bottom end of the wire rope, and then grasp the handle and pull backward to rotate housing B to housing A by the hinges, so that the bottom end of housing B is attached to the top end of housing A, and then attach the locking plates and locking blocks to the surface of housing A by the locking grooves and grooves, and rotate the threaded rod in accordance with the rotating grooves, so that the threaded rod is completely screwed into the inside of housing B by the rotating grooves and the locking plates are firmly fixed by the fixing grooves. This avoids the situation that the wear and tear on the inside of the detector caused by the wire rope is relatively large after long-term use, which causes the detector to be unable to be used for a long time as compared with the conventional burr detection device.
[0013] 2. In this invention, by installing the damping rotating shaft, rotating plate, rotating rod and rotating block, it is easier to stop the wire rope during use. After the detector is attached to the surface of the wire rope during use, the rotating block will lock the wire rope therein. During use, the rotating block needs to slide along with the operator, and plays a stopping effect on the wire rope, preventing the detector from continuing to slide because the wire rope locks the detector during use. [Brief description of the drawings]
[0014] [Figure 1] 1 is a schematic diagram of a wire rope burr detection device according to the present invention; [Diagram 2] 1 is an exploded schematic view of a wire rope burr detection device according to the present invention; [Diagram 3] FIG. 2 is an exploded bottom view of the wire rope burr detection device according to the present invention. [Figure 4] 4 is an enlarged view of part A in FIG. 3 of the wire rope burr detection device according to the present invention. [Diagram 5]3 is an enlarged view of part B in FIG. 2 of the wire rope burr detection device according to the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0015] In order to make the above objectives, features and advantages of the present invention more clearly understood, the present invention will be further described below in conjunction with the drawings and embodiments. It should be noted that, unless there is a conflict, the features in the embodiments and embodiments of the present application can be combined with each other.
[0016] In the following description, numerous specific details are set forth in order to facilitate a thorough understanding of the present invention; however, the present invention may also be embodied in other ways different from those described herein, and therefore the present invention is not limited to the specific embodiments disclosed herein.
[0017] Example 1 1-5, the present invention provides a technical solution. The wire rope burr detection device includes a housing A1, a detector A2 is fixedly mounted inside the housing A1, a hinge 3 is fixedly mounted at the top end of the housing A1, a housing B4 is fixedly mounted at the top end of the hinge 3, a detector B5 is fixedly mounted inside the housing B4, a handle 6 is fixedly mounted at the top end of the housing B4, a display screen 7 is fixedly mounted on the surface of the housing B4, a groove 8 is opened at the bottom end of the housing A1, a locking groove 9 is opened inside the groove 8, and a locking groove 9 is opened inside the locking groove 9. A locking block 10 is slidably connected to the housing B4, a locking plate 11 is fixedly attached to the bottom end of the locking block 10, a fixed block 12 is fixedly attached to the surface of the locking plate 11, a fixing groove 13 is formed in the surface of the fixed block 12, a rotation groove 14 is formed in the surface of the housing B4, a screw rod 15 is rotatably connected inside the rotation groove 14, and a rotation handle 16 is fixedly attached to the surface of the screw rod 15. A hinge 3, a concave groove 8, a locking groove 9, a locking block 10, a locking plate 11, a fixed block 12, a fixing groove 13, a rotation groove 14, By installing the threaded rod 15 and the rotating handle 16, a better use effect can be achieved. When using it, first place the detector A2 on the bottom end of the wire rope, then hold the handle 6 and pull it backward to rotate the housing B4 to the housing A1 by the hinge 3, and after the bottom end of the housing B4 is attached to the top end of the housing A1, the locking plate 11 and the locking block 10 are attached to the surface of the housing A1 by the locking groove 9 and the concave groove 8, and the threaded rod 15 is rotated according to the rotating groove 14, so that the threaded rod 15 is rotated according to the rotating groove 14. Therefore, the hook plate 11 is completely screwed into the housing B4 and the locking plate 11 is firmly fixed by the fixing groove 13, which avoids the situation where the inside of the detector is relatively worn down by the wire rope after a long time use of the conventional burr detection device, which makes it impossible to continue using the detector. The hinges 3 are symmetrically distributed on both the left and right ends of the top end of the housing A1, and the housing B4 and the housing A1 are rotatably connected, and the detector B5 and the detector A2 are rotatably connected, so that the housing B4 is easier to rotate.The housing B4 is locked by the housing A1 during use, which prevents the housing B4 from continuing to rotate. The locking block 10 and the housing A1 are slidably connected, the locking plate 11 and the groove 8 are slidably connected, the locking plate 11 and the housing A1 are slidably connected, and the locking plate 11 and the housing B4 are slidably connected, which makes the locking block 10 and the locking plate 11 easier to slide. This prevents the housing B4 from being locked by the housing A1 or the housing B4 during use, which prevents the housing B4 from continuing to rotate. The screw rod 15 and The screw rod 15 and the fixed block 12 are rotatably connected, the screw rod 15 and the locking plate 11 are rotatably connected, and the screw rod 15 and the housing B4 are rotatably connected, so that the screw rod 15 can rotate more easily and prevent the screw rod 15 from being locked by the fixed block 12 or the locking plate 11 during use, which causes the screw rod 15 to be unable to continue rotating. The rotating handle 16 and the fixed block 12 are rotatably connected, and the rotating handle 16 and the locking plate 11 are rotatably connected, so that the screw rod 15 can rotate more easily and prevent the screw rod 15 from being locked by the locking plate 11, which causes the screw rod 15 to be unable to continue rotating.
[0018] Example 2 1-3 and 5, the damping rotary shaft 17 is fixedly mounted on the surface of the housing B4, the rotary plate 18 is fixedly mounted on the surface of the damping rotary shaft 17, the rotary rod 19 is fixedly mounted on the rear surface of the rotary plate 18, and the rotary block 20 is rotatably connected to the top end of the rotary rod 19, so that the stopper for the wire rope is easier to operate. After the detector is mounted on the surface of the wire rope in the use process, the rotary block 20 locks the wire rope therein, and the rotary block 20 needs to slide together with the operator in the use process, and plays a stopper effect on the wire rope, so that the wire rope can be easily stopped in the use process. the damping rotating shafts 17 are evenly distributed on both the left and right ends of the housing A1 and the housing B4, the rotating plate 18 is rotatably connected to the housing A1 and the housing B4, the rotating block 20 is rotatably connected to the rotating plate 18, and the rotating block 20 is rotatably connected to the housing A1 and the housing B4, so that the rotating plate 18 and the rotating block 20 are easier to rotate, and the rotating plate 18 and the rotating block 20 are prevented from being locked by the housing A1 or the housing B4, which causes the rotating plate 18 and the rotating block 20 to be unable to continue rotating.
[0019] Working principle: when using, first hold the housing A1 and place the detector A2 on the bottom end of the wire rope, then hold the handle 6 and pull backwards, move the detector B5 to rotate backwards by the hinge 3 on the housing B4, after the bottom end of the housing B4 is attached to the top end of the housing A1, the detector B5 and the detector A2 can lock the wire rope firmly therein, and at this time, the rotating block 20 can rotate upwards by the rotating plate 18 and the damping rotating shaft 17 after contacting the wire rope, and the damping rotating shaft 17 has a rebound elasticity, so that the rotating block 20 is firmly fixed to the upper and lower ends of the wire rope by the rotating plate 18, and then hold the locking plate 11 to make the locking block 10 correspond to the locking groove 9 and pull it upwards, and slide the locking block 10 into the inside of the detector A2 by the locking groove 9, and at this time the locking plate 11 can lock into the inside of the detector A2 by the groove 8. 2. Slide the screw rod 15 into the detector B5, and then pinch the rotating handle 16 to make the screw rod 15 correspond to the fixed groove 13 and push it forward, the screw rod 15 passes through the fixed block 12 by the fixed groove 13 and contacts the rotating groove 14, then it can rotate, the screw rod 15 is rotated into the inside of the detector B5 by the rotating groove 14, the back side of the rotating handle 16 is tightly attached to the surface of the fixed block 12, then the detector B5 and the detector A2 can be firmly fixed, and at this time the rotating block 20 locks the wire rope therein, and when performing detection, the handle 6 is pressed and pulled to slide the detector A2 and the detector B5 on the surface of the wire rope, and at this time the rotating block 20 is slid on the rotating plate 18 by the rotating rod 19 to play a stopper effect on the wire rope, and it can start to detect, and the detection data is displayed by the display screen 7.
[0020] As described above, the present invention is merely a preferred embodiment, and is not intended to limit the present invention in other forms. Those skilled in the art may use the above disclosed technical content to make modifications or variations to form equivalent embodiments in other fields. However, any simple modifications, equivalent changes and variations made to the above embodiments based on the technical substance of the present invention without departing from the technical solution content of the present invention still fall within the protection scope of the technical solution of the present invention. [Explanation of symbols]
[0021] 1, housing A, 2, detector A, 3, hinge, 4, housing B, 5, detector B, 6, handle, 7, display screen, 8, groove, 9, locking groove, 10, locking block, 11, locking plate, 12, fixing block, 13, fixing groove, 14, rotation groove, 15, threaded rod, 16, rotating handle, 17, damping rotating shaft, 18, rotating plate, 19, rotating rod, 20, rotating block.
Claims
1. A wire rope burr detection device including a housing A (1), a detector A (2) fixedly attached inside the housing A (1), a hinge (3) fixedly attached to a top end of the housing A (1), a housing B (4) fixedly attached to the top end of the hinge (3), a detector B (5) fixedly attached inside the housing B (4), a handle (6) fixedly attached to the top end of the housing B (4), a display screen (7) fixedly attached to a surface of the housing B (4), a groove (8) formed in a bottom end of the housing A (1), and an inner part of the groove (8). a locking groove (9) formed in the housing B (4), a locking block (10) slidably connected inside the locking groove (9), a locking plate (11) fixedly attached to a bottom end of the locking block (10), a fixed block (12) fixedly attached to a surface of the locking plate (11), a fixed groove (13) formed in a surface of the fixed block (12), a rotation groove (14) formed in a surface of the housing B (4), a threaded rod (15) rotatably connected inside the rotation groove (14), and a rotation handle (16) fixedly attached to a surface of the threaded rod (15).
2. The wire rope burr detection device of claim 1, characterized in that the hinges (3) are symmetrically distributed on both the left and right ends of the top end of the housing A (1), the housing B (4) and the housing A (1) are rotatably connected, and the detector B (5) and the detector A (2) are rotatably connected.
3. The wire rope burr detection device as described in claim 1, characterized in that the locking block (10) and housing A (1) are slidably connected, the locking plate (11) and groove (8) are slidably connected, the locking plate (11) and housing A (1) are slidably connected, and the locking plate (11) and housing B (4) are slidably connected.
4. The wire rope burr detection device according to claim 1, characterized in that the threaded rod (15) and the fixed block (12) are rotatably connected, the threaded rod (15) and the locking plate (11) are rotatably connected, and the threaded rod (15) and the housing B (4) are rotatably connected.
5. The wire rope burr detection device according to claim 1, characterized in that the rotating handle (16) and the fixed block (12) are rotatably connected, and the rotating handle (16) and the locking plate (11) are rotatably connected.
6. The wire rope burr detection device of claim 1, characterized in that a damping rotating shaft (17) is fixedly attached to the surface of the housing B (4), a rotating plate (18) is fixedly attached to the surface of the damping rotating shaft (17), a rotating rod (19) is fixedly attached to the back surface of the rotating plate (18), and a rotating block (20) is rotatably connected to the top end of the rotating rod (19).
7. The wire rope burr detection device of claim 6, characterized in that the damping rotating shafts (17) are uniformly distributed on both the left and right ends of the housing A (1) and the housing B (4), the rotating plate (18) is rotatably connected to the housing A (1) and the housing B (4), the rotating block (20) is rotatably connected to the rotating plate (18), and the rotating block (20) is rotatably connected to the housing A (1) and the housing B (4).