AC elastic piece and circular conversion type power converter

The AC elastic piece with arc-shaped components and double-sided contact parts addresses the fixed orientation and stability issues of power converters, enabling flexible direction adjustment and enhanced contact stability.

JP3251759UActive Publication Date: 2025-06-25UNIFIVE TECH
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Patent Information

Application Number
JP2025001292U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-06-25
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

Power converters face issues with single-directional use due to fixed pin orientation, leading to space constraints in sockets and poor contact stability between the AC elastic piece and conductive needle.

Method used

The AC elastic piece features a first and second arc-shaped elastic piece forming a circular region with parallel mounting holes and four double-sided contact parts at equal angles, allowing for adjustable direction use and double-sided contact with conductive needles.

Benefits of technology

Enables flexible direction adjustment of the power converter (90, 180, 270, 360 degrees) and improves contact stability, preventing arc discharge and extending the AC elastic piece's service life.

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Abstract

An AC elastic piece and a circular conversion type power converter are provided to improve the inconvenience of using a power converter in the prior art and the technical problem of poor contact stability between the AC elastic piece and the conductive needle. 【Solution means】The AC elastic piece 10 is installed in a circular conversion type power converter and includes a first arc-shaped elastic piece 11, a second arc-shaped elastic piece 12, and four double-sided contact parts 13. The first arc-shaped elastic piece and the second arc-shaped elastic piece are arranged opposite to each other and are recessed in a direction away from each other to form a circular area. The first arc-shaped elastic piece is provided with a first mounting hole 112, and the second arc-shaped elastic piece is provided with a second mounting hole 122. The first mounting hole and the second mounting hole are for inserting pins. The four double-sided contact parts are mounted on the first arc-shaped elastic piece and the second arc-shaped elastic piece at equal angles and intervals in the circumferential direction of the circular area. Each double-sided contact part has a groove 131 for inserting a conductive needle.
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Description

Technical Field

[0001] The present invention relates to the technical field of power converters, and particularly to an AC elastic piece and a circular conversion type power converter.

Background Art

[0002] A power converter is an auxiliary device used for charging small household appliances. The power converter can only be used in one direction, that is, the direction of the pins is fixed. Therefore, there is a problem that the user cannot charge with a power adapter due to insufficient space in the socket. In addition, the AC elastic piece and the conductive needle conduct electricity through single-point or single-surface contact, and there is a problem of poor contact stability.

Summary of the Invention

[0003] An object of the present invention is to provide an AC elastic piece and a circular conversion type power converter for improving the inconvenience in using a power converter in the prior art and the technical problem of poor contact stability between the AC elastic piece and the conductive needle.

[0004] To solve the above problems, the AC elastic piece of the present invention includes a first arc-shaped elastic piece, a second arc-shaped elastic piece, and four double-sided contact parts. The first arc-shaped elastic piece and the second arc-shaped elastic piece are arranged opposite to each other and are respectively recessed in a direction away from each other to form a circular region. A first mounting hole is provided at the central part of the first arc-shaped elastic piece, and a second mounting hole is provided at the end of the second arc-shaped elastic piece. The first mounting hole and the second mounting hole are parallel and are for inserting and fitting pins. The four double-sided contact parts are attached to the first arc-shaped elastic piece and the second arc-shaped elastic piece at equal angles and intervals in the circumferential direction of the circular region. Each double-sided contact part has a groove extending along the circumferential direction of the circular region, and each groove is for selectively inserting and fitting a conductive needle.

[0005] The circular conversion type power converter of the present invention includes an adapter component, a main body component, and the AC elastic piece. The adapter component includes two pins. The first arc-shaped elastic piece and the second arc-shaped elastic piece of the AC elastic piece are installed in the adapter component, and the two pins are respectively connected to the first mounting hole and the second mounting hole.

[0006] The adapter component is connected to the main body component, and two conductive pins of the main body component are inserted into two opposite double-sided contact parts of the AC elastic piece respectively. The technical effects of the present invention are shown as follows.

[0007] The AC elastic piece of the present invention is installed in a circular conversion type power converter and includes a first arc-shaped elastic piece, a second arc-shaped elastic piece, and double-sided contact parts. The first arc-shaped elastic piece and the second arc-shaped elastic piece are arranged opposite to each other and respectively recessed in a direction away from each other to form a circular area. A first mounting hole is provided at the central part of the first arc-shaped elastic piece, and a second mounting hole is provided at the end of the second arc-shaped elastic piece. The first mounting hole and the second mounting hole are parallel and are for inserting pins. Four double-sided contact parts are provided. The four double-sided contact parts are mounted on the first arc-shaped elastic piece and the second arc-shaped elastic piece at equal angles and intervals in the circumferential direction of the circular area. Each double-sided contact part has a groove extending along the circumferential direction of the circular area, and each groove is for inserting a conductive pin.

[0008] When using the AC elastic piece, by aligning the first mounting hole and the second mounting hole with two pins and aligning two of the four double-sided contact parts with two conductive needles, the power converter can be used normally. Since the four double-sided contact parts are arranged at equal angles circumferentially in the circular area, by aligning the two conductive needles with different double-sided contact parts, the direction of the power converter can be adjusted and used at 90 degrees, 180 degrees, 270 degrees, or 360 degrees. This can solve the problem that the user cannot charge with the power converter due to insufficient space in the socket. In addition, the double-sided contact part has a groove, and both side surfaces of the groove are in contact with the conductive needle to realize double-sided contact between the AC elastic piece and the conductive needle. This improves the contact stability.

Brief Description of the Drawings

[0009]

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

Figure 10

Figure 11

Figure 12

Figure 13

Embodiments for Carrying out the Invention

[0010] As shown in FIGS. 6 and 7, the AC elastic piece 10 of the preferred embodiment of the present invention is installed in a circular conversion type power converter and includes a first arc-shaped elastic piece 11, a second arc-shaped elastic piece 12, and four double-sided contact parts 13. The first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 are arranged opposite to each other and are respectively recessed in a direction away from each other to form a circular region. A first mounting hole 112 is provided at the central part of the first arc-shaped elastic piece 11, and a second mounting hole 122 is provided at the end of the second arc-shaped elastic piece 12. The first mounting hole 112 and the second mounting hole 122 are parallel and are for inserting and fitting the pin 25. The four double-sided contact parts 13 are attached to the first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 at equal angles in the circumferential direction of the circular region, and each double-sided contact part 13 has a groove 131 extending along the circumferential direction of the circular region. This groove 131 is for inserting and fitting the conductive needle 55.

[0011] Specifically, as shown in FIG. 6, both the first mounting hole 112 and the second mounting hole 122 are installed in a square shape, and their dimensions are the same. As shown in FIGS. 1 to 6, FIG. 1 is a schematic diagram of the conductive needle 55, FIG. 2 is a schematic diagram with the usage direction of the power converter being 90 degrees, FIG. 3 is a schematic diagram with the usage direction of the power converter being 180 degrees, FIG. 4 is a schematic diagram with the usage direction of the power converter being 270 degrees, and FIG. 5 is a schematic diagram with the usage direction of the power converter being 360 degrees. By connecting the different double-sided contact portions 13 of the AC elastic piece 10 to the conductive needle 55, the adjustment of the usage direction of the power converter becomes possible.

[0012] As shown in FIGS. 1, 6, and 7, when using the AC elastic piece 10, connect the first mounting hole 112 and the second mounting hole 122 to two pins 25, and connect two of the four double-sided contact portions 13 to two conductive needles 55, then the power converter can be used normally. Since the four double-sided contact portions 13 are arranged at equal angles and spaced apart in the circumferential direction of the circular region, by connecting the two conductive needles 55 to different double-sided contact portions 13, the direction of the power converter can be adjusted to 90 degrees, 180 degrees, 270 degrees, or 360 degrees for use. This solves the problem that the user cannot charge with the power converter due to insufficient socket space. Also, the double-sided contact portion 13 has a groove 131, and both side surfaces of the groove 131 are in contact with the conductive needle 55 to achieve double-sided contact between the AC elastic piece 10 and the conductive needle 55. Thereby, abnormal problems such as arc discharge due to single-sided or single-point contact do not occur, the contact stability is improved, and the service life of the AC elastic piece 10 is also extended.

[0013] In a preferred embodiment of the present invention, each double-sided contact portion 13 includes a groove 131 formed by two opposing contact walls 132. One end of each contact wall 132 is connected to the first arc-shaped elastic piece 11 or the second arc-shaped elastic piece 12, and a protruding portion 133 protruding toward the groove 131 is provided at the other end.

[0014] As shown in Fig. 6, the double-sided contact portion 13 is integrally formed with the first arc-shaped elastic piece 11 or the second arc-shaped elastic piece 12. By bending the elastic piece, the first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 with the double-sided contact portion 13 are formed. The two contact walls 132 are arranged opposite to each other to form a groove 131. During use, since the opposing surfaces of the two contact walls 132 are both in contact with the conductive needle 55, the contact area increases and the contact stability is improved. The contact wall 132 is provided with a protrusion 133, whereby the width of the upper part of the groove 131 is narrower than the width of the bottom of the groove 131, the two contact walls 132 sandwich the conductive needle 55, and the contact stability between the groove 131 and the conductive needle 55 is further improved.

[0015] The two opposing contact walls 132 form a groove 131 in the double-sided contact portion 13, and by providing a protrusion 133 on the contact wall 132, the contact stability between the groove 131 and the conductive needle 55 is improved.

[0016] Preferably, the cross-section of the protrusion 133 is installed in a V shape. The central part of the contact wall 132 is bent towards the direction of the groove 131 to form the protrusion 133. By installing the cross-section of the protrusion 133 in a V shape, the elasticity of the contact wall 132 is strengthened.

[0017] Preferably, each contact wall 132 is provided with a processing hole 134. The processing hole 134 penetrates in the thickness direction of the contact wall 132 and is installed in a square shape. The processing hole 134 reduces the cost and weight of the contact wall 132.

[0018] Since the circular conversion type power converter of the present invention includes the aforementioned AC elastic piece 10, it also has the advantageous effects of the aforementioned AC elastic piece 10, which will not be repeatedly described here.

[0019] As shown in FIGS. 1, 6 to 13, this circular conversion type power converter further includes an adapter component 20 and a main body component 50. The adapter component 20 includes two pins 25. The first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 of the AC elastic piece 10 are both mounted within the adapter component 20, and these two pins 25 are respectively connected to the first mounting hole 112 and the second mounting hole 122. The adapter component 20 is connected to the main body component 50. Two conductive pins 55 on the main body component 50 are inserted into the two opposing double-sided contact portions 13 on the AC elastic piece 10.

[0020] The first mounting hole 112 and the second mounting hole 122 are respectively riveted to the two pins 25, and the two conductive pins 55 are respectively inserted into the grooves 131 of the two double-sided contact portions 13. As shown in FIGS. 1 to 5, FIG. 1 is a schematic diagram of the conductive pin 55, FIG. 2 is a schematic diagram of the power converter with a 90-degree usage direction, FIG. 3 is a schematic diagram of the power converter with a 180-degree usage direction, FIG. 4 is a schematic diagram of the power converter with a 270-degree usage direction, and FIG. 5 is a schematic diagram of the power converter with a 360-degree usage direction. By connecting different double-sided contact portions 13 of the AC elastic piece 10 to the conductive pins 55, the usage direction of the circular conversion type power converter can be adjusted.

[0021] Align the first mounting hole 112 and the second mounting hole 122 with the two pins 25, and align two of the four double-sided contact portions 13 with the two conductive pins 55, so that the circular conversion type power converter can be used normally. The four double-sided contact portions 13 are arranged at equal angles and spaced apart in the circumferential direction of the circular region. By aligning the two conductive pins 55 with different double-sided contact portions 13, the relative angle of the circular conversion type power converter can be adjusted. Thereby, usage at 90 degrees, 180 degrees, 270 degrees, and 360 degrees becomes possible, solving the problem that the user cannot charge with the power converter due to insufficient socket space. Also, there are grooves 131 in the double-sided contact portions 13, and both side walls of the grooves 131 contact the conductive pins 55, so that the AC elastic piece 10 and the conductive pins 55 are in double-sided contact, improving the stability of the contact.

[0022] In a preferred embodiment of the present invention, the adapter component 20 includes an adapter 30 and an insulating cover 40, and four avoidance holes 41 are provided in the insulating cover 40. These four avoidance holes 41 are arranged at equal angles and spaced apart in the circumferential direction of the insulating cover 40. The first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 are clamped between the adapter 30 and the insulating cover 40, and the four double-sided contact parts 13 respectively correspond to the four avoidance holes 41.

[0023] As shown in FIGS. 11 to 12, the cross-sections of the adapter 30 and the insulating cover 40 are each provided in a circular shape. The adapter 30 is provided with an adapter chamber 32, and an elastic piece groove is installed on the bottom wall of the adapter chamber 32. The first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 are installed in this elastic piece groove and are connected to the pin 25. The insulating cover 40 is installed in the adapter chamber 32, fixes the first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 in the elastic piece groove. As shown in FIGS. 7 and 10, the four avoidance holes 41 respectively correspond to the four double-sided contact parts 13, so that the insulating cover 40 does not affect the connection between the double-sided contact part 13 and the conductive needle 55.

[0024] By combining the adapter 30 and the insulating cover 40, the installation and fixation of the first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 are realized.

[0025] In a preferred embodiment of the present invention, the insulating cover 40 and the adapter 30 are connected by a fastener 45.

[0026] The fastener 45 is a bolt, and the bolt is screwed and connected to the adapter 30 through the insulating cover 40.

[0027] By the bolt, the insulating cover 40 and the adapter 30 are detachably connected, facilitating the assembly and disassembly of the adapter component 20.

[0028] In a preferred embodiment of the present invention, a plurality of mounting convex portions 31 are provided on the outer wall of the adapter 30, and these mounting convex portions 31 are installed at intervals in the circumferential direction of the adapter 30. The main component 50 is provided with a mounting groove 52, and a plurality of corresponding mounting slots are provided on the inner wall of the mounting groove 52. The adapter 30 is inserted into this mounting groove 52, and the plurality of mounting convex portions 31 are respectively inserted into the corresponding mounting slots.

[0029] As shown in FIGS. 10 and 13, a plurality of first positioning members 42 are provided at the bottom of the insulating cover 40, and these first positioning members 42 are arranged at equal angles and intervals in the circumferential direction of the insulating cover 40. A plurality of corresponding second positioning members 611 are provided at the bottom of the mounting groove 52, and these plurality of first positioning members 42 are respectively positioned and connected to the corresponding second positioning members 611.

[0030] The plurality of mounting convex portions 31 and the plurality of mounting slots are arranged at equal angles and intervals. Thereby, the adapter 30 can be mounted in different directions within the mounting groove 52, and furthermore, the direction of the circular conversion type power converter can be adjusted. Thereby, it is possible to use at 90 degrees, 180 degrees, 270 degrees, and 360 degrees, and the problem that the user cannot charge with the power converter due to insufficient space of the socket can be solved.

[0031] In a preferred embodiment of the present invention, the main component 50 includes a first housing 60, conductive pins 55, a built-in substrate 75, and a second housing 70. The first housing 60 is attached to the open end of the second housing 70 and is provided with the mounting groove 52. The built-in substrate 75 is mounted in the second housing 70, and two conductive pins 55 are installed. These conductive pins 55 are arranged in parallel at intervals. One end of each conductive pin 55 is electrically connected to the built-in substrate 75, and the other end extends to the first housing 60.

[0032] As shown in FIGS. 8 and 13, the first housing 60 includes a bottom plate 61 and an annular plate 62 disposed on the bottom plate 61, and a mounting groove 52 is formed in the annular plate 62. One end of the conductive pin 55 is electrically connected to the built-in substrate 75, and the other end passes through the bottom plate 61 and extends into the annular plate 62. The second housing 70 is installed in a rectangular shape, and the bottom plate 61 is attached to the open end of the second housing 70. Of course, the second housing may be circular or other shapes.

[0033] The first housing 60 is used for mounting the adapter component 20, and the second housing 70 is used for mounting the built-in substrate 75.

[0034] In a preferred embodiment of the present invention, each conductive pin 55 is connected to the built-in substrate 75 through a conductive wire 74.

[0035] An output wire is also attached to the second housing 70. One end of the output wire extends into the second housing 70 and is connected to the built-in substrate 75, and the other end extends out of the second housing 70. Each conductive wire 74 is soldered to the conductive pin 55 and the built-in substrate 75.

[0036] The conductive wire 74 realizes the electrical connection between the conductive pin 55 and the built-in substrate 75.

[0037] Referring to FIGS. 7 and 8, the assembly method of the circular conversion type power converter will be described in detail.

[0038] First, assemble the adapter component 20.

[0039] Place the first arc-shaped elastic piece 11 and the second arc-shaped elastic piece 12 in the elastic piece groove of the adapter 30 corresponding to the pin 25. Then, insert the insulating cover 40 into the adapter chamber 32 of the adapter 30, and the four double-sided contact portions 13 respectively correspond to the four avoidance holes 41, and the bolt is screwed and connected to the adapter 30 through the insulating cover 40.

[0040] Then, assemble the main body component 50.

[0041] Attach this conductive needle 55 to the first housing 60, solder both ends of each conducting wire 74 to the conductive needle 55 and the built-in substrate 75 respectively, connect the built-in substrate 75 to the output wire, and connect the second housing 70 to the first housing 60.

[0042] Finally, assemble the adapter component 20 and the main body component 50.

[0043] Insert the adapter component 20 into the mounting slot 52 of the first housing 60 according to the desired direction, and two of the four double-sided contact parts 13 are connected to the two conductive needles 55.

Explanation of Reference Signs

[0044] 10 AC elastic piece 11 First arc-shaped elastic piece 112 First mounting hole 12 Second arc-shaped elastic piece 122 Second mounting hole 13 Double-sided contact part 131 Groove 132 Contact wall 133 Protrusion 134 Machining hole 20 Adapter component 25 Pin 30 Adapter 31 Mounting protrusion 32 Adapter chamber 40 Insulating cover 41 Avoidance hole 42 First positioning member 45 Fastener 50 Main body component 52 Mounting groove 55 Conductive needle 60 First housing 61 Base plate 611 Second positioning member 62 Annular plate 70 Second housing 74 Conducting wire 75 Built-in substrate

Claims

1. The elastic member includes a first arc-shaped elastic piece, a second arc-shaped elastic piece, and four double-sided contact portions; The first and second arc-shaped elastic pieces are disposed opposite to each other and are recessed away from each other to form circular regions; A first mounting hole is provided at the center of the first arc-shaped elastic piece, and a second mounting hole is provided at an end of the second arc-shaped elastic piece, the first mounting hole and the second mounting hole are parallel to each other, and are for inserting a pin into the first mounting hole, The four double-sided contact portions are attached to the first arc-shaped elastic piece and the second arc-shaped elastic piece at equal angular intervals in the circumferential direction of the circular region, and each double-sided contact portion has a groove extending along the circumferential direction of the circular region, and each groove is for selectively inserting a conductive needle therein. An AC elastic piece characterized by:

2. Each double-sided contact portion includes two contact walls disposed opposite to each other, the groove being formed between the two contact walls; One end of each contact wall is connected to the first arc-shaped elastic piece or the second arc-shaped elastic piece, and the other end is provided with a protrusion protruding toward the groove. The AC elastic piece according to claim 1 .

3. Each protrusion has a V-shaped cross section; The AC elastic piece according to claim 2 .

4. Each contact wall is provided with a machining hole. The AC elastic piece according to claim 3 .

5. An adapter part, a main part, and the AC elastic piece according to any one of claims 1 to 4, The adapter part includes two of the pins, and the first arc-shaped elastic piece and the second arc-shaped elastic piece of the AC elastic piece are mounted in the adapter part, and the two pins are respectively connected to the first mounting hole and the second mounting hole; The adapter part is connected to the main part including the two conductive needles, and the two conductive needles of the main part are inserted into the two opposing double-sided contact portions of the AC elastic piece, respectively. A circular conversion type power converter.

6. The adapter part includes an adapter and an insulating cover, The insulating cover is provided with four avoidance holes arranged in a line at equal angular intervals in a circumferential direction of the insulating cover, The first arc-shaped elastic piece and the second arc-shaped elastic piece are sandwiched between the adapter and the insulating cover, and the four double-sided contact portions respectively correspond to the four avoidance holes.

6. A circular transformation type power converter according to claim 5.

7. The insulating cover and the adapter are connected with a fastener.

7. A circular conversion type power converter according to claim 6.

8. The adapter has a plurality of mounting projections on its exterior, The plurality of mounting protrusions are arranged at intervals in a circumferential direction of the adapter, The main body part is provided with a mounting groove, and a plurality of mounting slots are correspondingly provided on an inner wall of the mounting groove; The adapter is inserted into the mounting groove, and the mounting protrusions are inserted into the corresponding mounting slots, respectively.

7. A circular conversion type power converter according to claim 6.

9. the main component includes a first housing, a built-in board, and a second housing, The first housing is attached to an open end of the second housing and is provided with the attachment groove, the built-in substrate is attached within the second housing, two conductive needles are provided, the two conductive needles are arranged in parallel with a gap between them, one end of each conductive needle is electrically connected to the built-in substrate, and the other end extends into the first housing; 9. A circular transformation type power converter according to claim 8.

10. Each conductive needle is connected to the built-in substrate through a conductive wire.

10. The circular conversion type power converter according to claim 9.