Atomization module and nebulizer
The atomization module with a flexible sleeve simplifies nebulizer maintenance by providing a stable and sealed connection, addressing clogging issues and reducing costs.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2026-03-13
AI Technical Summary
Conventional nebulizers face issues with clogging due to small pore diameters in atomization sheets, requiring complex maintenance that involves replacing the entire module, increasing costs and complicating the process.
An atomization module with a flexible sleeve covering the atomization sheet, secured by a base with fixing holes and a locking structure, allowing for easy detachment and sealing, simplifying maintenance and reducing costs.
The flexible sleeve provides a stable and sealed connection, enabling easy assembly and disassembly, reducing manufacturing and maintenance costs while maintaining the atomization function.
Smart Images

Figure 0003255071000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of medical equipment, and specifically relates to an atomization module and a nebulizer.
Background Art
[0002] A nebulizer is an important device for bronchial disinfection and treatment. It mainly uses a treatment method of sending aerosol particles generated from a chemical solution into the lesion site of the human body through a pipe. Since the chemical solution can directly reach the lesion site and is easy to be absorbed, the nebulizer mainly uses an atomization sheet to atomize the chemical solution. However, the pore diameter of the atomization sheet is only 0.5μm - 5μm, and the clogging problem is very likely to occur, resulting in the nebulizer not working. During maintenance, the entire atomization sheet or the entire atomization module needs to be replaced.
[0003] For example, the handheld nebulizer with the application number 2019214690369 and the medical handheld nebulizer with the application number 201207574509 need to disassemble the entire nebulizer during maintenance, replace the entire atomization module, and during the replacement, it is necessary to attach the pedestal, atomization sheet, and seal ring of the atomization module to the nebulizer body one by one to form the entire atomization module. The maintenance process of the atomization module becomes complicated, and the usage cost of the nebulizer increases.
Summary of the Invention
Problems to be Solved by the Invention
[0004] In view of the problems existing in the prior art, the present invention provides an atomization module and a nebulizer in which an atomization sheet is fitted to a fixing seat through a flexible fixing sleeve, greatly simplifying the structure of the atomization assembly and also facilitating the detachable maintenance of the atomization sheet.
Means for Solving the Problems
[0005] The present invention is realized by the following technical solutions. Atomization module comprising a base, a flexible sleeve, and an atomizing sheet, The flexible sleeve covers the edge of the atomizing sheet, the base has fixing holes, the flexible sleeve is fitted into the fixing holes, an electrode fixing seat is provided on the outer wall of the base, an electrode column is provided inside the electrode fixing seat, and the electrode column is electrically connected to the atomizing sheet.
[0006] Preferably, the base is provided with a fastening structure for securing the flexible sleeve. Preferably, the locking structure is a limit ring provided on the inner wall of the base that locks onto the flexible sleeve. Preferably, a coaxial snap ring is provided on one side of the flexible sleeve, and an annular groove for engaging with a limit ring is provided on the outer wall of the snap ring. Preferably, an annular groove is provided on the inner wall of the flexible sleeve, and the edge of the atomizing sheet is located within the annular groove. Preferably, the flexible sleeve is provided with a wire groove, the wire is placed in the wire groove, and both ends of the wire are connected to the atomizing sheet and the electrode column, respectively. Preferably, coaxial electrode column mounting holes are provided on both sides of the electrode fixing base. Preferably, two electrode post mounting holes are provided spaced apart at the top of the electrode fixing base, and the axial direction of the electrode post mounting holes is parallel to the axial direction of the atomizing sheet. Preferably, two electrode post mounting holes are provided spaced apart on the end face of the electrode fixing base, and one end of the electrode post mounting hole extends in the direction of the atomizing sheet. A nebulizer comprising a nebulizer body and the atomizing module installed inside it. [Effects of the Invention]
[0007] Compared to conventional technology, this invention has the following beneficial technical effects. In this atomization module, the flexible sleeve covers the edge of the atomization sheet, forming an overall structure that is advantageous for the deformation characteristics of the flexible sleeve. It fits into the base, achieving a stable connection at the base of the atomization sheet. The flexible sleeve also provides a sealing effect on the edge of the atomization sheet. When the atomization module is attached to the nebulizer, the entire atomization module only needs to be attached to the nebulizer body. The flexible sleeve also ensures a seal between the atomization module and the nebulizer body. This atomization module has a simple structure, reduces manufacturing costs, improves disassembly efficiency, and reduces nebulizer maintenance costs. [Brief explanation of the drawing]
[0008] [Figure 1] This is a schematic diagram of the structure of the atomization module according to Embodiment 1 of the present invention. [Figure 2] This is a schematic diagram of the structure of the fixing sleeve of the present invention. [Figure 3] This is a schematic diagram of the bottom structure of the fixing sleeve of the present invention. [Figure 4] This is a schematic diagram of the base structure of the present invention. [Figure 5] This is a schematic diagram of the structure of the atomizing sheet of the present invention. [Figure 6] This is a schematic diagram of the structure of the atomization module according to Embodiment 2 of the present invention. [Figure 7] This is a schematic diagram of the bottom structure of the atomization module according to Embodiment 2 of the present invention. [Figure 8] This is a schematic diagram of the structure of the atomization module according to Embodiment 3 of the present invention. [Modes for carrying out the invention]
[0009] The following is a more detailed explanation of the present invention, accompanied by drawings, and is intended as a description of the present invention, not as a limitation. This invention is an atomizing module, comprising a base 1, a flexible sleeve 2, and an atomizing sheet 3. The flexible sleeve 2 covers the edge of the atomizing sheet 3, the base 1 has a fixing hole, the flexible sleeve is fitted into the fixing hole, an electrode fixing seat 5 is provided on the outer wall of the base 1, an electrode column 4 is provided inside the electrode fixing seat 5, and the electrode column is electrically connected to the atomizing sheet.
[0010] Referring to Figure 4, the base is an annular structure with a limit ring 10 on its inner wall, the flexible sleeve is provided inside the inner hole of the base and covered by the limit ring, the electrode fixing seat is provided on the outer wall of the base, the base has two electrode column mounting holes, a wire groove is provided on the surface of the electrode fixing seat 5, the two electrode columns are mounted inside the electrode column mounting holes and connected to the atomizing sheet 3 via a wire, the wire is laid along the wire groove.
[0011] Referring to Figures 2 and 3, the flexible sleeve is made of silicone and includes a collar and a snap ring 6. The snap ring is coaxially mounted at the bottom of the collar, and an annular recessed groove 7 is provided inside the collar. The edge of the atomizing sheet is located within the recessed groove, and the operating area of the atomizing sheet is located within the inner bore of the collar. This ensures that the atomizing sheet is fixed in place and allows liquid to pass through the atomizing sheet without affecting its atomizing function. The snap ring is a hollow tube located at the bottom of the collar and extending axially, with an annular groove on its side wall that fits into the limit ring. The collar is mounted in the base and positioned at the top of the limit ring. The hollow tube is compressed and deformed to pass through the inner bore of the limit ring, and then restored to engage with the limit ring, thus achieving fixation of the flexible sleeve in the base.
[0012] The aforementioned collar is provided with a wire groove that communicates with the embedded groove, and the wire of the atomizing sheet passes through the wire groove, enters the electrode fixing base, and is connected to the electrode column. The flexible sleeve is made of a medical silicone material to ensure that the flexible sleeve has sufficient elasticity and to meet the usage requirements of the nebulizer. Since the contact positions with the electrode posts are different for nebulizers of different model numbers, in order to apply this atomization module to different nebulizers, the mounting positions of the electrode posts of this nebulizer need to conform to the requirements of the contact positions of each model number of nebulizer. The following several electrode post positions will be used as examples for explanation.
Example
[0013] Example 1 Referring to FIGS. 1 and 4, an atomization module includes a base and a flexible sleeve fitted therein. An atomization sheet is provided in the flexible sleeve. An electrode fixing seat 5 is provided on the outer wall of the base. Electrode post mounting holes provided coaxially are respectively provided on the end faces at both ends of the electrode fixing seat 5. Two electrode posts are respectively mounted in the mounting holes. The ends of the electrode posts protrude outside the electrode fixing seat and are used to contact the contacts of the nebulizer to achieve electrical conduction. A concave groove is provided at the center of the top of the electrode fixing seat. One ends of two wires are respectively connected to the two electrode posts. The two wires are laid along the wire groove. The other ends of the two wires are gathered in the concave groove and then respectively connected to the steel plate and the ceramic plate of the atomization sheet. A pin is provided on the steel plate of the atomization sheet. The pin is introduced into the concave groove through the wire groove and connected to the wire. Thereby, the problem that a gap occurs between the steel plate of the atomization sheet and the embedding groove due to the welding point can be avoided, ensuring that the steel plate and the bottom surface of the embedding groove are in sufficient contact, and the sealing performance can be improved.
Example
[0014] Example 2 Referring to FIGS. 6 and 7, there is an atomization module including a base and a flexible sleeve fitted therein. An atomization sheet is provided in the flexible sleeve. An electrode fixing seat 5 is provided on the outer wall of the base. At the top of the electrode fixing seat 5, two electrode mounting holes are symmetrically provided along its center. The axis of the mounting hole is parallel to the axis of the base. A wire groove is provided at the bottom of the electrode fixing seat 5. Two wires are connected to the atomization sheet through the wire groove.
Embodiment
[0015] Embodiment 3 Referring to FIG. 8, there is an atomization module including a base and a flexible sleeve fitted therein. An atomization sheet is provided in the flexible sleeve. An electrode fixing seat 5 is provided on the outer wall of the base. On the end face of the electrode fixing seat 5 facing the base, two electrode mounting holes are symmetrically provided along the center of the base. The axial direction of the electrode mounting hole is provided along the plane of the atomization sheet. The end of the electrode column extends in the direction of the nebulizer. A wire hole is further provided on the end face of the electrode fixing seat 5. The wire connected to the electrode column enters the concave groove through the wire hole and is connected to the atomization sheet.
Embodiment
[0016] Embodiment 4 A nebulizer includes a nebulizer body and the above atomization module. This nebulizer atomizes the chemical solution using the principle of ultrasonic vibration. When the chemical solution vibrates, small droplets are formed and then further subdivided into microparticles by the action of ultrasonic waves. The above content is only the technical idea for explaining the present invention and cannot limit the protection scope of the present invention. Any change made based on the technical idea and technical solution proposed based on the present invention falls within the scope of the claims for utility model registration of the present invention.
Explanation of Reference Numerals
[0017] 1. Base, 2. Flexible sleeve, 3. Atomizing sheet, 4. Electrode column, 5. Electrode fixing base, 6. Fixing ring, 7. Embedding groove, 8. Wire groove, 9. Electrode hole, 10. Limit ring, 11. Wire hole
Claims
1. Atomization module comprising a base, a flexible sleeve, and an atomizing sheet, The atomizing module is characterized in that the flexible sleeve covers the edge of the atomizing sheet, the base has fixing holes, the flexible sleeve is fitted into the fixing holes, an electrode fixing seat is provided on the outer wall of the base, an electrode column is provided inside the electrode fixing seat, and the electrode column is electrically connected to the atomizing sheet.
2. The base is provided with a fastening structure for securing the flexible sleeve. The atomizing module according to feature 1.
3. The aforementioned attachment structure is a limit ring provided on the inner wall of the base, which is attached to the flexible sleeve. The atomizing module according to feature 2.
4. A coaxial snap ring is provided on one side of the flexible sleeve, and an annular groove is provided on the outer wall of the snap ring to engage with a limit ring. The atomizing module according to feature 3.
5. An annular groove is provided on the inner wall of the flexible sleeve, and the edge of the atomizing sheet is provided within the annular groove. The atomizing module according to feature 1.
6. The flexible sleeve is provided with a wire groove, the wire is placed in the wire groove, and both ends of the wire are connected to the atomizing sheet and the electrode column, respectively. The atomizing module according to feature 1.
7. Coaxial electrode post mounting holes are provided on both sides of the electrode fixing base. The atomizing module according to feature 1.
8. Two electrode post mounting holes are provided at the top of the electrode fixing base, spaced apart from each other, and the axial direction of the electrode post mounting holes is parallel to the axial direction of the atomizing sheet. The atomizing module according to feature 1.
9. Two electrode post mounting holes are provided at intervals on the end face of the electrode fixing base, and one end of each electrode post mounting hole extends in the direction of the atomizing sheet. The atomizing module according to feature 1.
10. A nebulizer comprising a nebulizer body and an atomizing module according to any one of claims 1 to 9, which is installed inside the body. A nebulizer characterized by the following features.