Vehicle, charging method, program, and computer device
By using multiple chargers with sequential precharging through separate paths, the system addresses the challenge of high inrush current during vehicle charging, ensuring efficient and safe charging operations.
Patent Information
- Application Number
- JP2022105770
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-06-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2042-06-30
AI Technical Summary
Existing vehicle charging systems face challenges in suppressing inrush current during precharging, especially when the charging power supplied from the inlet to the power storage device via the charger is high.
The vehicle is equipped with multiple chargers connected through separate charging paths, each with a switching device, allowing for sequential precharging to manage inrush current by disconnecting one path before connecting the other, thereby reducing the total inrush current.
This approach effectively suppresses inrush current during precharging even when high charging power is supplied, ensuring efficient and safe charging operations.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present disclosure relates to a vehicle, a charging method, a program, and a computer device. [Background technology]
[0002] Japanese Patent Application Laid-Open Publication No. 2014-017917 (Patent Document 1) discloses an in-vehicle power supply device that includes a charger for charging an in-vehicle battery and a control device for controlling the charger. The control device executes a pre-charge of the charger before charging starts. This pre-charge increases the voltage of a smoothing capacitor included in the charger. This suppresses the inrush current at the start of charging. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2014-017917 A Summary of the Invention [Problem to be solved by the invention]
[0004] By performing precharging as described above, it is possible to suppress the inrush current at the start of charging. However, if the charging power supplied from the vehicle inlet via the charger to the power storage device (vehicle battery) becomes large, the inrush current during precharging becomes large, making it difficult to sufficiently suppress the inrush current using the technology described in Patent Document 1.
[0005] The present disclosure has been made to solve the above-mentioned problems, and its purpose is to make it easier to sufficiently suppress inrush current during pre-charging even when the charging power supplied from a vehicle inlet via a charger to a power storage device is large. [Means for solving the problem]
[0006] According to an embodiment of a first aspect of the present disclosure, there is provided a vehicle as described below. (Paragraph 1) The vehicle includes a charging port to which power is input from outside the vehicle, a power storage device, a charger, and a control device that controls the charger. The charger includes a first charger and a second charger. The first charger is configured to charge the power storage device using power from the charging port in a state in which a first charging path connecting from the charging port to the power storage device via the first charger is connected. The second charger is configured to charge the power storage device using power from the charging port in a state in which a second charging path connecting from the charging port to the power storage device via the second charger is connected. The second charging path is provided with a switching device that switches between connecting and disconnecting the second charging path. The control device disconnects the second charging path with the switching device before charging the power storage device, and connects the second charging path with the switching device after completing pre-charging of the first charger in a state in which the second charging path is disconnected and the first charging path is connected.
[0007] The vehicle is equipped with a plurality of chargers. For example, in a configuration in which the vehicle is equipped with two chargers, i.e., in a configuration in which the vehicle is equipped with only the above-mentioned two chargers (first charger and second charger), the sum of the power flowing through the first charging path (hereinafter also referred to as "first charging power") and the power flowing through the second charging path (hereinafter also referred to as "second charging power") corresponds to the charging power (hereinafter also referred to as "total charging power") supplied from the vehicle inlet via the chargers to the power storage device. After pre-charging for each charger is completed, the power storage device is charged with the total charging power. Each of the first charging power and the second charging power is smaller than the total charging power.
[0008] When precharging is performed simultaneously for both the first charger and the second charger, an inrush current corresponding to the total charging power occurs during precharging, and the inrush current during precharging becomes large. In this regard, in the above configuration, the multiple chargers are precharged one by one. Specifically, in a state in which the second charging path is cut off and the first charging path is connected, the control device completes precharging for the first charger and then connects the second charging path. According to this control, during precharging for the first charger, an inrush current corresponding to the first charging power, which is smaller than the total charging power, occurs, and the inrush current during precharging can be suppressed. Thus, according to the above configuration, even if the charging power supplied from the vehicle inlet to the power storage device via the charger is large, it is easy to sufficiently suppress the inrush current during precharging.
[0009] The number of chargers provided in the vehicle is not limited to 2, and may be 3 or more. The vehicle may be provided with a third charger in addition to the first charger and the second charger.
[0010] The vehicle may be an xEV, which uses electric power as all or part of its power source. Examples of xEV include BEVs (electric vehicles), PHEVs (plug-in hybrid vehicles), and FCEVs (fuel cell vehicles).
[0011] The vehicle described in the above paragraph 1 may have a configuration described in any one of paragraphs 2 to 6 below.
[0012] (2) The vehicle described in (1) further has the following feature: The first charger includes a capacitor in which electricity is stored by precharging. The control device determines that precharging of the first charger is completed when, during precharging of the first charger, a current flowing through the first charger is smaller than a first reference value and a voltage of the capacitor is higher than a second reference value.
[0013] According to the above configuration, electricity is stored in the capacitor of the first charger by the pre-charging, and the voltage of the capacitor increases. In addition, as the voltage of the capacitor increases, the inrush current flowing into the first charger decreases. Therefore, the control device can appropriately determine whether the pre-charging of the first charger is completed based on the current flowing through the first charger and the voltage of the capacitor.
[0014] (3) The vehicle described in paragraph 1 or 2 further has the following features. When a predetermined condition is met, the control device connects the second charging path via the switching device when pre-charging of the first charger is completed. When the predetermined condition is not met, the control device does not connect the second charging path via the switching device even when pre-charging of the first charger is completed. The predetermined condition includes a rated output power of a power supply equipment external to the vehicle connected to the charging port exceeding a predetermined value.
[0015] If the rated output power of the power supply equipment outside the vehicle connected to the charging port (and thus the power input from the power supply equipment to the vehicle inlet) is sufficiently small, it is believed that an overcurrent will not occur even if the power storage device is charged by only the first charger. Therefore, in the above configuration, if a predetermined condition is met, including the rated output power of the power supply equipment exceeding a predetermined value, the second charging path is connected after pre-charging of the first charger is completed, but if the above predetermined condition is not met, the second charging path is not connected. By not connecting the second charging path when there is no need to use the second charger, it is possible to start charging early.
[0016] (4) The vehicle according to any one of the above paragraphs 1 to 3 further has the following features. The vehicle further includes a power feed port that outputs electric power to the outside of the vehicle. The second charger is configured to feed electric power to the power feed port using electric power from the power storage device in a state where a second power feed path that connects from the power storage device to the power feed port via the second charger is connected. The switching device includes a C-contact relay that connects either the second charging path or the second power feed path and cuts off the other.
[0017] According to the above configuration, the second charging path can be switched between connected and disconnected by the contact C relay that switches between charging and power supply, which makes it easier to simplify the circuit configuration.
[0018] (Item 5) The vehicle described in item 4 further has the following feature. The first charger is configured to feed power to the power feed port using power from the power storage device in a state where a first power feed path is connected from the power storage device to the power feed port via the first charger. The first charging path is provided with a C-contact relay that connects either the first charging path or the first power feed path and cuts off the other.
[0019] According to the above configuration, both charging and power supply can be performed by only one of the first charger and the second charger. Therefore, even if an abnormality occurs in either the first charger or the second charger, charging and power supply can be performed by the other charger. In addition, it is possible to have the first charger as standard equipment and the second charger as an option when purchasing a vehicle.
[0020] (Item 6) The vehicle described in any one of items 1 to 5 further has the following features. When a predetermined condition is met, the control device connects the second charging path via the switching device when pre-charging of the first charger is completed. When the predetermined condition is not met, the control device does not connect the second charging path via the switching device even when pre-charging of the first charger is completed. The predetermined condition includes that the second charger is available.
[0021] In the above configuration, when a predetermined condition is met, including that the second charger is available, the second charging path is connected after precharging of the first charger is completed, but when the predetermined condition is not met, the second charging path is not connected. By not connecting the second charging path when the second charger is unavailable, it is possible to start charging early. The second charger being unavailable may include at least one of an abnormality occurring in the second charger and the vehicle not having the second charger.
[0022] According to an embodiment of the second aspect of the present disclosure, there is provided a charging method as described below. (Article 7) The charging method is a method for charging a power storage device mounted on a vehicle using power input to a charging port of the vehicle, and includes the steps of connecting a first charging path that connects from the charging port to the power storage device via a first charger, and disconnecting a second charging path that connects from the charging port to the power storage device via a second charger, performing pre-charging of the first charger with the second charging path disconnected and the first charging path connected, determining whether pre-charging of the first charger is completed, and connecting both the first charging path and the second charging path when it is determined that pre-charging of the first charger is completed.
[0023] In the charging method described above, as in the vehicle described above, even when the charging power supplied from the vehicle inlet via the charger to the power storage device is large, the inrush current during pre-charging can be easily and sufficiently suppressed.
[0024] According to another aspect, there is provided a program for causing a computer to execute the method according to claim 7. In one aspect, there is provided a computer device including a storage device for storing the program, and a processor for executing the program stored in the storage device. In another aspect, there is provided a computer device for distributing the program. Effect of the Invention
[0025] According to the present disclosure, even when the charging power supplied from the inlet of the vehicle via the charger to the power storage device is large, the inrush current during pre-charging can be sufficiently suppressed. [Brief description of the drawings]
[0026] [Figure 1] 1 is a diagram showing a configuration of a vehicle according to an embodiment of the present disclosure. [Diagram 2] 2 is a diagram showing a circuit configuration of a first charger / discharger provided in the vehicle shown in FIG. 1. [Diagram 3]2 is a diagram showing a circuit configuration of a second charger / discharger provided in the vehicle shown in FIG. 1. [Figure 4] 4 is a flowchart illustrating a charging method according to an embodiment of the present disclosure. [Diagram 5] 2 is a diagram illustrating a state in which the second charging path is disconnected and the first charging path is connected in the vehicle illustrated in FIG. 1. [Figure 6] 2 is a diagram showing a state in which both a first charging path and a second charging path are connected in the vehicle shown in FIG. 1. [Figure 7] 5 is a time chart showing state transitions of the first and second chargers / dischargers when a second charger use condition is satisfied in the precharge control shown in FIG. 4. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present disclosure will now be described in detail with reference to the accompanying drawings, in which the same or corresponding parts are designated by the same reference characters and will not be described repeatedly.
[0028] FIG. 1 is a diagram showing a configuration of a vehicle according to this embodiment. Referring to FIG. 1, a vehicle 100 according to this embodiment includes a battery 11 that can be charged using an EVSE (Electric Vehicle Supply Equipment) 900. The vehicle 100 is configured to be capable of running using electric power stored in the battery 11. The vehicle 100 according to this embodiment is a PHEV (plug-in hybrid vehicle). However, the present invention is not limited to this, and the vehicle 100 may be an electric vehicle (xEV) other than a PHEV. As the battery 11, a known vehicle power storage device (for example, a liquid secondary battery, an all-solid-state secondary battery, or a battery pack) can be adopted. Examples of the vehicle secondary battery include a lithium-ion battery and a nickel-metal hydride battery. The battery 11 corresponds to an example of the "power storage device" according to the present disclosure.
[0029] The vehicle 100 further includes an inlet 71 to which the connector 920a of the EVSE 900 can be attached and detached. The inlet 71 corresponds to an example of a "charging port" according to the present disclosure. Electric power is input to the inlet 71 from outside the vehicle. When a connector 920a (plug) of a charging cable 920 connected to a main body of the EVSE 900 is connected to the inlet 71 of the vehicle 100 in a parked state, the vehicle 100 is electrically connected to the EVSE 900 (hereinafter also referred to as a "plugged-in state"). On the other hand, for example, while the vehicle 100 is traveling, the vehicle 100 is not electrically connected to the EVSE 900 (hereinafter also referred to as a "plugged-out state"). Note that, although FIG. 1 shows only the inlet 71 corresponding to the power supply method of the EVSE 900, the vehicle 100 may include multiple inlets so as to be compatible with multiple types of power supply methods (for example, AC method and DC method).
[0030] The EVSE 900 is configured to receive power from an external power source (for example, a power system not shown) and supply power. The main body of the EVSE 900 incorporates a power supply circuit 911 and a control device 912 that controls the power supply circuit 911. The power supply circuit 911 is electrically connected to the external power source. The power supply circuit 911 converts the power supplied from the external power source into power suitable for supplying power to the vehicle 100, and outputs the converted power to a charging cable 920. The EVSE 900 outputs the power to be supplied to the vehicle 100 from a connector 920a (the tip of the charging cable 920).
[0031] The vehicle 100 further includes an outlet 72. The outlet 72 corresponds to an example of a "power supply port" according to the present disclosure. The outlet 72 outputs electric power to the outside of the vehicle. The outlet 72 may be an electrical outlet that outputs AC power of a predetermined voltage (e.g., 100V or 200V). The outlet 72 may be disposed in a trunk room Tr of the vehicle 100. The outlet 72 is provided, for example, on a wall surface or a floor surface of the trunk room Tr. The trunk lid 73 is configured to be openable and closable by a user. The position of the outlet 72 can be changed as appropriate, and the outlet 72 may be disposed, for example, inside the vehicle interior.
[0032] The vehicle 100 further includes a BMS (Battery Management System) 11a, an SMR (System Main Relay) 12, a PCU (Power Control Unit) 20, MGs (Motor Generators) 21, 22, a planetary gear 23, a driven gear 24, a differential gear 25, an engine 30, a drive shaft 41, drive wheels 42, an electronic control unit (hereinafter referred to as "ECU (Electronic Control Unit)") 50, chargers and dischargers 61, 62, a start switch 80, an HMI (Human Machine Interface) 81, a navigation system (hereinafter also referred to as "NAVI") 82, and a communication device 90.
[0033] The ECU 50 is a computer including, for example, a processor, a RAM (Random Access Memory), and a storage device. The storage device is configured to be able to save stored information. In addition to programs, the storage device stores information used by the programs (for example, maps, formulas, and various parameters). In this embodiment, the processor executes the programs stored in the storage device, thereby performing various controls in the ECU 50 (for example, controls shown in FIG. 4, which will be described later). The ECU 50 corresponds to an example of a "control device" according to the present disclosure.
[0034] The ECU 50 communicates with devices outside the vehicle 100 through the communication device 90. The communication device 90 includes a communication I / F (interface) for the ECU 50 to communicate with a control device 912 of the EVSE 900.
[0035] The planetary gear 23 functions as a power split mechanism. The planetary gear 23 is, for example, a single-pinion type planetary gear, and has a pinion gear, a carrier (input element), a sun gear (reaction element), and a ring gear (output element). The output shaft of the engine 30 and the rotor shaft of the MG 21 are connected to the carrier and sun gear of the planetary gear 23, respectively. The planetary gear 23 splits the torque from the engine 30 and outputs it to the sun gear and ring gear.
[0036] The MG 22, planetary gear 23, driven gear 24, and differential gear 25 are configured so that the power output to the ring gear and the power output to the rotor shaft of MG 22 are combined and transmitted to drive wheels 42. More specifically, the driven gear 24 acts to combine the power from the planetary gear 23 (ring gear) and the power from MG 22. The driving torque thus combined is transmitted to the differential gear 25, and further transmitted to the drive wheels 42 via drive shafts 41 extending to the left and right from the differential gear 25.
[0037] Any internal combustion engine can be used as the engine 30, but in this embodiment, a spark ignition internal combustion engine including multiple cylinders is used as the engine 30. The engine 30 generates power by combusting fuel (e.g., gasoline) in each cylinder, and the generated power rotates a crankshaft (not shown) common to all the cylinders. Note that the engine 30 is not limited to a gasoline engine, and may be a diesel engine or a hydrogen engine.
[0038] In this embodiment, an AC motor (for example, a permanent magnet synchronous motor or an induction motor) is used as each of the MGs 21 and 22. The MGs 21 and 22 function as driving motors for the vehicle 100. The MGs 21 and 22 are driven by the PCU 20 to rotate the drive wheels 42 of the vehicle 100. The MGs 21 and 22 also generate electricity according to the situation and output the generated electricity to the battery 11. The MG 21 can generate electricity using power from the engine 30.
[0039] The PCU 20 drives the MG 20 using power supplied from the battery 11. The PCU 20 is configured to be able to separately control the states of the MG 21 and MG 22, and can, for example, put the MG 21 in a power generation state while putting the MG 22 in a power running state. The PCU 20 includes, for example, an inverter and a DC / DC converter. The SMR 12 switches between connection and disconnection of an electric path from the battery 11 to the PCU 20. Each of the SMR 12 and the PCU 20 is controlled by the ECU 50. The SMR 12 is in a closed state (connected state) when the vehicle 100 is traveling. The SMR 12 is also in a closed state when power is exchanged between the battery 11 and the outside of the vehicle (the inlet 71 or the outlet 72).
[0040] The BMS 11a monitors the state of the battery 11. In particular, the BMS 11a includes various sensors that detect the state of the battery 11 (for example, voltage, current, and temperature) and outputs the detection results to the ECU 50. The ECU 50 can acquire the state of the battery 11 (for example, temperature, current, voltage, and SOC) based on the output of the BMS 11a. The SOC (State Of Charge) indicates the remaining amount of charge, and is, for example, the ratio of the current amount of charge to the amount of charge in a fully charged state, expressed as 0 to 100%.
[0041] The charger / discharger 61 and the charger / discharger 62 are connected in parallel to each other. Each of the charger / dischargers 61 and 62 is located between the inlet 71 and the battery 11 and between the outlet 72 and the battery 11. In this embodiment, the charger / discharger 61 and the charger / discharger 62 correspond to examples of a "first charger" and a "second charger" according to the present disclosure, respectively.
[0042] Each of the chargers / dischargers 61, 62 is controlled by the ECU 50 and functions as both a charger (charging circuit) and a discharger (discharging circuit). Each of the chargers / dischargers 61, 62 charges the battery 11 using power input to an inlet 71 from outside the vehicle. Each of the chargers / dischargers 61, 62 also discharges the power of the battery 11 to the outside of the vehicle through an outlet 72. Although details of the circuit configuration will be described later, each of the chargers / dischargers 61, 62 performs bidirectional AC (alternating current) / DC (direct current) conversion.
[0043] In the plugged-in state, the vehicle 100 is capable of external charging (i.e., charging the battery 11 with power from outside the vehicle) and external power supply (i.e., supplying power from the battery 11 to the outside of the vehicle). Power for external charging is supplied, for example, from the EVSE 900 to the inlet 71. Each of the chargers / dischargers 61, 62 converts the power (e.g., AC power) received by the inlet 71 into power (e.g., DC power) suitable for charging the battery 11, and outputs the converted power to the battery 11. Power for external power supply is supplied from the battery 11 to each of the chargers / dischargers 61, 62. Each of the chargers / dischargers 61, 62 converts the DC power supplied from the battery 11 into power (e.g., AC power) suitable for external power supply, and outputs the converted power to the outlet 72.
[0044] A vehicle system (a system that controls the vehicle 100) including the ECU 50 is switched on (operated) / off (stopped) by a user operating a start switch 80. The start switch 80 is installed, for example, in the passenger compartment of the vehicle 100. A vehicle start switch is generally called a "power switch" or an "ignition switch", etc.
[0045] The HMI 81 includes an input device and a display device. The HMI 81 may include a touch panel display. The HMI 81 may include a meter panel and / or a head-up display. The NAVI 82 detects the position of the vehicle 100 using, for example, a Global Positioning System (GPS) and displays the position of the vehicle 100 on a map in real time. The NAVI 82 also performs route search by referring to map information.
[0046] 2 is a diagram showing a circuit configuration of the charger / discharger 61. Referring to FIG. 2, the charger / discharger 61 includes a circuit including a switching device 200. This circuit branches at a position where the switching device 200 is arranged, and can be roughly divided into a circuit on the inlet 71 side (hereinafter referred to as an "input circuit"), a circuit on the outlet 72 side (hereinafter referred to as an "output circuit"), and a circuit on the battery 11 side (hereinafter referred to as a "battery circuit") based on this branch point (switching device 200). The switching device 200 includes a pair of C-contact relays controlled by the ECU 50. The C-contact relays are configured to connect either the input circuit or the output circuit to the battery circuit and to disconnect the other from the battery circuit.
[0047] The input circuit of the charger / discharger 61 includes a fuse circuit 211, an AC input filter 212, and an SPD (Surge Protective Device) 213. The SPD 213 is connected to the AC input filter 212 and functions as a lightning surge protection circuit for the AC power supply. The SPD 213 includes, for example, a varistor and an arrester. The voltage applied from the input circuit to the battery circuit is detected by a voltage sensor Sv11, and the detection result is output to the ECU 50.
[0048] The output circuit of the charger / discharger 61 includes an AC output filter 220. The voltage applied from the battery circuit to the output circuit (AC output filter 220) is detected by a voltage sensor Sv12, and the detection result is output to the ECU 50.
[0049] The battery circuit of the charger / discharger 61 includes, in this order from the switching device 200 toward the battery 11, a ZCT (zero-phase current transformer) 310, a filter 320, a pre-charge circuit 330, a PFC (Power Factor Correction) circuit 340, a smoothing capacitor 350, an insulation circuit 360, an AC / DC conversion circuit 370, and a smoothing capacitor 380.
[0050] ZCT 310 detects a ground fault current for each of the power input from the input circuit to filter 320 and the power output from filter 320 to the output circuit, and outputs the detection result to ECU 50.
[0051] The pre-charge circuit 330 includes a limiting resistor 331, a fuse 332 connected in series to the limiting resistor 331, and a switch 333 connected in parallel to the limiting resistor 331. The switch 333 is disposed in an electric path that bypasses the limiting resistor 331. When the switch 333 is in an open state (shut-off state) (hereinafter also referred to as a "limiting resistor ON state"), the limiting resistor 331 increases the electrical resistance of the pre-charge circuit 330. When the switch 333 is in a closed state (connected state) (hereinafter also referred to as a "limiting resistor OFF state"), the electrical resistance of the pre-charge circuit 330 becomes lower than the value in the limiting resistor ON state.
[0052] The PFC circuit 340 includes an inverter that performs bidirectional power conversion. The PFC circuit 340 is configured to convert a power waveform in both directions. The current and voltage on the switching device 200 side of the PFC circuit 340 are respectively measured by a current sensor I A The voltage on the battery 11 side of the PFC circuit 340 is detected by a voltage sensor Sv14, and the detection result is output to the ECU 50. The ECU 50 detects the voltage sensors Sv11 to Sv14 and the current sensor I A While checking the voltage and current by the , the PFC circuit 340 is controlled so as to obtain a target power waveform.
[0053] A smoothing capacitor 350 is disposed between the PFC circuit 340 and the insulation circuit 360. The detection value by the voltage sensor Sv14 corresponds to the terminal voltage of the smoothing capacitor 350. When external charging of the battery 11 starts, electricity is stored in the smoothing capacitor 350 by the power input from the PFC circuit 340 to the insulation circuit 360. The insulation circuit 360 is, for example, an insulation transformer. The insulation transformer performs a transformation at a ratio according to the turn ratio between the primary coil and the secondary coil.
[0054] The AC / DC conversion circuit 370 performs bidirectional AC / DC conversion. The AC / DC conversion circuit 370 outputs AC power to the switching device 200 side, and outputs DC power to the battery 11 side. A smoothing capacitor 380 is disposed between the AC / DC conversion circuit 370 and the SMR 12.
[0055] The charger / discharger 61 having the above-mentioned configuration is electrically connected, via an electric wire EL21, to an electric wire EL20 that connects the PCU 20 (FIG. 1) and the SMR 12. During external charging of the battery 11, the SMR 12 is closed, and the DC power output from the AC / DC conversion circuit 370 is input to the battery 11 via the smoothing capacitor 380 and the SMR 12.
[0056] The inlet 71 and the outlet 72 are electrically connected to the charger / discharger 62 via electric wires EL11 and EL12, respectively. The charger / discharger 62 is also electrically connected to the electric wire EL20 via the electric wire EL22.
[0057] Fig. 3 is a diagram showing a circuit configuration of the charger / discharger 62. Referring to Fig. 3, the charger / discharger 62 has the same configuration as the above-mentioned charger / discharger 61. The charger / discharger 62 includes a switching device 400, a fuse circuit 411, an AC input filter 412, an SPD 413, an AC output filter 420, a ZCT 510, a filter 520, a precharge circuit 530 (a limiting resistor 531, a fuse 532, a switch 533), a PFC circuit 540, a smoothing capacitor 550, an insulation circuit 560, an AC / DC conversion circuit 570, a smoothing capacitor 580, voltage sensors Sv21 to Sv24, a current sensor I Brespectively correspond to the switching device 200, the fuse circuit 211, the AC input filter 212, the SPD 213, the AC output filter 220, the ZCT 310, the filter 320, the precharge circuit 330 (limiting resistor 331, fuse 332, switch 333), the PFC circuit 340, the smoothing capacitor 350, the insulation circuit 360, the AC / DC conversion circuit 370, the smoothing capacitor 380, the voltage sensors Sv11 to Sv14, and the current sensor I A Corresponds to.
[0058] FIG. 4 is a flowchart showing the precharge control executed by the ECU 50 according to this embodiment. In addition, "S" in the flowchart means a step. The process shown in this flowchart is started when a predetermined charging start condition including the vehicle 100 being in a plugged-in state is satisfied. The charging start condition may be satisfied when the vehicle 100 changes from a plugged-out state to a plugged-in state, or when a timer charging start time (a time set in the ECU 50) arrives in the vehicle 100 in the plugged-in state. In addition, the charging start condition may be satisfied when the ECU 50 of the vehicle 100 in the plugged-in state receives a charging instruction from the HMI 81 or the EVSE 900. In this embodiment, each of the smoothing capacitors 350 and 550 is discharged during a period in which power is not exchanged between the battery 11 and the outside of the vehicle (the inlet 71 or the outlet 72). Therefore, each of the smoothing capacitors 350 and 550 is in an empty state (a state in which no electricity is stored) at the timing when the series of processes shown in FIG. 4 is started.
[0059] 1 to 3 and FIG. 4, in S11, ECU 50 cuts off each of a first charging path (first charging path CL1 shown in FIG. 5 and FIG. 6 described later) and a second charging path (second charging path CL2 shown in FIG. 6 described later). The first charging path is an electric path that runs from inlet 71 (charging port) through charger / discharger 61 (first charger) to battery 11 (power storage device). The first charging path according to this embodiment is provided with a switching device 200 that switches between connection and disconnection of the first charging path (see FIG. 2). The second charging path is an electric path that runs from inlet 71 (charging port) through charger / discharger 62 (second charger) to battery 11 (power storage device). The second charging path according to this embodiment is provided with a switching device 400 that switches between connection and disconnection of the second charging path (see FIG. 3).
[0060] Specifically, the ECU 50 controls the switching device 200 (a pair of C-contact relays) in the charger / discharger 61 to connect the output circuit (including the AC output filter 220) to the battery circuit (including the PFC circuit 340) and to disconnect the input circuit (including the AC input filter 212) from the battery circuit. The ECU 50 also controls the switching device 400 (a pair of C-contact relays) in the charger / discharger 62 to connect the output circuit (including the AC output filter 420) to the battery circuit (including the PFC circuit 540) and to disconnect the input circuit (including the AC input filter 412) from the battery circuit. As a result, the first charging path is cut off at a branch point (the switching device 200) where the charger / discharger 61 branches into the input circuit and the output circuit, and the second charging path is cut off at a branch point (the switching device 400) where the charger / discharger 62 branches into the input circuit and the output circuit. In this manner, before charging the battery 11, the ECU 50 causes the switching device 200 to cut off the first charging path, and causes the switching device 400 to cut off the second charging path.
[0061] In the next step S12, the ECU 50 sets the charger / discharger 61 to a limiting resistor ON state. Specifically, the ECU 50 sets the switch 333 (FIG. 2) to an open state. This causes the limiting resistor 331 to increase the electrical resistance of the first charging path.
[0062] In the next step S13, the ECU 50 connects the first charging path. Specifically, the ECU 50 controls the switching device 200 (a pair of C-contact relays) in the charger / discharger 61 so as to connect the input circuit to the battery circuit and disconnect the output circuit from the battery circuit. This brings the vehicle 100 into a state in which the second charging path is cut off and the first charging path is connected.
[0063] Fig. 5 is a diagram showing a state in which the second charging path is disconnected and the first charging path is connected in the vehicle 100. With reference to Fig. 5, in the charger / discharger 61, the switching device 200 (more specifically, a C-contact relay) is configured to connect either the first charging path or the first power supply path and to disconnect the other. The first power supply path is an electric path that runs from the battery 11 (power storage device) through the charger / discharger 61 (first charger) to the outlet 72 (power supply port).
[0064] In the charger / discharger 62, the switching device 400 (more specifically, a C-contact relay) is configured to connect either the second charging path or the second power supply path and cut off the other. The second power supply path is an electric path that runs from the battery 11 (power storage device) through the charger / discharger 62 (second charger) to the outlet 72 (power supply port).
[0065] 5, the switching device 200 connects the first charging path CL1. Also, the switching device 400 connects the second power supply path SL2. As a result, the second charging path and the first power supply path are each disconnected, and the first charging path CL1 and the second power supply path SL2 are each connected.
[0066] 1 to 3 and FIG. 4 again, in S13, the ECU 50 connects the first charging path CL1 (FIG. 5) and then starts precharging the charger / discharger 61 (first charger). Specifically, the ECU 50 requests the EVSE 900 (control device 912) for a power supply corresponding to the charger / discharger 61 (for example, a power supply of 2.5 kW to 5 kW). Subsequently, in S14, the ECU 50 executes precharging of the charger / discharger 61 with the first charging path CL1 connected and determines whether the precharging is completed or not. Specifically, electricity is stored in the smoothing capacitor 350 by the precharging of the charger / discharger 61. The ECU 50 determines whether the precharging of the charger / discharger 61 is completed or not based on whether a predetermined first precharge completion condition is satisfied or not. In this embodiment, during the precharging of the charger / discharger 61, the current sensor I A The first pre-charge completion condition is met when both the current value IAC_A (current flowing through the charger / discharger 61) detected by the voltage sensor Sv14 is smaller than a predetermined first reference value (Th1) (first current requirement) and the voltage value VH_A (voltage of the smoothing capacitor 350) detected by the voltage sensor Sv14 is higher than a predetermined second reference value (Th2) (first voltage requirement) are met. On the other hand, if either of the requirements is not met, the first pre-charge completion condition is not met. According to such a first pre-charge completion condition, it becomes easier to accurately determine whether or not the pre-charge is completed.
[0067] The first pre-charge completion condition is not limited to the above and can be set arbitrarily. For example, the first pre-charge completion condition may be established when a predetermined time or more has elapsed since the start of pre-charge.
[0068] While the first pre-charge completion condition is not satisfied (NO in S14), the ECU 50 continues pre-charging the charger / discharger 61, and when the first pre-charge completion condition is satisfied (YES in S14), the process proceeds to S15. In S15, the ECU 50 sets the charger / discharger 61 to the limiting resistance OFF state. Specifically, the ECU 50 sets the switch 333 (FIG. 2) to the closed state. This reduces the electrical resistance of the first charging path CL1, making it easier to supply sufficient power to the battery 11.
[0069] In the next S16, the ECU 50 determines whether a predetermined second charger use condition is satisfied. In this embodiment, the second charger use condition is satisfied when both the charger / discharger 62 (second charger) is available for use (first use requirement) and the rated output power of the EVSE 900 exceeds a predetermined value (second use requirement) are satisfied. On the other hand, when either requirement is not satisfied, the second charger use condition is not satisfied.
[0070] If the charger / discharger 62 is in a usable state in the vehicle 100, the ECU 50 determines that the first usage requirement is satisfied. On the other hand, if an abnormality occurs in the charger / discharger 62, the ECU 50 determines that the first usage requirement is not satisfied. Note that even if the vehicle 100 does not include the charger / discharger 62, it can perform external charging and external power supply as long as it includes the charger / discharger 61. For such vehicle models, the charger / discharger 61 may be standard equipment and the charger / discharger 62 may be an optional item. The user can select whether or not to install the optional item in the vehicle when purchasing the vehicle. However, a vehicle that does not include the charger / discharger 62 (optional item) does not satisfy the first usage requirement.
[0071] In this embodiment, the ECU 50 receives information (including rated output power) related to the specifications of the EVSE 900 from the control device 912. The rated output power indicates the power supply performance of the power supply equipment. The EVSE 900 (power supply equipment outside the vehicle connected to the inlet 71) may be a public power supply equipment. There are power supply equipment with various rated output powers in the public power supply equipment. When the power supply equipment with a rated output power exceeding a predetermined value is connected to the inlet 71, the ECU 50 determines that the second usage requirement is satisfied. The predetermined value may be a value according to the charging performance of the charger / discharger 61.
[0072] The second charger use condition is not limited to the above and can be set arbitrarily. For example, either the first use requirement or the second use requirement may be omitted. The EVSE 900 connected to the inlet 71 may be a non-public power supply facility (for example, a power supply facility installed at a home or workplace).
[0073] When the second charger use condition is met (YES in S16), the process proceeds to S17. In S17, the ECU 50 sets the charger / discharger 62 to the limiting resistance ON state. Specifically, the ECU 50 sets the switch 533 (FIG. 2) to the open state. This causes the electrical resistance of the second charging path to be increased by the limiting resistance 531.
[0074] In the next step S18, the ECU 50 connects the second charging path. Specifically, the ECU 50 controls the switching device 400 (a pair of C-contact relays) in the charger / discharger 62 to connect the input circuit to the battery circuit and to disconnect the output circuit from the battery circuit. This brings the vehicle 100 into a state in which both the first charging path and the second charging path are connected.
[0075] Fig. 6 is a diagram showing a state in which both the first charging path and the second charging path are connected in the vehicle 100. Referring to Fig. 6, in the charger / discharger 61, the switching device 200 (more specifically, a C-contact relay) connects the first charging path CL1. Also, in the charger / discharger 62, the switching device 400 (more specifically, a C-contact relay) connects the second charging path CL2. In the state shown in Fig. 6, both the first power supply path and the second power supply path are interrupted, and both the first charging path CL1 and the second charging path CL2 are connected.
[0076] Referring again to FIG. 4 together with FIG. 1 to FIG. 3, in S18, the ECU 50 connects the second charging path CL2 (FIG. 6) and then starts precharging the charger / discharger 62 (second charger). Specifically, the ECU 50 requests the EVSE 900 (control device 912) for power supply (for example, power supply of 5 kW to 10 kW) corresponding to both the charger / dischargers 61 and 62. Subsequently, in S19, the ECU 50 executes precharging of the charger / discharger 62 in a state in which both the first charging path CL1 and the second charging path CL2 are connected, and determines whether the precharging is completed. Specifically, electricity is stored in the smoothing capacitor 550 by the precharging of the charger / discharger 62. The ECU 50 determines whether the precharging of the charger / discharger 62 is completed based on whether a predetermined second precharge completion condition is satisfied. The second precharge completion condition may be a condition equivalent to the first precharge completion condition described above. In this embodiment, during precharging of the charger / discharger 62, the current sensor I B The second pre-charge completion condition is met when both of the following conditions are satisfied: the current value IAC_B (current flowing through the charger / discharger 62) detected by the voltage sensor Sv24 is smaller than a predetermined third reference value (Th3) (second current requirement), and the voltage value VH_B (voltage of the smoothing capacitor 550) detected by the voltage sensor Sv24 is higher than a predetermined fourth reference value (Th4) (second voltage requirement). On the other hand, if either of the conditions is not satisfied, the second pre-charge completion condition is not met. According to such a second pre-charge completion condition, it becomes easier to accurately determine whether or not the pre-charge is completed. Note that the second pre-charge completion condition is not limited to the above and can be set arbitrarily.
[0077] While the second pre-charge completion condition is not satisfied (NO in S19), the ECU 50 continues pre-charging the charger / discharger 62, and when the second pre-charge completion condition is satisfied (YES in S19), the process proceeds to S20. In S20, the ECU 50 sets the charger / discharger 62 to the limiting resistance OFF state. Specifically, the ECU 50 sets the switch 533 (FIG. 2) to the closed state. This reduces the electrical resistance of the second charging path CL2, making it easier to supply sufficient power to the battery 11.
[0078] After the process of S20, the ECU 50 determines in S21 that the pre-charging is completed, and transitions to charging control after the pre-charging is completed. On the other hand, if the second charger use condition is not satisfied (NO in S16), the processes of S17 to S20 are not performed, and the ECU 50 transitions to charging control after the pre-charging is completed in S21. When the process of S21 transitions to charging control after the pre-charging is completed, the series of processes shown in FIG. 4 ends.
[0079] In the charging control after the completion of pre-charging when the second charger use condition is satisfied, power is supplied to the battery 11 from the inlet 71 of the vehicle 100 via the chargers 61 and 62 with both the first charging path CL1 and the second charging path CL2 connected. In detail, a total charging power (IAC) of the power flowing through the first charging path CL1 (first charging power) and the power flowing through the second charging path CL2 (second charging power) is supplied to the battery 11. For example, the external charging of the battery 11 continues until a predetermined termination condition is satisfied. Then, when the termination condition is satisfied, the external charging is stopped. For example, the termination condition may be satisfied when the battery 11 is fully charged. During charging, the ECU 50 controls the chargers 61 and 62. Also, the ECU 50 may control an informing device (for example, the HMI 81 or the NAVI 82) to inform the user that charging is being performed with high power during charging using the chargers 61 and 62.
[0080] In charge control after completion of pre-charging when the second charger use condition is not satisfied, with the first charging path CL1 connected and the second charging path CL2 cut off, power is supplied from the inlet 71 of the vehicle 100 via the charger / discharger 61 to the battery 11. In particular, power flowing through the first charging path CL1 (first charging power) is supplied to the battery 11 as total charging power (IAC). Then, external charging of the battery 11 continues until a predetermined termination condition is satisfied. During charging, the ECU 50 controls the charger / discharger 61. Also, the ECU 50 may control an informing device (e.g., the HMI 81 or the NAVI 82) to inform the user that charging is being performed with low power during charging using only the charger / discharger 61.
[0081] When a predetermined power supply condition is satisfied while the battery 11 is not being charged, the ECU 50 connects both the first power supply path and the second power supply path by the switching devices 200, 400. The power supply condition may be satisfied when the ECU 50 receives a power supply instruction from the HMI 81. The charger / discharger 61 supplies power to the outlet 72 using power from the battery 11 while the first power supply path is connected. The charger / discharger 62 supplies power to the outlet 72 using power from the battery 11 while the second power supply path is connected. When both the first power supply path and the second power supply path are connected, the ECU 50 may control an informing device (e.g., the HMI 81 or the NAVI 82) to inform the user that the power supply preparation is complete. A user can open trunk lid 73 (FIG. 1) and plug the power cord of an electric load (not shown) (e.g., an electrical appliance such as a lighting device or a cooking appliance) into outlet 72 (a power outlet), thereby supplying AC power output by outlet 72 to the electric load.
[0082] Fig. 7 is a time chart showing state transitions of the chargers 61 and 62 when the second charger use condition is satisfied in the above-mentioned precharge control (Fig. 4). In Fig. 7, lines L11, L12, L13, L14, L15, L16, and L17 respectively indicate a current value IAC_A (current flowing through the charger / discharger 61), a current value IAC_B (current flowing through the charger / discharger 62), a current value IAC (total charging power flowing through the chargers 61 and 62), a voltage value VH_A (voltage of the smoothing capacitor 350), a voltage value VH_B (voltage of the smoothing capacitor 550), a state (connected / disconnected) of the first charging path CL1, and a state (connected / disconnected) of the second charging path CL2. Note that "t" in the time chart indicates timing.
[0083] 7, when the pre-charge control shown in FIG. 4 is started at t10, both the first charging path CL1 and the second charging path CL2 are cut off (lines L16, L17). After that, at t11, the first charging path CL1 (line L16) is connected, and pre-charge for the charger / discharger 61 is started (S13 in FIG. 4). This causes the current (line L11) flowing through the charger / discharger 61, the voltage (line L14) of the smoothing capacitor 350, and the total charging power (line L13) to increase. As the voltage of the smoothing capacitor 350 increases, the inrush current flowing into the charger / discharger 61 becomes smaller. After that, when the pre-charge for the charger / discharger 61 is completed at t12, the second charging path CL2 (line L17) is connected, and pre-charge for the charger / discharger 62 is started (S18 in FIG. 4). This causes an increase in the current (line L12) flowing through the charger / discharger 62, the voltage (line L15) of the smoothing capacitor 550, and the total charging power (line L13). As the voltage of the smoothing capacitor 550 increases, the inrush current flowing into the charger / discharger 62 decreases. Before charging the battery 11, the ECU 50 cuts off the second charging path CL2 using the switching device 400, and after completing pre-charging of the charger / discharger 61 in a state in which the second charging path CL2 is cut off and the first charging path CL1 is connected (see FIG. 5), the ECU 50 connects the second charging path CL2 using the switching device 400 (see FIG. 6).
[0084] As described above, the charging method according to this embodiment includes a series of processes shown in Fig. 4. In S11 to S13, the ECU 50 connects the first charging path CL1 and disconnects the second charging path CL2. In S13 to S14, the ECU 50 executes precharging of the charger / discharger 61 with the second charging path CL2 disconnected and the first charging path CL1 connected. In S14, the ECU 50 determines whether precharging of the charger / discharger 61 is completed. In S18, when it is determined that precharging of the charger / discharger 61 is completed, the ECU 50 connects both the first charging path CL1 and the second charging path CL2.
[0085] In the above method, the chargers / dischargers 61, 62 (multiple chargers) are precharged one by one. Specifically, in a state where the second charging path CL2 is disconnected and the first charging path CL1 is connected, the ECU 50 completes precharging the charger / discharger 61, and then connects the second charging path CL2. With this control, even if the charging power (total charging power of the chargers / dischargers 61, 62) supplied from the inlet 71 of the vehicle 100 to the battery 11 via the chargers (chargers / dischargers 61, 62) is large, the inrush current during precharging can be sufficiently suppressed.
[0086] The configuration of the vehicle is not limited to the configuration described above (FIGS. 1 to 3). FIG. 1 shows a four-wheeled front-wheel drive vehicle, but the number of wheels and the drive system can be changed as appropriate. The drive system may be rear-wheel drive or four-wheel drive. The number of wheels may be three wheels or five or more wheels. The vehicle is not limited to a passenger car, but may be a bus or a truck. The vehicle is not limited to a PHEV, but may be a BEV without an internal combustion engine, or another xEV.
[0087] The number of control devices (processors) included in the vehicle is arbitrary. For example, a controller that controls the chargers 61, 62 according to instructions from the ECU 50 may be provided between the chargers 61, 62 and the ECU 50 (or inside the chargers 61, 62). A sensor for detecting an abnormality in the PFC circuits 340, 540 (for example, a temperature sensor for detecting high temperature abnormality) may be provided. It is not essential for the vehicle to perform external power supply. The vehicle may be provided with a charger (charging circuit) instead of a charger / discharger. The number of chargers included in the vehicle is not limited to two. Three or more chargers may be connected in parallel.
[0088] The vehicle may be equipped with a solar panel. The vehicle may be configured to be capable of non-contact charging. A vehicle that performs non-contact charging (wireless charging) may be considered to be in a state equivalent to the above-mentioned "plugged-in state" when the alignment of a power transmission unit (e.g., a power transmission coil) on the power supply equipment side and a power receiving unit (e.g., a power receiving coil) on the vehicle side is completed. In such a vehicle, the power receiving unit corresponds to the charging port. The vehicle may be configured to be capable of autonomous driving, or may have a flying function. The vehicle may be a vehicle that can run unmanned (e.g., an automated guided vehicle or agricultural machinery).
[0089] The embodiments disclosed herein should be considered to be illustrative and not restrictive in all respects. The scope of the present invention is defined by the claims, not by the description of the embodiments described above, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]
[0090] 11 battery, 12 SMR, 30 engine, 50 ECU, 61, 62 charger / discharger, 71 inlet, 72 outlet, 100 vehicle, 200,400 switching device, 331, 531 limiting resistor, 332, 532 fuse, 333, 533 switch, 340, 540 PFC circuit, 350, 550 smoothing capacitor, 900 EVSE, CL1 first charging path, CL2 second charging path, SL2 second power supply path.
Claims
1. A vehicle including a charging port for inputting electric power from outside the vehicle, a power storage device, a charger, and a control device for controlling the charger, The charger includes a first charger and a second charger; the first charger is configured to charge the power storage device using power from the charging port in a state in which a first charging path is connected from the charging port via the first charger to the power storage device, the second charger is configured to charge the power storage device using power from the charging port in a state in which a second charging path is connected from the charging port via the second charger to the power storage device, The second charging path is provided with a switching device that switches between connection and disconnection of the second charging path, The control device cuts off the second charging path using the switching device before charging the storage device, and after completing pre-charging of the first charger with the second charging path cut off and the first charging path connected, connects the second charging path using the switching device.
2. the first charger includes a capacitor in which electricity is stored by the precharge; 2. The vehicle according to claim 1, wherein the control device determines that precharging of the first charger is completed when, during precharging of the first charger, a current flowing through the first charger is smaller than a first reference value and a voltage of the capacitor is higher than a second reference value.
3. the control device is configured to, when a predetermined condition is satisfied, connect the second charging path by the switching device when precharging of the first charger is completed, and, when the predetermined condition is not satisfied, not connect the second charging path by the switching device even if precharging of the first charger is completed; The vehicle according to claim 1 or 2, wherein the predetermined condition includes a condition in which a rated output power of a power supply facility connected to the charging port and external to the vehicle exceeds a predetermined value.
4. The vehicle further includes a power supply port that outputs electric power to an outside of the vehicle. the second charger is configured to supply power to the power supply port using power from the power storage device in a state in which a second power supply path extending from the power storage device to the power supply port via the second charger is connected; The vehicle according to claim 1 , wherein the switching device includes a C-contact relay that connects one of the second charging path and the second power supply path and cuts off the other of the second charging path and the second power supply path.
5. the first charger is configured to supply power to the power supply port using power from the power storage device in a state in which a first power supply path extending from the power storage device to the power supply port via the first charger is connected; 5. The vehicle according to claim 4, wherein the first charging path is provided with a contact C relay that connects one of the first charging path and the first power supply path and cuts off the other of the first charging path and the first power supply path.
6. the control device is configured to, when a predetermined condition is satisfied, connect the second charging path by the switching device when precharging of the first charger is completed, and, when the predetermined condition is not satisfied, not connect the second charging path by the switching device even if precharging of the first charger is completed; The vehicle of claim 5 , wherein the predetermined condition includes that the second charger is available.
7. A method for charging a power storage device mounted on a vehicle using electric power input to a charging port of the vehicle, comprising: connecting a first charging path extending from the charging port to the power storage device via a first charger and disconnecting a second charging path extending from the charging port to the power storage device via a second charger; executing a pre-charge for the first charger in a state in which the second charging path is disconnected and the first charging path is connected; determining whether precharging of the first charger is completed; connecting both the first charging path and the second charging path when it is determined that precharging of the first charger is completed; Including, charging method.
8. A program causing a computer to execute the charging method according to claim 7.
9. A computer device comprising: a storage device that stores the program according to claim 8; and a processor that executes the program.
Citation Information
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