Low voltage, high current, lightweight spot welder

Abstract

The present invention provides a low-voltage, high-current, lightweight spot welding machine, comprising a housing and a welding power source including a first electrode and a second electrode, each of which is partially protruding from the housing, a movable arm structure including a movable arm and a flanged nut, one end of the movable arm is connected to the flanged nut, a connection block is disposed between the first conductive bridge and the second conductive bridge, and a driving device, a driving rod of the driving device is connected to the flanged nut and located at the bottom of the housing, a fixed arm is connected to the movable arm through a side connection plate, the side connection plate is fixedly connected to the fixed arm and the connection block through a number of fixing bolts, and the side connection plate is rotatably connected to the flange structure, wherein the side connection plate connects the movable arm structure, the connection block, the driving device and the fixed arm to form a force connection mechanism for the welding tongs of the spot welding machine, which is integrally attached to the welding power source. The present invention makes the structure of the movable arm and the fixed arm compact, realizes the miniaturization of the welding tongs, and facilitates the removal of the welding tongs from the welding power source, and allows for quick switching between two types of welding tongs.

Description

[Technical field]

[0001] The present invention relates to the technical field of welding equipment, and more particularly to a low-voltage, high-current, lightweight spot welder. [Background technology]

[0002] At present, lightweight and compact resistance welding is increasingly favored by users, but most of the current resistance welding tongs have complex structures, and most of the mounting structures of welding power sources adopt complex frames, which are large in volume and heavy in weight, and the purpose of lightweighting cannot be achieved. The reason is that the assembly of welding tongs, driving devices and welding power sources is complicated and constrained by each other, and each module cannot be maintained and replaced independently of each other, and the miniaturization design cannot be achieved, which causes users to use large-volume resistance welding tongs and purchase expensive heavy-duty robot equipment, which brings unexpected safety hazards and increases costs, and it is extremely important how to carry out the miniaturization design for each connection structure of this welding tong. Summary of the Invention [Means for solving the problem]

[0003] In order to solve the above technical problems, the present invention proposes a low-voltage, high-current, lightweight spot welding machine, in which the movable arm structure is connected to the first electrode via a first conductive bridge, a connection block is further disposed on the first electrode, a driving device is connected to one end of the movable arm structure, the driving device is located at the bottom of the housing of the welding power source, the fixed arm is connected to the second electrode, side connection plates are disposed on both sides of the fixed arm, and the movable arm structure, the connection block, the driving device and the fixed arm are connected by bolts to form a force connection mechanism of a welding tong of the spot welding machine, which is mounted on the welding power source in a compact manner as a whole, and the force connection mechanism of the welding tong and the welding power source can be divided into two independent entities, thereby realizing a lightweight and compact spot welding machine.

[0004] The present invention proposes a low-voltage, high-current, lightweight spot welder, comprising a welding power source, the welding power source including a housing, a first electrode and a second electrode, each of which extends from the housing, and the first electrode and the second electrode extending from the housing are located on the same side of the housing, the movable arm structure including a movable arm and a flanged nut, one end of the movable arm being connected to the flanged nut, and the movable arm structure being connected to the first electrode via a first conductive bridge, the movable arm structure including a connection block, the connection block being disposed between the first conductive bridge and the first electrode and fixed to the first electrode, and the movable arm structure including a drive device, a drive rod of the drive device being connected to the flanged nut. a driving rod for driving the movable arm, the driving rod being located at the bottom of the housing, a flange structure being disposed on the driving rod, the driving rod having a fixed arm, the fixed arm being connected to the second electrode through a second conductive bridge, and the fixed arm being connected to the movable arm through a side connection plate, the side connection plate being fixedly connected to the fixed arm and the connection block through a plurality of fixing bolts, the side connection plate being rotatably connected to the flange structure, wherein the side connection plate connects the movable arm structure, the connection block, the driving device and the fixed arm to form a force connection mechanism of a welding tong of a spot welding machine, and is integrally attached to the welding power source.

[0005] Furthermore, a plurality of connection holes are arranged in the portions where the first electrode and the second electrode protrude from the housing, and the first electrode is arranged in a vertical direction, and the second electrode is arranged in a horizontal direction.

[0006] Further, the side connection plates are disposed parallel to each other on both sides of the fixed arm and the movable arm.

[0007] Further, an oval groove is disposed in the side connecting plate.

[0008] Further, oval protruding blocks are disposed on opposite sides of the flanged nut, and the oval protruding blocks are positioned within the oval grooves.

[0009] Furthermore, the side connection plate adopts a substantially right-angled triangular structure, one end of the hypotenuse of the side connection plate is connected to the fixed arm, and the other end of the hypotenuse is connected to the flange structure.

[0010] Furthermore, one end of the side connecting plate at the hypotenuse and connected to the flange structure is arranged in a semicircular shape, and a through hole is arranged in the semicircular part.

[0011] Furthermore, the flange structure includes a flange holder and a rotating shaft connected to both sides of the flange holder, and semicircular grooves are machined on both side edges of the flange holder.

[0012] Furthermore, the side connection plate is connected to the rotating shaft via the through hole, and one end arranged on the hypotenuse and in a semicircular shape is attached to the semicircular groove.

[0013] Furthermore, the connection block is disposed on a U-shaped connection block, and the U-shaped connection block is connected to the first electrode via a U-shaped groove. Effect of the Invention

[0014] In the present invention, the movable arm structure, the driving device and the fixed arm are connected by side connection plates arranged on both sides of the fixed arm to form a force connection mechanism of the welding tongs of a spot welding machine, and the connection position of the connection block in the force connection mechanism of the welding tongs allows the welding power source to be quickly connected, thereby realizing a modular assembly of the welding tongs, the welding power source and the driving device, and realizing the miniaturization of the welding tongs.

[0015] In the present invention, the structural design of the side connecting plate utilizes the stability theory of an approximate triangle to connect the fixed arm and the flange structure on the driving device, and the side connecting plate and the flange structure are rotatably connected to provide an operable space when the movable arm is operating.

[0016] In the present invention, by arranging the connection block and the side connection plate, in the X-type welding tong and the C-type welding tong, the connection block is arranged on one end of the fixed arm and away from the electrode rod, and the connection block is arranged on a U-shaped connection block, and its U-shaped groove is directed in a direction parallel to the longitudinal direction of the driving rod, and the welding power source and the driving device are arranged side by side, so that the entire welding tong structure is compact and advantageous to realize miniaturization, and the X-type welding tong and the C-type welding tong can be butted against the same welding power source, and the side connection plate is arranged, and the movable arm structure, the connection block, the driving device and the fixed arm are fixedly connected through bolts, and fixedly attached to the welding power source, so that the force connection structure of the welding tong and the welding power source can be divided into two independent pieces, which realizes a compact welding tong structure, which can be easily removed, and realizes quick switching between the two types of welding tongs, and brings great convenience to production and maintenance. [Brief description of the drawings]

[0017] In order to more clearly describe the technical aspects in the specific embodiments of the present invention or the prior art, the following briefly describes the drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention, and those skilled in the art can obtain other drawings based on these drawings without paying creative labor. [Figure 1] 1 is a schematic diagram showing the structure of a low-voltage, high-current welding power supply device according to the present invention; [Diagram 2] 1 is a schematic diagram showing the structure of a housing of a low-voltage, high-current welding power supply device according to the present invention; [Diagram 3]1 is a structural schematic diagram of a low-voltage, high-current, lightweight spot welder according to the present invention; [Figure 4] 1 is a structural schematic diagram of a C-type welding tong of a low-voltage, high-current, lightweight spot welding machine according to the present invention. FIG. [Diagram 5] 2 is a schematic diagram showing the structure of a side connection plate of the low-voltage, high-current, lightweight spot welding machine according to the present invention; FIG. [Figure 6] FIG. 4 is a schematic diagram of another structure of the low-voltage, high-current, lightweight spot welder according to the present invention. [Figure 7] 1 is a structural schematic diagram of an X-type welding tong of a low-voltage, high-current spot welding machine according to the present invention; [Figure 8] 7 is a schematic structural view of the low-voltage, high-current, lightweight spot welder in FIG. 6, viewed from another angle. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0018] Hereinafter, the embodiments of the present invention will be described using specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can be implemented or applied by further different specific embodiments, and each detail of the specification can also be modified or changed in various ways without departing from the spirit of the present invention based on different perspectives and applications.

[0019] It should be noted that the illustrations provided in this embodiment only roughly explain the basic concept of the present invention, and therefore only components related to the present invention are displayed in the diagrams, and are not drawn based on the number, shape, and dimensions of the components in actual implementation, and the form, number, and proportion of each component in the actual implementation may be arbitrarily changed, and the layout form of the components may also be more complex.

[0020] The present invention proposes a low-voltage, high-current, lightweight spot welder having a welding power source, the welding power source including a housing 111 and a first electrode and a second electrode 112 each having a portion extending from the housing, the portions of the first electrode and the second electrode 112 extending from the housing being located on the same side of the housing 111, and a plurality of exhaust ports 102 being arranged in the housing as shown in FIG. 4.

[0021] 1, in this embodiment, a plurality of cooling water passages are arranged in both the first electrode 112 and the second electrode 112, acting on a welding power source, which includes a transformer, an inverter component 200, and a rectifier component 300. The first electrode is the second heat dissipation plate 22 of the transformer, the second electrode 112 is the first heat dissipation plate 21 of the transformer, and the first electrode is disposed vertically and close to the bottom of the housing 111, and the second electrode 112 is disposed horizontally and close to the top of the housing 111.

[0022] As shown in FIG. 1, in this embodiment, the transformer includes a transformer body 10, which includes a magnetic core 11, a primary coil, and a secondary coil. The primary coil and the secondary coil are arranged in a copper-copper strip structure and tightly wound around the magnetic core 11. The primary coil and the secondary coil are located in the center of the magnetic core 11. An insulating adhesive is injected into the transformer wire bag to further enhance the thermal conductivity between the coils, and the heat in the transformer wire bag is conducted to the outer surface of the wire wrap to improve the heat dissipation effect.

[0023] As shown in FIG. 1, in this embodiment, a plurality of strip-shaped central lead-out ends 40 and secondary lead-out ends 50 are led out from different positions of the secondary coil, and the plurality of central lead-out ends 40 and the secondary lead-out ends 50 are arranged symmetrically on both sides of the magnetic core 11, the transformer includes a heat dissipation unit, a cooling water passage is arranged within the heat dissipation unit, the heat dissipation unit includes a first heat dissipation plate 21 (i.e., the second electrode 112) and a second heat dissipation plate 22 (i.e., the first electrode), an insulating layer is arranged between the first heat dissipation plate 21 and the second heat dissipation plate 22 and the transformer body 10, and the first heat dissipation plate 21 and the second heat dissipation plate 22 are arranged on opposite sides of the transformer body 10. The plurality of central outlet ends 40 are symmetrically connected to both sides of the first heat dissipation plate 21, and the plurality of secondary outlet ends 50 are symmetrically connected to both sides of the second heat dissipation plate 22. One connecting pipe 201 is disposed between the first heat dissipation plate 21 and the second heat dissipation plate 22, and one end of the connecting pipe 201 is connected to a cooling water passage in the first heat dissipation plate 21 and the other end is connected to a cooling water passage in the second heat dissipation plate 22.

[0024] As shown in FIG. 1, in this embodiment, the transformer further includes a cooling water pipe 60, which is wound around the outside of a transformer wire bag formed by providing a thermally conductive insulating adhesive between the primary coil and the secondary coil. The cooling water pipe 60 further includes an intermediate cooling water pipe, one end of which is connected to the water pipe branch joint 601 and the other end of which is connected to the heat dissipation unit. The connection between the cooling water pipe 60 and the water pipe branch joint dissipates and cools the heat generated in the primary coil and the secondary coil. The welding power supply further includes an inverter component 200 and a rectifier component 300. The first heat dissipation plate 21 is disposed laterally on the top of the transformer body 10, the second heat dissipation plate 22 is disposed vertically on the bottom of the transformer body 10, the inverter component 200 is disposed adjacent to the first heat dissipation plate 21 and is located on one side facing the transformer body 10, the rectifier component 300 is disposed symmetrically on both sides of the second heat dissipation plate 22, and the rectifier component 300 includes a plurality of rectifier tubes, which are disposed symmetrically on both sides of the second heat dissipation plate 22 and are located between the secondary lead-out end and the second heat dissipation plate 22. The inverter component 200, the rectifier component 300, and the transformer are tightly assembled into a compact integrated power supply device through the first heat dissipation plate 21 and the second heat dissipation plate 22.

[0025] The power supply device described in the present invention adopts a winding method in which the copper strip is densely wound in multiple layers, and has a plurality of central lead ends and a plurality of secondary lead ends symmetrically arranged on both sides of the magnetic core, a heat dissipation unit arranged at the top and bottom of the transformer body, a cooling water pipe wound around the outer circumference of the transformer wire bag, and an inverter component and a rectifier component. The cooling treatment method using the heat dissipation unit allows the transformer to operate for a long time under a current of tens of thousands of amperes, and the leakage inductance of the transformer is extremely small, so that the useful power is increased, the switching voltage pressure is greatly reduced, and a small capacity device can be selected for the inverter tube and rectifier tube of the power supply, and the cooling requirement is also reduced, which enables the design of a very compact integrated power supply. Due to the small leakage inductance of the transformer, the small duty ratio loss, and the large proportion of active power, the low voltage high current welding power supply provided by the present invention still maintains ultra-high efficiency output under a working frequency of 20KHz. Its structure is compact, its layout is reasonable, and it fully utilizes the space to reduce the volume of the welding power supply and realize the miniaturization design of the welding power supply.

[0026] As shown in Figures 2 and 3, in this embodiment, the welding power source includes a housing 111, a first electrode and a second electrode 112, a portion of the first electrode and the second electrode 112 protrude from the housing 111, and the protruding portions are located on the same side of the housing 111, the first electrode is arranged vertically and is located at the bottom of the housing 111, the second electrode 112 is arranged horizontally and is close to the top of the housing 111, and a plurality of connection holes for connecting the movable arm structure 120 and the fixed arm 150 are arranged at the portions where the first electrode and the second electrode 112 protrude from the housing 111, which simplifies the connection and removal between the welding tongs and the welding power source.

[0027] As shown in Figures 3 and 4, in this embodiment, the movable arm structure 120 includes a movable arm 121 and a flanged nut 122, one end of the movable arm 121 is connected to the flanged nut 122, the other end of the movable arm 121 is connected to a movable arm electrode cap 123, a connection block 130 is connected to the portion of the first electrode protruding from the housing 111, and the movable arm structure 121 is connected to the connection block 130 via a first conductive bridge 1201. By arranging the connection block 130, the connection between the movable arm 121 and the first electrode can be simplified, and quick removal can be achieved.

[0028] As shown in Figures 3 and 4, in this embodiment, the connection block 130 is arranged in a U-shaped connection block, and the U-shaped groove in the U-shaped connection block is parallel to the longitudinal direction of the driving rod 141, and the welding power source is arranged in parallel with the driving device, making the entire welding tong structure compact and advantageous for realizing miniaturization.

[0029] As shown in Figures 3 and 4, in this embodiment, the driving device 140 includes a driving rod 141 and a flange structure 142, the flange structure 142 is disposed on the driving rod 141, the driving rod 141 is connected to the flanged nut 122, the driving rod 141 is used to drive the movable arm 121, the driving device 140 and the movable arm structure 120 are connected to an integral structure, and the driving device 140 is located at the bottom of the housing 111 and connected to a welding power source through a connection block 130, thereby facilitating removal and installation between the movable arm structure 120 and the welding power source and providing a layout for rationally realizing a compact structure.

[0030] In order to realize quick replacement and assembly of the welding tongs and the welding power source, a connection block 130 for connecting the welding power source is arranged, and a connection hole for connecting the welding power source is arranged in the connection block 130; in order to facilitate connection, the connection block 130 is arranged in a U-shaped structure, and the U-shaped groove of the U-shaped structure faces in a direction parallel to the longitudinal direction of the driving rod 141, so that the welding power source can be placed above the driving device 140, and the first electrode of the welding power source is inserted into the U-shaped groove and fixed by a bolt; when disassembly is required, the power source device can be removed when the bolt is loosened, and the welding tongs and the welding power source can be quickly switched.

[0031] Here, a flange structure 142 arranged between a pair of side connection plates 510 is connected to the drive rod 141 of the drive unit 140, and the pair of side connection plates 510 are rotatably connected to the flange structure 142, thereby providing a swinging space for the movable arm when it is operated.

[0032] 3 and 4, in this embodiment, the fixed arm 150 is connected to the second electrode 112 through a second conductive bridge 501, and a number of connection holes are arranged on the fixed arm 150 at one end close to the welding power source for connecting a side connection plate 510, and the side connection plate 510 is arranged on both sides of the fixed arm 150 and the movable arm structure 120 and parallel to each other, and in this embodiment, for ease of illustration, only one side connection plate 510 is drawn in the figure, and another side connection plate parallel to it is not drawn. In this embodiment, the side connection plate 510 is fixedly connected to the connection block 130 and slidably connected to the movable arm 121, and the fixed arm 150 and the connection block 130 are both located between the side connection plates 510, and an insulating layer is arranged between the side connection plate 510 and the movable arm 21, and between the fixed arm 150 and the connection block 130. In this embodiment, the side connection plate connects the fixed arm structure, the connection block, the driving device and the fixed arm to form a force connection mechanism for a welding tong, which is attached integrally to the welding power source through the connection hole of the connection block, making it easy to replace the welding tong or power source, realizing a simple connection method between the welding tong and the welding power source, and compactly arranging the movable arm structure and the fixed arm structure to realize a compact design.

[0033] As shown in Figures 3 to 5, in this embodiment, oval protrusion blocks 221 are arranged on opposite sides of the movable arm 121, and an oval groove 511 is arranged in the side connection plate 510. The oval protrusion blocks 221 are positioned in the oval grooves 511 and play the role of a guide when the movable arm 121 is driven. In this embodiment, the side connection plate 510 adopts an approximately right-angled triangular structure, one end of the hypotenuse of the side connection plate 510 is connected to the fixed arm 150, the other end of the hypotenuse is connected to the flange structure 142, and one end of the side connection plate 510 at the hypotenuse and connected to the flange structure 142 is arranged in a semicircular shape, and a through hole 512 is arranged in the semicircular part, the flange structure 142 includes a flange holder 421 and a rotating shaft 422 connected to both sides of the flange holder 421, and semicircular grooves are machined on both side edges of the flange holder 421, the side connection plate 510 is connected to the rotating shaft 422 through the through hole, and one end at the hypotenuse and arranged in a semicircular shape is attached to the semicircular groove, thereby making the welding tong structure of the present invention compact, realizing a compact connection with a welding power source, and realizing a miniaturized arrangement.

[0034] The above welding tong structure can be applied to, but is not limited to, C-type welding tongs and X-type welding tongs. The following provides examples of C-type welding tongs and X-type welding tongs.

[0035] In the first embodiment, as shown in FIG. 3 and FIG. 4, in the C-type welding tongs, the fixed arm 150 is C-shaped, the pair of side connection plates 510 are respectively connected to both sides of one end of the C-shaped fixed arm 150, the movable arm 121 is disposed below the fixed arm 150 and is located between the pair of side connection plates 510, the movable arm 121 is connected to the driving rod 141 on the driving device 140 through a flanged nut 122, semicircular grooves are machined on both side edges of the flange holder 421, and the side connection plates 510 are connected to the corresponding through holes 512. The flange holder 421 of the flange structure 142 is disposed at the center of the hypotenuse of the side connection plate 510 via the rotating shaft 422, and one end of the semicircular hypotenuse is attached to the semicircular groove, and the driving device 140 drives the driving rod 141 and further drives the flanged nut 122 to reciprocate the movable arm 121, thereby generating welding pressure between the electrode cap of the electrode rod of the fixed arm and the electrode cap of the electrode rod of the movable arm, and the flange holder 421 of the flange structure 142 is disposed at the center of the hypotenuse of the side connection plate 510 via the rotating shaft 422, and the connection block 130 faces outward and is parallel to the extension and contraction direction of the driving rod 141. The first electrode of the welding power source is inserted into the U-shaped groove of the connection block 130, the first electrode is connected to the movable arm via a first conductive bridge 1201, and the second electrode 112 is connected to the fixed arm via a second conductive bridge 501. The side connection plate 510, the connection block 130 and the welding power source 111 are fixed together by bolts installed in the connection holes, so that the welding power source and the welding tongs are integrated together, and the welding power source and the welding tongs can be quickly removed and replaced.

[0036] As shown in FIG. 6-FIG. 8, in the X-type welding tongs in the second embodiment, the movable arm 121 includes a horizontal bar portion 211 parallel to the fixed arm 150, and a pair of rotating plates 212 rotatably connected to both sides of the horizontal bar portion 211 via an axis, and in this embodiment, the rotating plates may be disposed integrally with the movable arm. On both sides of the flanged nut 122, protruding rotating shafts respectively connected to a pair of rotating plates 212 are disposed, and the flanged nut 122 is connected to a driving rod 141 on the driving device 140, the side connecting plate 510 is fixed to one end of the fixed arm 150 and is adjacent to the pair of rotating plates 212, and the fixed arm 150 may be L-shaped, a through hole is disposed in the center of the rotating plate 212, and the through hole is disposed in the fixed arm 150 and is connected to the through hole by an auto-lock rotating shaft, and the connection block 130 is disposed in the fixed arm 150 at one end close to the side connecting plate 510. The connection block 130 is integrally formed with one end of the fixed arm 150, its U-shaped groove is outwardly disposed, the driving rod 141 is parallel to the fixed arm 150, both sides of the flange holder 421 are machined with semicircular grooves, the side connection plate 510 is connected to the rotating shaft 422 through the through hole, and one end of the oblique side arranged in a semicircular shape is attached to the semicircular groove, and the side connection plate 510 is rotatably connected to the flange holder 421 disposed between the pair of side connection plates 510, so as to provide a swing space for the driving device when the movable arm is operated. The driving device 140 drives the driving rod 141 to further drive the flange nut 122 to reciprocate the movable arm of the pair of rotating plates 212, and further generates a welding pressure between the electrode cap of the electrode bar of the fixed arm and the electrode cap of the electrode bar of the movable arm, and its structure design is simple and convenient for installation and maintenance.

[0037] 7 and 8, the connection block 130 is integrally molded at one end of the fixed arm 150, the first electrode of the welding power source is inserted into the U-shaped slot of the connection block, the first electrode can be directly electrically connected to the fixed arm, and there is no need to provide a first conductive bridge, the second electrode 112 is connected to the movable arm 121 through the second conductive bridge 501, and the side connection plate 510, the connection block 130, and the connection hole corresponding to the first electrode of the welding power source are arranged and fixedly connected through a bolt, so that the welding power source 111 and the welding tong are integrated, and the welding power source and the welding tong are easily removed quickly. In the embodiment, the conductive bridge is formed by overlapping a number of copper strips, which has a certain toughness and can undergo corresponding operational changes according to the operation of the movable arm and the fixed arm, and its fastening contact area completely meets the output power requirement of the power module.

[0038] In the embodiments described in the present invention, the fixed arm and the side connection plate may be integrated, and the movable arm and the rotating plate may be integrated, and the structure is not described. The present invention provides a low-voltage, high-current, lightweight spot welding machine, and the movable arm structure, the driving device and the fixed arm are compactly connected and arranged through the side connection plates arranged on both sides of the fixed arm to form a force connection mechanism of the welding tongs, and the welding power source can be quickly connected due to the connection position of the connection block in the force connection mechanism of the welding tongs, thereby realizing the modular assembly of the welding tongs, the welding power source and the driving device, and realizing the miniaturization of the welding tongs.

[0039] In the present invention, the fixed arm and the flange structure on the driving device are connected by using the side connection plates arranged on both sides of the fixed arm, utilizing the approximately triangular stability theory, and the side connection plates and the flange structure are rotatably connected to provide an operable space when the movable arm is operated.

[0040] In the present invention, by arranging the connection block and the side connection plate, in the X-type welding tong and the C-type welding tong, the connection block is arranged on one end of the fixed arm and away from the electrode rod, and the connection block is arranged on a U-shaped connection block, and its U-shaped groove is directed in a direction parallel to the longitudinal direction of the driving rod, and the welding power source and the driving device are arranged side by side, which makes the entire welding tong structure compact and is advantageous for realizing miniaturization.

[0041] The present invention provides a low-voltage, high-current, lightweight spot welding machine, which adopts a winding method in which copper strips are densely wound in multiple layers, and has a plurality of central lead ends and a plurality of secondary lead ends symmetrically arranged on both sides of the magnetic core, a heat dissipation unit arranged at the top and bottom of the transformer body, a cooling water pipe wound around the outer circumference of the transformer wire bag, and an inverter component and a rectifier component, and the cooling treatment method using the heat dissipation unit, the transformer can be operated for a long time under a current of tens of thousands of amperes, and the leakage inductance of the transformer is extremely small, so that the useful power is increased, the switching voltage pressure is greatly reduced, and a small capacity device can be selected for the inverter tube and rectifier tube of the power supply, and the cooling requirement is also reduced, and the inverter component and the transformer can be integrated to design a very compact integrated power supply. Due to the small leakage inductance of the transformer, the small duty ratio loss, and the large proportion of active power, the low-voltage, high-current welding power supply provided by the present invention still maintains ultra-high efficiency output under a working frequency of 20KHz. Its structure is compact, the layout is reasonable, and the space is fully utilized to reduce the volume of the welding power source, thereby realizing the miniaturized design of the welding power source; the X-type welding tong and the C-type welding tong can be butted against the same welding power source; a side connection plate is arranged, and the movable arm structure, the connection block, the driving device and the fixed arm are fixedly connected through bolts, and fixedly installed on the welding power source; the force connection structure of the welding tong and the welding power source can be divided into two independent entities, which realizes a miniaturized welding tong structure and can be easily removed, realizing rapid switching between the two types of welding tongs, and bringing great convenience to production and maintenance.

[0042] The above description is merely a description of preferred embodiments of the present application and the technical principles employed therein. However, the scope of the present application is not limited to the specific combination of the above-mentioned technical features, but should also include other technical solutions formed by any combination of the above-mentioned technical features or equivalent features without departing from the concept of the present invention, for example, by replacing the above-mentioned features with technical features having similar functions disclosed in the present application (but not limited to these).

[0043] Except for the technical features described in the specification, the remaining technical features are known to those skilled in the art, and in order to highlight the innovative features of the present invention, the remaining technical features will not be described herein. [Explanation of symbols]

[0044] 10, transformer body; 11, magnetic core; 40, central lead-out end; 50, secondary lead-out end; 21, first heat dissipation plate; 22, second heat dissipation plate; 200, inverter component; 300, rectifier component; 201, connecting pipe; 60, cooling water pipe; 601, water pipe branch joint; 111, housing; 102, exhaust port; 112, second electrode; 120, movable arm structure; 121, movable arm; 211, horizontal bar portion; 212, Rotating plate; 122, flanged nut; 123, movable arm electrode cap; 1201, first conductive bridge; 130, connection block; 140, drive unit; 141, drive rod; 142, flange structure; 421, flange holder; 422, rotating shaft; 510, side connection plate; 511, oval groove; 512, through hole; 150, fixed arm; 501, second conductive bridge; 221, oval protrusion block.

Claims

1. A spot welding machine, a welding power source including a housing and a first electrode and a second electrode each having a portion protruding from the housing, the portions of the first electrode and the second electrode protruding from the housing being located on the same side of the housing, and a connection block being connected to the portion of the first electrode protruding from the housing; a movable arm structure including a movable arm and a flanged nut, one end of the movable arm being connected to the flanged nut, and the movable arm structure being connected to the connection block via a first conductive bridge; A drive device, a drive rod of the drive device is connected to the flanged nut and is used to drive the movable arm, and is located at the bottom of the housing, and a flange structure is disposed on the drive rod; a fixed arm, the fixed arm being connected to the second electrode via a second conductive bridge, and the fixed arm being connected to the movable arm via a side connection plate, the side connection plate being fixedly connected to the fixed arm and the connection block via a plurality of fixing bolts, the side connection plate being rotatably connected to the flange structure; Here, the side connection plate connects the movable arm structure, the connection block, the drive unit and the fixed arm to form a force connection mechanism for the welding tongs of a spot welding machine, and is attached to the welding power source.

2. 2. The spot welding machine according to claim 1, wherein a plurality of connection holes are arranged in portions of the first electrode and the second electrode that protrude from the housing, the first electrode being arranged in a vertical direction, and the second electrode being arranged in a horizontal direction.

3. 2. The spot welder according to claim 1, wherein the side connection plates are disposed parallel to each other on both sides of the fixed arm and the movable arm.

4. 2. The spot welder of claim 1, wherein said side connecting plates are disposed with oval grooves.

5. 5. The spot welder according to claim 4, wherein oval protruding blocks are disposed on opposite sides of said flanged nut, said oval protruding blocks being positioned within said oval grooves.

6. 2. The spot welding machine according to claim 1, wherein the side connection plate has a substantially right-angled triangular structure, one end of the hypotenuse of the side connection plate is connected to the fixed arm, and the other end of the hypotenuse is connected to the flange structure.

7. 7. The spot welding machine according to claim 6, wherein the hypotenuse of the side connection plate and one end connected to the flange structure are arranged in a semicircular shape, and a through hole is arranged in the semicircular portion.

8. 8. The spot welder according to claim 7, wherein the flange structure includes a flange holder and a rotating shaft connected to both sides of the flange holder, and semicircular grooves are machined on both side edges of the flange holder.

9. The spot welding machine according to claim 8, characterized in that the side connection plate is connected to the rotating shaft through the through hole, and one end arranged on the hypotenuse and in a semicircular shape is attached to the semicircular groove.

10. 2. The spot welder of claim 1, wherein the connection block is U-shaped, the connection block being connected to the first electrode within a U-shaped groove.

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