Liquid repellent composition, its method of manufacture and article

Abstract

Provided is a liquid-repellent agent composition from which an article having excellent alcohol repellency is obtained.　This liquid-repellent agent composition comprises a fluorine-containing polymer and an aqueous medium, wherein the fluorine-containing polymer contains a unit based on a monomer a, a unit based on a monomer b, and a unit based on a monomer c. The monomer a is a compound represented by CH2=CH-Rf (Rf is a perfluoroalkyl group having 1-8 carbon atoms), the monomer b is a non-fluorine nonionic surfactant having a polymerizable carbon-carbon double bond, and the monomer c is another monomer copolymerizable with the monomer a and the monomer b.

Description

[Technical field]

[0001] The present invention relates to a liquid repellent composition, a method for producing the same, and an article. [Background technology]

[0002] As a method for imparting water and oil repellency to the surface of an article (such as a textile product), a method of treating the article with a water and oil repellent composition containing a fluorine-containing polymer having a unit based on a (meth)acrylate having a perfluoroalkyl group is known. However, the ester bond in the unit based on the (meth)acrylate is easily broken by hydrolysis with an alkali or the like. Therefore, the perfluoroalkyl group is lost from the fluorine-containing polymer, and the water and oil repellency of the article may decrease.

[0003] A water / oil repellent composition containing a fluorine-containing polymer having no units based on a (meth)acrylate having a perfluoroalkyl group is known as a water / oil repellent composition capable of obtaining an article whose water / oil repellency is not easily deteriorated by alkali, etc. As a fluorine-containing polymer having no units based on a (meth)acrylate having a perfluoroalkyl group, a fluorine-containing polymer having units based on (perfluoroalkyl)ethylene is known (Patent Document 1).

[0004] Incidentally, in order to improve the emulsion stability of non-fluorinated polymers, it has been proposed to introduce units based on a reactive emulsifier into the non-fluorinated polymers (Patent Document 2). [Prior art documents] [Patent documents]

[0005] [Patent Document 1] International Publication No. 2019 / 138680 [Patent Document 2] International Publication No. 2015 / 111668 Summary of the Invention [Problem to be solved by the invention]

[0006] However, articles treated with the water / oil repellent composition containing the fluorine-containing polymer described in Patent Document 1 have insufficient alcohol repellency. The non-fluorine-based polymer described in Patent Document 2 does not contain fluorine, and therefore cannot impart alcohol repellency.

[0007] The present invention provides a liquid repellent composition which can provide an article having excellent alcohol repellency, a method for producing the same, and an article having excellent alcohol repellency. [Means for solving the problem]

[0008] The present invention has the following aspects. [1] A method for producing a composition comprising: The liquid repellent composition, wherein the fluorine-containing polymer contains units based on the following monomer a, units based on the following monomer b and units based on the following monomer c: Monomer a: A compound represented by the following formula (1). CH 2 =CH-R f (1) However, R f is a perfluoroalkyl group having 1 to 8 carbon atoms. Monomer b: a fluorine-free nonionic surfactant having a polymerizable carbon-carbon double bond. Monomer c: another monomer copolymerizable with the monomer a and the monomer b. [2] The liquid repellent composition according to [1] above, wherein the ratio of units based on the monomer b to the total of units based on the monomer a and units based on the monomer c is 0.5 to 5 mass %. [3] The liquid repellent composition according to [1] or [2] above, wherein the ratio of the units based on the monomer a to the total of the units based on the monomer a and the units based on the monomer c is 60 to 80 mass%. [4] R in the above formula (1) f The liquid repellent composition according to any one of the above [1] to [3], wherein is a perfluoroalkyl group having 1 to 6 carbon atoms. [5] The liquid repellent composition according to any one of the above [1] to [4], wherein the monomer b is a compound represented by the following formula (2): CH 2 =CR 1 -R 2 -OR 3 -H (2) However, R 1 is a hydrogen atom or a methyl group, R 2 is an alkylene group having 1 to 6 carbon atoms, R 3 is a divalent group having a polyoxyalkylene chain (provided that adjacent CH 2 =CR 1 -R 2 The atom bonded to -O- is a carbon atom. [6] At least a part of the monomer c is CH 2 =CH-Q or CH 2 =CHCH 2 The liquid repellent composition according to any one of the above [1] to [5], wherein the compound is a compound represented by -Q (wherein Q is a halogen atom, or an organic group in which the atom bonding to the adjacent vinyl group or allyl group is an oxygen atom, a nitrogen atom, or a sulfur atom). [7] The liquid repellent composition according to any one of the above [1] to [6], wherein the number average molecular weight of the fluorine-containing polymer is 10,000 to 100,000. [8] The liquid repellent composition according to any one of [1] to [7] above, wherein the fluorine-containing polymer is dispersed in the aqueous medium as emulsified particles. [9] The liquid repellent composition according to [8] above, wherein the average particle size of the emulsified particles of the fluoropolymer is 20 to 200 nm.

[10] The liquid repellent composition according to any one of the above [1] to [9], further comprising a cationic surfactant.

[11] A method for obtaining a liquid repellent composition comprising an aqueous medium and a fluorine-containing polymer, comprising polymerizing a monomer component in an emulsion comprising an aqueous medium, a monomer component, and a polymerization initiator, The method for producing a liquid repellent composition, wherein the monomer component contains the following monomer a, the following monomer b, and the following monomer c: Monomer a: A compound represented by the following formula (1). CH 2 =CH-Rf (1) However, R f is a perfluoroalkyl group having 1 to 8 carbon atoms. Monomer b: a fluorine-free nonionic surfactant having a polymerizable carbon-carbon double bond. Monomer c: another monomer copolymerizable with the monomer a and the monomer b.

[12] An article treated with the liquid repellent composition according to any one of [1] to

[10] above. Effect of the Invention

[0009] According to the liquid repellent composition of the present invention, an article having excellent alcohol repellency can be obtained. According to the method for producing a liquid repellent composition of the present invention, it is possible to produce a liquid repellent composition that can give an article having excellent alcohol repellency. The article of the present invention has excellent alcohol repellency. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0010] The meanings and definitions of the terms used in the present invention are as follows. The term "unit based on a monomer" is a general term for an atomic group formed directly by polymerization of one monomer molecule, and an atomic group obtained by chemically converting a part of the atomic group. "(Meth)acrylate" is a general term for acrylate and methacrylate. Similarly, "(meth)acryloyloxy group" is a general term for acryloyloxy group and methacryloyloxy group. The average particle size of the polymer emulsified particles is a value calculated by cumulant analysis from the autocorrelation function obtained by dynamic light scattering for a sample prepared by diluting the liquid repellent composition with water to a solids concentration of 1% by mass. The number average molecular weight (hereinafter also referred to as "Mn") and mass average molecular weight (hereinafter also referred to as "Mw") of the polymer are polymethyl methacrylate-equivalent molecular weights obtained by gel permeation chromatography (hereinafter also referred to as "GPC") using a calibration curve prepared using standard polymethyl methacrylate samples. The solids concentration is calculated by (solids mass / sample mass)×100, where the mass of the sample before heating is the sample mass and the mass of the sample after drying for 4 hours in a convection dryer at 120° C. is the solids mass. The symbol "~" indicating a range of values ​​means that the values ​​before and after it are included as the lower and upper limits.

[0011] [Liquid repellent composition] The liquid repellent composition of the present invention (hereinafter also referred to as "the composition") contains a specific fluorine-containing polymer (hereinafter also referred to as "polymer (A)") and an aqueous medium. The present composition is preferably a polymer dispersion containing the polymer (A) and an aqueous medium. The present composition also includes a dispersion obtained by the production method of the polymer (A) of the present invention described below, and the dispersion further diluted in any aqueous medium for treating articles. The present composition may contain a surfactant other than the monomer b (hereinafter also referred to as "other surfactant"), if necessary. The composition may optionally contain other ingredients.

[0012] (Polymer (A)) Polymer (A) contains units based on monomer a (hereinafter also referred to as "units a"), units based on monomer b (hereinafter also referred to as "units b"), and units based on monomer c (hereinafter also referred to as "units c"). Monomer a: A compound represented by the following formula (1). CH 2 =CH-R f (1) However, R f is a perfluoroalkyl group having 1 to 8 carbon atoms. Monomer b: a fluorine-free nonionic surfactant having a polymerizable carbon-carbon double bond. Monomer c: another monomer copolymerizable with the monomer a or the monomer b.

[0013] In monomer a, R fThe carbon number of is preferably 1 to 6, more preferably 4 to 6, and particularly preferably 6, from the viewpoints of a good conversion rate to the polymer (A), availability of raw materials, and ease of handling. R f is preferably linear.

[0014] The monomer a is, for example, CH 2 =CH-CF 3 , C.H. 2 =CH-CF 2 CF 3 , C.H. 2 =CH-CF 2 CF 2 CF 3 , C.H. 2 =CH-CF(CF 3 ) 2 , C.H. 2 =CH-(CF 2 ) 3 CF 3 , C.H. 2 =CH-CF 2 CF(CF 3 ) 2 , C.H. 2 =CH-C(CF 3 ) 3 , C.H. 2 =CH-(CF 2 ) 4 CF 3 , C.H. 2 =CH-CF 2 CF 2 CF(CF 3 ) 2 , C.H. 2 =CH-(CF 2 ) 5 CF 3 , C.H. 2 =CH-(CF 2 ) 5 CF(CF 3 ) 2 , C.H. 2 =CH-(CF 2 ) 7 CF 3 Examples include: Monomer a is CH 2 =CH-CF 3 , C.H. 2=CH-CF 2 CF 3 , C.H. 2 =CH-CF(CF 3 ) 2 , C.H. 2 =CH-(CF 2 ) 3 CF 3 and C.H. 2 =CH-(CF 2 ) 5 CF 3 is preferred, CH 2 =CH-CF 3 , C.H. 2 =CH-CF 2 CF 3 , C.H. 2 =CH-(CF 2 ) 3 CF 3 and C.H. 2 =CH-(CF 2 ) 5 CF 3 is more preferred, and CH 2 =CH-(CF 2 ) 3 CF 3 and C.H. 2 =CH-(CF 2 ) 5 CF 3 is more preferred. Two or more kinds of monomer a may be used in combination.

[0015] The monomer b may be any compound that has a polymerizable carbon-carbon double bond and functions as a fluorine-free nonionic surfactant. The HLB (Hydrophilic-Lipophilic Balance) value of the monomer b is preferably 11-18, and more preferably 12-17. The HLB value is measured by the Griffin method.

[0016] An example of the monomer b is a compound having a polymerizable carbon-carbon double bond and a polyoxyalkylene (hereinafter also referred to as "POA") chain. The POA chain is -(AO) m"AO" is an oxyalkylene group, and m is an integer of 2 or more. The m number of AOs may be the same or different. The oxyalkylene group represented by AO is preferably an oxyalkylene group having 2 to 6 carbon atoms, and particularly preferably an oxyethylene group, an oxypropylene group, an oxybutylene group, or an oxytetramethylene group. m is preferably 2 to 80, more preferably 3 to 60, and even more preferably 3 to 30, in that it is easy to set the HLB value of the monomer b in an appropriate range. When the POA chain contains two or more AOs with different carbon numbers, the order of bonding of each AO is not limited, and may be in a block or random form. For example, when the POA chain is composed of an oxyethylene group and an oxypropylene group, the oxyethylene group and the oxypropylene group may be arranged randomly, the oxyethylene group and the oxypropylene group may be arranged alternately, or one or more blocks composed of a plurality of oxyethylene groups may be linked to one or more blocks composed of a plurality of oxypropylene groups. When the POA chain contains two or more kinds of AO, the combination of each AO is preferably a combination of an oxyethylene group and an oxypropylene group, a combination of an oxyethylene group and an oxybutylene group, or a combination of an oxyethylene group and an oxytetramethylene group.

[0017] As the monomer b, a compound represented by the following formula (2) is preferred because it is easily copolymerizable with the monomer a. CH 2 =CR 1 -R 2 -OR 3 -H (2) However, R 1 is a hydrogen atom or a methyl group, R 2 is an alkylene group having 1 to 6 carbon atoms, R 3 is a divalent group having a POA chain (but adjacent CH 2 =CR 1 -R 2 The atom bonded to -O- is a carbon atom. R 2 The number of carbon atoms in R is preferably 2 or 3.2 is preferably linear. R 3 The POA chain in is as described above. 3 is preferably a POA chain. Two or more kinds of monomer b may be used in combination.

[0018] As the monomer c in the above-mentioned fluorine-containing polymer, at least a part of it is CH 2 =CH-Q or CH 2 =CHCH 2 It is preferable that the monomer c1 is a compound represented by -Q (hereinafter also referred to as "monomer c1"), where Q is a halogen atom, or an organic group in which the atom bonding to the adjacent vinyl group or allyl group (hereinafter also referred to as the bonding terminal atom) is an oxygen atom, a nitrogen atom, or a sulfur atom. Examples of the organic group in which the bond terminal atom is an oxygen atom, a nitrogen atom, or a sulfur atom include -OR 4 , -OC(=O)R 4 , -NHR 4 , -NR 4 R 5 , -SR 4 and nitrogen-containing heterocyclic groups in which the nitrogen atom constituting the ring is the bonding terminal atom. 4 and R 5 are each independently an alkyl group, a cycloalkyl group, an aryl group or a heterocyclic group. The number of carbon atoms in the alkyl group is, for example, 1 to 22. The number of carbon atoms forming the ring of the cycloalkyl group is, for example, 3 to 8. The organic group in Q may have a reactive group such as a hydroxy group, a carboxy group, an amino group, or an alkylamino group, or a halogen atom, and may have a linking group such as an ether oxygen atom, a carbonyloxy group, or a carbonyl group at a portion other than the bond terminal atom. Furthermore, it may have a polymerizable carbon-carbon double bond. The reactive group is preferably a hydroxy group, and it is preferable that the organic group does not have a polymerizable carbon-carbon double bond.

[0019] CH 2The compound represented by =CH-Q is preferably a vinyl carboxylate, a vinyl ether, or a vinyl halide. The vinyl ether is preferably an alkyl vinyl ether or a hydroxyalkyl vinyl ether. CH 2 =CHCH 2 The compound represented by -Q is preferably a carboxylic acid allyl ester, an allyl ether, or an allyl halide. The allyl ether is preferably an alkyl allyl ether or a hydroxyalkyl allyl ether. The number of carbon atoms in the acyl group in the vinyl carboxylate or allyl carboxylate is preferably 24 or less, more preferably 2 to 6. It is also preferable to use a vinyl carboxylate or allyl carboxylate having an acyl group with 2 to 6 carbon atoms in combination with a vinyl carboxylate or allyl carboxylate having an acyl group with 10 to 22 carbon atoms. The alkyl or hydroxyalkyl in the alkyl vinyl ether, hydroxyalkyl vinyl ether, alkyl allyl ether, and hydroxyalkyl allyl ether preferably has 2 to 6 carbon atoms.

[0020] Examples of vinyl carboxylates include vinyl acetate, vinyl butyrate, vinyl pivalate, vinyl caproate, vinyl caprylate, vinyl laurate, vinyl stearate, vinyl benzoate, vinyl chloroacetate, and divinyl adipate. As the vinyl carboxylate, vinyl acetate is particularly preferred because it can provide an article having excellent oil and alcohol repellency.

[0021] Examples of vinyl ethers include methyl vinyl ether, ethyl vinyl ether, n-butyl vinyl ether, iso-butyl vinyl ether, tert-butyl vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, stearyl vinyl ether, chloromethyl vinyl ether, 2-chloroethyl vinyl ether, chloropropyl vinyl ether, cyclohexyl vinyl ether, ethylene glycol monovinyl ether, and diethylene glycol monovinyl ether. Examples of vinyl halides include vinyl chloride and vinyl fluoride.

[0022] Examples of the allyl carboxylate include allyl acetate and diallyl adipate. Examples of allyl ethers include allyl ethyl ether, diallyl ether, 1,3-diallyloxy-2-propanol, and ethylene glycol monoallyl ether. The allyl halide includes, for example, allyl chloride and allyl fluoride.

[0023] CH 2 =CH-Q or CH 2 =CHCH 2 Other examples of the compound represented by -Q include N-vinylpyrrolidone, N-vinyl-ε-caprolactam, and ethyl vinyl sulfide.

[0024] As the monomer c1, vinyl carboxylate esters, allyl carboxylate esters, alkyl vinyl ethers, alkyl allyl ethers, hydroxyalkyl vinyl ethers, hydroxyalkyl allyl ethers, vinyl halides, or allyl halides are preferred, as they have good copolymerizability with the monomer a and can give articles with excellent oil repellency and alcohol repellency. Of these, vinyl carboxylate esters and vinyl halides are more preferred. Specific examples of monomer c1 include vinyl acetate, vinyl butyrate, vinyl pivalate, vinyl caprylate, vinyl laurate, vinyl stearate, vinyl benzoate, vinyl chloroacetate, ethyl vinyl ether, tert-butyl vinyl ether, 4-hydroxybutyl vinyl ether, ethylene glycol monoallyl ether, vinyl chloride, and vinyl fluoride, and vinyl acetate is more preferred, since these monomers can provide articles with excellent oil repellency and alcohol repellency.

[0025] The polymer (A) may have, as the unit c, a unit based on a monomer c other than the monomer c1. The monomer c other than the monomer c1 will hereinafter be referred to as a monomer c2. As the polymer (A), a polymer having only units based on monomer c1 as units c, and a polymer having units based on monomer c1 and units based on monomer c2 are preferred. The polymer (A) may have units based on two or more types of monomer c1. When the polymer (A) has units based on monomer c2, it may have units based on two or more types of monomer c2.

[0026] Examples of the monomer c2 include olefins, halogenated olefins other than vinyl halides, alkyl (meth)acrylates, hydroxyalkyl (meth)acrylates, fluoroalkyl (meth)acrylates, and perfluoro (alkyl vinyl ethers). Specific examples include ethylene, propylene, vinylidene chloride, vinylidene fluoride, tetrafluoroethylene, methyl (meth)acrylate, ethyl (meth)acrylate, stearyl (meth)acrylate, behenyl (meth)acrylate, isobornyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-[(3,5-dimethylpyrazolyl)carbonylamino]ethyl (meth)acrylate, N-methylolacrylamide, 2-perfluorohexylethyl (meth)acrylate, CF 2 =CFOCF 3 , C.F. 2 =CFOCF 2 CF 3 , C.F. 2 =CFOCF2 CF 2 CF 3 , C.F. 2 =CFOCF 2 CF 2 CF 2 CF 3 , C.F. 2 =CFOCF 2 CF(CF 3 )OCF 2 CF 2 CF 3 Examples include:

[0027] As the monomer c2, a (meth)acrylate is preferable. However, since it is possible to obtain an article in which the water / oil repellency and alcohol repellency are further less likely to be decreased by alkali or the like, it is preferable that the polymer (A) does not have a unit based on a (meth)acrylate having a perfluoroalkyl group. Therefore, as the monomer c2, a (meth)acrylate that does not contain a fluorine atom is preferable. Examples of the (meth)acrylate that does not contain a fluorine atom include methyl (meth)acrylate, n-butyl (meth)acrylate, tert-butyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, and behenyl (meth)acrylate. n-Butyl (meth)acrylate or 2-hydroxyethyl (meth)acrylate is preferred because it reduces the glass transition temperature (Tg) of the polymer (A) and tends to improve film-forming properties, and lauryl (meth)acrylate, stearyl (meth)acrylate or behenyl (meth)acrylate are preferred because they tend to improve the feel and water repellency when the article is a textile product.

[0028] The ratio of the unit b to the total of the unit a and the unit c is preferably 0.5 to 5 mass%, more preferably 0.6 to 4 mass%. When the ratio of the unit b is equal to or more than the lower limit, the particle size of the emulsion particles of the polymer (A) tends to be in an appropriate range, and the dispersibility is better. When the ratio of the unit b is equal to or less than the upper limit, the alcohol repellency of the article treated with the composition is better. The total units constituting the polymer (A) is the sum of the units a, b and c.

[0029] In the polymer (A), the ratio of the unit a to the total of the unit a and the unit c is preferably 60 to 80 mass%, more preferably 62 to 78 mass%. When the ratio of the unit a is equal to or more than the lower limit, the oil repellency and alcohol repellency of the article treated with the composition are more excellent. When the ratio of the unit a is equal to or less than the upper limit, the conversion rate in the polymerization reaction of the polymer (A) tends to be higher.

[0030] The range of the proportion of the unit a to all units constituting the polymer (A) is preferably 57 to 80 mass%, more preferably 60 to 80 mass%, and even more preferably 62 to 78 mass%. The lower limit of the proportion of the unit a is preferably 57 mass%, more preferably 60 mass%, and even more preferably 62 mass%. If the proportion of the unit a is equal to or greater than the lower limit, the oil repellency and alcohol repellency of the article treated with the composition are more excellent. The upper limit of the proportion of the unit a is preferably 80 mass%, more preferably 78 mass%. If the proportion of the unit a is equal to or less than the upper limit, the conversion rate in the polymerization reaction of the polymer (A) is likely to be higher.

[0031] The ratio of the unit b to all units constituting the polymer (A) is preferably 0.5 to 5 mass%, more preferably 0.7 to 4 mass%. The lower limit of the ratio of the unit b is preferably 0.48 mass%, more preferably 0.5 mass%, and even more preferably 0.7 mass%. When the ratio of the unit b is equal to or greater than the lower limit, the particle size of the emulsion particles of the polymer (A) tends to be in an appropriate range, and the dispersibility is more excellent. The upper limit of the ratio of the unit b is preferably 5 mass%, more preferably 4.98 mass%, and even more preferably 4 mass%. When the ratio of the unit b is equal to or less than the upper limit, the alcohol repellency of the article treated with the composition is more excellent.

[0032] The ratio of the units c to the total units constituting the polymer (A) is preferably 15 to 39.5 mass%, more preferably 18 to 37.3 mass%. When the ratio of the units c is equal to or greater than the lower limit, the conversion rate in the polymerization reaction of the polymer (A) tends to be higher. When the ratio of the units c is equal to or less than the upper limit, the oil repellency and alcohol repellency of the article treated with the composition are superior.

[0033] When the unit c contains a unit based on the monomer c1, the ratio of the unit based on the monomer c1 to the total of the unit a and the unit c is preferably 20 to 40 mass%, more preferably 22 to 38 mass%. When the ratio of the unit based on the monomer c1 is equal to or more than the lower limit, the conversion rate in the polymerization reaction of the polymer (A) tends to be higher. When the ratio of the unit based on the monomer c1 is equal to or less than the upper limit, the water / oil repellency and alcohol repellency of the article treated with the composition are more excellent.

[0034] When at least a part of the units based on monomer c1 are units based on vinyl halide, the content of the units based on vinyl halide is preferably 10 to 90 mass %, more preferably 15 to 60 mass %, based on all the units c.

[0035] The ratio of the units based on the monomer c2 to the total of the units a and c is preferably less than 20% by mass, more preferably less than 10% by mass, and may be 0% by mass. If the ratio of the units based on the monomer c2 is equal to or less than the upper limit, an article having water / oil repellency and alcohol repellency that are less susceptible to deterioration by alkali or the like can be obtained.

[0036] The total proportion of the units a, b and units based on the monomer c1 in the polymer (A) is preferably 80% by mass or more, more preferably 90% by mass or more, and may be 100% by mass, based on all the units constituting the polymer (A). When the total proportion is equal to or more than the lower limit, an article can be obtained in which the water / oil repellency and alcohol repellency are further resistant to deterioration by alkali or the like.

[0037] The ratio of each unit is: 1It can be calculated from the reaction rate of each monomer component by H-NMR and gas chromatography. When the conversion rate of the monomer components to the polymer (A) is high (e.g., 90% or more) during the production of the polymer (A), the ratio of each unit may be calculated based on the amount of the monomer components charged. The conversion rate is calculated from the theoretical mass of polymer (A) calculated from the amounts of raw materials charged during the production of polymer (A) and the actual mass of the produced polymer (A) by calculating the actual mass / theoretical mass x 100.

[0038] The Mn of the polymer (A) is preferably 10,000 or more, more preferably 11,000 or more, and even more preferably 12,000 or more. The Mn of the polymer (A) is preferably 100,000 or less, more preferably 70,000 or less, and even more preferably 50,000 or less. If the Mn of the polymer (A) is equal to or more than the lower limit, the water / oil repellency and alcohol repellency of the article treated with the composition are more excellent. If the Mn of the polymer (A) is equal to or less than the upper limit, the water dispersibility of the polymer (A) is more excellent.

[0039] The Mw of the polymer (A) is preferably 10,000 or more, more preferably 20,000 or more, and even more preferably 30,000 or more. The Mw of the polymer (A) is preferably 150,000 or less, more preferably 120,000 or less, and even more preferably 100,000 or less. If the Mw of the polymer (A) is the lower limit or more, the water- and oil-repellency and alcohol-repellency of the article treated with the composition are more excellent. If the Mw of the polymer (A) is the upper limit or less, the water dispersibility of the polymer (A) is more excellent.

[0040] The polymer (A) is preferably dispersed as emulsified particles in an aqueous medium described below. The average particle size of the emulsion particles of the polymer (A) is preferably 20 to 200 nm, more preferably 40 to 190 nm, and even more preferably 60 to 180 nm. When the average particle size is equal to or less than the upper limit, the water repellency and alcohol repellency of the article treated with the composition and the dispersibility of the emulsion particles of the polymer (A) are excellent. When the average particle size is equal to or more than the lower limit, the emulsion particles of the polymer (A) are more stable against mechanical shear.

[0041] (aqueous medium) Aqueous media include water and water containing a water-soluble organic solvent. The water-soluble organic solvent is an organic solvent that can be mixed with water at any ratio. The water-soluble organic solvent is preferably at least one selected from the group consisting of alcohols (excluding ether alcohols), ether alcohols, and aprotic polar solvents. Examples of the alcohol include t-butanol and propylene glycol. Examples of the ether alcohol include 3-methoxymethylbutanol, dipropylene glycol, dipropylene glycol monomethyl ether, and tripropylene glycol. Examples of the aprotic polar solvent include N,N-dimethylformamide, dimethyl sulfoxide, tetrahydrofuran (hereinafter also referred to as "THF"), acetonitrile, acetone, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, 3-methoxy-3-methyl-1-butanol, triethylene glycol dimethyl ether, and tetraethylene glycol dimethyl ether. When the liquid medium is an aqueous medium, the water-soluble organic solvent is preferably an ether alcohol, and more preferably dipropylene glycol, tripropylene glycol, or dipropylene glycol monomethyl ether, from the viewpoint of improving the compatibility between the polymer (A) and the aqueous medium and facilitating the formation of a uniform film on the article. When the aqueous medium is water containing a water-soluble organic solvent, the content of the water-soluble organic solvent is preferably from 1 to 80 parts by mass, more preferably from 5 to 60 parts by mass, per 100 parts by mass of water.

[0042] (Other surfactants) As the other surfactant, a surfactant having no fluorine atom is preferable. The surfactant may, for example, be an anionic surfactant, a nonionic surfactant other than the monomer b, a cationic surfactant, or an amphoteric surfactant.

[0043] Examples of nonionic surfactants other than the monomer b include surfactants s described in paragraphs

[0067] to

[0095] of JP-A-2009-215370. 1 ~s 6 Examples include: Surfactants 1 As the alkyl group, polyoxyethylene alkyl ether is preferable. Surfactants 2 As the surfactant, acetylene glycol ethylene oxide adduct is preferable. 3 As the polyoxyethylene polyoxypropylene glycol, polyoxyethylene polyoxypropylene glycol is preferable. Two or more kinds of nonionic surfactants other than the monomer b may be used in combination.

[0044] Examples of cationic surfactants include surfactants described in paragraphs

[0096] to

[0100] of JP-A-2009-215370. 7 Examples include: Surfactants 7 As the ammonium salt, an ammonium salt in which one or more hydrogen atoms bonded to a nitrogen atom are substituted with an alkyl group, an alkenyl group, or a polyoxyalkylene chain having a hydroxyl group at the end is preferred, and the ammonium salt represented by the following formula (s 71 ) Compound s 71 is more preferred. [(R 21 ) 4 N + ]·X - (s 71 ) R 21 is a hydrogen atom, an alkyl group having 1 to 22 carbon atoms, an alkenyl group having 2 to 22 carbon atoms, a fluoroalkyl group having 1 to 9 carbon atoms, or a polyoxyalkylene chain having a hydroxyl group at the end. 21 may be the same or different, but the four R 21 is not a hydrogen atom at the same time. X - is the counter ion. X - As the cation, a chloride ion, an ethyl sulfate ion, or an acetate ion is preferable. compound s 71Examples of such ammonium salts include monostearyl trimethyl ammonium chloride, monostearyl dimethyl monoethyl ammonium ethyl sulfate, mono(stearyl) monomethyl di(polyethylene glycol) ammonium chloride, monofluorohexyl trimethyl ammonium chloride, di(tallow alkyl) dimethyl ammonium chloride, and dimethyl monococonut amine acetate. Two or more kinds of cationic surfactants may be used in combination.

[0045] Examples of amphoteric surfactants include surfactants described in paragraphs

[0101] to

[0102] of JP-A-2009-215370. 8 These may be used alone or in combination of two or more.

[0046] As the other surfactant, a cationic surfactant is preferred from the viewpoint of easily reducing the average particle size of the emulsified particles of the polymer (A). The cationic surfactant may be used in combination with other surfactants.

[0047] (Other ingredients) Examples of other components include fluorine-containing polymers other than the polymer (A), non-fluorine-based polymers, non-fluorine-based water- and oil-repellents, water-soluble polymer resins (e.g., hydrophilic polyesters and derivatives thereof, hydrophilic polyethylene glycols and derivatives thereof, hydrophilic polyamines and derivatives thereof), crosslinking agents, penetrating agents (e.g., nonionic surfactants having an acetylene group at the center and a symmetrical structure, such as the Dispanol (registered trademark) series manufactured by NOF Corp.), colloidal silica (e.g., the Snowtex (registered trademark) series manufactured by Nissan Chemical Industries, Ltd., and the Adelight series manufactured by ADEKA Corporation), defoaming agents (e.g., the Olfine (registered trademark) series manufactured by Nissin Chemical Industries, Ltd., and the FS Antifoam series manufactured by Dow Corning Toray Co., Ltd.), film-forming assistants, insect repellents, mildewproofing agents, preservatives, flame retardants, antistatic agents (e.g., the Directol series manufactured by Meisei Chemical Industries, Ltd.), wrinkle inhibitors, softeners (e.g., silicone emulsions, polyethylene wax emulsions), and pH adjusters (e.g., diethanolamine, triethanolamine, acetic acid, and citric acid).

[0048] When the present composition contains a crosslinking agent, the adhesion to an article tends to be improved. As the crosslinking agent, an isocyanate-based crosslinking agent, a methylol-based crosslinking agent, a carbodiimide-based crosslinking agent, and an oxazoline-based crosslinking agent are preferable.

[0049] Examples of the isocyanate crosslinking agent include an aromatic block type isocyanate crosslinking agent, an aliphatic block type isocyanate crosslinking agent, an aromatic non-block type isocyanate crosslinking agent, and an aliphatic non-block type isocyanate crosslinking agent. The isocyanate crosslinking agent is preferably a water-dispersed type emulsified with a surfactant, or a self-water-dispersed type having a hydrophilic group.

[0050] Examples of methylol-based crosslinking agents include condensates or pre-condensates of urea or melamine with formaldehyde, methylol-dihydroxyethylene-urea and derivatives thereof, methylol-ethylene-urea, methylol-propylene-urea, methylol-triazone, dicyandiamide-formaldehyde condensates, methylol-carbamate, methylol-(meth)acrylamide, and polymers thereof.

[0051] The carbodiimide crosslinking agent is a polymer having a carbodiimide group in the molecule, and is a crosslinking agent that exhibits excellent reactivity with carboxy groups, amino groups, and active hydrogen groups of articles and the like. The oxazoline-based crosslinking agent is a polymer having an oxazoline group in the molecule, and is a crosslinking agent that exhibits excellent reactivity with carboxy groups of articles and the like.

[0052] Other crosslinking agents include, for example, divinyl sulfone, polyamides and their cationic derivatives, polyamines and their cationic derivatives, epoxy derivatives such as diglycidyl glycerol, halide derivatives such as (epoxy-2,3-propyl)trimethylammonium chloride and N-methyl-N-(epoxy-2,3-propyl)morpholinium chloride, pyridinium salts of chloromethyl ether of ethylene glycol, polyamine-polyamide-epichlorohydrin resins, polyvinyl alcohol or its derivatives, polyacrylamide or its derivatives, and glyoxal resin-based wrinkle inhibitors.

[0053] When the composition contains a methylol-based crosslinking agent or a glyoxal resin-based wrinkle-proofing agent, it is preferable to contain a catalyst as an additive.Preferred catalysts include, for example, inorganic amine salts and organic amine salts.For example, inorganic amine salts include ammonium chloride.For example, organic amine salts include amino alcohol hydrochloride and semicarbazide hydrochloride.For example, amino alcohol hydrochloride includes monoethanolamine hydrochloride, diethanolamine hydrochloride, triethanolamine hydrochloride, and 2-amino-2-methylpropanol hydrochloride.

[0054] (Proportion of each ingredient) When the present composition contains an aqueous medium, the content of the aqueous medium can be appropriately selected depending on the desired solids concentration of the present composition. The solid content concentration of the present composition immediately after production of the present composition is preferably from 20 to 70% by mass, more preferably from 30 to 60% by mass. When the present composition is used to treat an article, the solid content concentration of the present composition is preferably from 0.1 to 7 mass %, more preferably from 0.2 to 5 mass %.

[0055] The content of the other surfactant in the present composition is preferably 5 parts by mass or less, and may be 0 parts by mass, based on 100 parts by mass of the polymer (A). When the content of the other surfactant is equal to or less than the upper limit, adverse effects of the surfactant on the water / oil repellency and alcohol repellency of the article treated with the present composition can be reduced.

[0056] In the present composition, the total ratio of the unit b and the other surfactants to the total of 100 parts by mass of the unit a and the unit c is preferably 1 to 6 parts by mass immediately after the production of the present composition. If the total ratio of the unit b and the other surfactants is equal to or greater than the lower limit, the present composition has excellent dispersion stability. If the total ratio of the unit b and the other surfactants is equal to or less than the upper limit, the content of the other surfactants in the present composition is easily equal to or less than the preferred upper limit.

[0057] In the present composition, the proportion of the cationic surfactant relative to 100 parts by mass in total of the units b and the cationic surfactant is preferably 50 parts by mass or less, and more preferably 30 parts by mass or less, in terms of superior alcohol repellency. The proportion of the cationic surfactant relative to the total of 100 parts by mass of the units b and the cationic surfactant may be 0 parts by mass, but is preferably 5 parts by mass or more, and more preferably 10 parts by mass or more, since the average particle size of the emulsified particles of the polymer (A) becomes small and the water dispersibility of the polymer (A) is improved.

[0058] When the present composition is used for treating an article, the content of the crosslinking agent in the present composition is preferably 1 to 50 parts by mass per 100 parts by mass of the polymer (A).

[0059] (Mechanism of action) In the present composition described above, since the polymer (A) has the unit a, the water / oil repellency and alcohol repellency of an article treated with the present composition are unlikely to be reduced by alkali or the like. In the present composition, since the polymer (A) has the unit b, the article treated with the present composition has excellent alcohol repellency and water repellency.

[0060] [Method for producing liquid repellent composition] The composition can be produced, for example, by a method of polymerizing a monomer component in an emulsion containing an aqueous medium, a monomer component, and a polymerization initiator to obtain a liquid repellent composition containing a fluorine-containing polymer. This method can improve the conversion rate of the monomer component to polymer (A) and also increase the number average molecular weight of the obtained polymer (A). The emulsion may contain other surfactants, if desired.

[0061] The monomer component contains monomer a, monomer b, and monomer c. The proportion of monomer b relative to the total of monomer a and monomer c is preferably 0.5 to 5 mass%, more preferably 0.6 to 4 mass%. When the proportion of monomer b is equal to or more than the lower limit, the average particle size of the emulsion particles of polymer (A) tends to be in an appropriate range, and dispersibility is more excellent. When the proportion of monomer b is equal to or less than the upper limit, the alcohol repellency of the article treated with the composition is more excellent.

[0062] The proportion of monomer a relative to the total of monomer a and monomer c is preferably 60 to 80 mass%, more preferably 62 to 78 mass%. When the proportion of monomer a is equal to or greater than the lower limit, the oil repellency and alcohol repellency of the article treated with the composition are more excellent. When the proportion of monomer a is equal to or less than the upper limit, the conversion rate in the polymerization reaction of polymer (A) tends to be higher.

[0063] The proportion of the monomer a in the entire monomer components is preferably 57 to 80% by mass, more preferably 60 to 80% by mass, and more preferably 62 to 78% by mass. The lower limit of the proportion of the unit a is preferably 57% by mass, more preferably 60% by mass, and even more preferably 62% by mass. If the proportion of the monomer a is equal to or greater than the lower limit, the oil repellency and alcohol repellency of the article treated with the composition are more excellent. The upper limit of the proportion of the unit a is preferably 80% by mass, and more preferably 78% by mass. If the proportion of the monomer a is equal to or less than the upper limit, the conversion rate in the polymerization reaction of the polymer (A) is likely to be higher.

[0064] The proportion of the monomer b relative to the total monomer components is preferably in the range of 0.5 to 5 mass%, more preferably 0.7 to 4 mass%. The lower limit of the proportion of the unit b is preferably 0.48 mass%, more preferably 0.5 mass%, and even more preferably 0.7 mass%. When the proportion of the monomer b is equal to or greater than the lower limit, the particle size of the emulsion particles of the polymer (A) tends to be in an appropriate range, and the dispersibility is more excellent. The upper limit of the proportion of the unit b is preferably 5 mass%, more preferably 4.98 mass%, and even more preferably 4 mass%. When the proportion of the monomer b is equal to or less than the upper limit, the alcohol repellency of the article treated with the composition is more excellent.

[0065] The proportion of the monomer c in the total monomer components is preferably 15 to 39.5 mass%, more preferably 18 to 37.3 mass%. When the proportion of the monomer c is equal to or greater than the lower limit, the conversion rate in the polymerization reaction of the polymer (A) tends to be higher. When the proportion of the monomer c is equal to or less than the upper limit, the oil repellency and alcohol repellency of the article treated with the composition are superior.

[0066] When the monomer c contains the monomer c1, the proportion of the monomer c1 relative to the total of the monomer a and the monomer c is preferably 20 to 40 mass%, more preferably 22 to 38 mass%. When the proportion of the monomer c1 is equal to or more than the lower limit, the conversion rate in the polymerization reaction of the polymer (A) tends to be higher. When the proportion of the monomer c1 is equal to or less than the upper limit, the water / oil repellency and alcohol repellency of the article treated with the composition are more excellent.

[0067] When at least a part of the monomer c1 is a vinyl halide, the content of the vinyl halide is preferably from 10 to 90 mass %, more preferably from 15 to 60 mass %, based on the total amount of the monomer c.

[0068] The proportion of monomer c2 relative to the total of monomer a and monomer c is preferably less than 20% by mass, more preferably less than 10% by mass, and may be 0% by mass. If the proportion of monomer c2 is equal to or less than the upper limit, an article can be obtained whose water / oil repellency and alcohol repellency are further less likely to be deteriorated by alkali or the like.

[0069] The total proportion of the monomers a, b and c1 is preferably 80% by mass or more, more preferably 90% by mass or more, and may be 100% by mass, based on the total monomer components. If the total proportion is equal to or more than the lower limit, an article having water / oil repellency and alcohol repellency that are less likely to be deteriorated by alkali or the like can be obtained.

[0070] Examples of the polymerization initiator include a thermal polymerization initiator, a photopolymerization initiator, a radiation polymerization initiator, a radical polymerization initiator, and an ionic polymerization initiator, and the radical polymerization initiator is preferable. Examples of the radical polymerization initiator include an azo-based polymerization initiator, a peroxide-based polymerization initiator, and a redox-based initiator, which are used depending on the polymerization temperature. The radical polymerization initiator is preferably an azo-based compound, and more preferably a salt of an azo-based compound. The polymerization temperature is preferably 20 to 150°C. The amount of the polymerization initiator added is preferably 0.1 to 5 parts by mass, and more preferably 0.1 to 3 parts by mass, based on 100 parts by mass of the monomer component.

[0071] When polymerizing the monomer components, a molecular weight regulator may be used. Examples of the molecular weight regulator include aromatic compounds, mercaptoalcohols, mercaptocarboxylic acids, and alkyl mercaptans, and more preferably mercaptocarboxylic acids or alkyl mercaptans. Examples of the molecular weight regulator include mercaptoethanol, mercaptopropionic acid, n-octyl mercaptan, n-dodecyl mercaptan, tert-dodecyl mercaptan, stearyl mercaptan, α-methylstyrene dimer (CH 2 =C(Ph)CH 2 C(CH 3 ) 2 Ph, where Ph is a phenyl group. The amount of the molecular weight modifier added is preferably 5 parts by mass or less, more preferably 2 parts by mass or less, and may be 0 part by mass, based on 100 parts by mass of the monomer component.

[0072] The emulsion can be prepared by mixing an aqueous medium, a monomer component, and, if necessary, other surfactants, dispersing the mixture using a homogenizer, a high-pressure emulsifier, or the like, and then adding a polymerization initiator. The concentration of the monomer component in the emulsion is preferably 20 to 60% by mass, more preferably 30 to 50% by mass. When the concentration of the monomer component in the emulsion is within the above range, the conversion rate of the monomer component to the polymer (A) during polymerization of the monomer component can be improved, and the molecular weight of the polymer (A) can be sufficiently increased.

[0073] The content of the other surfactant in the emulsion is preferably 6 parts by mass or less, and may be 0 parts by mass, relative to 100 parts by mass of the monomer component. When the content of the other surfactant is equal to or less than the upper limit, adverse effects of the other surfactant on the water / oil repellency and alcohol repellency of the article treated with the composition can be reduced.

[0074] In the emulsion, the total ratio of monomer b and other surfactants to 100 parts by mass of the total of monomer a and monomer c is preferably 1 to 6 parts by mass. If the total amount of monomer b and other surfactants is equal to or more than the lower limit, the dispersion stability of the emulsion is excellent. If the total amount of monomer b and other surfactants is equal to or less than the upper limit, the content of other surfactants in the composition is easily equal to or less than the preferred upper limit.

[0075] In the emulsion, the proportion of the cationic surfactant relative to the total of 100 parts by mass of the monomer b and the cationic surfactant is preferably 50 parts by mass or less, and more preferably 30 parts by mass or less, in terms of superior alcohol repellency. The proportion of the cationic surfactant relative to 100 parts by mass in total of the monomer b and the cationic surfactant may be 0 parts by mass, but is preferably 5 parts by mass or more, and more preferably 10 parts by mass or more, since the average particle size of the emulsified particles of the polymer (A) becomes small and the water dispersibility of the polymer (A) is improved.

[0076] The dispersion of polymer (A) obtained by polymerizing the monomer components in the emulsion may be used as the present composition as it is, or may be used as the present composition after diluting with an aqueous medium to adjust the solid content concentration. Other components may be further added to the present composition.

[0077] The conversion rate of the monomer components to the polymer (A) at the end of the polymerization is preferably 80% or more, more preferably 90% or more. By increasing the conversion rate, the molecular weight of the polymer (A) also increases, and the water / oil repellency and alcohol repellency also improve. In addition, by achieving a high conversion rate, the performance degradation due to the remaining monomer is suppressed, and the amount of fluorine atoms contained in the polymer (A) increases, resulting in good water / oil repellency and alcohol repellency. In order to achieve a conversion rate of 80% or more, it is preferable to optimize the emulsion composition and the polymerization time.

[0078] (Mechanism of action) In the manufacturing method of the present composition described above, since a monomer component including monomer a is polymerized, it is possible to produce the present composition which can be used to manufacture articles whose water / oil repellency and alcohol repellency are resistant to deterioration by alkalis, etc. In addition, in the method for producing the present composition, since the monomer components are polymerized in an emulsion, the molecular weight of the polymer (A) can be increased, and therefore, the present composition can be produced from which articles having excellent water / oil repellency and alcohol repellency can be produced. In the method for producing the present composition, since the monomer component contains monomer b, it is possible to produce the present composition from which articles having excellent alcohol repellency and water repellency can be produced.

[0079] [Goods] The articles of the present invention are those that have been treated with the present compositions. Examples of articles to be treated with the composition include fibers, fiber fabrics (woven fiber fabrics, knitted fiber fabrics, nonwoven fabrics, raised fabrics, etc.), fiber products with fiber fabrics (key wear, rain wear, coats, blousons, windbreakers, down jackets, sportswear, work clothes, uniforms, protective clothing, backpacks, backpacks, bags, tents, tents, etc.), glass, paper, wood, leather, artificial leather, stone, concrete, ceramics, metals, metal oxides, ceramic products, resin molded products, porous resins, and porous fibers. Porous resins are used, for example, as filters. Examples of materials for porous resins include polypropylene, polyethylene terephthalate, and polytetrafluoroethylene. Examples of materials for porous fibers include glass fibers, cellulose nanofibers, carbon fibers, and cellulose acetate.

[0080] The article to be treated is preferably a fiber, a fiber fabric, or a textile product comprising a fiber fabric. The type of fiber is not particularly limited, and examples thereof include natural fibers such as cotton, wool, silk, and cellulose, synthetic fibers such as polyester, polyamide, acrylic, and aramid, chemical fibers such as rayon, viscose rayon, and lyocell, blended fibers of natural fibers and synthetic fibers, and blended fibers of natural fibers and chemical fibers. When the fiber substrate is a nonwoven fabric, examples of the fiber include polyethylene, polypropylene, polyolefin, polyethylene terephthalate, polytetrafluoroethylene, glass, and rayon.

[0081] The treatment method may be any method capable of attaching the liquid repellent composition to the article to be treated, and for example, when the composition contains a liquid medium, examples of the treatment method include a method in which the article is treated with the dispersion by a known coating method such as coating, impregnation, immersion, spraying, brushing, padding, size press, roller, etc., and then dried. When the composition is to be applied to a paper substrate or the like, examples of the treatment method include a method in which the composition is applied or impregnated into the paper substrate (external addition process), and a method in which a pulp slurry containing the composition is made into paper (internal addition process). The amount of the liquid repellent composition to be applied to the article to be treated is not particularly limited, but in the case of a fiber fabric, for example, the amount of the liquid repellent composition per unit mass of the fiber fabric is preferably 0.001 to 0.05 g / g in terms of solid content. The drying may be performed at room temperature or with heating, and is preferably performed with heating. When heating is performed, the heating temperature is preferably 40 to 200° C. Furthermore, when the liquid repellent composition contains a crosslinking agent, it is preferable to cure the composition by heating to a crosslinking temperature of the crosslinking agent or higher, if necessary.

[0082] (Mechanism of action) The article of the present invention described above is treated with the present composition containing the polymer (A) having the unit a, and therefore the water / oil repellency and alcohol repellency are unlikely to be reduced by alkali or the like. Furthermore, the article of the present invention is treated with the present composition containing the polymer (A) having the unit b, and therefore has excellent alcohol repellency and water repellency. EXAMPLES

[0083] The present invention will be described in detail below with reference to examples, but the present invention is not limited thereto. Examples 1 to 8 are examples, and Examples 9 to 12 are comparative examples.

[0084] (proportion of monomer units) After removing other surfactants and solvents from the fluoropolymer dispersions obtained in each example, 1 The ratio of each monomer unit to all units constituting the fluoropolymer (polymer composition) was calculated from the reaction rate of each monomer by H-NMR and gas chromatography of the fluoropolymer dispersion obtained in each example.

[0085] (average molecular weight) <Recovery of Fluorine-Containing Polymer> 6 g of the fluorine-containing polymer dispersion obtained in each example was dropped into 60 g of a mixed solution of 6 g of hexane and 54 g of 2-butanol, and stirred to precipitate a solid. After centrifuging at 3000 rpm for 5 minutes, the obtained solid was separated. 30 g of isopropyl alcohol (hereinafter also referred to as "IPA") denatured alcohol (manufactured by Imazu Co., Ltd., product name: 95% IPA denatured alcohol) and 30 g of ion-exchanged water were added to the separated solid and stirred well. After centrifuging at 3000 rpm for 5 minutes, the obtained solid was separated from the supernatant and vacuum-dried at 35 °C overnight to obtain a fluorine-containing polymer.

[0086] <Measurement of Mn and Mw> The recovered fluorine-containing polymer was dissolved in a mixed solvent of a fluorine-containing solvent (manufactured by AGC Inc., AK-225) / tetrahydrofuran (hereinafter referred to as "THF") = 6 / 4 (volume ratio) to form a solution with a solid content concentration of 0.5% by mass, and passed through a 0.2 μm filter to obtain an analytical sample. For the analytical sample, Mn and Mw were measured by GPC measurement. The measurement conditions are as follows. Apparatus: HLC-8320GPC manufactured by Tosoh Corporation, Column: MIXED-C 300×7.5 mm 5 μm manufactured by Polymer laboratories, Mobile phase: AK-225 / THF = 6 / 4 (volume ratio), Flow rate: 1.0 mL / min, Oven temperature: 37 °C, Sample concentration: 1.0% by mass, Injection volume: 50 μL, Detector: RI, Molecular weight standard: Polymethyl methacrylate (Mp = 2136000, 955000, 569000, 332800, 121600, 67400, 31110, 13300, 7360, 1950, 1010, and 550).

[0087] (Water contact angle) In accordance with JIS R 3257:1999 "Test method for wettability of glass substrate surface", water droplets were placed at five locations on the surface of the article, and the water contact angle of each droplet was measured by the static drop method. The water droplets were approximately 2μL per droplet, and the measurements were performed at 20℃. The water contact angle is expressed as the average value of the measurements at the five locations. The water contact angle is an indicator of the water repellency of the article.

[0088] (IPA contact angle) In accordance with JIS R 3257:1999 "Test method for wettability of glass substrate surface", droplets of 80% by mass aqueous solution of IPA were placed at five locations on the surface of the article, and the contact angle of IPA was measured for each droplet by the sessile drop method. The droplets were approximately 2 μL per droplet, and the measurements were performed at 20°C. The contact angle of IPA is shown as the average value of the measurements at the five locations. The contact angle of an 80% by mass aqueous solution of IPA is an indicator of the alcohol repellency of the article.

[0089] (Monomer a) C6OLF:CH 2 =CH-CF 2 CF 2 CF 2 CF 2 CF 2 CF 3 (Manufactured by Tokyo Chemical Industry Co., Ltd.). (Monomer b) PD430: A compound represented by the following formula (3) (Kao Corporation, Latemul PD-430, HLB 14.4). PD450: A compound represented by the following formula (3) (Kao Corporation, Latemul PD-450, HLB 16.2). CH 2 =C(CH 3 )-CH 2 CH 2 O-[(A 1 O) m1 (A 2 O) m2 ]-H (3) However, A 1 O and A 2 Each O represents a different oxyalkylene group, and m1+m2 is an integer of 3 or more and 30 or less. 1 O and A 2The oxyalkylene group represented by O is one selected from an oxyethylene group, an oxypropylene group, an oxybutylene group, and an oxytetramethylene group, 1 O and A 2 The O may be arranged randomly, alternately, or in blocks. 1 O and A 2 If there are multiple O, each A 1 O and A 2 O may be arranged randomly, alternately, or in blocks. The HLB of the compound represented by formula (3) is adjusted by the type and amount of oxyalkylene groups contained in one molecule.

[0090] (Monomer c) AcV: vinyl acetate (Tokyo Chemical Industry Co., Ltd.). PiV: vinyl pivalate (Tokyo Chemical Industry Co., Ltd.). StV: vinyl stearate (Tokyo Chemical Industry Co., Ltd.). VCM:CH 2 = CHCl (manufactured by Yokohama Chemical Co., Ltd.).

[0091] (Other surfactants) <Cationic surfactant> LC18-63: 63% by mass solution of alkyl chloride (number of carbon atoms: 16 to 18) trimethylammonium chloride in water and isopropyl alcohol (manufactured by Lion Specialty Chemicals, Lipocard 18-63). <Nonionic surfactant> E120: 10% by mass aqueous solution of polyoxyethylene lauryl ether (approximately 12 moles of ethylene oxide adduct, PEL-12, Kao Corporation, Emulgen 120). E430: 10% by mass aqueous solution of polyoxyethylene oleyl ether (approximately 30 moles of ethylene oxide adduct, PEO-30, manufactured by Kao Corporation, Emulgen 430). P104: Ethylene oxide-propylene oxide polymer (average molecular weight 1670, ethylene oxide content 40% by mass, NOF Corporation product name, Pronon #104). P204: Ethylene oxide-propylene oxide polymer (average molecular weight 3330, ethylene oxide content 40% by mass, NOF Corporation product name, Pronon #204).

[0092] (medium) Water: Ion-exchanged water. DPG: dipropylene glycol. (Polymerization initiator) VA-061A acetate: 20 mass% aqueous solution of 2,2'-azobis[2-(2-imidazolin-2-yl)propane] (VA-061, Fujifilm Wako Pure Chemical Industries, Ltd.) acetate (VA-061A, mass ratio of VA-061 to acetic acid 1:0.8).

[0093] (Examples 1 to 12) A 1-liter autoclave equipped with a stirrer was charged with AcV, monomers other than VCM, the medium, and the non-fluorinated surfactant in the amounts shown in Table 1 and stirred to obtain a mixed liquid. The mixed liquid was charged into a high-pressure homogenizer and pre-emulsified at a pressure of 10 MPa, and then high-pressure emulsified and dispersed at a pressure of 40 MPa to obtain an emulsion. The emulsion was placed in a stainless steel autoclave, and a polymerization initiator was added in the amount shown in Table 1. The atmosphere inside the autoclave was replaced with nitrogen five times at a pressure of 0.5 MPa, and AcV and VCM were added. The temperature was then raised to 45°C, and the monomer components were polymerized for 72 hours to obtain a dispersion containing a fluorocopolymer. The solids concentration of the dispersion, and the Mn and average molecular weight of the fluorocopolymer in the dispersion are shown in Table 1. In Table 1, the amounts (g) of surfactant and polymerization initiator charged are the total amounts including the mass of the medium.

[0094] The fluorocopolymer dispersion was diluted with distilled water to adjust the solid content concentration to 1.0% by mass, thereby obtaining a liquid repellent composition. The liquid repellent composition was applied to the surface of a glass substrate (ASLAB, SUPER GRADE MICROSCOPE SLIDES; product name of THICK, length: 25 mm, width: 75 mm, thickness: 1.0-1.2 mm) using a dip coater (manufactured by Asumi Giken, device name: F255) by reciprocating three times at a speed of 0.5 mm / sec, and dried at 200°C for 10 minutes to prepare an article for evaluation. The water contact angle and IPA contact angle of the article were evaluated. The results are shown in Table 1.

[0095] [Table 1]

[0096] The articles of Examples 1 to 8 treated with the compositions containing a fluorine-containing polymer having the units a, b and c had excellent water repellency and alcohol repellency even when the compositions contained a cationic surfactant. In Examples 9 to 12 in which a nonionic surfactant having no polymerizable carbon-carbon double bond was used instead of the monomer b during polymerization and the fluoropolymer did not contain the unit b, the water repellency and alcohol repellency of the article were insufficient. In particular, the alcohol repellency was insufficient when the composition contained a cationic surfactant. The entire contents of the specification, claims and abstract of Japanese Patent Application No. 2019-193655, filed on October 24, 2019, are hereby incorporated by reference as the disclosure of the specification of the present invention.

Claims

1. Contains a fluorine-containing polymer and an aqueous medium, The fluorine-containing polymer contains units based on the following monomer a, units based on the following monomer b, and units based on the following monomer c, a ratio of the units based on the monomer a to the total of the units based on the monomer a and the units based on the monomer c is 60 to 80 mass %, The liquid repellent composition, wherein a ratio of units based on the monomer b to a total of units based on the monomer a and units based on the monomer c is 0.5 to 5 mass %. Monomer a: a compound represented by the following formula (1). CH ２ =CH-R ｆ (1) However, R ｆ is a perfluoroalkyl group having 1 to 8 carbon atoms. Monomer b: a fluorine-free nonionic surfactant which is a compound represented by the following formula (2). CH 2 =CR 1 -R 2 -O-R 3 -H (2) Here, R 1 is a hydrogen atom or a methyl group, R 2 is an alkylene group having 1 to 6 carbon atoms, and R 3 is a divalent group having a polyoxyalkylene chain (with the proviso that the atom bonding to the adjacent CH 2 ═CR 1 -R 2 -O- is a carbon atom). Monomer c: another monomer copolymerizable with the monomer a and the monomer b.

2. R in the formula (1) ｆ The liquid repellent composition according to claim 1, wherein is a perfluoroalkyl group having 1 to 6 carbon atoms.

3. At least a part of the monomer c is CH ２ =CH-Q or CH ２ =CHCH ２ The liquid repellent composition according to claim 1 or 2, which is a compound represented by -Q (wherein Q is a halogen atom, or an organic group in which the atom bonding to the adjacent vinyl group or allyl group is an oxygen atom, a nitrogen atom, or a sulfur atom).

4. The liquid repellent composition according to any one of claims 1 to 3, wherein the number average molecular weight of the fluorine-containing polymer is from 10,000 to 100,000.

5. The liquid repellent composition according to any one of claims 1 to 4, wherein the fluorine-containing polymer is dispersed in the aqueous medium as emulsified particles.

6. 6. The liquid repellent composition according to claim 5, wherein the average particle size of the emulsified particles of the fluoropolymer is from 20 to 200 nm.

7. The liquid repellent composition according to any one of claims 1 to 6, further comprising a cationic surfactant.

8. The method comprises polymerizing a monomer component in an emulsion containing an aqueous medium, a monomer component, and a polymerization initiator to obtain a liquid repellent composition containing an aqueous medium and a fluorine-containing polymer, The monomer component contains the following monomer a, the following monomer b, and the following monomer c, The ratio of the monomer a to the total of the monomer a and the monomer c is 60 to 80 mass %, A method for producing a liquid repellent composition, wherein the ratio of the monomer b to the total of the monomer a and the monomer c is 0.5 to 5 mass %. Monomer a: a compound represented by the following formula (1). CH ２ =CH-R ｆ (1) However, R ｆ is a perfluoroalkyl group having 1 to 8 carbon atoms. Monomer b: a fluorine-free nonionic surfactant which is a compound represented by the following formula (2). CH 2 =CR 1 -R 2 -O-R 3 -H (2) Here, R 1 is a hydrogen atom or a methyl group, R 2 is an alkylene group having 1 to 6 carbon atoms, and R 3 is a divalent group having a polyoxyalkylene chain (with the proviso that the atom bonding to the adjacent CH 2 ═CR 1 -R 2 -O- is a carbon atom). Monomer c: another monomer copolymerizable with the monomer a and the monomer b.

9. An article treated with the liquid repellent composition according to any one of claims 1 to 7.

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