Catalytic converter
The catalytic converter design addresses the challenge of maintaining smaller, thinner catalysts by using holding portions and an air-permeable connecting portion to support and align catalysts, ensuring effective purification and uniform exhaust flow.
Patent Information
- Application Number
- JP2021205103
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-12-17
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2041-12-17
AI Technical Summary
Catalytic converters face challenges in maintaining the position of smaller, thinner catalysts to achieve faster activation and improved exhaust gas purification, which can lead to displacement and potential damage due to reduced strength and heat capacity.
A catalytic converter design with a cylindrical case containing first and second catalysts, each with specific size and strength conditions, and holding portions to maintain position, along with an air-permeable connecting portion to support and cushion the catalysts, ensuring they remain aligned and reducing uneven exhaust flow.
The design effectively maintains the position of smaller, weaker catalysts, prevents damage, and ensures uniform exhaust flow, enhancing purification performance and reducing manufacturing workload.
Smart Images

Figure 0007616983000001 
Figure 0007616983000002 
Figure 0007616983000003
Abstract
Description
[Technical field]
[0001] The present disclosure relates to catalytic converters. [Background technology]
[0002] A tandem catalytic converter is known in which two catalysts are arranged side by side along the exhaust flow direction inside a cylindrical case, as described in Patent Document 1. In the catalytic converter of Patent Document 1, a spacer constituted by a screw or the like is arranged between the upstream metal carrier and the downstream metal carrier. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 6-241036 Summary of the Invention [Problem to be solved by the invention]
[0004] In order to comply with environmental regulations, catalytic converters are required to have the catalyst reach its activation temperature as soon as possible after the engine of the vehicle is started, so that the catalyst can be effectively purified. To achieve this, it is necessary to reduce the heat capacity of the catalyst, for example, by making the catalyst smaller or by making the wall that forms the catalyst thinner (hereinafter, "thin wall").
[0005] However, although the purification performance of the catalyst is improved by making the catalyst smaller and thinner-walled, it may become difficult to hold the catalyst in a predetermined position inside the case portion.
[0006] An object of one aspect of the present disclosure is to satisfactorily maintain the position of a catalyst that improves purification performance. [Means for solving the problem]
[0007] One aspect of the present disclosure is a catalytic converter, comprising a case, a first catalyst, a second catalyst, a first holding portion, a second holding portion, and a connecting portion. The case is cylindrical and can be arranged in a flow path of exhaust gas from an engine of a vehicle. The first catalyst is arranged inside the case. The second catalyst is a portion arranged inside the case, and is a portion located downstream of the first catalyst in the exhaust gas flow direction. The first holding portion is arranged between the first catalyst and an inner circumferential surface of the case, and is configured to generate a first holding force that urges the first catalyst to be held at a predetermined position in the exhaust gas flow direction. The second holding portion is arranged between the second catalyst and an inner circumferential surface of the case, and is configured to generate a second holding force that urges the second catalyst to be held at a predetermined position in the exhaust gas flow direction. The connecting portion is sandwiched between the first catalyst and the second catalyst, and has air permeability. The first catalyst and the second catalyst satisfy at least one of a first condition and a second condition. The first condition is a condition that the size of the first catalyst is smaller than the size of the second catalyst. The second condition is that the strength of the first catalyst is lower than the strength of the second catalyst, and the second retention force is greater than the first retention force.
[0008] According to the above configuration, when the first catalyst, which has been made smaller and / or weaker in order to improve purification performance, is about to be displaced in the exhaust flow direction, the first catalyst can be supported by the second catalyst via the connecting portion, and therefore the position of the catalyst with improved purification performance can be well maintained.
[0009] In one aspect of the present disclosure, the connecting portion may have cushioning properties.
[0010] According to the above configuration, damage to the first and second catalysts due to contact with the connecting portion can be suppressed.
[0011] In one embodiment of the present disclosure, the connection portion may be disposed in a region in the space between the first catalyst and the second catalyst inside the case portion where the exhaust flow concentrates.
[0012] According to the above configuration, it is possible to prevent the flow of exhaust gas passing through the first and second catalysts from becoming biased, thereby preventing the first and second catalysts from being locally loaded and causing partial deterioration. [Brief description of the drawings]
[0013] [Figure 1] 1 is a cross-sectional view including an axis of a catalytic converter. [Diagram 2] This is a modified example of the connecting portion. [Diagram 3] This is a modified example of the connecting portion. [Figure 4] This is a modified example of the connecting portion. [Diagram 5] This is a modified example of the connecting portion. [Figure 6] This is a modified example of the connecting portion. [Figure 7] 13 is a cross-sectional view including an axis of a connecting portion of a modified example. FIG. [Figure 8] 13 is a cross-sectional view including an axis of a connecting portion of a modified example. FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. Note that the embodiments of the present disclosure are not limited to the following embodiments, and various forms may be adopted as long as they fall within the technical scope of the present disclosure.
[0015] [1. Catalytic converter] The catalytic converter 1 is mounted on a vehicle and purifies exhaust gas from the vehicle's engine (see FIG. 1). The engine may be, for example, a gasoline engine or a diesel engine. The catalytic converter 1 is configured as a tandem type and includes a case portion 2, first and second catalysts 3, 4, first and second holding portions 5, 6, and a connecting portion 7.
[0016] [2. Case] As an example, the case part 2 is formed in a cylindrical shape extending straight along an axis 10 (see FIG. 1). The case part 2 is disposed in a flow path of exhaust from the engine, and an exhaust inlet 20 and an exhaust outlet 21 located at both ends of the case part 2 are each connected to an exhaust pipe.
[0017] The case part 2 is disposed so that the axis 10 coincides with the exhaust flow direction 11, and a cross section perpendicular to the axis 10 (hereinafter also simply referred to as a cross section) is circular, with the axis 10 passing through the center of the cross section. Note that the shape of the case part 2 is not limited to this, and for example, the case part 2 may have a curved shape, or the cross section of the case part 2 may be polygonal.
[0018] [3. First and second catalysts] The first and second catalysts 3, 4 are disposed inside the case portion 2, and are arranged side by side along the exhaust flow direction 11 (see FIG. 1). The first catalyst 3 and the second catalyst 4 are arranged with a gap between them, with the first catalyst 3 located upstream of the exhaust flow direction 11 (hereinafter simply referred to as the upstream side), and the second catalyst 4 located downstream of the exhaust flow direction 11 (hereinafter simply referred to as the downstream side).
[0019] The first and second catalysts 3, 4 are, for example, cylindrical and disposed inside the case portion 2 so as to extend in the exhaust flow direction 11 (in other words, the direction of the axis 10). Hereinafter, the bottom surfaces located on the upstream side of the first and second catalysts 3, 4 will be referred to as upstream bottom surfaces 30, 40, and the bottom surfaces located on the downstream side will be referred to as downstream bottom surfaces 31, 41.
[0020] The first and second catalysts 3, 4 have a plurality of exhaust flow paths (hereinafter also referred to as cells) extending in the exhaust flow direction 11 from the upstream bottom surface to the downstream bottom surface, and purify the exhaust by reforming or capturing environmental pollutants in the exhaust by contacting with the exhaust. Note that the first and second catalysts 3, 4 may have a honeycomb structure, as an example.
[0021] In addition, the first catalyst 3 has a lower heat capacity than the second catalyst 4, and when the vehicle engine is started, the first catalyst 3 reaches its activation temperature quickly and can effectively purify exhaust gas. Furthermore, as a result of making the heat capacity of the first catalyst 3 lower than that of the second catalyst 4, the first and second catalysts 3, 4 satisfy the following first and second conditions.
[0022] That is, the first condition is a condition that the size of the first catalyst 3 is smaller than the size of the second catalyst 4. The size, in other words, is the area of the outer circumferential surface, and is determined by the length of the first and second catalysts 3, 4 in the direction of the axis 10 (hereinafter simply referred to as the length) and the diameter of the cross section of the first and second catalysts 3, 4. In the present embodiment, as an example, the length of the first catalyst 3 is shorter than the length of the second catalyst 4, and the diameter of the cross section of the first catalyst 3 is smaller than the diameter of the cross section of the second catalyst 4. However, this is not limited thereto, and the first catalyst 3 may be smaller in size than the second catalyst 4 by having either the length or the diameter smaller than the second catalyst 4.
[0023] The second condition is that the strength of the first catalyst 3 is lower than the strength of the second catalyst 4. Specifically, the first catalyst 3 has thinner walls that form each cell and the outer peripheral surface than the second catalyst 4, and therefore has a lower strength than the second catalyst 4.
[0024] The first and second catalysts 3, 4 may be configured so that the heat capacity of the first catalyst 3 is lower than that of the second catalyst 4 by satisfying one of the first and second conditions.
[0025] [4. First and second holding parts] The first and second holding parts 5, 6 are each configured as a flat mat-shaped cushioning material and are provided so as to surround the outer circumferential surfaces of the first and second catalysts 3, 4 (see FIG. 1). The first holding part 5 is disposed between the outer circumferential surface of the first catalyst 3 and the inner circumferential surface of the case part 2, and the second holding part 6 is disposed between the outer circumferential surface of the second catalyst 4 and the inner circumferential surface of the case part 2.
[0026] The first and second catalysts 3, 4 may change position in the exhaust flow direction 11 due to exhaust back pressure, vehicle vibration, and the like. In response to this, the first holding portion 5 applies a first holding force to the first catalyst 3, encouraging the first catalyst 3 to maintain its position in the exhaust flow direction 11. The first holding force increases as the surface density of the first holding portion 5 and the area of the portion where the first holding portion 5 and the first catalyst 3 come into contact (hereinafter, contact area) increase. Surface density refers to the weight per unit area.
[0027] Similarly, the second holding portion 6 also applies a second holding force to the second catalyst 4, urging the second catalyst 4 to maintain its position in the exhaust flow direction 11. Like the first holding force, the second holding force also increases as the surface density of the second holding portion 6 and the contact area between the second holding portion 6 and the second catalyst 4 increase.
[0028] [5.Connection part] The connecting part 7 is made of a breathable material, and is disposed in the space between the first catalyst 3 and the second catalyst 4 inside the case part 2 (hereinafter, referred to as the intermediate space 22), and is sandwiched between these catalysts (see FIG. 1). The connecting part 7 abuts against the downstream bottom surface 31 of the first catalyst 3 and the upstream bottom surface 40 of the second catalyst 4.
[0029] The connecting portion 7 may have cushioning properties, and may be made of a wire mesh, for example. The wire mesh may be made of stainless steel, for example. The connecting portion 7 may be arranged so that the fibers of the connecting portion 7, which is a wire mesh, enter the openings of the cells on the downstream bottom surface 31 of the first catalyst 3 and the openings of the cells on the upstream bottom surface 40 of the second catalyst 4. This causes the connecting portion 7 to be caught on the downstream bottom surface 31 and the upstream bottom surface 40. In other words, a part of the connecting portion 7 enters the inside of the cells of the first and second catalysts 3 and 4, and the connecting portion 7 can be prevented from shifting in the cross-sectional direction due to frictional force. In other words, the connecting portion 7 connects the first and second catalysts 3 and 4.
[0030] Alternatively, the connecting portion 7 may be made of a porous material such as metal foam.
[0031] Furthermore, the connecting portion 7 is disposed in a region in the intermediate space 22 where the exhaust flow concentrates. In this embodiment, the case portion 2 has a cylindrical shape that extends straight, so that the exhaust flow concentrates in the center of the cross section of the case portion 2, and the exhaust flow speed becomes relatively high. For this reason, as an example, the connecting portion 7 is formed in a disk shape and disposed in the center of the cross section of the intermediate space 22. More specifically, the connecting portion 7 is disposed in the intermediate space 22 so that the center of the cross section approximately coincides with the position of the axis 10.
[0032] Of course, the area inside the case 2 where the exhaust flow concentrates varies depending on the shape of the case 2 and the shape of the exhaust pipe connected to the upstream side of the case 2. Therefore, the position of the connecting part 7 can be appropriately determined depending on these. Also, the position of the connecting part 7 may be determined regardless of the exhaust flow.
[0033] [6. Modifications of the connecting parts] By making the air permeability of the portion of the connecting portion 7 where the exhaust flow concentrates lower than the air permeability of other portions, it is possible to further suppress the bias of the exhaust flow passing through the first and second catalysts 3, 4.
[0034] Here, even in the modified example described below, the connecting part 7 is disposed so that the center of the cross section substantially coincides with the position of the axis 10. Moreover, the part of the connecting part 7 that is located at the center of the cross section is referred to as the central part, and the part surrounding the central part is referred to as the peripheral part.
[0035] As an example, the connecting portion 7 may be formed in a truncated cone shape (see FIG. 2), or may be formed so that the cross section parallel to the axis 10 is substantially elliptical (see FIG. 3). This results in the connecting portion 7 having central portions 70, 72 that are relatively thick, and peripheral portions 71, 73 whose thickness decreases toward the edges.
[0036] Therefore, the air permeability is low in the central portions 70, 72, while the air permeability gradually increases toward the edges in the peripheral portions 71, 73. Therefore, as described above, when the exhaust flow concentrates in the center portion of the cross section of the case portion 2, the exhaust flow passing through the first and second catalysts 3, 4 can be made more uniform.
[0037] Also, for example, in a disk-shaped connecting part 7 made of wire mesh, the density of the wire mesh in the center may be relatively high and the density of the wire mesh in the peripheral part may be relatively low. Also, for example, in a disk-shaped connecting part 7 made as a porous body, the porosity in the center may be relatively low and the porosity in the peripheral part may be relatively high. Note that porosity refers to the degree to which an object has gaps such as holes.
[0038] This reduces the air permeability in the center and increases the air permeability in the peripheral area, which can promote the flow of exhaust gas passing through the first and second catalysts 3, 4 to be more uniform.
[0039] Of course, the portion of the connecting portion 7 where the exhaust flow concentrates varies depending on the shape of the case portion 2, the shape of the exhaust pipe connected to the upstream side of the case portion 2, the position of the connecting portion 7, etc. For this reason, the air permeability of each portion of the connecting portion 7 can be adjusted depending on the shape of the case portion 2, the position of the connecting portion 7, etc.
[0040] Alternatively, for example, the connecting portion 7 may have a columnar portion 74 and a plurality of (for example, two) cylindrical portions 75 (see FIG. 4). The columnar portion 74 may be arranged to extend along the axis 10, and the plurality of cylindrical portions 75 may be arranged concentrically around the columnar portion 74.
[0041] Furthermore, the connecting portion 7 may have a columnar portion 74 and a plurality of (for example, three) cylindrical portions 75, and may also have a plurality of wall portions 76 extending radially to connect these portions (see FIG. 5).
[0042] Furthermore, the connecting portion 7 may have a spiral wall portion 77 that goes around the axis 10 (see FIG. 6).
[0043] According to these configurations, an increase in pressure loss caused by providing the connecting portion 7 can be suppressed.
[0044] Also, for example, the connecting portion 7 may include a main body portion 78 and an outer peripheral portion 79 (see FIGS. 7 and 8). The main body portion 78 is a disk-shaped portion covering the entire downstream bottom surface 31 of the first catalyst 3 and the entire upstream bottom surface 40 of the second catalyst 4. Moreover, the outer peripheral portion 79 is provided on the edge of the main body portion 72 so as to surround the main body portion 72.
[0045] 7, the outer circumferential portion 79 may protrude upstream so that the connecting portion 7 fits into the downstream bottom surface 31 of the first catalyst 3. The outer circumferential portion 79 may be sandwiched between the outer circumferential surface of the first catalyst 3 and the inner circumferential surface of the case portion 2. The outer circumferential portion 79 may similarly protrude downstream instead of upstream.
[0046] 8, the outer circumferential portion 79 may protrude upstream and downstream so that the connecting portion 7 fits into the downstream bottom surface 31 of the first catalyst 3 and the upstream bottom surface 40 of the second catalyst 4. The outer circumferential portion 79 may be sandwiched between the outer circumferential surface of the first catalyst 3 and the inner circumferential surface of the case portion 2, and may also be sandwiched between the outer circumferential surface of the second catalyst 4 and the inner circumferential surface of the case portion 2.
[0047] This configuration can prevent the coupling portion 7 from being displaced. Furthermore, in the manufacturing process of the catalytic converter 1, the coupling portion 7 can be easily positioned, and the operation of disposing the coupling portion 7 can be easily performed.
[0048] Also, in the case where the connecting portion 7 having the main body portion 78 and the outer peripheral portion 79 is made of a wire mesh, the density of the wire mesh in the central portion may be made relatively high and the density of the wire mesh in the peripheral portion may be made relatively low in the same manner. Also, in the case where the connecting portion 7 is made of a porous body, the porosity of the central portion may be made relatively low and the porosity of the peripheral portion may be made relatively high in the same manner. This can encourage the flow of exhaust gas passing through the first and second catalysts 3, 4 to be more uniform.
[0049] [7.Method of manufacturing catalytic converter] In the manufacturing process of the catalytic converter, the case portion 2 is formed. Furthermore, a first holding portion 5 is provided so as to cover the outer peripheral surface of the first catalyst 3, and a second holding portion 6 is provided so as to cover the outer peripheral surface of the second catalyst 4. Then, the first catalyst 3 provided with the first holding portion 5, the second catalyst 4 provided with the second holding portion 6, and the connecting portion 7 are all disposed inside the case portion 2. As a result, the connecting portion 7 is sandwiched between the downstream bottom surface 31 of the first catalyst 3 and the upstream bottom surface 40 of the second catalyst 4.
[0050] Specifically, first, the second catalyst 4 provided with the second holding portion 6 may be pressed into the case portion 2 from the inlet 20. Then, with the connecting portion 7 sandwiched between the upstream bottom surface 40 and the downstream bottom surface 31, the first catalyst 3 provided with the first holding portion 5 may be pressed into the case portion 2 from the inlet 20, and the second catalyst 4 may be further pressed into the case portion 2 by the first catalyst 3 through the connecting portion 7. Thereafter, when the first catalyst 3 is pressed into a predetermined position, the second catalyst 4 also reaches a predetermined position, and the pressing of the first and second catalysts 3, 4 is completed.
[0051] Conversely, first, the first catalyst 3 provided with the first holding portion 5 may be pressed into the case portion 2 from the outlet 21. Then, with the connecting portion 7 sandwiched between the downstream bottom surface 31 and the upstream bottom surface 40, the second catalyst 4 provided with the second holding portion 6 may be pressed into the case portion 2 from the outlet 21, and the first catalyst 3 may be further pressed into the case portion 2 by the second catalyst 4 via the connecting portion 7. Thereafter, when the second catalyst 4 is pressed into a predetermined position, the first catalyst 3 also reaches a predetermined position, and the pressing of the first and second catalysts 3, 4 is completed.
[0052] This reduces the workload compared to when the first and second catalysts 3, 4 are press-fitted twice separately from the inlet 20 and the outlet 21 of the case portion 2.
[0053] [8. First and second holding forces] As described above, in order to improve the purification performance of the first catalyst 3 when the vehicle engine is started, the heat capacity of the first catalyst 3 is reduced, and as a result, the size and strength of the first catalyst 3 are smaller than those of the second catalyst 4. As a result, the first holding force is smaller than the second holding force.
[0054] That is, the first catalyst 3 has a smaller outer peripheral surface area than the second catalyst 4. Therefore, the contact area between the first catalyst 3 and the first holding portion 5 is smaller than the contact area between the second catalyst 4 and the second holding portion 6, and as a result, the first holding force is smaller than the second holding force.
[0055] Here, in order to generate a sufficient first holding force in the first catalyst 3 with a reduced contact area, it is conceivable to increase the first holding force per unit area generated in the first holding portion 5. However, if such a measure is taken, the force required to press-fit the first catalyst 3, which has the first holding portion 5 provided on its outer circumferential surface, into the case portion 2 in the manufacturing process of the catalytic converter 1 (hereinafter, referred to as the press-fit load) will increase.
[0056] In contrast, the strength of the first catalyst 3 decreases with a decrease in heat capacity, and therefore if the press-fit load increases, there is a risk that the first catalyst 3 may be damaged during press-fit. For this reason, the first holding portion 5 is configured to have a low first holding force per unit area to enable the press-fit of the first catalyst 3. As a result, the first holding portion 5 cannot hold the position of the first catalyst 3 in the exhaust flow direction, and there is a risk that the first catalyst 3 may be displaced downstream due to exhaust pressure or vehicle vibration.
[0057] On the other hand, the second holding portion 6 has a larger contact area than the first holding portion 5, and the second holding force in the second holding portion 6 is greater than the first holding force. In other words, the second holding portion 6 is configured to compensate for a decrease in the first holding force, and while supporting the second catalyst 4 which tends to be displaced downstream due to back pressure or vehicle vibration, the second holding portion 6 supports the first catalyst 3 which tends to be displaced downstream due to the same factors, at the second catalyst 4 via the connecting portion 7. Specifically, the second holding force is large enough to maintain the positions of the first and second catalysts 3, 4 which tend to be displaced downstream in the exhaust flow direction.
[0058] As an example, the second holding force may be increased by making the surface density of the second holding portion 6 higher than the surface density of the first holding portion 5. Of course, this is not limiting, and for example, the second holding force may be increased by appropriately selecting the material constituting the second holding portion 6.
[0059] The first catalyst 3 may be smaller than the second catalyst 4 in either size or strength, so that the first holding force is smaller than the second holding force. Similarly, the second holding portion 6 may be configured to generate a second holding force sufficient to hold the positions of the first and second catalysts 3, 4.
[0060] [9. Effects] (1) According to the above embodiment, the first catalyst 3 is made smaller and weaker as a result of reducing the heat capacity of the first catalyst 3 to improve the purification performance at engine start, and therefore the first holding force is reduced. However, when the first catalyst 3 tries to be displaced in the exhaust flow direction 11, the first catalyst 3 is supported by the second catalyst 4 via the connecting portion 7. Therefore, the position of the first catalyst 3, which has improved purification performance, can be well maintained. In addition, the first and second catalysts 3, 4 can be prevented from contacting each other and causing damage to these catalysts. In addition, by providing the connecting portion 7, the first and second catalysts 3, 4 can be pressed into the case portion 2 together in the manufacturing process of the catalytic converter 1. This reduces the workload.
[0061] (2) In addition, the connecting portion 7 is made of a wire mesh or the like and has cushioning properties. Therefore, damage to the first and second catalysts 3, 4 caused by contact with the connecting portion 7 can be suppressed.
[0062] (3) Furthermore, because the connecting portion 7 is disposed in an area where the exhaust flow concentrates, it is possible to prevent the exhaust flow passing through the first and second catalysts 3, 4 from becoming biased. This makes it possible to prevent the first and second catalysts 3, 4 from being locally loaded and causing partial deterioration of the first and second catalysts 3, 4. Furthermore, the purification performance of the first and second catalysts 3, 4 is improved.
[0063] [10. Other embodiments] A plurality of functions possessed by one component in the above embodiments may be realized by a plurality of components, or a single function possessed by one component may be realized by a plurality of components. A plurality of functions possessed by a plurality of components may be realized by a single component, or a single function realized by a plurality of components may be realized by a single component. A part of the configuration of the above embodiments may be omitted. At least a part of the configuration of the above embodiments may be added to or substituted for the configuration of another of the above embodiments. [Explanation of symbols]
[0064] 1...catalytic converter, 10...axis, 11...exhaust flow direction, 2...case portion, 22...intermediate region, 3...first catalyst, 31...downstream bottom surface, 4...second catalyst, 40...upstream bottom surface, 5...first holding portion, 6...second holding portion, 7...connecting portion.
Claims
1. A catalytic converter comprising: A cylindrical case portion that can be disposed in an exhaust flow path from an engine of a vehicle; A first catalyst disposed inside the case portion; a second catalyst that is disposed inside the case portion and is located downstream of the first catalyst in a flow direction of exhaust gas; a first holding portion disposed between the first catalyst and an inner circumferential surface of the case portion and configured to generate a first holding force that urges the first catalyst to be held at a predetermined position in the exhaust gas flow direction; a second holding portion disposed between the second catalyst and an inner circumferential surface of the case portion and configured to generate a second holding force that urges the second catalyst to be held at a predetermined position in the exhaust gas flow direction; a connecting portion that is a fibrous member having air permeability and cushioning properties and is sandwiched between a downstream surface of the first catalyst and an upstream surface of the second catalyst in a flow direction of the exhaust gas, The first catalyst and the second catalyst satisfy at least one of a first condition and a second condition, the first condition is that the size of the first catalyst is smaller than the size of the second catalyst; the second condition is a condition that the strength of the first catalyst is lower than the strength of the second catalyst; the second retention force is greater than the first retention force; A member that abuts against the upstream surface of the first catalyst is not provided, the surface density of the second holding portion is higher than the surface density of the first holding portion, The connecting portion is provided in a state in which fibers enter an opening of a cell provided on the downstream surface of the first catalyst and an opening of a cell provided on the upstream surface of the second catalyst. Catalytic converter.
2. 2. The catalytic converter of claim 1, The connecting portion is disposed in a region in the space between the first catalyst and the second catalyst inside the case portion, where the flow of exhaust gas is concentrated. Catalytic converter.
Citation Information
Patent Citations
emission control device
DE102005051261A1
JP1981050716U
Tandem type metal carrier
JP1994241036A
Exhaust emission control device
JP1999218019A
Method for manufacturing catalytic converter for use in internal combustion engine
JP2003526034A