Loop device

Abstract

This circuit device comprises: a heat sink (30) having an upper surface (30a) perpendicular to a first direction (DR1); a plurality of first partition plates (41) which extend in a second direction (DR2) perpendicular to the first direction, and are attached to the upper surface; a plurality of second partition plates (42) which extend in a third direction (DR3), perpendicular to the first direction and the second direction, and are attached to the upper surface; circuit components (10); a substrate (60) electrically connected to the circuit components; and a first heat transfer member (51). The circuit components are accommodated in a space surrounded by two mutually adjacent first partition plates, two mutually adjacent second partition plates, and the upper surface. The first heat transfer member is disposed between the first partition plates and the circuit components.

Description

[Technical field]

[0001] The present disclosure relates to a circuit device. [Background technology]

[0002] Japanese Patent Laid-Open Publication No. 2006-12948 (Patent Document 1) describes a circuit device. The circuit device described in Patent Document 1 has a heat sink, multiple mounting members, and multiple capacitors. The multiple mounting members are attached in a line to the upper surface of the heat sink. The side of the capacitor is in thermal contact with the mounting members.

[0003] Japanese Patent Laid-Open Publication No. 2016-66666 (Patent Document 2) describes a circuit device. The circuit device described in Patent Document 2 includes a heat sink, a plurality of capacitors, and a lid. The capacitors are disposed facing the upper surface of the heat sink with a gap therebetween. The lid is attached to the heat sink so as to cover the capacitors. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2006-12948 A [Patent Document 2] JP 2016-66666 A Summary of the Invention [Problem to be solved by the invention]

[0005] In the circuit device described in Patent Document 1, the top surface of the capacitor is not in thermal contact with the heat sink. Therefore, the circuit device described in Patent Document 1 has room for improvement in terms of heat dissipation performance.

[0006] In the circuit device described in Patent Document 2, heat generated from the capacitor is transferred to the heat sink via the lid and the opening in the lid. The heat transfer path from the capacitor that is far from the opening in the lid (the capacitor in the center) is longer than the heat transfer path from the capacitor that is close to the opening in the lid (the capacitor on the edge). Therefore, in the circuit device described in Patent Document 2, a temperature gradient occurs between the capacitor in the center and the capacitor on the edge.

[0007] The present disclosure has been made in consideration of the problems of the conventional techniques as described above. More specifically, the present disclosure provides a circuit device that has improved heat dissipation performance and is capable of reducing the temperature gradient between a circuit component located in the center and a circuit component located at an end. [Means for solving the problem]

[0008] The circuit device of the present disclosure includes a heat sink having an upper surface perpendicular to a first direction, a plurality of first partition plates extending in a second direction perpendicular to the first direction and attached to the upper surface, a plurality of second partition plates extending in a third direction perpendicular to the first and second directions and attached to the upper surface, a circuit component, a substrate electrically connected to the circuit component, and a first heat transfer member. The circuit component is housed in a space surrounded by two adjacent first partition plates, two adjacent second partition plates, and the upper surface. The first heat transfer member is disposed between the first partition plates and the circuit component. Effect of the Invention

[0009] The circuit device of the present disclosure can improve heat dissipation performance and reduce the temperature gradient between the central circuit components and the edge circuit components. [Brief description of the drawings]

[0010] [Figure 1] 1 is a circuit diagram of a circuit device 100. FIG. [Diagram 2] FIG. 2 is an exploded perspective view of the circuit device 100. [Diagram 3]FIG. 2 is a plan view of a first partition plate 41. [Figure 4] FIG. 4 is a plan view of the second partition plate 42. [Diagram 5] FIG. 4 is a plan view of the third partition plate 43. [Figure 6] FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. [Figure 7] 3A to 3C are process diagrams showing a method of assembling the circuit device 100. [Figure 8] 2 is a cross-sectional view of the circuit device 100A. [Figure 9] FIG. 4 is a cross-sectional view of the circuit device 100B. [Figure 10] 1 is a cross-sectional view of a circuit device 100C. [Figure 11] 13 is a top view of a third partition plate 43 included in the circuit device 100D. FIG. [Figure 12] 2 is a cross-sectional view of the circuit device 200. FIG. [Figure 13] 2 is a perspective view of a first partition plate 41 of the circuit device 200. FIG. [Figure 14] 2 is a perspective view of a second partition plate 42 of the circuit device 200. FIG. [Figure 15] 13 is a perspective view of a third partition plate 43 of the circuit device 200. FIG. [Figure 16] 3A to 3C are process diagrams showing a method of assembling the circuit device 200. [Figure 17] 2 is a cross-sectional view of the circuit device 200A. [Figure 18] 11 is a plan view of a first partition plate 41 included in the circuit device 200A. FIG. [Figure 19] 11 is a plan view of a second partition plate 42 included in the circuit device 200A. FIG. [Figure 20] 13 is a plan view of a third partition plate 43 included in the circuit device 200A. FIG. [Figure 21] FIG. 11 is a cross-sectional view of the circuit device 200B. [Figure 22] FIG. 11 is a circuit diagram of a circuit device 200B. [Figure 23] 2 is a cross-sectional view of the circuit device 300. FIG. [Figure 24]2 is a perspective view of a first partition plate 41 of the circuit device 300. FIG. [Diagram 25] 13 is a perspective view of a second partition plate 42 of the circuit device 300. FIG. [Figure 26] 13 is a perspective view of a third partition plate 43 of the circuit device 300. FIG. [Figure 27] 3A to 3C are process diagrams showing a method of assembling the circuit device 300. [Figure 28] FIG. 4 is an exploded perspective view of the circuit device 400. [Figure 29] 29 is a cross-sectional view taken along line XXIX-XXIX in FIG. 28. [Diagram 30] 13 is a perspective view of a third partition plate 43 of the circuit device 400. FIG. [Diagram 31] FIG. 4 is a cross-sectional view of a circuit device 400A. [Diagram 32] 13 is a perspective view of a third partition plate 43 included in the circuit device 400A. FIG. [Diagram 33] FIG. 2 is an exploded perspective view of the circuit device 500. [Diagram 34] 34 is a cross-sectional view taken along line XXXIV-XXXIV in FIG. 33. [Diagram 35] 2 is a perspective view of a first partition plate 41 included in the circuit device 500. FIG. [Diagram 36] 13 is a perspective view of a second partition plate 42 included in the circuit device 500. FIG. [Figure 37] 13 is a perspective view of a third partition plate 43 of the circuit device 500. FIG. [Figure 38] FIG. 2 is an exploded perspective view of the circuit device 600. [Figure 39] This is a cross-sectional view taken along line XXXIX-XXXIX in Figure 38. [Diagram 40] 13 is a perspective view of a third partition plate 43 of the circuit device 600. FIG. [Diagram 41] 7 is an exploded perspective view of the circuit device 700. FIG. [Diagram 42] 13 is a plan view of a first partition plate 41 of the circuit device 700. FIG. [Diagram 43] 13 is a plan view of a second partition plate 42 included in the circuit device 700. FIG. [Diagram 44] 13 is a plan view of a third partition plate 43 of the circuit device 700. FIG. [Diagram 45] FIG. 2 is an exploded perspective view of the circuit device 700A. [Diagram 46] 13 is a plan view of a first partition plate 41 included in the circuit device 700A. FIG. [Figure 47] 13 is a plan view of a second partition plate 42 included in the circuit device 700A. FIG. [Figure 48] 13 is a plan view of a third partition plate 43 included in the circuit device 700A. FIG. [Figure 49] FIG. 13 is an exploded perspective view of the circuit device 700B. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0011] The details of the embodiments of the present disclosure will be described with reference to the drawings. In the following drawings, the same or corresponding parts are designated by the same reference numerals, and redundant description will not be repeated.

[0012] Embodiment 1 A circuit device according to a first embodiment (hereinafter referred to as "circuit device 100") will be described.

[0013] (Configuration of circuit device 100) The configuration of the circuit device 100 will be described below.

[0014] The circuit device 100 is, for example, a power conversion device. Although the circuit device 100 is not limited to a power conversion device, a power conversion device will be described below as an example of the circuit device 100. FIG. 1 is a circuit diagram of the circuit device 100. As shown in FIG. 1, the circuit device 100 has a peripheral circuit 110 and a switching circuit 120.

[0015] The peripheral circuit 110 has a plurality of circuit components 10. In the example shown in FIG. 1, the plurality of circuit components 10 are a capacitor 10a, an inductor 10b, a contactor 10c, a discharge resistor 10d, and a charge resistor 10e. The capacitor 10a, the inductor 10b, and the contactor 10c are connected in series. The inductor 10b is disposed between the capacitor 10a and the contactor 10c. The discharge resistor 10d and the charge resistor 10e are connected in parallel to the capacitor 10a and the contactor 10c, respectively. The peripheral circuit 110 is connected to a DC supply circuit 130.

[0016] The switching circuit 120 is, for example, a three-phase inverter circuit. The switching circuit 120 has a plurality of circuit components 20. In the example shown in Fig. 1, the plurality of circuit components 20 are transistors 20a to 20f and diodes 20g to 20l.

[0017] The drain of the transistor 20a is electrically connected to one electrode of the capacitor 10a. The source of the transistor 20a is electrically connected to the drain of the transistor 20b. The source of the transistor 20b is electrically connected to the other electrode of the capacitor 10a.

[0018] The anode of the diode 20g is electrically connected to the source of the transistor 20a. The cathode of the diode 20g is electrically connected to the drain of the transistor 20a. The anode of the diode 20h is electrically connected to the source of the transistor 20b. The cathode of the diode 20h is electrically connected to the drain of the transistor 20b.

[0019] The transistor 20c, the transistor 20d, the diode 20i, and the diode 20j are connected in the same manner as the transistor 20a, the transistor 20b, the diode 20g, and the diode 20h, respectively. The transistor 20e, the transistor 20f, the diode 20k, and the diode 20l are connected in the same manner as the transistor 20a, the transistor 20b, the diode 20g, and the diode 20h, respectively. Although not shown, the gates of the transistors 20a to 20f are connected to a control circuit.

[0020] The switching circuit 120 is connected to a motor 140. The motor 140 is, for example, a three-phase motor. The motor 140 has an input line 141, an input line 142, and an input line 143. The input line 141 is electrically connected to the source of the transistor 20a and the drain of the transistor 20b. The input line 142 is electrically connected to the source of the transistor 20c and the drain of the transistor 20d. The input line 143 is electrically connected to the source of the transistor 20e and the drain of the transistor 20f.

[0021] Fig. 2 is an exploded perspective view of the circuit device 100. As shown in Fig. 2, the circuit device 100 has a heat sink 30, a plurality of first partition plates 41, and a plurality of second partition plates .

[0022] The heat sink 30 has an upper surface 30a and a lower surface 30b. The upper surface 30a is perpendicular to a first direction DR1. The lower surface 30b is the opposite surface to the upper surface 30a. A direction perpendicular to the first direction DR1 is a second direction DR2. A direction perpendicular to the first direction DR1 and the second direction DR2 is a third direction DR3.

[0023] A plurality of fins 30c are formed on the lower surface 30b. The fins 30c extend, for example, in the second direction DR2. The fins 30c are spaced apart from one another in the third direction DR3. The heat sink 30 is made of a metal material having excellent thermal conductivity, such as copper (copper alloy) or aluminum (aluminum alloy). The heat sink 30 is formed, for example, by extrusion. The extrusion is performed, for example, along the extension direction (second direction DR2) of the fins 30c.

[0024] The first partition plate 41 is attached to the upper surface 30a. The first partition plate 41 extends in the second direction DR2. The first partition plates 41 are arranged at intervals from one another in the third direction DR3. The first partition plate 41 is made of a rolled material made of a metal material having excellent thermal conductivity, such as copper (copper alloy) or aluminum (aluminum alloy).

[0025] The second partition plate 42 is attached to the upper surface 30a. The second partition plate 42 extends in the third direction DR3. The second partition plates 42 are arranged at intervals from each other in the second direction DR2. From another perspective, the first partition plate 41 and the second partition plate 42 are attached to the upper surface 30a in a grid pattern. The second partition plate 42 is made of a rolled material made of a metal material having excellent thermal conductivity, such as copper (copper alloy) or aluminum (aluminum alloy).

[0026] The first partition plates 41 arranged at the ends other than the ends in the third direction DR3 are referred to as third partition plates 43. The number of the third partition plates 43 is at least 1. In the example shown in FIG. 2, the number of the third partition plates 43 is two.

[0027] FIG. 3 is a plan view of the first partition plate 41. As shown in FIG. 3, the first partition plate 41 has a first end 41a and a second end 41b. The first end 41a is an end on the upper surface 30a side. The second end 41b is an end opposite to the first end 41a. The first partition plate 41 has a plurality of first insertion openings 41c formed at intervals in the second direction DR2. The first insertion openings 41c extend from the first end 41a toward the second end 41b. The first insertion openings 41c penetrate the first partition plate 41 along the thickness direction.

[0028] FIG. 4 is a plan view of the second partition plate 42. As shown in FIG. 4, the second partition plate 42 has a third end 42a and a fourth end 42b. The third end 42a is an end on the upper surface 30a side. The fourth end 42b is an end opposite to the third end 42a. The second partition plate 42 has a plurality of second insertion openings 42c formed at intervals in the third direction DR3. The second insertion openings 42c extend from the fourth end 42b toward the third end 42a. The second insertion openings 42c penetrate the second partition plate 42 along the thickness direction.

[0029] FIG. 5 is a plan view of the third partition plate 43. As shown in FIG. 5, the third partition plate 43 has a fifth end 43a and a sixth end 43b. The fifth end 43a is an end on the upper surface 30a side. The sixth end 43b is an end opposite to the fifth end 43a. The third partition plate 43 has a plurality of third insertion openings 43c formed at intervals in the second direction DR2. The third insertion openings 43c extend from the fifth end 43a toward the sixth end 43b. The third insertion openings 43c penetrate the third partition plate 43 along the thickness direction.

[0030] The second insertion port 42c is inserted into the first insertion port 41c and the third insertion port 43c. This prevents the first partition plate 41 and the third partition plate 43 from interfering with the second partition plate 42.

[0031] The thickness of the third partition plate 43 in the third direction DR3 is preferably larger than the thickness of the first partition plate 41 in the third direction DR3. From another perspective, the contact area between the third partition plate 43 and the upper surface 30a is preferably larger than the contact area between the third partition plate 43 and the upper surface 30a of the first partition plate 41.

[0032] The first partition plate 41, the second partition plate 42, and the third partition plate 43 can be manufactured by any method. For example, the first partition plate 41, the second partition plate 42, and the third partition plate 43 may be manufactured by punching a plate-shaped member, or by milling a plate-shaped member. The first partition plate 41, the second partition plate 42, and the third partition plate 43 may also be manufactured by extrusion molding.

[0033] Fig. 6 is a cross-sectional view taken along line VI-VI in Fig. 2. As shown in Fig. 6, the capacitor 10a (circuit component 10) is disposed in a space surrounded by two adjacent first partition plates 41 (adjacent first partition plate 41 and third partition plate 43 or two adjacent third partition plates 43), two adjacent second partition plates 42, and the top surface 30a.

[0034] The circuit component 10 has a circuit component body and a lead wire. When the circuit component 10 is a capacitor 10a, the circuit component body is a capacitor element body 10aa, and the lead wire is a lead wire 10ab. The lead wire 10ab is electrically connected to the capacitor element body 10aa. The circuit device 100 further has an adhesive 50, a heat transfer member 51, a heat transfer member 52, and a substrate 60.

[0035] An adhesive 50 is disposed between the top surface and upper surface 30a of the capacitor 10a. The adhesive 50 is made of a resin material such as silicone resin, epoxy resin, or urethane resin. A thermally conductive filler may be mixed into the adhesive 50 to improve thermal conductivity. The thermally conductive filler may be made of a metal material or a ceramic material. The adhesive 50 may be made of a material having a thermal conductivity of not less than 1 W / m·K and not more than several tens of W / m·K.

[0036] A heat transfer member 51 is disposed between the capacitor 10a and the first partition plate 41. More specifically, the heat transfer member 51 is disposed between the first partition plate 41 and the surface of the capacitor element body 10aa to which the lead wire 10ab is attached, or between the first partition plate 41 and the lead wire 10ab. The heat transfer member 51 may be disposed both between the first partition plate 41 and the surface of the capacitor element body 10aa to which the lead wire 10ab is attached, and between the first partition plate 41 and the lead wire 10ab.

[0037] A heat transfer member 52 is disposed between the capacitor 10a and the third partition plate 43. More specifically, the heat transfer member 52 is disposed between the third partition plate 43 and the surface of the capacitor element body 10aa to which the lead wire 10ab is attached, or between the third partition plate 43 and the lead wire 10ab. The heat transfer member 52 may be disposed both between the third partition plate 43 and the surface of the capacitor element body 10aa to which the lead wire 10ab is attached, and between the third partition plate 43 and the lead wire 10ab.

[0038] The heat transfer members 51 and 52 are formed of a resin material such as a silicone resin, an epoxy resin, or a urethane resin. A heat conductive filler may be mixed into the heat transfer members 51 and 52 to improve the thermal conductivity. The heat conductive filler is formed of, for example, a metal material or a ceramic material. The heat transfer members 51 and 52 may be formed of a material having a thermal conductivity of, for example, 1 W / m·K or more and several tens of W / m·K or less.

[0039] The substrate 60 has a first main surface 60a and a second main surface 60b. The second main surface 60b is a so-called mounting surface (C surface) of the substrate 60. The second main surface 60b is the opposite surface of the first main surface 60a. The second main surface 60b is in contact with the second end 41b, the fourth end 42b, and the sixth end 43b. The base material of the substrate 60 is, for example, a ceramic substrate such as a paper phenol substrate, a paper epoxy substrate, a glass composite substrate, a glass epoxy substrate, a polyimide substrate, or an alumina substrate, or an aluminum core substrate. The substrate 60 may be a so-called flexible substrate. An insulating layer formed of an insulating material may be disposed between the first main surface 60a and the second main surface 60b. For this insulating material, a resin material such as a urethane resin, a silicone resin, or an epoxy resin having a thermal conductivity of 1 W / m·K to several tens of W / m·K may be used. The insulating layer may be disposed between the conductor layers of the substrate 60.

[0040] A circuit pattern 60c is formed on the first main surface 60a. The thickness of the circuit pattern 60c is, for example, 1 μm or more and 200 μm or less. The circuit pattern 60c is formed of a conductive material. The conductive material is copper, nickel, aluminum, silver, tin, or an alloy thereof. The circuit pattern 60c may also be formed on the second main surface 60b and inside the substrate 60.

[0041] A through hole 60d is formed in the substrate 60, penetrating the substrate 60 in the thickness direction. The through hole 60d is, for example, circular in plan view. The inner diameter of the through hole 60d is, for example, 0.6 mm or more and 1.5 mm or less. A conductor film 60e (not shown) is formed on the inner wall surface of the through hole 60d. The thickness of the conductor film 60e is, for example, 0.01 mm or more and 0.1 mm or less. The conductor film 60e is electrically connected to the circuit pattern 60c.

[0042] The capacitor 10a is connected to the substrate 60. More specifically, with the lead wire 10ab inserted into the through hole 60d, the lead wire 10ab is connected to the conductive film 60e and the circuit pattern 60c around the through hole 60d by a connection member 60f. The connection member 60f is made of, for example, a solder alloy.

[0043] (Method of Assembling Circuit Device 100) A method for assembling the circuit device 100 will now be described.

[0044] Fig. 7 is a process diagram showing a method of assembling the circuit device 100. As shown in Fig. 7, the method of assembling the circuit device 100 includes a capacitor mounting step S1, a partition plate mounting step S2, an adhesive application step S3, and a capacitor housing step S4.

[0045] In the capacitor mounting process S1, the capacitor 10a is mounted on the substrate 60. More specifically, with the lead wire 10ab inserted into the through hole 60d, the lead wire 10ab is soldered to the conductive film 60e and the circuit pattern 60c around the through hole 60d. This soldering is performed by, for example, flow soldering.

[0046] In the partition plate attachment process S2, the first partition plate 41 (the third partition plate 43) and the second partition plate 42 are attached to the heat sink 30. The first partition plate 41 (the third partition plate 43) and the second partition plate 42 are attached to the heat sink 30 by, for example, an adhesive applied to the upper surface 30a.

[0047] However, the method of attaching the first partition plate 41 (third partition plate 43) and the second partition plate 42 to the heat sink 30 is not limited to this. The first partition plate 41 (third partition plate 43) and the second partition plate 42 may be attached to the heat sink 30 by crimping the first partition plate 41 (third partition plate 43) and the second partition plate 42 into crimping grooves formed in the upper surface 30a. Also, the first partition plate 41 (third partition plate 43) and the second partition plate 42 may be attached to the upper surface 30a (heat sink 30) by being brazed in a state where they are inserted into grooves formed in the upper surface 30a.

[0048] In the adhesive application step S3, adhesive 50 is applied onto the upper surface 30a. At this time, heat transfer member 51 and heat transfer member 52 may be applied onto lead wire 10ab (side surface of capacitor 10a). In the capacitor storage step S4, capacitor 10a is stored in a space surrounded by two adjacent first partition plates 41 (adjacent first partition plate 41 and third partition plate 43 or two adjacent third partition plates 43), two adjacent second partition plates 42, and upper surface 30a. As a result, the top surface of capacitor 10a contacts upper surface 30a via adhesive 50, and the side surface of capacitor 10a contacts first partition plate 41 (third partition plate 43) via heat transfer member 51 (heat transfer member 52).

[0049] (Effects of the circuit device 100) The effects of the circuit device 100 will be described below.

[0050] In the circuit device 100, heat generated in the capacitor 10a (capacitor element body 10aa) is dissipated from the heat sink 30 via the top surface of the capacitor 10a and the adhesive 50 (hereinafter referred to as the "first heat dissipation path"). Therefore, according to the circuit device 100, it is possible to suppress a temperature rise of the capacitor 10a accompanying the operation of the circuit device 100.

[0051] The first heat dissipation path functions similarly for both the capacitors 10a (capacitors 10a at the edge) between the first partition plate 41 and the third partition plate 43 and the capacitors 10a (capacitors 10a at the center) between two adjacent third partition plates 43. Therefore, the circuit device 100a can reduce the temperature gradient between the capacitors 10a at the edge and the capacitors 10a at the center.

[0052] Furthermore, in the circuit device 100, heat generated in the capacitor 10a is dissipated from the heat sink via the side surface (lead wire 10ab) of the capacitor 10a, the heat transfer member 51 (heat transfer member 52), and the first partition plate 41 (third partition plate 43) (hereinafter referred to as the "second heat dissipation path"). Therefore, according to the circuit device 100, heat can be dissipated through the second heat dissipation path in addition to the first heat dissipation path, and the temperature rise of the capacitor 10a due to the operation of the circuit device 100 can be further suppressed.

[0053] In the circuit device 100, the contact area between the third partition plate 43 and the upper surface 30a is larger than the contact area between the first partition plate 41 and the upper surface 30a. Therefore, the contact thermal resistance value between the third partition plate 43 and the upper surface 30a is smaller than the contact thermal resistance value between the first partition plate 41 and the upper surface 30a.

[0054] The third partition plate 43 has the capacitors 10a arranged on both sides. On the other hand, the first partition plate 41 has the capacitors 10a arranged on only one side. Therefore, the third partition plate 43 receives a larger amount of heat from the capacitors 10a than the first partition plate 41. The temperature rise value of the partition plate is Δt=Q×(R a +R b ) (hereinafter referred to as "Equation 1"), where Δt is the temperature rise value of the partition plate, Q is the amount of heat from the capacitor 10a, and R a is the thermal resistance of the partition plate, and R b is the thermal contact resistance of the partition plate.

[0055] The third partition plate 43 has a larger contact area with the upper surface 30a and a larger thickness than the first partition plate 41. From another viewpoint, the R a and R b is the R of the first partition plate 41 a and R b Therefore, according to the circuit device 100, even if the value of Q is large in the third partition plate 43, an increase in Δt can be suppressed, and the temperature gradient between the capacitor 10a located between the adjacent first partition plate 41 and third partition plate 43 and the capacitor 10a located between two adjacent third partition plates 43 can be further reduced.

[0056] In the circuit device 100, the substrate 60 is used to connect the capacitor 10a. As a result, even if the substrate 60 is deformed due to external shock or vibration, the insulating base material of the substrate 60 is between the positive lead wire 10ab and the negative lead wire 10ab, so that the positive lead wire 10ab and the negative lead wire 10ab are prevented from contacting each other. In this way, the circuit device 100 can improve vibration resistance and shock resistance. In addition, the circuit device 100 allows for complex and high-density wiring using the substrate 60, so that the capacitor 10a can be mounted at a high density.

[0057] In the circuit device 100, the first partition plate 41 (second partition plate 42, third partition plate 43) can suppress thermal diffusion (thermal radiation) between two adjacent capacitors 10a, so that the capacitors 10a can be electrically optimally arranged without thermal constraints. In the circuit device 100, the first partition plate 41, second partition plate 42, and third partition plate 43 function as electromagnetic shields. For example, when the circuit component 10 is an inductor 10b, leakage magnetic flux from the inductor 10b is shielded by the first partition plate 41, second partition plate 42, and third partition plate 43, so that magnetic interference with other inductors 10b is suppressed.

[0058] In the circuit device 100, the first partition plate 41, the second partition plate 42, and the third partition plate 43 function as a fire wall. For example, if a spark occurs due to discharge from the capacitor 10a due to a failure of the capacitor 10a, the spark is blocked by the first partition plate 41, the second partition plate 42, and the third partition plate 43, and impact on other capacitors 10a is prevented.

[0059] In the circuit device 100, by increasing or decreasing the number of first partition plates 41, second partition plates 42 and third partition plates 43, the number and size of the spaces surrounded by two adjacent first partition plates 41 (adjacent first partition plates 41 and third partition plates 43 or two adjacent third partition plates 43), two adjacent second partition plates 42 and the top surface 30a can be changed to match the number and size of the capacitors 10a.

[0060] In the circuit device 100, it is possible to arbitrarily select the thickness, type, plate thickness, etc. of the first partition plate 41, the second partition plate 42, and the third partition plate 43. In this way, the circuit device 100 can be used in a variety of ways flexibly and at low cost.

[0061] The thermal conductivity of the lead wire 10ab is higher than that of the capacitor element body 10aa, and heat generated in the capacitor element body 10aa is easily conducted to the lead wire 10ab. Therefore, when the heat transfer member 51 (heat transfer member 52) is disposed between the first partition plate 41 (third partition plate 43) and the lead wire 10ab, the amount of the heat transfer member 51 (heat transfer member 52) used can be reduced while maintaining the heat dissipation performance from the second heat dissipation path. That is, in this case, the weight of the circuit device 100 can be reduced.

[0062] When the heat transfer member 51 (heat transfer member 52) is disposed between the first partition plate 41 (third partition plate 43) and the surface to which the lead wire 10ab of the capacitor element body 10aa is attached, the thickness of the heat transfer member 51 (heat transfer member 52) can be reduced since insulation between the lead wire 10ab and the first partition plate 41 (third partition plate 43) can be ensured. As a result, the heat dissipation from the second heat dissipation path can be improved based on the formula 2 described later. Furthermore, in this case, since insulation between the lead wire 10ab and the first partition plate 41 (third partition plate 43) can be ensured, a conductive heat transfer member 51 (heat transfer member 52) can be used. The conductive heat transfer member 51 (heat transfer member 52) has a higher thermal conductivity than the insulating heat transfer member 51 (heat transfer member 52). Therefore, in this case, the heat dissipation from the second heat dissipation path can be further improved.

[0063] Furthermore, when the heat transfer member 51 (heat transfer member 52) is disposed both between the first partition plate 41 (third partition plate 43) and the lead wire 10ab and between the first partition plate 41 (third partition plate 43) and the surface to which the lead wire 10ab of the capacitor element body 10aa is attached, the area of ​​the heat transfer member 51 (heat transfer member 52) increases, improving the heat dissipation from the second heat dissipation path based on the later-described formula 2. As the contact area between the heat transfer member 51 (heat transfer member 52) and the first partition plate 41 (third partition plate 43) increases, the heat transfer member 51 (heat transfer member 52) becomes less likely to peel off.

[0064] When the heat transfer member 51 (heat transfer member 52) is disposed between the first partition plate 41 (third partition plate 43) and the lead wire 10ab, it is necessary to apply the heat transfer member 51 (heat transfer member 52) so that it does not adhere to anything other than the lead wire 10ab. On the other hand, when the heat transfer member 51 (heat transfer member 52) is disposed between the first partition plate 41 (third partition plate 43) and the surface to which the lead wire 10ab of the capacitor element body 10aa is attached, it is necessary to apply the heat transfer member 51 (heat transfer member 52) so that it does not adhere to the lead wire 10ab. As a result, in these cases, it is necessary to apply the heat transfer member 51 (heat transfer member 52) carefully, and the application work of the heat transfer member 51 (heat transfer member 52) takes time. When the heat transfer member 51 (heat transfer member 52) is placed both between the first partition plate 41 (third partition plate 43) and the lead wire 10ab and between the first partition plate 41 (third partition plate 43) and the surface to which the lead wire 10ab of the capacitor element body 10aa is attached, the above-mentioned precautions are not necessary, and the application work of the heat transfer member 51 (heat transfer member 52) can be simplified.

[0065] (Variation 1) A circuit device 100 according to a first modified example (hereinafter referred to as "circuit device 100A") will be described.

[0066] Fig. 8 is a cross-sectional view of the circuit device 100A. Fig. 8 shows a cross-section of the circuit device 100A taken at a position corresponding to VI-VI in Fig. 2. As shown in Fig. 8, in the circuit device 100A, the capacitor 10a further includes an outer case 10ac and a sealing resin 10ad. In the circuit device 100A, the capacitor element body 10aa and the lead wire 10ab are disposed in the outer case 10ac. The sealing resin 10ad fills the outer case 10ac to resin-seal the capacitor element body 10aa and the lead wire 10ab.

[0067] In the circuit device 100, the thickness of the heat transfer member 51 (heat transfer member 52) needs to be large in order to ensure an insulation distance between the lead wires 10ab and the first partition plate 41 (third partition plate 43). On the other hand, in the circuit device 100A, the insulation between the lead wires 10ab and the first partition plate 41 (third partition plate 43) can be ensured by the exterior case 10ac, so that the thickness of the heat transfer member 51 (heat transfer member 52) can be reduced.

[0068] The thermal resistance of the heat transfer member 51 (heat transfer member 52) is R=L / (A c × λ) (hereinafter referred to as "Equation 2"), where R is the thermal resistance of the heat transfer member 51 (heat transfer member 52), L is the thickness of the heat transfer member 51 (heat transfer member 52), λ is the thermal conductivity of the heat transfer member 51 (heat transfer member 52), and A c is the cross-sectional area of ​​heat transfer member 51 (heat transfer member 52). As described above, in circuit device 100A, the value of L can be made small, and therefore the heat dissipation performance from the second heat dissipation path can be improved.

[0069] (Variation 2) A circuit device 100 according to a second modified example (hereinafter referred to as "circuit device 100B") will be described.

[0070] Fig. 9 is a cross-sectional view of the circuit device 100B. Fig. 9 shows a cross-sectional view of the circuit device 100B at a position corresponding to VI-VI in Fig. 2. As shown in Fig. 9, in the circuit device 100B, a through hole 60d is not formed in the substrate 60. In the circuit device 100B, a circuit pattern 60c connected to the lead wire 10ab is disposed on the second main surface 60b.

[0071] The method of assembling the circuit device 100B differs from the method of assembling the circuit device 100 in the capacitor attachment step S1. In the capacitor attachment step S1 in the method of assembling the circuit device 100B, first, the connection member 60f is applied onto the circuit pattern 60c on the second main surface 60b, for example, by using a printer. Second, the capacitor 10a is arranged so that the lead wire 10ab is positioned on the connection member 60f. Third, the connection member 60f is heated to a temperature equal to or higher than its melting point to perform reflow soldering, and the lead wire 10ab and the circuit pattern 60c are joined by the connection member 60f.

[0072] (Variation 3) A circuit device 100 according to a third modification (hereinafter referred to as "circuit device 100C") will be described.

[0073] Fig. 10 is a cross-sectional view of the circuit device 100C. Fig. 10 shows a cross-section of the circuit device 100C at a position corresponding to VI-VI in Fig. 2. As shown in Fig. 10, in the circuit device 100C, a sealing member 53 is used as the heat transfer member 51 and the heat transfer member 52. The sealing member 53 is filled in a space surrounded by two adjacent first partition plates 41 (the first partition plate 41 and the third partition plate 43 adjacent to each other or the two third partition plates 43 adjacent to each other), two adjacent second partition plates 42, and the upper surface 30a.

[0074] As a result, the capacitor 10a is sealed by the sealing member 53 in a space surrounded by two adjacent first partition plates 41 (adjacent first partition plates 41 and third partition plates 43 or two adjacent third partition plates 43), two adjacent second partition plates 42 and third partition plates 43, and the top surface 30a.

[0075] The sealing member 53 is made of an electrically insulating material. The material constituting the sealing member 53 preferably has a thermal conductivity of 0.1 W / m·K or more. The material constituting the sealing member 53 more preferably has a thermal conductivity of 1.0 W / m·K or more. The material constituting the sealing member 53 preferably has a Young's modulus of 1 MPa or more. The sealing member 53 is made of a resin material, such as polyphenylene sulfide (PPS) or polyether ether ketone (PEEK), containing a thermally conductive filler. The sealing member 53 may be made of a rubber material, such as epoxy, silicone, or urethane.

[0076] In the circuit device 100B, heat from the capacitor 10a passes through the side surface of the capacitor 10a, the sealing member 53, and the first partition plate 41 (the third partition plate 43) in addition to the first heat dissipation path, and is dissipated from the heat sink 30 (hereinafter referred to as the "third heat dissipation path"). In this way, according to the circuit device 100B, heat can be dissipated through the first heat dissipation path and the third heat dissipation path, so that a temperature rise of the capacitor 10a due to the operation of the circuit device 100B can be suppressed.

[0077] (Variation 4) A circuit device 100 according to a fourth modified example (hereinafter referred to as a "circuit device 100D") will be described.

[0078] Fig. 11 is a top view of the third partition plate 43 of the circuit device 100D. As shown in Fig. 11, the third partition plate 43 extends in the second direction DR2 in a zigzag manner as viewed from the first direction DR1. In the circuit device 100D, the thickness of the third partition plate 43 in the third direction DR3 may be greater than the thickness of the first partition plate 41 in the third direction DR3 or may be equal to the thickness of the first partition plate 41 in the third direction DR3.

[0079] In the circuit device 100D, the third partition plate 43 extends in a zigzag shape when viewed from the first direction DR1, so that the contact area between the third partition plate 43 and the upper surface 30a increases and the contact thermal resistance value between the third partition plate 43 and the upper surface 30a decreases. Therefore, according to the circuit device 100D, it is possible to further reduce the temperature gradient between the capacitor 10a between the adjacent first partition plate 41 and third partition plate 43 and the capacitor 10a between the two adjacent third partition plates 43.

[0080] (Other variations) The circuit components 10 used in the circuit devices 100 to 100D may be any of the capacitors 10a, inductors 10b, contactors 10c, discharge resistors 10d, and charge resistors 10e. In addition, the circuit components 10 are not limited to these, and any heat-generating components can be used as the circuit components 10 in the circuit devices 100 to 100D.

[0081] Furthermore, in the circuit devices 100 to 100D, only one circuit component 10 may be arranged in one section, or multiple circuit components 10 may be arranged in one section. When one circuit component 10 is arranged in one section, the entire cooling capacity of the section can be used for that one circuit component 10. When multiple circuit components 10 are arranged in one section, although the cooling capacity is divided, the circuit components 10 can be arranged more efficiently if the circuit components 10 are small and the section is large.

[0082] Furthermore, the circuit devices 100 to 100D may have a section (placement section) in which the circuit component 10 is placed and a section (non-placement section) in which the circuit component 10 is not placed. In this case, the cooling effect of the circuit component 10 placed in the placement section adjacent to the non-placement section can be further improved, and the circuit component 10 can be cooled more effectively.

[0083] Embodiment 2 A circuit device according to a second embodiment (hereinafter referred to as "circuit device 200") will be described. In the following, differences from circuit device 100 will be mainly described, and overlapping descriptions will not be repeated.

[0084] (Configuration of circuit device 200) The configuration of the circuit device 200 will be described below.

[0085] 12 is a cross-sectional view of the circuit device 200. In FIG 12, a cross-section of the circuit device 200 taken along a line corresponding to line VI-VI in FIG 2 is shown.

[0086] FIG. 13 is a perspective view of a first partition plate 41 included in the circuit device 200. FIG. 14 is a perspective view of a second partition plate 42 included in the circuit device 200. FIG. 15 is a perspective view of a third partition plate 43 included in the circuit device 200. As shown in FIGS. 12 to 15, the circuit device 200 includes a circuit component 10 (capacitor 10a), a heat sink 30, a plurality of first partition plates 41, a plurality of second partition plates 42, an adhesive 50, heat transfer members 51 and 52, and a substrate 60. The first partition plates 41 located at the other ends in the third direction DR3 are third partition plates 43. In this regard, the configuration of the circuit device 200 is common to the configuration of the circuit device 100.

[0087] In the circuit device 200, the first partition plate 41, the second partition plate 42, and the third partition plate 43 respectively have a terminal 41d, a terminal 42d, and a terminal 43d. In this respect, the configuration of the circuit device 200 is different from the configuration of the circuit device 100.

[0088] The terminal 41d protrudes from the second end 41b along the first direction DR1. The terminal 41d is integrally formed, for example, from the same material as the first partition plate 41. The terminal 42d protrudes from the fourth end 42b along the first direction DR1. The terminal 42d is integrally formed, for example, from the same material as the second partition plate 42. The terminal 43d protrudes from the sixth end 43b along the first direction DR1. The terminal 43d is integrally formed, for example, from the same material as the third partition plate 43. The terminals 41d, 42d, and 43d are formed, for example, by cutting the first partition plate 41, the second partition plate 42, and the third partition plate 43, respectively.

[0089] The terminals 41d, 42d, and 43d are inserted into the through-holes 60d. This fixes the substrate 60. The through-holes 60d into which the terminals 41d, 42d, and 43d are inserted are different from the through-holes 60d into which the lead wires 10ab are inserted. The surfaces of the terminals 41d, 42d, and 43d are preferably plated. This plating is made of, for example, a metal material that is easy to solder. This plating is made of, for example, copper, tin, nickel, brass, or the like. The terminals 41d, 42d, and 43d are preferably soldered to the circuit pattern 60c around the through-holes 60d.

[0090] (Method of Assembling Circuit Device 200) A method for assembling the circuit device 200 will now be described.

[0091] Fig. 16 is a process diagram showing a method for assembling circuit device 200. As shown in Fig. 16, the method for assembling circuit device 200 includes a capacitor mounting step S1, a partition plate mounting step S2, and an adhesive application step S3. In this regard, the method for assembling circuit device 200 is common to the method for assembling circuit device 100.

[0092] The method of assembling circuit device 200 does not include capacitor housing step S4. Furthermore, in capacitor attachment step S1 in the method of assembling circuit device 200, in addition to flow soldering of lead wire 10ab, flow soldering of terminals 41d, 42d, and 43d is performed. Furthermore, in the method of assembling circuit device 200, partition plate attachment step S2 is performed after adhesive application step S3. In this respect, the method of assembling circuit device 200 differs from the method of assembling circuit device 100.

[0093] (Effects of the circuit device 200) The effects of the circuit device 200 will be described below.

[0094] In the circuit device 100 and the circuit device 200, the substrate 60 is heated to a high temperature by heat from the capacitor 10a. In the circuit device 100, the heat from the substrate 60 is transferred in this order to the capacitor 10a, the heat transfer member 51 (heat transfer member 52), the first partition plate 41 (the third partition plate 43), and the heat sink 30, and is dissipated from the heat sink 30.

[0095] On the other hand, in the circuit device 200, the heat of the substrate 60 is transferred in sequence to the terminal 41d (terminal 43d), the first partition plate 41 (third partition plate 43), and the heat sink, and is dissipated from the heat sink 30 (hereinafter referred to as the "fourth heat dissipation path"). That is, in the circuit device 200, the heat dissipation path of the heat from the substrate 60 is shorter than that of the circuit device 100. In this way, since the circuit device 200 has the fourth heat dissipation path, it is possible to suppress a temperature rise of the substrate 60, and therefore it is possible to further suppress a temperature rise of the capacitor 10a connected to the substrate 60.

[0096] (Variation 1) A circuit device 200 according to Modification 1 (hereinafter referred to as "circuit device 200A") will be described.

[0097] Fig. 17 is a cross-sectional view of circuit device 200A. Fig. 17 shows a cross-section of circuit device 200A at a position corresponding to VI-VI in Fig. 2. Fig. 18 is a plan view of first partition plate 41 included in circuit device 200A. Fig. 19 is a plan view of second partition plate 42 included in circuit device 200A. Fig. 20 is a plan view of third partition plate 43 included in circuit device 200A.

[0098] 17 and 18, a vertical wall portion 41ea and a vertical wall portion 41eb are formed on the side surface of the first partition plate 41. The vertical wall portion 41ea and the vertical wall portion 41eb face each other with a gap therebetween in the second direction DR2. The terminal 41d is disposed between the vertical wall portion 41ea and the vertical wall portion 41eb. The terminal 41d is attached to the first partition plate 41 by being crimped to the vertical wall portion 41ea and the vertical wall portion 41eb.

[0099] 17 and 19, a vertical wall portion 42ea and a vertical wall portion 42eb are formed on the side surface of the second partition plate 42. The vertical wall portion 42ea and the vertical wall portion 42eb face each other with a gap therebetween in the third direction DR3. The terminal 42d is disposed between the vertical wall portion 42ea and the vertical wall portion 42eb. The terminal 42d is attached to the second partition plate 42 by being crimped to the vertical wall portion 42ea and the vertical wall portion 42eb.

[0100] 17 and 20, a vertical wall portion 43ea and a vertical wall portion 43eb are formed on the side surface of the third partition plate 43. The vertical wall portion 43ea and the vertical wall portion 43eb face each other with a gap therebetween in the second direction DR2. The terminal 43d is disposed between the vertical wall portion 43ea and the vertical wall portion 43eb. The terminal 43d is attached to the third partition plate 43 by being crimped to the vertical wall portion 43ea and the vertical wall portion 43eb.

[0101] The terminals 41d, 42d, and 43d are preferably made of a metal material that is easy to solder, such as copper, tin, nickel, brass, etc. The surfaces of the terminals 41d, 42d, and 43d do not necessarily need to be plated.

[0102] The first partition plate 41 having the vertical wall portion 41ea and the vertical wall portion 41eb, the second partition plate 42 having the vertical wall portion 42ea and the vertical wall portion 42eb, and the third partition plate 43 having the vertical wall portion 43ea and the vertical wall portion 43eb may be formed by milling or by extrusion molding. However, the processing method for the first partition plate 41, the second partition plate 42, and the third partition plate 43 is not limited to the above.

[0103] In the circuit device 200, if the first partition plate 41, the second partition plate 42 and the third partition plate 43 are formed from a material that is difficult to solder, such as aluminum, it is necessary to plate the surfaces of the terminals 41d, 42d and 43d with a material that is easy to solder.

[0104] In the circuit device 200A, the terminals 41d, 42d, and 43d can be made of a material different from that of the first partition plate 41, the second partition plate 42, and the third partition plate 43. Therefore, according to the circuit device 200A, even if the first partition plate 41, the second partition plate 42, and the third partition plate 43 are made of a material that is difficult to solder, if the terminals 41d, 42d, and 43d are made of a material that is easy to solder, it is possible to omit a plating process for the surfaces of the terminals 41d, 42d, and 43d.

[0105] (Variation 2) A circuit device 200 according to the second modification (hereinafter referred to as "circuit device 200B") will be described.

[0106] FIG. 21 is a cross-sectional view of the circuit device 200B. FIG. 21 shows a cross-section of the circuit device 200B at a position corresponding to VI-VI in FIG. 2. FIG. 22 is a circuit diagram of the circuit device 200B. The lead wire 10ab forming the negative electrode of the capacitor 10a is referred to as the lead wire 10ae. As shown in FIG. 22, the terminals 41d, 42d, and 43d are connected to the circuit pattern 60c that is connected to the lead wire 10ae. As shown in FIG. 22, in the circuit device 200B, the negative electrode of the DC supply circuit 130 is connected to the ground terminal.

[0107] The substrate 60 becomes hot at the connection portion with the lead wire 10ae. In the circuit device 200B, the connection portion of the lead wire 10ae is connected to the terminals 41d, 42d, and 43d through the circuit pattern 60c. Since the thermal conductivity of the circuit pattern 60c is higher than the thermal conductivity of the base material of the substrate 60, in the circuit device 200B, the thermal resistance of the substrate 60 in the fourth heat dissipation path is reduced, and the heat dissipation from the fourth heat dissipation path is further improved.

[0108] When the heat sink 30 (including the first partition plate 41, the second partition plate 42, and the third partition plate 43) is grounded, it is possible to make the heat sink 30 function as the negative wiring of the DC supply circuit 130. Therefore, in this case, it is possible to reduce the electric wires required for the DC supply circuit 130 and the circuit pattern 60c formed on the substrate 60.

[0109] Embodiment 3 A circuit device according to a third embodiment (hereinafter referred to as "circuit device 300") will be described. In the following, differences from circuit device 100 will be mainly described, and overlapping descriptions will not be repeated.

[0110] (Configuration of circuit device 300) The configuration of the circuit device 300 will be described below.

[0111] Fig. 23 is a cross-sectional view of the circuit device 300. Fig. 23 shows a cross-section of the circuit device 300 at a position corresponding to VI-VI in Fig. 2.

[0112] FIG. 24 is a perspective view of a first partition plate 41 included in the circuit device 300. FIG. 25 is a perspective view of a second partition plate 42 included in the circuit device 300. FIG. 26 is a perspective view of a third partition plate 43 included in the circuit device 300. As shown in FIGS. 23 to 26, the circuit device 300 includes a circuit component 10 (capacitor 10a), a heat sink 30, a plurality of first partition plates 41, a plurality of second partition plates 42, an adhesive 50, a heat transfer member 51, a heat transfer member 52, and a substrate 60. The first partition plates 41 present at the other than both ends in the third direction DR3 are third partition plates 43. In this regard, the configuration of the circuit device 300 is common to the configuration of the circuit device 100.

[0113] In the circuit device 300, the first partition plate 41, the second partition plate 42, and the third partition plate 43 are respectively formed with a screw hole 41f, a screw hole 42f, and a screw hole 43f. The screw hole 41f, the screw hole 42f, and the screw hole 43f are respectively formed at the second end 41b, the fourth end 42b, and the sixth end 43b. In the circuit device 300, the substrate 60 is formed with a through hole 60ga, a through hole 60gb (not shown), and a through hole 60gc. The circuit device 300 further includes a screw 70.

[0114] The screw 70 is passed through the through hole 60ga and then screwed into the screw hole 41f. The screw 70 is passed through the through hole 60gb and then screwed into the screw hole 42f. The screw 70 is passed through the through hole 60gb and then screwed into the screw hole 43f. In this way, the substrate 60 is fixed. In this respect, the configuration of the circuit device 300 differs from the configuration of the circuit device 100.

[0115] (Method of Assembling Circuit Device 300) A method for assembling the circuit device 300 will now be described.

[0116] Fig. 27 is a process diagram showing a method for assembling circuit device 300. As shown in Fig. 27, the method for assembling circuit device 300 includes a capacitor mounting step S1, a partition plate mounting step S2, an adhesive application step S3, and a capacitor housing step S4. In this regard, the method for assembling circuit device 300 is common to the method for assembling circuit device 100.

[0117] The method for assembling the circuit device 300 further includes a screwing step S5. In the screwing step S5, the screw 70 is passed through the through hole 60ga and screwed into the screw hole 41f, the screw 70 is passed through the through hole 60gb and screwed into the screw hole 42f, and the screw 70 is passed through the through hole 60gb and screwed into the screw hole 43f. In this respect, the method for assembling the circuit device 300 differs from the method for assembling the circuit device 100.

[0118] (Effects of the circuit device 300) The effects of the circuit device 300 will be described below.

[0119] In the circuit device 100 and the circuit device 300, the substrate 60 is heated to a high temperature by heat from the capacitor 10a. In the circuit device 100, the heat from the substrate 60 is transferred in this order to the capacitor 10a, the heat transfer member 51 (heat transfer member 52), the first partition plate 41 (the third partition plate 43), and the heat sink 30, and is dissipated from the heat sink 30.

[0120] On the other hand, in the circuit device 300, the heat of the substrate 60 is transferred in sequence to the screws 70, the first partition plate 41 (the third partition plate 43), and the heat sink, and is dissipated from the heat sink 30 (hereinafter referred to as the "fifth heat dissipation path"). That is, in the circuit device 300, the heat dissipation path of the heat from the substrate 60 is shorter than that of the circuit device 100. In this way, since the circuit device 300 has the fifth heat dissipation path, it is possible to suppress a temperature rise of the substrate 60, and therefore it is possible to further suppress a temperature rise of the capacitor 10a connected to the substrate 60.

[0121] In the circuit device 100, the substrate 60 is attached to the heat sink 30 only by the adhesive 50. In contrast, in the circuit device 300, the substrate 60 is fixed to the first partition plate 41, the second partition plate 42, and the third partition plate 43 by the screws 70. Therefore, in the circuit device 300, the impact and vibration applied to the substrate 60 are also dispersed to the screws 70, and peeling of the adhesive 50 from the upper surface 30a and peeling of the heat transfer member 51 (heat transfer member 52) from the first partition plate 41 (third partition plate 43) are suppressed. As a result, according to the circuit device 300, even if the substrate 60 is subjected to impact and vibration, the first heat dissipation path and the second heat dissipation path are easily maintained.

[0122] Embodiment 4 A circuit device according to a fourth embodiment (hereinafter referred to as "circuit device 400") will be described. In the following, differences from circuit device 100 will be mainly described, and overlapping descriptions will not be repeated.

[0123] (Configuration of circuit device 400) The configuration of the circuit device 400 will be described below.

[0124] Fig. 28 is an exploded perspective view of the circuit device 400. Fig. 29 is a cross-sectional view taken along line XXIX-XXIX in Fig. 28. Fig. 30 is a perspective view of a third partition plate 43 included in the circuit device 400.

[0125] 28 to 30, the circuit device 400 includes a circuit component 10 (capacitor 10a), a heat sink 30, a plurality of first partition plates 41, a plurality of second partition plates 42, an adhesive 50, heat transfer members 51 and 52, and a substrate 60. The first partition plates 41 other than those at both ends in the third direction DR3 serve as third partition plates 43. In this regard, the configuration of the circuit device 400 is common to the configuration of the circuit device 100.

[0126] In the circuit device 400, the third partition plate 43 has a support portion 43g. The support portion 43g is disposed at the fifth end 43a. In the circuit device 400, the third partition plate 43 contacts the upper surface 30a at the support portion 43g. In this respect, the configuration of the circuit device 400 differs from the configuration of the circuit device 100.

[0127] The third partition plate 43 having the support portion 43g is formed, for example, by forming the third insertion port 43c and then bending the fifth end 43a side by pressing. The method of forming the third partition plate 43 having the support portion 43g is not limited to this. The third partition plate 43 having the support portion 43g may be formed by forming a metal plate having the support portion 43g by pressing or extrusion molding, and then forming the third insertion port 43c by punching or cutting. The third partition plate 43 having the support portion 43g may be formed by casting such as die casting. The third partition plate 43 having the support portion 43g may be formed by joining a plurality of members by brazing, crimping, or the like, or by bonding with an adhesive.

[0128] (Effects of the circuit device 400) The effects of the circuit device 400 will be described below.

[0129] In the circuit device 400, the third partition plate 43 has the support portion 43g, and therefore the contact area between the third partition plate 43 and the upper surface 30a is larger than in the circuit device 100. Therefore, in the circuit device 400, the contact thermal resistance value between the third partition plate 43 and the upper surface 30a is smaller than in the circuit device 100.

[0130] As a result, the circuit device 400 can further suppress a temperature rise in the third partition plate 43 which receives a large amount of heat from the capacitor 10a, thereby suppressing a temperature rise in the entire circuit device 400. Accordingly, compared to the circuit device 100, the temperature gradient between the capacitor 10a located between the adjacent first partition plate 41 and third partition plate 43 and the capacitor 10a located between two adjacent third partition plates 43 can be reduced.

[0131] (Modification) A circuit device 400 according to a modified example (hereinafter referred to as "circuit device 400A") will be described.

[0132] Fig. 31 is a cross-sectional view of the circuit device 400A. Fig. 32 is a perspective view of the third partition plate 43 of the circuit device 400A. Fig. 31 shows a cross-section of the circuit device 400A at a position corresponding to XXIX-XXIX in Fig. 28. As shown in Figs. 31 and 32, in the circuit device 400A, the thickness of the third partition plate 43 in the third direction DR3 is smaller than that of the circuit device 400. For example, in the circuit device 400A, the thickness of the third partition plate 43 in the third direction DR3 is equal to the thickness of the first partition plate 41 in the third direction DR3.

[0133] In the circuit device 400A, the thickness of the third partition plate 43 is reduced, so that the weight of the circuit device 400A can be reduced. a The value of R in Equation 1 is large because of the support part 43g. bTherefore, in the circuit device 400A, the value of Δt in the formula 1, that is, the temperature rise of the third partition plate 43, is suppressed.

[0134] Embodiment 5. A circuit device according to a fifth embodiment (hereinafter referred to as "circuit device 500") will be described. In the following, differences from circuit device 100 will be mainly described, and overlapping descriptions will not be repeated.

[0135] (Configuration of circuit device 500) The configuration of the circuit device 500 will be described below.

[0136] FIG. 33 is an exploded perspective view of the circuit device 500. FIG. 34 is a cross-sectional view taken along line XXXIV-XXXIV in FIG. 33. FIG. 35 is a perspective view of the first partition plate 41 included in the circuit device 500. FIG. 36 is a perspective view of the second partition plate 42 included in the circuit device 500. FIG. 37 is a perspective view of the third partition plate 43 included in the circuit device 500. As shown in FIGS. 33 to 36, the circuit device 500 includes a circuit component 10 (capacitor 10a), a heat sink 30, a plurality of first partition plates 41, a plurality of second partition plates 42, an adhesive 50, a heat transfer member 51, a heat transfer member 52, and a substrate 60. The first partition plates 41 at the other ends in the third direction DR3 are the third partition plates 43. In this respect, the configuration of the circuit device 500 is common to that of the circuit device 100.

[0137] In the circuit device 500, the third partition plate 43 has a heat sink 43h. The heat sink 43h extends in the third direction DR3. The heat sink 43h is located on both ends of the third partition plate 43 in the second direction DR2. A plurality of fourth insertion openings 43i are formed at a sixth end 43b of the heat sink 43h.

[0138] The fourth sockets 43i extend toward the fifth end 43a. The fourth sockets 43i are arranged at intervals in the third direction DR3. The first sockets 41c are inserted into the fourth sockets 43i. In this respect, the configuration of the circuit device 500 is different from the configuration of the circuit device 100.

[0139] The third partition plate 43 having the heat sink 43h is formed, for example, by forming a metal plate having the heat sink 43h by extrusion processing, and then forming the third insertion port 43c and the fourth insertion port 43i by punching processing or cutting processing.

[0140] The third partition plate 43 having the heat sink 43h may be formed by pressing a metal plate having the third plug-in port 43c and the fourth plug-in port 43i into a U-shape and combining the U-shaped metal plates. The third partition plate 43 having the heat sink 43h may be formed by casting such as die casting. The third partition plate 43 having the heat sink 43h may be formed by punching a metal plate, preparing the heat sink 43h and the remaining part of the third partition plate 43 as separate members, and integrating them by brazing, crimping, bonding, or the like.

[0141] Although not shown, the heat sink 43h may have a plurality of fins formed thereon to enhance heat dissipation. The fins extend in a first direction DR1. The fins are spaced apart in a third direction DR3. The third partition plate 43, which includes the heat sink 43h on which the fins are formed, is formed by extrusion processing along the extending direction of the fins (first direction DR1).

[0142] (Effects of the circuit device 500) The effects of the circuit device 500 will be described below.

[0143] In the circuit device 500, the third partition plate 43 has the heat sink plate 43h, so that the contact area between the third partition plate 43 and the upper surface 30a is increased. As a result, R bSince the temperature rise (Δt in formula 1) of the third partition plate 43 becomes smaller, the temperature rise of the entire circuit device 500 is suppressed.

[0144] In the circuit device 500, since the heat sink 43h faces the outside air, heat generated in the capacitor 10a is released from the heat sink 43h through the side surface (lead wire 10ab) of the capacitor 10a, the heat transfer member 52, and the third partition plate 43 (hereinafter referred to as the "sixth heat dissipation path"). In this way, in the circuit device 500, since heat can be dissipated through the first heat dissipation path, the second heat dissipation path, and the sixth heat dissipation path, it is possible to further suppress the temperature rise of the capacitor 10a accompanying the operation of the circuit device 500. If fins are formed on the heat sink 43h, the cooling efficiency of the heat sink 43h is improved, and therefore the heat dissipation from the sixth heat dissipation path can be further improved.

[0145] Embodiment 6 A circuit device according to a sixth embodiment (hereinafter referred to as "circuit device 600") will be described. In the following, differences from circuit device 100 will be mainly described, and overlapping descriptions will not be repeated.

[0146] (Configuration of circuit device 600) The configuration of the circuit device 600 will be described below.

[0147] FIG. 38 is an exploded perspective view of the circuit device 600. FIG. 39 is a cross-sectional view taken along line XXXIX-XXXIX in FIG. 38. FIG. 40 is a perspective view of a third partition plate 43 included in the circuit device 600. As shown in FIGS. 38 to 40, the circuit device 600 includes a circuit component 10 (capacitor 10a), a heat sink 30, a plurality of first partition plates 41, and a plurality of second partition plates 42. The circuit device 600 further includes an adhesive 50, a heat transfer member 51, a heat transfer member 52, and a substrate 60. The first partition plates 41 located at the other ends in the third direction DR3 are the third partition plates 43. In this regard, the configuration of the circuit device 600 is common to that of the circuit device 100.

[0148] The circuit device 600 further includes a bottom plate 43j. The bottom plate 43j is located between two adjacent third partition plates 43 and is in contact with the upper surface 30a. In this respect, the configuration of the circuit device 600 differs from the configuration of the circuit device 100. Note that the bottom plate 43j and the two adjacent third partition plates 43 may be formed as a single member.

[0149] The two third partition plates 43 integrated by the bottom plate 43j are formed, for example, by punching a metal plate to form the third insertion port 43c, and then pressing the metal plate. The two third partition plates 43 integrated by the bottom plate 43j may be formed by pressing the metal plate and then punching or cutting the third insertion port 43c. The two third partition plates 43 integrated by the bottom plate 43j may be formed by casting such as die casting. The two third partition plates 43 integrated by the bottom plate 43j may be formed by separately forming the bottom plate 43j and the two third partition plates 43, and integrating them by brazing, crimping, bonding, or the like.

[0150] (Effects of the circuit device 600) The effects of the circuit device 600 will be described below.

[0151] In the circuit device 600, the third partition plate 43 has a bottom plate 43j, so that the contact area between the third partition plate 43 and the upper surface 30a is increased. As a result, R b Since the temperature rise of the third partition plate 43 (Δt in formula 1) is reduced, the temperature rise of the entire circuit device 600 is suppressed. Moreover, in the circuit device 600, the temperature rise of the third partition plate 43 can be further suppressed, so that the temperature gradient between the capacitor 10a located between the adjacent first and third partition plates 41 and 43 and the capacitor 10a located between the two adjacent third partition plates 43 can be further reduced.

[0152] Furthermore, in the circuit device 600, since two adjacent third partition plates 43 are connected to each other by the bottom plate 43j, it is possible to reduce the temperature difference between the two adjacent third partition plates 43. Therefore, according to the circuit device 600, it is possible to equalize the temperature distribution in the capacitor 10a between the two adjacent third partition plates 43.

[0153] Embodiment 7 A circuit device according to a seventh embodiment (hereinafter referred to as "circuit device 700") will be described. In the following, differences from circuit device 100 will be mainly described, and overlapping descriptions will not be repeated.

[0154] (Configuration of circuit device 700) FIG. 41 is an exploded perspective view of the circuit device 700. FIG. 42 is a plan view of the first partition plate 41 included in the circuit device 700. FIG. 43 is a plan view of the second partition plate 42 included in the circuit device 700. FIG. 44 is a plan view of the third partition plate 43 included in the circuit device 700. As shown in FIGS. 41 to 44, the circuit device 700 includes a circuit component 10 (capacitor 10a), a heat sink 30, a plurality of first partition plates 41, a plurality of second partition plates 42, an adhesive 50, a heat transfer member 51, a heat transfer member 52, and a substrate 60. The first partition plates 41 other than those at both ends in the third direction DR3 are the third partition plates 43. In this regard, the configuration of the circuit device 700 is common to that of the circuit device 100.

[0155] In the circuit device 700, the first partition plate 41 does not have a first plug-in port 41c, and the third partition plate 43 does not have a third plug-in port 43c. In the circuit device 700, the second partition plate 42 has a plurality of second plug-in ports 42k formed at intervals in the third direction DR3. The second plug-in ports 42k extend from the third end 42a toward the fourth end 42b. The second plug-in ports 42k penetrate the second partition plate 42 along the thickness direction. The second plug-in ports 42k are inserted into the first partition plate 41 and the third partition plate 43. In this respect, the configuration of the circuit device 700 is different from the configuration of the circuit device 100.

[0156] (Effects of the circuit device 700) The effects of the circuit device 700 will be described below.

[0157] In the circuit device 700, the first partition plate 41 does not have the first plug-in port 41c, and the third partition plate 43 does not have the third plug-in port 43c, so that the contact area between the first partition plate 41 and the upper surface 30a and the contact area between the third partition plate 43 and the upper surface 30a are large. As a result, the contact thermal resistance between the first partition plate 41 and the upper surface 30a and the contact thermal resistance between the third partition plate 43 and the upper surface 30a are small, and the temperature rise of the entire circuit device 700 is suppressed.

[0158] In addition, in the circuit device 700, the first partition plate 41 does not have the first plug-in port 41c, and the third partition plate 43 does not have the third plug-in port 43c, so it is possible to move the second partition plate 42 along the second direction DR2 and to increase or decrease the number of second partition plates 42 used. As a result, according to the circuit device 700, even when manufacturing a circuit device 700 in which the number or size of capacitors 10a used is different, it is not necessary to change the shapes of the first partition plate 41, the second partition plate 42, and the third partition plate 43, and it is possible to eliminate the need to design the first partition plate 41, the second partition plate 42, and the third partition plate 43 according to the number or size of capacitors 10a used.

[0159] (Variation 1) A circuit device 700 according to Modification 1 (hereinafter referred to as "circuit device 700A") will be described.

[0160] FIG. 45 is an exploded perspective view of the circuit device 700A. FIG. 46 is a plan view of the first partition plate 41 included in the circuit device 700A. FIG. 47 is a plan view of the second partition plate 42 included in the circuit device 700A. FIG. 48 is a plan view of the third partition plate 43 included in the circuit device 700A. As shown in FIGS. 45 to 48, in the circuit device 700A, a plurality of first plug-in openings 41k are formed in the first partition plate 41 at intervals in the second direction DR2. The first plug-in openings 41k extend from the second end 41b toward the first end 41a. The first plug-in openings 41k penetrate the first partition plate 41 along the thickness direction.

[0161] In the circuit device 700A, a plurality of third plug-in openings 43k are formed in the third partition plate 43 at intervals in the second direction DR2. The third plug-in openings 43k extend from the sixth end 43b toward the fifth end 43a. The third plug-in openings 43k penetrate the third partition plate 43 along the thickness direction. In the circuit device 700A, the second partition plate 42 does not have the second plug-in openings 42k. The second partition plate 42 is inserted into the first plug-in openings 41k and the third plug-in openings 43k.

[0162] In the circuit device 700A, similarly to the circuit device 700, the first partition plate 41 does not have the first plug-in port 41c, and the third partition plate 43 does not have the third plug-in port 43c, so that the contact area between the first partition plate 41 and the upper surface 30a and the contact area between the third partition plate 43 and the upper surface 30a are large. As a result, the contact thermal resistance between the first partition plate 41 and the upper surface 30a and the contact thermal resistance between the third partition plate 43 and the upper surface 30a are small, and the temperature rise of the entire circuit device 700A is suppressed.

[0163] Furthermore, in the circuit device 700A, since the second insertion port 42c is not formed in the second partition plate 42, it is possible to move the first partition plate 41 and the third partition plate 43 along the third direction DR3 and to increase or decrease the number of the first partition plate 41 and the third partition plate 43 used. As a result, according to the circuit device 700A, even when a circuit device 700A is manufactured in which the number or size of the capacitors 10a used is different, it is not necessary to change the shapes of the first partition plate 41, the second partition plate 42, and the third partition plate 43, and it is possible to eliminate the need to design the first partition plate 41, the second partition plate 42, and the third partition plate 43 according to the number or size of the capacitors 10a used.

[0164] (Variation 2) A circuit device 700 according to the second modification (hereinafter referred to as "circuit device 700B") will be described.

[0165] FIG. 49 is an exploded perspective view of the circuit device 700B. As shown in FIG. 49, in the circuit device 700B, some of the capacitors 10a are replaced with the inductor 10b, the contactor 10c, the discharge resistor 10d, the charge resistor 10e, and the voltage dividing resistor 10f. In the circuit device 700B, it is possible to move the second partition plate 42 along the second direction DR2 and increase or decrease the number of the second partition plates 42 used depending on the sizes of the inductor 10b, the contactor 10c, the discharge resistor 10d, the charge resistor 10e, and the voltage dividing resistor 10f. Therefore, according to the circuit device 700B, it is possible to improve the heat dissipation properties of the inductor 10b, the contactor 10c, the discharge resistor 10d, the charge resistor 10e, and the voltage dividing resistor 10f.

[0166] The embodiments disclosed herein are illustrative in all respects and should not be considered as limiting. The basic scope of the present disclosure is defined by the claims, not the above-described embodiments, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]

[0167] 10 circuit component, 20 circuit component, 10a capacitor, 10aa capacitor element body, 10ab lead wire, 10ad sealing resin, 10ae lead wire, 10b inductor, 10c contactor, 10d discharge resistor, 10e charge resistor, 10f voltage dividing resistor, 20a, 20b, 20c, 20d, 20e, 20f transistor, 20g, 20h, 20i, 20j, 20k, 20l diode, 30 heat sink, 30a upper surface, 30b lower surface, 30c fin, 41 first partition plate, 41a first end, 41b second end, 41c first socket, 41d terminal, 41ea, 41eb vertical wall portion, 41f screw hole, 41k first socket, 42 second partition plate, 42a third end, 42b 4th end, 42c 2nd socket, 42d terminal, 42ea, 42eb standing wall portion, 42f screw hole, 42k 2nd socket, 43 3rd partition plate, 43a 5th end, 43b 6th end, 43c 3rd socket, 43d terminal, 43ea, 43eb standing wall portion, 43f screw hole, 43g support portion, 43h heat sink, 43i 4th socket, 43j bottom plate, 43k 3rd socket, 50 adhesive, 51, 52 heat transfer member, 53 sealing member, 60 substrate, 60a 1st main surface, 60b 2nd main surface, 60c circuit pattern, 60d through hole, 60e conductive film, 60f connection member, 60ga, 60gb, 60gc through hole, 70 Screws, 100, 100A, 100B, 100C, 100D, 200, 200A, 200B, 300, 400, 400A, 500, 600, 700, 700A, 700B circuit device, 110 peripheral circuit, 120 switching circuit, 130 DC supply circuit, 140 motor, 141 input line, 142, 143 input line, DR1 first direction, DR2 second direction, DR3 third direction, S1 capacitor mounting process, S2 partition plate mounting process, S3 adhesive application process, S4 capacitor storage process, S5 screw fastening process.

Claims

1. a heat sink having a top surface perpendicular to the first direction; A plurality of first partition plates extending in a second direction perpendicular to the first direction and provided on the upper surface; a plurality of second partition plates extending in a third direction perpendicular to the first direction and the second direction and provided on the upper surface; Circuit components; a substrate electrically connected to the circuit components; A first heat transfer member, the circuit components are accommodated in a space surrounded by two adjacent first partition plates, two adjacent second partition plates, and the top surface; The first heat transfer member is disposed between the first partition plate and the circuit components.

2. One of the first partition plate and the second partition plate is formed with a plurality of insertion openings arranged at intervals in an extension direction of one of the first partition plate and the second partition plate, The circuit device according to claim 1 , wherein the other of the first partition plate and the second partition plate is inserted into the insertion opening.

3. Each of the first partition plates has a plurality of first insertion openings that are spaced apart in the second direction, Each of the second partition plates has a plurality of second insertion openings that are spaced apart in the third direction, The circuit device according to claim 1 , wherein the second socket is inserted into the first socket.

4. At least one of the first partition plates arranged other than both ends in the third direction is a third partition plate, The circuit device according to claim 3 , wherein a contact area between the third partition plate and the upper surface is larger than a contact area between the first partition plate and the upper surface.

5. The third partition plate is formed with a plurality of third insertion openings arranged at intervals in the second direction, The circuit device according to claim 4 , wherein the second socket is inserted into the first socket and the third socket.

6. The circuit device according to claim 4 , wherein a thickness of the third partition plate in the third direction is greater than a thickness of the first partition plate in the third direction.

7. The circuit device according to claim 4 , wherein the third partition plate extends in a zigzag pattern in the second direction when viewed from the first direction.

8. The circuit device according to claim 4 , wherein the third partition plate has a support portion in contact with the upper surface.

9. The circuit device according to claim 4 , wherein the third partition plate has heat sinks in contact with the upper surface at both ends in the second direction.

10. Further comprising a bottom plate; The number of the third partition plates is plural, The circuit device according to claim 4 , wherein the bottom plate is disposed between two adjacent ones of the third partition plates so as to be in contact with the upper surface.

11. Further comprising an adhesive, the circuit component has a top surface facing the upper surface; The circuit device of claim 1 , wherein the adhesive is disposed between the top surface and the upper surface.

12. The circuit component includes a circuit component body and a lead wire. The circuit device according to claim 1 , wherein the first heat transfer member is disposed at least one of between the first partition plate and a surface of the circuit component body to which the lead wires are attached and between the first partition plate and the lead wires.

13. Further comprising a second heat transfer member; The circuit component includes a circuit component body and a lead wire. The circuit device according to claim 4 , wherein the second heat transfer member is disposed at least one of between the third partition plate and a surface of the circuit component body to which the lead wires are attached and between the third partition plate and the lead wires.

14. the circuit component is a capacitor; The circuit device according to claim 12 , wherein the circuit component body is a capacitor element body.

15. Further comprising a sealing member; The circuit device according to claim 1 , wherein the sealing member seals the circuit components by filling a space surrounded by two adjacent first partition plates, two adjacent second partition plates, and the upper surface.

16. At least one of the first partition plate and the second partition plate has a terminal; A through hole is formed in the substrate, the through hole penetrating the substrate along a thickness direction, The circuit device according to claim 1 , wherein the substrate is fixed by inserting the terminal into the through hole.

17. Screws and At least one of the first partition plate and the second partition plate has a screw hole formed therein, The substrate has a through hole formed therein, The circuit device according to claim 1 , wherein the substrate is fixed by passing the screws through the through holes and screwing them into the screw holes.

18. The first partition plate has a first end which is an end on the upper surface side and a second end which is an end opposite to the first end, the second partition plate has a third end which is an end on the upper surface side and a fourth end which is an end opposite to the third end, The circuit device according to any one of claims 1 to 17, wherein the substrate has a first main surface and a second main surface that is the opposite surface of the first main surface, and the second main surface is arranged so as to contact at least one of the second end and the fourth end.

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