A new feed additive for fat-soluble vitamins

Abstract

The present invention is directed to a feed additive comprising at least a fat-soluble vitamin, and a method for producing the same. Further objects of the present invention are feeds comprising such a feed additive, as well as methods for supplementing such feed additives and feeds, and corresponding uses.

Description

Detailed Description of the Invention

[0001] [Summary of the Invention] The present invention relates to a) a fat-soluble vitamin in an amount ranging from at least 1 to 40% by weight; b) lignosulfonate in an amount ranging from at least 5 to 55% by weight; and c) at least one compound selected from hexose dimers, modified hexose dimers, hexose oligomers, modified hexose oligomers, hexose polymers, modified hexose polymers, and any mixtures thereof in an amount of at least 10% by weight; A feed additive comprising: The lignosulfonate and compound c) form a matrix in which the fat-soluble vitamin is encapsulated; The feed additive is substantially free of ethoxyquin (= 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline); and The feed additive is substantially free of butylated hydroxytoluene; All amounts are based on total weight of feed additive This applies to feed additives.

[0002] The present invention is also directed to a method for producing such a feed additive.Further objects of the present invention are feeds comprising such a feed additive, as well as methods for supplementing such feed additives and feeds and the corresponding uses.

[0003] [Background of the invention] Fat-soluble vitamins are important ingredients in animal feed. However, they are easily oxidized and are not water-soluble. Although various water-dispersible formulations containing fat-soluble vitamins already exist, there is still a need to improve their stability.

[0004] [Objective of the Invention] Therefore, there is a need to provide a stable feed additive that contains at least one fat-soluble vitamin.

[0005] Furthermore, there is a need to provide feed additives with specific colors so that the feed containing them has an attractive color.

[0006] Another object of the present invention is to provide a feed additive that is animal-free, i.e. without compounds from animal sources such as, for example, gelatin.

[0007] Furthermore, losses of fat-soluble vitamins during the manufacture of the feed additive (so-called "process losses") should preferably be less than 7% of the initial amount, more preferably less than 5% of the initial amount, and most preferably less than 3% of the initial amount.

[0008] [Detailed Description] This request is a) a fat-soluble vitamin in an amount ranging from at least 1 to 40% by weight; b) lignosulfonate in an amount ranging from at least 5 to 55% by weight; and c) at least one compound selected from hexose dimers, modified hexose dimers, hexose oligomers, modified hexose oligomers, hexose polymers, modified hexose polymers, and any mixtures thereof in an amount of at least 10% by weight; A feed additive comprising: The lignosulfonate and compound c) form a matrix in which the fat-soluble vitamin is encapsulated; The feed additive is substantially free of ethoxyquin, and The feed additive is substantially free of butylated hydroxytoluene; All amounts are based on total weight of feed additive This need is met by the present invention which is directed to a feed additive.

[0009] The present invention is also directed to a method for producing such a feed additive.Further objects of the present invention are feeds comprising such a feed additive, as well as methods for supplementing such feed additives and feeds and the corresponding uses.

[0010] Details are shown below.

[0011] Advantageously, the feed additive of the present invention does not contain beeswax, which has been debated for increasing the levels of pesticide residues.

[0012] Preferably, the lignosulfonate and compound c) form a dense, glassy matrix as a mixture of compounds having various molecular sizes and characterized by different functional groups.

[0013] "Encapsulated" means that the fat-soluble vitamin is embedded in a matrix of lignosulfonate b) and compound c) and is thereby protected from oxidation and degradation. The precursor of the feed additive, i.e. the dispersion obtained after carrying out step iv) of the method for producing the feed additive according to the invention, forms an oil-in-water dispersion, the fat-soluble vitamin is the oil located in the internal phase and the lignosulfonate acts as an emulsifier. Compound c) is a filler and additional emulsifier in the matrix, which contributes to its stability. After "powder capture" of the dispersion, the matrix containing the fat-soluble vitamin is coated with an absorbent. "Coated" in the context of the present invention means that the absorbent surrounds the matrix.

[0014] The single compounds and their amounts of the feed additive according to the present invention can be determined as follows.

[0015] [Compound a: Fat-soluble vitamins] Fat-soluble vitamins can be extracted and analyzed, for example, by HPLC-DAD (High Performance Liquid Chromatography Diode Array Detection) or HPLC-FL (High Performance Liquid Chromatography-Fluorescence Detection) similar to the following published methods: W. Schuep, J. Schierle, Carotenoids, Volume 1A: Isolation and Analysis; Editors: G. Britton, S. Liaaen-Jensen, H. Pfander; Birkhaeuser Verlag Basel (CH), 1995.

[0016] [Compound b): Lignosulfonate] Lignosulfonates can be measured spectrophotometrically in the formulation, for example, according to the procedure disclosed by G. Jayne and E. Pohl, Das Papier, 1967, 21, Vol. 10A, pages 645-653 ("Nachweis der Ligninsulfonsaeure in grosser Verduennung (Abwaesser von Sulfitzellstoff-Fabriken)").

[0017] [Compound c)] Modified hexose polymers, such as OSA starches, can be qualitatively identified using wet chemical methods, such as those described in the monograph "Modified Starches" (FAO JECFA Monograph 16). Quantitative determination of OSA starches can be performed by polarimetry (see, for example, Gorden A. Mitchel, Methods of Starch Analysis, 1990, 42, pages 131-134).

[0018] Mixtures of hexoses, hexose dimers, hexose oligomers and / or hexose polymers, i.e., for example, starch hydrolysates, can be analyzed by size exclusion chromatography; see, for example, White DR Jr, Hudson P, Adamson JT, Journal of chromatography A 2003, 997(1-2), pages 79-85 ("Dextrin characterization by high-performance anion-exchange chromatography--pulsed amperometric detection and size-exclusion chromatography--multi-angle light scattering-refractive index detection.").

[0019] Hexoses and hexose dimers, i.e., for example, sucrose, can be analyzed by HPLC (high performance liquid chromatography) with RI (refractive index) detection or pulsed amperometric detection; see, for example, Diana Duarte-Delgado, Carlos-Eduardo Narvaez-Cuenca, Luz-Patricia Restrepo-Sanchez, Ajjamada Kushalappa, Teresa Mosquera-Vasquez, Journal of Chromatography B 2015, Volume 975, pages 18-23 ("Development and validation of a liquid chromatographic method to quantify sucrose, glucose, and fructose in tubers of Solanum tuberosum Group Phureja").

[0020] [Antioxidants] Antioxidants can be analyzed by HPLC-DAD / FL (High Performance Liquid Chromatography Diode Array Detection / Fluorescence Detection), as disclosed, for example, by Paula Becker Pertuzatti, Marla Sganzerla, Andressa Carolina Jacques, Milene Teixeira Barcia, Rui Carlos Zambiazi, LWT-Food Science and Technology 2015, Volume 64, Issue 1, pages 259-263 ("Carotenoids, tocopherols and ascorbic acid content in yellow passion fruit (Passiflora edulis) grown under different cultivation systems").

[0021] [Absorbent] The absorbent coatings can be qualitatively characterized using microscopy techniques combined with spectroscopic techniques such as FTIR (Fourier transform infrared spectroscopy) for the identification of starch and X-ray fluorescence spectroscopy for silicon dioxide; see, for example, PV Kowsik, N. Mazumder, Microsc. Res. Tech. 2018, 81, pages 1533-1540 ("Structural and chemical characterization of rice and potato starch granules using microscopy and spectroscopy.") and M. Mutsuga, K. Sato, Y. Hirahara, Y. Kawamura, Food Addit. Contam. Part A Chem. Anal. Control Expo. Risk Assess. 2011, 28(4), pages 423-427 ("Analytical methods for SiO 2 and other inorganic oxides in titanium dioxide or certain silicates for food additive specifications"). Corresponding analytical methods for the determination of other absorbents are known to those skilled in the art.

[0022] Details of the single compounds and their amounts in the feed additive according to the invention are given below.

[0023] [Compound a: Fat-soluble vitamins] The term "fat-soluble vitamins" for the purposes of the present invention includes in particular vitamins A, D, E and / or K, the corresponding provitamins and vitamin derivatives (e.g. esters, in particular alkyl esters) having an action similar to vitamins A, D, E or K, and any mixtures thereof. Coenzyme Q10 is also included.

[0024] "Vitamin D" is Vitamin D 3 (Cholecalciferol) or Vitamin D 2 (ergocalciferol), or both.

[0025] "Vitamin D derivatives" include, for example, 25-hydroxyvitamin D 3 (also known as "HyD"), 1,25-dihydroxyvitamin D 3 or 24,25-dihydroxyvitamin D 3 By "vitamin D" is meant any derivative of vitamin D such as

[0026] Vitamin K is Vitamin K 1 and / or Vitamin K 2 and / or Vitamin K 3 , especially vitamin K 3 It could be.

[0027] Particularly preferred examples of fat-soluble vitamins are vitamin A, vitamin A acetate, vitamin A propionate, vitamin A palmitate, D-α-tocopherol, DL-α-tocopherol, D-α-tocopheryl acetate, DL-α-tocopheryl acetate, D-α-tocopheryl succinate, DL-α-tocopheryl succinate, vitamin D 3 and 25-hydroxyvitamin D, and any mixtures thereof. Most preferred are vitamin A acetate, vitamin D 3 and any mixtures thereof.

[0028] With regard to the amount of fat-soluble vitamin in the feed additive of the present invention, the amount of the free form of the fat-soluble vitamin is calculated directly, whereas the amount of derivatives of the fat-soluble vitamin is calculated as the free form of the fat-soluble vitamin.

[0029] The amount of fat-soluble vitamin is selected so that its final amount in the feed additive is preferably in the range of 1.0-40% by weight, more preferably in the range of 5.0-35% by weight, even more preferably in the range of 10-30% by weight, and most preferably in the range of 15-25% by weight, based on the total weight of the dry matter of the feed additive including the absorbent. These selections also apply to the preferred fat-soluble vitamins mentioned above.

[0030] [Compound b): Lignosulfonate] The lignosulfonates present in the feed additive according to the invention are in particular industrially produced products containing lignosulfonates with the most diverse cations. Sodium lignosulfonate, calcium lignosulfonate, magnesium lignosulfonate and ammonium lignosulfonate are particularly preferred. The feed additive according to the invention can contain as component b) a single lignosulfonate or a mixture of several lignosulfonates. Furthermore, the lignosulfonates present in the feed additive according to the invention can be part of an industrially produced product which contains further components in addition to the lignosulfonate.

[0031] As is known, the biopolymer lignin occurs together with cellulose in plants, especially in wood. Wood contains about 16-37% lignin by weight, depending on the type. Chemically considered, lignin consists of irregular polymers of methoxylated phenylpropane monomers (p-coumaryl alcohol, coniferyl alcohol, sinapyl alcohol, etc.) with a molecular weight estimated at at least 20 kD. The first step in the production of cellulose is the degradation of wood, which in most cases is achieved by treatment with alkaline sulfite at 125°C to 180°C. This liberates the cellulose and converts the lignin into its water-soluble derivative, lignosulfonate (also known as "sulfite lignin"). On a smaller scale, wood degradation is also achieved by treating the wood with sodium hydroxide and disodium tetrasulfide (the "Kraft process"). The lignin obtained in this way is called "Kraft lignin" or "sulfate lignin" and is not water-soluble at neutral pH. More recent methods for the production of cellulose use organic solvents, such as alcohols mixed with water, for the decomposition of wood, and the lignin thus produced is called "organosolv lignin". This form of lignin is also not water-soluble. Currently, mainly lignosulfonate and kraft lignins are commercially available.

[0032] In many cases, after wood decomposition, the cellulose is separated and the resulting lignosulfonate-containing solution is concentrated to about 50% solids and sold in this form. Most producers also offer powdered products obtained by spray drying the solutions, and these solid forms also contain, in addition to lignin, significant amounts of various sugars. Some producers produce lignin derivatives with a relatively high content of lignosulfonate from primary (crude) lignosulfonate, after enzymatic removal of the sugars and, if necessary, purification, for example ultracentrifugation. The kraft lignins also offered can be sulfonated to achieve water solubility, and the sulfonated products are suitable as lignosulfonates for use in the preparations according to the invention. Commercially available lignosulfonate products generally consist of about 40-90% lignosulfonate and small amounts of various sugars, ash, carbohydrates, acetates, formates, resins, etc., with the composition depending very much on the quality of the wood used.

[0033] Such water-soluble lignosulfonate products are also suitable for use in the feed additive according to the invention. In general, crude products having a relatively high content of sugars and additional by-products as well as the aforementioned purified lignin derivatives can be used in the feed additive according to the invention, provided that such lignin derivatives are water-soluble or at least water-dispersible.

[0034] Preferred examples of suitable lignin derivatives are sodium lignosulfonate, ammonium lignosulfonate, magnesium lignosulfonate and calcium lignosulfonate, and any mixtures thereof. Sodium lignosulfonate and calcium lignosulfonate are particularly preferred. Calcium lignosulfonate is most preferred.

[0035] Suppliers of lignosulfonates are: Borregaard Industries Limited, Norway; Burgo Group, Rayonier Advanced Materials, Wuhan Xinyingda Chemicals, Shenyang Xingzhenghe Chemical, Abelin Polymers, GREENAGROCHEM, Harbin Fecino Chemical, Karjala Pulp, Nippon Paper Industries, Pacific Dust Control, Sappi, The Dallas Group of America, Venki Chem and Xinyi Feihuang Chemical.

[0036] Particularly suitable desugared calcium lignosulfonate is available from Borregaard Industries Limited, Norway under the trade names Borrebright CY22P, Borresperse Na220 and Borrement CA120, with Borrebright CY22P being particularly preferred. It is produced by cutting spruce wood chips and feeding them to a digester together with a calcium bisulfite solution for cooking. During cooking at high temperatures (130-140°C), the lignin in the wood is depolymerized and sulfonated, which creates water-soluble lignosulfonates. At the end of cooking, the sulfite liquor contains calcium lignosulfonate and sugars. The sulfite solution (calcium lignosulfonate and sugars) is separated from the cellulose pulp by filtration. The bisulfite liquor is concentrated to about 53% in an evaporation plant. The concentrate is fed to a spray dryer to produce lignosulfonate powder (inlet temperature in the range of 200-250°C).

[0037] The amount of lignosulfonate is preferably selected so that its final amount in the feed additive is in the range of 5-55 wt.%, more preferably in the range of 5-50 wt.%, even more preferably in the range of 5-45 wt.%, and most preferably in the range of 10-40 wt.%, based on the total dry matter weight of the feed additive including the absorbent.

[0038] In a preferred embodiment of the present invention, the weight ratio of lignosulfonate b) to fat-soluble vitamin a) is in the range of 10:1 to 1:10, preferably in the range of 7:1 to 1:7, more preferably in the range of 5:1 to 1:5, even more preferably in the range of 3:1 to 1:3, and most preferably in the range of 2:1 to 1:2.

[0039] In a further preferred embodiment of the present invention, the weight ratio of compound c) to lignosulfonate b) is in the range of 1:15 to 25:1, preferably in the range of 1:10 to 20:1, more preferably in the range of 1:7 to 15:1, even more preferably in the range of 1:5 to 10:1, particularly preferably in the range of 1:3 to 8:1 and most preferably in the range of 1:2 to 5:1.

[0040] [Compound c)] Compound c) is selected from hexose dimers, modified hexose dimers, hexose oligomers, modified hexose oligomers, hexose polymers, modified hexose polymers and any mixtures thereof. Hexoses may also be present. This means that mixtures of hexoses and hexose dimers are also included. An example of a mixture of hexoses and hexose dimers is invert sugar (glucose + fructose + sucrose).

[0041] Hexoses are monosaccharides with six carbon atoms. Hexoses are classified according to their functional group: aldohexoses have an aldehyde at position 1, and ketohexoses have a ketone at position 2.

[0042] Preferably, compound c) is selected from aldohexose oligomers or aldohexose polymers or modified aldohexose polymers or any mixtures thereof.

[0043] The hexose in the hexose dimer may be one single hexose or two hexoses different from each other. Examples of hexose dimers are sucrose (glucose-fructose dimer), lactose (glucose-galactose dimer), maltose (glucose dimer with a-(1-4) bond), isomaltose (glucose dimer with a-(1-6) bond), trehalose (glucose dimer with a-(1-1) bond) and nigerose (glucose dimer with a-(1-3) bond), and any mixtures thereof. One preferred example of a hexose dimer in which the two hexoses are different from each other is sucrose, glucose-fructose dimer.

[0044] The hexose in the hexose oligomer may be one single hexose or several hexoses different from each other. Preferably, the hexose is glucose. More preferred examples of hexose oligomers are hydrolyzed starch products such as glucose syrup, dry glucose syrup or dextrins. Such glucose syrup, dry glucose syrup and dextrins are classified according to their "dextrose equivalent" and may further contain hexoses, hexose dimers and hexose polymers.

[0045] "Dextrose" is another name for "glucose." The term "dextrose equivalent" (DE) indicates the degree of hydrolysis and is a measure of the amount of reducing sugar calculated as D-glucose on a dry weight basis; the scale is based on native starch having a DE close to 0 and glucose having a DE of 100.

[0046] Maltodextrins are dextrins with a DE ranging from 3 to 20, and hydrolyzed starch products with a DE>20 are called "glucose syrup" or "dry glucose syrup" depending on their moisture content. "Glucose syrup" or "dry glucose syrup" can be used in the form of powder, microgranules or granules. Glucose syrup generally consists of a mixture of glucose, maltose, oligosaccharides and polysaccharides, with varying amounts of these components.

[0047] Commercially available hexose oligomers, which also contain hexoses and hexose dimers, are available, for example, under the trade names Glucidex 21 (from Roquette), Glucidex IT 47 (from Roquette), Dextrose Monohydrate ST (from Roquette), Sirodex 331 (from Tate & Lyle), Glucamyl F 452 (from Tate & Lyle), and Raftisweet I 50 / 75 / 35 (from Lebbe Sugar Specialties), with Glucidex 21 and Glucidex 47 being particularly preferred.

[0048] The hexose in the hexose polymers and modified hexose polymers may be a single hexose or a mixture of many hexoses. Preferably, one hexose or two different hexoses are present in the hexose-polymers or modified hexose-polymers of the invention. More preferably, the modified hexose polymer is a modified food starch, such as starch modified with octenylsuccinic acid (so-called "OSA starch"), which is in fact a mixture of glucose, glucose dimers, glucose oligomers, glucose polymers (=starch) and OSA-modified glucose dimers, OSA-modified glucose oligomers and OSA-modified glucose polymers (=OSA-modified starch).

[0049] Further suitable modified hexose polymers are OSA starches modified according to the methods disclosed in WO 2020 / 093962, WO 2020 / 093919, WO 2020 / 093960 and CN A109517080.

[0050] Examples of hexose polymers, especially aldohexose polymers, are native starches, especially native corn starch. Further examples are starches from other plant sources, such as waxy corn, wheat, tapioca, pea and potato.

[0051] Most preferred compounds c) are starch hydrolysates, such as, for example, dried glucose syrups and dextrins having a DE in the range of 10-50, more preferably having a DE in the range of 15-40, even more preferably having a DE in the range of 15-30, most preferably having a DE in the range of 15-25.

[0052] Commercially available examples of such starch hydrolysates are dry glucose syrups, such as Glucidex 21 and Glucidex IT47, and dextrins, such as yellow dextrin. Most preferred examples are also mixtures thereof with modified food starch, where it is particularly preferred that the weight ratio of starch hydrolysate, especially dextrin (e.g. yellow dextrin) to modified food starch, especially OSA starch, is in the range of 1:10 to 10:1, preferably in the range of 1:7 to 7:1, more preferably in the range of 1:6 to 6:1, even more preferably in the range of 1:1 to 1:6, most preferably in the range of 1:1 to 1:5. The following is explained in more detail.

[0053] Glucidex 21 is a dry glucose syrup in the form of a fine powder with a DE in the range of 20 to 23, with at least 50% of the particles larger than 40 μm and at most 10% larger than 250 μm. Glucidex 21 contains 3% glucose, 7% maltose, 90% oligo- and polysaccharides.

[0054] Glucidex IT47 is a dry glucose syrup in the form of a fine powder with a DE in the range of 43 to 47, with at least 95% of the particles larger than 40 μm and at most 5% larger than 500 μm. Glucidex IT 47 contains 5% glucose, 50% maltose, 45% oligo- and polysaccharides.

[0055] Further preferred compounds c) are starch hydrolysates in which the maximum amount of reducing sugars is 10% by weight, based on the total weight of the starch hydrolysate.

[0056] The amount of compound c) is selected so that its final amount in the feed additive is at least 10% by weight, preferably in the range of 15-70% by weight, more preferably in the range of 20-65% by weight, most preferably in the range of 20-45% by weight, based on the total weight of dry matter of the feed additive.

[0057] In a preferred embodiment of the invention, compound c) is a mixture of at least 5% by weight of a hexose oligomer, e.g. a dextrin, and at least 10% by weight of a modified hexose polymer, e.g. a modified food starch, both amounts being based on the total weight of the feed additive.

[0058] In a further preferred embodiment of the invention, compound c) is a mixture of a hexose oligomer, e.g. a dextrin, in an amount ranging from 5 to 25% by weight, and a modified hexose polymer, e.g. a modified food starch, in an amount ranging from 10 to 45% by weight, both amounts being based on the total weight of the feed additive.

[0059] [Dextrin] Dextrins are a group of low molecular weight carbohydrates produced by the hydrolysis of starch or glycogen. Dextrins are mixtures of polymers of D-glucose units linked by α-(1→4) or α-(1→6) glycosidic bonds.

[0060] Dextrins can be produced from starch, for example, using enzymes such as amylase, or by applying dry heat under acidic conditions ("pyrolysis" or "roasting"). Dextrins produced by heat are also known as "roasted dextrins". Starch is hydrolyzed during roasting under acidic conditions, and short chain starch moieties are rebranched in part with α-(1,6) bonds in the degraded starch molecule. They have a low viscosity.

[0061] Preferably, yellow dextrin commercially available from Roquette is used in the feed additive of the present invention.

[0062] ["Modified Food Starch"] Modified food starch is food starch that has been chemically modified by known methods to have a chemical structure that provides hydrophilic and lipophilic moieties. Preferably, the modified food starch has a long hydrocarbon chain (preferably C5-C18) as part of its structure.

[0063] It is preferred to use at least one modified food starch to prepare the feed additive of the present invention, although it is possible to use a mixture of two or more different modified food starches in one feed additive.

[0064] Starch is hydrophilic and therefore has no emulsifying ability. However, modified food starch is produced from starch substituted with hydrophobic moieties by known chemical methods. For example, starch can be treated with a cyclic dicarboxylic acid anhydride, such as succinic anhydride, substituted with a hydrocarbon chain. A particularly preferred modified food starch has the following formula (I): [ka] (wherein St is starch, R is an alkylene group, and R' is a hydrophobic group). Preferably, R is a lower alkylene group, such as dimethylene or trimethylene. R' can be an alkyl or alkenyl group, preferably having from 5 to 18 carbon atoms. A preferred compound of formula (I) is "OSA starch" (starch sodium octenyl succinate). The degree of substitution, i.e. the number of esterified hydroxyl groups versus the number of non-esterified free hydroxyl groups, usually varies in the range of 0.1% to 10%, preferably in the range of 0.5% to 4%, more preferably in the range of 2% to 3%.

[0065] The term "OSA starch" refers to any starch from any natural source that has been treated with octenylsuccinic anhydride (OSA). The degree of substitution, i.e., the number of hydroxyl groups esterified with OSA versus the number of free hydroxyl groups that are not esterified, usually varies in the range of 0.1% to 10%, preferably in the range of 0.5% to 4%, more preferably in the range of 2% to 3%. "Modified food starch" is another name often used for OSA starch.

[0066] Natural sources of starch can be corn, waxy corn, wheat, tapioca, pea and potato, or can be synthetic.

[0067] The term "OSA starch" also includes starches commercially available, for example, under the trade names HiCap 100, Capsul (amylodextrin octenylbutanedionate), Capsul HS, Purity Gum 2000, Cleargum COA1, Cleargum CO03, UNI-PURE, HYLON VII from Ingredion and Roquette respectively; from Cargill under the trade name C*EmCap, or from Tate & Lyle.

[0068] In a preferred embodiment of the invention, commercially available modified food starches such as Capsul and Capsul HS from Ingredion, or Cleargum COA1 from Roquette, respectively, are used.

[0069] The terms "modified starch" and "OSA starch" further include modified starches / OSA starches which have been partially hydrolyzed by enzymes, such as glycosylases (EC3.2; see http: / / www.chem.qmul.ac.uk / iubmb / enzyme / EC3.2 / ), as well as modified starches / OSA starches which have been partially hydrolyzed chemically (so-called acid hydrolysis) by known methods.

[0070] Enzymatic hydrolysis is usually carried out at a temperature of about 5°C to about <100°C, preferably about 5°C to about 70°C, and more preferably about 20°C to about 55°C.

[0071] The glycosylase may be of fruit, animal origin, bacterial or fungal origin. The glycosylase may have endoactivity and / or exoactivity. Thus, either endoglycosylase and exoglycosylase enzyme preparations or mixtures thereof can be used. Preferably, the glycosylase has pectinolytic and / or hemicellulolytic activity. Usually, glycosylases also show unknown side activities, which are not important for the production of the desired product.

[0072] Examples of glycosylases are commercially available enzyme preparations from suppliers such as Novozymes, Genencor, AB-Enzymes, DSM Food Specialities, Amano, etc.

[0073] The glycosylase is added to provide a concentration of about 0.01 to about 10% by weight, preferably about 0.1 to about 1% by weight, based on the dry weight of the modified starch / OSA starch. In a preferred embodiment of the method of the invention, the enzyme is added all at once. The enzymatic hydrolysis can also be carried out stepwise. For example, a glycosylase or a mixture of glycosylases is added to the incubation batch, for example in an amount of 1%, and then, for example after 5 to 10 minutes (at a temperature of 35° C.), a further glycosylase or mixture of glycosylases (which may be the same or different from the glycosylase or mixture of glycosylases added initially) is added, for example in an amount of 2%, and then the incubation batch is hydrolyzed for 10 minutes at 35° C. Using this procedure, a starting modified starch / OSA starch with a degree of hydrolysis of about zero can be used.

[0074] The duration of hydrolysis can vary between about a few seconds and about 300 minutes. The exact duration of the enzymatic treatment strongly depends on parameters such as enzyme activity or on the composition of the substrate and can be determined in an experimental manner with respect to the desired properties of the modified / OSA starch such as emulsion stability, emulsifying capacity, emulsion droplet size, etc. Alternatively, it can be determined by measuring the osmotic pressure (W. Dzwokak and S. Ziajka, Journal of food science, 1999, 64(3) 393-395).

[0075] Inactivation of the glycosylase is preferably achieved by heat denaturation, for example by heating the incubation batch to about 80-85° C. for 5-30 minutes, in particular 5-10 minutes.

[0076] [Compound d: Antioxidant] Regulatory approval for the use of ethoxyquin in feed has been suspended in the European Union, therefore, the feed additive of the present invention is advantageously substantially free of ethoxyquin.

[0077] "Substantially free" in the context of the present invention means that the amount of ethoxyquin is ≦0.5 wt.%, preferably ≦0.2 wt.%, more preferably ≦0.1 wt.%, based on the total weight of dry matter of the feed additive. Most preferably, no ethoxyquin is added during the manufacture of the feed additive of the present invention. Thus, most preferably, no ethoxyquin is present in the feed additive of the present invention.

[0078] Advantageously, the feed additive of the present invention is also substantially free of butylated hydroxytoluenes, such as 2,6-di-tert-butyl-p-cresol (IUPAC name = 2,6-di-tert-butyl-4-methylphenol).

[0079] "Substantially free" in the context of the present invention means that the amount of butylated hydroxytoluene is ≦0.5 wt.%, preferably ≦0.2 wt.%, more preferably ≦0.1 wt.%, based on the total weight of dry matter of the feed additive. Most preferably, no butylated hydroxytoluene is added during the manufacture of the feed additive of the present invention. Thus, most preferably, no butylated hydroxytoluene is present in the feed additive of the present invention.

[0080] In the most preferred embodiment of the present invention, neither ethoxyquin nor butylated hydroxytoluene is included in the feed additive of the present invention.

[0081] The feed additive may contain an antioxidant or a mixture of antioxidants. Preferably, a mixture of a fat-soluble antioxidant and a water-soluble antioxidant is used.

[0082] The total amount of antioxidant is selected so that the final amount in the feed additive is preferably in the range of 0.05 to 15 wt. %, more preferably in the range of 0.1 to 10 wt. %, and most preferably in the range of 0.5 to 8 wt. %, based on the total weight of the dry matter of the feed additive including the absorbent.

[0083] Examples of suitable fat-soluble antioxidants are tocopherol and its analogues, such as the compound of formula (II) disclosed in WO 2019 / 185894: [ka] (In the formula, R 1a and R 2a are independently H or C 1~11 Alkyl or (CH 2 ) n -OH (n is an integer from 1 to 4), or R 1a and R 2a Together they represent a keto group, and A is CHR 3a or C(=O) and R 3a , R 4a and R 6a are each independently H or C 1~4 is alkyl, R 5a is H or OH or C 1~4 Alkyl or C 1~4 alkoxy), etc.

[0084] Further suitable fat-soluble antioxidants are the compounds of formula (II) disclosed in WO 2019 / 185938, in which 1a and R 2a One is C 12~21 is alkyl and has two substituents R 1a and R 2a The other is hydrogen or C 1~5 Alkyl or (CH 2 ) n -OH (n is an integer from 1 to 5), and A is CH(R 3a ) and R 3a , R 4a and R 6a are independently H or C 1~4 is alkyl, R 5a is H or OH or C 1~4 Alkyl or C 1~4 (alkoxy).

[0085] Compounds of formula (II) having the preferences disclosed in WO 2019 / 185900, wherein A is CH 2 and R 1a is C 1-5 is alkyl, R 2a is H or C 1~2 is alkyl, R 5a is H or C 1~4 Alkoxy or C 1~4 is alkyl, R 4a and R 6a are independently H or C 1~4 Alkyl) are also suitable antioxidants in the feed additive of the present invention.

[0086] Preferred examples of the antioxidant of formula (II) disclosed in WO 2019 / 185894 are the compounds of the following formulas (1) to (11) (wherein "Me" is methyl). [ka] [ka]

[0087] Further examples of suitable antioxidants that can be used in the feed additive of the present invention are the compounds of formulae (III) and (IV) disclosed in WO 2019 / 185898. [ka] (In the formula, R 1b and R 2b Independently of each other, H or C 1~11 Alkyl or (CH 2 ) n -OH (n is an integer from 1 to 6), or R 1b and R 2b Together they represent a keto group, and R 3b , R 4b , R 5b and R 6b are independently H or C1~6 Alkyl or C 1~6 Alkoxy, R 7b is H or C 1~6 (alkyl). As used herein, "alkyl" and "alkoxy" include straight-chain alkyl and branched alkyl, and straight-chain alkoxy and branched alkoxy, respectively.

[0088] Preferred examples of the compounds of the formulae (III) and (IV) are the following compounds (12) to (19). [ka]

[0089] Further suitable antioxidants are compounds of formula (V) with further preferences as disclosed in WO 2019 / 185940, where R 1 , R 2 and R 3 are each independently H or linear C 1~6 Alkyl or branched C 3~8 alkyl, preferably R 1 is H or methyl or ethyl or n-propyl or isopropyl or tert-butyl, R 2 and R 3 are each independently H or methyl or ethyl). [ka]

[0090] In addition, the compound of formula (VI) disclosed in WO 2019 / 185904 (wherein n is 1 or 2, R 1b and R 3b are independently H or C 1~5 is alkyl, R 2b is H or C 1~5 Alkyl or C 1~5 alkyloxy, preferably R 1b , R 2b and R 3bprovided that at least one of is H) may also be used as an antioxidant in the feed additive of the present invention. [ka]

[0091] Here, the compounds of the following formulae (VI-1) and (VI-2) are particularly preferred. [ka]

[0092] The asterisk * denotes the respective chiral / stereocenter, i.e. all possible isomers with any configuration at said centers are encompassed by the terms "compounds of formula (VI-1)" and "compounds of formula (VI-2)", respectively.

[0093] Further suitable antioxidants are gallic acid derivatives such as those disclosed in WO 2008 / 080152, e.g. hydroxycinnamic acids such as ferulic acid (= 3-(4-hydroxy-3-methoxyphenol)prop-2-enoic acid), hydroxycoumarins, hydroxybenzoic acids such as gallic acid (= 3,4,5-trihydroxybenzoic acid) and syringic acid (= 4-hydroxy-3,5-dimethoxy-benzoic acid), propyl gallate, rosmarinic acid and carnosic acid.

[0094] Suitable fat-soluble antioxidants are also compounds of the following formulae (VII) and (VIII), as disclosed in WO 2019 / 185942 and WO 2019 / 185888, respectively: 1c , R 2c and R 3c are independently H or C 1~4 Preferred examples thereof are tocotrienols and tocopherols of the following formulas (20) to (27). [ka] The asterisk * denotes a chiral / stereocenter, respectively. The term "compounds of formula (VII) / (VIII)" encompasses all possible isomers with any stereoconfiguration at said centers.

[0095] Particularly preferred examples of compounds of formula (VII) are the compounds of the following formulae (20) (= alpha-tocotrienol), (21) (= beta-tocotrienol), (22) (= gamma-tocotrienol) and (23) (= delta-tocotrienol), including all possible diastereomers and enantiomers. [ka]

[0096] Particularly preferred examples of compounds of formula (VIII) are the compounds of the following formulae (20) (= alpha-tocopherol), (21) (= beta-tocopherol), (22) (= gamma-tocopherol) and (23) (= delta-tocopherol), including all possible diastereomers and enantiomers. [ka]

[0097] The asterisk * denotes the respective chiral / stereocenter. The term "compound of formula (20) / (21) / (22) / (23) / (24) / (25) / (26) / (27)" encompasses all possible isomers with any configuration at said centers.

[0098] The most preferred fat-soluble antioxidant is α-tocopherol, especially DL-α-tocopherol.

[0099] When the fat-soluble vitamin is vitamin E, the amount of vitamin E is increased accordingly, since vitamin E can act as an antioxidant itself.

[0100] [Water-soluble antioxidant] Generally, any water soluble antioxidant that is acceptable in feed and known to those skilled in the art can be used.

[0101] Preferred examples of water-soluble antioxidants are ascorbic acid and its salts, such as the alkali and alkaline earth salts of ascorbic acid and ascorbyl-2-phosphate as disclosed in EP-A-972777. The alkali and alkaline earth salts of ascorbic acid are particularly preferred. The most preferred water-soluble antioxidant is sodium ascorbate.

[0102] [Most preferred antioxidants in the feed additive according to the present invention] Most preferably, α-tocopherol is used as the sole antioxidant in an amount ranging from 0.05 to 10% by weight, preferably from 0.1 to 7% by weight, more preferably from 0.5 to 5% by weight, and most preferably from 1 to 3% by weight, based on the total weight of the feed additive.

[0103] When a mixture of alpha-tocopherol and sodium ascorbate is used as the antioxidant, the weight ratio of alpha-tocopherol to sodium ascorbate is preferably in the range of 5:1 to 1:5, more preferably 3:1 to 1:3, even more preferably 2.5:1 to 1:2, and most preferably 2:1 to 1:1.5.

[0104] [Feed additive according to the present invention] The feed additive may be in liquid (= dispersion) or solid form.

[0105] The composition of a preferred solid feed additive according to the present invention is shown in Table 1 below. Table 1 lists the ingredients and their amounts. The amounts are given in weight percent and are based on the total weight of the feed ingredients including the absorbent. The amounts of all ingredients add up to 100% of the total weight.

[0106] It is understood that each single preferred amount of one component can be combined with each single preferred amount of any other component.

[0107] Preferred feed additives comprising an absorbent are those in which the total amount of compounds a) to d) is at least 90% by weight, preferably at least 95% by weight, preferably at least 97% by weight, based on the total weight of dry matter of the feed additive not including the weight of the absorbent.

[0108] [Table 1]

[0109] [Preferred embodiment of the feed additive according to the present invention] Advantageously, the feed additive of the present invention does not contain beeswax, which is controversial because it increases the level of pesticide residues. Preferably, the feed additive also does not contain any ingredients of animal origin, such as gelatin.

[0110] The composition of a preferred solid feed additive according to the present invention, including an absorbent, is listed below in Table 2. The total amounts of all ingredients are based on the total weight of the feed additive and add up to 100% by weight. It is understood that each preferred single amount of one ingredient can be combined with each preferred single amount of any other ingredient.

[0111] [Table 2]

[0112] Instead of dextrin, glucose syrup or dried glucose syrup can also be used together with the modified OSA starch.

[0113] Further preferred feed additives according to Table 2 are feed additives in which the total amount of compounds a) to d) is at least 90% by weight, preferably at least 95% by weight, preferably at least 97% by weight, based on the total weight of the feed additive excluding the absorbent.

[0114] If the feed additive is a liquid, the amounts of the components must be adjusted accordingly to obtain a feed additive with the same relative amounts of feed additives (see also Tables 1 and 2). The amount of water in said liquid feed additive is preferably in the range of 35-70 wt.%, more preferably in the range of 40-65 wt.%, even more preferably in the range of 45-60 wt.%, most preferably in the range of 50-55 wt.%, based on the total weight of the liquid feed additive.

[0115] [Method of the present invention] The present invention is also directed to a method for producing a feed additive having all of the above options, comprising the steps of: i) providing a matrix by dissolving lignosulfonate and compound c) and optionally a water-soluble antioxidant in water; ii) providing an active phase by dissolving a fat-soluble vitamin and optionally a fat-soluble antioxidant in an organic solvent; iii) mixing the matrix obtained in step i) with the active phase obtained in step ii) to obtain a dispersion; iv) milling the droplets of the active phase in the dispersion obtained in step iii) and removing the organic solvent to obtain a dispersion; v) drying the dispersion obtained in step iv) in the presence of an absorbent to obtain the feed additive.

[0116] The feed additive can be used in liquid or solid form, the liquid form being obtained after step iv) and the solid form being obtained after step v). Preferably, the feed additive of the present invention is used in solid form.

[0117] The single steps are disclosed in more detail below.

[0118] [Process i)] The amounts of lignosulfonate b), compound c) and water-soluble antioxidant d) (if present) are selected such that the final amounts of these compounds in the dispersion or feed additive obtained after steps i) to iv) and i) to v), respectively, are as described above.

[0119] Preferably, this step is carried out at a temperature in the range of 25-70°C, more preferably at a temperature in the range of 30-65°C, even more preferably at a temperature in the range of 40-62°C, and most preferably at a temperature in the range of 50-60°C.

[0120] [Step ii)] The amounts of fat-soluble vitamin a) and fat-soluble antioxidant d) (if present) are selected such that the final amounts of these compounds in the dispersion or feed additive obtained after carrying out steps i) to iv) and steps i) to v), respectively, are as described above.

[0121] Preferably, the amount of organic solvent and the dissolution temperature are selected so as to completely dissolve the fat-soluble vitamin a) and the fat-soluble antioxidant d), if present. In order to obtain a solution, it is usually necessary to heat the suspension obtained when all the compounds present in this step are mixed.

[0122] Examples of suitable organic solvents are methanol, ethanol, n-propanol, isopropanol, 1-methoxy-2-butanol, 1-propoxy-2-propanol, tetrahydrofuran, acetone, dichloromethane, chloroform, tetrachloromethane, dimethyl carbonate, diethyl carbonate, propylene carbonate, ethyl formate, methyl acetate, ethyl acetate, isopropyl acetate and methyl tert-butyl ether.

[0123] The temperature to which the suspension is heated is, for example, in the range of 40 to 90°C, and more preferably, the temperature is in the range of 50 to 80°C.

[0124] [Step iii)] Preferably, this step is carried out at a mixing temperature in the range of 30-70° C., more preferably at a mixing temperature in the range of 35-65° C., even more preferably at a mixing temperature in the range of 40° C.-60° C. to obtain an emulsion.

[0125] [Step iv)] Comminution can be accomplished by using a rotor-stator device or a high pressure homogenizer or both. Other devices known to those skilled in the art can also be used.

[0126] When rotor-stator devices and / or high pressure homogenizers are used, a pressure drop in the range of preferably 70 to 1000 bar, more preferably in the range of 100 to 300 bar is applied.

[0127] The organic solvent can be removed, for example, by using a rotary evaporator or a thin film evaporator cascade. Other methods known to those skilled in the art are also applicable.

[0128] [Process v)] The drying process converts the dispersion into a solid form.

[0129] Conversion to a solid form can be achieved by any method known to those skilled in the art in which an absorbent is used, preferably by powder capture techniques, whereby the sprayed dispersed droplets are captured by an absorbent (so-called "capturing medium") such as starch and dried.

[0130] Suitable absorbents include corn starch and starches from other plant sources, silica, modified silica, tricalcium phosphate, calcium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, calcium oxide, magnesium oxide, dicalcium diphosphate, calcium silicate, magnesium silicate, magnesium trisilicate, sodium aluminum silicate, talc, kaolin, calcium stearate, magnesium stearate, cellulose or mixtures thereof. Particularly preferred are starches (i.e. corn starch and starches from other plant sources), silica, tricalcium phosphate and hydrophobically modified silica, with corn starch or starches from other plant sources such as waxy corn, wheat, tapioca, pea and potato being particularly preferred.

[0131] In another embodiment of the present invention, the conversion to a solid form can be accomplished by any method known to one skilled in the art that does not use an absorbent, such as spray drying, spray drying in combination with fluid bed granulation, spray drying. The resulting feed additive is free of absorbents and the ingredient amounts and their ranges are the same as above, but based on the total weight of the feed additive without the weight of the absorbent.

[0132] [Characteristics of the feed additive of the present invention] Preferably, the internal phase of the feed additive according to the invention, i.e. the internal phase of the liquid feed additive after step iv) or the internal phase of the solid feed additive after step v), when redispersed in deionized water, has a particle size in the range of 100-300 nm, preferably in the range of 120-250 nm, more preferably in the range of 130-230 nm, measured by dynamic light scattering, in particular using a particle analyzer Delsa™ Nano S (Beckmann Coulter, New Castle, DE, USA), i.e. the particles have a mean diameter according to the normalized intensity distribution within the above mentioned ranges.

[0133] [Dispersion according to the present invention] The invention also relates to the dispersion obtained after carrying out step iv), as well as to a dispersion comprising - At least fat-soluble vitamins; - at least lignosulfonates; - at least one compound selected from hexose dimers, modified hexose dimers, hexose oligomers, modified hexose oligomers, hexose polymers, modified hexose polymers, and any mixtures thereof, in an amount of ≧10% by weight; -Antioxidants in an amount ranging from at least 0 to 15% by weight Includes; the amount of ethoxyquin in the dispersion is ≦0.5 wt.%; and the amount of butylated hydroxytoluene in the dispersion is ≦0.5 wt.%; All amounts are based on the total weight of the dry matter of the dispersion. This applies to dispersions.

[0134] The amount of water in the dispersion is selected so that its final amount in the dispersion is preferably in the range of 40 to 65% by weight, more preferably in the range of 45 to 60% by weight, and most preferably in the range of 50 to 55% by weight, based on the total weight of the dispersion.

[0135] The amount of fat-soluble vitamin in the dispersion is preferably selected so that its final amount in the dispersion is in the range of 1.0 to 40% by weight, more preferably in the range of 5.0 to 35% by weight, even more preferably in the range of 10 to 30% by weight, and most preferably in the range of 15 to 25% by weight, based on the total weight of dry matter of the dispersion.

[0136] The amount of lignosulfonate is preferably selected such that its final amount in the dispersion is in the range of 5.0-55% by weight, more preferably in the range of 5-50% by weight, even more preferably in the range of 5-45% by weight, and most preferably in the range of 10-40% by weight, based on the total weight of dry matter of the dispersion.

[0137] The amount of compound c) is preferably selected such that its final amount in the dispersion is in the range of 15-70% by weight, more preferably in the range of 20-65% by weight, most preferably in the range of 20-45% by weight, based on the total weight of dry matter of the dispersion.

[0138] The total amount of antioxidant is preferably selected such that its final amount in the dispersion is in the range of 0.1 to 12% by weight, more preferably in the range of 0.5 to 10% by weight, and most preferably in the range of 1 to 8% by weight, based on the total weight of dry matter of the dispersion.

[0139] The particle size of the dispersion is the same as that described above for the solid / dry feed additive.

[0140] The choices for components a) to c), antioxidants and absorbents, also apply here.

[0141] The viscosity of the dispersion having a water content in the range of 40-50% by weight measured at 50°C using a Brookfield viscometer is preferably in the range of 80-140 cPs, more preferably in the range of 90-135 cPs, even more preferably in the range of 95-130 cPs, and most preferably in the range of 100-125 cPs.

[0142] [Feed according to the present invention] The present invention is also directed to a feed comprising the feed additive according to the invention having the above preferences. Feed (or "feed ingredient") means any substance or product, including the additive, whether processed, partially processed or unprocessed, intended for use in oral feeding of animals.

[0143] Feeds in the context of the present invention are in particular feeds for broilers, including starters, growers, finishers; for broiler breeders, including starters, growers (puerile hens), layers and sires; for layers and other poultry (e.g. hens and duck layers, layer breeders, ducks and geese, partridges, quails and pheasants, ostriches and emus); for turkeys, including starters, growers, finishers; for turkey breeders, including starters, growers, layers and sires; for ruminants, including calves, milk replacers, heifers, beef cattle, breeding bulls, sheep and goats; for horses, in particular foals, leisure horses, race horses, mares and studs; for rabbits; for minks and foxes, fattening pigs: pre-starters, starters, growers, finishers; breeders: pigs, including replacement gilts, sows and sires, and for pets, in particular dogs and cats.

[0144] The amounts of feed additives and fat-soluble vitamins, respectively, are based on the specific animal species and its age and are subject to local regulatory guidelines.

[0145] Supplementation guidelines recommend that vitamins A and D 3 Quantities are expressed in International Units ("IU").

[0146] To ensure that the active ingredients in the feed are delivered in a systematic way, we use "IU" as a universal unit for fat-soluble vitamins, since there are different forms of vitamins with varying amounts of fat-soluble vitamins.

[0147] The feed additive containing the fat-soluble vitamin according to the present invention is usually added to the feed in the form of a premix, i.e. in the form of a mixture with other vitamins or their preparations and other micronutrients such as minerals. The premix content in the feed is less than 1% by weight for most species.

[0148] Advantageously, the feed additive according to the invention comprising lignosulfonates, starch hydrolysates such as dextrins, and in particular modified food starches such as OSA starch, exhibits a brown colour, which makes the feed additive particularly suitable for premixes exhibiting the same colour.

[0149] Advantageously, the feed additive according to the invention comprising starch hydrolysates such as lignosulfonates, in particular dextrins, in particular modified food starches such as OSA starch and natural starches, preferably in a weight ratio of (1-3):1:(2-6):(1-3), exhibits a yellow colour, which makes the feed additive particularly suitable for calf milk replacers exhibiting the same colour.

[0150] The amount of feed additive containing fat-soluble vitamins that needs to be included in the feed is calculated taking into account said inclusion levels, based on the active ingredients of the feed and the target dose of fat-soluble vitamins in the final feed.

[0151] Conversion factors for fat-soluble vitamins are as follows: 1 I.U. of vitamin A is equivalent to 0.344 μg of vitamin A acetate; 1 I.U. of vitamin D 3 0.025 μg of vitamin D 3 Equivalent to; 1g Vitamin K 3(Menadione) corresponds to 2.0 g of menadione sodium bisulfite ("MSB") and 2.3 g of menadione nicotinamide bisulfite ("MNB"); 1 g of vitamin E is equivalent to 1.0 g of DL-α-tocopheryl acetate.

[0152] Table 3 below shows the amount of fat soluble vitamins added per kg of air dried feed. The exact amount depends on several factors such as the fauna / age of the animals, the species, and local legal limits.

[0153] [Table 3]

[0154] Below are non-limiting examples of feed to which the feed additive of the present invention can be added.

[0155] [Poultry feed] Poultry diets vary from region to region. Tables I and II below show typical examples of diets in Europe and Latin America. These diets include grains such as wheat, rye, maize / corn, minerals such as NaCl, vegetable oils such as soybean oil, amino acids and proteins.

[0156] [Table 4]

[0157] [Table 5]

[0158] [Pet food] Pet foods are formulated to meet nutritional specifications using a combination of ingredients to meet targeted nutritional specifications.

[0159] Poultry meal, for example, is a commonly found ingredient in dog and cat foods.

[0160] The nutritional specifications of a complete and balanced dog or cat food meet or exceed the guidelines provided by AAFCO (American Association of Feed Control Officials). The composition of a pet food can include any legal feed ingredient, so the number of combinations is close to, but not quite infinite. Some examples of ingredients used in dog and cat foods can be found in Table III below.

[0161] [Table 6]

[0162] [Table 7]

[0163] [Pig feed] Reference is made herein to the NATIONAL SWINE NUTRITION GUIDE, 2010, and two non-limiting examples are provided below.

[0164] [Table 8]

[0165] [Table 9]

[0166] Further embodiments of the present invention The present invention is also directed to the use of the feed additive according to the invention having the above-mentioned preferences for supplementing non-human animals, in particular the aforementioned animals, with fat-soluble vitamins, as well as the use of the feed according to the invention having the above-mentioned preferences for supplementing non-human animals, in particular the aforementioned animals, with fat-soluble vitamins.

[0167] A further embodiment of the present invention is a method for supplementing a non-human animal with fat-soluble vitamins by administering to said animal a feed additive according to the present invention having the above-mentioned preferences, or a feed according to the present invention having the above-mentioned preferences.

[0168] Hereby, supplementation with vitamin A acetate or vitamin D3 or both is particularly preferred.

[0169] Further embodiments are as follows. [Embodiment 1] a) a fat-soluble vitamin in an amount ranging from at least 1 to 40% by weight; b) lignosulfonate in an amount ranging from at least 5 to 55% by weight; and c) at least one compound selected from hexose dimers, modified hexose dimers, hexose oligomers, modified hexose oligomers, hexose polymers, modified hexose polymers, and any mixtures thereof in an amount of at least 10% by weight; A feed additive comprising: the lignosulfonate and compound c) form a matrix in which the fat-soluble vitamin is encapsulated; The amount of ethoxyquin in the feed additive is ≦0.5% by weight; and A feed additive, wherein the amount of butylated hydroxytoluene in said feed additive is ≦0.5% by weight (all amounts based on the total weight of said feed additive). [Embodiment 2] 2. The feed additive of embodiment 1, wherein the fat-soluble vitamin is vitamin A or a derivative thereof, vitamin D or a derivative thereof, or any mixture thereof. [Embodiment 3] 3. The feed additive of embodiment 1 or 2, wherein the lignosulfonate is sodium lignosulfonate or calcium lignosulfonate or any mixture thereof. [Embodiment 4] 4. The feed additive of any one of embodiments 1 to 3, further comprising an antioxidant. [Embodiment 5] 5. The feed additive of any one of embodiments 1 to 4, further comprising an absorbent. [Embodiment 6] 6. The feed additive according to embodiment 5, comprising the fat-soluble vitamin in an amount ranging from 5 to 35% by weight, the lignosulfonate in an amount ranging from 5 to 50% by weight, the compound c) in an amount ranging from 15 to 70% by weight, the antioxidant in an amount ranging from 0.05 to 15% by weight, the absorbent in an amount ranging from 1 to 30% by weight, and residual moisture in an amount ranging from 0 to 10% by weight (all amounts based on the total weight of the feed additive). [Embodiment 7] A method for producing a feed additive according to any one of embodiments 1 to 6, comprising the steps of: i) providing a matrix by dissolving said lignosulfonate and said compound c) and optionally a water soluble antioxidant in water; ii) providing an active phase by dissolving said fat-soluble vitamin and optionally said fat-soluble antioxidant in an organic solvent; iii) mixing the matrix obtained in step i) with the active phase obtained in step ii) to obtain a dispersion; iv) milling the droplets of the active phase in the dispersion obtained in step iii) and removing the organic solvent to obtain a dispersion; v) drying the dispersion obtained in step iv) in the presence of an absorbent to obtain the feed additive. The method includes: [Embodiment 8] 8. A dispersion obtained by carrying out step iv) of the method according to embodiment 7. [Embodiment 9] a) at least fat-soluble vitamins; b) at least lignosulfonate; and c) at least one compound selected from hexose dimer, modified hexose dimer, hexose oligomer, modified hexose oligomer, hexose polymer, modified hexose polymer, and any mixture thereof, in an amount of at least 10% by weight; d) an antioxidant in an amount ranging from at least 0 to 15% by weight; A dispersion comprising: the lignosulfonate and compound c) form a matrix in which the fat-soluble vitamin is encapsulated; the amount of ethoxyquin in the dispersion is ≦0.5 wt.%; and The amount of butylated hydroxytoluene in the dispersion is ≦0.5 wt. % (all amounts based on the total weight of dry matter of the feed additive). [Embodiment 10] A feed comprising the feed additive according to any one of embodiments 1 to 6. [Embodiment 11] Use of a feed additive according to any one of embodiments 1 to 6 or a feed according to embodiment 10 for supplementing animals, other than humans, with said fat-soluble vitamins. [Embodiment 12] A method for supplementing an animal, other than a human, with said fat-soluble vitamin by administering to said animal a feed additive according to any one of embodiments 1 to 6 or a feed according to embodiment 10. The invention is further described in the following non-limiting examples.

[0170] [Example] [Examples 1 to 4: Preparation of feed additives according to the present invention containing vitamin A acetate] The ingredients used and their amounts are shown in Table 4, and the characteristics of the feed additives are shown in Table 5.

[0171] As compound c) a mixture of OSA starch and dextrin yellow is used, which may also contain native starch.

[0172] As compound b) calcium lignosulfonate (as commercially available from Borregaard Ligno Tech, Norway) is used, as fat-soluble antioxidant dl-α-tocopherol is used and as water-soluble antioxidant sodium ascorbate is used.

[0173] Compounds b), c) and a water-soluble antioxidant are dissolved in deionized water to obtain the so-called "matrix".

[0174] Crystalline vitamin A acetate and fat-soluble antioxidants are heated at 65°C with stirring in a water bath until the crystals are completely melted to obtain the so-called "active phase".

[0175] The active phase is then pre-emulsified into the matrix using a rotor-stator homogenizer at 5500 rpm, after which the emulsion is further emulsified at 6000 rpm for 30 minutes.

[0176] The emulsion is then sprayed into a trapping medium (fluidized starch or silica). The solids remain in the trapping medium for 45-60 minutes, resulting in beadlets. After drying, the dried beadlets are sieved and the fraction with a particle size in the range of 160-630 μm is used for further testing (stability, process losses, etc.).

[0177] [Table 10]

[0178] [Stability of vitamin A acetate in a stress test in which the test crop is exposed to 40°C and a relative humidity of 75% (feed additives according to Examples 1 to 4)] Aliquots of 120 mg are weighed into plastic tubes with perforated caps. The samples are thus exposed to the environment during storage for 4 and 8 weeks in a climate chamber at 40° C. and 75% relative humidity. The total concentration of vitamin A acetate is measured by HPLC (High Performance Liquid Chromatography) at each storage time. Briefly, 120 mg of the aforementioned aliquots are transferred to flasks containing 200 mg of BHT (butylated hydroxytyrosol). The BHT prevents further degradation of vitamin A acetate during the analytical procedure. The samples are subsequently redispersed in 10 mL of deionized water at 50° C. After adding 100 mL of ethanol and 80 mL of dichloromethane, the mixture is kept at room temperature for 30 minutes. The samples are then made up to 200 mL with dichloromethane and 10 mL of aliquots are centrifuged at 4000 rpm for 5 minutes. The supernatant of the centrifuged stock solution is filled into amber glass vials for HPLC analysis. Vitamin A retention is calculated based on the initial concentration. Each test is performed in duplicate. The average of the results is shown in Table 5. The precision is ±5%. The starting value is 100%. The results show that the vitamin A acetate feed additive is stable for at least 2 weeks under both conditions.

[0179] [Process Loss] To measure vitamin A acetate process losses of solid particles, the following procedure is followed. Transfer 100 mg of dried beadlets to a 200 mL volumetric flask. 5 mL of 2 wt % ammonia solution (Merck Group, Germany) and 50 mg of amylase (Merck Group, Germany) are added to the flask. The flask is placed in an ultrasonic water bath set at 70° C. for 10 minutes. The flask is then cooled to room temperature. Ethanol is added to the flask up to the meniscus, and the flask is then smoothly shaken to obtain a homogenous dispersion. 2 mL of the dispersion is then collected and injected into the HPLC.

number

[0180] [Color Measurement] Color measurements are taken, other than with a spectrophotometer, using a colorimeter (Hunter Lab Ultra Scan Pro) that can express color values ​​according to the psychophysical perception of color by the human eye.

[0181] Color measurements are made according to the CIE guidelines (Commission International d'Eclairage). Values ​​can be expressed as plane coordinates L*a*b*, where L* is a measure of lightness, a* is the value on the red-green axis, and b* is the value on the yellow-blue axis.

[0182] Equipment setup: Color scale: CIE L*a*b* / L*C*h* Illuminant definition: D65 daylight equivalent Geometry: Diffuse / 10° Wavelength: Scanning 400~800nm Sample measurement area diameter: 19.812mm (large) Calibration mode: Reflection including gloss.

[0183] [Table 11]

Claims

1. A method for producing a feed additive, comprising the following steps: i) providing a matrix by dissolving a lignosulfonate and a compound c) and optionally a water-soluble antioxidant in water, said compound c) being at least one compound selected from a hexose dimer, a modified hexose dimer, a hexose oligomer, a modified hexose oligomer, a hexose polymer, a modified hexose polymer, and any mixture thereof; ii) providing an active phase by dissolving a fat-soluble vitamin and optionally a fat-soluble antioxidant in an organic solvent; iii) mixing the matrix obtained in step i) with the active phase obtained in step ii) to obtain a dispersion; iv) milling the droplets of the active phase in the dispersion obtained in step iii) and removing the organic solvent to obtain a dispersion; and v) drying the dispersion obtained in step iv) in the presence of an absorbent to obtain the feed additive. Including, The feed additive is a) a fat-soluble vitamin in an amount ranging from 1 to 40% by weight; b) lignosulfonate in an amount ranging from 5 to 55% by weight; and c) said compound c) in an amount of at least 10% by weight A feed additive comprising: the lignosulfonate and compound c) form a matrix in which the fat-soluble vitamin is encapsulated; The amount of ethoxyquin in the feed additive is ≦0.5% by weight; and The method of claim 1, wherein the amount of butylated hydroxytoluene in said feed additive is ≦0.5 wt % (all amounts based on the total weight of said feed additive).

2. The method of claim 1, wherein the fat-soluble vitamin is vitamin A or a derivative thereof, vitamin D or a derivative thereof, or any mixture thereof.

3. The method of claim 1 or 2, wherein the lignosulfonate is sodium lignosulfonate or calcium lignosulfonate or any mixture thereof.

4. The method described in any one of claims 1 to 3, wherein the feed additive further contains an antioxidant.

5. A method according to any one of claims 1 to 4, wherein the feed additive further comprises an absorbent.

6. The method of claim 5, wherein the feed additive comprises the fat-soluble vitamin in an amount ranging from 5 to 35% by weight, the lignosulfonate in an amount ranging from 5 to 50% by weight, compound c) in an amount ranging from 15 to 70% by weight, an antioxidant in an amount ranging from 0.05 to 15% by weight, the absorbent in an amount ranging from 1 to 30% by weight, and residual moisture in an amount ranging from 0 to 10% by weight (all amounts based on the total weight of the feed additive).

7. A method for producing a dispersion comprising the steps of: i) providing a matrix by dissolving a lignosulfonate and a compound c) and optionally a water-soluble antioxidant in water, said compound c) being at least one compound selected from a hexose dimer, a modified hexose dimer, a hexose oligomer, a modified hexose oligomer, a hexose polymer, a modified hexose polymer, and any mixture thereof; ii) providing an active phase by dissolving a fat-soluble vitamin and optionally a fat-soluble antioxidant in an organic solvent; iii) mixing the matrix obtained in step i) with the active phase obtained in step ii) to obtain an emulsion; and iv) milling the droplets of the active phase in the emulsion obtained in step iii) and removing the organic solvent to obtain a dispersion. Including, The dispersion liquid is a) fat-soluble vitamins; b) lignosulfonates; c) said compound c) in an amount of at least 10% by weight; and d) an antioxidant in an amount ranging from 0 to 15% by weight A dispersion comprising: the lignosulfonate and compound c) form a matrix in which the fat-soluble vitamin is encapsulated; The amount of ethoxyquin in the dispersion is ≦0.5 wt.%; and The amount of butylated hydroxytoluene in said dispersion is ≦0.5 wt. % (all amounts based on the total weight of dry matter of said dispersion).

8. A method for supplementing an animal, other than a human, with said fat-soluble vitamin by administering to said animal a feed additive produced by the method according to any one of claims 1 to 6, or a feed containing said feed additive.

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