Apparatus and method for processing at least one surface of a continuous strip of NE metal material
Patent Information
- Application Number
- JP2024501673
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-07-14
- Filing Date
- 2022-06-14
- Publication Date
- 2025-03-05
- Estimated Expiration
- 2042-06-14
AI Technical Summary
【0049】 本発明により、熱間圧延されるNE金属からなる帯材材料のために、顕著な改善が、帯材材料の表面品質に関して達成される。これにより、続くプロセス段、例えば冷間圧延、酸洗及び/又はコーティングにおいて、必要なプロセスパラメータ及びこれにより達成可能な品質に関する利点並びに表面仕上がりの均質化、すなわち、帯材材料の1つ又は複数の表面の領域に沿ったあるいは領域内の均質化が生じる。
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Abstract
Description
[Technical field]
[0001] The invention relates to an apparatus for processing at least one surface of a continuous strip material made of a NE metal according to the preamble of claim 1 and to a corresponding method according to the preamble of claim 16. [Background technology]
[0002] During operation of a strip casting plant (e.g. a roll block casting machine or a hot rolling plant with a strip casting machine), cast strips made of non-ferrous (Nichteisen, hereinafter referred to as NE) metals, in particular aluminum or aluminum alloys, are generally hot rolled directly from the casting heat. If the surface of the strip material is not further treated or cleaned, impurities can appear on the surface in a layer thickness of up to 50 μm, which impurities are introduced by the casting process. These impurities are rolled into the material in the following rolling passes and can no longer be efficiently removed in the later process steps, unless separate cleaning measures are taken. Impurities near the surface have a detrimental effect on the subsequent process steps and the surface quality characteristics.
[0003] According to the prior art, it is known to process the surface of continuously cast strips of NE metals, in particular aluminum or aluminum alloys, for example by abrasive processing, for example by using a rotating abrasive belt. This is known from DE 10 200 43 336. Furthermore, DE 10 200 43 336 is known to subject aluminum cast strips to constant alternating bending loads, which can destroy the brittle surface layer of the cast strip. Both of the above-mentioned patent documents have in common that the above-mentioned surface processing of the cast strip can be followed by the use of a rotating brush which comes into contact with the strip surface, thereby removing the dislodged particles from the surface. In this case, with regard to the rotating brush which cleans the strip surface of chips or the like, there is a disadvantage that such chips can become stuck in the brush or in the corresponding brush bristles. As a result, the efficiency of the desired cleaning of the NE strip surface is reduced.
[0004] From EP 0 699 636 A1 it is known to clean the surface of a metal strip produced in a strip casting plant by means of a brushing roll which rolls on the advancing metal strip. In this case, the pressure with which the brushing roll is pressed against the surface of the metal strip is measured and, if necessary, suitably altered. In this respect, the use of brushing rolls has the same disadvantages as already explained above for EP 0 699 636 A1 or EP 0 699 636 B1, since the cleaning efficiency on the surface of the metal strip is usually deteriorated by the adhesion of dirt in the bristles or filaments of the brushing roll.
[0005] Chemical cleaning processes, such as pickling, are not suitable for hot-rolled products. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] West German Utility Model Publication No. 7111221 [Patent Document 2] DE 19536820 A1 [Patent Document 3] DE 102009014006 Summary of the Invention [Problem to be solved by the invention]
[0007] Accordingly, the object of the present invention is to optimize the abrasive surface treatment of non-ferrous metals, in particular in the form of aluminum strips, for cleaning purposes by technically simple means. [Means for solving the problem]
[0008] This problem is solved by a device with the features of claim 1 and likewise by a method with the features of claim 16. Advantageous developments of the invention are defined in the dependent claims.
[0009] The invention relates to an apparatus for processing at least one surface of a continuous strip material made of NE metal, in particular containing or made of aluminum or an aluminum alloy. The apparatus according to the invention comprises at least one rotating roller brush, which can be brought into contact with at least one surface of the strip material over its entire length. The roller brush has a diameter of 200 mm to 1000 mm. Preferably, the diameter of the roller brush can be 200 to 500 mm, more preferably 250 to 400 mm.
[0010] The invention also relates to a method for processing at least one surface of a continuous strip material made of NE metal, the method comprising moving the strip material in the strip travel direction and bringing at least one rotating roller brush into contact with at least one surface of the strip material with the roller brush at its mid-length and driven by a motorized drive. The rotating roller brush is rotated by the motorized drive at a rotation speed of 100 to 3600 1 / min. Preferably, the rotating roller brush is rotated by the motorized drive at a rotation speed of 1200 to 1800 1 / min.
[0011] In an advantageous development of the device according to the invention, a motorized drive is provided for this purpose, which is in an interactive relationship with the rotating roller brush and drives the latter about a corresponding axis of rotation. This motorized drive is signal-technically connected to a control device. The control device is designed in such a way that the rotating roller brush can be rotated at a rotation speed of 100 to 3600 1 / min in a program-technical manner. Preferably, the rotating roller brush can be rotated or made to rotate at a rotation speed of 1200 to 1800 1 / min by the motorized drive and the control device, which is signal-technically connected to the motorized drive.
[0012] According to an advantageous development of the invention, a transmission can be arranged or interposed between the motor drive and the rotating roller brush, by using such a transmission it is possible to achieve a slowdown or speedup for the rotation speed of the motor drive towards the rotating roller brush and thus to achieve the abovementioned value for the resulting rotation speed of the rotating roller brush.
[0013] It should be noted separately here that in the sense of the present invention, the feature "surface of the strip material" means the surface that is brought into contact with a roller or rolled in a rolling mechanism in the further course of processing the strip material. In this respect, it is self-evident that the use or arrangement of one or more rotating roller brushes is implemented in such a way that the near-surface layer is removed or removed from the strip material immediately after the casting process and thus before the first rolling pass. This prevents unwanted impurities, for example in the form of casting powder inclusions, from being rolled into the strip material. Similarly, possible surface errors resulting, for example, from impressions from the casting process, for example joint marks, are removed by removing the near-surface layer. It is also possible to remove chemical deviations or irregularities, for example oxides, in the near-surface layer of the strip material. Within the scope of this description, exclusively the concept of surface processing or surface cleaning is used, but the removal of impressions and the removal of chemical surface deviations or surface irregularities are likewise encompassed by the concept of surface processing or surface cleaning.
[0014] In this connection it should be further noted that according to the invention and by using at least one rotating roller brush, it is possible to brush the upper and / or lower side of the strip material, and / or it is also possible to brush the upper or lower side of the strip material multiple times or "double" by means of multiple roller brushes arranged or connected in succession.
[0015] Further, if the strip material to be processed consists of aluminum or an aluminum alloy, the characteristic "aluminum strip" means aluminum strip of all alloy groups 1xxx, 2xxx, 3xxx, 4xxx, 5xxx, 6xxx, 7xxx and 8xxx according to the AA grouping (Aluminum Association Alloy Numbers).
[0016] The basis of the invention is that the diameter of the roller brush, which may be in the range of 200 mm to 1000 mm, or the time during which the roller brush is driven about its axis of rotation, is 100 to 3600 min -1 It is essential to realize that due to the characteristic rotation speed of the roller brush, the brushes or filaments arranged around the outer circumference of the roller brush are subjected to a sufficiently large centrifugal force so that dirt or impurities brushed off the surface of the strip and initially remaining stuck on the outer circumference or bristles of the rotating roller brush are then effectively shaken off. As a result, this results in an advantageous self-cleaning for the rotating roller brush, which is accompanied by an improvement in the surface quality of the processed strip material as well as an increase in the life of the roller brush.
[0017] By abrasive treatment of one or more surfaces of the strip material with at least one rotating roller brush, surface impurities as well as possibly present geometric defects are removed from the strip material in one common processing step.
[0018] In an advantageous development of the invention, the roller brush has a diameter of 200 to 500 mm, preferably 250 to 400 mm, such a diameter advantageously ensures that, on the one hand, the roller brush is designed sufficiently compact, so that an adequate local processing of the surface of the strip material can be achieved, and, on the other hand, that the brushes or filaments arranged on the outer edge of the roller brush are exposed, as mentioned above, to sufficiently high centrifugal forces, so that the dirt is shaken off radially outwards from the brush.
[0019] By means of the rotating roller brush, it is possible to abrasively remove layers having a thickness of up to 500 μm from at least one surface of the strip material made of NE metal. Technically, the layer thickness removed is preferably in the range of 1 μm to 200 μm. Such removal can be performed globally or locally. In any case, abrasive processing of at least one surface of the strip material by means of a brush is associated with the advantage that removal with a variable layer thickness is thereby possible, which does not affect the processing quality and thus the finish of the surface of the strip material.
[0020] In an advantageous development of the invention, the proper processing of the strip material on at least one surface of the strip material can be improved in that the rotating roller brush, which is brought into contact with this surface, can be moved not only in rotation about its rotation axis, but also relative to the strip advance direction of the strip material. With regard to such mobility of the roller brush, it is possible for the roller brush to be arranged so as to be translationally movable back and forth transversely to the strip advance direction of the strip material. Additionally or alternatively, it is also possible for the rotating roller brush to be arranged so as to be translationally movable back and forth parallel to the strip advance direction of the strip material.
[0021] The rotating roller brush may be arranged to be movable transversely to the strip travel direction (or strip casting direction) and is moved in an oscillatory (i.e. reciprocating) manner with an amplitude of 5-200 mm and a frequency of 0.005-5 Hz. Preferably, the amplitude may be in the range of 5-100 mm and the frequency may be preferably 0.01 Hz-0.5 Hz.
[0022] An electric or hydraulic drive can be provided as a vibration drive for moving the rotating roller brush transversely to the direction of travel of the web material, the frequency of which can be adjusted or selected depending on the condition of the roller brush and / or the bristle section selected for this purpose.
[0023] Due to the translational movement of the rotating roller brush transversely to the strip travel direction, a more intensive abrasive processing of at least one surface of the strip material with which the roller brush comes into contact is achieved.
[0024] As already mentioned above, according to an advantageous development of the invention, the rotating roller brush can additionally or alternatively be arranged so as to be reciprocally movable also translationally parallel to the direction of travel of the strip or can be reciprocated parallel to the direction of travel of the strip. In this case, the roller brush can be moved translationally parallel to the direction of travel of the strip (i.e. in the direction of travel of the strip or against the direction of travel of the strip) so as to oscillate with an amplitude of 10 to 200 mm and a frequency of 0.2 to 5 Hz during the rotation of the roller brush about its axis of rotation. For such reciprocating movement of the rotating roller brush, an electric or hydraulic drive can be provided. By means of such a drive, it is also possible according to the invention to variably adjust the running speed of the rotating roller brush parallel to the direction of travel of the strip.
[0025] If the rotating roller brush is moved translationally in the strip travel direction of the strip material, and thus "runs together" with the moved strip material, preferably at the same speed as the strip material, the advantage is achieved that the same part of the strip material is in this case abraded by the rotating roller brush while being moved in the strip travel direction in the meantime. In other words, the same part of the strip material is in this case abraded by the rotating roller brush for a predetermined dwell time, which dwell time corresponds to the time span during which the rotating roller brush is moved translationally in the strip travel direction. As already mentioned, in this case the translational movement of the roller brush in the strip travel direction preferably has the same speed as the strip material itself. As a result, the material removal at the surface of the strip material can be made more intensive or the processing of the strip material at the same part by the rotating roller brush can be configured more intensively.
[0026] In an advantageous development of the invention, a rotating roller brush can be arranged on one side of the strip material and a support roll can be arranged on the opposite side of the strip material, aligned with the roller brush and in contact with the strip material, by means of which the roller brush can be pressed against or onto the strip material with a predetermined force while rotating about its axis of rotation, without the strip material being deformed in the direction of the applied force.
[0027] According to an advantageous development of the invention, the rotating roller brushes can be arranged on both sides of the strip material. This means that such rotating roller brushes are arranged on both sides of the strip material, i.e. on opposite sides of the strip material. In this case, both surfaces of the strip material are thus processed by the rotating roller brushes. It should be noted in this connection that the roller brushes on the opposite sides of the strip material can be arranged directly above one another or in line with one another, which ensures an optimal force flow. Alternatively, the roller brushes on the opposite sides of the strip material can also be arranged offset from one another, so that, for example, joint marks that may occur during the production of the strip material by a strip casting machine (block caster) with a jointly running mold can be taken into account.
[0028] In an advantageous development of the invention, a number of rotating roller brushes can be arranged one after the other along the strip material in the strip travel direction and on the same side of the strip material. This achieves process redundancy, i.e. redundancy in the sense that the same points on or along the surface of the strip material are repeatedly abraded by the rotating roller brushes. This can achieve the elimination of possibly deep surface defects on the strip surface. In this case, the roller brushes can each be equipped with their own motorized drive and their own height adjustment device.
[0029] If two or more roller brushes act one after the other on one surface of the strip material, each roller brush can be divided into segments. In the case of a continuous brush roll, bristle-containing and bristle-free areas alternate. This allows the exact width section to be adjusted depending on the positioning / lifting of the roller brushes. Even more precise adjustment of the surface treatment for the strip material is possible when the roller brushes are segmented, so that several shorter individual brushing rolls are not only arranged one after the other in the strip travel direction, but also one after the other across the strip width. Due to the possibility of individual positioning of the shorter partial brushes, surface errors of the strip material can be pinpointed. Individual positioning also allows a more precise adaptation to the existing contour of the strip material to be processed.
[0030] In an advantageous development of the invention, a cleaning device can be provided adjacent to each rotating roller brush and on the same side of the strip material, by means of which the surface of the strip material in contact with the rotating roller brush can be cleaned. By means of this cleaning device, compressed air can be applied to the adjacent surface of the strip material and / or a negative pressure can be generated by suction adjacent to the surface of the strip material. This achieves an effective subsequent removal of dirt, chips or the like removed from the surface of the strip material by the rotating roller brush from the latter. This prevents such dirt or the like from being rolled into the surface of the strip material during the subsequent rolling passes.
[0031] If compressed air is used in the aforementioned cleaning devices, which is directed at the adjacent surface of the strip material, it is expedient for such blowing of the strip surface to be carried out transversely to the direction of travel of the strip, i.e. in the width direction of the strip material, so as to ensure that foreign particles or similar impurities located on the surface of the strip material are removed intensively and without residue, and thus are not reintroduced by rolling in the subsequent hot rolling step.
[0032] In an advantageous development of the invention, the cleaning device described above can have a housing with an inlet region and an outlet region, whereby the strip material is moved through the housing from the inlet region to the outlet region in the strip travel direction, and the housing is suitably shielded from the environment, so that the interior of the housing is well shielded from the environment and protected from the ingress of external dirt or the like.
[0033] In special cases, the housing of the cleaning device may be filled with an inert gas, or at least may have an increased concentration of such an inert gas.
[0034] In an advantageous development of the invention, the aforementioned cleaning device and the rotating roller brush can be combined into a component unit, the rotating roller brush being accommodated encapsulated in a housing of the cleaning device. As already mentioned, the interior space of the housing of the cleaning device can be subjected to a negative pressure, so that the air, and in particular the abrasion particles and foreign particles contained therein, which are generated by the rolling contact of the roller brush with at least one surface of the strip material, can be advantageously sucked in and carried away. In this respect, it is possible according to the invention to supply the air sucked in from the interior space of the housing of the cleaning device and the foreign particles contained therein to a further treatment.
[0035] The aforementioned encapsulation of the rotating roller brush in the housing of the cleaning device serves not only to protect the environment and the operator, but also to avoid redeposition of foreign particles or impurities on the surface of the strip material, which accordingly are not rolled together into one or more surfaces of the strip material in a subsequent rolling pass.
[0036] In an advantageous development of the invention, internal cooling can be provided for the rotating roller brush, which makes it possible to protect the bristles and the brush body from overheating due to permanent thermal loads.
[0037] In an advantageous development of the invention, a surface inspection device is provided, which is arranged upstream of the rotating roller brush in the strip travel direction of the strip material and has a strip tracking system with an error detection device and a control device, by means of which the type and the location or position of surface errors on the surface of the strip material with which the rotating roller brush comes into contact can be detected, and depending on this information the rotating roller brush is operatively controlled by the control device. Such a surface inspection device can be provided both for the device and for the method according to the invention.
[0038] By means of the error detection device, surface errors of the strip material can be detected, i.e. as regards the type and the position of such surface errors, and depending on this information the roller brushes can be adjusted, preferably in a closed-loop controlled manner, i.e. as regards their rotation speed, their pressure against the surface of the strip material, their translational movement transverse to the strip travel direction and / or their translational movement parallel to the strip travel direction.
[0039] Correspondingly, in one advantageous development of the method according to the invention, in the context of controlling the operation of the rotating roller brush or roller brushes, the rotation speed of the roller brush, the pressure force on the web material, the translational movement of the web material transversely to the web advance direction and / or in the web advance direction, and thus also the relative velocity transversely to the web advance direction and / or in the web advance direction between the rotating roller brush and the web material, which, as mentioned above, can possibly also be carried out in the form of a closed-loop control depending on the surface errors recognized or detected in each case on the surface of the web material by the error detection device.
[0040] The error detection device expediently comprises a haptic sensor and / or an optical sensor or a camera which is directed towards the surface of the strip material.
[0041] The strip tracking system and corresponding control device make it possible to assign surface errors detected by the error detection device to precise locations or positions on the surface of the strip material in the width direction of the strip material and in the direction of longitudinal extension of the strip material.
[0042] The operation of the device according to the invention or the implementation of the method according to the invention may be carried out in such a way that a closed-loop control of the brushing intensity is carried out as a function of the measured error (or the measured errors), i.e. taking into account the position of the detected error and / or its size and / or its periodicity, in which case the aforementioned adjustment parameters of the roller brush can be used for adjusting the brushing intensity.
[0043] It should be noted here that, as explained, the error detection device capable of detecting errors present along or on the surface of the strip material can be arranged above (i.e., above) the strip material and / or below (i.e., below) the strip material. In the case of such an assignment to an error detection device, the rotating roller brushes are arranged above or below, respectively, the strip material. If the rotating roller brushes are arranged on both sides of the strip material, i.e., above and below, for the purpose of cleaning both the upper and lower sides of the strip material, these rotating roller brushes can be operated in a closed-loop controlled manner, either together or individually, with respect to the roller brush movement parameters.
[0044] Regarding the properties of the brush or filaments of the roller brush, the following features are also meaningful for the present invention: The brushes may preferably be made of hardened special steel; and / or: The brushes may be optionally wavy or straight; and / or: The tensile strength of each individual hair or filament in the brush bristle section is 200MPa / mm 2 Higher, preferably 800MPa / mm 2 Higher.
[0045] The possible nature of the brushes or filaments of the rotating roller brush made of special steel leads to the advantage that the roller brush and its bristles are thereby corrosion-resistant.
[0046] The following parameters may also be important for the method according to the invention, which may affect the operating parameters of the roller brush to be adjusted: The casting speed is in the range of 1-300 m / min; and / or: The cast strip thickness is between 2mm and 30mm; and / or: The temperature of the strip material during processing is between 120 and 600°C, or 40 to 300°C below the liquidus temperature depending on the strip material being cast, and / or: The relative speed between the strip material on the one hand and the rotating roller brush on the other hand is between 10 and 300 m / s; and / or: The material of the cast strip has a yield point or heat resistance of 5 to 200 MPa.
[0047] The invention is suitable for processing the surface of NE metals, so that impurities caused, for example, by casting release agents can be effectively removed. Such removal or partial removal of the surface layer of the strip material made of NE metals is carried out before the first rolling pass. This achieves the advantage that impurities are never rolled into the material only when rolling such a strip material made of NE metals. In other words, the invention prevents unwanted impurities resulting from the casting process from being rolled into the material or into one or more surfaces of the strip material. As a result, the invention achieves an improvement in the surface appearance of the finished end product, for example with respect to surface homogenization and gloss.
[0048] With regard to the device according to the invention, the device, with its rotating roller brushes, is present in a strip casting installation between the casting unit and the rolling unit following the casting unit, and in this connection it should be noted that the device according to the invention can also be retrofitted, i.e., retrofitted, into an existing strip casting installation.
[0049] According to the invention, for strip material made of hot-rolled NE metals, a significant improvement is achieved with respect to the surface quality of the strip material, which in the subsequent process steps, such as cold rolling, pickling and / or coating, results in advantages with respect to the necessary process parameters and thus achievable quality as well as a homogenization of the surface finish, i.e. along or within a region of one or more surfaces of the strip material.
[0050] Further details and advantages of the invention can be seen from the following examples which are explained with reference to the drawings. [Brief description of the drawings]
[0051] [Figure 1] 1 shows a simplified diagram of an apparatus according to the invention for processing a continuous strip material; [Figure 2a]2 is a simplified side view of a roller brush having continuously extending bristles, which may be part of the apparatus of FIG. 1; FIG. [Figure 2b] 2 is a simplified side view of a roller brush having segmented bristles that may be part of the apparatus of FIG. 1; FIG. [Figure 2c] 2 shows a possible embodiment of the device according to the invention from FIG. 1, in which rotating roller brushes are arranged above and below the strip material, respectively; [Figure 2d] 2 is a plan view of a strip material for one possible embodiment of the device according to the invention from FIG. 1, in which a number of roller brushes are arranged one behind the other as seen in the strip travel direction of the strip material; [Diagram 3] 2 is a chart for closed-loop control of the device according to the invention of FIG. 1 by the method according to the invention; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0052] In the following, a preferred embodiment of an apparatus 10 and a corresponding method according to the invention for processing at least one surface of a continuous strip material made of NE metal is shown and described with reference to Figures 1 to 3. Identical features in the figures are respectively marked with identical reference numerals. It is to be noted elsewhere herein that the figures are merely simplified and not particularly drawn to scale.
[0053] The strip material of an NE metal, at least one surface of which is processed according to the invention, may in particular consist of aluminum or of one or more aluminum alloys, alternatively, it is also possible to process strip materials of other NE metals, such as copper, magnesium, lead or zinc or alloys thereof.
[0054] The device 10 according to the invention comprises at least one rotating roller brush 12, by means of which the strip material B, which is moved or conveyed in a strip travel direction T, is cleaned. In view of Fig. 1, the strip travel direction runs from left to right and is symbolically indicated by the corresponding arrow T.
[0055] In a strip casting installation, which does not necessarily belong to the present invention, the device 10 according to the present invention is arranged to Device G and upstream of the hot rolling facility W and the corresponding rolling stands.
[0056] 1 shows a plan view of the strip material B from above and / or below the strip material B. This means that the rotating roller brush 12 can be arranged on the above and / or below the strip material B, respectively. In other words, the device 10 according to the invention can comprise at least one rotating roller brush 12 arranged on the above or below the strip material B. Alternatively, the device 12 in FIG. 1 can comprise several roller brushes 12 arranged on both sides of the strip material, i.e. on the above and below the strip material B.
[0057] For the following description of the functioning of the device according to the invention and the corresponding method, it is irrelevant whether Fig. 1 is a plan view showing the upper side of the strip material B or a view showing the underside of the strip material B. The functioning of the rotating roller brush 12 and the movement of the roller brush 12 are respectively the same.
[0058] 1, the roller brush 12 is configured such that the mid-length or longitudinal extension of the roller brush 12 is large compared to the width of the strip material B. This results in that, when the roller brush 12 is brought into contact with the surface of the strip material B with the mid-length of the roller brush 12, the strip material B is abraded by the rotating roller brush 12 over the entire width of the strip material B.
[0059] The device 10 comprises at least one motorized drive 14 which interacts with the rotating roller brush 12 to drive it about an axis of rotation, which is shown diagrammatically in the drawings (see Figures 1, 2a, 2b, 2d) by a dashed line and marked with the letter "D".
[0060] The motorized drives 14 can be arranged on one side of the rotating roller brush 12, i.e. on the left or right side of the strip material B. Alternatively, two motorized drives 14 can be provided on opposite sides of the strip material B, each of which cooperates with a roller brush 12 and drives the roller brush 12 about its axis of rotation D. Providing two motorized drives 14 per roller brush 12 is advantageous, in particular if such roller brushes 12 have a large width and are in this case driven from both ends.
[0061] The motorized drive 14 is connected in signal technology to a control device S, which is symbolically shown in FIG. 1 by a dotted line and marked with the letter "V". The designations "Md" and "n" represent, on the one hand, the torque with which the roller brush 12 is driven in rotation about its axis of rotation D and, on the other hand, the number of rotations. The direction of rotation can be selected either in the web travel direction or counter to the web travel direction, the latter being preferred due to the higher efficiency.
[0062] As already explained elsewhere above, the roller brush 12 is configured so that the diameter of the roller brush 12 is between 200 mm and 1000 mm. Furthermore, the control device S is programmed to control the rotation of the roller brush 12 by the motorized drive 14 so that the roller brush 12 rotates at a speed of 100 to 3600 min. -1 In some cases, a transmission mechanism (not shown) arranged between the motor-type drive unit 14 and the rotating roller brush 12 is also used so that the roller brush 12 can rotate at this rotation speed.
[0063] The roller brush 12 can not only be rotated about its axis of rotation D, but also moved in the directions x, y and z relative to the strip material B. This Cartesian coordinate system is symbolically shown in the bottom right of Figure 1. For the relative movement in the y direction, for example, an oscillatory drive 17 is provided, which is shown in Figure 1 only symbolically and in a simplified manner.
[0064] The possible movements of the roller brush 12 in the directions x, y and z are achieved by means of a frame, which is shown in a highly simplified manner in Figure 1, symbolically only as a rectangle and labeled "11", as will be explained below.
[0065] The roller brush 12 is arranged rotatably supported in a frame 11. A bearing shell (not shown) is accommodated in this frame 11, by which or in which the roller brush 12 is accommodated rotatably supported about the axis of rotation D of the roller brush 12. The interaction with a motor-type drive 14, which drives the roller brush 12 about the axis of rotation D of the roller brush 12, can in this case be realized at the end face of the roller brush 12 by a drive shaft or the like.
[0066] The frame 11 supporting the roller brush 12 further comprises vertical struts along which a bearing shell for the roller brush 12 is movably mounted. In this case, the bearing shell is connected to an adjustment mechanism 20, preferably in the form of a hydraulic cylinder, by means of which the bearing shell is moved along the vertical strut. The roller brush 12 is thus adjustable in the vertical direction z, so that the height or the spacing of the roller brush 12 relative to the strip material B can be appropriately adjusted.
[0067] It should be noted separately here that signal-related connections V can also arise between, on the one hand, the control device S and, on the other hand, the oscillating drive 17 and the adjusting mechanism 20, so that the oscillating drive 17 and the adjusting mechanism 20 can be controlled in operation by the control device S. These signal-related connections V are likewise symbolically indicated by dotted lines in FIG.
[0068] The adjusting mechanism 20 allows the roller brush 12 to be applied with a suitable pressing force for pressing the roller brush 12 against the strip material B. For example, the pressing force may be 0.1-2.8 N / mm (brush width). In any case, the pressing force for the roller brush 12 can be adjusted to suit the alloy of the material to be cleaned. The adjustment of the adjusting mechanism 20 is performed by a signal from the control device S.
[0069] With regard to the movable journalling of the roller brush 12 along the above-mentioned vertical struts, it is self-evident that this also makes it possible to lift the roller brush 12 off the surface of the strip material B when required.
[0070] As already mentioned, the frame 11 is provided with a vibration drive 17, by means of which the bearing shells for the roller brushes 12 and thus also the roller brushes 12 themselves can be moved in the width direction of the strip material B, i.e. in the y direction. This vibration drive 17 can be configured as a hydraulic cylinder or motor-type drive and can likewise be connected in signal technology to the control device S. Correspondingly, this vibration drive 17 can be advantageously controlled by the control device S, for example, so that the bearing shells for the roller brushes 12 and thus also the roller brushes 12 themselves oscillate in the y direction, i.e. are moved back and forth translationally.
[0071] The direction (y direction) in which the roller brush 12 can be moved to oscillate transversely to the strip travel direction T as described above is additionally symbolically indicated in FIG. 1 by a double arrow R1.
[0072] The frame 11 also comprises a rail system (not shown), along which or on which the roller brush 12, together with its bearing shell, can be translated parallel to the strip travel direction T (or in the x-direction). Movement in the strip travel direction T is symbolically indicated by the arrow "R2" in FIG. 1, movement in the opposite direction, i.e. opposite to the strip travel direction T, is symbolically indicated by the arrow "R2" in FIG. *". In order to achieve this forward and backward movement of the roller brushes 12 parallel to the web travel direction T, a further hydraulic cylinder (not shown) or a comparable motorized linear drive is provided, which interacts with the entire bearing shell or frame 11 of the roller brushes 12. Expediently, this hydraulic cylinder or drive is also connected in signal technology terms to the control device S, so that the control device S can be used to control the operation of one or more roller brushes 12 in order to achieve a movement or displacement parallel to the web travel direction T.
[0073] Directions R2 and R2 * The translational reciprocation of the roller brush 12 in the direction R2, i.e. parallel to the strip travel direction T, can also be performed in an oscillatory manner. In this case, the speed for the direction R2 (i.e. in the strip travel direction T) and the speed in the direction R2 * (i.e. in the direction opposite to the strip travel direction T) may differ from one another or be adjusted by the control device S to values of different magnitudes.
[0074] As described above, due to the roller brush 12, the strip material can be moved in a direction transverse to the strip material travel direction T (=y direction or R1) and parallel to the strip material travel direction (=x direction or directions R2 and R2) * ), it is self-evident that these movements can be superimposed on the rotational movement or rotation of the roller brush 12 about the axis of rotation D. This means that the roller brush 12 can rotate in the directions R1 and R2 or R3 simultaneously with the rotation of the roller brush 12 about the axis of rotation D. * This means that it can be moved.
[0075] The device 10 according to the invention, in the embodiment of Fig. 1, comprises a housing 15 in which the rotating roller brush 12 is encapsulated and accommodated. Correspondingly, the rotating roller brush 12 is shielded from the surroundings by the housing 15.
[0076] The housing 15 has an entry region and an exit region, and the strip material B is moved through the housing 15 along a strip travel direction T from the entry region to the exit region.
[0077] The housing 15 is connected to a suction device 22 which draws or removes air and any foreign particles and similar impurities contained therein from the interior of the housing 15 .
[0078] The device 10 according to the invention comprises a cleaning device 16, which is arranged adjacent to the rotating roller brush 12 and on the same side of the strip material B as the roller brush 12. By means of this cleaning device 16 the surface of the strip material B with which the rotating roller brush 12 has previously been brought into contact can be cleaned. This can be done, for example, in that the cleaning device 16 is likewise connected to a suction device 22, which generates a negative pressure by means of which foreign particles and similar impurities are sucked from the surface (or surfaces) of the strip material B.
[0079] Additionally or alternatively, the cleaning device 16 may accordingly direct compressed air to at least one surface of the strip material B, preferably in one direction transverse to the strip travel direction T. By means of such compressed air, the surface of the strip material B is then intensively cleaned. In this case, the unit "22" may be a blower, by means of which such compressed air is generated and introduced into the cleaning device 16.
[0080] The application of compressed air to at least one surface of the strip material B in or by the cleaning device 16 may be superimposed with the aforementioned suction of air. In this case, compressed air is directed, on the one hand, in the interior of the housing 15 or of the cleaning device 16, as appropriate, against the surface of the strip material B which has previously been brought into contact with the rotating roller brush 12 and thus abraded. Simultaneously or subsequently, air is sucked out of the interior of the housing 15 or of the cleaning device 16, so that foreign particles or impurities contained therein can be suitably removed.
[0081] According to a preferred development of the device 10 according to the invention, it is expedient if the cleaning device 16 and the housing 15, in which the rotating roller brush 12 is encapsulated, are integrated or combined into one structural unit, whereby it is self-evident that the housing 15 shown in the diagram in FIG.
[0082] Even if the cleaning device 16 is integrated into the housing 15 as described above, an additional cleaning device 16 may be provided downstream of the rotating roller brush 12 in the strip travel direction T, as shown in Figure 1.
[0083] The device 10 according to the invention also comprises a surface inspection device 18, which is arranged upstream of the rotating roller brush 12 as seen in the strip travel direction T. This surface inspection device 18 comprises an error detection device (not shown in more detail), for example in the form of an optical sensor or a camera, by means of which errors or error locations along or on the surface of the strip material B can be detected. In this respect, it is self-evident that the error detection device is positioned on the same side of the strip material B as the rotating roller brush 12, which is brought into contact with the surface of the strip material B.
[0084] In one embodiment of the device 10 according to the present invention (see FIG. 2c), in which the rotating roller brush 12 is arranged both above and below the strip material B, it is expedient for separate error detection devices to be arranged equally above and below the strip material B, so that possible errors in the strip material B can be detected on both sides of the strip material B.
[0085] The aforementioned error detection device belongs to a strip tracking system which is part of the surface inspection device 18 and is connected in a signal-technical manner to the control device S. In this way, it is possible to assign a recognized error location on the surface of the strip material B to a specific section of the strip material B, on the basis of which the movement of the one or more roller brushes 12, i.e. the rotation of the roller brush 12 about the rotation axis 12 and the corresponding number of rotations n, are subsequently also determined in the direction of arrow R1 and in the direction of arrow R2 or R3. * The aforementioned oscillatory movement in the direction can also be adjusted by the control device S, preferably in a closed-loop manner, depending on the surface errors previously detected by the one or more surface inspection devices 18 and their position and location.
[0086] Further details regarding the nature and arrangement of the roller brush 12 and / or roller brushes 12 are shown in Figures 2a-2d and described below.
[0087] According to the illustration in Fig. 2a, the roller brush 12 can have or be equipped with continuously extending brush bristles. In the right-hand region of Fig. 2a, a partial region of the outer circumferential surface of the roller brush 12 is shown enlarged and significantly simplified, where the dimensions of the bristles are not shown to scale in comparison with the diameter of the roller brush 12. In the enlarged partial region of Fig. 2a, it is shown in a simplified manner that the bristle tips 13 are configured obliquely, and in this embodiment, the flattening of the bristle tips 13 extends in the direction of rotation of the roller brush 12.
[0088] 2b shows one possible embodiment of the roller brush 12 in which the bristles are not continuous, meaning that along the longitudinal extension of the roller brush 12, areas 12m (with bristles) alternate with areas 12f (without bristles).
[0089] FIG. 2c shows in the left-hand diagram area the use of roller brushes 12 which are arranged above and below the strip material B and opposite each other, ie positioned vertically one above the other.
[0090] The right-hand diagram area of FIG. 2c shows a variant for the arrangement of the roller brushes 12, in which the roller brushes 12 are arranged offset relative to one another.
[0091] 2d shows the use of a number of roller brushes, here formed in the form of individual brushing rolls 12E. In this case, such individual brushing rolls 12E can be arranged not only in a multiplicity in the width direction of the strip material B, but also one behind the other in the strip travel direction T. For these individual brushing rolls 12E, they can each be equipped with their own motorized drive 14 and their own position adjustment system or rail system, so that they can be individually equipped with different rotational speeds n, torques Md and the respective directions of rotation of the arrows R1 and R2 or R2. * It is self-evident that it is possible to achieve oscillatory motion in the direction of
[0092] 1 and 2d show roller brush arrangements in which the rotation axis is oriented perpendicular to the strip travel direction T. Just to be clear, non-perpendicular orientations are covered by the invention as well.
[0093] With regard to the variants of the roller brush 12 shown in FIGS. 2a to 2d and described above, it is self-evident that these variants of the device 10 according to the invention in FIG. 1 can be combined with one another in any way.
[0094] FIG. 3 further illustrates a chart for closed-loop control of the apparatus 10 of the present invention, or for implementing the method of the present invention.
[0095] The present invention therefore functions as follows.
[0096] While the strip material B is moved from the casting machine G in the strip travel direction T towards the hot rolling plant W, it is subjected to a surface treatment by roller brushes 12, during which surface impurities resulting from the casting process are mechanically removed. The roller brushes 12 are operated with operating parameters that are pre-adjusted by a control device S, such as the rotational speed n, the torque Md, the contact pressure as well as a vibration movement transverse to and / or parallel to the transport direction of the strip material. The adaptation of these operating parameters can be carried out manually or, as will be explained further below, on the basis of a process model and / or can be automated by coupling to a surface inspection device.
[0097] In the case of automated adaptation of the operating parameters, the strip material B passes through a surface inspection device 18 before being surface-processed. In this case, surface errors of the strip material B can be detected by one or more error detection devices of the surface inspection device 18. In other words, during the course of the movement of the strip material B through the surface inspection device 18, possible surface errors of the strip material B are detected by measurement technology. These surface errors are then evaluated by a strip tracking system of the surface inspection device 18, and the information formed therefrom is transmitted to the control device S. On the basis of this, the control device S then adjusts the operating parameters for the rotating roller brush or brushes 12, i.e. the rotation speed n, the torque Md, the contact pressure as well as the oscillatory movement (v) transversely to the strip travel direction T, taking into account the measured surface errors. y ) and / or a vibrating motion parallel to the strip travel direction T (v x ) can be adjusted.
[0098] In conjunction with the oscillatory movement of the rotating roller brush(s) 12 parallel to the strip travel direction T, and by this translational forward / backward movement of the roller brush(s) 12, an individual brushing adjustment or abrasive processing of the strip material B is achieved. For example, it is possible to brush a predefined section of the strip material B shorter or longer depending on a predefined surface error. Furthermore, by moving the roller brush(s) 12 in the strip travel direction T (=direction R2) at exactly the same speed as the strip material B itself, it is also possible to realize a dwell time of the rotating roller brush(s) 12 for a predefined section of the strip material B at this very section. This allows this predefined section of the strip material B to be abrasive processed by the rotating roller brush(s) 12 in a particularly intensive manner.
[0099] Furthermore, during the oscillatory movement of the roller brush 12 parallel to the strip travel direction T, the forward and backward speeds (i.e., the speed in the direction R2 and the speed in the opposite direction R3) are * In this case, the brushing speeds (speeds at the brush head and the brush roller 12 at the roller brush head) can be different from each other, so that the brushing or rotation of the roller brush 12 can be performed in both "running directions".
[0100] According to another embodiment of the invention, a process model can be used when adjusting the operating parameters for the rotating roller brush or brushes 12. This is symbolically shown in the diagram of FIG. 3 by the corresponding arrow between the block "Process model" and the block "Control device". The process model calculates the required operating parameters for the rotating roller brush or brushes 12 or assists in the calculation in the control device S. In any case, the calculated operating parameters are then transmitted to a motorized drive or actuator assigned to the respective roller brush 12.
[0101] According to a further embodiment of the invention or of the method according to the invention, a closed-loop control is provided, which is carried out as a function of the measured surface errors, in particular as a function of their position and / or their size and / or their periodicity, and the aforementioned adjustment parameters of the roller brush 12 are used for adjusting the brushing intensity.
[0102] To implement the aforementioned closed loop control, the control device S may be equipped with a process computer suitable for this purpose.
[0103] According to another embodiment of the invention, adaptive calculations for optimizing the control may be performed in the course of evaluating the measurements (i.e. the surface errors detected by the error detection device), again using the process computer just mentioned.
[0104] It is self-evident that if a plurality of, possibly segmented, partial brushes 12 are provided for the device 10 of FIG. 1, then individual or separate control is possible for each of these partial brushes 12.
[0105] If rotating roller brushes 12 are arranged on both sides of the strip material B, and thus both the upper and lower sides of the strip material B are cleaned thereby, these roller brushes 12 arranged above and below the strip material B can be operated together or individually or under closed-loop control.
[0106] According to a further embodiment of the invention, it is possible to transmit to the control device S predefined settings for the surface quality (in the sense of target values) of the strip material B. This is symbolically shown in the chart of FIG. 3 by a dashed arrow between the block "Setting surface quality" and the block "Control device". In addition to or instead of the dependency on the detected surface errors, it is also possible in this case for the method according to the invention to adjust or close-loop control the operating parameters for the rotating roller brush or brushes 12 by the control device S taking these predefined settings for the surface quality into account. If necessary, this can be carried out separately for the upper and lower sides of the strip material B.
[0107] Finally, it is not necessary in all cases to achieve a "perfectly clean" surface for the strip material B to be produced. For example, due to wear reasons on the rotating roller brush(s) 12, it may make sense to clean the surface of the strip material B only to the extent that is actually necessary for this strip material or, as just explained, to the extent that corresponds to a given setting for the surface quality. In this case, the settings for the surface quality can be entered or transmitted from the planning system into or to the control device S, which in this case are used as target values. The control device S then preferably takes these settings into account when calculating the operating parameters for the rotating roller brush(s) 12. This application relates to the invention described in the claims, but also includes the following as other aspects. 1. An apparatus (10) for processing at least one surface of a continuous strip material (B) made of an NE metal, in particular containing or made of aluminum or an aluminum alloy, comprising: at least one rotating roller brush (12) capable of contacting at least one surface of the strip material (B) with a mid-length of the roller brush (12); Equipped with In the apparatus (10), The roller brush (12) has a diameter of 200 mm to 1000 mm. Characterized in that An apparatus (10) for processing at least one surface of a continuous strip material (B) made of a NE metal. 2. The device (10) according to claim 1, wherein the roller brush (12) has a diameter of 200 mm to 500 mm, and preferably, the diameter of the roller brush (12) is 250 mm to 400 mm. 3. A motor-driven drive unit (14) is provided, the motorized drive (14) is in interactive relationship with the rotating roller brush (12) to drive the roller brush (12) about a corresponding axis of rotation (D); the motorized drive (14) is connected in signal technology to a control device (S), and The control device (S) is configured in a program-technical manner so that the roller brush (12) rotates at a rotation speed of 100 to 3600 1 / min, preferably with a transmission mechanism disposed between the motor-type drive unit (14) and the rotating roller brush (12). 3. The device (10) according to claim 1 or 2. 4. The device (10) according to claim 3, wherein the rotating roller brush (12) is rotated at a rotation speed of 1200 to 1800 1 / min by the motor-type driving unit (14). 5. 5. Any one of the devices (10) described above in 1 to 4, characterized in that the rotating roller brush (12) is arranged so as to be movable back and forth in a direction transverse to the strip travel direction (T) of the strip material (B). 6. 6. Any one of the devices (10) described above in 1 to 5, characterized in that the rotating roller brush (12) is arranged to be movable back and forth parallel to the strip material traveling direction (T) of the strip material (B). 7. 7. The device (10) according to any one of claims 1 to 6, characterized in that the rotating roller brush (12) is arranged on one side of the strip material (B) and a support roll is arranged on the opposite side of the strip material (B) and in line with the roller brush (12) and in contact with the strip material (B). 8. 8. The device (10) according to any one of claims 1 to 7, characterized in that at least one cleaning device (16) is provided adjacent to each rotating roller brush (12) and on the same side of the strip material (B), by means of which the surface of the strip material (B) in contact with the rotating roller brush (12) can be cleaned, and by means of which compressed air can be applied to the adjacent surface of the strip material (B) and / or a negative pressure can be generated adjacent to the surface of the strip material (B). 9. The cleaning device (16) has a housing (15) having an entry area and an exit area, the strip material (B) is movable through the housing (15) from the entry area to the exit area along the strip material travel direction (T), and the housing (15) is shielded from the surroundings, characterized in that the cleaning device (16) has a housing (15) having an entry area and an exit area, ... cleaning device (16) having a housing (15) having an entry area and an exit area, the cleaning device (16) having a housing (15) having a housing (15) having a housing (15) 10. The device (10) according to claim 8 or 9, characterized in that the cleaning device (16) and the rotating roller brush (12) are combined into a single structural unit, and the rotating roller brush (12) is encapsulated and housed within the housing (15). 11. 11. Any one of the devices (10) as defined in claims 1 to 10, characterized in that a plurality of rotating roller brushes (12) are arranged along the strip travel direction (T) of the strip material (B) and on the same side of the strip material (B), preferably each of the plurality of roller brushes (12) being equipped with its own motorized drive (14) and its own height adjustment device (11). 12. 12. The device (10) according to claim 11, characterized in that two or more rotating roller brushes (12) arranged one behind the other in the strip travel direction (T) of the strip material (B) are divided into segments along the longitudinal extension of the roller brushes (12), whereby areas (12m) containing bristles alternate with areas (12f) without bristles. 13. 13. The device (10) according to claim 11 or 12, characterized in that a plurality of individual brushing rolls (12E) are arranged across the width of the strip material (B), each of which preferably has its own motorized drive (14) and is independently adjustable in the direction of the strip material (B), i.e. at a distance relative to the strip material (B). 14. A surface inspection device (18), 14. Any one of the devices (10) described above in 1 to 13, characterized in that the surface inspection device (18) has a strip tracking system having an error detection device and a control device (S), the error detection device being capable of detecting the type and location or position of surface errors on the surface of the strip material (B) that can be contacted by the rotating roller brush (12), and based on this or these information, the operation of the rotating roller brush (12) can be controlled by the control device (S). 15. The bristle section (13) for the rotating roller brush (12) is manufactured from hardened special steel, and preferably the tensile strength of the individual bristles or filaments (13) of the bristle section is at least 200 MPa / mm 2 and preferably 800 MPa / mm 2 15. Any one of the devices (10) as defined in claim 1 to 14, characterized in that it is larger. 16. A method for processing at least one surface of a continuous strip material (B) made of an NE metal, comprising the steps of: The strip material (B) is moved in a strip travel direction (T) and at least one rotating roller brush (12) is brought into contact with at least one surface of the strip material (B) over a mid-length of the roller brush (12) and driven by a motor-driven drive unit (14). In the method, The rotating roller brush (12) is driven by the motor-type driving unit (14) to rotate at a rotation speed of 100 to 3600 1 / min. Characterized in that A method for processing at least one surface of a continuous strip material (B) made of an NE metal. 17. 17. The method according to claim 16, wherein the rotating roller brush (12) is rotated by the motor-type drive unit (14) at a rotation speed of 1200 to 1800 1 / min. 18. 18. The method according to claim 16 or 17, characterized in that the rotating roller brush (12) is reciprocated in translation transversely to the strip travel direction (T) of the strip material (B) during brushing. 19. 19. The method according to claim 18, characterized in that the rotating roller brush (12) is moved transversely to the strip travel direction (T) of the strip material (B) with an amplitude of 5 mm to 200 mm, preferably 5 mm to 100 mm, and with a frequency of 0.005 Hz to 5 Hz, preferably 0.01 Hz to 5 Hz. 20. 20. The method according to any one of claims 16 to 19, characterized in that the rotating roller brush (12) is reciprocated in a translational manner parallel to the strip travel direction (T) of the strip material (B) during brushing. 21. 21. The method according to claim 20, characterized in that the rotating brush is moved in the strip travel direction (T) of the strip material (B) with an amplitude of 10 mm to 200 mm and a frequency of 0.2 Hz to 5 Hz. 22. 22. Any one of the methods from 18 to 21 above, characterized in that a surface inspection device (18) is provided having a strip tracking system arranged upstream of the rotating roller brush (12) in the strip travel direction (T) of the strip material (B), the surface inspection device (18) having an error detection device and a control device (S), the error detection device detects the type and position or location of surface errors on the surface of the strip material (B) that comes into contact with the rotating roller brush (12), and the operation of the rotating roller brush (12) is controlled by the control device (S) in response to this or these information. 23. 23. The method according to claim 22, characterized in that, in the course of controlling the operation of the rotating one or more roller brushes (12), the rotation speed of the roller brushes (12), the pressure force against the strip material (B), the movement of the strip material (B) in a direction transverse to the strip traveling direction (T) and / or the movement of the strip material (B) in the strip traveling direction (T), are adjusted or changed, and thus the relative velocity between the rotating roller brushes (12) and the strip material (B) in a direction transverse to the strip traveling direction (T) and / or in a direction parallel to the strip traveling direction (T) is also adjusted or changed. 24. 24. The method according to claim 22 or 23, characterized in that the control of the movement of the rotating roller brush or brushes (12) is performed by the control device (S) in the form of a closed-loop control circuit, i.e. in a closed-loop controlled manner, in response to the surface error detected by the error detection device. 25. 25. Any one of the methods from 16 to 24, characterized in that it is carried out by the device (10) of any one of 1 to 15. [Explanation of symbols]
[0108] 10 equipment 11 Frame 12 Rotating roller brush 12f Hairless Roller Brush 12 Areas 12m Bristle Roller Brush 12 Areas 12E Individual Brushing Roll 13 (Roller Brush 12) Bristles 14 Motorized drive unit 15 Housing 16 Cleaning equipment 17 Vibration drive unit 18 Surface inspection equipment 20 Hydraulic Cylinder 22 Pump / Blower B Strip material D (rotating roller brush 12) axis of rotation R1: movement of the roller brush 12 transverse to the strip travel direction T R2: movement of the roller brush 12 parallel to the strip travel direction T G Casting Device S Control Device T Strip direction V-signal technical connection W Hot Rolling Equipment
Claims
1. An apparatus (10) for processing at least one surface of a continuous strip material (B) made of NE metal produced in a strip casting facility, comprising: at least one rotating roller brush (12) capable of contacting at least one surface of the strip material (B) with a mid-length of the roller brush (12); Equipped with In the apparatus (10), The roller brush (12) has a diameter of 200 mm to 1000 mm and rotates at a rotation speed of 100 to 3600 min −1 ; The device (10) is a roller brush (12) disposed between a casting device and a rolling device following the casting device in a strip casting facility. Characterized in that An apparatus (10) for processing at least one surface of a continuous strip material (B) made of an NE metal.
2. The device (10) according to claim 1, characterized in that the roller brush (12) has a diameter of between 200 mm and 500 mm.
3. A motor-driven drive unit (14) is provided, the motorized drive (14) is in interactive relationship with the rotating roller brush (12) for driving the roller brush (12) about a corresponding axis of rotation (D); the motorized drive (14) is connected in signal technology to a control device (S) and is configured such that a transmission mechanism is arranged between the motorized drive (14) and the rotating roller brush (12); 2. The device (10) according to claim 1 , characterized in that
4. The device (10) according to claim 3, characterized in that the rotating roller brush (12) is rotated at a rotation speed of 1200 to 1800 min-1 by the motor-type drive unit (14).
5. 2. The device (10) according to claim 1, characterized in that the rotating roller brush (12) is arranged for reciprocating movement transversely to the strip travel direction (T) of the strip material (B).
6. 2. The device (10) according to claim 1, characterized in that the rotating roller brush (12) is arranged for reciprocating movement parallel to a strip travel direction (T) of the strip material (B).
7. 2. The device (10) according to claim 1, characterized in that the rotating roller brush (12) is arranged on one side of the strip material (B) and a support roll is arranged on the opposite side of the strip material (B) and in line with the roller brush (12) and in contact with the strip material (B).
8. 2. The apparatus (10) according to claim 1, characterized in that at least one cleaning device (16) is provided adjacent to each rotating roller brush (12) and on the same side of the strip material (B), by means of which the surface of the strip material (B) in contact with the rotating roller brush (12) can be cleaned, and by means of which compressed air can be applied to the adjacent surface of the strip material (B) and / or a negative pressure can be generated adjacent to the surface of the strip material (B).
9. The apparatus (10) according to claim 8, characterized in that the cleaning device (16) has a housing (15) having an entry area and an exit area, the strip material (B) is movable through the housing (15) along the strip travel direction (T) from the entry area to the exit area, and the housing (15) is shielded from the surroundings.
10. The apparatus (10) described in claim 8, characterized in that the cleaning device (16) has a housing (15) having an entry area and an exit area, the cleaning device (16) and the rotating roller brush (12) are combined into a single structural unit, and the rotating roller brush (12) is encapsulated and contained within the housing (15).
11. 2. The device (10) according to claim 1, characterized in that a number of rotating roller brushes (12) are arranged along the strip travel direction (T) of the strip material (B) and on the same side of the strip material (B), each of the roller brushes (12) being equipped with its own motorized drive (14) and its own height adjustment device (11).
12. 12. The device (10) according to claim 11, characterized in that two or more rotating roller brushes (12) arranged one behind the other as seen in the strip travel direction (T) of the strip material (B) are divided into segments along the longitudinal extension of the roller brushes (12), whereby areas (12m) containing bristles alternate with areas (12f) without bristles.
13. The device (10) according to claim 11, characterized in that a plurality of individual brushing rolls (12E) are arranged across the strip width of the strip material (B), the individual brushing rolls (12E) each having their own motorized drive (14) and being adjustable independently of one another in the direction of the strip material (B), i.e. at a distance relative to the strip material (B).
14. A surface inspection device (18), The apparatus (10) of claim 1, characterized in that the surface inspection device (18) has a strip tracking system having an error detection device and a control device (S), the error detection device being capable of detecting the type and location or position of surface errors on the surface of the strip material (B) that can be contacted by the rotating roller brush (12), and based on this or these information, the rotating roller brush (12) can be operated and controlled by the control device (S).
15. The bristle section (13) for the rotating roller brush (12) is manufactured from hardened special steel, the tensile strength of the individual bristles or filaments (13) of the bristle section being at least 200 MPa / mm 2 2. The device (10) according to claim 1, characterized in that:
16. A method for processing at least one surface of a continuous strip material (B) made of NE metal produced in a strip casting facility, comprising: The strip material (B) is moved in a strip travel direction (T) and at least one rotating roller brush (12) is brought into contact with at least one surface of the strip material (B) at a mid-length of the roller brush (12) and driven by a motor-type drive unit (14). In the method, The rotating roller brush (12) is located in a strip casting facility between a casting device and a rolling device following the casting device, has a diameter of 200 mm to 1000 mm, and is driven by the motor-type drive unit (14) to rotate at a rotation speed of 100 to 3600 min-1. Characterized in that A method for processing at least one surface of a continuous strip material (B) made of an NE metal.
17. 17. The method according to claim 16, characterized in that the rotating roller brush (12) is rotated by the motorized drive (14) at a rotation speed of 1200 to 1800 min-1.
18. 17. A method according to claim 16, characterized in that the rotating roller brush (12) is reciprocated in translation transversely to the strip travel direction (T) of the strip material (B) during brushing.
19. 19. The method according to claim 18, characterized in that the rotating roller brush (12) is moved transversely to the strip travel direction (T) of the strip material (B) with an amplitude of 5 mm to 200 mm and with a frequency of 0.005 Hz to 5 Hz.
20. 17. A method according to claim 16, characterized in that the rotating roller brush (12) is reciprocated in a translational manner parallel to the strip travel direction (T) of the strip material (B) during brushing.
21. 21. The method according to claim 20, characterized in that the rotating brush is moved in the strip travel direction (T) of the strip material (B) with an amplitude of 10 mm to 200 mm and with a frequency of 0.2 Hz to 5 Hz.
22. The method according to claim 18, further comprising providing a surface inspection device (18) having a strip tracking system, the surface inspection device (18) being arranged upstream of the rotating roller brush (12) in the strip travel direction (T) of the strip material (B), the surface inspection device having an error detection device and a control device (S), the error detection device detecting the type and location or position of surface errors on the surface of the strip material (B) that is in contact with the rotating roller brush (12), and the control device (S) controlling the operation of the rotating roller brush (12) in response to this or these information.
23. 23. The method according to claim 22, characterized in that, in the course of controlling the operation of the rotating roller brush (12), the rotation speed of the roller brush (12), the pressure force against the strip material (B), the movement of the strip material (B) in a direction transverse to the strip traveling direction (T) and / or the movement of the strip material (B) in the strip traveling direction (T), and thus the relative speed between the rotating roller brush (12) and the strip material (B) in a direction transverse to the strip traveling direction (T) and / or in a direction parallel to the strip traveling direction (T), is also adjusted or changed.
24. 23. The method according to claim 22, characterized in that the motion control of the rotating roller brush or brushes (12) is performed by the control device (S) in the form of a closed-loop control circuit and thus with closed-loop control as a function of the surface errors detected by the error detection device.
25. 25. Method according to any one of claims 16 to 24, characterized in that it is carried out by means of a device (10) according to any one of claims 1 to 15.
Citation Information
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