Welding management system and program
Patent Information
- Application Number
- JP2024113408
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-07-16
Smart Images

Figure 0007643627000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a welding management system, a terminal device, and a program. [Background technology]
[0002] In the welding work performed by a welding contractor, there are tasks such as creating a welding plan, preparing for welding work, and performing the welding work from the time of receiving an order for welding to the time of the welding work performed by the welding worker, and each task is performed while being considered and prepared by the person in charge. Various information is required for each task, and the information required for the task is also various, such as information stored in a database in the factory or information stored as paper documents. In addition, for example, the work of creating a welding plan is performed in the factory office, but the welding work is performed in the factory, and each work location is different, and it takes time and effort for the person in charge of each task to access the necessary information and perform the work. In addition, the content of the welding work may be small and diverse, and it is complicated to select a qualified welder who can handle the welding, and to secure and manage welding equipment and welding materials for the welding work.
[0003] Patent Document 1 discloses a welding management system in which a mobile terminal carried by a welding worker cooperates with a management server that manages welding information to manage welding work. In this system, a mobile terminal having a recording means for an IC tag affixed near the welding point is used to record welding information including information related to welding construction management items onto the IC tag, and the management server reads the welding information recorded on the IC tag that is collected after welding is completed, and records the read welding information in a database to manage the welding work. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2007-167915 A Summary of the Invention [Problem to be solved by the invention]
[0005] The welding management system disclosed in Patent Document 1 can reliably record and manage the work performed by welding operators. However, the welding management system disclosed in Patent Document 1 only manages the welding work by reading the welding information recorded on the IC tag and recording it in a database, and is not able to efficiently manage the entire process from upstream to downstream, from receiving an order for welding to welding work performed by the welding operator.
[0006] The present invention has been made in consideration of the above, and has an object to enable efficient performance of work from requesting welding to carrying it out. [Means for solving the problem]
[0007] The welding management system according to the present invention is a welding management system having a management device capable of accessing welding information stored in a memory unit, and one or more terminal devices capable of accessing the welding information via the management device, wherein the terminal devices have a display unit that displays a group of icons associated with the welding information, and a control unit that controls the display unit to request information contained in the welding information from the management device in response to an operator's operation on the display unit and display the information sent from the management device in response to the request, wherein the group of icons includes a plurality of icons provided for each piece of information related to a welder, welding qualification, welding procedure instructions, welding materials, welding equipment, and welding defects among the welding information, and the control unit transmits a request to the management device requesting information corresponding to one icon selected by the operator among the plurality of icons, and changes the display on the display unit in response to the information sent from the management device in response to the request.
[0008] In a welding management system according to one aspect of the present invention, when an operation is performed to select an icon associated with information of the welder, the control unit may request information corresponding to the icon from the management device, and cause the display unit to display list information including the names of all welders who hold welding qualifications and information indicating the welding qualifications held by each welder, which is sent from the management device in response to the request, and when an operation is performed to select a welder from the list information displayed on the display unit, the control unit may request information about the selected welder from the management device, and cause the display unit to display the information about the selected welder sent from the management device in response to the request.
[0009] In addition, in a welding management system according to one aspect of the present invention, the list information displayed on the display unit may include information indicating the welding qualifications held by each welder, as well as information on the expiration date of the welding qualifications held.
[0010] In addition, in a welding management system according to one aspect of the present invention, when an operation is performed to select an icon associated with information on the welding qualification from among the plurality of icons, the control unit may request the information from the management device, and display on the display unit list information including the names of all welders who hold welding qualifications, information on the type of welding qualification held by the welders, and information on the validity status of the welding qualification sent from the management device in response to the request, a first image for switching to a search screen for searching for a desired welder from the welders displayed in the list information, and a second image for switching to a qualification list screen for displaying the number of welders who hold each welding qualification; when an operation is performed on the first image, the search screen is displayed on the display unit; when an operation is performed on the second image, the qualification list screen is displayed on the display unit; when a welder is searched for on the search screen, information on the welding qualification held by the searched welder is displayed on the display unit; and when an operation is performed to select one welding qualification from the welding qualifications displayed on the qualification list screen, information on the welder who has the selected welding qualification is displayed on the display unit.
[0011] In addition, in a welding management system according to one aspect of the present invention, when an operation is performed to select an icon from the plurality of icons that corresponds to information in the welding construction instructions, the control unit may cause the display unit to display a list of the base material, weld joint, welding method, shielding gas, and welding material related to the welding construction represented by the information sent from the management device for each welding construction instruction.
[0012] In addition, in a welding management system according to one aspect of the present invention, when an operation of selecting one welding procedure in the list display is performed, the control unit may request information about defects that occurred in welding according to the selected welding procedure from the management device, and cause the information sent from the management device in response to the request to be displayed on the display unit.
[0013] In addition, in a welding management system according to one aspect of the present invention, when an operation is performed to select an icon associated with information about the welding equipment from among the plurality of icons, the control unit may cause the display unit to display the welding equipment and the operation status of the welding equipment sent from the management device, and an image for switching to a placement position screen for displaying the placement position of the welding equipment, and when an operation is performed to select the image, the control unit may cause the display unit to display the placement position of the welding equipment.
[0014] In addition, in a welding management system according to one aspect of the present invention, the control unit may cause the display unit to display, in addition to the welding equipment and the operating status of the welding equipment, an image for switching to a screen for making a repair request for the welding equipment, and when an operation to select the image is performed, cause the display unit to display a repair request screen for making a repair request for the welding equipment.
[0015] In addition, in a welding management system according to one aspect of the present invention, the control unit may send a message requesting repair of the welding equipment to a specified destination when an operation is performed on a repair request application image displayed on the repair request screen.
[0016] In addition, in a welding management system according to one aspect of the present invention, when an operation is performed to select an icon from the plurality of icons that corresponds to information on the welding material, the control unit may cause the display unit to display a list of the types, brands, and sizes of the welding material represented by the information sent from the management device.
[0017] In addition, in the welding management system according to one aspect of the present invention, the group of icons may include an icon associated with information on a gas cylinder and an icon associated with information on a consumable item.
[0018] In addition, in a welding management system according to one aspect of the present invention, the terminal device is a portable terminal device that can be carried by the welder, and has a posture detection unit, a recording unit, and an audio processing unit, and at least one of the posture of the welder recorded by the posture detection unit, the video recorded by the recording unit, and the audio recorded by the audio processing unit is stored in the memory unit as defect information via the management device, and the control unit may display a list of defect information on the display unit when an operation is performed to select an icon from the plurality of icons that is associated with the defect information.
[0019] In addition, a welding management system according to one aspect of the present invention may include a measuring instrument that records measured values of voltage, current, and interpass temperature during welding, the terminal device acquires the measured values recorded by the measuring instrument, and the group of icons includes an icon for recording the measured values in the management device, and when an operation to select the icon is performed, the measured values may be transmitted to the management device.
[0020] A terminal device according to one aspect of the present invention has a display unit that displays an image, and a control unit that requests information contained in the welding information from an external device that holds the welding information in response to an operation on the display unit, and the control unit causes a plurality of icons to be displayed on the display unit, each icon being provided for each piece of information related to a welder, welding qualification, welding procedure instructions, welding materials, welding equipment, and welding defects contained in the welding information, and the control unit sends a request requesting information corresponding to one of the plurality of icons that has been selected by an operator, and changes the display on the display unit in response to the information sent in response to the request.
[0021] A program relating to one aspect of the present invention enables a computer to realize the following functions: requesting information contained in welding information via a management device that can access the welding information stored in a memory unit in response to an operation on a display unit; displaying on the display unit a plurality of icons provided for each piece of information related to a welder, welding qualification, welding procedure instructions, welding materials, welding equipment, and welding defects contained in the welding information; and sending a request requesting information corresponding to one of the plurality of icons that has been selected by an operator, and changing the display on the display unit in response to the information sent in response to the request. Effect of the Invention
[0022] According to the present invention, it is possible to efficiently carry out the work from requesting welding to carrying it out. [Brief description of the drawings]
[0023] [Figure 1] FIG. 1 is a diagram showing an example of the flow of work carried out by a contractor who has received an order for welding. [Diagram 2] FIG. 2 is a diagram showing the configuration of the welding management system according to the embodiment. [Diagram 3] FIG. 3 is a block diagram showing the configuration of the management device. [Figure 4] FIG. 4 is a diagram illustrating an example of information included in the welding information. [Diagram 5] FIG. 5 is a functional block diagram showing functions realized by the management device. [Figure 6] FIG. 6 is a block diagram showing the configuration of the mobile terminal device. [Figure 7] FIG. 7 is a functional block diagram showing functions realized by the mobile terminal device. [Figure 8] FIG. 8 is a diagram showing an example of a screen displayed on the mobile terminal device and the terminal device. [Figure 9] FIG. 9 is a diagram showing an example of a screen showing a list of all welders who have welding qualifications, which is displayed on a terminal device. [Figure 10] FIG. 10 is a diagram showing an example of a screen showing a list of all welding qualifications displayed on a terminal device. [Figure 11] FIG. 11 is a diagram showing an example of a screen for searching for a welder, which is displayed on a terminal device. [Figure 12] FIG. 12 is a diagram showing an example of a screen displayed on a terminal device, showing information on the welding qualifications held by a selected desired welder. [Figure 13] FIG. 13 is a diagram showing an example of a screen displayed on the terminal device. [Figure 14] FIG. 14 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 15] FIG. 15 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 16] FIG. 16 is a diagram showing an example of a welding procedure manual displayed on a mobile terminal device. [Figure 17] FIG. 17 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 18] FIG. 18 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 19] FIG. 19 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 20] FIG. 20 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 21]FIG. 21 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 22] FIG. 22 is a diagram showing an example of a screen displayed on the mobile terminal device. [Diagram 23] FIG. 23 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 24] FIG. 24 is a diagram showing an example of a screen displayed on the mobile terminal device. [Diagram 25] FIG. 25 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 26] FIG. 26 is a diagram showing an example of a screen displayed on the mobile terminal device. [Figure 27] FIG. 27 shows a modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. Note that the present invention is not limited to the embodiment described below. In addition, in the description of the drawings, the same or corresponding elements are appropriately designated by the same reference numerals.
[0025] [Embodiment] First, a flow from when a welding contractor using the welding management system according to the present invention receives a welding request to when the welding work is performed will be described. Fig. 1 is a diagram showing an example of the flow of work performed at the factory of a welding contractor who has received a welding request.
[0026] When a welding contractor receives a request from a client to weld a product, the welding contractor obtains documents such as the client's specifications and drawings related to the product from the client. At the welding contractor's side, the welding management engineer first creates a welding plan using a welding management system in response to the client's request (step S1). When creating the welding plan, the welding management engineer checks the documents obtained from the client, confirms the conformity standards corresponding to the welding of the product, the equipment and materials required for welding the product, considers welding inspection, considers post-welding heat treatment, and designs welded joints. When checking the equipment and materials, the welding management engineer checks the welding qualifications, welding procedure, welding equipment, welding materials, welding gas, and consumables used in welding required for welding the product. The welding management engineer checks whether there are qualified people and welding procedure procedures that are suitable for welding the product, and if there are a lack of qualified people and welding procedure procedures, creates a plan to obtain the corresponding welding qualifications and welding procedure. In addition, if there is a shortage of welding materials, welding equipment, welding gas, consumables, etc. required for welding the product, the welding management engineer issues instructions for procurement of the missing items. After checking the equipment and materials, the welding management engineer creates a welding procedure manual based on the materials obtained from the client and instructs the foreman to perform the welding work.
[0027] The foreman who receives instructions from the welding management engineer uses the welding management system to prepare for welding based on the welding procedure manual (step S2). Specifically, the foreman assigns welders who have the necessary welding qualifications to perform the welding work specified in the welding procedure manual. The foreman also prepares the welding equipment to perform the welding work specified in the welding procedure manual, and issues instructions to dispense welding materials, welding gas, and consumables. These instructions are sent to a management center (not shown) that manages the welding equipment, welding materials, welding gas, and consumables, and the management center dispenses the welding equipment, welding materials, welding gas, and consumables in response to the instructions.
[0028] The welders assigned by the foreman use the welding management system to perform welding work (step S3). Here, the welders use the welding management system to check the welding procedure manual. The welders also use the welding management system to check whether they have the necessary welding qualifications to perform the welding work instructed in the welding procedure manual. If they have the necessary qualifications for the welding work, they perform the welding work in accordance with the welding procedure manual using the issued welding equipment, welding materials, welding gas, and consumables. When the welders finish the welding work, they check the quality of the welded product and manage the report of work completion and delivery, etc. (step S4).
[0029] Fig. 2 is a diagram showing the configuration of welding management system 1 used in the series of operations described above. Welding management system 1 is a system that has welding information required for the operations described above and displays the information required for each operation in response to operations performed by a welding management engineer, a foreman, and a welder. Welding management system 1 includes a management device 10, mobile terminal devices 11A, 11B, and terminal devices 12A, 12B. Note that while Fig. 2 shows mobile terminal devices 11A, 11B and terminal devices 12A, 12B, welding management system 1 may be configured to include two or more mobile terminal devices, or may be configured to include two or more terminal devices.
[0030] The communication network NW is a communication network composed of an Internet line network, a mobile phone line network, and the like. The mobile terminal devices 11A and 11B are portable computer devices, such as tablet terminals or smartphones. The mobile terminal devices 11A and 11B are carried and operated by the welding operator. The mobile terminal devices 11A and 11B may be operated by a welding management engineer or a foreman. The mobile terminal devices 11A and 11B are capable of wireless communication and communicate with the management device 10 via the communication network NW in response to an operation performed by the welding operator. The mobile terminal devices 11A and 11B request information from the management device 10 in response to an operation by the operator, and display the information transmitted from the management device 10. In addition, the mobile terminal devices 11A and 11B transmit information recorded by the mobile terminal devices 11A and 11B to the management device 10 by communicating with the management device 10, and store the transmitted information in the management device 10. The mobile terminal devices 11A and 11B are examples of terminal devices according to the present invention.
[0031] The terminal devices 12A and 12B are computer devices, such as desktop personal computers. The terminal devices 12A and 12B are operated, for example, by a welding management engineer or a foreman. The terminal devices 12A and 12B are capable of wired communication and communicate with the management device 10 via a communication network NW. The terminal devices 12A and 12B request information from the management device 10 in response to an operation performed by the welding management engineer or the foreman, and display information transmitted from the management device 10. The terminal devices 12A and 12B are examples of terminal devices according to the present invention.
[0032] The management device 10 is a computer device and has a function of a web server and a function of an application server. The management device 10 stores welding information, which is a collection of multiple pieces of information required for the above-mentioned work. The management device 10 communicates with the mobile terminal devices 11A, 11B and the terminal devices 12A, 12B, and transmits information included in the stored welding information to the mobile terminal devices 11A, 11B and the terminal devices 12A, 12B. The management device 10 also stores information transmitted from the mobile terminal devices 11A, 11B and the terminal devices 12A, 12B.
[0033] FIG. 3 is a block diagram showing the configuration of the management device 10. The management device 10 is configured by connecting a processor 101, a memory 102, a storage 103, and a communication I / F 104 to a bus 105. The memory 102 is, for example, a random access memory (RAM), and is configured of a volatile memory or a non-volatile memory. The memory 102 serves as a working space when the processor 101 performs arithmetic processing, and stores the results of the arithmetic processing of the processor 101. The communication I / F 104 is configured to include a communication module that performs information communication by wire. The communication I / F 104 communicates with the mobile terminal devices 11A and 11B and the terminal devices 12A and 12B via a communication network NW. The storage 103, which is an example of a storage unit, is configured of a read only memory (ROM) and an auxiliary storage device such as a hard disk drive (HDD) or a solid state drive (SSD). The ROM of the storage 103 stores a program used by the processor 101 to perform arithmetic processing. The auxiliary storage device of the storage 103 stores welding information 103a required for the above-mentioned work.
[0034] 4 is a diagram showing an example of welding information 103a stored in storage 103. The welding information 103a includes a plurality of pieces of information related to work performed by welding management engineers, foremen, and welders, such as welding qualification information d1, welding procedure manual information d2, welding equipment information d3, welding material information d4, gas cylinder information d5, consumables information d6, defect information d7, welding training information d8, and welding terminology information d9.
[0035] The welding qualification information d1 includes information such as the name of a welder who has a welding qualification, an identifier (W-No.) that uniquely identifies the welder, the affiliation of the welder, the group to which the welder belongs, the welder's occupation, and the qualification details held by the welder (e.g., standard, material, welding method, plate thickness, backing, type, certificate number, expiration date, status, application start date, application deadline date, test date, and condition). The welding qualification information d1 is an example of welder information according to the present invention, and is also an example of welding qualification information.
[0036] The welding procedure manual information d2 includes an electronic file of the welding procedure manual, a product category, an identifier for identifying the welding procedure manual (WPS No.), and information on the contents described in the welding procedure manual (e.g., base material, base material thickness, deposited metal thickness, weld joint, welding method, shielding gas, welding material brand, preheat, immediate post-heat, and construction number). The welding procedure manual information d2 is an example of information on the welding procedure manual according to the present invention.
[0037] The welding equipment information d3 includes, for each welding equipment managed by the management center, the management number of the welding equipment, the name of the welding equipment, the model of the welding equipment, the specifications of the welding equipment, the year of manufacture of the welding equipment, the operation type of the welding equipment, the manager of the welding equipment, the team to which the manager of the welding equipment belongs, the installation location of the welding equipment, the most recent inspection date of the welding equipment, the inspection result of the welding equipment, and the status of the welding equipment. The welding equipment information d3 is an example of the welding equipment information according to the present invention.
[0038] The welding material information d4 includes an identifier (No.) for uniquely identifying each welding material managed by the management center, the type of welding material, the brand name of the welding material, the size of the welding material, the manufacturer of the welding material, the number of welding materials in stock at the management center, the unit of the welding material, the packaging unit of the welding material, the minimum amount of welding material to be dispensed, the welding material classification of the welding material, and the display order of the welding material. The welding material information d4 is an example of the welding material information according to the present invention.
[0039] Gas cylinder information d5 includes an identifier (type number) for identifying the gas cylinder managed at the management center, the brand of the gas cylinder, the minimum packaging unit of the gas cylinder, the number of each gas cylinder in stock at the management center, and information on the status of each gas cylinder.
[0040] The consumables information d6 includes the names of consumables managed by the management center and information on the number of consumables in stock at the management center.
[0041] The defect information d7 is information about a defect that occurred in welding work performed by a welding worker, and includes information such as the number of a document describing the details of the defect, the details of the defect, the classification of the product in which the defect occurred, the work number of the work in which the defect occurred, the name of the part in which the defect occurred, the welder who performed the work in which the defect occurred, the plate thickness of the welding work in which the defect occurred, the material of the welding work in which the defect occurred, the cause of the defect, etc. The defect information d7 is an example of defect information according to the present invention.
[0042] The welding education information d8 includes, for example, information on contents for learning about welding and welding work. The welding terminology information d9 includes information on terms related to welding and explanations of the terms.
[0043] The processor 101 is, for example, a CPU (Central Processing Unit), which reads a program from the storage 103 and executes the program using the memory 102 as a working space. The processor 101 executes the program, thereby realizing the functions of the management device 10.
[0044] 5 is a functional block diagram showing functions realized by the processor 101 as the processor 101 executes a program. The response unit 101a receives requests from the mobile terminal devices 11A and 11B and the terminal devices 12A and 12B. The response unit 101a also acquires information corresponding to the requests from the storage 103, and transmits the acquired information to the mobile terminal devices 11A and 11B and the terminal devices 12A and 12B that have sent the requests.
[0045] FIG. 6 is a block diagram showing the configuration of the mobile terminal device 11A. Since the mobile terminal device 11B has the same configuration as the mobile terminal device 11A, the following description will explain the configuration of the mobile terminal device 11A as a representative, and the description of the mobile terminal device 11B will be omitted. The mobile terminal device 11A is configured by connecting a processor 201, a memory 202, a storage 203, a communication I / F 204, an operation unit 205, a recording unit 206, a sound processing unit 207, and a posture detection unit 208 to a bus 209. The memory 202 is, for example, a RAM, and is configured from a volatile memory or a non-volatile memory. The memory 202 becomes a working space when the processor 201 performs arithmetic processing, and stores the results of the arithmetic processing of the processor 201. The communication I / F 204 is configured to include a communication module that performs information communication wirelessly. The communication I / F 204 communicates with the management device 10 via a communication network NW.
[0046] The operation unit 205 is a touch panel that combines a display device, such as a liquid crystal display, with a pointing device, and displays an image on the display device and accepts an operation by an operator with a pointing device, such as a touch pad. The display device is an example of a display unit according to the present invention, and the pointing device is an example of an operation unit according to the present invention. The recording unit 206 has a camera and an image processing circuit, and records still images and videos taken by the camera as digital data. The audio processing unit 207 has a microphone, a speaker, and an audio processing circuit, records audio picked up by the microphone and records it as digital data, and emits the audio processed by the audio processing circuit from the speaker. The posture detection unit 208 is, for example, a motion sensor, and detects the posture of the welder holding the mobile terminal device 11A.
[0047] The storage 203 is configured with a non-volatile memory. The storage 203 stores application programs. The application programs are also stored in the terminal devices 12A and 12B and are executed by the terminal devices 12A and 12B.
[0048] The processor 201 is, for example, a CPU, which reads an application program from the storage 203 and executes it using the memory 202 as a working space. The processor 201 is an example of a control unit included in the terminal device according to the present invention. The processor 201 executes the application program, thereby realizing a function of accessing the management device 10 in response to an operation by an operator and displaying information provided by the management device 10.
[0049] 7 is a functional block diagram showing functions realized by the processor 201 as the processor 201 executes a program. The transmitting / receiving unit 201a transmits a request for requesting information to the management device 10 in response to an operation performed on the operation unit 205. The transmitting / receiving unit 201a also receives information transmitted from the management device 10 as a response to the transmitted request. The display control unit 201b causes the operation unit 205 to display the information received by the transmitting / receiving unit 201a as a response to the request.
[0050] Next, an operation example of the embodiment will be described. Fig. 8 is a diagram showing an example of a screen displayed on the terminal devices 12A, 12B and the mobile terminal devices 11A, 11B by executing an application program. On this screen, icons i1 to i11 for accessing the welding information 103a held by the management device 10 are displayed. Each of the icons i1 to i9 is for requesting the desired information below to the management device 10 and displaying the information transmitted by the management device 10 in response to the request. The icons i10 and i11 are for accessing and displaying information on the management device 10 or the NW.
[0051] The relationship between the icons i1 to i11 and the information requested and displayed by operating the icons is as follows. Icon i1: Information on the welding qualification held by the operator who is operating the terminal device Icon i2: Information on the list of welders who hold welding qualifications Icon i3: Information on the welding qualifications held by all welders registered in Welding Information 103a Icon i4: Information regarding the welding procedure stored in the welding information 103a Icon i5: Information about welding equipment stored in the welding information 103a Icons i6 to i8: Information about welding materials, gas cylinders, and consumables stored in the welding information 103a Icon i9: Information about defects that occurred in past welding work, stored in the welding information 103a Icon i10: Information on educational content related to welding (videos on welding methods, materials on welding qualifications, etc.) Icon i11: Information on various welding terms and external information explaining the terms
[0052] For example, when a welding management engineer clicks on icon i3 in the qualification database on terminal device 12A, terminal device 12A transmits a request for information corresponding to the clicked icon i3 to management device 10. Management device 10 accesses welding qualification information d1 in response to the request from terminal device 12A, and generates screen data for displaying information about a welder and the welding qualification held by the welder based on the welding qualification information d1, for example, as shown in Fig. 9. Management device 10 transmits the generated screen data to terminal device 12A in response to the request from terminal device 12A.
[0053] Fig. 9 is a diagram showing an example of a screen displayed on the terminal device 12A that has received the screen data. In this screen, the name of the welder having the welding qualification included in the welding qualification information d1, the identifier (W-No.) that uniquely identifies the welder, the affiliation of the welder, the group to which the welder belongs, the welder's occupation, and the qualification contents (standard, material, welding method, plate thickness, backing, type, certificate number, expiration date, status, application start date, application deadline date, test date, status) of the welder are displayed in a list format for each welder. Also, in Fig. 9, a "qualification list search" button B1 for displaying a list screen of welding qualifications held by welders belonging to a welding contractor, a "person search" button B2 for displaying a screen for searching for a desired welder, a combo box CB1 for narrowing down the list of welders by affiliation, a combo box CB2 for narrowing down the list of welders by occupation, a combo box CB3 for narrowing down the list of welders by name, and a combo box CB4 for narrowing down the list of welders by type are displayed.
[0054] When the welding manager clicks on the "qualification list search" button B1 displayed on the touch panel of the operation unit 205 on the screen shown in FIG. 9, the terminal device 12A transmits a request to the management device 10 requesting information corresponding to the clicked button. The image of the "qualification list search" button is an example of a second image according to the present invention. The management device 10 accesses the welding qualification information d1 in response to the request from the terminal device 12A, and generates screen data for displaying a list screen of welding qualifications held by welders belonging to a welding contractor, for example, as shown in FIG. 10, based on the welding qualification information d1. The management device 10 transmits the generated screen data to the terminal device 12A as a response to the request from the terminal device 12A.
[0055] 10 is a diagram showing an example of a screen displayed on the terminal device 12A that has received this screen data. On this screen, the welding qualifications held by welders belonging to the welding contractor are displayed in a list format, and the number of people who hold each welding qualification is displayed in the column for the total number held. When creating a welding plan, the welding management engineer can use this list of welding qualifications to check whether there is a welder in the company who has the welding qualification corresponding to the welding of the product.
[0056] In addition, when the welding manager clicks on any of the numbers displayed in the column of the total number of employees in FIG. 10, the terminal device 12A transmits a request to the management device 10 requesting information corresponding to the welding qualification displayed in the clicked row. The management device 10 accesses the welding qualification information d1 in response to the request from the terminal device 12A, and generates screen data for displaying a list screen of welders who have the welding qualification displayed in the clicked row based on the welding qualification information d1. The management device 10 transmits the generated screen data to the terminal device 12A in response to the request from the terminal device 12A. The terminal device 12A that receives this screen data displays the welders who have the welding qualification displayed in the clicked row in the same format as in FIG. 9. Since the names of welders who have a specific welding qualification are displayed in a list format on this screen, the welding manager and the foreman can know the welders who have a specific welding qualification in the company, and can select and assign welders who can perform the welding work instructed in the welding work instructions.
[0057] Next, for example, when the welding manager clicks on the "Person Search" button B2 on the screen shown in Fig. 9, the terminal device 12A transmits a request to the management device 10 to request screen data for person search from the management device 10. The image of the "Person Search" button B2 is an example of a first image according to the present invention. In response to the request from the terminal device 12A, the management device 10 transmits screen data for displaying a search screen such as that shown in Fig. 11 to the terminal device 12A.
[0058] FIG. 11 is a diagram showing an example of a search screen displayed on the terminal device 12A that has received this screen data. On this search screen, a combo box CB5 for inputting or selecting a name, an input field for inputting an affiliation, an input field for inputting a type of job, an input field for inputting a personal number, and an input field for inputting a group are displayed. For example, on this search screen, when an operation is performed to input a welder's name in the combo box CB5 or to select a desired welder by clicking a pull-down button, the terminal device 12A transmits a request to the management device 10 requesting information corresponding to the inputted or selected name. In response to the request from the terminal device 12A, the management device 10 accesses the welding qualification information d1 and generates screen data for displaying the welding qualification held by the welder with the inputted name as shown in FIG. 12 based on the welding qualification information d1. The management device 10 transmits the generated screen data to the terminal device 12A as a response to the request from the terminal device 12A.
[0059] The search for the desired welder does not have to be performed from the "Person Search" button B2 as described above, but may be performed by inputting the name of the welder in the combo box CB3 displayed in FIG. 9 or by clicking a pull-down button to select the desired welder. The search does not have to be performed from a dedicated button as described above, but may be performed by, for example, selecting the name of the desired welder displayed in the name column shown in FIG. 9. Such a search is not limited to the search for welders, but may also be performed by selecting other information (such as the type of welding qualification, the affiliation or department of the welder, etc.) through a similar search. However, the search from the button as described above is preferable from the viewpoint of efficiency, since it saves the trouble of scrolling through the entire name on the screen to switch the display and check it.
[0060] 12 is a diagram showing an example of a screen displayed on the terminal device 12A that has received this screen data. This screen displays the welding qualifications held by the employee with the input name in a list format, so that the welding manager or foreman can check the welding qualifications held by the welders in the company.
[0061] Next, an example of the operation when the welding manager clicks on the icon i2 in the list of welders will be described. When the welding manager clicks on the icon i2, the terminal device 12A transmits a request to the management device 10 requesting information corresponding to the clicked icon i2. The management device 10 accesses the welding qualification information d1 in response to the request from the terminal device 12A, and generates screen data for displaying the welders in a list format, for example, as shown in Fig. 13, based on the welding qualification information d1. The management device 10 transmits the generated screen data to the terminal device 12A as a response to the request from the terminal device 12A.
[0062] 13 is a diagram showing an example of a screen displayed on the terminal device 12A that received this screen data. This screen displays in a list format the names of welders who hold the welding qualifications included in the welding qualification information d1, identifiers (W-No.) that uniquely identify the welders, their affiliations, groups, and job types that indicate the types of welding qualifications they hold. From this list, the welding management engineer can check the names of the welders and the departments they belong to.
[0063] When an operation is performed to select one of the welders by checking the list shown in FIG. 13 and clicking on the name of a desired welder, the terminal device 12A transmits a request to the management device 10 requesting information corresponding to the selected welder. In response to the request from the terminal device 12A, the management device 10 accesses the welding qualification information d1 and generates screen data for displaying the welding qualification held by the selected welder based on the welding qualification information d1. The management device 10 transmits the generated screen data to the terminal device 12A in response to the request from the terminal device 12A. In the terminal device 12A that receives this screen data, the welding qualification held by the selected welder is displayed in a list format, as in FIG. 12, so that the welding manager and the foreman can confirm the welding qualifications held by the welders in the company.
[0064] Next, an example of the operation when the foreman taps on the icon i4 of the welding procedure manual will be described. When the foreman taps on the icon i4 on the mobile terminal device 11A, the mobile terminal device 11A transmits a request to the management device 10 for information corresponding to the tapped icon i4. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding procedure manual information d2 and generates screen data for displaying information related to the welding procedure manual, for example, as shown in FIG. 14. The management device 10 transmits the generated screen data to the mobile terminal device 11A as a response to the request from the terminal device 12A.
[0065] Fig. 14 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that received this screen data. On this screen, an identifier (WPS No.) for identifying the welding procedure manual included in the welding procedure manual information d2, contents described in the welding procedure manual (base material, base material thickness, deposited metal thickness, weld joint, welding method, shielding gas, welding material brand, preheat, immediate heat, construction number), and an icon i12 showing a link to an electronic file of the welding procedure manual are displayed in a list format for each welding procedure manual. The icon i12 is an example of a third image according to the present invention. In addition, Figure 14 displays a combo box CB6 for narrowing down the list of welding work procedures by welding method, a combo box CB7 for narrowing down the list of welding work procedures by product category, a combo box CB8 for narrowing down the list of welding work procedures by construction number, a combo box CB9 for narrowing down the list of welding work procedures by base material, a combo box CB10 for narrowing down the list of welding work procedures by welded joint, an input field IN1 for narrowing down the list of welding work procedures by brand name, and an input field IN2 for narrowing down the list of welding work procedures by plate thickness.
[0066] When the foreman taps on any line on the screen shown in Fig. 14, the mobile terminal device 11A transmits a request requesting information on the welding procedure manual corresponding to the tapped line to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding procedure manual information d2 and generates screen data for displaying the contents of the welding procedure manual corresponding to the tapped line, for example, as shown in Fig. 15, based on the welding procedure manual information d2. The management device 10 transmits the generated screen data to the mobile terminal device 11A as a response to the request from the terminal device 12A.
[0067] 15 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. On this screen, the content of the welding procedure manual corresponding to the tapped line is displayed. When preparing for welding based on the welding procedure manual, the foreman can check the content of the welding procedure manual on this screen.
[0068] 15, when the icon i13 is tapped, the mobile terminal device 11A transmits a request for information corresponding to the tapped icon i13 to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding execution manual information d2 and transmits an electronic file of the welding execution manual having the content displayed on the mobile terminal device 11A to the mobile terminal device 11A.
[0069] The mobile terminal device 11A that receives this electronic file displays the contents of the electronic file. FIG. 16 is a diagram showing an example of a screen that displays the contents of the received electronic file. Since the welding execution manual created by the welding management engineer is displayed on this screen, the foreman can check the welding execution manual. In this embodiment, even when the icon i12 is tapped on the screen shown in FIG. 14, the mobile terminal device 11A and the management device 10 communicate with each other in the same manner as when the icon i13 is tapped on the screen shown in FIG. 15, and the screen shown in FIG. 16 is displayed.
[0070] Next, an example of the operation when the foreman taps on the welding equipment management icon i5 will be described. When the foreman taps on the icon i5 on the mobile terminal device 11A, the mobile terminal device 11A transmits a request for information corresponding to the tapped icon i5 to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding equipment information d3 and generates screen data for displaying information on the welding equipment as shown in FIG. 17, for example. The management device 10 transmits the generated screen data to the mobile terminal device 11A as a response to the request from the mobile terminal device 11A.
[0071] FIG. 17 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. On this screen, welding equipment owned by the welding contractor and managed by the management center is displayed in a list format. Also, on this screen, a "In operation" button B3, a "Discarded" button B4, a "Welding equipment map" button B5, a "Welding machine information update" button B6, a "Repair request" button B7, a "Annual inspection" button B8, a "Welding machine manual" button B9, and a "Welding machine operation status analysis by model year" button B10 are displayed. On this screen, the number of welding equipment in use, the number of welding equipment out of service, and the number of welding equipment waiting to be discarded are displayed for each welding equipment, so that the foreman can know the status of the welding equipment required to perform welding work according to the welding work instructions.
[0072] When the foreman taps the "In operation" button B3 on the screen shown in Fig. 17, the mobile terminal device 11A transmits a request for information on welding equipment to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding equipment information d3 and generates screen data for displaying information on welding equipment whose status is in use, out of service, or under repair, as shown in Fig. 18, for example. The management device 10 transmits the generated screen data to the mobile terminal device 11A in response to the request from the mobile terminal device 11A.
[0073] 18 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. On this screen, welding machines other than those waiting for disposal are displayed in a list format. On this screen, welding machines owned and operated by the welding contractor are displayed in a list format, so that the foreman can check whether there is welding machine available for performing welding work when preparing for welding work based on the welding work instructions.
[0074] Also, for example, when the foreman taps the "welding equipment map" button B5 on the screen shown in FIG. 17, the mobile terminal device 11A transmits a request to the management device 10 requesting information corresponding to the tapped button. The image of the "welding equipment map" button B5 is an example of a fourth image according to the present invention. In response to the request from the mobile terminal device 11A, the management device 10 generates screen data for displaying a map showing the placement positions of the welding equipment, for example, as shown in FIG. 19, based on the information on the installation locations of the welding equipment in the welding equipment information d3. The management device 10 transmits the generated screen data to the mobile terminal device 11A as a response to the request from the mobile terminal device 11A.
[0075] 19 is a diagram showing an example of a screen showing the positions of welding equipment displayed on the mobile terminal device 11A that has received this screen data. On this screen, the positions of welding equipment shown in the name column are displayed in a map format. Since the positions of welding equipment are displayed on this screen, the foreman can know where the welding equipment is located to perform welding work.
[0076] Also, for example, when the foreman taps the "Welding machine operation status analysis by model year" button B10 on the screen shown in Fig. 17, the mobile terminal device 11A transmits a request requesting information corresponding to the tapped button to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding equipment information d3 and generates screen data for displaying the operation status of the welding equipment, for example, as shown in Fig. 20. The management device 10 transmits the generated screen data to the mobile terminal device 11A in response to the request from the mobile terminal device 11A.
[0077] 20 is a diagram showing an example of a screen showing the operation status of welding machines, which is displayed on the mobile terminal device 11A that has received this screen data. This screen shows the past operation status of welding machines by era, so that the foreman can know the number of welding machines and their operation status.
[0078] Also, for example, when the foreman taps the "Repair Request" button B7 on the screen shown in Fig. 17, the mobile terminal device 11A transmits a request for screen data corresponding to the tapped button to the management device 10. The image of the "Repair Request" button B7 is an example of a fifth image according to the present invention. The management device 10 transmits screen data to the mobile terminal device 11A for displaying a repair request screen for making a request for repair of the welding equipment in response to the request from the mobile terminal device 11A, for example, as shown in Fig. 21.
[0079] FIG. 21 is a diagram showing an example of a repair request screen displayed on the mobile terminal device 11A that has received this screen data. When the foreman inputs information about the welding equipment that needs repair on this screen and taps the "Repair Request Application" button B11, the mobile terminal device 11A transmits the input information to the management device 10. The image of the "Repair Request Application" button B11 is an example of a repair request application image according to the present invention. In response to the information transmitted from the mobile terminal device 11A, the management device 10 updates the information about the state of the welding equipment that the foreman has determined to need repair in the welding equipment information d3 during repair. In addition, when the "Repair Request Application" button B11 is tapped, the mobile terminal device 11A transmits a message of a repair request for the welding equipment that needs repair to the responsible department using a message function of the application program.
[0080] Next, an example of the operation when the foreman taps on the welding material management icon i6 will be described. When the icon i6 is tapped on the mobile terminal device 11A, the mobile terminal device 11A transmits a request for information corresponding to the tapped icon i5 to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the welding material information d4 and generates screen data for displaying the information on the welding material as shown in FIG. 22, for example. The management device 10 transmits the generated screen data to the terminal device 12A as a response to the request from the mobile terminal device 11A.
[0081] FIG. 22 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received the screen data. On this screen, the identifier (No.) for uniquely identifying the welding material included in the welding material information d4, the type of welding material, the brand name of the welding material, the size of the welding material, the manufacturer of the welding material, the stock quantity of the welding material at the management center, the unit of the welding material, the packaging unit of the welding material, the minimum dispensing amount of the welding material, the welding material classification of the welding material, and the display order of the welding material are displayed in a list format for each welding material. In addition, on this screen, a "Receiving & Dispatch Execution History" button B12, a "Register Receiving" button B13, a "Dispatch Application" button B14, a combo box CB11 for narrowing down the list of welding materials by the type of welding material, and a combo box CB12 for narrowing down the list of welding materials by the brand name of the welding material are displayed. On this screen, the welding materials held by the management center are displayed in a list format, so that the foreman can check the stock of welding materials for performing the welding work instructed in the welding work instructions.
[0082] Next, for example, when the foreman taps the "Apply for Dispatch" button B14 on the screen shown in Fig. 22, the mobile terminal device 11A transmits a request requesting screen data for a screen for dispensing the welding material to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 generates screen data for a screen shown in Fig. 23, for example, for dispensing the welding material, and transmits it to the mobile terminal device 11A.
[0083] 23 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. On this screen, a combo box CB13 for selecting the type of welding material, a combo box CB14 for selecting the brand of welding material, a combo box CB15 for selecting the size of welding material, a combo box CB16 for selecting the quantity of welding material, and the like are displayed. For example, on this screen, when information on the type, brand, size, and quantity of welding material to be dispensed is input in the combo boxes, the mobile terminal device 11A transmits a message requesting the dispensation of the welding material to the person in charge at the management center by the message function of the application program. On this screen, the dispensation of welding material held by the management center can be requested, so that the foreman can dispense the welding material to perform the welding work instructed in the welding work instructions.
[0084] Next, an example of the operation when the foreman taps on the gas cylinder management icon i7 will be described. When the foreman taps on the icon i7 on the mobile terminal device 11A, the mobile terminal device 11A transmits a request to the management device 10 for information corresponding to the tapped icon i6. In response to the request from the mobile terminal device 11A, the management device 10 accesses the gas cylinder information d5 and generates screen data for displaying information on the gas cylinder, for example, as shown in FIG. 24. The management device 10 transmits the generated screen data to the terminal device 12A as a response to the request from the mobile terminal device 11A.
[0085] 24 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. On this screen, the identifier (type number) for identifying the gas cylinder included in the gas cylinder information d5, the brand of the gas cylinder, the minimum packaging unit of the gas cylinder, the stock quantity of each gas cylinder at the management center, and the status of each gas cylinder are displayed in a list format for each brand of gas cylinder. Since this screen allows the gas cylinders held by the management center to be confirmed, the foreman can confirm the gas cylinders to be used in performing the welding work instructed in the welding work instructions.
[0086] Next, an example of the operation when the foreman taps the consumables management icon i8 will be described. When the foreman taps the icon i8 on the mobile terminal device 11A, the mobile terminal device 11A transmits a request for information corresponding to the tapped icon i8 to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the consumables information d6 and generates screen data for displaying information related to the consumables, for example, as shown in FIG. 25. The management device 10 transmits the generated screen data to the terminal device 12A as a response to the request from the mobile terminal device 11A.
[0087] 25 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. On this screen, the names of consumables included in the consumables information d6 and the number of consumables in stock are displayed. On this screen, the stock of consumables held by the management center can be confirmed, so that the foreman can check the stock of consumables required to carry out the welding work instructed in the welding work instructions.
[0088] Next, an example of the operation when the welder taps on the icon i9 of the defect case will be described. When the welder taps on the icon i9 of the defect case on the mobile terminal device 11A, the mobile terminal device 11A transmits a request for information corresponding to the tapped icon i9 to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the defect information d7 and generates screen data for displaying information on a defect that occurred in welding work, for example, as shown in FIG. 26. The management device 10 transmits the generated screen data to the mobile terminal device 11A as a response to the request from the mobile terminal device 11A.
[0089] 26 is a diagram showing an example of a screen displayed on the mobile terminal device 11A that has received this screen data. This screen displays the number of the document describing the defect details included in the defect information d7, the defect details, the product category in which the defect occurred, the work number of the operation in which the defect occurred, the name of the part in which the defect occurred, the welder who performed the operation in which the defect occurred, the plate thickness of the welding operation in which the defect occurred, the material of the welding operation in which the defect occurred, and the cause of the defect. This screen allows the welder to check defects that have occurred in welding operations in the past, so that the welder can check examples of defects that have occurred in the welding operations he or she performs.
[0090] [Variations] Although the embodiment of the present invention has been described above, the present invention is not limited to the above-mentioned embodiment and can be implemented in various other forms. For example, the above-mentioned embodiment may be modified as follows to implement the present invention. The above-mentioned embodiment and the following modifications may be combined with each other. The present invention also includes a configuration in which the components of the above-mentioned embodiments and modifications are appropriately combined. Further effects and modifications can be easily derived by a person skilled in the art. Therefore, the broader aspects of the present invention are not limited to the above-mentioned embodiment and modifications, and various modifications are possible.
[0091] In the above-described embodiment, the welding information 103a is stored in the storage 103 of the management device 10, but may be stored in a storage connected to the network NW. In this case, the management device 10 accesses the welding information 103a stored in the external storage via the network NW.
[0092] In the present invention, the posture, video image, and audio data of the welder while performing welding work may be recorded in the mobile terminal devices 11A and 11B that are executing the welding management application. The welder may record the posture, video image, and audio data when a defect occurs during welding work using the posture detection unit 208, the recording unit 206, and the audio processing unit 207, and transmit the recorded data from the mobile terminal devices 11A and 11B to the management device 10 to store it in the management device 10. The management device 10 may include the posture, video image, and audio data transmitted from the mobile terminal devices 11A and 11B in the defect information d7.
[0093] In the case where the defect information d7 includes data on posture, video images, and audio, for example, when an operation to select a defect example on the screen shown in FIG. 26 is performed, the mobile terminal device 11A transmits a request requesting data corresponding to the selected defect to the management device 10. In response to the request from the mobile terminal device 11A, the management device 10 accesses the defect information d7 and transmits the data on posture, video images, and audio to the mobile terminal device 11A. The mobile terminal device 11A that receives this data plays back the video image data and audio data. According to this modification, the welder can check the video images and audio of the welding work when the defect occurred and learn the details of the defect.
[0094] In the present invention, the temperature of the base material, the current value, the voltage value, and the interpass temperature during welding may be measured while the welder is performing welding work, and the measured temperature, current value, voltage value, and interpass temperature may be acquired by the mobile terminal devices 11A and 11B. The welder may also transmit data of these measurement results from the mobile terminal devices 11A and 11B to the management device 10 and store them in the management device 10. Fig. 27 is a block diagram showing a configuration for realizing this modified example.
[0095] The welding machine 30 is, for example, a semi-automatic welding machine. The measuring device 20 is a measuring device that records the measurement results of the current value, voltage value, and interpass temperature during welding. The measuring device 20 is connected to the base material 40 and the welding machine 30, and measures the voltage between the base material 40 and the welding machine 30 and records the measured voltage. The clamp meter 21 measures the current value of the current flowing from the welding machine 30 to the base material 40. The measurement results of the clamp meter 21 are recorded in the measuring device 20. The temperature sensor 22 is a temperature sensor that is provided in the base material 40 and measures the interpass temperature. The measurement results of the temperature sensor 22 are recorded in the measuring device 20.
[0096] The measuring device 20 transmits the recorded measurement results of the current value, voltage value, and interpass temperature to the mobile terminal device 11A by wireless communication. The mobile terminal device 11A transmits the recorded data to the management device 10 and stores it in the management device 10. When transmitting the recorded data to the management device 10, it is preferable to input the work number associated with the welding work and the name of the welder who performed the welding work, as well as an identifier (WPS No.) that identifies the welding procedure manual for the welding work, and record the data in association with the input information. According to this modification, the current value, voltage value, and interpass temperature during the welding work can be kept as a record. The recorded data can also be provided to the client as a record of the welding work. [Explanation of symbols]
[0097] 1 Welding Management System 10 Management device 11A, 11B Portable terminal device 12A, 12B Terminal Equipment 20 Measuring instruments 21 Clamp Meter 22 Temperature Sensor 30 Welding Machine
Claims
1. A welding management system for managing welding information used in performing a series of work processes from creating a welding plan to performing welding work, the series including creating a welding plan, preparing welding work based on the created welding plan, and performing welding work based on the prepared welding work, comprising: The welding management system includes: a management device capable of accessing the welding information stored in a storage unit; one or more mobile terminal devices that access the welding information via the management device; having The mobile terminal device a posture detection unit that detects a posture, a recording unit that records an image, and an audio processing unit that processes audio; a display unit that displays a first display screen simultaneously displaying a plurality of icons provided for each piece of information on at least a welder, a welding qualification, a welding procedure manual, welding materials, welding equipment, and welding defects among the welding information; a control unit that requests information included in the welding information to the management device in response to an operation of the display unit by an operator, and controls the display unit to display information sent from the management device in response to the request; having The control unit is When creating the welding plan, if an operation of selecting the icon associated with the information of the welder is performed on the first display screen displayed on the display unit, a first welding information display screen is displayed that displays first welding qualification information indicating only the name of the welder, an identifier that uniquely identifies the welder, an affiliation, a group, and a job type that indicates the type of welding qualification held, for all welders who hold welding qualifications; when an operation of selecting one welder from all welders having welding qualifications displayed on the first welding information display screen is performed, a second welding information display screen is displayed which displays the first welding qualification information for the selected welder, detailed information on the welding qualification, and second welding qualification information including the expiration date of the welding qualification held; When an operation of selecting the icon associated with the welding qualification information is performed on the first display screen displayed on the display unit during creation of the welding plan, a third welding information display screen is displayed on the display unit, which simultaneously displays the second welding qualification information related to all welders who have welding qualifications, a first image for switching to a search screen for searching for a desired welder, and a second image for switching to a qualification list screen for displaying the number of welders who have welding qualifications for each of the welding qualifications; When an operation is performed on the first image, the search screen is displayed on the display unit, and when a welder is searched for on the search screen, a second welding information display screen related to the searched welder is displayed on the display unit; When an operation is performed on the second image, a fourth welding information display screen displaying the number of qualified persons for all welding qualifications is displayed on the display unit, and when an operation is performed to select the number of qualified persons for one welding qualification displayed on the fourth welding information display screen, information on the welders having the selected welding qualification is displayed on the display unit; When an operation of selecting an icon associated with the information of the welding procedure on the first display screen displayed on the display unit during preparation for the welding procedure is performed, a welding procedure information display screen is displayed on the display unit, the welding procedure information display screen displays information on the base material, weld joint, welding method, shielding gas, and welding material related to the welding procedure represented by the information sent from the management device for each welding procedure, and when an operation of selecting one welding procedure is performed on the welding procedure information display screen, a screen including information on defects that have occurred in the welding work according to the selected welding procedure is displayed on the display unit; When an operation of selecting an icon associated with information of the welding equipment is performed on the first display screen displayed on the display unit during preparation for the welding construction, a welding equipment information display screen is displayed on the display unit, which simultaneously displays the welding equipment and the operation status of the welding equipment sent from the management device, and an image for switching to a placement position screen for displaying the placement position of the welding equipment, and when an operation of selecting an image for switching to the placement position screen is performed, a placement position screen showing the placement position of the welding equipment is displayed on the display unit; At least one of the posture of the welder recorded by the posture detection unit during the welding work, the video recorded by the video recording unit, and the audio recorded by the audio processing unit is stored in the memory unit as defect information via the management device; When an operation of selecting an icon associated with information regarding a welding defect is performed on the first display screen displayed on the display unit, a screen displaying defect detail information including information regarding a defective part that occurred in a welding operation, a welder who performed the operation in which the defect occurred, the content of the defect, and a cause of the defect is displayed on the display unit. Welding Management System.
2. The welding equipment information display screen includes an image for switching to a screen for making a repair request for the welding equipment, and when an operation for selecting the image is performed, a repair request screen for making a repair request for the welding equipment is displayed on the display unit. The weld management system of claim 1 .
3. The control unit transmits a message requesting repair of the welding machine to a predetermined destination when an operation is performed on a repair request application image displayed on the repair request screen. The weld management system of claim 2 .
4. When an operation of selecting an icon associated with information on the welding material from among the plurality of icons is performed, the control unit causes the display unit to display a list of types, brands, and sizes of the welding material represented by the information transmitted from the management device. The weld management system of claim 1 .
5. A welding management system as described in claim 1, wherein the first display screen includes an icon corresponding to information about a gas cylinder and an icon corresponding to information about consumables.
6. A measuring device is provided for recording the measured values of voltage, current, and interpass temperature during welding. The mobile terminal device Obtaining the measurements recorded by the measuring device; The first display screen includes an icon for recording the measurement value in the management device, and when an operation for selecting the icon is performed, the measurement value is transmitted to the management device. The weld management system of claim 1 .
7. The control unit of the mobile terminal device used in the welding management system according to claim 1, a function of requesting information included in the welding information via a management device that can access the welding information stored in the storage unit in response to an operation on the display unit; a function of displaying a first display screen simultaneously displaying a plurality of icons provided for each piece of information on at least a welder, a welding qualification, a welding procedure manual, welding materials, welding equipment, and welding defects among the welding information; a function of transmitting a request to the management device for information corresponding to one icon selected by an operator among the plurality of icons, and changing the display on the display unit according to the information transmitted from the management device in response to the request; A program to achieve this.
Citation Information
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