Excavator
Patent Information
- Application Number
- JP2020188896
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2020-11-12
- Publication Date
- 2025-03-27
- Estimated Expiration
- 2040-11-12
AI Technical Summary
【0011】 上述の実施形態によれば、電動式のショベルにおいて、蓄電装置を含む複数の機器を適切に冷却することができる。
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Abstract
Description
[Technical field]
[0001] The present disclosure relates to a shovel. [Background technology]
[0002] For example, an electric shovel is known that drives an actuator using power from a power storage device such as a battery (see Patent Document 1).
[0003] In Patent Document 1, a cooling fan is used to introduce air from the outside, generating a cooling wind that removes heat from internal devices including the battery and expels it to the outside. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent No. 5172898 Summary of the Invention [Problem to be solved by the invention]
[0005] However, in Patent Document 1, air introduced from outside the excavator passes through the battery, and then passes through other equipment in the machine room, such as an oil cooler and a heat exchanger, etc. Therefore, the cooling air that passes around the battery becomes relatively hot by removing heat from the battery, and there is a possibility that it cannot adequately cool other equipment.
[0006] On the other hand, if a configuration is adopted in which the cooling air that has first passed around other devices passes around a power storage device such as a battery, the relatively warm air that has absorbed heat from the other devices will hit the power storage device, which may not be able to properly lower the temperature of the power storage device.
[0007] In view of the above problem, an object of the present invention is to provide a technique capable of appropriately cooling a plurality of devices including a power storage device in an electric shovel. [Means for solving the problem]
[0008] In order to achieve the above object, in one embodiment of the present disclosure, A lower running body; An upper rotating body rotatably mounted on the lower traveling body; An electric motor mounted on the upper rotating body; A hydraulic pump mounted on the upper rotating body and driven by the electric motor; a plurality of actuators for driving driven parts including the lower traveling body and the upper rotating body, the plurality of actuators including a hydraulic actuator operated by hydraulic oil supplied from the hydraulic pump; an electric storage device mounted on the upper rotating body and serving as a sole energy source for driving the actuators, the electric storage device supplying electric power to the electric motor; A cooling device that cools the power storage device; A fan mounted on the upper rotating body for blowing air to a predetermined device for cooling; a flow changing member that changes the direction of the flow of air that has passed through the specific device by the action of the fan so that the air does not hit the electricity storage device; Equipped with The power storage device is disposed so as to be out of a path in which air outside the upper rotating body is introduced into the upper rotating body by the action of the fan, passes through the predetermined equipment, and is discharged to the outside of the upper rotating body. Shovel provided.
[0009] In another embodiment of the present disclosure, A lower running body; An upper rotating body rotatably mounted on the lower traveling body; An electric motor mounted on the upper rotating body; A hydraulic pump mounted on the upper rotating body and driven by the electric motor; a plurality of actuators for driving driven parts including the lower traveling body and the upper rotating body, the plurality of actuators including a hydraulic actuator operated by hydraulic oil supplied from the hydraulic pump; an electric storage device mounted on the upper rotating body and serving as a sole energy source for driving the actuators, the electric storage device supplying electric power to the electric motor; A cooling device that cools the power storage device; A fan mounted on the upper rotating body and blowing air to a predetermined device for cooling, The power storage device is disposed at the front right side of the upper rotating body. Only the area to the right of the center of the upper rotating body in the left-right direction, including To be installed in Shovel provided. Effect of the Invention
[0011] According to the above-described embodiment, in an electric shovel, a plurality of devices including a power storage device can be appropriately cooled. [Brief description of the drawings]
[0012] [Figure 1] FIG. [Diagram 2] FIG. 2 is a block diagram illustrating an example of a configuration of a shovel. [Diagram 3] FIG. 2 is a block diagram illustrating an example of the configuration of a cooling device for an electric drive system. [Figure 4] FIG. 1 is a diagram illustrating an example of a heat pump cycle of an air conditioner. [Diagram 5] FIG. 2 is a top view showing an example of an arrangement structure of various devices of an upper rotating body. [Figure 6] FIG. 4 is a rear view showing an example of an arrangement structure of various devices of the upper rotating body. [Figure 7] FIG. 11 is a top view showing another example of the arrangement structure of various devices of the upper rotating body. [Figure 8] FIG. 11 is a right side view showing another example of the arrangement structure of various devices of the upper rotating body. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Hereinafter, an embodiment of the invention will be described with reference to the drawings.
[0014] [Outline of the excavator] First, with reference to FIG. 1, an overview of a shovel 100 as an example of a work machine will be described.
[0015] FIG. 1 is a side view showing an example of a shovel 100 according to this embodiment.
[0016] The excavator 100 comprises a lower running body 1, an upper rotating body 3 mounted on the lower running body 1 so as to be rotatable via a rotating mechanism 2, a boom 4, an arm 5, and a bucket 6 as attachments, and a cabin 10 in which the operator sits.
[0017] The lower traveling body 1 (an example of a driven part) includes, for example, a pair of left and right crawlers, and is self-propelled by each of the crawlers being hydraulically driven by traveling hydraulic motors 1A, 1B (an example of an actuator) (see FIG. 2).
[0018] The upper rotating body 3 (an example of a driven part) is electrically driven by a swing electric motor 21 (an example of an actuator) (see FIG. 2) described later through the swing mechanism 2, thereby swinging relative to the lower traveling body 1. The upper rotating body 3 may also be hydraulically driven by a swing hydraulic motor instead of the swing electric motor 21 through the swing mechanism 2. In this case, the excavator 100 corresponds to a configuration in which all driven elements are hydraulically driven by hydraulic oil supplied from a main pump 14 (see FIG. 2) powered by a pump electric motor 12, that is, a hydraulic excavator in which the power source (engine) is replaced with the pump electric motor 12.
[0019] A boom 4 (an example of a driven part) is attached to the center of the front of the upper rotating body 3 so as to be able to be raised and lowered, an arm 5 (an example of a driven part) is attached to the tip of the boom 4 so as to be able to rotate up and down, and a bucket 6 (an example of a driven part) is attached to the tip of the arm 5 so as to be able to rotate up and down. The boom 4, arm 5, and bucket 6 are hydraulically driven by a boom cylinder 7, arm cylinder 8, and bucket cylinder 9 (all of which are examples of actuators) serving as hydraulic actuators, respectively.
[0020] The bucket 6 is an example of an end attachment, and other end attachments may be attached to the tip of the arm 5 instead of the bucket 6 depending on the work content, etc. The other end attachments may be buckets of a different type from the bucket 6, such as a slope bucket or a dredging bucket. The other end attachments may be end attachments of a different type from the bucket, such as a breaker, an agitator, a grappler, etc. An auxiliary attachment, such as a quick coupling or a tiltrotator, may be provided at the attachment portion between the arm 5 and the end attachments including the bucket 6.
[0021] The cabin 10 is mounted on the front left side of the upper rotating body 3, and is provided inside the cabin 10 with a cockpit where an operator sits, an operating device 26 (described later), and the like.
[0022] The excavator 100 operates driven elements such as a lower traveling structure 1 (left and right crawlers), an upper rotating structure 3, a boom 4, an arm 5, and a bucket 6 in response to operations by an operator inside a cabin 10.
[0023] Further, instead of or in addition to being configured to be operable by an operator inside the cabin 10, the shovel 100 may be configured to be remotely operated from outside the shovel 100. When the shovel 100 is remotely operated, the inside of the cabin 10 may be unmanned. In the following description, it is assumed that the operation of the operator includes at least one of the operation of the operating device 26 by the operator inside the cabin 10 and the remote operation by an external operator.
[0024] The remote operation includes, for example, a mode in which the shovel 100 is operated by an operation input related to an actuator of the shovel 100 performed by a predetermined external device. In this case, the shovel 100 is equipped with a communication device capable of communicating with the predetermined external device, and may transmit image information (captured image) output by an imaging device included in a surrounding information acquisition device 40 described later to the external device. Then, the external device may display the received image information (captured image) on a display device (hereinafter, "display device for remote operation") provided in the external device. Also, various information images (information screens) displayed on the output device 50 (display device) inside the cabin 10 of the shovel 100 may be similarly displayed on the display device for remote operation of the external device. This allows the operator of the external device to remotely operate the shovel 100 while checking the display contents of, for example, the captured image and the information screen showing the surroundings of the shovel 100 displayed on the display device for remote operation. The shovel 100 may operate actuators and drive driven elements such as the lower running body 1, upper rotating body 3, boom 4, arm 5, and bucket 6 in response to a remote control signal indicating the content of the remote control received from an external device by the communication device.
[0025] Further, the remote operation may include, for example, a mode in which the shovel 100 is operated by an external voice input or gesture input to the shovel 100 by a person (e.g., a worker) around the shovel 100. Specifically, the shovel 100 recognizes voices uttered by surrounding workers or gestures made by the workers through a voice input device (e.g., a microphone) or a gesture input device (e.g., an imaging device) mounted on the shovel 100 (the shovel's own machine). Then, the shovel 100 may operate actuators according to the contents of the recognized voices or gestures to drive driven elements such as the lower traveling body, the upper rotating body 3, the boom 4, the arm 5, and the bucket 6.
[0026] The shovel 100 may automatically operate the actuators regardless of the contents of the operation by the operator. This allows the shovel 100 to realize a function of automatically operating at least some of the driven elements such as the lower traveling body 1, the upper rotating body 3, the boom 4, the arm 5, and the bucket 6 (a so-called "automatic driving function" or "MC (Machine Control) function").
[0027] The automatic driving function may include a function for automatically operating a driven element (actuator) other than the driven element (actuator) to be operated in response to an operator's operation of the operating device 26 or remote operation (so-called "semi-automatic driving function" or "operation-assisted MC function"). The automatic driving function may also include a function for automatically operating at least a part of the multiple driven elements (actuators) on the premise that there is no operation or remote operation of the operating device 26 by the operator (so-called "fully automatic driving function" or "fully automatic MC function"). In the shovel 100, when the fully automatic driving function is enabled, the inside of the cabin 10 may be unmanned. The semi-automatic driving function, the fully automatic driving function, etc. may also include a mode in which the operation content of the driven element (actuator) to be the target of the automatic driving is automatically determined according to a rule that is defined in advance. The semi-automatic driving function, the fully automatic driving function, etc. may also include a mode in which the shovel 100 autonomously makes various judgments and autonomously determines the operation content of the driven element (actuator) to be the target of the automatic driving in accordance with the judgment results (so-called "autonomous driving function").
[0028] [Excavator configuration] Next, the configuration of a shovel 100 according to this embodiment will be described with reference to Figs. 2 to 4 in addition to Fig. 1.
[0029] Fig. 2 is a block diagram showing an example of the configuration of the shovel 100 according to the present embodiment. Fig. 3 is a diagram showing an example of a cooling circuit 60 of an electric drive system mounted on the shovel 100 according to the present embodiment. Fig. 4 is a diagram showing an example of a heat pump cycle 82 of an air conditioner 80 mounted on the shovel 100 according to the present embodiment.
[0030] In FIG. 2, mechanical power lines are indicated by double lines, high-pressure hydraulic lines are indicated by thick solid lines, pilot lines are indicated by dashed lines, and electrical drive and control lines are indicated by thin solid lines.
[0031] <Hydraulic drive system> The hydraulic drive system of the excavator 100 includes hydraulic actuators such as traveling hydraulic motors 1A, 1B, a boom cylinder 7, an arm cylinder 8, and a bucket cylinder 9 that hydraulically drive each of driven elements such as the lower traveling structure 1, the boom 4, the arm 5, and the bucket 6. The hydraulic drive system of the excavator 100 also includes a pump motor 12, a main pump 14, and a control valve 17.
[0032] The pump motor 12 (an example of an electric motor) is a power source of a hydraulic drive system. The pump motor 12 is, for example, an interior permanent magnet (IPM) motor. The pump motor 12 is connected to a high-voltage power supply including an electricity storage device 19 and a swing motor 21 via an inverter 18A. The pump motor 12 runs on three-phase AC power supplied from the electricity storage device 19 and the swing motor 21 via the inverter 18A, and drives the main pump 14 and the pilot pump 15. Drive control of the pump motor 12 may be performed by the inverter 18A under the control of a controller 30B described later.
[0033] The main pump 14 (an example of a hydraulic pump) draws hydraulic oil from a hydraulic oil tank T and discharges it into a high-pressure hydraulic line 16, thereby supplying the hydraulic oil to a control valve 17 through the high-pressure hydraulic line 16. The main pump 14 is driven by a pump electric motor 12. The main pump 14 is, for example, a variable displacement hydraulic pump, and a regulator (not shown) controls the angle (tilt angle) of a swash plate under the control of a controller 30A described later. This allows the main pump 14 to adjust the stroke length of the piston and adjust the discharge flow rate (discharge pressure).
[0034] The control valve 17 controls the hydraulic drive system in response to an operation command corresponding to an operator's operation or an automatic driving function. As described above, the control valve 17 is connected to the main pump 14 via the high-pressure hydraulic line 16, and is configured to be able to selectively supply hydraulic oil supplied from the main pump 14 to a plurality of hydraulic actuators. For example, the control valve 17 is a valve unit including a plurality of control valves (directional control valves) that control the flow rate and flow direction of the hydraulic oil supplied from the main pump 14 to each of the hydraulic actuators. The hydraulic oil supplied from the main pump 14 and flowing through the control valve 17 and the hydraulic actuators is discharged from the control valve 17 to the hydraulic oil tank T.
[0035] <Electric drive system> The electric drive system of the shovel 100 includes the pump motor 12, the sensor 12s, and an inverter 18A. The electric drive system of the shovel 100 also includes a swing drive device 20, a sensor 21s, and an inverter 18B. The electric drive system of the shovel 100 also includes a high-voltage power supply constituted by a power storage device 19 and the like.
[0036] The sensors 12s include a current sensor 12s1, a voltage sensor 12s2, and a rotation state sensor 12s3.
[0037] The current sensor 12s1 detects the current of each of the three phases (U phase, V phase, and W phase) of the pump motor 12. The current sensor 12s1 is provided, for example, on a power path between the pump motor 12 and the inverter 18A. Detection signals corresponding to the currents of each of the three phases of the pump motor 12 detected by the current sensor 12s1 are directly input to the inverter 18A through a communication line. The detection signals may also be input to the controller 30B through the communication line and input to the inverter 18A via the controller 30B.
[0038] The voltage sensor 12s2 detects the applied voltage of each of the three phases of the pump motor 12. The voltage sensor 12s2 is provided, for example, in a power path between the pump motor 12 and the inverter 18A. A detection signal corresponding to the applied voltage of each of the three phases of the pump motor 12 detected by the voltage sensor 12s2 is directly input to the inverter 18A through a communication line. The detection signal may also be input to the controller 30B through the communication line and input to the inverter 18A via the controller 30B.
[0039] The rotation state sensor 12s3 detects the rotation state of the pump motor 12. The rotation state of the pump motor 12 includes, for example, a rotation position (rotation angle) and a rotation speed. The rotation state sensor 12s3 is, for example, a rotary encoder or a resolver. A detection signal corresponding to the rotation state of the pump motor 12 detected by the rotation state sensor 12s3 is directly input to the inverter 18A through a communication line. The detection signal may also be input to the controller 30B through the communication line and input to the inverter 18A via the controller 30B.
[0040] The inverter 18A drives and controls the pump motor 12 under the control of the controller 30B. The inverter 18A includes, for example, a conversion circuit that converts DC power to three-phase AC power and converts three-phase AC power to DC power, a drive circuit that switches and drives the conversion circuit, and a control circuit that outputs a control signal that defines the operation of the drive circuit. The control signal is, for example, a PWM (Pulse Width Modulation) signal.
[0041] The control circuit of the inverter 18A performs drive control of the pump motor 12 while grasping the operating state of the pump motor 12. For example, the control circuit of the inverter 18A grasps the operating state of the pump motor 12 based on a detection signal of the rotation state sensor 12s3. The control circuit of the inverter 18A may also grasp the operating state of the pump motor 12 by successively estimating the rotation angle of the rotating shaft of the pump motor 12, etc., based on the detection signal of the current sensor 12s1 and the detection signal of the voltage sensor 12s2 (or a voltage command value generated in the control process).
[0042] At least one of the drive circuit and the control circuit of the inverter 18A may be provided outside the inverter 18A.
[0043] The turning drive device 20 includes a turning electric motor 21, a resolver 22, a mechanical brake 23, and a turning reducer 24.
[0044] The swing motor 21 performs a power running operation for driving the upper swing body 3 to swing and a regenerative operation for generating regenerative power to brake the upper swing body 3 to swing under the control of the controller 30B and the inverter 18B. The swing motor 21 is connected to a high-voltage power source (i.e., the power storage device 19) via the inverter 18B, and is driven by three-phase AC power supplied from the power storage device 19 via the inverter 18B. The swing motor 21 also supplies the regenerative power to the power storage device 19 and the pump motor 12 via the inverter 18B. This allows the regenerative power to be used to charge the power storage device 19 and drive the pump motor 12. The switching control between the power running operation and the regenerative operation of the swing motor 21 may be performed by the inverter 18B under the control of the controller 30B, for example. A resolver 22, a mechanical brake 23, and a rotation reducer 24 are connected to a rotating shaft 21A of the rotation electric motor 21.
[0045] The resolver 22 detects the rotation state of the turning electric motor 21. The rotation state of the turning electric motor 21 includes, for example, a rotation position (rotation angle) and a rotation speed. A detection signal corresponding to the rotation angle detected by the resolver 22 may be directly input to the inverter 18B through a communication line. The detection signal may also be input to the controller 30B through the communication line and input to the inverter 18B via the controller 30B.
[0046] The mechanical brake 23, under the control of the controller 30B, mechanically generates a braking force on the rotating shaft 21A of the turning electric motor 21. This allows the mechanical brake 23 to brake the turning of the upper turning body 3 or to maintain the upper turning body 3 in a stopped state.
[0047] The slewing reduction gear 24 is connected to the rotating shaft 21A of the slewing electric motor 21, and reduces the output (torque) of the slewing electric motor 21 at a predetermined reduction ratio to increase the torque and drive the upper slewing body 3 to slewing. That is, during power running, the slewing electric motor 21 drives the upper slewing body 3 to slewing via the slewing reduction gear 24. The slewing reduction gear 24 also increases the inertial rotational force of the upper slewing body 3 and transmits it to the slewing electric motor 21 to generate regenerative power. That is, during regenerative operation, the slewing electric motor 21 generates regenerative power using the inertial rotational force of the upper slewing body 3 transmitted via the slewing reduction gear 24, and brakes the slewing of the upper slewing body 3.
[0048] The sensor 21s includes a current sensor 21s1 and a voltage sensor 21s2.
[0049] The current sensor 21s1 detects the current of each of the three phases (U phase, V phase, and W phase) of the turning electric motor 21. The current sensor 21s1 is provided, for example, on a power path between the turning electric motor 21 and the inverter 18B. A detection signal corresponding to each of the three phases of the turning electric motor 21 detected by the current sensor 21s1 may be directly input to the inverter 18B through a communication line. The detection signal may also be input to the controller 30B through the communication line and input to the inverter 18B via the controller 30B.
[0050] The voltage sensor 21s2 detects the applied voltage of each of the three phases of the turning electric motor 21. The voltage sensor 21s2 is provided, for example, in a power path between the turning electric motor 21 and the inverter 18B. A detection signal corresponding to the applied voltage of each of the three phases of the turning electric motor 21 detected by the voltage sensor 21s2 is directly input to the inverter 18B through a communication line. The detection signal may also be input to the controller 30B through the communication line and input to the inverter 18B via the controller 30B.
[0051] The inverter 18B drives and controls the turning electric motor 21 under the control of the controller 30B. The inverter 18B includes, for example, a conversion circuit that converts DC power into three-phase AC power and converts three-phase AC power into DC power, a drive circuit that switches and drives the conversion circuit, and a control circuit that outputs a control signal (for example, a PWM signal) that defines the operation of the drive circuit.
[0052] For example, the control circuit of the inverter 18B performs speed feedback control and torque feedback control for the turning electric motor 21 based on detection signals from the current sensor 21s1, the voltage sensor 21s2, and the resolver 22.
[0053] For example, as shown in FIG. 3, inverters 18A and 18B may be housed in a single housing and integrally configure inverter unit 18.
[0054] At least one of the drive circuit and the control circuit of the inverter 18B may be provided outside the inverter 18B.
[0055] The power storage device 19 is an energy source for driving the actuator of the excavator 100. The power storage device 19 is charged (stores electricity) by being connected to an external commercial power source via a specified cable, and supplies the charged (stored) electricity to the pump motor 12 and the swing motor 21 via a DC (Direct Current) bus 42. The power storage device 19 also stores the generated power (regenerated power) of the swing motor 21. The power storage device 19 is, for example, a lithium ion battery, and has a relatively high output voltage (for example, several hundred volts).
[0056] A power conversion device may be provided between the power storage device 19 and the DC bus 42 to boost the output voltage of the power storage device 19 and apply it to the pump motor 12 and the swing motor 21. In this case, the power conversion device boosts the power of the power storage device 19, or reduces the power of the pump motor 12 and the swing motor 21 via the inverters 18A and 18B to store the power in the power storage device 19. The power conversion device may switch between a boost operation and a step-down operation so that the voltage value of the DC (Direct Current) bus 42 falls within a certain range depending on the operating states of the pump motor 12 and the swing motor 21. The control of switching between the boost operation and the step-down operation of the power conversion device may be executed by the controller 30B based on, for example, a voltage detection value of the DC bus 42, a voltage detection value of the power storage device 19, and a current detection value of the power storage device 19.
[0057] <Operation system> The operating system of the shovel 100 includes a pilot pump 15, an operating device 26, and a pressure control valve 31.
[0058] The pilot pump 15 supplies pilot pressure to various hydraulic devices (e.g., pressure control valve 31) mounted on the excavator 100 via a pilot line 25. As a result, the pressure control valve 31 can supply pilot pressure to the control valve 17 according to the operation content (e.g., operation amount and operation direction) of the operating device 26 under the control of the controller 30A. Therefore, the controller 30A and the pressure control valve 31 can realize the operation of the driven element (hydraulic actuator) according to the operation content of the operator on the operating device 26. In addition, the pressure control valve 31 can supply pilot pressure to the control valve 17 according to the remote operation content specified by the remote operation signal under the control of the controller 30A. The pilot pump 15 is, for example, a fixed displacement hydraulic pump, and is driven by the pump motor 12 as described above.
[0059] The pilot pump 15 may be omitted. In this case, the hydraulic oil discharged from the main pump 14 and reduced in pressure to a predetermined pilot pressure via a pressure reducing valve or the like may be supplied to various hydraulic devices such as the pressure control valve 31.
[0060] The operation device 26 is provided within reach of the operator at the cockpit of the cabin 10, and is used by the operator to operate each driven element (i.e., the left and right crawlers of the lower traveling body 1, the upper rotating body 3, the boom 4, the arm 5, the bucket 6, etc.). In other words, the operation device 26 is used by the operator to operate hydraulic actuators (e.g., the traveling hydraulic motors 1A and 1B, the boom cylinder 7, the arm cylinder 8, the bucket cylinder 9, etc.) and electric actuators (the swing electric motor 21, etc.) that drive each driven element. The operation device 26 is, for example, an electric type, and outputs an electric signal (hereinafter, "operation signal") according to the operation content by the operator. The operation signal output from the operation device 26 is taken in by the controller 30A. As a result, the control device 30 including the controller 30A can control the pressure control valve 31 and the inverter 18B, and control the operation of the driven elements (actuators) of the excavator 100 according to the operation content of the operator and the operation command corresponding to the automatic driving function.
[0061] The operation device 26 includes, for example, levers 26A to 26C. The lever 26A may be configured to be able to receive operations related to each of the arm 5 (arm cylinder 8) and the upper rotating body 3 (rotation operation) in response to operations in the front-rear direction and the left-right direction. The lever 26B may be configured to be able to receive operations related to each of the boom 4 (boom cylinder 7) and the bucket 6 (bucket cylinder 9) in response to operations in the front-rear direction and the left-right direction. The lever 26C may be configured to be able to receive operations of the lower traveling body 1 (crawler), for example.
[0062] In addition, when the control valve 17 is configured as an electromagnetic pilot type hydraulic control valve (directional control valve), the operation signal of the electric operation device 26 may be directly input to the control valve 17, and each hydraulic control valve may perform an operation according to the operation content of the operation device 26. Also, the operation device 26 may be of a hydraulic pilot type that outputs a pilot pressure according to the operation content. In this case, the pilot pressure according to the operation content is supplied to the control valve 17.
[0063] Under the control of the controller 30A, the pressure control valve 31 outputs a predetermined pilot pressure using hydraulic oil supplied from the pilot pump 15 through the pilot line 25. The pilot line on the secondary side of the pressure control valve 31 is connected to the control valve 17, and the pilot pressure output from the pressure control valve 31 is supplied to the control valve 17.
[0064] <Control system> The control system of the shovel 100 includes a control device 30, an ambient information acquisition device 40, an output device 50, an input device 52, a temperature sensor 54, and an oil temperature sensor 56.
[0065] The control device 30 includes controllers 30A to 30C.
[0066] The functions of the controllers 30A to 30C may be realized by any hardware or any combination of hardware and software. For example, the controllers 30A to 30C may be configured with a computer including a processor such as a CPU (Central Processing Unit), a memory device (main storage device) such as a RAM (Random Access Memory), a non-volatile auxiliary storage device such as a ROM (Read Only Memory), and an interface device with the outside.
[0067] The controller 30A controls the driving of the shovel 100 in cooperation with various controllers constituting the control device 30, including the controllers 30B and 30C.
[0068] The controller 30A outputs a control command to the pressure control valve 31 in response to an operation signal input from the operating device 26, for example, and causes the pressure control valve 31 to output a pilot pressure corresponding to the operation content of the operating device 26. In this way, the controller 30A can realize the operation of the driven element (hydraulic actuator) of the excavator 100 corresponding to the operation content of the electric operating device 26.
[0069] Furthermore, when the shovel 100 is remotely operated, the controller 30A may, for example, perform control related to the remote operation. Specifically, the controller 30A may output a control command to the pressure control valve 31 and cause the pressure control valve 31 to output a pilot pressure corresponding to the content of the remote operation. In this way, the controller 30A can realize the operation of the shovel 100 (driven element) corresponding to the content of the remote operation.
[0070] Furthermore, the controller 30A may perform control related to, for example, an automatic driving function. Specifically, the controller 30A may output a control command to the pressure control valve 31, and cause the pressure control valve 31 to apply a pilot pressure corresponding to an operation command corresponding to the automatic driving function to the control valve 17. In this way, the controller 30A can realize the operation of a driven element (hydraulic actuator) of the excavator 100 corresponding to the automatic driving function.
[0071] Furthermore, the controller 30A may comprehensively control the operation of the entire shovel 100 (various devices mounted on the shovel 100) based on two-way communication with various controllers such as the controllers 30B, 30C, for example.
[0072] Furthermore, the controller 30A may perform control relating to a function for automatically stopping the main pump 14 (hereinafter, a "pump stopping function").
[0073] Specifically, the controller 30A may automatically stop the main pump 14 when the operator continues not to operate the shovel 100 (operate the operating device 26 or remotely operate the shovel 100) while the shovel 100 is in operation (driving). This allows the controller 30A to stop the operation of the main pump 14, that is, the pump motor 12, which is unnecessary when the shovel 100 is not being operated. This makes it possible to suppress the power of the power storage device 19 consumed by the pump motor 12. Furthermore, the controller 30A may stop the main pump 14 when a predetermined input indicating an intention to stop the main pump 14 is received through the input device 52 while the shovel 100 is in operation (driving). This allows the controller 30A to stop the main pump 14 (pump motor 12) reflecting the operator's intention. Therefore, for example, in a situation where the operating noise of the main pump 14 (pump motor 12) during operation is causing a disruption in communication with surrounding workers, the operator can temporarily reduce the operating noise and communicate with the surrounding workers by making a specified input through the input device 52.
[0074] For example, the control device 30 (controllers 30A and 30B) starts the main pump 14, i.e., the pump motor 12, when the shovel 100 is started (for example, when the key switch is turned on), regardless of whether the operating device 26 is operated or not. As a result, the control device 30 starts the pump motor 12 once when the shovel 100 is started, and can transition the pump motor 12 to a controllable state. Furthermore, the control device 30 starts the pump motor 12 once when the shovel 100 is started, and can perform a diagnosis process for the presence or absence of an abnormality in the pump motor 12, etc. For example, the controller 30B diagnoses the presence or absence of an abnormality by passing electricity through the pump motor 12 via the inverter 18A. If an abnormality is detected, the controller 30B may notify the operator of the abnormality in the pump motor 12 via the output device 50 or the like. On the other hand, when there is no abnormality in the pump motor 12, and when operation of the operating device 26 is not started thereafter, the controller 30B may stop the pump motor 12 by the pump stop function. Then, when the operator starts operation, the controller 30A may automatically start the pump motor 12, and thereafter, each time a continuation of a non-operating state is detected, the controller 30A may repeat the process of automatically stopping the pump motor 12 and automatically starting the pump motor 12 when the operator starts operation.
[0075] Furthermore, the controller 30A may perform control relating to the operation and stopping of the fan 90, for example.
[0076] The controller 30B performs drive control of the electric drive system based on various information (for example, control commands including the operation signal of the operating device 26) input from the controller 30A.
[0077] The controller 30B may, for example, drive the inverter 18B based on the operation content of the operating device 26, and perform switching control of the operation state (powering operation and regenerative operation) of the swing motor 21. Furthermore, for example, when the shovel 100 is remotely operated, the controller 30B may drive the inverter 18B based on the content of the remote operation, and perform switching control of the operation state (powering operation and regenerative operation) of the swing motor 21. Furthermore, for example, when the automatic operation function of the shovel 100 is enabled, the controller 30B may drive the inverter 18B based on an operation command corresponding to the automatic operation function, and perform switching control of the operation state (powering operation and regenerative operation) of the swing motor 21.
[0078] Incidentally, there may be a case where the above-mentioned power conversion device is provided between the power storage device 19 and the DC bus 42. In this case, the controller 30B may drive the power conversion device based on, for example, the operation state of the operation device 26, and control the step-up operation and step-down operation of the power conversion device, in other words, the switching between the discharged state and the charged state of the power storage device 19. Furthermore, for example, when the shovel 100 is remotely operated, the controller 30B may drive the power conversion device based on the content of the remote operation, and control the switching between the discharged state and the charged state of the power storage device 19. Furthermore, for example, when the automatic operation function of the shovel 100 is enabled, the controller 30B may drive the power conversion device based on an operation command corresponding to the automatic operation function, and control the switching between the discharged state and the charged state of the power storage device 19.
[0079] Furthermore, the controller 30B may perform control relating to the stopping and starting of the pump motor 12 in response to a control command relating to a pump stopping function from the controller 30A, for example.
[0080] The controller 30C controls the periphery monitoring function of the excavator 100.
[0081] The controller 30C detects a predetermined object (hereinafter, "monitored object") around the shovel 100 and its position based on, for example, data relating to the state of the three-dimensional space around the shovel 100 captured from the surrounding information acquisition device 40. The data relating to the state of the three-dimensional space around the shovel 100 includes, for example, detection data relating to the objects around the shovel 100 and their positions.
[0082] Furthermore, for example, when the controller 30C detects a monitored object in an area relatively close to the shovel 100, the controller 30C may output an alarm via an output device 50 (for example, a display device or a sound output device) inside the cabin 10.
[0083] The functions of the controllers 30B and 30C may be integrated into the controller 30A. In other words, the various functions realized by the control device 30 may be realized by one controller, or may be realized in a distributed manner by two or more controllers that are appropriately set.
[0084] The surrounding information acquisition device 40 outputs information related to the situation of the three-dimensional space around the shovel 100. The surrounding information acquisition device 40 may include, for example, an ultrasonic sensor, a millimeter wave radar, a monocular camera, a stereo camera, a depth camera, a LIDAR (Light Detection and Ranging), a distance image sensor, an infrared sensor, etc. The output information of the surrounding information acquisition device 40 is taken into the controller 30C.
[0085] The output device 50 is provided in the cabin 10, and outputs various information to the operator under the control of the control device 30 (e.g., controller 30A). The output device 50 includes, for example, a display device that outputs (notifies) information to the operator in a visual manner. The display device may be provided, for example, in a location that is easily visible to the operator in the cabin 10, and may display various information images under the control of the controller 30A. The display device is, for example, a liquid crystal display or an organic EL (Electroluminescence) display. The output device 50 also includes, for example, a sound output device that outputs information to the operator in an auditory manner. The sound output device is, for example, a buzzer or a speaker.
[0086] The input device 52 is provided in the cabin 10 and accepts various inputs from an operator. The input device 52 may include, for example, an operation input device that accepts an operation input from the operator. The operation input device includes, for example, a button, a toggle, a lever, a touch panel, a touch pad, and the like. The input device 52 may also include, for example, a voice input device that accepts a voice input from the operator and a gesture input device that accepts a gesture input from the operator. The voice input device includes, for example, a microphone that acquires the voice of the operator in the cabin 10. The gesture input device includes, for example, an indoor camera that can capture an image of the gestures of the operator in the cabin 10. A signal corresponding to the input from the operator accepted by the input device 52 is taken into the control device 30 (for example, the controller 30A).
[0087] The temperature sensor 54 detects the temperature of the electric drive system equipment to be cooled by the cooling circuit 60 described later. The temperature sensor 54 includes, for example, a temperature sensor that detects the temperature of the pump motor 12. The temperature sensor 54 also includes a temperature sensor that detects the temperature of the inverter 18A. The temperature sensor 54 also includes a temperature sensor that detects the temperature of the inverter 18B. The temperature sensor 54 also includes, for example, a temperature sensor that detects the temperature of the power storage device 19. The temperature sensor 54 also includes, for example, a temperature sensor that detects the temperature of the turning electric motor 21. The temperature sensor 54 also includes, for example, a temperature sensor that detects the temperature of a DC-DC converter 44 described later. A detection signal from the temperature sensor 54 is input to, for example, the controller 30A. This allows the controller 30A to grasp the temperature state of the electric drive system equipment.
[0088] When a power conversion device is provided between the power storage device 19 and the DC bus 42, the temperature sensor may include a temperature sensor that grasps the temperature state of the power conversion device.
[0089] The oil temperature sensor 56 detects the temperature of the hydraulic oil that drives the hydraulic actuator (hereinafter, "hydraulic oil temperature"). The oil temperature sensor 56 may detect the temperature of the hydraulic oil inside the hydraulic oil tank T, for example. A detection signal from the oil temperature sensor 56 is input to, for example, the controller 30A. This allows the controller 30A to grasp the temperature state of the hydraulic oil.
[0090] <Other components> The shovel 100 according to this embodiment includes a DC-DC converter 44, a battery 46, a cooling circuit 60, an air conditioner 80, and a fan 90.
[0091] The DC-DC converter 44 is provided, for example, in the upper rotating body 3, and steps down the extremely high voltage DC power output from the power storage device 19 to a predetermined voltage (for example, about 24 volts) and outputs it. The output power of the DC-DC converter 44 is supplied to the battery 46 for charging (storing) or supplied to electrical devices driven by the power of the battery 46, such as the controllers 30A to 30C.
[0092] The DC-DC converter 44 may be replaced with an alternator. In this case, the alternator may be provided in the upper rotating body 3 and generate electricity using the power of the pump motor 12. As in the case of the DC-DC converter 44, the power generated by the alternator is supplied to the battery 46 and charged (stored) in the battery 46, or supplied to electrical devices driven by the power of the battery 46, such as the controllers 30A to 30C.
[0093] The battery 46 is provided in the upper rotating body 3 and has a relatively low output voltage (e.g., 24 volts). The battery 46 supplies power to electrical devices other than the electric drive system that require relatively high power (e.g., the controllers 30A to 30C and the air conditioner 80). The battery 46 is, for example, a lead-acid battery or a lithium-ion battery, and is charged with the output power of the DC-DC converter 44 as described above.
[0094] The cooling circuit 60 (an example of a cooling device) cools devices of an electric drive system, etc. For example, as shown in Fig. 3, devices to be cooled by the cooling circuit 60 include the pump motor 12, the inverter unit 18, the power storage device 19, the swing drive device 20, the DC-DC converter 44, etc.
[0095] The cooling circuit 60 includes a radiator 62, a water pump 64, and refrigerant flow paths 66A, 66B, 66C, 66C1, 66C2, 66D, 66D1, 66D2, 66E, and 66F.
[0096] The radiator 62 (an example of a predetermined device) cools the refrigerant (for example, coolant) in the cooling circuit 60. Specifically, the radiator 62 cools the refrigerant by exchanging heat between the surrounding air and the refrigerant.
[0097] The water pump 64 circulates the refrigerant in the cooling circuit 60 by sucking the refrigerant from the refrigerant flow path 66F and discharging it to the refrigerant flow path 66A.
[0098] The refrigerant flow path 66A connects the water pump 64 and the slewing drive device 20, and causes the refrigerant discharged from the water pump 64 to flow into the refrigerant flow path inside the slewing drive device 20. This allows the slewing electric motor 21 and other components inside the slewing drive device 20 to be cooled by the refrigerant. The refrigerant that has flowed through the inside of the slewing drive device 20 flows out into the refrigerant flow path 66B.
[0099] Coolant flow path 66B connects between slewing drive device 20 and power storage device 19, and causes the coolant flowing out from slewing drive device 20 to flow into the coolant flow path inside power storage device 19. This allows power storage device 19 to be cooled by the coolant. The coolant that has flowed through the inside of power storage device 19 flows out into coolant flow path 66C.
[0100] The refrigerant flow paths 66C, 66C1, and 66C2 connect the power storage device 19 to the inverter unit 18 and the DC-DC converter 44, and allow the refrigerant flowing out from the power storage device 19 to flow into the refrigerant flow paths inside the inverter unit 18 and the DC-DC converter 44. Specifically, the refrigerant flow path 66C, one end of which is connected to the power storage device 19, branches into the refrigerant flow paths 66C1 and 66C2 at the other end, and the refrigerant flow paths 66C and 66C2 are connected to the inverter unit 18 and the DC-DC converter 44, respectively. This allows the inverters 18A and 18B and the DC-DC converter 44 included in the inverter unit 18 to be cooled. The refrigerant that has flowed inside the inverter unit 18 flows out into the refrigerant flow path 66D1. The refrigerant that has flowed inside the DC-DC converter 44 flows out into the refrigerant flow path 66D2.
[0101] The refrigerant flow paths 66D, 66D1, 66D2 connect the inverter unit 18 and the DC-DC converter 44 with the pump motor 12, and allow the refrigerant flowing out from the inverter unit 18 and the DC-DC converter 44 to flow into the refrigerant flow paths inside the pump motor 12. Specifically, the refrigerant flow paths 66D1, 66D2, one end of which is connected to the inverter unit 18 and the DC-DC converter 44, respectively, merge with one end of the refrigerant flow path 66D, and the other end of the refrigerant flow path 66D is connected to the pump motor 12. This allows the pump motor 12 to be cooled by the refrigerant. The refrigerant that has flowed through the inside of the pump motor 12 flows out into the refrigerant flow path 66E.
[0102] In addition, when a power conversion device is provided between the power storage device 19 and the DC bus 42, the power conversion device may be cooled by the cooling circuit 60. In this case, the power conversion device may be arranged in parallel with the inverter unit 18 and the DC-DC converter 44 in the cooling circuit 60, for example, and may be cooled by the refrigerant flowing out from the power storage device 19. In addition, the DC-DC converter 44 may be air-cooled. In this case, the refrigerant flow paths 66C2, 66D2 are omitted. In addition, at least a part of the inverters 18A, 18B and the DC-DC converter 44 may be arranged in series in the cooling circuit 60.
[0103] The coolant flow path 66E connects the pump motor 12 and the radiator 62, and supplies the coolant flowing out from the pump motor 12 to the radiator 62. In this way, the coolant whose temperature has risen by cooling various devices in the electric drive system can be cooled by the radiator, and the coolant can be returned to a state where it can cool the various devices in the electric drive system again.
[0104] The coolant flow path 66F connects between the radiator 62 and the water pump 64, and supplies the coolant cooled by the radiator 62 to the water pump 64. The water pump 64 can circulate the coolant cooled by the radiator 62 through the cooling circuit 60.
[0105] The air conditioner 80 adjusts the temperature, humidity, and the like inside the cabin 10. The air conditioner 80 is operated by power supplied from, for example, a DC-DC converter 44 or a battery 46. The air conditioner 80 is, for example, a heat pump type for both heating and cooling, and includes a heat pump cycle 82.
[0106] The air conditioner 80 may include, for example, a refrigeration cycle and a heater for heating, instead of the heat pump cycle 82. The heater for heating is, for example, a PTC (Positive Temperature Coefficient) heater or a combustion heater.
[0107] As shown in FIG. 4, the heat pump cycle 82 includes a compressor 82A, a condenser 82B, an expansion valve 82C, and an evaporator 82D.
[0108] Incidentally, the arrows in FIG. 4 indicate the flow of the refrigerant when the air conditioner 80 is in cooling operation, and the flow of the refrigerant when the air conditioner 80 is in heating operation is in the opposite direction.
[0109] The compressor 82A compresses the refrigerant of the heat pump cycle 82. The compressor 82A includes, for example, a built-in electric motor and an inverter circuit that drives the electric motor, and is electrically driven by power supplied from the power storage device 19. The refrigerant compressed by the compressor 82A is sent to the condenser 82B when the air conditioner 80 is in cooling operation, and is sent to the evaporator 82D when the air conditioner 80 is in heating operation.
[0110] The compressor 82A may be configured to be mechanically driven by the electric motor 12 for the pump.
[0111] Condenser 82B (an example of a predetermined device) cools the refrigerant in a gaseous state compressed by compressor 82A and having a relatively high temperature during cooling operation of air conditioner 80. Specifically, condenser 82B dissipates heat of the refrigerant to the outside air by heat exchange between the refrigerant flowing inside and the outside air, thereby cooling the refrigerant. The refrigerant cooled by condenser 82B changes to a liquid state.
[0112] In addition, when air conditioner 80 is in heating operation, condenser 82B absorbs heat from the outside air through heat exchange between the refrigerant flowing through it and the outside air, and raises the temperature of the refrigerant that has been reduced in pressure through expansion valve 82C to a relatively low temperature.
[0113] The expansion valve 82C rapidly reduces the pressure of the refrigerant flowing through it, thereby reducing the temperature of the refrigerant. During cooling operation of the air conditioner 80, the expansion valve 82C rapidly reduces the pressure of the refrigerant in a liquid state and in a high pressure state sent from the condenser 82B, thereby reducing the temperature. During heating operation of the air conditioner 80, the expansion valve 82C rapidly reduces the pressure of the refrigerant in a liquid state and in a high pressure state sent from the evaporator 82D, thereby reducing the temperature.
[0114] The evaporator 82D exchanges heat between the refrigerant flowing inside and the air sent from the air conditioner 80 into the cabin 10. During cooling operation of the air conditioner 80, the evaporator 82D cools the air sent into the cabin 10 by the relatively low-temperature refrigerant (gas-liquid mixed state) sent from the expansion valve 82C removing heat from the air. Moreover, during heating operation of the air conditioner 80, the evaporator 82D warms the air sent into the cabin 10 by the air removing heat from the relatively high-temperature refrigerant (gaseous state) sent from the compressor 82A.
[0115] The fan 90 operates under the control of the control device 30 (for example, the controller 30A) and sends air toward a predetermined device (hereinafter, "heat exchange device") that exchanges heat with the air. The fan 90 operates with power supplied from the DC-DC converter 44 or the battery 46, for example.
[0116] 3, the fan 90 may blow air toward the radiator 62 to cool the radiator 62. This allows air capable of exchanging heat with the refrigerant flowing inside the radiator 62 to be successively supplied around the radiator 62, thereby increasing the degree to which the radiator 62 cools the refrigerant.
[0117] 4, for example, the fan 90 may blow air toward the condenser 82B to cool or heat the condenser 82B. This allows air capable of exchanging heat with the refrigerant flowing inside the condenser 82B to be successively supplied around the condenser 82B, thereby increasing the degree to which the refrigerant is cooled or heated by the condenser 82B.
[0118] An oil cooler (an example of a predetermined device) for cooling the hydraulic oil of the hydraulic drive system may be provided. The oil cooler may be provided, for example, in a return oil passage between the control valve 17 and the hydraulic oil tank T, and may exchange heat between the surrounding air and the hydraulic oil flowing inside to cool the hydraulic oil. In this case, the fan 90 may blow air toward the oil cooler to cool it. This allows air capable of exchanging heat with the hydraulic oil flowing inside to be successively supplied around the oil cooler, thereby increasing the degree to which the hydraulic oil is cooled by the oil cooler.
[0119] There may be one fan 90, or, as described below, there may be multiple fans 90. In other words, any number of fans 90 may be used as long as the degree of heat exchange (cooling degree or heating degree) required for the heat exchange device can be ensured.
[0120] [Arrangement of power storage device] Next, the layout of various devices in the upper rotating body 3, including the layout of the power storage device 19, will be described with reference to Figs.
[0121] <An example of the arrangement of the power storage device> 5 and 6 are a top view and a back view showing an example of the arrangement of various devices of the upper rotating body 3. FIG.
[0122] 5 shows a state in which the top surface of the house part 3H is removed so that various devices covered by the house part 3H of the upper rotating body 3 are exposed when viewed from above. Similarly, FIG 6 shows a state in which the rear surface of the house part 3H is removed so that various devices covered by the house part 3H of the upper rotating body 3 are exposed when viewed from the rear.
[0123] As shown in Figs. 5 and 6, in this example, the power storage device 19 is mounted on the rear part of the upper rotating body 3 in a range from the center to the right end in the left-right direction.
[0124] The power storage device 19 includes a plurality of battery modules 19a. In this example, the power storage device 19 includes nine battery modules 19a, and three battery modules 19a are arranged in a three-tiered configuration inside the housing.
[0125] A pump motor 12, a main pump 14, a control valve 17, and a hydraulic oil tank T are disposed on the right side of the upper rotating body 3 in a range from the front to the center in the front-rear direction.
[0126] The pump motor 12 is disposed in the center in the front-rear direction on the right side of the upper rotating body 3. The pump motor 12 is disposed so that the rotation shaft is aligned in the front-rear direction and the output shaft extends forward.
[0127] The main pump 14 is disposed adjacent to and in front of the pump motor 12 with its input shaft connected to the output shaft of the pump motor 12 .
[0128] The control valve 17 is disposed above the main pump 14. For example, the pump motor 12 and the main pump 14 may be disposed at a relatively low position in the space between the bottom 3B (swivel frame) of the upper revolving body 3 and the house part 3H, and the control valve 17 may be disposed at a relatively high position in that space.
[0129] The hydraulic oil tank T is disposed at the front end portion on the right side of the upper rotating body 3 in a manner adjacent to and in front of the main pump 14 and the control valve 17.
[0130] On the left side of the rear of the upper revolving body 3, that is, to the left of the power storage device 19, a radiator 62, a condenser 82B, and a fan 90 are disposed.
[0131] The radiator 62 is disposed in a state of standing approximately perpendicular to the bottom 3B (swivel frame) of the upper rotating body 3 so that the front-rear direction is approximately the longitudinal direction (width direction) and the left-right direction is approximately the lateral direction (thickness direction). The word "approximately" is intended to allow for manufacturing errors in the shovel 100 and the equipment mounted on the shovel 100, for example. It will be used with the same intention hereinafter. In this way, the radiator 62 can exchange heat by introducing air between the fins of the core and passing the air in the left-right direction (lateral direction). The radiator 62 is of a downflow type, for example, as shown in Figs. 5 and 6, and tanks are disposed at both ends in the vertical direction.
[0132] The condenser 82B is disposed adjacent to the left side of the radiator 62. The condenser 82B is disposed in series with the radiator 62 with respect to the air flow. That is, like the radiator 62, the condenser 82B is disposed in a state of standing approximately perpendicular to the bottom of the upper rotating body 3, with the front-to-rear direction being approximately the longitudinal direction (width direction) and the left-to-right direction being the lateral direction (thickness direction). The height dimension of the condenser 82B is less than half that of the radiator 62, and in this example, the condenser 82B is disposed in a manner that covers approximately the upper half of the area on the left side of the radiator 62.
[0133] Other heat exchange devices may be disposed adjacent to the radiator 62 and the condenser 82B. For example, an oil cooler may be disposed adjacent to the left side of the radiator 62 and below the condenser 82B. The same may be true for other examples described below.
[0134] Four fans 90 are arranged adjacent to each other on the right side of the radiator 62. The four fans 90 are arranged in two rows in the longitudinal direction (front-to-back direction) and in two stages in the height direction (up-down direction) of the radiator 62. The fans 90 blow air to the radiator 62, the condenser 82B, etc., by sucking air from the radiator 62 side (left side) to the right side.
[0135] The fan 90 may be disposed adjacent to the left side of the condenser 82B and the radiator 62, etc. In this case, the fan 90 blows air to the radiator 62 and the condenser 82B, etc. in a manner that pushes air from the left side toward the condenser 82B and the radiator 62 side (right side). The same may be true for other examples described below.
[0136] An intake port 3_IN for introducing air from the outside is provided on the side surface at the left corner of the rear part of the house part 3H of the upper rotating body 3. The intake port 3_IN may be configured, for example, by a plurality of through holes formed in a mesh or slit shape. The same may be true for the exhaust port 3_EX described below. This allows the fan 90 to generate a rightward air flow inside the upper rotating body 3, and allows the outside air with a relatively low temperature to be introduced from the intake port 3_IN into the inside of the upper rotating body 3 (the space between the house part 3H and the bottom part 3B) (see the white arrow in FIG. 5).
[0137] Further, at the rear of the upper revolving body 3, an exhaust port 3_EX is disposed on the top surface of the house portion 3H and on the bottom portion 3B, respectively, for discharging air inside the upper revolving body 3 to the outside. The exhaust port 3_EX is disposed between the power storage device 19 and the fan 90 in the left-right direction.
[0138] An exhaust duct 92 is provided between the right side surface of the radiator 62 and the upper and lower exhaust ports 3_EX.
[0139] The exhaust duct 92 (an example of a flow change member) is provided so as to extend from the center in the vertical direction of the right surface of the radiator 62 toward the upper and lower exhaust ports 3_EX. The exhaust duct 92 changes the flow direction of the air sucked to the right by the action of the fan 90 so that the air flows toward the upper and lower exhaust ports 3_EX. Specifically, the exhaust duct 92 changes the flow direction of the air sucked by the upper fan 90 from the right to the upper right and can be discharged to the outside of the upper revolving body 3 from the exhaust port 3_EX on the upper surface of the house section 3H (see the white arrow on the upper side of FIG. 6). Similarly, the exhaust duct 92 changes the flow direction of the air sucked by the lower fan 90 from the right to the lower right and can be discharged to the outside of the upper revolving body 3 from the exhaust port 3_EX on the lower surface of the bottom section 3B (see the white arrow on the lower side of FIG. 6). Therefore, the exhaust duct 92 can prevent the air having a relatively high temperature that passes through the condenser 82B and the radiator 62 from hitting the electricity storage device 19 disposed to the right of the radiator 62. Thus, the excavator 100 can prevent a situation in which the refrigerant introduced from the cooling circuit 60 to the electricity storage device 19 is warmed by the relatively high-temperature air that has passed through the condenser 82B and the radiator 62, causing a decrease in the cooling performance of the electricity storage device 19 by the cooling circuit 60.
[0140] The exhaust port 3_EX may be disposed on the rear surface of the house part 3H between the fan 90 and the power storage device 19 in the left-right direction. In this case, the exhaust duct 92 may be configured to change the flow of air sucked out by the fan 90 from the rightward direction to the rearward direction and guide it to the exhaust port 3_EX. Also, instead of the exhaust duct 92, a member (an example of a flow changing member) that only changes the direction of the air flow from the rightward direction to another direction (for example, forward) may be provided. In this case, the exhaust port 3_EX may be provided, for example, in the front part of the upper revolving body. Thereby, the air flow changed to the forward direction heads toward the exhaust port 3_EX, and the excavator 100 can discharge the relatively high-temperature air that has passed through the condenser 82B and the radiator 62 from the exhaust port 3_EX.
[0141] Thus, in this example, the power storage device 19 is disposed, by providing the exhaust duct 92, so as to be out of the path through which air outside the upper rotating body 3 is introduced into the interior by the action of the fan 90, passes through the condenser 82B and the radiator 62, and is exhausted to the outside. This enables the excavator 100 to appropriately cool the power storage device 19 by the cooling circuit 60, and suppress the progress of deterioration due to a rise in temperature.
[0142] Furthermore, the radiator 62, the condenser 82B, etc. are cooled by air of a relatively low temperature introduced from the intake port 3_IN close to the radiator 62 and the condenser 82B by the action of the fan 90. Therefore, the excavator 100 can appropriately cool the radiator 62, the condenser 82B, and the refrigerant in the cooling circuit 60 and the heat pump cycle 82 by the action of the intake port 3_IN and the fan 90.
[0143] <Other Examples of Layout of Power Storage Device> 7 and 8 are a top view and a right side view showing another example of the arrangement of various devices of the upper rotating body 3. In FIG.
[0144] 7 shows a state in which the top surface of the house part 3H is removed so as to expose various devices covered by the house part 3H of the upper rotating body 3 when viewed from above. Similarly, FIG 8 shows a state in which the right side surface of the house part 3H is removed so as to expose various devices covered by the house part 3H of the upper rotating body 3 when viewed from the left.
[0145] As shown in Figs. 7 and 8, in this example, the power storage device 19 is mounted on the right side of the upper rotating body 3 in a range from the front to the center in the front-rear direction.
[0146] The power storage device 19 includes 15 battery modules 19a, and is arranged inside the housing in a manner that five battery modules 19a are stacked in three layers in the front-rear direction.
[0147] A cable 19C and a hose 19H are connected to the rear end of the electricity storage device 19.
[0148] Cable 19C (an example of a power cable) is a power line that connects between power storage device 19 and a device that receives power supply from power storage device 19. Cable 19C includes, for example, a plurality of cables that are electrically connected to each of DC bus 42, compressor 82A, DC-DC converter 44, and a charging port for charging from an external power source.
[0149] In addition, in Fig. 7, one cable 19C is drawn as a representative of the multiple cables. Also, as shown in Fig. 7, the multiple cables may be connected to the connector of the power storage device 19 in a manner that the multiple cables are aggregated into one cable 19C.
[0150] Hose 19H (an example of a refrigerant hose) allows the refrigerant of cooling circuit 60 to flow inside. Hose 19H includes two hoses corresponding to refrigerant flow paths 66B and 66C, respectively. As a result, cooling circuit 60 introduces refrigerant into the inside (water jacket) of the housing of power storage device 19 to cool each battery module 19a, and discharges the refrigerant after heat exchange with battery module 19a to the outside of power storage device 19.
[0151] In FIG. 7, one hose 19H is drawn to represent the two hoses.
[0152] A pump motor 12, a main pump 14, a control valve 17, and a hydraulic oil tank T are provided in the range from the central part to the right end part in the left-right direction of the rear part of the upper rotating body 3.
[0153] The pump motor 12 is disposed in the center in the left-right direction at the rear of the upper rotating body 3. The pump motor 12 is disposed so that its rotation shaft is aligned in the left-right direction and its output shaft extends to the right.
[0154] The main pump 14 is disposed adjacent to the right side of the pump motor 12 with its input shaft connected to the output shaft of the pump motor 12 .
[0155] The control valve 17 is disposed in the center in the left-right direction at the rear of the upper rotating body 3, and above the pump motor 12. For example, as shown in Fig. 8, the pump motor 12 and the main pump 14 are disposed at a relatively low position in the space between the bottom part 3B of the upper rotating body 3 and the house part 3H, and the control valve 17 is disposed at a relatively high position in that space.
[0156] The hydraulic oil tank T is disposed in the center in the left-right direction at the rear of the upper rotating body 3 and in front of and adjacent to the pump motor 12.
[0157] On the left side of the rear of the upper rotating body 3, that is, to the left of the pump motor 12, the main pump 14, and the control valve 17, a radiator 62, a condenser 82B, and a fan 90 are disposed.
[0158] The layout of the radiator 62, the condenser 82B, and the fan 90 is similar to that of the above-described example.
[0159] As in the above example, an air intake 3_IN for introducing air from the outside is provided on the side surface at the left corner of the rear part of the house part 3H of the upper rotating body 3. This allows the fan 90 to generate a rightward air flow inside the upper rotating body 3, and to introduce relatively low-temperature air from the outside into the inside of the upper rotating body 3 (the space between the house part 3H and the bottom part 3B) from the air intake 3_IN (see the white arrow on the left side of FIG. 7).
[0160] An exhaust port 3_EX for discharging air to the outside is disposed on the side surface at the right corner of the rear part of the house part 3H of the upper revolving body 3. As a result, the air heated by the rightward air flow generated by the fan 90 through heat exchange with the radiator 62, the condenser 82B, etc. can be discharged along the rightward air flow from the exhaust port 3_EX to the outside of the upper revolving body 3 (see the outline arrow on the right side of FIG. 7).
[0161] Moreover, the air flow generated by the fan 90 crosses the rear part of the upper revolving body 3 in the left-right direction. Therefore, the shovel 100 can prevent the air whose temperature has become relatively high due to heat exchange with the radiator 62 and the condenser 82B from hitting the electricity storage device 19. Therefore, the shovel 100 can prevent a situation in which the refrigerant introduced from the cooling circuit 60 to the electricity storage device 19 is warmed by the relatively high-temperature air that has passed through the condenser 82B and the radiator 62, causing a decrease in the cooling performance of the cooling circuit 60 for the electricity storage device 19.
[0162] Further, behind the power storage device 19, a shielding plate 94 (an example of a shielding member) is arranged to separate the rear part of the fan 90, that is, the path of the flow of the air generated by the fan 90, from the power storage device 19.
[0163] Specifically, the shielding plate 94 is disposed so as to separate the electricity storage device 19 from the pump motor 12, the main pump 14, the control valve 17, and the hydraulic oil tank T. This enables the shovel 100 to reliably prevent air whose temperature has become relatively high due to heat exchange with the radiator 62 and the condenser 82B from hitting the electricity storage device 19.
[0164] Further, the shielding plate 94 is configured so that the cable 19C and the hose 19H connected to the rear end of the electricity storage device 19 are included in the space between the shielding plate 94 and the electricity storage device 19. Specifically, the cable 19C and the hose 19H are arranged so as not to straddle the top and bottom of the shielding plate 94 or to penetrate the shielding plate 94. This makes it possible to prevent air whose temperature has become relatively high due to heat exchange with the radiator 62 and the condenser 82B from entering the surroundings of the electricity storage device 19 through gaps between the cable 19C and the hose 19H and the top and bottom or through holes of the shielding plate 94. Therefore, the excavator 100 can more reliably prevent the air whose temperature has become relatively high due to heat exchange with the radiator 62 and the condenser 82B from hitting the electricity storage device 19.
[0165] The shielding plate 94 may be omitted as long as the cooling performance required for the power storage device 19 is ensured. For example, the size (dimension) of the power storage device 19 may be changed depending on the power storage capacity determined by conditions such as the required operating time. Therefore, when the dimension of the power storage device 19 in the front-rear direction is relatively small and the rear end of the power storage device 19 is relatively far away from the rear of the upper rotating body 3, the wind generated by the fan 90 is less likely to hit the power storage device 19. Therefore, in this case, the shielding plate 94 may be omitted.
[0166] Thus, in this example, the power storage device 19 is disposed at the front right side, and is disposed so as to be out of the path through which air outside the upper rotating body 3 is introduced into the interior by the action of the fan 90 and discharged to the outside after passing through the condenser 82B and the radiator 62. This enables the excavator 100 to appropriately cool the power storage device 19 by the cooling circuit 60 and suppress the progress of deterioration due to an increase in temperature.
[0167] Furthermore, similarly to the case of the above-described example, the radiator 62, the condenser 82B, etc. are cooled by relatively low-temperature air introduced from the intake port 3_IN close to the radiator 62 and the condenser 82B by the action of the fan 90. Therefore, the excavator 100 can appropriately cool the radiator 62, the condenser 82B, and the refrigerant in the cooling circuit 60 and the heat pump cycle 82 by the action of the intake port 3_IN and the fan 90.
[0168] [Effect] Next, the operation of the shovel 100 according to this embodiment will be described.
[0169] In this embodiment, the excavator 100 includes a lower traveling body 1, an upper rotating body 3, an actuator, a power storage device 19, a cooling circuit 60, and a fan 90. Specifically, the upper rotating body 3 is mounted on the lower traveling body 1 so as to be freely rotatable. The actuator drives the driven parts including the lower traveling body 1 and the upper rotating body 3. The power storage device 19 is mounted on the upper rotating body 3 and is an energy source for driving the actuator. The cooling circuit 60 cools the power storage device 19. The fan 90 is mounted on the upper rotating body 3 and blows air for cooling to the heat exchanger (e.g., the radiator 62 and the condenser 82B). The power storage device 19 is disposed so as to be out of a path through which the air outside the upper rotating body 3 is introduced into the upper rotating body 3 by the action of the fan 90, passes through the heat exchanger, and is discharged to the outside of the upper rotating body 3.
[0170] As a result, the heat exchanger is cooled by air blown by the fan 90. Moreover, the power storage device 19 is cooled by the cooling circuit 60, and is less likely to be exposed to the flow of air (wind) with a relatively high temperature that has passed through the heat exchanger. Therefore, the shovel 100 can appropriately cool a plurality of devices including the power storage device 19.
[0171] In this embodiment, the power storage device 19 may be mounted on the front right side of the upper rotating body 3.
[0172] As a result, the power storage device 19 is disposed in a space centered on the right front corner when viewed from above the upper revolving body 3. Therefore, the shovel 100 can generate a path for the flow of air that cools the heat exchanger by the action of the fan 90 in another space of the upper revolving body 3. As a result, the shovel 100 separates the space in which the power storage device 19 is disposed from the space in which the path of the air that cools the heat exchanger exists, and can prevent the air with a relatively high temperature that has passed through the heat exchanger by the action of the fan 90 from hitting the power storage device 19. Therefore, the shovel 100 can appropriately cool a plurality of devices including the power storage device 19.
[0173] In this embodiment, the power storage device 19 may be disposed in a range spanning the front right portion and the center right portion of the upper rotating body 3. A path through which air outside the upper rotating body 3 is introduced into the upper rotating body 3 by the action of the fan 90, passes through the heat exchange device, and is discharged to the outside of the upper rotating body 3 may be disposed at the rear of the upper rotating body 3.
[0174] Thereby, in the shovel 100, specifically, it is possible to separate the space in which the power storage device 19 is arranged from the space in which the path of the air flow that cools the heat exchange device exists.
[0175] In this embodiment, the path of the air flow that cools the heat exchanger may be disposed across the left and right sides of the rear part of the upper rotating body 3. A shielding plate 94 may be disposed between the rear end of the power storage device 19 and the path of the air flow that cools the heat exchanger.
[0176] As a result, the shovel 100 can reliably prevent the air with a relatively high temperature that has passed through the heat exchange device by the action of the fan 90 from hitting the electricity storage device 19.
[0177] In this embodiment, the shielding plate 94 may be disposed so that a cable 19C connected to the power storage device 19 and a hose 19H for the refrigerant of the cooling circuit 60 are included in the space between the shielding plate 94 and the power storage device 19.
[0178] This allows the cable 19C and the hose 19H to be arranged so as not to cross above and below the shielding plate 94 or penetrate the shielding plate 94. This makes it possible to prevent air that has become relatively hot due to heat exchange with the radiator 62 and the condenser 82B from entering the vicinity of the electricity storage device 19 through gaps between the cable 19C and the hose 19H and the above and below or the through hole of the shielding plate 94. Thus, the excavator 100 can more reliably prevent the relatively hot air that has passed through the heat exchanger by the action of the fan 90 from hitting the electricity storage device 19.
[0179] In addition, in this embodiment, the shovel 100 may be provided with a flow changing member that changes the direction of the flow of air that has passed through the heat exchange device by the action of the fan 90 so that the air does not impinge on the electricity storage device 19.
[0180] As a result, the shovel 100 separates the space in which the power storage device 19 is disposed from the space in which the path of the air flow for cooling the heat exchange device exists, and can prevent the relatively high-temperature air that has passed through the heat exchange device by the action of the fan 90 from hitting the power storage device 19. Thus, the shovel 100 can appropriately cool a plurality of devices including the power storage device 19.
[0181] In this embodiment, the heat exchange device or fan 90 and the power storage device 19 may be disposed adjacent to each other. The flow changing member may be an exhaust duct 92 that discharges the air that has passed through the heat exchange device toward the outside of the upper rotating body 3.
[0182] Thereby, in the shovel 100, specifically, it is possible to separate the space in which the power storage device 19 is arranged from the space in which the path of the air flow that cools the heat exchange device exists.
[0183] [Transformation / Change] Although the embodiments have been described in detail above, the present disclosure is not limited to such specific embodiments, and various modifications and variations are possible within the scope of the gist described in the claims.
[0184] For example, in the above embodiment, the layout structure of various devices (such as the power storage device 19 and the heat exchange device cooled by the fan 90) of the shovel 100 not equipped with an engine has been described, but a similar layout structure may be applied to a shovel equipped with an engine. In other words, the layout structure of various devices of the shovel 100 in the above embodiment may be applied to a hybrid shovel. Specifically, the radiator that cools the engine may be arranged adjacent to the radiator 62, the condenser 82B, etc. so as to be cooled by the fan 90.
[0185] In addition, in the above-mentioned embodiment and examples of modifications and variations, the layout structure of the various devices mounted on the shovel 100 has been described, but a similar layout structure may be applied to other work machines equipped with a power storage device, a heat exchanger, a fan, etc. Examples of other work machines include industrial vehicles, forklifts, cranes, bulldozers, etc. [Explanation of symbols]
[0186] 1 Lower running body (driven part) 1A, 1B Travel hydraulic motor (actuator) 3 Upper rotating body (driven part) 3_EX Exhaust port 3_IN Air intake 3B Bottom 3H House Club 4 Boom (driven part) 5 Arm (driven part) 6 Bucket (driven part) 7 Boom cylinder (actuator) 8 Arm cylinder (actuator) 9 Bucket cylinder (actuator) 12 Pump motor (electric motor) 14 Main pump (hydraulic pump) 18 Inverter unit 18A inverter 18B Inverter 19. Energy storage device 19a Battery Module 19C Cable (Power Cable) 19H hose (refrigerant hose) 20 Swing drive unit 21 Swing motor (actuator) 26 Operating device 30 Control device 30A~30C Controller 44 DC-DC converter 46 Battery 60 Cooling circuit (cooling device) 62 Radiator (prescribed equipment) 64 Water Pump 80 Air conditioner 82 Heat Pump Cycle 82A Compressor 82B Capacitor (specified equipment) 82C Expansion valve 82D Evaporator 90 Fans 92 Exhaust duct (flow changer) 94 Shielding plate (shielding material)
Claims
1. A lower running body, An upper rotating body rotatably mounted on the lower traveling body; An electric motor mounted on the upper rotating body; A hydraulic pump mounted on the upper rotating body and driven by the electric motor; a plurality of actuators for driving driven parts including the lower traveling body and the upper rotating body, the plurality of actuators including a hydraulic actuator operated by hydraulic oil supplied from the hydraulic pump; an electric storage device mounted on the upper rotating body and serving as a sole energy source for driving the actuators, the electric storage device supplying electric power to the electric motor; A cooling device that cools the power storage device; A fan mounted on the upper rotating body for blowing air to a predetermined device for cooling; a flow changing member that changes the direction of the flow of air that has passed through the specific device by the action of the fan so that the air does not impinge on the electricity storage device, The power storage device is disposed so as to be out of a path in which air outside the upper rotating body is introduced into the upper rotating body by the action of the fan, passes through the predetermined equipment, and is discharged to the outside of the upper rotating body. Shovel.
2. A lower running body; An upper rotating body rotatably mounted on the lower traveling body; An electric motor mounted on the upper rotating body; A hydraulic pump mounted on the upper rotating body and driven by the electric motor; a plurality of actuators for driving driven parts including the lower traveling body and the upper rotating body, the plurality of actuators including a hydraulic actuator operated by hydraulic oil supplied from the hydraulic pump; an electric storage device mounted on the upper rotating body and serving as a sole energy source for driving the actuators, the electric storage device supplying electric power to the electric motor; A cooling device that cools the power storage device; A fan mounted on the upper rotating body and blowing air to a predetermined device for cooling, The power storage device is mounted only in an area to the right of the center of the upper rotating body in the left-right direction, including the right front portion of the upper rotating body. Shovel.
3. The power storage device is disposed in a range extending from a right front portion to a right central portion of the upper rotating body, a path through which air outside the upper rotating body is introduced into the upper rotating body by the action of the fan, passes through the predetermined equipment, and is discharged to the outside of the upper rotating body is disposed at the rear of the upper rotating body; The shovel according to claim 2.
4. The path is disposed across the left and right sides of the rear portion of the upper rotating body, A shielding member is disposed between a rear end portion of the power storage device and the path. The shovel according to claim 3.
5. The shielding member is disposed so that a space between the shielding member and the power storage device includes a power cable and a refrigerant hose of the cooling device, the cables being connected to the power storage device. The shovel according to claim 4.
6. the predetermined device or the fan and the power storage device are arranged adjacent to each other, The flow change member is an exhaust duct that discharges the air that has passed through the specified equipment toward the outside of the upper rotating body. The shovel according to claim 1.
Citation Information
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