Atomizing core with airflow chamber

The atomizing core with a porous conductive liquid and integrated airflow management features addresses the challenge of inconsistent airflow and stability, ensuring precise control over airflow and heat distribution for improved atomization performance.

JP7653188B2Active Publication Date: 2025-03-28SHENZHEN HUACHENGDA PRECISION INDUSTRY CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
JP2023556499
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-12-23
Publication Date
2025-03-28
Estimated Expiration
2041-12-23

AI Technical Summary

Technical Problem

Existing atomizing cores face challenges in achieving consistent airflow and stability due to the interaction of airflow with supply and exhaust holes defined by multiple components, which affects the atomization process.

Method used

The atomizing core incorporates a conductive liquid with a porous structure that includes an airflow chamber, a heating element, and specific airflow management features such as an air inlet, exhaust, and liquid supply portion, allowing for precise control of airflow and heat distribution.

Benefits of technology

This design ensures that airflow size, flow velocity, and path are determined by the structure of the conductive liquid, independent of other components, thereby enhancing the consistency and stability of the atomization process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007653188000001
    Figure 0007653188000001
  • Figure 0007653188000002
    Figure 0007653188000002
  • Figure 0007653188000003
    Figure 0007653188000003
Patent Text Reader

Abstract

The atomizing core includes a heating element (2) and a liquid guide (1) which is a porous material for absorbing and transmitting liquid. The liquid guide (1) includes an air guide section (12) and a base section (11) which is connected to the outer periphery of the air guide section (12) and surrounds it. An air flow chamber (17) is formed in the gap between the air guide section (12) and the base section (11). The liquid guide (1) is provided with an air inlet (15) which communicates with the air flow chamber (17), an exhaust port (16) which communicates with the air flow chamber (17), and a liquid supply portion (14) for contacting the liquid. The heating element (2) includes a heating section (21) which generates heat when energized, and an electrical connection section (22) which is connected to the heating section (21) and transmits an electric current to the heating section (21). The heating section (21) is provided on the inner wall of the air flow chamber (17) so as to be in contact with the liquid guide (1). In the atomizing core, the airflow chamber (17) is disposed inside the liquid-guide (1) which is a porous material, and the heat generating portion (21) of the heat generating element (2) is disposed inside the airflow chamber (17). Therefore, the size, flow rate and path of the airflow are determined mainly by the structure of the liquid-guide (1) and are not affected by other parts or assembly relationships, which is advantageous in ensuring the uniformity of the atomization effect.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The present invention relates to the technical field of atomization, and in particular to an atomizing core having an airflow chamber. [Background technology]

[0002] As the core component of an atomizer, the atomizing core generally includes a liquid conductor and a heating element. The main role of the liquid conductor is to transfer the liquid to the heating element and to heat and atomize it. Meanwhile, the main role of the atomizing core of an atomizer used in an electronic cigarette is to transfer the tobacco liquid and heat and evaporate the tobacco liquid.

[0003] Conventionally, the atomizing core is assembled with other components to form an atomizer, and then the atomizing chamber and the supply and exhaust holes of the atomizing chamber are defined by the atomizing core and other components. In addition, the heating part of the heating element heats the liquid to generate aerosol, and the airflow transports the aerosol. However, when the atomizing chamber and the supply and exhaust holes of the atomizing chamber are defined by the atomizing core and other components in this way, the airflow entering the atomizing chamber and the supply and exhaust holes affects the atomization effect, and the amount of airflow and the speed of the flow also indirectly affect the atomization effect and stability. Therefore, if the assembly of the atomizing core and other components is not precise enough or is poorly uniform, the atomization effect of the atomizing core will be affected. Summary of the Invention [Problem to be solved by the invention]

[0004] SUMMARY OF THE PRESENT DISCLOSURE The technical problem that the present invention seeks to solve is to provide an atomizing core having an improved airflow chamber in view of the above-mentioned shortcomings in the related art. [Means for solving the problem]

[0005] The technical solutions adopted in the present invention to solve the technical problems are as follows:

[0006] The atomizing core includes a heating element and a liquid guide that is a porous material for absorbing and transmitting liquid. The liquid guide includes an air guide portion and a base portion that is connected to the outer periphery of the air guide portion and surrounds it. An airflow chamber is formed in the gap between the air guide portion and the base portion. The liquid guide is provided with an air inlet port that communicates with the airflow chamber, an exhaust port that communicates with the airflow chamber, and a liquid supply portion for contacting the liquid. The heating element includes a heating portion that generates heat when current is applied, and an electrical connection portion that is connected to the heating portion and transmits current to the heating portion. The heating portion is provided on the inner wall of the airflow chamber so as to be in contact with the liquid. As a result, when the liquid supply portion of the liquid guide comes into contact with the liquid, the liquid guide transmits the liquid to the heating portion, heats it, and generates an aerosol. Furthermore, an external air flow enters the airflow chamber from the air inlet port and carries the aerosol out from the exhaust port.

[0007] Preferably, the airflow chamber is a space having a circular or angular annular shape.

[0008] Preferably, the base portion includes a first portion and a second portion, the first portion and the second portion respectively surrounding both sides of the air guiding portion, and one end of the first portion and the second portion are connected to each other and to the air guiding portion.

[0009] Preferably, in the air flow chamber, the heat generating portion is provided in the base portion, and the liquid supply portion is provided outside the base portion.

[0010] Preferably, the liquid supply site is a liquid supply recess provided on the outer side of the base portion.

[0011] Preferably, in the air flow chamber, the heat generating portion is provided in the air conducting portion.

[0012] Preferably, the liquid supply portion is a liquid supply recess provided on the outer side of the air guide portion.

[0013] Preferably, the air supply port is provided at a connection point between the base portion and the air guide portion.

[0014] Preferably, the other end of said first portion and the other end of said second portion define said exhaust port.

[0015] Preferably, the air supply port is provided below the liquid guide. The liquid guide includes a support portion connected to the base portion and / or the air guide portion, protruding downward and for lifting up the air supply port. Effect of the Invention

[0016] The implementation of the technical solution of the present invention has at least the following beneficial effects:

[0017] The atomizing core is provided with an airflow chamber inside the liquid-guide made of a porous material, and the heating part of the heating element is provided inside the airflow chamber, so that the size, speed and path of the airflow are mainly determined by the structure of the liquid-guide and are not affected by other parts or assembly relationships, which is advantageous in ensuring the uniformity of the atomization effect.

[0018] In order to more clearly describe the technical solutions in the embodiments of the present invention, the following briefly describes the drawings that need to be used in the description of the embodiments or prior art. It should be noted that the drawings described below are only some of the embodiments of the present invention, and those skilled in the art can obtain other drawings from these drawings without creative labor. [Brief description of the drawings]

[0019] [Figure 1] FIG. 1 is a perspective view of an atomizing core according to one embodiment of the present invention. [Diagram 2] FIG. 2 is a cross-sectional view taken along the line AA in FIG. [Diagram 3] 3 is a perspective view of the heating element of the atomizing core of FIG. 1. FIG. [Figure 4] 4 is a perspective view of the liquid guide of the atomizing core of FIG. 1. FIG. [Diagram 5] FIG. 5 is a perspective view of a liquid guide of an atomizing core in another embodiment of the present invention. [Figure 6] FIG. 6 is a perspective view of an atomizing core according to a further embodiment of the present invention. [Figure 7] FIG. 7 is a cross-sectional view taken along the line BB in FIG. [Figure 8] 8 is a perspective view of the heating element of the atomizing core of FIG. 6. FIG. [Figure 9] 9 is a perspective view of the liquid guide of the atomizing core of FIG. 6. FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0020] In order to make the technical features, objects and effects of the present invention more clearly understood, specific embodiments of the present invention will be described in detail with reference to the drawings. It should be understood that when a direction or positional relationship indicated by "upper", "lower", "vertical", "horizontal", "ceiling", "bottom", "inside", "outside" or the like is seen in the text, it is a direction or positional relationship based on the illustration, and the configuration and operation according to a specific direction are merely for the convenience of describing the technical solution, and do not indicate that the indicated device or member must have a specific direction. Therefore, it should not be interpreted as limiting the present invention. Furthermore, it should be explained that, unless otherwise clearly specified and limited, when words such as "attached", "connected", "connected", "provided" or the like are seen in the text, they should be interpreted broadly. For example, it may be a fixed connection, a detachable connection, or an integral connection. It may also be a direct connection, an indirect connection via an intermediate medium, a communication inside two members, or an interaction relationship between two members. Also, when a component is said to be "above" or "below" another component, the component may be "directly" or "indirectly" located on the other component, or there may be one or more intermediate components. Furthermore, when the terms "first", "second", "third", etc. appear in the text, they are merely for the convenience of describing the technical solution, and should not be interpreted as expressing or implying the relative importance or the number of technical features being pointed out. Thus, when a feature such as "first", "second", "third", etc. is limited, it may include one or more of the feature explicitly or implicitly. Those skilled in the art can interpret the specific meaning of the above terms in the present invention according to the specific situation.

[0021] In the following description, for purposes of explanation and not limitation, specific details are presented, such as particular system structures and techniques, to provide a thorough understanding of embodiments of the present invention. However, it will be apparent to one skilled in the art that the present invention can be practiced in other embodiments that do not include these specific details. In other circumstances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary details.

[0022] 1 to 4, the atomizing core in one embodiment of the present invention includes a heating element 2 and a liquid guide 1, which is a porous material for absorbing and transmitting liquid. A large number of micropores are distributed in the so-called porous material (which may also be called a microporous material), and this material realizes the absorption and transmission of liquid. The porous material is, for example, a porous ceramic material. The liquid guide 1 includes an air guide section 12 and a base section 11 that is connected to the air guide section 12 and surrounds the outer periphery of the air guide section 12. An air flow chamber 17 is formed in the gap between the air guide section 12 and the base section 11. The liquid guide 1 is also provided with an air inlet 15 communicating with the air flow chamber 17, an exhaust port 16 communicating with the air flow chamber 17, and a liquid supply portion 14 for contacting the liquid. The heating element 2 includes a heating section 21 that generates heat when energized, and an electrical connection section 22 that is connected to the heating section 21 and transmits an electric current to the heating section 21. The heating section 21 is provided on the inner wall of the air flow chamber 17 so as to be in contact with the liquid guide 1. Furthermore, the electrical connection portion 22 extends outside the airflow chamber 17. Thus, when the liquid supply portion 14 of the liquid guide 1 comes into contact with the liquid, the liquid guide 1 transfers the liquid to the heat generating portion 21, which heats the liquid and generates an aerosol. Furthermore, an external airflow enters the airflow chamber 17 from the air supply port 15 and carries the aerosol out through the air exhaust port 16. The porous material may be a porous ceramic material.

[0023] In the atomizing core of the present invention, when the liquid supply portion 14 of the liquid guide 1 comes into contact with the liquid, the liquid guide 1 transfers the liquid to the heat generating portion 21 of the heat generating element 2, where the liquid is atomized by heating to produce an aerosol. In addition, the airflow passes through the atomizing surface (the portion in the heat generating portion 21 of the heat generating element 2 where the liquid is heated to generate an aerosol), and the atomized aerosol is carried out.

[0024] The atomizing core of the present invention has the following beneficial technical effects:

[0025] 1. The airflow chamber 17 is provided inside the liquid-guide 1, which is a porous material, and the heating part 21 of the heating element 2 is provided inside the airflow chamber 17. Therefore, the size, flow rate and path of the airflow are determined mainly by the structure of the liquid-guide 1 and are not affected by other parts or assembly relationships, which is advantageous in ensuring the consistency of the atomization effect.

[0026] 2. Since the liquid guiding 1 is a porous material, the entire inside of the air flow chamber 17 becomes a porous material, and the condensate generated in the air flow chamber 17 is absorbed by the liquid guiding 1. Therefore, the generation of condensate can be effectively reduced.

[0027] 3. When the atomizing core of the present invention is applied to an atomizing device, the airflow chamber 17 is mainly determined by the structure of the liquid guide 1, and the liquid guide 1 does not need to define the airflow chamber 17 together with other components, so that the number of components in the structure of the atomizing device can be reduced, and the assembly can be made easy, fast, stable and reliable.

[0028] The atomizing core of the present invention can be applied to the atomizing device of an electronic cigarette, and is used for heating and atomizing tobacco liquid. The specific operation process is as follows: the liquid supply portion 14 of the liquid guide 1 of the atomizing core contacts the tobacco liquid of the atomizing device. The liquid guide 1 transfers the tobacco liquid to the heating portion 21 of the heating element 2, and is heated to atomize the liquid into vapor. Then, the external airflow enters through the air inlet, and carries the vapor out through the exhaust port for the smoker to inhale.

[0029] Preferably, the liquid conductor 1 is integrally moulded.

[0030] The structure of the airflow chamber 17 of the atomizing core can be any pattern, but in order to make it easier to mold the heating element 2, the airflow chamber 17 may be a circular space (see Figs. 1 to 4) or a circular space with corners (see Fig. 5). For example, when it is a polygonal ring shape, the heating part 21 of the heating element 2 includes multiple flat atomizing surfaces. In this case, it is easier to control the uniformity of the molding of the heating element 2, and the stability of fitting with the porous material is improved. No further examples of the atomizing surface and the airflow chamber 17 of various other shapes will be given. The heating part 21 of the heating element 2 includes at least one heating circuit, and the heating circuit is bent into a ring shape.

[0031] 1 to 4, in some embodiments, in air flow chamber 17, heat generating section 21, a side wall of air conducting section 12 and a side wall of base section 11 have corresponding shapes and are all annular. Heat generating section 21 of heat generating element 2 is provided on the side wall of base section 11, and liquid supply section 14 is provided on the outside of base section 11. Liquid supply section 14 may be a liquid supply recess provided on the outside of base section 11.

[0032] 6 to 9, in some other embodiments, in the air flow chamber 17, the heat generating portion 21, the side wall of the air guide portion 12, and the side wall of the base portion 11 have corresponding shapes and are all annular. The heat generating portion 21 of the heat generating element 2 is provided on the side wall of the air guide portion 12. As can be understood, in the air flow chamber 17, the heat generating portion 21 may be provided on both the air guide portion 12 and the side portion of the base portion 11. The liquid supply portion 14 is a liquid supply recess provided on the outside of the air guide portion 12.

[0033] Preferably, the base portion 11 includes a first portion 111 and a second portion 112. The first portion 111 and the second portion 112 respectively surround opposite sides of the air guiding portion 12. One end of the first portion 111 and one end of the second portion 112 are connected to each other and to the air guiding portion 12.

[0034] Preferably, the air inlet 15 is provided at a connection point between the base portion 11 and the air guide portion 12 .

[0035] Preferably, the other end of the first portion 111 and the other end of the second portion 112 are spaced apart and suspended in air, and define an exhaust port 16 .

[0036] Preferably, the air inlet 15 is provided below the liquid guide 1. The liquid guide 1 includes a support 13 connected to the base 11 and / or the air guide 12, protruding downward, and for lifting the air inlet 15. The first role of the support 13 is to support the atomizing core, and the second role is to support the atomizing core at a high position to expose the air inlet 15. The air guide 12 allows the airflow that has entered by rising straight up from the air inlet 15 to move to the atomizing surfaces on both sides. The air guide 12 is also made of a porous material. The atomized aerosol in the air flow chamber 17 is unlikely to condense, but even if it does condense, the condensed liquid can be absorbed by the liquid guide 1.

[0037] From the above, the atomizing core of the present invention has the following beneficial technical effects.

[0038] 1. The airflow chamber 17 is provided inside the liquid-guide 1, which is a porous material, and the heating part 21 of the heating element 2 is provided inside the airflow chamber 17. Therefore, the size, flow rate and path of the airflow are determined mainly by the structure of the liquid-guide 1 and are not affected by other parts or assembly relationships, which is advantageous in ensuring the consistency of the atomization effect.

[0039] 2. Since the liquid guiding 1 is a porous material, the entire inside of the air flow chamber 17 becomes a porous material, and the condensate generated in the air flow chamber 17 is absorbed by the liquid guiding 1. Therefore, the generation of condensate can be effectively reduced.

[0040] 3. When the atomizing core of the present invention is applied to an atomizing device, the airflow chamber 17 is mainly determined by the structure of the liquid guide 1, and the liquid guide 1 does not need to define the airflow chamber 17 together with other components, so that the number of components in the structure of the atomizing device can be reduced, and the assembly can be made easy, fast, stable and reliable.

[0041] The above description is merely a preferred embodiment of the present invention, and does not limit the present invention. For those skilled in the art, there may be various modifications, combinations and variations in the present invention. Any modifications, equivalent replacements, improvements, etc., made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention. [Explanation of symbols]

[0042] 1 Liquid Conductor 11 Base 111 Part 1 112 Part 2 12 Air Conduction Section 13 Support part 14 Liquid supply area 15 Air supply port 16 Exhaust port 17 Airflow Chamber 2 Heating element 21 Heating part 22 Electrical connections

Claims

1. The device comprises a heating element (2) and a liquid guiding portion (1) which is a porous material for absorbing and transmitting liquid, the liquid guiding portion (1) comprises an air guiding portion (12) and a base portion (11) which is connected to the outer periphery of the air guiding portion (12) and surrounds the same, an air flow chamber (17) is formed in the gap between the air guiding portion (12) and the base portion (11), the liquid guiding portion (1) is provided with an air inlet (15) which communicates with the air flow chamber (17), an exhaust port (16) which communicates with the air flow chamber (17), and a liquid supply portion (14) for contacting the liquid, and the heating element (2) generates heat when current is applied. and an electrical connection part (22) connected to the heating part (21) for transmitting an electric current to the heating part (21). The heating part (21) is provided on an inner wall of the air flow chamber (17) so as to be in contact with the liquid guiding part (1). Thus, when the liquid supply part (14) of the liquid guiding part (1) comes into contact with the liquid, the liquid guiding part (1) transfers the liquid to the heating part (21), heats it, and generates an aerosol. Furthermore, an external air flow enters the air flow chamber (17) from the air supply port (15) and carries the aerosol out through the exhaust port (16). The airflow chamber (17) is a circular or angular annular space, The base portion (11) includes a first portion (111) and a second portion (112), the first portion (111) and the second portion (112) respectively surrounding both sides of the air guiding portion (12), and one end of the first portion (111) and the second portion (112) being connected to each other and to the air guiding portion (12).

2. 2. The atomizing core according to claim 1, wherein in the air flow chamber (17), the heat generating portion (21) is provided in the base portion (11), and the liquid supply portion (14) is provided outside the base portion (11).

3. 3. The atomizing core according to claim 2, wherein the liquid supply portion (14) is a liquid supply recess provided on the outer side of the base portion (11).

4. The atomizing core according to claim 1, wherein the heat generating portion (21) is provided in the air guide portion (12) in the air flow chamber (17).

5. The atomizing core according to claim 4, wherein the liquid supply portion (14) is a liquid supply recess provided on the outside of the air guide portion (12).

6. The atomizing core according to claim 1, wherein the air supply port (15) is provided at a connection point between the base portion (11) and the air guide portion (12).

7. 2. The atomizing core according to claim 1, wherein the other end of said first portion (111) and the other end of said second portion (112) define said exhaust port (16).

8. The atomizing core according to claim 1, characterized in that the air supply port (15) is provided below the liquid guide (1), and the liquid guide (1) includes a support portion (13) connected to the base portion (11) and / or the air guide portion (12), protruding downward, and for lifting the air supply port (15).

Citation Information

Patent Citations

  • Atomizer and electronic cigarette

    CN210492641U

  • Aerosol electronic cigarette

    JP2012223190A

  • Electron steam supply device

    JP2015527884A

  • Atomizing device and electronic cigarette having same

    US20160135505A1