Collared garment and manufacturing method thereof

Abstract

To provide a garment with a collar that can sufficiently secure the strength of the collar and can suppress the occurrence of wrinkles during washing, etc. [Solution] A collared garment 1 includes a collar 3 attached to a garment body 2. The collar 3 has a collar body 31 and a laminated portion 32 formed on one main surface of the collar body 31. The collar 3 has a folded portion 3c formed by folding the collar body 31 and the laminated portion 32 with the laminated portion 32 facing inward. The collar 3 is attached to the garment body 2 such that the garment body 2 (left front body piece 21b) is sandwiched between tip portions 3a and 3b. The laminated portion 32 is formed in advance on one main surface of the collar body 31 before the collar 3 is folded.

Description

[Technical field]

[0001] The present disclosure relates to collared garments, and in particular to collared garments such as hospital gowns for use in hospitals, nursing homes, and the like. [Background technology]

[0002] Hospital gowns used in hospitals or nursing facilities are used by many patients or those receiving care. After use, many hospital gowns are piled up and washed together. Wrinkles occur in hospital gowns due to repeated washing and drying. Wrinkles are particularly likely to occur around the collar of the gown. Wrinkled hospital gowns can be re-washed or discarded, so it is economically important to prevent wrinkles from occurring in hospital gowns.

[0003] Utility Model Registration No. 3214675 (Patent Document 1) discloses a yukata designed to prevent wrinkles and bending of the collar after washing. The yukata has a yukata body and a collar. The collar is a strip of a given width that is folded in half along the longitudinal direction. The collar is formed by folding the collar fabric in half, and then gluing an interlining such as a heat-adhesive resin sheet to the entire inside surface of one or both of the two pieces. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Utility Model Registration No. 3214675 Summary of the Invention [Problem to be solved by the invention]

[0005] However, the yukata in Patent Document 1 also takes into consideration the fact that the collar fabric is folded in half and then an interlining such as a heat-adhesive resin sheet is adhered to it. Therefore, when adhering the interlining to the entire inside surface of one piece of collar fabric, a interlining of the same size as the piece of collar fabric must be prepared. Furthermore, when actually adhering the piece of collar fabric and the interlining, there is a risk of misalignment between the collar fabric and the interlining. It is not easy to properly adhere the interlining to the entire inside surface of one piece of collar fabric, and one piece of interlining must be adhered to each collar, which is time-consuming.

[0006] In addition, in order to glue the interlining to the entire inside surface of both folded pieces, it is necessary to glue the interlining to each piece, which is not only time-consuming, but also because the interlinings glued to each of the two pieces at the folded-over portion (collar end) are separated and not continuous, the strength of the collar end may be reduced compared to when the interlinings are not continuous. In particular, if the interlining is misaligned at the collar end, the strength of the collar end may be further reduced. Furthermore, if the interlining is glued to the entire inside surface of both pieces at once, that is, the entire inside surface of the entire collar fabric, the interlining does not fit into the valley part on the inside of the collar fabric that is folded in half, making it difficult to properly adhere the interlining to the inside of the collar fabric, and the strength of the collar end may also be reduced. Thus, the yukata of Patent Document 1 has the problem that the strength of the collar end may be reduced.

[0007] Therefore, an object of the present disclosure is to provide a collared garment that ensures sufficient collar strength and prevents wrinkles from occurring during washing, etc. [Means for solving the problem]

[0008] In order to solve the above problems, the present disclosure provides the following solution. That is, the collared garment according to the present disclosure is a collared garment comprising a garment body and a collar attached to the garment body. The collar has a collar body and a laminated portion formed on one main surface of the collar body, and is formed by folding the collar body and the laminated portion with the laminated portion facing inward, and is attached to the garment body so as to sandwich the garment body. The laminated portion is formed in advance on one main surface of the collar body before the collar is folded. Effect of the Invention

[0009] According to the collared garment of the present disclosure, the strength of the collar can be sufficiently ensured and the occurrence of wrinkles during washing, etc. can be suppressed. [Brief description of the drawings]

[0010] [Figure 1] FIG. 1 is a front view showing a collared garment according to an embodiment. [Diagram 2] FIG. 2 is a rear view of the collared garment shown in FIG. [Diagram 3] FIG. 3 is an enlarged cross-sectional view of the collar shown in FIG. [Figure 4] FIG. 4 is a flow chart showing a method for manufacturing a collared garment according to an embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0011] (Configuration 1) A collared garment according to an embodiment of the present disclosure is a collared garment including a garment body and a collar attached to the garment body. The collar has a collar body, a laminated portion formed on one main surface of the collar body, and a folded portion formed by folding the collar body and the laminated portion with the laminated portion facing inward, and is attached to the garment body so as to sandwich the garment body. The laminated portion is formed in advance on one main surface of the collar body before the collar is folded.

[0012] By forming the laminated portion on one of the main surfaces of the collar body in advance, it is possible to prevent the laminated portion from shifting out of position when the collar is folded, and to form the laminated portion appropriately. This ensures sufficient strength for the collar, and prevents wrinkles from forming when the collared garment is washed, etc.

[0013] (Configuration 2) In the collared garment of configuration 1, the laminated portion may be formed continuously on the inside of the collar body at the folded portion of the collar and may be in close contact with the inside of the collar body. The folded portion is an end portion of the collar. This can improve the strength of the end portion of the collar, which is prone to wrinkling during washing, etc., and can further prevent wrinkling during washing, etc. of the collared garment.

[0014] (Configuration 3) In the collared garment of configuration 1 or 2, the laminated portion may be formed on one entire main surface of the collar body, thereby further improving the strength of the collar and further suppressing the occurrence of wrinkles during washing of the collared garment, etc.

[0015] (Configuration 4) A method for manufacturing a collared garment according to an embodiment of the present disclosure includes the steps of preparing a garment body and a collar fabric, laminating one main surface of the collar fabric to obtain a collar fabric, folding the collar fabric with the laminated main surface facing inward to obtain a collar, and attaching the collar to the garment body.

[0016] This allows the laminated portion to be formed reliably over the entire inner surface of the collar body without misalignment, and allows the laminated portion to be formed continuously on the inside of the collar body at the collar fold and to be tightly attached to the inside of the collar body, resulting in a garment with a collar that has improved collar strength and prevents wrinkles from occurring during washing, etc.

[0017] (Configuration 5) In the method for manufacturing a collared garment of configuration 4, the step of obtaining the collar fabric may involve laminating one main surface of the collar fabric, and then cutting the laminated collar fabric to a predetermined size to obtain the collar fabric. This allows the laminated portion to be efficiently provided over the entire one main surface (inner surface) of the collar body.

[0018] Hereinafter, an embodiment of the collared garment 1 and the manufacturing method of the collared garment 1 of the present disclosure will be specifically described with reference to Figures 1 to 4. Note that the same or corresponding components in the figures are given the same reference numerals, and the same description will not be repeated. Note that, for ease of understanding, the drawings referred to below show simplified or schematic configurations, and some components are omitted.

[0019] [Clothing with collar] First, a collared garment 1 according to an embodiment will be specifically described with reference to Figures 1 to 3. The collared garment 1 is, for example, a hospital gown used in a hospital or nursing facility, a samue (work uniform), a collared pajama, a gown, or a yukata worn by a guest at an accommodation facility, etc. However, the collared garment 1 according to the present disclosure can be applied to a variety of garments with a collar, whether Japanese or Western style. Here, the collared garment 1 will be described using a hospital gown as an example.

[0020] As shown in FIGS. 1 and 2, the collared garment 1 comprises a garment body 2 and a collar 3.

[0021] The garment body 2 has a front body 21 and a back body 22.

[0022] The front body 21 has a right front body 21a and a left front body 21b. In this embodiment, the left front body 21b is an upper front body. The right front body 21a and the left front body 21b are each provided with a string 21c for closing the right front body 21a and the left front body 21b. The wearer wears the collared garment 1 with the right front body 21a and the left front body 21b open, and closes the right front body 21a and the left front body 21b by tying the strings 21c.

[0023] 1 and 2, the collar 3 is attached from the edge of the back body 22 to the edges of the right front body 21a and the left front body 21b. The collar 3 will be described in detail below with reference to FIG.

[0024] As shown in FIG. 3, the collar 3 has a collar body 31 and a laminate portion 32.

[0025] The collar body 31 is made of cloth. There are no particular limitations on the material of the collar body 31, and it may be made of any material that can be used for the collared garment 1, such as the hospital gown described above.

[0026] The laminated portion 32 is formed by laminating one of the main surfaces of the collar body 31. The laminated portion 32 is formed by thermally bonding or pressure bonding a thermoplastic resin film made of a thermoplastic resin such as urethane, polyurethane resin (TPU), or polyamide resin to one of the main surfaces of the collar body 31. The thickness of the laminated portion 32 is preferably 10 μm to 30 μm.

[0027] The collar 3 is folded in half, that is, the collar body 31 and the laminated portion 32 formed on one main surface of the collar body 31, with the laminated portion 32 facing inward. That is, the laminated portion 32 is formed on one main surface of the collar body 31 before the collar 3 is folded. The collar 3 is formed by laminating one main surface of a collar fabric having a relatively large width and length, cutting the fabric into a predetermined shape and size, that is, a shape and size usable as the collar 3 of the collared garment 1, to form the collar fabric, and folding the collar fabric. In this way, hereinafter, the collar body 31 before folding and the laminated portion 32 formed on one main surface of the collar body 31 may be referred to as the collar fabric. The manufacturing method of the collared garment 1 will be described in detail later.

[0028] In this way, by forming laminated portion 32 on one main surface of collar body 31 before folding collar 3, it is possible to prevent the position of laminated portion 32 from shifting when folding collar 3. As a result, it is possible to ensure sufficient strength of collar 3 and prevent wrinkles from occurring when collared garment 1 is washed, etc.

[0029] As will be described in detail in the explanation of the manufacturing method of the collared garment 1, the collar fabric can be obtained by laminating one main surface of the collar fabric and then cutting the collar fabric, and as a result, the laminated portion 32 can be reliably formed on the entire inner surface of the collar body 31, i.e., on the entire one main surface. As a result, the strength of the collar 3 can be further improved and the occurrence of wrinkles when the collared garment 1 is washed, etc. can be further suppressed.

[0030] In a folded state, the collar 3 has one tip 3a and the other tip 3b. The collar 3 is sewn with stitches 5 with the end of the left front body 21b (garment body 2) and tape 4, which will be described later, positioned between tip 3a and tip 3b. In this way, the collar 3 is attached to the left front body 21b. The collar 3 is attached in the same way to the right front body 21a and the back body 22, so a description of these will be omitted.

[0031] 3, the collar 3 has a folded portion 3c. The folded portion 3c is sewn with a stitch 6. This makes it possible to prevent the collared garment 1 from bulging in the front-to-back direction (the up-down direction in the figure) at the folded portion 3c, and also makes it possible to improve the strength of the folded portion 3c.

[0032] Moreover, the folded portion 3c is an end portion of the collar 3. Therefore, the folded portion 3c is prone to wrinkles during washing, etc. At the folded portion 3c, the laminated portion 32 is formed continuously on the inside of the collar body 31. At the folded portion 3c, the laminated portion 32 is in close contact with the inside of the collar body 31. This can particularly improve the strength of the folded portion 3c of the collar 3, and can more effectively prevent wrinkles from occurring when the collared garment 1 is washed, etc.

[0033] At least a portion of the tape 4 is exposed when attached to the left front body 21b together with the collar 3. That is, in FIG. 3, the upper side of the figure is the front side of the collared garment 1, and the lower side of the figure is the back side of the collared garment 1. The tape 33 may have a color different from that of the left front body 21b. For example, the color of the tape 33 may be darker than that of the left front body 21b. In this way, by changing the color of the tape 33 attached to the garment body 2, it is possible to identify the size, customer, etc. The tape 4 also contributes to improving the strength of the collar 3.

[0034] As shown in Fig. 3, the tip 3a and tip 3b of the collar 3 may be folded inward, i.e., toward the left front body 21b, and sewn to the left front body 21b. The tape 4 may also be attached in a folded state. That is, at the tip 3a and tip 3b, the collar body 31 and the laminated portion 32 are each configured in four layers, and the tape 4 is configured in two layers. This further improves the strength of the collar 3 and further suppresses the occurrence of wrinkles when the collared garment 1 is washed, etc. The tip 3a, tip 3b and tape 4 may each be attached to the left front body 21b by folding, or may be attached without folding.

[0035] [Manufacturing method for collared clothing] Next, a method for manufacturing the above-mentioned collared garment 1 will be specifically described with reference to FIG.

[0036] (Preparation process S1) First, prepare the garment body 2 and a collar fabric (not shown). The collar fabric is wider and longer than the collar fabric described above. The collar fabric is not particularly limited, but may be made of a fabric material used for collared garments 1 such as hospital gowns.

[0037] (Lamination process S2) Next, one of the main surfaces of the collar fabric is laminated. That is, a thermoplastic resin film is heat-bonded or pressure-bonded to one of the main surfaces of the collar fabric. The heating temperature during heat-bonding is, for example, 85°C to 95°C. The heating temperature is not limited to this and can be changed depending on the various thermoplastic resins used in the lamination process. The thermoplastic resin used in the lamination process only needs to have heat resistance to the heating temperature of the drying process after washing, and preferably has heat resistance of, for example, 90°C or higher.

[0038] (Cutting process S3) The collar fabric is cut into a predetermined shape and size to obtain a collar fabric (not shown). That is, a collar fabric before folding is obtained, which has the above-mentioned collar body 31 and the laminated portion 32 formed on one main surface of the collar body 31. The shape and size of the collar fabric can be appropriately determined according to the collar 3 used in various collared garments 1, and are not particularly limited. Here, since the collar fabric is obtained by cutting the collar fabric, the larger the size of the collar fabric, the more collar fabric can be obtained. This makes it possible to economically obtain multiple collars 3 in which the laminated portion 32 is formed on the entire inner surface of the collar body 31. Note that, if a collar fabric of a size that can be used as the collar 3 of the collared garment 1 is prepared in the preparation step S1, the cutting step S3 can be omitted. That is, the collar fabric can be obtained by laminating one main surface of the collar fabric. In this way, whether to omit cutting step S3, in other words, whether to form laminated portion 32 on the collar fabric and then cut it, or to prepare a pre-cut collar fabric and then laminate it, is up to the manufacturer of the collared garment to decide. However, in order to efficiently provide laminated portion 32 on the entire inner surface of collar body 31, it is preferable to provide cutting step S3.

[0039] (Collar body folding process S4) Next, the collar fabric is folded with one of the laminated main surfaces facing inward. That is, the collar fabric is folded with the laminated portion 32 facing inward, whereby the collar 3 can be obtained.

[0040] (Collar attachment process S5) Finally, the collar 3 is attached to the edge of the garment body 2. The edge of the garment body 2 refers to the edges of the right front body 21a, the left front body 21b and the back body 22, as described above.

[0041] Thus, according to the manufacturing method of the collared garment 1 of the present disclosure, the laminated portion 32 can be reliably formed on the entire inner surface of the collar body 31 without misalignment, and the laminated portion 32 is formed continuously on the inside of the collar body 31 at the folded portion 3c of the collar 3, and the laminated portion 32 can be adhered closely to the inside of the collar body 31. This makes it possible to obtain a collared garment 1 which improves the strength of the collar 3 and prevents wrinkles from occurring during washing, etc.

[0042] Although the embodiments have been described above, the present disclosure is not limited to the above-described embodiments, and various modifications are possible without departing from the spirit of the present disclosure. [Explanation of symbols]

[0043] 1: garment with collar, 2: garment body, 21: front body, 21a: right front body, 21b: left front body, 21c: string portion, 22: back body, 3: collar, 3a: tip portion, 3b: tip portion, 3c: folded portion, 31: collar body, 32: laminated portion, 4: tape, 5: stitch, 6: stitch

Claims

1. A garment with a collar comprising a garment body and a collar attached to the garment body, The collar has a collar body, a laminated portion formed on one main surface of the collar body, and a folded portion formed by folding the collar body and the laminated portion with the laminated portion on the inside, and is attached to the garment body so as to sandwich the garment body, A garment with a collar, wherein the laminate portion is pre-formed on one of the main surfaces of the collar body before the collar is folded.

2. The collared garment according to claim 1, The laminated portion is formed continuously on the inside of the collar body at the folded portion of the collar and is in close contact with the inside of the collar body.

3. The collared garment according to claim 1 or 2, The laminated portion is formed on one entire main surface of the collar body.

4. A method for manufacturing a collared garment, comprising the steps of: A step of preparing a garment body and a collar fabric; A step of laminating one main surface of the collar fabric to obtain a collar fabric; a step of folding the collar fabric with the laminated main surface facing inward to obtain a collar; and attaching the collar to the garment body.

5. A method for manufacturing the collared garment according to claim 4, comprising the steps of: The step of obtaining the collar fabric in this method for manufacturing a collared garment includes laminating one main surface of the collar fabric, and then cutting the laminated collar fabric to a predetermined size to obtain the collar fabric.

Images