Temperature-controllable glow plug assisted compression ignition methanol engine and control method thereof
The integration of a temperature-controllable glow plug and an ECU-controlled system in a compression ignition methanol engine addresses combustion instability by optimizing throttle and glow plug temperature settings based on load conditions, enhancing combustion efficiency and reducing emissions.
Patent Information
- Application Number
- JP2023187777
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-11-22
- Filing Date
- 2023-11-01
- Publication Date
- 2025-04-16
- Estimated Expiration
- 2043-11-01
AI Technical Summary
Compression ignition methanol engines face challenges with combustion instability due to methanol's low heat value, high evaporation latent heat, and high spontaneous ignition temperature, which existing glow plug-assisted combustion methods struggle to address effectively.
A compression ignition methanol engine assisted by a temperature-controllable glow plug, where the engine's electronic control unit (ECU) adjusts the throttle opening and glow plug temperature based on load conditions to optimize combustion, using sensors to monitor and control air flow, fuel injection, and glow plug temperature.
The temperature-controllable glow plug and ECU-controlled throttle and air-fuel ratio optimize combustion efficiency, reducing cycle variability, improving lean combustion capacity, and extending the life of the glow plug, while also reducing fuel consumption and emissions.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of vehicle engine control, specifically to a temperature-controllable glow plug assisted compression ignition methanol engine and a control method thereof. [Background technology]
[0002] Global warming is by far the most serious threat factor to the earth and human beings, and all industries must gradually reduce the use and dependence of fossil fuels. As a new type of clean fuel, methanol can replace gasoline and diesel, and is an important part of new energy. When used as an alternative fuel, methanol for engine fuel can reduce the changes of the original engine, improve its economic performance and reduce carbon emissions based on meeting the power performance of the original engine.
[0003] Compression ignition engines have the advantages of low fuel consumption, high reliability, good fuel efficiency, low rotation speed, and large torque. However, due to the characteristics of methanol's low heat value, high latent heat of vaporization, and high spontaneous ignition temperature, it is difficult to ignite methanol by compression ignition. Therefore, the problem of combustion instability needs to be solved for the compression ignition methanol engine.
[0004] At present, the measures to stabilize the compression ignition of methanol engines include intake heating, diesel ignition, glow plug combustion assist, etc. Among them, the glow plug combustion assist method can improve the cold start performance and solve the problem of difficult ignition of methanol engines, but the glow plug has problems such as short life, high energy consumption, high capacity consumption, and inability to change temperature under operating conditions, so further measures need to be taken to optimize the combustion mode of glow plug assisted compression ignition. Summary of the Invention [Problem to be solved by the invention]
[0005] In order to solve the above problems, the present invention provides a temperature controllable glow plug assisted compression ignition methanol engine and a control method thereof. [Means for solving the problem]
[0006] The present invention adopts the following technical solution: A temperature controllable glow plug assisted compression ignition methanol engine includes an engine shell composed of a methanol engine water jacket, a methanol engine cylinder body, a methanol engine crankcase and an oil pan, a methanol engine cylinder head is installed on the upper part of the engine shell, a methanol engine crankshaft and a methanol engine connecting rod are installed in the engine shell, the methanol engine connecting rod drives the methanol engine crankshaft, and a methanol engine piston is connected to the upper end of the methanol engine connecting rod, forming a cylinder between the methanol engine cylinder head and the methanol engine piston, and the methanol engine cylinder head is connected to the upper end of the methanol engine connecting rod. A methanol engine exhaust manifold, a methanol injector, a temperature controllable glow plug and a methanol engine intake manifold are installed in the cylinder head of the methanol engine. The methanol injector and the temperature controllable glow plug all extend into the cylinder. A throttle is installed at the intake inlet of the methanol engine intake manifold, and an air flow meter is installed in the pipeline where the throttle communicates with the outside air. The methanol injector, the temperature controllable glow plug and the throttle are controlled by a methanol engine electronic control unit ECU. The electronic control unit ECU performs temperature adjustment and throttle opening change according to the current load state of the methanol engine. The load state is determined by the current engine speed and effective output The engine's mean effective pressure is calculated based on this and used as a judgment indicator.
[0007] A glow plug temperature sensor is installed on the temperature controllable glow plug, which is used to measure the surface temperature of the temperature controllable glow plug and feed back the temperature information to the electronic control unit ECU.
[0008] A throttle position sensor is installed within the throttle which is used to monitor the throttle opening and feed back position information to the electronic control unit ECU.
[0009] The control method for a temperature controllable glow plug assisted compression ignition methanol engine is as follows. S1: When the engine starts and enters an idle state, the electronic control unit ECU controls the throttle opening to be kept in the range of 4° to 8°. At this time, the intake amount is small, the excess air coefficient is controlled in the range of 0.8 to 1.0, and the temperature of the temperature-controllable glow plug is kept in the range of 1200°C to 1300°C.
[0010] S2: When the engine accelerates steadily, the electronic control unit ECU adjusts the opening of the throttle 9 based on the fuel consumption that changes in real time, and the air flow meter 16 feeds back the change in air flow to the electronic control unit ECU to further correct the opening of the throttle 9, so that the fuel consumption increases and at the same time the throttle opening also increases, thereby controlling the air excess coefficient within the range of 1.4 to 1.8, and the glow plug temperature is maintained in the range of 1250°C to 1300°C.
[0011] With the increase in speed and the increase in throttle opening during engine acceleration, the air flow velocity and volume intake by the engine will increase. The intake volume will increase within the same intake valve opening time of each cycle, and the air flow velocity will increase, forming an organized air swirl flow and intake tumble flow perpendicular to the cylinder axis faster, increasing the turbulence intensity at the end of compression, accelerating the formation of methanol mixed gas, wrinkles the flame front, increases the area of the flame front, accelerates the heat transfer between burned and unburned gas, increases the burning speed, inhibits deflagration, reduces cycle changes, improves lean burn ability, and improves the performance of the methanol engine.
[0012] S3: When the engine accelerates rapidly, the electronic control unit ECU controls the throttle to be fully opened, ensuring that the instantaneous intake volume is in line with the stable combustion of methanol, and the glow plug temperature is maintained in the range of 1275℃~1300℃.
[0013] S4: When the engine decelerates steadily, the electronic control unit ECU reduces the fuel supply and adjusts the opening of the throttle 9, and the air flow meter 16 feeds back the real-time air flow rate changes to the electronic control unit ECU to further modify the opening of the throttle 9, so that the fuel consumption is reduced and at the same time the throttle opening is reduced, thereby controlling the air excess coefficient within the range of 1.2~1.4, and the glow plug temperature is maintained in the range of 950℃~1050℃.
[0014] S5: When the engine applies emergency braking, the ECU cuts off the fuel supply, and at this time, the throttle opening is adjusted to 2°~5°, and the glow plug is kept at 700℃~750℃.
[0015] The calculation process of the excess air coefficient is as follows: the electronic control unit ECU calculates the intake volume L(m 3 The actual air-fuel ratio L at this time is calculated from the total fuel consumption Q (kg / h), and L = 1.29 × L / Q is calculated from the total fuel consumption Q (kg / h). If the theoretical air-fuel ratio L0 of methanol is 6.5, the theoretical intake volume is L0 = l0 × Q / 1.29, and the excess air coefficient is the ratio of the actual air-fuel ratio l to the theoretical air-fuel ratio l0, λ = l / l0. At the same time, λ is also the ratio of the actual intake volume to the theoretical intake volume, λ = L / L0.
[0016] In step S3, after the engine has finished accelerating, the engine enters a stable operating state, and the electronic control unit ECU controls the throttle opening and the glow plug temperature according to the set range of the stable operating state; S31: When the mean effective pressure is 0.2MPa-0.4MPa, the engine is in a small load state, and at this time the electronic control unit ECU controls the throttle opening to make the air excess coefficient λ be kept within the range of 1.5≦λ≦1.8, and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug to reach within the range of 1150℃-1200℃.
[0017] S32: When the mean effective pressure is 0.4MPa~0.7MPa, the engine is in a medium load state, and at this time the electronic control unit ECU controls the throttle opening to keep the air excess factor λ in the range of 1.4≦λ≦1.7. The electronic control unit ECU obtains the temperature of the temperature-controllable glow plug at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug to reach 1050℃~1150℃.
[0018] S33: When the mean effective pressure is more than 0.7 MPa, the engine is in a heavy load state, and at this time the electronic control unit ECU controls the throttle opening to make the excess air coefficient λ in the range of 1.2≦λ≦1.4, and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug to reach 1000℃~1050℃.
[0019] The formula for mean effective pressure is
[0020]
number
[0021] Wherein, P me is the mean effective pressure, τ is the number of strokes, P e is valid output , V S is the single cylinder work, i is the number of cylinders, and n is the rotational speed. Effect of the Invention
[0022] Compared with the prior art, the present invention has the following beneficial effects: 1. The temperature controllable glow plug can select the appropriate glow plug temperature according to the needs of the actual operating conditions. When the load is small, it can select a high glow plug temperature, and when the load is large, it can reduce the glow plug temperature to the maximum extent based on the sufficient combustion of the methanol mixed gas, and thus can meet the needs of the glow plug to extend its service life.
[0023] 2. A reasonable excess air factor is consistent with the corresponding glow plug temperature. In the case of small loads, the higher the glow plug temperature and the higher the excess air factor, the more sufficient the combustion and the improved thermal efficiency; in the case of medium and large loads, the properly increased mixed gas concentration can optimize the ignition performance of the methanol mixed gas, make it easier to compress and ignite, reduce the cycle variation rate, reduce fuel consumption, and reduce the emission of harmful substances such as unburned methanol, formaldehyde, and formic acid. [Brief description of the drawings]
[0024] [Figure 1] FIG. 1 is a schematic diagram of a compression ignition methanol engine assisted by the temperature controllable glow plug of the present invention. [Diagram 2] FIG. 1 is a schematic diagram of the arrangement of glow plugs and injectors in a compression ignition methanol engine assisted by the temperature controllable glow plug of the present invention. [Diagram 3] 1 is a curve of in-cylinder pressure change with throttle opening under light load operating conditions. [Figure 4] 1 is a curve showing the change in heat release rate with throttle opening under light load operating conditions. [Diagram 5] 1 is a curve of cycle regulation change with throttle opening under light load operating conditions. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, under the premise of not performing creative labor, all other embodiments obtained by those skilled in the art belong to the protection scope of the present invention.
[0026] As shown in FIG. 1 and FIG. 2, the temperature controllable glow plug assisted compression ignition methanol engine includes an engine shell composed of a methanol engine water jacket 11, a methanol engine cylinder body 12, a methanol engine crankcase 13 and an oil pan 14. A methanol engine cylinder head 5 is installed on the upper part of the engine shell. A methanol engine crankshaft 1 and a methanol engine connecting rod 2 are installed in the engine shell. The methanol engine connecting rod 2 drives the methanol engine crankshaft 1. A methanol engine piston 3 is connected to the upper end of the methanol engine connecting rod 2. A cylinder is formed between the methanol engine cylinder head 5 and the methanol engine piston 3. The methanol engine cylinder head 5 is provided with a methanol engine exhaust manifold 4, a methanol injector 6, a temperature controllable glow plug 7, and a methanol engine intake manifold 8. The methanol injector 6 and the temperature controllable glow plug 7 all extend into the cylinder. A throttle 9 is provided at the intake port of the methanol engine intake manifold 8, and an air flow meter 16 is provided in a pipeline where the throttle 9 communicates with the outside air. The methanol injector 6, the temperature controllable glow plug 7, and the throttle 9 are controlled by a methanol engine electronic control unit ECU, which adjusts the temperature and changes the throttle opening according to the current load state of the methanol engine. The load state is determined by the current engine speed and effective output The engine's mean effective pressure is calculated based on this and used as a judgment indicator.
[0027] A glow plug temperature sensor is installed in the temperature controllable glow plug 7, which is used to measure the surface temperature of the temperature controllable glow plug and feed back the temperature information to the electronic control unit ECU. A throttle position sensor is installed in the throttle 9, which is used to monitor the throttle opening and feed back the position information to the electronic control unit ECU. The fuel injection amount of the methanol injector is obtained by controlling the power time of the controlled injector by the ECU, and the ECU can calculate the actual fuel injection amount based on the power time, and the total amount of fuel injection per injector is the total fuel consumption.
[0028] The control strategy of the glow plug assisted compression ignition methanol engine is to change the intake volume by controlling the throttle opening and the glow plug temperature to achieve optimal combustion of the methanol mixture. If the mixture is too rich, the methanol combustion will be incomplete, and the emission of harmful substances such as carbon smoke, Co, and NOx will increase. If the mixture is too lean, the fuel combustion speed will decrease, and the heat released by the combustion of this part of the mixture will be relatively less converted into mechanical work, and the output torque will decrease. By selecting the appropriate mixture concentration, the engine performance can be significantly improved, and by selecting the glow plug temperature, the ignition performance of the methanol mixture can be optimized while reducing the energy consumption of the glow plug.
[0029] The formula for mean effective pressure is
[0030]
number
[0031] Wherein, P me is the mean effective pressure, τ is the number of strokes, P e is valid output , V s is the single cylinder work, i is the number of cylinders, and n is the rotational speed. outputBased on this, the mean effective pressure of the engine can be calculated, and the mean effective pressure can be used as an important indicator for determining the load state of the engine.
[0032] The control method for a temperature controllable glow plug assisted compression ignition methanol engine is as follows. S1: When the engine starts and enters an idling state, the electronic control unit ECU controls the throttle 9 opening to be kept in the range of 4° to 8°, and at this time, the intake amount is small, the excess air coefficient is controlled in the range of 0.8 to 1.0, and the temperature of the temperature-controllable glow plug 7 is kept in the range of 1200° to 1300° C. When the temperature of the temperature-controllable glow plug 7 is kept in the range of 1200° to 1300° C., it ensures that the injected methanol is quickly compression-ignited and the engine can be quickly started.
[0033] S2: When the engine accelerates steadily, the electronic control unit ECU controls the air excess factor within the range of 1.4 to 1.8 by adjusting the throttle opening based on the fuel consumption and the actual air flow rate that change in real time. The ECU first calculates the air excess factor λ, which changes in real time, based on the fuel consumption and the actual air flow rate that is fed back from the air flow meter to the electronic control unit ECU. If λ≦1.4, the ECU drives the motor to increase the throttle opening, and if λ≧1.8, the ECU reduces the throttle opening, so that the throttle opening is continuously corrected, increasing the appropriate throttle opening while increasing the fuel consumption, and maintaining the glow plug temperature within the range of 1250°C to 1300°C.
[0034] With the increase in speed and the increase in throttle opening during engine acceleration, the air flow velocity and volume intake by the engine will increase. The intake volume will increase within the same intake valve opening time of each cycle, and the air flow velocity will increase, forming an organized air swirl flow and intake tumble flow perpendicular to the cylinder axis faster, increasing the turbulence intensity at the end of compression, accelerating the formation of methanol mixed gas, wrinkles the flame front, increases the area of the flame front, accelerates the heat transfer between burned and unburned gas, increases the burning speed, inhibits deflagration, reduces cycle changes, improves lean burn ability, and improves the performance of the methanol engine.
[0035] S3: When the engine accelerates rapidly, the electronic control unit ECU controls the throttle 9 to be fully opened, ensuring that the instantaneous intake amount is in line with the stable combustion of methanol, and the temperature of the glow plug is maintained in the range of 1275°C to 1300°C. After the engine acceleration process is completed, it enters the next stable operating condition, and the electronic control unit ECU controls the throttle opening and the temperature of the glow plug according to the set range of the stable operating condition.
[0036] S31: When the mean effective pressure is 0.2 MPa~0.4 MPa, the engine is in a light load state, and at this time the electronic control unit ECU controls the opening of the throttle 9 to keep the air excess factor λ within the range 1.5≦λ≦1.8, and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug 7 at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug 7 to reach within the range of 1150℃~1200℃. The combustion of the methanol mixed gas is made to achieve an optimal effect under the light load operating state, and at this time the engine output power increases and the mean effective pressure increases within the current range.
[0037] S32: When the mean effective pressure is 0.4 MPa~0.7 MPa, the engine is in a medium load state, and at this time the electronic control unit ECU controls the opening of the throttle 9 to make the air excess factor λ range 1.4≦λ≦1.7, and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug 7 at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug 7 to reach 1050℃~1150℃. The combustion of the methanol mixed gas is made to achieve an optimal effect under the medium load state, and at this time the engine output power increases and the mean effective pressure increases within the current range.
[0038] S33: When the mean effective pressure is more than 0.7 MPa, the engine is in a heavy load state, and at this time the electronic control unit ECU controls the opening of the throttle 9 to make the air excess factor λ in the range of 1.2≦λ≦1.4, and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug 7 at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug 7 to reach 1000℃~1050℃. Under the heavy load operating state, the combustion of the methanol mixed gas is made to achieve the optimum effect, and at this time the engine output power increases and the mean effective pressure increases within the current range.
[0039] S4: When the engine decelerates steadily, the electronic control unit ECU reduces the fuel supply and adjusts the throttle opening, thereby controlling the air excess factor within the range of 1.2~1.4. The ECU first calculates the real-time changing air excess factor λ based on the fuel consumption and the actual air flow rate fed back from the air flow meter to the electronic control unit ECU. If λ≦1.2, the ECU drives the motor to increase the throttle opening, and if λ≧1.4, the ECU reduces the throttle opening, so that the throttle opening is continuously corrected to reduce the fuel consumption while reducing the appropriate throttle opening and keeping the glow plug temperature within the range of 950℃~1050℃.
[0040] S5: When the engine applies emergency braking, the ECU cuts off the fuel supply, and at this time, the opening of the throttle 9 is adjusted to 2°-5°, and the glow plug is kept at 700°-750°.
[0041] The various parameters of the above control process are not traditionally selected, but are optimally selected after experiment. During the experiment, we only change the throttle opening or the temperature of the glow plug under the same operating conditions, and use a dynamometer, a fuel consumption meter, a combustion analyzer, and an emission meter to measure the output torque, effective power, and the engine torque. force, Obtain data such as fuel consumption, in-cylinder pressure, cycle variation and emissions. According to the experimental data, select the optimum throttle opening and the air excess coefficient range under the corresponding operating conditions and the optimum glow plug temperature range. Take the following low load operating conditions as an example.
[0042] Figure 3 shows the pressure curves in the cylinder when the engine is running at 1200 r / min and a small load, and the throttle opening is 6% to 18%. From the figure, as the throttle opening increases, the entire pressure curve in the cylinder shows an upward trend, and the maximum pressure gradually increases. When the throttle opening is 18%, the crank angle is 10.4°, and the maximum pressure in the CA cylinder is 60.42 bar. When the throttle opening is 16%, the crank angle is 9.5°, and the maximum pressure in the CA cylinder is 62.02 bar, and the maximum pressure in the cylinder decreases by 3%. From this, it can be seen that as the throttle opening continues to increase, the pressure in the cylinder continues to decrease, so the optimal throttle opening is controlled within 16%. When the throttle opening is 16%, the fuel consumption is 2.73 kg / h, and the air flow rate is 25.18 m 3 / h, and the corresponding calculated air excess factor is λ = 1.8305.
[0043] Figure 4 shows the heat dissipation curves when the engine is running at 1200 r / min and a small load, and the throttle opening is 6% to 18%. As can be seen from the figure, as the throttle opening increases, the entire heat dissipation curve shows an upward trend, and when the throttle opening is 12%, the crank angle is 6°, and the CA heat dissipation rate peak value reaches a maximum of 46.88, while when the throttle opening is 16% and 18%, the heat dissipation rate decreases. The heat dissipation rate is high in the throttle opening range of 12% to 16%, and when it is greater than 16%, the heat dissipation rate decreases too much, so the throttle opening needs to be controlled in the range of 12% to 16%. When the throttle opening is 12%, the fuel consumption is 2.58 kg / h, and the air flow rate is 19.28 m 3 / h, where the corresponding air excess factor is 1.4831≦λ≦1.8305.
[0044] Figure 5 shows the cycle variation curve for 6% to 18% throttle opening when the engine is running at 1200 r / min and low load. It can be seen from the figure that as the throttle opening increases, the cycle variation gradually increases. Due to the large cycle variation, the number of cycles with abnormal combustion and misfires gradually increases, and the amount of incomplete combustion products such as hydrocarbons increases, resulting in a decrease in dynamic economy. At the same time, the unstable combustion process also increases vibration noise and reduces the life of parts. Therefore, the throttle opening cannot continue to increase, and it is proven that controlling it within a range is the optimal solution.
[0045] From the above experimental data, it can be seen that under the current light load operating conditions, the engine operating condition is best within the throttle opening of 12% to 16%, and the air flow rate and fuel consumption in this throttle opening range are measured through experiments, and it can be calculated that the optimal air excess factor range is about 1.5 to 1.8. In addition, the experiment proves that the optimal air excess factor range is also 1.5 to 1.8 under the light load operating conditions of the engine at different speeds.
[0046] Specifically, the selection of each of the above parameters is similar to the above steps, and the optimal ranges of the air excess factor and the glow plug temperature are measured in an experimental table and written into the ECU. In an actual vehicle, the throttle opening and the glow plug temperature are controlled by the ECU to stabilize the air excess factor and the glow plug temperature in the optimal range according to different operating conditions.
[0047] Specifically, the range of the excess air coefficient is controlled by the ECU calculating the intake air volume L(m 3 The theoretical air-fuel ratio l and the actual air-fuel ratio l0 at this time are calculated from the total fuel consumption Q (kg / h), and the excess air coefficient is the ratio between the actual air-fuel ratio and the theoretical air-fuel ratio, the theoretical air-fuel ratio of methanol is 6.5, the actual air-fuel ratio l = 1.29 × L / Q, and the excess air coefficient λ = l / l0. The purpose is to control the intake amount and the total fuel consumption to control the excess air coefficient.
[0048] Specifically, the temperature-controllable glow plug material is ceramic, the input voltage range is 20V~28V, and the controllable temperature range is 750℃~1300℃. The temperature can be fed back to the ECU in a timely manner, and the temperature is always kept within the range by the controller, so that the methanol mixed gas can be ignited and burned stably in the cylinder, and the ignition and combustion stability of the methanol mixed gas improves the economy and power of the engine.
[0049] The structures, ratios, sizes, etc. depicted in the drawings attached to this specification are used only to match the contents disclosed in the specification for the understanding and reading of those skilled in the art, and are not used to limit the limited conditions that can be implemented by the present invention, so any changes in structure, changes in proportional relationships, or adjustments in size that are not technically significant should still be included in the scope of the technical content disclosed in this invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, terms such as "upper", "lower", "left", "right", "center" and "one" cited in this specification are only for simple explanation, not for limiting the scope of the present invention, and changes or adjustments of their relative relationships without making substantial changes to the technical content should also be considered as the scope of the present invention.
[0050] Finally, it should be explained that the above embodiments are only used to describe the technical solutions of the present invention, not to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art may modify the technical solutions described in the above embodiments or make equivalent substitutions for part or all of the technical features therein, and such modifications or substitutions do not depart from the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention. [Explanation of symbols]
[0051] 1. Methanol engine crankshaft 2 Methanol Engine Connecting Rod 3 Methanol engine piston 4. Methanol engine exhaust manifold 5. Methanol engine cylinder head 6. Methanol injector 7. Temperature-controllable glow plugs 8. Methanol engine intake manifold 9 Electronically controlled throttle 10 Electronic Control Unit 11 Methanol engine water jacket 12 Methanol engine cylinder body 13 Methanol engine crankcase 14 Oil Van 15 Output flange 16 Air flow meter
Claims
1. An engine shell comprising a methanol engine water jacket (11), a methanol engine cylinder body (12), a methanol engine crankcase (13) and an oil pan (14), a methanol engine cylinder head (5) is installed on the upper part of the engine shell, a methanol engine crankshaft (1) and a methanol engine connecting rod (2) are installed within said engine shell, the methanol engine connecting rod (2) drives the methanol engine crankshaft (1), a methanol engine piston (3) is connected to the upper end of the methanol engine connecting rod (2), a cylinder is formed between the methanol engine cylinder head (5) and the methanol engine piston (3), and a methanol engine exhaust manifold is connected to said methanol engine cylinder head (5). In the methanol engine, a methanol injector (4), a methanol injector (6), a temperature-controllable glow plug (7) and a methanol engine intake manifold (8) are installed, the methanol injector (6) and the temperature-controllable glow plug (7) all extend into the cylinder, a throttle (9) is installed at the intake inlet of the methanol engine intake manifold (8), and an air flow meter (16) is installed in a pipeline where the throttle (9) communicates with the outside air, the methanol injector (6), the temperature-controllable glow plug (7) and the throttle (9) are controlled by a methanol engine electronic control unit ECU, which performs temperature adjustment and throttle opening change according to the current load state of the methanol engine, and the load state is determined by calculating the average effective pressure of the engine based on the current engine speed and effective power, The temperature-controllable glow plug (7) is provided with a glow plug temperature sensor, which is used to measure the surface temperature of the temperature-controllable glow plug and feed back the temperature information to an electronic control unit ECU; A method for controlling a temperature controllable glow plug assisted compression ignition methanol engine in which a throttle position sensor is installed in the throttle (9) used to monitor the throttle opening and feed back position information to an electronic control unit ECU, comprising: S1: When the engine starts and enters an idling state, the electronic control unit ECU controls the throttle (9) to be kept in the range of 4° to 8°, and at this time, the intake amount is small, the excess air coefficient is controlled in the range of 0.8 to 1.0, and the temperature of the temperature-controllable glow plug (7) is kept in the range of 1200° C. to 1300° C.; S2: When the engine accelerates steadily, the electronic control unit ECU adjusts the opening of the throttle (9) based on the fuel consumption that changes in real time, and the air flow meter (16) feeds back the change in the air flow to the electronic control unit ECU to further correct the opening of the throttle (9), so that the fuel consumption increases and the throttle opening also increases, thereby controlling the air excess coefficient within the range of 1.4 to 1.8, and the temperature of the glow plug is maintained within the range of 1250°C to 1300°C; S3: When the engine accelerates rapidly, the electronic control unit ECU controls the throttle (9) to be fully opened, ensuring that the instantaneous intake volume is in line with the stable combustion of methanol, and the glow plug temperature is maintained in the range of 1275°C to 1300°C; S4: When the engine is decelerating steadily, the electronic control unit ECU reduces the fuel supply and adjusts the opening of the throttle (9), and the air flow meter (16) feeds back the real-time air flow rate change to the electronic control unit ECU to further correct the opening of the throttle (9), so that the fuel consumption is reduced and the throttle opening is reduced at the same time, thereby controlling the air excess coefficient within the range of 1.2 to 1.4, and the temperature of the glow plug is maintained within the range of 950°C to 1050°C.
2. A method for controlling a temperature controllable glow plug assisted compression ignition methanol engine, comprising:
2. The calculation process of the air excess coefficient is as follows: the electronic control unit ECU obtains the intake air amount L at this time according to the information obtained by the throttle position sensor and the air flow sensor, and then calculates the theoretical air-fuel ratio L at this time from the total fuel consumption Q. 0 And calculate the actual air-fuel ratio l = 1.29 × L / Q, the excess air factor is the ratio of the actual air-fuel ratio to the stoichiometric air-fuel ratio, and λ = l / l 0 2. The method of claim 1, wherein the temperature controllable glow plug assisted compression ignition methanol engine is
3. In the step S3, after the engine has finished accelerating, the engine enters a next stable operating state, and the electronic control unit ECU controls the throttle opening and the glow plug temperature according to the set range of the stable operating state; S31: when the mean effective pressure is 0.2MPa-0.4MPa, the engine is in a light load state, and at this time the electronic control unit ECU controls the opening degree of the throttle (9) to keep the air excess coefficient λ within the range of 1.5≦λ≦1.8; and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug (7) at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug (7) to reach a temperature within the range of 1150°C-1200°C; S32: when the mean effective pressure is 0.4MPa-0.7MPa, the engine is in a medium load state, and at this time the electronic control unit ECU controls the opening of the throttle (9) to keep the air excess coefficient λ in the range of 1.4≦λ≦1.7; and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug (7) at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug (7) to reach 1050°C-1150°C; S33: When the mean effective pressure is more than 0.7 MPa, the engine is in a heavy load state, and at this time the electronic control unit ECU controls the opening of the throttle (9) to make the air excess coefficient λ in the range of 1.2≦λ≦1.4, and the electronic control unit ECU obtains the temperature of the temperature-controllable glow plug (7) at this time according to the glow plug temperature sensor signal, and controls the temperature of the temperature-controllable glow plug (7) to reach 1000°C-1050°C.
3. The method of claim 2, wherein the temperature controllable glow plug assisted compression ignition methanol engine is controlled by the temperature controllable glow plug assisted compression ignition methanol engine.
4. The formula for mean effective pressure is [0010] Wherein, P me is the mean effective pressure, τ is the number of strokes, P e is the effective output, V s 4. The method of claim 3, wherein i is the single cylinder work rate, i is the number of cylinders, and n is the rotation speed.
Citation Information
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