Method for producing lithium difluorophosphate, method for producing non-aqueous electrolyte, and method for producing non-aqueous secondary battery

Abstract

The present disclosure provides a method for producing lithium difluorophosphate by reacting a difluorophosphate ester with a lithium salt compound in a nonaqueous organic solvent, wherein said method does not use water as a starting material in the reaction. The present disclosure also provides a method for producing a difluorophosphate ester, the method comprising a step for reacting a dihalophosphate ester in a nonaqueous organic solvent with a fluorinating agent having a contained hydrogen fluoride concentration of not more than 15 mol%. The present disclosure further provides a lithium difluorophosphate having a value of not more than 10 for the relationship (d90-d10) / MV where d90 is the particle diameter at which the volume cumulative distribution is 90%, d10 is the particle diameter at which the volume cumulative distribution is 10%, and MV is the volume average particle diameter. The present disclosure additionally provides a method for producing a nonaqueous electrolyte solution using the aforementioned production methods, and provides a method for producing a nonaqueous secondary battery.

Description

[Technical field]

[0001] The present disclosure relates to a method for producing lithium difluorophosphate, a method for producing a difluorophosphate ester, a method for producing lithium difluorophosphate, a nonaqueous electrolyte, and a method for producing a nonaqueous secondary battery. [Background technology]

[0002] In recent years, batteries, which are electrochemical devices, have been attracting attention as power storage systems for small, high-energy density applications such as information-related equipment and communication equipment, i.e., personal computers, video cameras, digital cameras, mobile phones, smartphones, and power tools, as well as large-scale power storage systems for power applications such as electric vehicles, hybrid vehicles, and fuel cell vehicle auxiliary power sources and power storage. Candidates for such systems include nonaqueous electrolyte batteries such as lithium-ion batteries, lithium batteries, and lithium-ion capacitors.

[0003] Many of these non-aqueous electrolyte batteries have already been put to practical use, but their durability is not satisfactory for many applications. In particular, they deteriorate significantly at high temperatures of 45°C or higher, which means that there remain major problems with their use in vehicles.

[0004] To date, optimization of various battery components, including the active materials of the positive and negative electrodes, has been studied as a means of improving the cycle characteristics, high-temperature storage properties, and durability of non-aqueous electrolyte batteries. Non-aqueous electrolyte-related technologies are no exception, and it has been proposed to suppress deterioration caused by decomposition of the electrolyte on the surface of active positive and negative electrodes by using various additives. For example, Patent Document 1 proposes improving battery characteristics by adding vinylene carbonate to the electrolyte. This method prevents decomposition of the electrolyte on the surface by coating the electrode with a polymer film formed by polymerization of vinylene carbonate, but lithium ions also have difficulty passing through this film, which causes an increase in internal resistance, which is an issue. It is known that the addition of lithium difluorophosphate disclosed in Patent Document 2 is effective in reducing this internal resistance.

[0005] Many synthesis methods for lithium difluorophosphate used as an additive have been developed and reported (for example, Patent Documents 3 to 7).

[0006] As a method for producing the lithium difluorophosphate, for example, a method is disclosed in which a difluorophosphate ester is reacted with water and a lithium salt (e.g., lithium chloride) to obtain lithium difluorophosphate, as in step (2) of Patent Document 7. In this method, the difluorophosphate ester is rapidly hydrolyzed with water, and the difluorophosphoric acid thus produced further reacts with lithium chloride to obtain lithium difluorophosphate.

[0007] It has been disclosed that the difluorophosphate ester, which is the raw material in the above-mentioned production method, can be obtained by reacting a dihalophosphate ester compound with a fluorinating agent in a non-aqueous solvent under the action of a catalyst, as in step (1) of Patent Document 7.

[0008] Furthermore, a method for obtaining a difluorophosphate ester without using a catalyst includes reacting a dichlorophosphate ester (here, the ethyl ester) with potassium fluoride in acetonitrile, as described in Non-Patent Document 1. [Prior art documents] [Patent documents]

[0009] [Patent Document 1] Japanese Patent No. 3438636 [Patent Document 2] Japanese Patent No. 3439085 [Patent Document 3] Japanese Patent No. 4604505 [Patent Document 4] Japanese Patent No. 5277550 [Patent Document 5] Japanese Patent No. 5893522 [Patent Document 6] International Publication No. 2015 / 122511 [Patent Document 7] Japanese Patent No. 6443903 [Non-patent literature]

[0010] [Non-Patent Document 1] ChemPhysChem 2010,11,2871-2878 Summary of the Invention [Problem to be solved by the invention]

[0011] In Patent Document 3, lithium hexafluorophosphate (hereinafter referred to as LiPF 6 It is described that it can be produced by reacting LiPF with silicon dioxide, but it takes a very long time, 3 days, to complete the reaction at a reaction temperature of 50°C. It is possible to increase the reaction rate by raising the reaction temperature, but if it exceeds 60°C, the reaction temperature will be too high. 6 This is also problematic because decomposition of the amine may begin to occur, leading to an increase in impurities.

[0012] In addition, in Patent Document 4, halides other than fluorides and LiPF 6 They have published a method that allows lithium difluorophosphate to be produced with high selectivity in a short time by reacting LiPF with water in a non-aqueous solvent. However, like the method using silicon dioxide, this method requires the raw material LiPF 6 Since four of the six fluorine atoms contained in fluorine are removed, the waste disposal costs are added and from the viewpoint of effective utilization of limited fluorine resources, this method cannot be considered an efficient mass production method.

[0013] As a method for improving the efficiency of fluorine use, Patent Document 5 discloses a method for obtaining lithium difluorophosphate by reacting lithium dichlorophosphate synthesized from lithium carbonate and phosphorus oxychloride with hydrogen fluoride, and Patent Document 6 discloses a method for obtaining lithium difluorophosphate by reacting lithium dichlorophosphate synthesized from phosphorus oxychloride and lithium hydroxide with triethylamine hydrofluoride (the molar ratio of triethylamine to hydrofluoric acid is 1:2.04), but these methods cause a side reaction in which fluorine anions react with lithium cations to produce lithium fluoride. Therefore, in order to obtain high-purity lithium difluorophosphate, there is a major problem in that it is necessary to remove fine lithium fluoride by filtration, which is very laborious.

[0014] LiPF 6 Patent Document 7 discloses a method of obtaining lithium difluorophosphate by reacting a difluorophosphate ester with water and a lithium salt (e.g., lithium chloride) as a method that improves the efficiency of fluorine use compared to Patent Documents 3 and 4, which use the above as a raw material, and does not involve the by-production of lithium fluoride as in Patent Documents 5 and 6. In this method, water is used as an essential raw material (the examples disclose that water is used at a ratio of 0.8 to 1.7 mass% with respect to the total amount of raw materials (difluorophosphate ester + lithium salt + water + non-aqueous solvent)), and the difluorophosphate ester is rapidly hydrolyzed with water, and the difluorophosphoric acid generated here further reacts with lithium chloride to obtain lithium difluorophosphate. However, since the number of steps required for preparing the raw materials is reduced and the efficiency is excellent when a smaller amount of raw materials is used in the reaction, a new production method is desired from this viewpoint.

[0015] In addition, although the method disclosed in Non-Patent Document 1 allows the production of a difluorophosphate ester without using a special catalyst, the fluorination selectivity (the ratio of the target compound in a group of fluorinated compounds obtained by fluorination; hereinafter, also referred to as "fluorination selectivity") may be low depending on the manufacturer and production lot of the fluorinating agent, and there has been a strong demand for stably achieving a higher selectivity.

[0016] Furthermore, dissolution of lithium difluorophosphate powder into a non-aqueous solvent is an exothermic reaction, and lithium hexafluorophosphate, which is the main electrolyte contained in the non-aqueous electrolyte of a lithium ion battery, begins to decompose at a temperature exceeding 60° C. Therefore, when adding a given amount of lithium difluorophosphate to a non-aqueous electrolyte to prepare an electrolyte solution containing the additive, it was necessary to pay close attention to suppress an increase in the internal temperature.

[0017] The present disclosure has been made in consideration of the above circumstances, and an object of the present disclosure is to provide a novel method for producing lithium difluorophosphate, a method for producing a non-aqueous electrolyte solution, and a method for producing a non-aqueous secondary battery, which are highly efficient and require fewer raw materials in the reaction. Another object of the present disclosure is to provide a method for producing a difluorophosphate ester that can stably achieve high fluorination selectivity and yield, a method for producing lithium difluorophosphate derived from the difluorophosphate ester, a method for producing a nonaqueous electrolyte solution using the lithium difluorophosphate, and a method for producing a nonaqueous secondary battery. Furthermore, an object of the present disclosure is to provide lithium difluorophosphate that generates little heat when dissolved as an additive in a non-aqueous electrolyte solution. [Means for solving the problem]

[0018] The present disclosure has solved the above problems by the following means. <1> A method for producing lithium difluorophosphate, comprising reacting a difluorophosphate ester represented by the following general formula (1A) with a lithium salt compound in a non-aqueous organic solvent, A method for producing lithium difluorophosphate, which does not use water as a raw material in the reaction.

[0019] [ka]

[0020] [In general formula (1A), R is a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom.] <2> the total amount of the difluorophosphate ester represented by the general formula (1A), the lithium salt compound, and the nonaqueous organic solvent before the reaction has a water content of 200 ppm by mass or less; <1> The method for producing lithium difluorophosphate according to claim 1 . <3> the total amount of the difluorophosphate ester represented by the general formula (1A), the lithium salt compound, and the nonaqueous organic solvent before the reaction is 145 ppm by mass or less; <1> or <2> The method for producing lithium difluorophosphate according to claim 1 . <4> the total amount of the difluorophosphate ester represented by the general formula (1A), the lithium salt compound, and the nonaqueous organic solvent before the reaction is 135 ppm by mass or less; <1> ~ <3> 3. The method for producing lithium difluorophosphate according to claim 1 , <5> The lithium salt compound is at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium carbonate, lithium acetate, and lithium propionate. <1> ~ <4> 3. The method for producing lithium difluorophosphate according to claim 1 , <6> The nonaqueous organic solvent is at least one selected from the group consisting of carbonates, chain esters, ethers, and ketones. <1> ~ <5> 3. The method for producing lithium difluorophosphate according to claim 1 , <7> the carbonate esters are at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate, the chain esters are at least one selected from the group consisting of ethyl acetate, methyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate, the ethers are at least one selected from the group consisting of dimethoxyethane, dimethoxymethane, tetrahydrofuran, and diethyl ether, and the ketones are at least one selected from the group consisting of acetone, ethyl methyl ketone, and diethyl ketone, <6> The method for producing lithium difluorophosphate according to claim 1 . <8> The reaction is carried out under the protection of an inert gas. <1> ~ <7> 3. The method for producing lithium difluorophosphate according to claim 1 , <9> <1> ~ <8> 13. A method for producing a non-aqueous electrolyte solution using lithium difluorophosphate obtained by any one of the methods described above. <10> <9> 2. A method for producing a non-aqueous secondary battery using the non-aqueous electrolyte solution obtained by the method for producing a non-aqueous secondary battery according to claim 1.

[0021] <11> A method for producing a difluorophosphate ester represented by the following general formula (2), comprising step 1 of reacting a dihalophosphate ester represented by the following general formula (1) with a fluorinating agent containing hydrogen fluoride at a concentration of 15 mol % or less in a non-aqueous organic solvent (a).

[0022] [ka]

[0023] [In general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. In general formulas (1) and (2), R represents a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom of the hydrocarbon group may be substituted with a halogen atom.] <12> The nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonates, chain esters, and ketones. <11> 3. A method for producing a difluorophosphate ester according to claim 1 . <13> The nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonate esters and chain esters, The carbonate ester is at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate, and the chain ester is at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate. <12> 3. A method for producing a difluorophosphate ester according to claim 1 . <14> The fluorinating agent is at least one selected from the group consisting of an organic amine hydrogen fluoride and an inorganic fluoride. <11> ~ <13> 13. A method for producing a difluorophosphate ester according to claim 12. <15> The organic amine hydrogen fluoride salt is at least one selected from the group consisting of triethylamine monohydrogen fluoride, tetramethylethylenediamine dihydrogen fluoride, and pyridine monohydrogen fluoride, and the inorganic fluoride is at least one selected from the group consisting of ammonium fluoride, sodium fluoride, potassium fluoride, cesium fluoride, and zinc fluoride. <14> 3. A method for producing a difluorophosphate ester according to claim 1 . <16> The fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride, and the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C., ethers having a relative dielectric constant of 8 or less at 25° C., and propylene carbonate. <11> 3. A method for producing a difluorophosphate ester according to claim 1 . <17> No catalyst is used in the reaction in step 1. <11> ~ <16> 13. A method for producing a difluorophosphate ester according to claim 12. <18> the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, cesium fluoride, zinc fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride; The nonaqueous organic solvent (a) is at least one selected from the group consisting of esters having a dielectric constant of 8 or less at 25° C. and ethers having a dielectric constant of 8 or less at 25° C. <11> 3. A method for producing a difluorophosphate ester according to claim 1 . <19> the ester having a relative dielectric constant of 8 or less at 25°C is at least one selected from ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, and dibutyl phthalate; <18> 3. A method for producing a difluorophosphate ester according to claim 1 . <20> The ether having a relative dielectric constant of 8 or less at 25°C is at least one selected from 1,2-dimethoxyethane, tetrahydrofuran, diethyl ether, and diethylene glycol diethyl ether. <18> 3. A method for producing a difluorophosphate ester according to claim 1 . <21> <11> ~ <20> 2. A method for producing lithium difluorophosphate, comprising: a step 2 of reacting the difluorophosphate represented by general formula (2) produced by the method for producing a difluorophosphate according to any one of the above items 1 to 11 with a lithium salt compound (b) and water in a non-aqueous organic solvent (b). <22> the nonaqueous organic solvent (b) is at least one selected from the group consisting of esters, n-hexane, cyclohexane, n-heptane, isoheptane, benzene, toluene, xylene, acetonitrile, dimethyl ether, diethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, propylene glycol dimethyl ether, diethylene glycol dimethyl ether, anisole, phenetole, and tetrahydrofuran; <21> The method for producing lithium difluorophosphate according to claim 1 . <23> The lithium salt compound (b) is at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium iodide, lithium hydroxide, lithium carbonate, lithium bicarbonate, lithium phosphate, lithium dihydrogen phosphate, lithium dihydrogen phosphate, lithium metaphosphate, lithium acetate, and lithium sulfate. <21> or <22> The method for producing lithium difluorophosphate according to claim 1 . <24> the molar ratio of the difluorophosphate ester represented by the general formula (2), the lithium salt compound (b), and water in the step 2 is 1:2:2 to 1:1:0.01; <21> ~ <23> 13. The method for producing lithium difluorophosphate according to claim 12. <25> <11> ~ <20> a step 3 of reacting the difluorophosphate ester represented by the general formula (2) produced by the method for producing a difluorophosphate ester according to any one of the above with a lithium salt compound (c) in a non-aqueous organic solvent (c), The method for producing lithium difluorophosphate, wherein the water content in the total amount of the difluorophosphate ester represented by the general formula (2), the lithium salt compound (c), and the nonaqueous organic solvent (c) is 200 ppm by mass or less before the reaction in the step 3. <26> the water content in the total amount of the difluorophosphate ester represented by the general formula (2), the lithium salt compound (c), and the nonaqueous organic solvent (c) is 145 ppm by mass or less before the reaction in the step 3; <25> The method for producing lithium difluorophosphate according to claim 1 . <27> The lithium salt compound (c) is at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium carbonate, lithium acetate, and lithium propionate. <25> or <26> The method for producing lithium difluorophosphate according to claim 1 . <28> The nonaqueous organic solvent (c) is at least one selected from the group consisting of esters, ethers, and ketones. <25> ~ <27> 13. The method for producing lithium difluorophosphate according to claim 12. <29> the nonaqueous organic solvent (c) contains an ester, The ester is at least one selected from the group consisting of a cyclic carbonate ester, a chain carbonate ester, a chain ester, and a cyclic ester. <28> The method for producing lithium difluorophosphate according to claim 1 . <30> <11> ~ <20> 2. A method for producing lithium difluorophosphate, comprising a step 4 of chlorinating the difluorophosphate ester represented by general formula (2) produced by the method for producing a difluorophosphate ester according to any one of the above items 1 to 11 with a chlorinating agent to convert it into difluoromonochlorophosphate oxide, synthesizing difluorophosphoric acid by hydrolysis, and further neutralizing the resulting product. <31> The chlorinating agent is phosphorus oxychloride; <30> The method for producing lithium difluorophosphate according to claim 1 . <32> The neutralization is neutralization of difluorophosphoric acid by addition of lithium hydride or lithium chloride; <30> or <31> The method for producing lithium difluorophosphate according to claim 1 . <33> At least one of steps 1 to 4 is carried out under protection of an inert gas. <21> ~ <32> 13. The method for producing lithium difluorophosphate according to claim 12. <34> <21> ~ <33> 13. A method for producing a non-aqueous electrolyte solution, comprising using lithium difluorophosphate obtained by the method for producing lithium difluorophosphate according to claim 12. <35> <34> 2. A method for producing a non-aqueous secondary battery, comprising the step of:

[0024] <36> The difluorophosphate ester represented by the general formula (1A) is produced by a method for producing a difluorophosphate ester, the method including a step 1 of reacting a dihalophosphate ester represented by the following general formula (1) with a fluorinating agent having a hydrogen fluoride concentration of 15 mol % or less in a nonaqueous organic solvent (a): <1> ~ <8> 13. The method for producing lithium difluorophosphate according to claim 12.

[0025] [ka]

[0026] [In general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. In general formulas (1) and (2), R represents a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom of the hydrocarbon group may be substituted with a halogen atom.] <37> The nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonates, chain esters, and ketones. <36> The method for producing lithium difluorophosphate according to claim 1 . <38> The nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonate esters and chain esters, The carbonate ester is at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate, and the chain ester is at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate. <37> The method for producing lithium difluorophosphate according to claim 1 . <39> The fluorinating agent is at least one selected from the group consisting of an organic amine hydrogen fluoride and an inorganic fluoride. <36> ~ <38> 13. The method for producing lithium difluorophosphate according to claim 12. <40> The organic amine hydrogen fluoride salt is at least one selected from the group consisting of triethylamine monohydrogen fluoride, tetramethylethylenediamine dihydrogen fluoride, and pyridine monohydrogen fluoride, and the inorganic fluoride is at least one selected from the group consisting of ammonium fluoride, sodium fluoride, potassium fluoride, cesium fluoride, and zinc fluoride. <39> The method for producing lithium difluorophosphate according to claim 1 . <41> The fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride, and the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C., ethers having a relative dielectric constant of 8 or less at 25° C., and propylene carbonate. <36> The method for producing lithium difluorophosphate according to claim 1 . <42> No catalyst is used in the reaction in step 1. <36> ~ <41> 13. The method for producing lithium difluorophosphate according to claim 12. <43> the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, cesium fluoride, zinc fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride; The nonaqueous organic solvent (a) is at least one selected from the group consisting of esters having a dielectric constant of 8 or less at 25° C. and ethers having a dielectric constant of 8 or less at 25° C. <36> The method for producing lithium difluorophosphate according to claim 1 . <44> the ester having a relative dielectric constant of 8 or less at 25°C is at least one selected from ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, and dibutyl phthalate; <43> The method for producing lithium difluorophosphate according to claim 1 . <45> The ether having a relative dielectric constant of 8 or less at 25°C is at least one selected from 1,2-dimethoxyethane, tetrahydrofuran, diethyl ether, and diethylene glycol diethyl ether. <43> The method for producing lithium difluorophosphate according to claim 1 . <46> <36> ~ <45> 13. A method for producing a non-aqueous electrolyte solution using lithium difluorophosphate obtained by the method for producing a non-aqueous electrolyte solution according to claim 12. <47> <46> 2. A method for producing a non-aqueous secondary battery using the non-aqueous electrolyte solution obtained by the method for producing a non-aqueous secondary battery according to claim 1.

[0027] <48> Lithium difluorophosphate, in which the value of the relationship (d90-d10) / MV, expressed by d90, the particle size at which the volume cumulative distribution is 90%, d10, the particle size at which the volume cumulative distribution is 10%, and MV, the volume average particle size, is 10 or less. <49> The concentration of hydrogen fluoride contained is 4000 mass ppm or less. <48> The lithium difluorophosphate described in Effect of the Invention

[0028] According to the present disclosure, it is possible to provide a novel method for producing lithium difluorophosphate, a method for producing a non-aqueous electrolyte, and a method for producing a non-aqueous secondary battery, which are highly efficient and require less raw materials in the reaction. The present disclosure also makes it possible to provide a method for producing a difluorophosphate ester that can stably achieve high fluorination selectivity and yield, a method for producing lithium difluorophosphate derived from the difluorophosphate ester, a method for producing a nonaqueous electrolyte solution using the lithium difluorophosphate, and a method for producing a nonaqueous secondary battery. Furthermore, according to the present disclosure, it is possible to provide lithium difluorophosphate that generates little heat when dissolved as an additive in a nonaqueous electrolyte solution. [Brief description of the drawings]

[0029] [Figure 1] 1 is a SEM (Scanning Electron Microscope) image of lithium difluorophosphate of Example A. [Diagram 2] 1 is an SEM image of lithium difluorophosphate of Example A. [Diagram 3] 1 is an SEM image of lithium difluorophosphate of Example C. [Figure 4] 1 is an SEM image of lithium difluorophosphate of Example C. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0030] The present disclosure will be described in detail below, but the following description of the constituent elements is an example of an embodiment of the present disclosure, and the present disclosure is not limited to these specific contents. Various modifications can be made within the scope of the gist of the disclosure. In this specification, the symbol "to" is used to mean that the numerical values ​​before and after it are included as the lower limit and upper limit.

[0031] [Method for producing lithium difluorophosphate] The present disclosure provides a method for producing lithium difluorophosphate, which comprises reacting a difluorophosphate ester represented by the following general formula (1A) with a lithium salt compound in a non-aqueous organic solvent, and which does not use water as a raw material in the reaction.

[0032] [ka]

[0033] In general formula (1A), R is a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom.

[0034] In the present disclosure, water is not used as a raw material in the reaction. This makes it possible to reduce the amount of raw material used in the reaction, as compared with the production method of Patent Document 7, in which water is an essential raw material, thereby reducing the number of steps required for preparing the raw materials and improving efficiency. In the present disclosure, "water is not used as a raw material" means that water is not actively added as a raw material, and more specifically, that the water content in the system before the reaction is 7000 mass ppm or less with respect to the total amount of the raw materials.

[0035] <Water content in total raw materials before reaction> In the method for producing lithium difluorophosphate of the present disclosure (hereinafter also referred to as the production method of the present disclosure), the moisture content in the total amount of raw materials before the reaction is more preferably 1000 mass ppm or less, further preferably 500 mass ppm or less, and particularly preferably 200 mass ppm or less. By keeping the moisture content in the total amount of raw materials before the reaction to 200 mass ppm or less, the side reactions shown in 1) to 3) below can be suppressed, and the target lithium difluorophosphate can be obtained with high purity. 1) Production of lithium monofluorophosphate by hydrolysis of the target product, lithium difluorophosphate 2) By-production of alcohol (ROH) by reaction of difluorophosphate ester represented by general formula (1A) with water 3) The compound (LiPO) produced by reacting the by-product alcohol (ROH) with lithium difluorophosphate 2 F(OR)) and hydrogen fluoride by-product In addition, ROH and LiPO 2 R in F(OR) is the same as R in general formula (1A). From the viewpoint of further reducing the amount of hydrogen fluoride contamination, the water content in the total amount of the pre-reaction raw materials is preferably 145 ppm by mass or less, and more preferably 135 ppm by mass or less.

[0036] In the method described in Patent Document 7, water is used as an essential raw material, and therefore alcohol and hydrogen chloride are always by-produced. The present inventors have found that this alcohol is a problem, and even if it is tried to remove it by heating and drying under reduced pressure, it is strongly attached to lithium difluorophosphate by hydrogen bonding, making it extremely difficult to completely remove the alcohol itself, and that lithium difluorophosphate reacts with the alcohol to generate hydrogen fluoride, which is a major problem. Furthermore, the present inventors have found that the hydrolysis does not completely stop at one stage, and partially progresses to hydrolysis of difluorophosphoric acid or lithium difluorophosphate, resulting in the problem of the monofluorophosphate and hydrogen fluoride being mixed in. According to the above-described preferred embodiment of the present disclosure, high-purity lithium difluorophosphate containing low amounts of hydrogen fluoride and impurities can be produced with high efficiency.

[0037] Here, since the difluorophosphate ester reacts quickly with water and is hydrolyzed, water cannot be present in the difluorophosphate ester before the reaction. Therefore, the water content in the total amount of the raw materials before the reaction is calculated assuming that the "water content in the difluorophosphate ester before the reaction" is "0 ppm by mass."

[0038] In the present disclosure, the amount of water contained in the total amount of raw materials before reaction is calculated by measuring the amount of water in the lithium salt compound and the nonaqueous organic solvent using a Karl Fischer moisture meter and adding them up. The amount of water in the lithium salt compound is a value measured by connecting a moisture vaporizer to the Karl Fischer moisture meter and setting the temperature at 150°C.

[0039] In this manner, by controlling the moisture content in the total amount of the raw materials before the reaction to 7000 ppm by mass or less, more preferably 1000 ppm by mass or less, even more preferably 500 ppm by mass or less, and particularly preferably 200 ppm by mass or less, it is possible to produce high-purity lithium difluorophosphate with a low amount of hydrogen fluoride contamination, thereby eliminating the need for a purification step (mainly recrystallization) that is usually required, and making it possible to efficiently produce high-quality lithium difluorophosphate at low cost.

[0040] <Difluorophosphate ester represented by general formula (1A)> In the production method of the present disclosure, a difluorophosphate ester represented by the following general formula (1A) is used as a raw material.

[0041] [ka]

[0042] In general formula (1A), R is a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom.

[0043] The hydrocarbon group having 1 to 15 carbon atoms represented by R may be linear, branched, or cyclic, and may have multiple bonds. It may also be an aliphatic hydrocarbon group or an aromatic hydrocarbon group. Specific examples include an alkyl group having 1 to 15 carbon atoms, an alkenyl group having 2 to 15 carbon atoms, an alkynyl group having 2 to 15 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, an aryl group having 6 to 15 carbon atoms, and an aralkyl group having 7 to 15 carbon atoms. An alkyl group having 1 to 15 carbon atoms or an aryl group having 6 to 15 carbon atoms is preferable.

[0044] Examples of the alkyl group having 1 to 15 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an s-butyl group, a t-butyl group, an n-pentyl group, an n-hexyl group, and an n-dodecyl group. An alkyl group having 1 to 10 carbon atoms is preferable, and a methyl group, an ethyl group, an n-propyl group, or an i-propyl group is preferable. Examples of the aryl group having 6 to 15 carbon atoms include a phenyl group, a naphthyl group, and an anthryl group, with a phenyl group being preferred.

[0045] Any hydrogen atom in the hydrocarbon group represented by R may be substituted with a halogen atom. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is preferable.

[0046] R is preferably an unsubstituted alkyl group having 1 to 15 carbon atoms or an unsubstituted aryl group having 6 to 15 carbon atoms, and more preferably an unsubstituted alkyl group having 1 to 10 carbon atoms or an unsubstituted phenyl group.

[0047] As described above, the water content in the difluorophosphate ester represented by general formula (1A) before the reaction is set to "0 ppm by mass."

[0048] The method for synthesizing the difluorophosphate ester represented by the above general formula (1A) is not particularly limited, and various known synthesis methods can be used. For example, it can be obtained by reacting a dihalophosphate ester such as a dichlorophosphate ester with a known fluorinating agent (e.g., potassium fluoride, hydrogen fluoride, sodium hexafluorosilicate, sodium fluoride, ammonium fluoride, cesium fluoride, triethylamine trihydrofluoride, pyridine hydrogen fluoride, etc.).

[0049] The difluorophosphate ester represented by the above general formula (1A) is preferably produced by the method for producing a difluorophosphate ester of the present disclosure described below. That is, the method for producing lithium difluorophosphate of the present disclosure is preferably a method for producing lithium difluorophosphate, in which the difluorophosphate ester represented by the above general formula (1A) is produced by a method for producing a difluorophosphate ester, the method including step 1 of reacting a dihalophosphate ester represented by the following general formula (1) with a fluorinating agent having a hydrogen fluoride concentration of 15 mol% or less in a non-aqueous organic solvent (a). By using the difluorophosphate ester represented by the above general formula (1A) produced by the method for producing a difluorophosphate ester of the present disclosure, it is preferable because it is excellent overall in terms of yield and purity.

[0050] [ka]

[0051] [In general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. In general formulas (1) and (2), R represents a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom of the hydrocarbon group may be substituted with a halogen atom.]

[0052] The specific and preferred embodiments of the method for producing a difluorophosphate ester having the above step 1 are the same as those described below.

[0053] <Lithium salt compounds> The lithium salt compound used in the production method of the present disclosure is not particularly limited, and examples thereof include at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium carbonate, lithium acetate, lithium propionate, lithium iodide, lithium hydroxide, lithium bicarbonate, lithium phosphate, lithium dihydrogen phosphate, lithium hydrogen phosphate dilithium, lithium metaphosphate, and lithium sulfate. The lithium salt compound is preferably at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium carbonate, lithium acetate, and lithium propionate. Among them, at least one selected from the group consisting of lithium chloride, lithium acetate, lithium carbonate, and lithium propionate is more preferable, and at least one selected from lithium chloride and lithium acetate is even more preferable.

[0054] In addition, from the viewpoint of improving the yield and purity of lithium difluorophosphate, the lithium salt compound is preferred because lithium difluorophosphate has low solubility in compounds (compounds other than lithium difluorophosphate) produced as by-products in the reaction between the lithium salt compound and the difluorophosphate ester represented by general formula (1A) and because the by-product compounds (compounds other than lithium difluorophosphate) can be easily removed, and specifically, lithium chloride is preferred.

[0055] The lithium salt compounds may be used alone or in combination.

[0056] In the production method of the present disclosure, among the difluorophosphate ester represented by the general formula (1A), the lithium salt compound, and the nonaqueous organic solvent, the lithium salt compound is most likely to bring moisture into the reaction system. Therefore, it is important to reduce the water content of the lithium salt compound before the reaction in order to make the water content in the total amount of the raw materials before the reaction 7000 mass ppm or less. The water content of the lithium salt compound before the reaction is preferably 3000 ppm by mass or less, more preferably 2500 ppm by mass or less, further preferably 2000 ppm by mass or less, particularly preferably 1000 ppm by mass or less, and most preferably 600 ppm by mass or less.

[0057] The water content of the lithium salt compound before the reaction can be reduced, for example, by drying a lithium salt compound with a high water content under reduced pressure at a temperature of 100 to 200° C. for a certain period of time.

[0058] <Non-aqueous organic solvent> The nonaqueous organic solvent used in the production method of the present disclosure is not particularly limited, but is preferably at least one selected from the group consisting of carbonates, chain esters (chain carboxylate esters), ethers, and ketones, since commercially available products with low water content are easily available. Examples of carbonate esters include ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, butylene carbonate, and the like, with ethyl methyl carbonate, dimethyl carbonate, or diethyl carbonate being preferred. Examples of the chain esters include ethyl acetate, methyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate, with ethyl acetate being preferred. Examples of the ethers include dimethoxyethane, dimethoxymethane, tetrahydrofuran, and diethyl ether, with dimethoxyethane being preferred. Examples of the ketones include acetone, ethyl methyl ketone, and diethyl ketone, with acetone being preferred.

[0059] The nonaqueous organic solvent is preferably at least one selected from the group consisting of carbonates, chain esters, and ketones, more preferably at least one selected from the group consisting of carbonates and chain esters, and from the viewpoint of improving the yield of lithium difluorophosphate obtained, is further preferably a carbonate in which lithium difluorophosphate has a low solubility, and is particularly preferably ethyl methyl carbonate, dimethyl carbonate, or diethyl carbonate.

[0060] In the production method of the present disclosure, it is preferable that the amount of water brought into the reaction system from the nonaqueous organic solvent is small from the viewpoint of suppressing the generation of hydrogen fluoride and improving the purity of lithium difluorophosphate. From the viewpoint of making the amount of water in the total amount of raw materials before the reaction 7000 mass ppm or less, the water content in the nonaqueous organic solvent before the reaction is preferably 0.5 mass % (5000 mass ppm) or less, more preferably 0.1 mass % (1000 mass ppm) or less, further preferably 0.05 mass % (500 mass ppm) or less, and particularly preferably 0.02 mass % (200 mass ppm) or less.

[0061] <Reaction conditions> In the reaction of reacting the difluorophosphate ester represented by general formula (1A) with a lithium salt compound in a non-aqueous organic solvent, the molar ratio of the difluorophosphate ester represented by general formula (1A) to the lithium salt compound is preferably 1.0:0.7 to 1.0:1.5, and more preferably 1.0:0.9 to 1.0:1.2. The amount of the non-aqueous organic solvent used in the above reaction is preferably such that the concentration of the difluorophosphate ester represented by general formula (1A) in the non-aqueous organic solvent is 5% by mass to 25% by mass. The reaction temperature in the above reaction is preferably from -10 to 120°C, and more preferably from 0 to 60°C.

[0062] In the production method of the present disclosure, the reaction of the difluorophosphate ester represented by the general formula (1A) with the lithium salt compound in a nonaqueous organic solvent is preferably carried out under the protection of an inert gas from the viewpoint of suppressing the increase in the amount of water in the reaction system and suppressing the generation of by-products. Specifically, the reaction is carried out under the protection of an inert gas, which means that the raw materials, solvent, and reaction vessel used are handled under an inert gas atmosphere. The inert gas preferably has a dew point of -40°C or less. As the inert gas, nitrogen gas is preferably used.

[0063] [Method for producing non-aqueous electrolyte and method for producing non-aqueous secondary battery] The present disclosure also relates to a method for producing a nonaqueous electrolyte solution using the lithium difluorophosphate obtained by the method for producing lithium difluorophosphate of the present disclosure described above, and a method for producing a nonaqueous secondary battery using the nonaqueous electrolyte solution obtained by the above production method.

[0064] Lithium difluorophosphate is added as an additive to nonaqueous electrolyte solutions to improve the performance of nonaqueous electrolyte batteries such as lithium ion secondary batteries. However, since it has low solubility in the solvent in the nonaqueous electrolyte solution, the amount used is usually 0.5 to 1.5 mass % of the nonaqueous electrolyte solution. If the amount added to the non-aqueous electrolyte is 1.0 mass % and the concentration of hydrogen fluoride mixed into the lithium difluorophosphate is about 3000 mass ppm, the free acid (mainly hydrogen fluoride) concentration in the non-aqueous electrolyte will increase by about 30 mass ppm. The standard for the free acid (hydrogen fluoride) concentration in general non-aqueous electrolytes is around 40 ppm by mass, so if lithium difluorophosphate causes an increase of around 30 ppm by mass, it will significantly limit the allowable amount of hydrogen fluoride contained from other raw materials, which could seriously hinder the stable production of non-aqueous electrolytes. Therefore, the lower the concentration of hydrogen fluoride mixed in lithium difluorophosphate, the more preferable, and from the viewpoint of reducing the hydrogen fluoride concentration, the less water there is in the total amount of pre-reaction raw materials, the more preferable.

[0065] The method for producing a non-aqueous electrolyte solution according to the present disclosure preferably uses lithium difluorophosphate obtained by the method for producing lithium difluorophosphate according to the present disclosure using, as a raw material, a difluorophosphate ester represented by the above general formula (1A) produced by the method for producing a difluorophosphate ester according to the present disclosure described below. Obtaining a non-aqueous electrolyte solution by this method is preferable because it is excellent in production efficiency. In addition, the method for producing a nonaqueous secondary battery according to the present disclosure preferably uses the nonaqueous electrolyte obtained by the method for producing a nonaqueous electrolyte described above. Obtaining a nonaqueous secondary battery by this method is preferable because it has excellent production efficiency.

[0066] [Lithium difluorophosphate] The present inventors have conducted extensive research to solve the above-mentioned problems and have found that lithium difluorophosphate having a large d10 (i.e., a large particle size of the primary particles) and a small d90 (i.e., a small particle size of the secondary particles) generates little heat when dissolved as an additive in a non-aqueous electrolyte. The lithium difluorophosphate of the present disclosure is lithium difluorophosphate in which the value of the relationship (d90-d10) / MV, expressed by d90, which is the particle size at which the volume cumulative distribution is 90%, d10, which is the particle size at which the volume cumulative distribution is 10%, and MV, which is the volume average particle size, is 10 or less. Lithium difluorophosphate is presumed to be in the form of a powder at room temperature and normal pressure, which is composed of primary particles and spherical secondary particles formed by aggregation of the primary particles. In a powder consisting of primary particles and spherical secondary particles formed by agglomeration of the primary particles, the relative particle amount converted into volume in particle size distribution measurement shows two particle size peaks.

[0067] (Primary and secondary particle sizes) For powders consisting of primary particles and secondary particles formed by agglomerations of primary particles, the particle sizes of the primary particles and secondary particles between samples from different lots can be compared using the d10 and d90 values, respectively, as a guide. The d10 of the lithium difluorophosphate of the present disclosure is preferably 1.3 μm or more, and more preferably 1.7 μm or more. The lithium difluorophosphate of the present disclosure preferably has a d90 of 170 μm or less, and more preferably 140 μm or less.

[0068] (Spread of particle size distribution) "(d90-d10) / MV" is an index showing the spread of the particle size distribution of lithium difluorophosphate. The lithium difluorophosphate of the present disclosure has a (d90-d10) / MV value of 10 or less, preferably 6.5 or less, and more preferably 5.8 or less. By setting the value of (d90-d10) / MV of lithium difluorophosphate to 10 or less, the difference in particle size between the secondary particles and the primary particles of lithium difluorophosphate becomes small, i.e., the degree of aggregation of the primary particles becomes small, thereby suppressing heat generation when dissolved in a non-aqueous electrolyte as an additive. On the other hand, if the value of (d90-d10) / MV exceeds 10, heat generation becomes large when dissolved in a non-aqueous electrolyte as an additive.

[0069] (Parameter definitions for particle size distribution measurement) Here, in the particle size distribution measurement, d10 and d90 are the particle sizes at which the volume cumulative distribution is 10% and 90%, respectively, and MV is the volume average particle size. The smaller (d90-d10) / MV is, the smaller the spread of the particle size distribution is, but considering manufacturing constraints, the lower limit of (d90-d10) / MV is usually about 1. Note that d90, d10, and MV can be measured by a laser diffraction scattering method using a laser diffraction particle size distribution analyzer.

[0070] The lithium difluorophosphate of the present disclosure preferably has a hydrogen fluoride concentration of 4000 ppm by mass or less, and more preferably 2500 ppm by mass or less. By setting the hydrogen fluoride concentration of lithium difluorophosphate to 4000 mass ppm or less, the hydrogen fluoride concentration of the nonaqueous electrolyte prepared by adding it can be reduced. It is known that the presence of a large amount of acid in the electrolyte of a battery is undesirable (for example, Japanese Patent Publication No. 5679719, Japanese Patent Publication No. 2001-307772, etc.).

[0071] [Method of producing difluorophosphate ester] The present inventors have conducted extensive research to solve the above-mentioned problems, and have found that the reason why the fluorination selectivity varies depending on the manufacturer and production lot of the fluorinating agent is due to the difference in the hydrogen fluoride content in the fluorinating agent.Then, they have found that the dihalophosphate ester can be fluorinated with a fluorinating agent containing 15 mol % or less of hydrogen fluoride, thereby obtaining a difluorophosphate ester with a high selectivity of, for example, 75 mol % or more. In addition, it was confirmed that lithium difluorophosphate can be efficiently produced by synthesizing lithium difluorophosphate using the obtained difluorophosphate ester.

[0072] The present inventors attempted to fluorinate the dihalophosphate ester represented by the general formula (1) using hydrogen fluoride, which is generally used for the fluorination of halogenated phosphoric acid compounds, and unexpectedly found that by-products such as hexafluorophosphate and diethyl monofluorophosphate were produced in large amounts by perfluorination and disproportionation, and the fluorination selectivity of the target difluorophosphate ester represented by the general formula (2) was reduced. In addition, it was found that, since it is difficult to separate the monofluorophosphate diester and the difluorophosphate ester represented by the general formula (2) among the by-products, the amount of the monofluorophosphate diester produced as a by-product increases, and when the ratio of the monofluorophosphate diester in the obtained fluorinated product exceeds 5 mol%, the recovery rate of the difluorophosphate ester in distillation purification decreases. The method for producing a difluorophosphate ester according to the present disclosure realizes stable production of a difluorophosphate ester represented by general formula (2) with high selectivity and yield by suppressing the production of a monofluorophosphate diester by-product, by adjusting the hydrogen fluoride concentration in a fluorinating agent used to 15 mol % or less.

[0073] [Process 1] The present disclosure provides a method for producing a difluorophosphate ester represented by the following general formula (2), which includes step 1 of reacting a dihalophosphate ester represented by the following general formula (1) with a fluorinating agent containing hydrogen fluoride at a concentration of 15 mol % or less in a non-aqueous organic solvent (a).

[0074] <Dihalophosphate Ester Represented by General Formula (1) and Difluorophosphate Ester Represented by General Formula (2)>

[0075] [ka]

[0076] [In general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. In general formulas (1) and (2), R represents a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom of the hydrocarbon group may be substituted with a halogen atom.]

[0077] In the general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. X and Y are preferably chlorine atoms.

[0078] In general formulas (1) and (2), R is a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom. In formulae (1) and (2), R represents the same group.

[0079] The hydrocarbon group having 1 to 15 carbon atoms represented by R may be linear, branched, or cyclic, and may have multiple bonds. It may also be an aliphatic hydrocarbon group or an aromatic hydrocarbon group. Specific examples of the hydrocarbon group having 1 to 15 carbon atoms represented by R include an alkyl group having 1 to 15 carbon atoms, an alkenyl group having 2 to 15 carbon atoms, an alkynyl group having 2 to 15 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, an aryl group having 6 to 15 carbon atoms, and an aralkyl group having 7 to 15 carbon atoms, and the like. An alkyl group having 1 to 15 carbon atoms or an aryl group having 6 to 15 carbon atoms is preferable.

[0080] Examples of the alkyl group having 1 to 15 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an s-butyl group, a t-butyl group, an n-pentyl group, an n-hexyl group, and an n-dodecyl group. An alkyl group having 1 to 10 carbon atoms is preferable, and a methyl group, an ethyl group, an n-propyl group, or an i-propyl group is preferable. Examples of the aryl group having 6 to 15 carbon atoms include a phenyl group, a naphthyl group, and an anthryl group, and a phenyl group is preferable.

[0081] Any hydrogen atom in the hydrocarbon group represented by R may be substituted with a halogen atom. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is preferable.

[0082] R is preferably an unsubstituted alkyl group having 1 to 15 carbon atoms or an unsubstituted aryl group having 6 to 15 carbon atoms, and more preferably an unsubstituted alkyl group having 1 to 10 carbon atoms or an unsubstituted phenyl group.

[0083] The synthesis method of the dihalophosphate ester represented by the above general formula (1) is not particularly limited. As an example, a synthesis method of a dichlorophosphate ester is given by dissolving phosphorus oxychloride in a non-aqueous organic solvent, dropping an equimolar mixture of a corresponding alcohol and triethylamine thereto while keeping the liquid temperature at 5° C. or less, removing triethylamine hydrochloride by filtration, and further performing distillation under reduced pressure to obtain the product. If the non-aqueous organic solvent is a high-boiling solvent such as propylene carbonate (hereinafter sometimes referred to as "PC") or diethylene glycol diethyl ether (hereinafter sometimes referred to as "DGDE"), the non-aqueous organic solvent and the dichlorophosphate ester can be easily separated by the reduced pressure distillation, so the type of non-aqueous organic solvent (a) used in the step 1 described below is not particularly limited. On the other hand, if the non-aqueous organic solvent is a solvent with a lower boiling point than these (for example, ethyl methyl carbonate (hereinafter sometimes referred to as "EMC"), etc.), it takes a long time to completely separate the dichlorophosphate ester and the non-aqueous organic solvent by the reduced pressure distillation. Therefore, it is preferable to proceed to the step 1 described below without completely separating the non-aqueous organic solvent, and in that case, it is preferable that the type of non-aqueous organic solvent (a) used in the step 1 described below is the same as the non-aqueous organic solvent used in the synthesis of the dichlorophosphate ester, in terms of ease of controlling the solvent composition.

[0084] <Fluorinating agent> In step 1 of the method for producing a difluorophosphate ester according to the present disclosure, a fluorinating agent having a hydrogen fluoride concentration of 15 mol% or less is used as the fluorinating agent. A fluorinating agent having a hydrogen fluoride concentration of 15 mol% or less refers to a fluorinating agent in which hydrogen fluoride is 15 mol% or less relative to the total amount of the fluorinating agent. Note that hydrogen fluoride constituting a fluorinating agent that is an equimolar neutralized salt of a base and hydrogen fluoride, such as triethylamine monohydrogen fluoride, is not included in the hydrogen fluoride when calculating the hydrogen fluoride concentration.

[0085] The fluorinating agent is not particularly limited, and may be, for example, at least one selected from the group consisting of an organic amine hydrogen fluoride salt and an inorganic fluoride. Since the hydrogen fluoride concentration is easily adjusted to 15 mol% or less, the organic amine hydrogen fluoride salt is preferably at least one selected from the group consisting of triethylamine monohydrogen fluoride salt, tetramethylethylenediamine dihydrogen fluoride salt, and pyridine monohydrogen fluoride salt, and the inorganic fluoride is preferably at least one selected from the group consisting of ammonium fluoride, sodium fluoride, potassium fluoride, cesium fluoride, and zinc fluoride.

[0086] The concentration of hydrogen fluoride in the fluorinating agent used in step 1 is 15 mol % or less. From the viewpoints of suppressing the production of by-products such as monofluorophosphate diesters and further improving the selectivity and yield of the difluorophosphate ester represented by general formula (2), the concentration is preferably 10 mol % or less, more preferably 5 mol % or less, and even more preferably 1 mol % or less.

[0087] In the present disclosure, the concentration of hydrogen fluoride contained in a fluorinating agent is a value measured by non-aqueous neutralization titration using a glass burette on the fluorinating agent dissolved or dispersed in a non-aqueous organic solvent, with triethylamine as a titration base and bromophenol blue as an indicator. The non-aqueous organic solvent used is preferably acetone.

[0088] The fluorinating agent may be a commercially available product or may be synthesized. The synthesis method of the fluorinating agent is not particularly limited, but for example, it can be obtained by reacting hydrogen fluoride with a corresponding basic compound (for example, triethylamine when the fluorinating agent is triethylamine monohydrogen fluoride salt) in a reaction solvent. The reaction solvent is not particularly limited, but in cases where it is difficult to completely separate the reaction solvent and the fluorinating agent by filtration or the like, or when it takes a long time, it is preferable to use the same type of reaction solvent as the nonaqueous organic solvent (a) used in step 1 described below, in terms of ease of controlling the solvent composition.

[0089] <Non-aqueous organic solvent (a)> The reaction in step 1 is carried out in a non-aqueous organic solvent (a). The water content in the nonaqueous organic solvent (a) is preferably as small as possible since it can cause the generation of hydrogen fluoride, and the water content in the nonaqueous organic solvent (a) before the reaction is preferably 0.05% by mass or less.

[0090] Examples of the nonaqueous organic solvent (a) include esters such as carbonates and chain esters (chain carboxylate esters), ketones, ethers, and nitriles such as acetonitrile. At least one selected from the group consisting of carbonates, chain esters, and ketones is preferred because the difluorophosphate ester can be easily obtained with high selectivity.

[0091] The nonaqueous organic solvent (a) is preferably at least one selected from the group consisting of carbonate esters and chain esters. The carbonate ester is preferably at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate. The chain ester is preferably at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate.

[0092] In another preferred embodiment, in the above step 1, the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride, and the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C., ethers having a relative dielectric constant of 8 or less at 25° C., and propylene carbonate. The above-mentioned combination of the fluorinating agent and the nonaqueous organic solvent (a) is preferred because it allows the amount of the fluorinating agent to be reduced and the amount of waste generated due to the use of an excessive fluorinating agent can be reduced.

[0093] Suitable examples of the esters having a relative dielectric constant of 8 or less at 25°C include at least one selected from ethyl methyl carbonate (EMC), dimethyl carbonate (hereinafter sometimes referred to as "DMC"), diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, and dibutyl phthalate.

[0094] Suitable examples of the ethers having a relative dielectric constant of 8 or less at 25° C. include at least one selected from 1,2-dimethoxyethane, tetrahydrofuran, diethyl ether, and diethylene glycol diethyl ether (DGDE).

[0095] <Reaction conditions for step 1> In the above step 1, the equivalent of the fluorinating agent having a hydrogen fluoride concentration of 15 mol % or less relative to the dihalophosphate ester represented by the general formula (1) is preferably 2.0 to 3.0 when the dihalophosphate ester represented by the general formula (1) does not contain a fluorine atom, and is preferably 1.0 to 1.5 when the dihalophosphate ester represented by the general formula (1) contains a fluorine atom (X in the general formula (1) is a fluorine atom).

[0096] The amount of non-aqueous organic solvent (a) used in the reaction in step 1 above is preferably such that the concentration of the dihalophosphate ester represented by general formula (1) in the non-aqueous organic solvent (a) is 0.01 g / mL to 0.4 g / mL.

[0097] The reaction solution temperature at this time is preferably -30 to 100°C, and more preferably -10 to 50°C.

[0098] The above step 1 is preferably carried out under protection of an inert gas from the viewpoint of suppressing the generation of by-products by suppressing an increase in the amount of water in the reaction system. Specifically, the above reaction is carried out under protection of an inert gas, which means that the raw materials, solvent, and reaction vessel used are handled under an inert gas atmosphere. The inert gas preferably has a dew point of -40°C or lower. As the inert gas, nitrogen gas is preferably used.

[0099] In the reaction in step 1, a catalyst can be used, but it is preferable not to use a catalyst in the reaction in step 1.

[0100] the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, cesium fluoride, zinc fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride; Also preferred is an embodiment in which the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant at 25°C of 8 or less and ethers having a relative dielectric constant at 25°C of 8 or less. The ester having a relative dielectric constant of 8 or less at 25° C. is preferably at least one selected from ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, and dibutyl phthalate. The ether having a relative dielectric constant of 8 or less at 25° C. is preferably at least one selected from 1,2-dimethoxyethane, tetrahydrofuran, diethyl ether, and diethylene glycol diethyl ether.

[0101] [Method of manufacturing lithium difluorophosphate] The present disclosure also provides a method for producing lithium difluorophosphate, using the difluorophosphate ester represented by general formula (2) produced in the above-mentioned step 1 as a raw material, the method including any one of steps 2 to 4 below. Steps 2 to 4 will be described in detail below.

[0102] [Process 2] Step 2 is a step of reacting the difluorophosphate ester represented by the above general formula (2) produced in the above step 1, a lithium salt compound (b), and water in a non-aqueous organic solvent (b).

[0103] The nonaqueous organic solvent (b) in the above step 2 is preferably at least one selected from the group consisting of esters, n-hexane, cyclohexane, n-heptane, isoheptane, benzene, toluene, xylene, acetonitrile, dimethyl ether, diethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, propylene glycol dimethyl ether, diethylene glycol dimethyl ether, anisole, phenetole, and tetrahydrofuran. Examples of the esters include cyclic carbonates, chain carbonates, chain esters (chain carboxylates), and cyclic esters (cyclic carboxylates). The cyclic carbonate is preferably at least one selected from the group consisting of propylene carbonate and butylene carbonate. The chain carbonate ester is preferably at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, and ethyl propyl carbonate. The chain ester is preferably at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate. The cyclic ester is preferably at least one selected from the group consisting of γ-butyrolactone and γ-valerolactone.

[0104] The lithium salt compound (b) in the above step 2 is preferably at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium iodide, lithium hydroxide, lithium carbonate, lithium bicarbonate, lithium phosphate, lithium dihydrogen phosphate, lithium dihydrogen phosphate, lithium metaphosphate, lithium acetate, and lithium sulfate.

[0105] The molar ratio of the difluorophosphate ester represented by the general formula (2), the lithium salt compound (b), and water in the above step 2 is preferably 1:2:2 to 1:1:0.01. The amount of the nonaqueous organic solvent (b) used in the above step 2 is preferably such that the concentration of the difluorophosphate ester represented by general formula (2) in the nonaqueous organic solvent (b) is 0.01 g / mL to 0.4 g / mL. In step 2, the total amount of the difluorophosphate ester represented by general formula (2), the lithium salt compound (b), water, and the nonaqueous organic solvent (b) before the reaction may be referred to as the "total amount of raw materials before the reaction in step 2". The reaction solution temperature in step 2 is preferably -10 to 120°C.

[0106] Step 2 is preferably carried out under protection of an inert gas, such as nitrogen gas, in order to prevent oxidation of the non-aqueous organic solvent (b) by oxygen.

[0107] [Step 3] Step 3 is a step of reacting the difluorophosphate ester represented by the above general formula (2) produced in the above step 1 with a lithium salt compound (c) in a non-aqueous organic solvent (c). It is preferable that the water content in the total amount of the difluorophosphate ester represented by general formula (2), the lithium salt compound (c), and the nonaqueous organic solvent (c) before the reaction in step 3 (hereinafter, this total amount may be referred to as the "total amount of raw materials before the reaction in step 3") is 200 ppm by mass or less. Here, since the difluorophosphate ester reacts quickly with water and is hydrolyzed, water cannot be present in the difluorophosphate ester before the reaction. Therefore, the amount of water in the total amount of raw materials before the reaction in step 3 is calculated assuming that the "water content in the difluorophosphate ester before the reaction" is "0 ppm by mass." The amount of water contained in the total amount of raw materials before the reaction in step 3 is calculated by measuring the amount of water in the lithium salt compound and the nonaqueous organic solvent (c) using a Karl Fischer moisture meter and adding them up. The amount of water in the lithium salt compound is a value measured by connecting a moisture vaporizer to the Karl Fischer moisture meter and setting the temperature at 150°C.

[0108] It is preferable that the water content in the total amount of the difluorophosphate ester represented by general formula (2), the lithium salt compound (c), and the nonaqueous organic solvent (c) before the reaction in the above step 3 is 145 mass ppm or less, since this makes it possible to reduce the amount of hydrogen fluoride mixed into the lithium difluorophosphate.

[0109] The lithium salt compound (c) in the above step 3 is preferably at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium carbonate, lithium acetate, and lithium propionate.

[0110] In the above step 3, among the difluorophosphate ester represented by the general formula (2), the lithium salt compound (c), and the nonaqueous organic solvent (c), the lithium salt compound (c) is the one most likely to introduce moisture into the reaction system, which has a very high hygroscopicity. Therefore, reducing the water content of the lithium salt compound before the reaction is important in order to keep the water content in the total amount of the raw materials before the reaction in step 3 to 200 mass ppm or less. The water content of the lithium salt compound before the reaction is preferably 3000 ppm by mass or less, more preferably 2500 ppm by mass or less, and further preferably 1000 ppm by mass or less.

[0111] The amount of water in the non-aqueous organic solvent (c) in step 3 above is preferably as small as possible since it may cause the generation of hydrogen fluoride. It is preferable that the water content in the non-aqueous organic solvent (c) before the reaction is 0.05% by mass (500 ppm by mass) or less.

[0112] The non-aqueous organic solvent (c) in the above step 3 is preferably at least one selected from the group consisting of esters, ethers, and ketones, since commercial products with low water content are easily available.

[0113] The non-aqueous organic solvent (c) in the above step 3 preferably contains an ester. The above esters may be used alone or in combination of two or more kinds. Examples of the esters include cyclic carbonates, chain carbonates, chain esters, and cyclic esters. The cyclic carbonate is preferably at least one selected from the group consisting of propylene carbonate and butylene carbonate. The chain carbonate ester is preferably at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, and ethyl propyl carbonate. The chain ester is preferably at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate. The cyclic ester is preferably at least one selected from the group consisting of γ-butyrolactone and γ-valerolactone.

[0114] In the above step 3, the equivalent of the above lithium salt compound (c) relative to the difluorophosphate ester represented by general formula (2) is preferably 0.7 to 1.5. The amount of the non-aqueous organic solvent (c) used in the above step 3 is preferably such that the concentration of the difluorophosphate ester represented by general formula (2) in the non-aqueous organic solvent is 0.01 g / mL to 0.4 g / mL. The reaction liquid temperature is preferably -10 to 120°C.

[0115] Step 3 is preferably carried out under the protection of an inert gas, similarly to step 1 above.

[0116] [Step 4] Step 4 is a step in which the difluorophosphate ester represented by the above general formula (2) produced in the above step 1 is chlorinated with a chlorinating agent to convert it into difluoromonochlorophosphate oxide, which is then hydrolyzed to synthesize difluorophosphoric acid, which is then neutralized.

[0117] The chlorinating agent in step 4 above is preferably phosphorus oxychloride.

[0118] The neutralization in step 4 above is preferably neutralization of difluorophosphoric acid by addition of lithium hydride or lithium chloride.

[0119] The above chlorination reaction, hydrolysis reaction, and neutralization reaction are preferably carried out in a non-aqueous organic solvent (d). The non-aqueous organic solvent (d) preferably contains an ester. The above esters may be used alone or in combination of two or more kinds. Examples of the esters include cyclic carbonates, chain carbonates, chain esters (chain carboxylates), and cyclic esters (cyclic carboxylates). The cyclic carbonate is preferably at least one selected from the group consisting of propylene carbonate and butylene carbonate. The chain carbonate ester is preferably at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, and ethyl propyl carbonate. The chain ester is preferably at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate. The cyclic ester is preferably at least one selected from the group consisting of γ-butyrolactone and γ-valerolactone. The amount of the non-aqueous organic solvent (d) used in step 4 is preferably such that the concentration of the difluorophosphate ester represented by general formula (2) in the non-aqueous organic solvent is 0.01 g / mL to 0.4 g / mL. The reaction liquid temperature is preferably -10 to 60°C.

[0120] Step 4 is preferably carried out under protection of an inert gas, similar to step 1 above.

[0121] Lithium difluorophosphate can be produced by various methods as shown in the above steps 2 to 4. However, a production method including the above step 3 is preferred because lithium difluorophosphate can be obtained in high yield and high purity and the concentration of acid mixed into the lithium difluorophosphate is low.

[0122] [Method for producing non-aqueous electrolyte and method for producing non-aqueous electrolyte battery] The present disclosure also relates to a method for producing a nonaqueous electrolyte solution using lithium difluorophosphate obtained by the above-disclosed production method, and a method for producing a nonaqueous electrolyte battery using the nonaqueous electrolyte solution obtained by the above-disclosed production method. EXAMPLES

[0123] The present disclosure will be specifically described below with reference to examples, but the present disclosure is not limited to these examples. Raw materials and solvents were handled in a nitrogen atmosphere with a dew point of -50° C. or less. The fluororesin reactor and glass reactor used were dried at 150° C. for 12 hours or more and then cooled to room temperature under a nitrogen stream with a dew point of -50° C. or less.

[0124] [Synthesis of difluorophosphate ester represented by general formula (1A)] Difluorophosphate esters represented by general formula (1A) were synthesized according to the procedures described in the following Synthesis Examples 1 to 6.

[0125] (Synthesis Example 1) 500 mL of acetonitrile and 81.5 g (500 mmol) of ethyl dichlorophosphate were added to a 1 L fluororesin reactor and thoroughly mixed with stirring. 174.3 g (3000 mmol) of potassium fluoride was added, and the mixture was stirred at a liquid temperature of 25° C. for 12 hours. 19 F-NMR analysis revealed that the reaction mixture contained 90 mol% of the target product, ethyl difluorophosphate, 4 mol% of potassium hexafluorophosphate, and 6 mol% of diethyl monofluorophosphate. After removing potassium chloride by filtration, the mixture was distilled under reduced pressure to obtain 46.8 g (360 mmol, 72% yield) of ethyl difluorophosphate.

[0126] (Synthesis Example 2) 500mL of ethyl methyl carbonate (hereinafter referred to as EMC) and 81.5g (500mmol) of ethyl dichlorophosphate were added to a 1L fluororesin reactor and thoroughly mixed by stirring. While keeping the liquid temperature below 20°C, 28.0g (1400mmol) of hydrogen fluoride was added dropwise over 30 minutes, after which the liquid temperature was raised to 25°C and stirring was continued for 24 hours. 19 F-NMR analysis revealed that the reaction mixture contained 45 mol% of the target product, ethyl difluorophosphate, 30 mol% of hexafluorophosphate, and 25 mol% of diethyl monofluorophosphate. After removing the hydrochloric acid by vacuum concentration, 22.8 g (175 mmol, 35% yield) of ethyl difluorophosphate was obtained by vacuum distillation.

[0127] (Synthesis Example 3) Into a 500 mL fluororesin reactor were added 81.5 g (500 mmol) of ethyl dichlorophosphate and 94.0 g (500 mmol) of sodium hexafluorosilicate, and the mixture was continuously stirred at 60° C. for 12 hours. 19 F-NMR analysis revealed that the reaction mixture contained 87 mol% of the target product, ethyl difluorophosphate, 8 mol% of ethyl chlorofluorophosphate, and 5 mol% of difluorophosphoric acid. Distillation under reduced pressure yielded 13.5 g (104 mmol, 21% yield) of ethyl difluorophosphate.

[0128] (Synthesis Example 4) The reaction was carried out in the same manner as in Synthesis Example 1 except that the raw material was changed from 81.5 g (500 mmol) of ethyl dichlorophosphate to 74.5 g (500 mmol) of methyl dichlorophosphate. As a result, methyl difluorophosphate was obtained in a yield of 24%.

[0129] (Synthesis Example 5) The reaction was carried out in the same manner as in Synthesis Example 1 except that the raw material was changed from 81.5 g (500 mmol) of ethyl dichlorophosphate to 88.5 g (500 mmol) of n-propyl dichlorophosphate. As a result, n-propyl difluorophosphate was obtained in a yield of 31%.

[0130] (Synthesis Example 6) The reaction was carried out in the same manner as in Synthesis Example 1 except that the raw material was changed from 81.5 g (500 mmol) of ethyl dichlorophosphate to 105.5 g (500 mmol) of phenyl dichlorophosphate, and as a result, phenyl difluorophosphate was obtained in a yield of 31%.

[0131] [Synthesis of lithium difluorophosphate] The difluorophosphate esters obtained in the above Synthesis Examples 1 to 6 were reacted with a lithium salt compound in a non-aqueous organic solvent to synthesize lithium difluorophosphate according to the procedures of the following Examples 1 to 18 and Comparative Example 1.

[0132] The water content in the nonaqueous organic solvent was measured using a Karl Fischer moisture meter (coulometric titration type MKC-610) manufactured by Kyoto Electronics Manufacturing Co., Ltd. The water content in the lithium salt compound was measured by connecting a moisture vaporizer (ADP-611) manufactured by Kyoto Electronics Manufacturing Co., Ltd. to the Karl Fischer moisture meter at a set temperature of 150°C.

[0133] The purity of the lithium difluorophosphate obtained in the reaction is 19 The hydrogen fluoride concentration in the lithium difluorophosphate was determined by non-aqueous neutralization titration using triethylamine as a base.

[0134] Example 1 100 mL of EMC (water content 110 ppm by mass) and 4.2 g (100 mmol) of undried anhydrous lithium chloride (water content 4850 ppm by mass) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Synthesis Example 1 was added thereto over 1 hour. The water content in the total amount of the raw materials before the reaction was 270 ppm by mass. As ethyl difluorophosphate was added, foaming due to the generation of chloroethane was observed. Stirring was then continued for 12 hours at an internal temperature of 40°C. After the internal temperature was lowered to below 25°C, the precipitated solid was collected by filtration and dried under reduced pressure at 80°C to obtain lithium difluorophosphate with a purity of 97% and a yield of 98%. The main impurity was lithium monofluorophosphate (Li 2 PO 3 F), and lithium ethyl monofluorophosphate (LiPO 2 F(OCH 2 CH 3 The concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 2030 ppm by mass.

[0135] Example 2 The reaction was carried out in the same manner as in Example 1, except that the lithium chloride used was changed to one with a moisture content of 2150 ppm by mass (the lithium chloride with a moisture content of 4850 ppm by mass was dried under reduced pressure at 150°C for 2 hours). (The moisture content in the total amount of raw materials before the reaction was 170 ppm by mass.) As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 98% and with a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 910 ppm by mass.

[0136] Example 3 The reaction was carried out in the same manner as in Example 1, except that the lithium chloride used was changed to one with a moisture content of 1200 mass ppm (the lithium chloride with a moisture content of 4850 mass ppm was dried under reduced pressure at 150°C for 3 hours) (the moisture content in the total amount of raw materials before the reaction was 140 mass ppm). As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 98% and with a purity of >99%. The concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 420 mass ppm.

[0137] Example 4 The reaction was carried out in the same manner as in Example 1, except that the lithium chloride used was changed to one with a moisture content of 510 ppm by mass (the lithium chloride with a moisture content of 4850 ppm by mass was dried under reduced pressure at 150°C for 6 hours). (The moisture content in the total amount of raw materials before the reaction was 110 ppm by mass.) As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 98% and with a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 230 ppm by mass.

[0138] Example 5 The reaction was carried out in the same manner as in Example 4, except that the ethyl difluorophosphate used was changed to that obtained by the procedure of Synthesis Example 2 (the moisture content in the total amount of raw materials before the reaction was 110 mass ppm). As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 98% and with a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 210 mass ppm.

[0139] Example 6 The reaction was carried out in the same manner as in Example 4, except that the ethyl difluorophosphate used was changed to that obtained by the procedure of Synthesis Example 3 (the moisture content in the total amount of raw materials before the reaction was 110 mass ppm). As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 98% and with a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 250 mass ppm.

[0140] Example 7 The reaction was carried out in the same manner as in Example 4, except that the solvent used was changed from EMC to dimethyl carbonate (hereinafter referred to as DMC) with a water content of 120 mass ppm (the water content in the total amount of raw materials before the reaction was 120 mass ppm). As a result, after filtration and drying under reduced pressure, lithium difluorophosphate with a purity of >99% was obtained in a yield of 98%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 230 mass ppm.

[0141] Example 8 100 mL of ethyl acetate (water content 95 mass ppm) and 4.2 g (100 mmol) of lithium chloride (water content 510 mass ppm) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Synthesis Example 1 was added thereto over 1 hour. The water content in the total amount of the raw materials before the reaction was 100 mass ppm. With the addition of ethyl difluorophosphate, foaming due to the generation of chloroethane was observed. Stirring was then continued for 12 hours at an internal temperature of 40°C. Chloroethane and ethyl acetate contained in the obtained solution were removed under reduced pressure with heating, and the obtained solid was washed with EMC. The solid was then recovered by filtration and dried under reduced pressure with heating at 80°C, resulting in lithium difluorophosphate with a yield of 97% and a purity of >99%. The concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration, and was found to be 200 ppm by mass.

[0142] Example 9 The reaction was carried out in the same manner as in Example 8, except that the solvent used was changed from ethyl acetate to acetone with a water content of 130 ppm by mass (the water content in the total amount of raw materials before the reaction was 130 ppm by mass). As a result, after filtration and drying under reduced pressure, lithium difluorophosphate with a purity of >99% was obtained in a yield of 96%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 180 ppm by mass.

[0143] Example 10 The reaction was carried out in the same manner as in Example 8, except that the solvent used was changed from ethyl acetate to dimethoxyethane (hereinafter referred to as DME) with a water content of 90 mass ppm (the water content in the total amount of raw materials before the reaction was 100 mass ppm). As a result, after filtration and drying under reduced pressure, lithium difluorophosphate with a purity of 98% was obtained in a yield of 92%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 420 mass ppm.

[0144] Example 11 100 mL of EMC (water content 110 mass ppm) and 6.6 g (100 mmol) of lithium acetate (water content 3800 mass ppm) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Synthesis Example 1 was added thereto over 1 hour. The water content in the total amount of raw materials before the reaction was 300 mass ppm. Stirring was then continued for 12 hours at an internal temperature of 40° C. After removing the by-product ethyl acetate by vacuum concentration, the precipitated solid was recovered by filtration, and after drying under reduced pressure at 80° C., lithium difluorophosphate was obtained with a yield of 95% and a purity of 97%. The main impurities were lithium monofluorophosphate, which was a hydrolyzate, and lithium ethyl monofluorophosphate, which was generated by the reaction of lithium difluorophosphate with ethanol, which was a by-product. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 2570 ppm by mass.

[0145] Example 12 The reaction was carried out in the same manner as in Example 11, except that the lithium acetate used was changed to one with a moisture content of 1960 ppm by mass (the lithium acetate with a moisture content of 3800 ppm by mass was dried under reduced pressure at 150°C for 2 hours). (The moisture content in the total amount of raw materials before the reaction was 200 ppm by mass.) As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 96% and with a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 970 ppm by mass.

[0146] (Example 13) The reaction was carried out in the same manner as in Example 11, except that the lithium acetate used was changed to one with a moisture content of 950 ppm by mass (the lithium acetate with a moisture content of 3800 ppm by mass was dried under reduced pressure at 150°C for 3 hours). (The moisture content in the total amount of raw materials before the reaction was 140 ppm by mass.) As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 96% and with a purity of >99%. The concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 530 ppm by mass.

[0147] Example 14 The reaction was carried out in the same manner as in Example 11, except that the lithium acetate used was changed to one with a moisture content of 450 ppm by mass (the lithium acetate with a moisture content of 3800 ppm by mass was dried under reduced pressure at 150°C for 6 hours). (The moisture content in the total amount of raw materials before the reaction was 120 ppm by mass.) As a result, after filtration and drying under reduced pressure, lithium difluorophosphate was obtained in a yield of 95% and with a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was 280 ppm by mass.

[0148] Example 15 100 mL of EMC (water content 110 ppm by mass) and 4.2 g (100 mmol) of lithium chloride (water content 510 ppm by mass) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 11.6 g (100 mmol) of methyl difluorophosphate obtained by the procedure of Synthesis Example 4 was added thereto over 1 hour. The water content in the total amount of the raw materials before the reaction was 110 ppm by mass. With the addition of methyl difluorophosphate, foaming due to the generation of chloromethane was observed. Stirring was then continued for 12 hours at an internal temperature of 40°C. The precipitated solid was collected by filtration, and after drying under reduced pressure at 80°C, lithium difluorophosphate was obtained with a yield of 98% and a purity of >99%. The concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 250 ppm by mass.

[0149] (Example 16) 100 mL of EMC (water content 110 ppm by mass) and 4.2 g (100 mmol) of lithium chloride (water content 510 ppm by mass) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 14.4 g (100 mmol) of n-propyl difluorophosphate obtained by the procedure of Synthesis Example 5 was added thereto over 1 hour. The water content in the total amount of the raw materials before the reaction was 110 ppm by mass. Thereafter, stirring was continued for 12 hours at an internal temperature of 40° C. The precipitated solid was collected by filtration, and after drying under reduced pressure at 80° C., lithium difluorophosphate was obtained with a yield of 98% and a purity of >99%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 210 ppm by mass.

[0150] (Example 17) 100 mL of EMC (water content 110 ppm by mass) and 4.2 g (100 mmol) of lithium chloride (water content 510 ppm by mass) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 17.8 g (100 mmol) of phenyl difluorophosphate obtained by the procedure of Synthesis Example 6 was added thereto over 1 hour. The water content in the total amount of the raw materials before the reaction was 110 ppm by mass. Thereafter, stirring was continued for 48 hours at an internal temperature of 40° C. The precipitated solid was collected by filtration, and after drying under reduced pressure at 80° C., lithium difluorophosphate with a purity of 98% was obtained in a yield of 97%. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 300 ppm by mass.

[0151] (Example 18) 100 mL of acetonitrile (water content: 280 ppm by mass) and 4.2 g (100 mmol) of lithium chloride (water content: 510 ppm by mass) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Synthesis Example 1 was added thereto over 1 hour. The water content in the total amount of the raw materials before the reaction was 250 ppm by mass. With the addition of ethyl difluorophosphate, foaming due to the generation of chloroethane was observed. Stirring was then continued for 12 hours at an internal temperature of 40°C. Chloroethane and acetonitrile contained in the obtained solution were removed under reduced pressure with heating, and the obtained solid was washed with EMC. The solid was then collected by filtration and dried under reduced pressure with heating at 80°C, resulting in lithium difluorophosphate with a yield of 95% and a purity of 96%. The main impurities were lithium monofluorophosphate produced by decomposition of lithium difluorophosphate with water, and ethyl lithium monofluorophosphate produced by reaction of lithium difluorophosphate with ethanol as a by-product. The concentration of hydrogen fluoride mixed in lithium difluorophosphate was measured by non-aqueous neutralization titration, and was found to be 2800 ppm by mass.

[0152] Comparative Example 1 In a 500 mL glass reactor, 100 mL of EMC (water content 110 mass ppm), 4.2 g (100 mmol) of lithium chloride (water content 510 mass ppm), and 0.9 g of water (50 mmol) were placed, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Synthesis Example 1 was added thereto over 1 hour. The water content in the total amount of raw materials before the reaction was 7700 mass ppm. Stirring was then continued for 12 hours at an internal temperature of 40° C. After lowering the internal temperature to 25° C. or lower, the precipitated solid was collected by filtration, and after drying under reduced pressure at 80° C., lithium difluorophosphate with a purity of 83% was obtained in a yield of 96%. The main impurities were lithium monofluorophosphate produced by decomposition of lithium difluorophosphate with water, and lithium ethyl monofluorophosphate produced by reaction of lithium difluorophosphate with ethanol as a by-product. In addition, the concentration of hydrogen fluoride mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 4210 ppm by mass. 1 H-NMR and 19 F-NMR confirmed that the mixture contained 0.5% by mass of ethanol even after drying.

[0153] [Table 1]

[0154] The results are shown in Table 1. In Table 1, the water content in the total amount of raw materials before the reaction in Comparative Example 1 includes the amount of added water. In Comparative Example 1, since water is used as a raw material in the reaction, more raw material is used in the reaction than in the Examples, and the efficiency is poor compared to the production methods of the Examples. In a comparison between the Examples, the moisture content in the total amount of raw materials before the reaction was 270 ppm by mass and 300 ppm by mass, which was higher than in the other Examples (the moisture content in the lithium salt compound was 4,850 ppm by mass and 3,800 ppm by mass, which was higher than in the other Examples). In Examples 1 and 11, lithium monofluorophosphate, which is a hydrolyzate of lithium difluorophosphate, and lithium ethyl monofluorophosphate produced by the reaction of lithium difluorophosphate with the by-product ethanol were present as impurities, and not only was a decrease in purity due to a decrease in selectivity observed, but the amount of hydrogen fluoride contamination was also extremely high, at 2,000 ppm by mass or more.

[0155] When the moisture content of the lithium salt compound was reduced to about 2000 ppm by mass so that the moisture content of the total amount of raw materials before the reaction was 200 ppm by mass or less, hydrolysis of lithium difluorophosphate and decomposition by the by-product ethanol were clearly suppressed, and an improvement in purity due to the reduction in lithium monofluorophosphate and lithium monofluoroethylphosphate, and a reduction in the hydrogen fluoride concentration were observed (Examples 2 and 12). In addition, the results of Examples 3, 4, 13, and 14 showed that when the moisture content of the total amount of raw materials before the reaction was further reduced (when the moisture content of the lithium salt compound was further reduced), the purity of lithium difluorophosphate peaked at 99%, while the hydrogen fluoride concentration was further reduced, and in particular, when the moisture content of the total amount of raw materials before the reaction was set to about 100 ppm by mass (when the moisture content of the lithium salt compound was set to about 500 ppm by mass), the hydrogen fluoride concentration could be kept particularly low. In addition, from these results, it was confirmed that lithium difluorophosphate could be obtained in the same manner even if the lithium salt compound was changed from lithium chloride to lithium acetate. In Examples 11 to 14 in which lithium acetate was used, the yield was about 95%, which was lower than that in the case in which lithium chloride was used. This is thought to be because the by-product ethyl acetate could not be completely removed by the vacuum concentration, and lithium difluorophosphate, which would normally have been completely precipitated, was partially dissolved by the ethyl acetate remaining in the liquid.

[0156] In Examples 4 to 6, the moisture content in the total amount of raw materials before the reaction was fixed at 110 ppm by mass (the moisture content of the lithium chloride used was fixed at 510 ppm by mass), and the raw material ethyl difluorophosphate was used with a different manufacturing method, but the difference in the manufacturing method had no effect on the yield and purity of the obtained lithium difluorophosphate, or the concentration of hydrogen fluoride mixed in. In addition, from the results of Examples 4, 7 to 10, it was confirmed that lithium difluorophosphate could be obtained in the same manner even if the nonaqueous organic solvent was changed from EMC to DMC, ethyl acetate, acetone, or DME. The reason why the yield was lower when ethyl acetate, acetone, or DME was used compared to the results for EMC and DMC is thought to be that some of these solvents remained even after the solvent was removed, and during the subsequent EMC washing and filtration, some of the lithium difluorophosphate was dissolved in these solvents and escaped into the filtrate.

[0157] Even when the raw material substrate was changed from ethyl ester to methyl ester (Example 15), n-propyl ester (Example 16), or phenyl ester (Example 17), lithium difluorophosphate was obtained in high yield of 97% or more and with high purity of 98% or more under similar conditions. It can be said that the difference in yield and purity of this lithiation reaction due to the type of substrate is small.

[0158] Next, the lithium difluorophosphates obtained by the respective manufacturing methods of Example 1, Example 8, and Comparative Example 1 (referred to as Example A, Example B, and Example C, respectively) were subjected to particle size distribution measurement by the method described below. The results are shown in Table 2 below.

[0159] (Particle size distribution measurement) Using a laser diffraction particle size distribution analyzer (Shimadzu SALD-2200), the particle size distribution of about 10 mg of lithium difluorophosphate obtained in Example A, Example B, and Example C was measured in about 20 mL of hexane solvent. The measurement cell was stirred during the measurement, and the light intensity distribution was adjusted to 50%, and the refractive index of the target substance was set to 1.35 to obtain the value. From the measurement results, d10, which is the particle size at which the cumulative volume from the small diameter side is 10%, d90, which is the particle size at which the cumulative volume from the small diameter side is 90%, and the volume average particle size MV were obtained.

[0160] (Evaluation of heat generation during dissolution of lithium difluorophosphate) A non-aqueous solvent of ethylene carbonate (EC) and ethyl methyl carbonate (EMC) (volume ratio EC:EMC = 3:7) was used, and LiPF was used as the electrolyte. 6 A solution was prepared by dissolving the above in a solution having a concentration of 1.2 mol / L, which was then divided into 20 mL portions, and the temperature of each portion was adjusted to 30°C to prepare the test solutions. To each of the above test solutions, lithium difluorophosphate (Example A, Example B, Example C) shown in Table 2 was added so as to give a concentration of 1.5 mass %, and the mixture was stirred and mixed to prepare a nonaqueous electrolyte solution. After the lithium difluorophosphate was added, the temperature of each non-aqueous electrolyte solution was measured after stirring for 5 minutes. The results are shown in Table 2.

[0161] [Table 2]

[0162] The results in Table 2 reveal the following: In all of Example A (Example 1), Example B (Example 8), and Example C (Comparative Example 1), the (d90-d10) / MV value of the obtained lithium difluorophosphate was 10 or less, and heat generation when dissolved in a nonaqueous electrolyte as an additive was suppressed. The smaller the (d90-d10) / MV value of lithium difluorophosphate, the more likely it was that heat generation could be suppressed when it was dissolved in a non-aqueous electrolyte as an additive. The value of (d90-d10) / MV became smaller as the moisture content of the total amount of raw materials before the reaction became lower. The value of (d90-d10) / MV was smaller when water was not used as a raw material. The higher the purity of the product, the smaller the (d90-d10) / MV value. The lower the hydrogen fluoride concentration in the product, the smaller the (d90-d10) / MV value.

[0163] 1 and 2 show SEM images of the lithium difluorophosphate of Example A. Also, Fig. 3 and 4 show SEM images of the lithium difluorophosphate of Example C.

[0164] [Fluorinating agent] Triethylamine monohydrogen fluoride salt and tetramethylethylenediamine dihydrogen fluoride salt were obtained by dissolving triethylamine or tetramethylethylenediamine in a nonaqueous organic solvent having a water content of 50 mass ppm or less, and adding equimolar amounts of hydrogen fluoride to each of these bases while maintaining the liquid temperature at 5°C or less. The nonaqueous organic solvent was the same as the nonaqueous organic solvent (a) used in step 1 described below. The hydrogen fluoride concentrations remaining in these obtained fluorinating agents were measured by nonaqueous neutralization titration using a glass burette, and were each less than the lower limit of quantification (0.2 mol%). In the nonaqueous neutralization titration, a portion of the reaction solution was sampled, diluted with acetone, and titrated using triethylamine as a base and bromophenol blue as an indicator, and the measured values ​​were converted to the hydrogen fluoride concentration in the reaction solution. Subsequent nonaqueous neutralization titrations were performed in the same manner. Ammonium fluoride was synthesized by dissolving hydrogen fluoride in a non-aqueous organic solvent and blowing in an equimolar amount of ammonia while maintaining the liquid temperature at 5°C or less. The non-aqueous organic solvent used was the same type as the non-aqueous organic solvent (a) used in step 1 described below. After recovering ammonium fluoride by filtration, the concentration of the remaining hydrogen fluoride was measured by non-aqueous neutralization titration, and found to be below the lower limit of quantification (0.2 mol%). This ammonium fluoride was converted into ammonium fluoride (1) (NH 4F(1)). Sodium fluoride was synthesized by dissolving hydrogen fluoride in a non-aqueous organic solvent and gradually adding an equimolar amount of sodium hydroxide while maintaining the liquid temperature at 5°C or less. The non-aqueous organic solvent used was the same type as the non-aqueous organic solvent (a) used in step 1 described below. Sodium fluoride was recovered by filtration and dried under reduced pressure, and the residual hydrogen fluoride concentration was measured by non-aqueous neutralization titration, which was less than the lower limit of quantification (0.2 mol%). This sodium fluoride was designated sodium fluoride (1) (also referred to as NaF(1)).

[0165] [Preparation of hydrogen fluoride-containing fluorinating agent] Triethylamine was dissolved in a non-aqueous organic solvent with a water content of 50 mass ppm or less, and 2 times the molar amount of hydrogen fluoride was added while maintaining the liquid temperature at 5° C. or less to obtain triethylamine dihydrogen fluoride. The hydrogen fluoride concentration was measured by non-aqueous neutralization titration and found to be 50 mol %. The non-aqueous organic solvent used was the same as the non-aqueous organic solvent (a) used in step 1 described below. Ammonium hydrogen fluoride (NH) with a hydrogen fluoride concentration of 10 mol% is obtained by adding ammonium hydrogen fluoride (NH) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. 4 F(2) (number average molecular weight 35.3), and ammonium fluoride (3) (NH 4 F(3) (number average molecular weight 33.6) was prepared. The concentration of hydrogen fluoride contained was measured by non-aqueous neutralization titration. In addition, sodium hydrogen fluoride manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. was added to sodium fluoride (1) to prepare sodium fluoride (2) (also referred to as NaF (2)) (number average molecular weight 39.8) containing 10 mol% hydrogen fluoride, and sodium fluoride (3) (also referred to as NaF (3)) (number average molecular weight 37.6) containing 20 mol% hydrogen fluoride. The hydrogen fluoride concentration was measured by non-aqueous neutralization titration.

[0166] Methyl dichlorophosphate, the raw material in step 1 (dihalophosphate ester represented by general formula (1)), was obtained by dissolving phosphorus oxychloride in PC, a non-aqueous organic solvent, dropping an equimolar mixture of the corresponding alcohol (methanol) and triethylamine while keeping the liquid temperature below 5°C, removing triethylamine hydrochloride by filtration, and isolating by further distillation under reduced pressure. Similarly, ethyl dichlorophosphate, n-propyl dichlorophosphate, and phenyl dichlorophosphate were obtained by isolating the corresponding alcohol by replacing it with ethanol, n-propanol, and phenol, respectively.

[0167] [Comparative Example 1-1] 500mL of EMC and 81.5g (500mmol) of ethyl dichlorophosphate were added to a 1L fluororesin reactor and thoroughly mixed by stirring. While keeping the liquid temperature below 20°C, 28.0g (1400mmol) of hydrogen fluoride was added dropwise over 30 minutes, after which the liquid temperature was raised to 25°C and stirring was continued for 24 hours. The resulting reaction liquid was 19 F-NMR analysis revealed that the selectivity of the target product, ethyl difluorophosphate, was 45 mol%, with 30 mol% of hexafluorophosphate and 25 mol% of diethyl monofluorophosphate produced. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. After removing the hydrochloric acid by vacuum concentration, the purity of the fluorine and phosphorus components ( 19 F-NMR, 31 Ethyl difluorophosphate (12.0 g, 92.3 mmol, 19% yield, 41% distillation recovery) with a molecular weight of 97% (measured by P-NMR) was obtained. This ethyl difluorophosphate was obtained as a mixture with EMC. Note that the values ​​for yield and the like are values ​​after deducting the amount of the solvent contained, and the same applies hereinafter.

[0168] [Comparative Example 1-2] 350mL of EMC and 81.5g (500mmol) of ethyl dichlorophosphate were added to a 1L fluororesin reactor and thoroughly mixed by stirring. While keeping the liquid temperature at 20°C or below, a mixture of 74.1g (525mmol) of triethylamine dihydrogen fluoride (containing 50% hydrogen fluoride by mole) and 150mL of EMC was added dropwise over 30 minutes, after which the liquid temperature was raised to 25°C and stirring was continued for 24 hours. The resulting reaction liquid was 19 F-NMR analysis revealed that the selectivity of the target product, ethyl difluorophosphate, was 49 mol%, with 39 mol% of hexafluorophosphate and 12 mol% of diethyl monofluorophosphate produced. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. After removing the hydrochloric acid by vacuum concentration, the triethylamine hydrochloride was removed by filtration. The obtained filtrate was distilled under reduced pressure in a 10-plate distillation tower to determine the purity of the fluorine and phosphorus components ( 19 F-NMR, 31 The resulting mixture was 12.7 g (98.0 mmol, 20% yield, 40% distillation recovery rate) of ethyl difluorophosphate with a purity of 98% (measured by P-NMR). This ethyl difluorophosphate was obtained as a mixture with EMC.

[0169] [Comparative Example 1-3] 500 mL of EMC and 81.5 g (500 mmol) of ethyl dichlorophosphate were added to a 1 L fluororesin reactor and thoroughly mixed by stirring. 29.9 g (525 mmol) of ammonium hydrogen fluoride (containing 50 mol% hydrogen fluoride) was added thereto and stirred for 24 hours at a liquid temperature of 25°C. 19 F-NMR analysis revealed that the selectivity of the target product, ethyl difluorophosphate, was 51 mol %, with 40 mol % of hexafluorophosphate and 9 mol % of diethyl monofluorophosphate produced. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. After the reaction, the same isolation operation as in Comparative Example 1-2 was carried out, and the same analysis was carried out to obtain 15.5 g (119.3 mmol, yield 23%, distillation recovery rate 45%) of ethyl difluorophosphate with a purity of 98% in fluorine and phosphorus components. Note that this ethyl difluorophosphate was obtained as a mixed liquid with EMC.

[0170] [Comparative Example 1-4] 500 mL of EMC and 81.5 g (500 mmol) of ethyl dichlorophosphate were added to a 1 L fluororesin reactor and thoroughly mixed by stirring. 34.5 g (1025 mmol) of ammonium fluoride (3) was added thereto and stirring was continued for 24 hours at a liquid temperature of 25°C. The resulting reaction liquid was 19 F-NMR analysis revealed that the selectivity for the target product, ethyl difluorophosphate, was 69 mol%, with 26 mol% of hexafluorophosphate and 5 mol% of diethyl monofluorophosphate being produced. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. After the reaction, the same isolation procedure as in Comparative Example 1-2 was carried out, and the same analysis was carried out to obtain 38.2 g (293.5 mmol, 59% yield, 85% distillation recovery rate) of ethyl difluorophosphate with a purity of >99% (>99%) in fluorine and phosphorus components. This ethyl difluorophosphate was obtained as a mixture with EMC.

[0171] [Comparative Example 1-5] 500 mL of EMC and 81.5 g (500 mmol) of ethyl dichlorophosphate were added to a 1 L fluororesin reactor and thoroughly mixed by stirring. 35.5 g (1025 mmol) of sodium fluoride (3) was added thereto and stirring was continued for 24 hours at a liquid temperature of 25°C. The resulting reaction liquid was 19 F-NMR analysis revealed that the selectivity for the target product, ethyl difluorophosphate, was 66 mol%, with 30 mol% of hexafluorophosphate and 4 mol% of diethyl monofluorophosphate being produced. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. After the reaction, the same isolation procedure as in Comparative Example 1-2 was carried out, and the same analysis was carried out to obtain 37.3 g (287.0 mmol, yield 57%, distillation recovery rate 87%) of ethyl difluorophosphate with a purity of >99% for fluorine and phosphorus components. This ethyl difluorophosphate was obtained as a mixture with EMC.

[0172] [Example 1-1] 500 mL of EMC and 81.5 g (500 mmol) of ethyl dichlorophosphate were added to a 1 L fluororesin reactor and thoroughly mixed by stirring. 37.1 g (1050 mmol) of ammonium fluoride (2) was added thereto and stirring was continued for 24 hours at a liquid temperature of 25°C. The resulting reaction liquid was 19 F-NMR analysis revealed that the selectivity for the target product, ethyl difluorophosphate, was 91 mol %, with 6 mol % of hexafluorophosphate and 3 mol % of diethyl monofluorophosphate also being produced. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. Ammonium chloride is removed by filtration, and the filtrate is distilled under reduced pressure in a 10-stage distillation tower to obtain the purity of the fluorine and phosphorus components ( 19 F-NMR, 31 The reaction mixture was concentrated to give 55.6 g (427.5 mmol, 85% yield, 94% distillation recovery rate) of ethyl difluorophosphate with a molecular weight of >99% (measured by P-NMR).

[0173] [Examples 1-2 to 1-4] Using the procedure and analysis method shown in Example 1-1, experiments were carried out by changing only the fluorinating agent used as shown in Table 3. As a result, it was confirmed that ethyl difluorophosphate was produced with selectivities of 90, 95, and 96 mol%, respectively, and after the subsequent isolation operation, ethyl difluorophosphate was obtained with yields of 85%, 90%, and 91%, respectively (distillation recovery rates of 94%, 95%, and 95%), with fluorine and phosphorus component purities of >99%. The hydrogen fluoride concentration of the fluorinating agents used in Examples 1-3 and 1-4 was <0.2 mol% (less than 0.2 mol%).

[0174] [Examples 1-5] 500 mL of EMC and 81.5 g (500 mmol) of ethyl dichlorophosphate were added to a 1 L fluororesin reactor and thoroughly mixed by stirring. 38.9 g (1050 mmol) of ammonium fluoride (1) was added thereto and stirring was continued for 24 hours at a liquid temperature of 25°C. 19 F-NMR analysis revealed that the selectivity for the target product, ethyl difluorophosphate, was 98 mol %, and that diethyl monofluorophosphate was produced at 2 mol %. 31 Confirmation by P-NMR revealed that the raw material, ethyl dichlorophosphate, had been completely consumed. Ammonium chloride is removed by filtration, and the filtrate is distilled under reduced pressure in a 10-stage distillation tower to obtain the purity of the fluorine and phosphorus components ( 19 F-NMR, 31 The reaction mixture was concentrated to give 60.5 g (465.0 mmol, 93% yield, 95% distillation recovery rate) of ethyl difluorophosphate with a molecular weight of >99% (measured by P-NMR).

[0175] [Examples 1-6 to 1-9] Using the procedures and analytical methods shown in Examples 1-5, experiments were carried out by changing only the non-aqueous organic solvent (a) used as shown in Table 3. As a result, it was confirmed that ethyl difluorophosphate was produced with selectivities of 97, 96, 92, and 83 mol%, respectively, and after the subsequent isolation operation, ethyl difluorophosphate was obtained with yields of 92%, 90%, 86%, and 78% (distillation recovery rates of 95%, 94%, 94%, and 94%) and purities of both fluorine and phosphorus components >99%. In Table 3, "DMC" means dimethyl carbonate.

[0176] [Examples 1-10] The experiment was conducted using the same procedures and analytical methods as in Examples 1-5, except that the fluorinating agent was changed from ammonium fluoride (1) to sodium fluoride (1). It was confirmed that ethyl difluorophosphate was produced with a selectivity of 96 mol %. After the subsequent isolation operation, ethyl difluorophosphate with a purity of >99% for fluorine and phosphorus components was obtained with a yield of 91% (distillation recovery rate of 95%).

[0177] [Examples 1-11 and 1-12] The experiment was carried out in the same manner as in Examples 1-10, except that the nonaqueous organic solvent (a) was changed from EMC to PC or acetonitrile. As a result, it was confirmed that ethyl difluorophosphate was produced with selectivities of 96 and 80 mol%, respectively. After the subsequent isolation procedure, ethyl difluorophosphate was obtained in yields of 89% and 73% (distillation recovery rates of 93% and 92%), with purities of both fluorine and phosphorus components of >99%.

[0178] [Comparative Example 1-6] An experiment was conducted using the same procedures and analytical methods as in Comparative Example 1-1, except that the dihalophosphate ester represented by general formula (1) was changed from 81.5 g (500 mmol) of ethyl dichlorophosphate to 74.5 g (500 mmol) of methyl dichlorophosphate. As a result, it was confirmed that methyl difluorophosphate was produced with a selectivity of 47 mol%, and after the subsequent isolation operation, ethyl difluorophosphate with a purity of 98% in terms of fluorine and phosphorus components was obtained with a yield of 18% (distillation recovery rate of 39%).

[0179] [Examples 1-13] An experiment was conducted using the same procedures and analytical methods as in Comparative Example 1-6, except that the fluorinating agent was changed from hydrogen fluoride to ammonium fluoride (1). As a result, it was confirmed that methyl difluorophosphate was produced with a selectivity of 97 mol%, and after the subsequent isolation operation, methyl difluorophosphate with a purity of >99% for fluorine and phosphorus components was obtained in a yield of 89% (distillation recovery rate of 92%).

[0180] [Examples 1-14] An experiment was conducted using the same procedures and analytical methods as in Examples 1-13, except that the non-aqueous organic solvent (a) was changed from EMC to acetonitrile. As a result, it was confirmed that methyl difluorophosphate was produced with a selectivity of 78 mol %. After the subsequent isolation operation, methyl difluorophosphate was obtained with a yield of 70% (distillation recovery rate of 90%) and a purity of >99% for fluorine and phosphorus components.

[0181] [Comparative Example 1-7] An experiment was conducted using the same procedures and analytical methods as in Comparative Example 1-2, except that the dihalophosphate ester represented by general formula (1) was changed from 81.5 g (500 mmol) of ethyl dichlorophosphate to 88.5 g (500 mmol) of n-propyl dichlorophosphate. As a result, it was confirmed that n-propyl difluorophosphate was produced with a selectivity of 51 mol%, and after the subsequent isolation operation, n-propyl difluorophosphate with a purity of 98% in fluorine and phosphorus components was obtained in a yield of 20% (distillation recovery rate of 40%).

[0182] [Examples 1-15] An experiment was conducted using the same procedures and analytical methods as in Comparative Example 1-7, except that the fluorinating agent was changed from triethylamine dihydrogen fluoride to ammonium fluoride (1). As a result, it was confirmed that n-propyl difluorophosphate was produced with a selectivity of 97 mol %. After the subsequent isolation operation, n-propyl difluorophosphate with a purity of >99% for fluorine and phosphorus components was obtained in a yield of 90% (distillation recovery rate of 93%).

[0183] [Example 1-16] An experiment was conducted using the same procedures and analytical methods as in Example 1-15, except that the nonaqueous organic solvent (a) was changed from EMC to PC. As a result, it was confirmed that n-propyl difluorophosphate was produced with a selectivity of 96 mol %. After the subsequent isolation procedure, n-propyl difluorophosphate with a purity of >99% for fluorine and phosphorus components was obtained in 88% yield (distillation recovery rate 92%).

[0184] [Example 1-17] An experiment was conducted using the same procedures and analytical methods as in Examples 1-15, except that the nonaqueous organic solvent (a) was changed from EMC to acetonitrile. As a result, it was confirmed that n-propyl difluorophosphate was produced with a selectivity of 77 mol %. After the subsequent isolation procedure, n-propyl difluorophosphate with a purity of >99% for fluorine and phosphorus components was obtained in a yield of 69% (distillation recovery rate of 90%).

[0185] [Comparative Example 1-8] An experiment was conducted using the same procedures and analytical methods as in Comparative Example 1-3, except that the dihalophosphate ester represented by general formula (1) was changed from 81.5 g (500 mmol) of ethyl dichlorophosphate to 105.5 g (500 mmol) of phenyl dichlorophosphate. As a result, it was confirmed that phenyl difluorophosphate was produced with a selectivity of 43 mol%, and after the subsequent isolation operation, phenyl difluorophosphate with a purity of >99% for fluorine and phosphorus components was obtained in a yield of 17% (distillation recovery rate of 39%).

[0186] [Example 1-18] The experiment was carried out using the same procedures and analysis methods as in Comparative Example 1-8, except that the fluorinating agent was changed from ammonium hydrogen fluoride (containing 50 mol% hydrogen fluoride) to ammonium fluoride (1). As a result, it was confirmed that phenyl difluorophosphate was produced with a selectivity of 89 mol%. 13 P-NMR measurements confirmed the presence of the raw material phenyl dichlorophosphate, so the reaction time was extended by 48 hours, ultimately improving the selectivity to 92 mol%. After isolation, phenyl difluorophosphate was obtained in 83% yield (distillation recovery rate 90%) with a purity of >99% for fluorine and phosphorus components.

[0187] The above results are shown in Table 3.

[0188] [Table 3]

[0189] In Table 3, Et3N is triethylamine, TMEDA is tetramethylethylenediamine, HF is hydrogen fluoride, and NH 4 F stands for ammonium fluoride, and NaF stands for sodium fluoride.

[0190] Since hydrogen fluoride is generally used for the fluorination of halogenated phosphate compounds (wherein the halogen is chlorine or bromine), fluorination with hydrogen fluoride was first attempted as shown in Comparative Example 1-1. However, the fluorination selectivity to the target product was unexpectedly low at 45 mol%, and large amounts of by-products such as hexafluorophosphoric acid and diethyl monofluorophosphate, which are thought to have been produced by perfluorination or disproportionation, were observed.

[0191] Therefore, next, fluorination with triethylamine dihydrogen fluoride was attempted with reference to the fluorination conditions described in paragraphs

[0079] to

[0081] of WO 2015 / 122511 (Comparative Example 1-2). Although a high selectivity of 90 mol% or more was expected, the result was a significantly low selectivity of 49 mol%. Even when the fluorinating agent was changed to ammonium hydrogen fluoride, the selectivity was similarly low (Comparative Example 1-3).

[0192] Next, when the fluorinating agent was changed from triethylamine dihydrogen fluoride to triethylamine monohydrogen fluoride (Example 1-3), the selectivity was unexpectedly very high at 95 mol%. When the amine was changed from triethylamine to tetramethylethylenediamine and tetramethylethylenediamine dihydrogen fluoride was used as the fluorinating agent (Example 1-4), the selectivity was also very good at 96 mol%.

[0193] In order to confirm the relationship between the amount of hydrogen fluoride and the fluorination selectivity, fluorination of ethyl dichlorophosphate was carried out using ammonium fluoride or sodium fluoride with a hydrogen fluoride content of less than 0.2 mol%, 10 mol%, or 20 mol% as a fluorinating agent (Comparative Examples 1-4 and 1-5, Examples 1-1, 1-2, 1-5, and 1-10). It was confirmed that the lower the hydrogen fluoride concentration, the higher the selectivity to ethyl difluorophosphate and that there was less by-product such as hexafluorophosphoric acid, which is thought to be produced by perfluorination or disproportionation.

[0194] As shown in the results of Comparative Examples 1-2 and 1-3, even when the selectivity to ethyl difluorophosphate during the reaction was as low as about 50%, it was possible to obtain high-purity ethyl difluorophosphate with a purity of 98% in fluorine and phosphorus components by an isolation operation after the reaction. However, since the main by-product, hexafluorophosphoric acid, is concentrated in the bottom residue during distillation, it is easy to separate it from ethyl difluorophosphate, but it is difficult to separate it from the co-produced by-products, diethyl monofluorophosphate and ethyl difluorophosphate. (When 12 mol% of diethyl monofluorophosphate was contained, the recovery rate of ethyl difluorophosphate with a purity of 98% in fluorine and phosphorus components during distillation purification was 40%, and when 9 mol% was contained, the distillation recovery rate was 45%.)

[0195] In addition, in Comparative Examples 1-1 to 1-3, distillation purification using a 10-plate distillation column was required to increase the purity of ethyl difluorophosphate to 97% or more, but in Example 1-1, which contained only 3 mol% diethyl monofluorophosphate, diethyl monofluorophosphate could be removed with a distillation recovery rate of 94% even by distillation using a 5-plate distillation column.

[0196] In addition, the dihalophosphate ester represented by the general formula (1) was fixed to ethyl dichlorophosphate, the fluorinating agent was fixed to ammonium fluoride, and the effect of changing the non-aqueous organic solvent (a) was investigated (Examples 1-5 to 1-9). As a result, the selectivity tended to be the best when a carbonate ester or a chain ester solvent was used, followed by DGDE and then acetonitrile.

[0197] The same tendency was observed when the dihalophosphate ester represented by the general formula (1) was fixed to ethyl dichlorophosphate, the fluorinating agent was fixed to sodium fluoride, and the nonaqueous organic solvent (a) was changed (Examples 1-10 to 1-12), and the selectivity was the best when carbonate esters were used.

[0198] Furthermore, as can be seen from the results of Examples 1-13 to 1-18 and Comparative Examples 1-6 to 1-8, even if the substituent (group represented by R) of the dichlorophosphate ester raw material was changed, the tendency of the above results did not change, and fluorination with a high selectivity of 96% or more was possible by using a fluorinating agent containing a low concentration of hydrogen fluoride (here, less than 0.2 mol%) and a carbonate ester solvent (in Example 1-18, the fluorination rate was slow, so the raw material remained. By further extending the reaction time, the selectivity was improved to the current level of 92% or more).

[0199] [Examples 1-9-1 and 1-12-1] The experiments were carried out using the same procedures and analytical methods as in Examples 1-9 and 1-12, except that the amount of the fluorinating agent used was changed to 1.5 equivalents. The results are shown in Table 4 together with the results of Examples 1-5 to 1-8, 1-10, and 1-11.

[0200] [Examples 1-19 and 1-20] The experiment was carried out using the same procedures and analytical methods as in Example 1-3, except that the amount of fluorinating agent used and the type of non-aqueous organic solvent (a) were changed as shown in Table 4. The results are shown in Table 4 together with the results of Example 1-3.

[0201] [Examples 1-21 and 1-22] The experiment was carried out using the same procedures and analytical methods as in Examples 1-4, except that the amount of fluorinating agent used and the type of non-aqueous organic solvent (a) were changed as shown in Table 4. The results are shown in Table 4 together with the results of Examples 1-4.

[0202] [Table 4]

[0203] As shown in Table 4, in Examples 1-5 to 1-7 in which an ester having a relative dielectric constant of 8 or less was used as the nonaqueous organic solvent (a), and in Example 1-8 in which an ether having a relative dielectric constant of 8 or less was used, excellent selectivity and yield were achieved even when the amount of the fluorinating agent used was a relatively small amount of 1.05 equivalents. On the other hand, in Example 1-9, in which acetonitrile (dielectric constant about 37) was used as the nonaqueous organic solvent (a), the selectivity and yield were somewhat low when the amount of fluorinating agent used was the same 1.05 equivalents. In order to achieve the same selectivity and yield as in Examples 1-5 to 1-8, it is necessary to increase the amount of fluorinating agent used to about 1.5 equivalents as shown in Example 1-9-1. The theoretical amount (2 moles) required for fluorination was set to 1.0 equivalent.

[0204] Furthermore, as shown in Table 4, in Examples 1-10 in which an ester having a relative dielectric constant of 8 or less was used as the nonaqueous organic solvent (a), and in Examples 1-11 in which propylene carbonate was used, excellent selectivity and yield were achieved even when the amount of the fluorinating agent used was a relatively small amount of 1.05 equivalents. On the other hand, in Example 1-12, in which acetonitrile (dielectric constant about 37) was used as the nonaqueous organic solvent (a), the amount of the fluorinating agent used was 1.05 equivalents, and the selectivity and yield were somewhat low. In order to achieve the same selectivity and yield as in Examples 1-10 and 1-11, it is necessary to increase the amount of the fluorinating agent used to about 1.5 equivalents, as shown in Example 1-12-1. The above tendency was also confirmed when the fluorinating agent was changed to triethylamine monohydrogen fluoride (Examples 1-3, 1-19, and 1-20) and tetramethylethylenediamine dihydrogen fluoride (Examples 1-4, 1-21, and 1-22).

[0205] [Example 2-1] 100 mL of EMC and 4.2 g (100 mmol) of lithium chloride (water content: 4850 ppm by mass) were placed in a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Example 1-5 was added thereto over 1 hour. The water contained in the lithium chloride and EMC was used as water, which is one of the reaction raw materials. The molar ratio of ethyl difluorophosphate, lithium chloride, and water was 1:1:0.02. At this time, foaming due to the generation of chloroethane was observed. Thereafter, stirring was continued for 12 hours at an internal temperature of 40° C. The precipitated solid was collected by filtration, and after drying under reduced pressure at 80° C., lithium difluorophosphate with a purity of 97% was obtained at a yield of 98%. The main impurity was lithium monofluorophosphate generated by decomposition of lithium difluorophosphate with water. The acid concentration (concentration converted to hydrogen fluoride) mixed in the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 2110 ppm by mass. The results are shown in Table 5.

[0206] [Examples 2-2 to 2-15] Lithium difluorophosphate was obtained in the same manner as in Example 2-1, except that the types of raw materials before the reaction and the water contents thereof were changed as shown in Table 5. In Example 2-14, the stirring time during the reaction was set to 48 hours.

[0207] [Example 2-16] 100 mL of EMC and 18.6 g (120 mmol) of phosphorus oxychloride were added to a 500 mL glass reactor, and stirring was started at an internal temperature of 40° C. 13.0 g (100 mmol) of ethyl difluorophosphate obtained by the procedure of Example 1-5 was added thereto over 2 hours. The reaction liquid was purified by distillation to obtain 9.3 g (68.3 mmol) of phosphorus oxydifluoride monochloride. Next, 75 mL of EMC and 9.3 g of phosphorus oxydifluoride monochloride were added to a 500 mL glass reactor, and stirring was started at an internal temperature of 5° C. 1.2 g (68.3 mmol) of water was added dropwise thereto over 1 hour. After the internal temperature was raised to 25° C., the generated hydrochloric acid was removed under reduced pressure. Then, 2.9 g (70 mmol) of lithium chloride (water content 4850 mass ppm) was added, and stirring was continued for 6 hours at an internal temperature of 40° C. The generated hydrochloric acid and the solvent were removed under reduced pressure to obtain a crude lithium difluorophosphate. This crude was recrystallized in dimethoxyethane to obtain 4.9 g (46.1 mmol) of lithium difluorophosphate with a purity of >99%. The acid concentration (converted to hydrogen fluoride) mixed into the lithium difluorophosphate was measured by non-aqueous neutralization titration and found to be 100 ppm by mass. The results are shown in Table 5.

[0208] [Table 5] [Industrial Applicability]

[0209] According to the present disclosure, it is possible to provide a novel method for producing lithium difluorophosphate, a method for producing a non-aqueous electrolyte, and a method for producing a non-aqueous secondary battery, which are highly efficient and require less raw materials in the reaction. The present disclosure also makes it possible to provide a method for producing a difluorophosphate ester that can stably achieve high fluorination selectivity and yield, a method for producing lithium difluorophosphate derived from the difluorophosphate ester, a method for producing a nonaqueous electrolyte solution using the lithium difluorophosphate, and a method for producing a nonaqueous secondary battery. Furthermore, according to the present disclosure, it is possible to provide lithium difluorophosphate that generates little heat when dissolved as an additive in a nonaqueous electrolyte solution.

[0210] Although the present disclosure has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the disclosure. This application is based on a Japanese patent application (Patent Application No. 2019-144873) filed on August 6, 2019 and a Japanese patent application (Patent Application No. 2019-144874) filed on August 6, 2019, the contents of which are incorporated herein by reference.

Claims

1. A method for producing lithium difluorophosphate, comprising reacting a difluorophosphate ester represented by the following general formula (1A) with a lithium salt compound in a non-aqueous organic solvent, A method for producing lithium difluorophosphate, which does not use water as a raw material in the reaction. 【Chemistry 1】 [In general formula (1A), R is a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom.]

2. 2. The method for producing lithium difluorophosphate according to claim 1, wherein the total amount of the difluorophosphate ester represented by general formula (1A), the lithium salt compound, and the nonaqueous organic solvent before the reaction has a water content of 200 ppm by mass or less.

3. 3. The method for producing lithium difluorophosphate according to claim 1, wherein the total amount of the difluorophosphate ester represented by general formula (1A), the lithium salt compound, and the nonaqueous organic solvent before the reaction has a water content of 145 ppm by mass or less.

4. The method for producing lithium difluorophosphate according to any one of claims 1 to 3, wherein the water content in the total amount of the difluorophosphate ester represented by general formula (1A), the lithium salt compound, and the nonaqueous organic solvent before the reaction is 135 ppm by mass or less.

5. The method for producing lithium difluorophosphate according to any one of claims 1 to 4, wherein the lithium salt compound is at least one selected from the group consisting of lithium chloride, lithium bromide, lithium fluoride, lithium carbonate, lithium acetate, and lithium propionate.

6. The method for producing lithium difluorophosphate according to any one of claims 1 to 5, wherein the nonaqueous organic solvent is at least one selected from the group consisting of carbonate esters, chain esters, ethers, and ketones.

7. 7. The method for producing lithium difluorophosphate according to claim 6, wherein the carbonate ester is at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate, the chain ester is at least one selected from the group consisting of ethyl acetate, methyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate, the ether is at least one selected from the group consisting of dimethoxyethane, dimethoxymethane, tetrahydrofuran, and diethyl ether, and the ketone is at least one selected from the group consisting of acetone, ethyl methyl ketone, and diethyl ketone.

8. The method for producing lithium difluorophosphate according to any one of claims 1 to 7, wherein the reaction is carried out under protection of an inert gas.

9. A method for producing a non-aqueous electrolyte solution using lithium difluorophosphate obtained by the method according to any one of claims 1 to 8.

10. A method for producing a non-aqueous secondary battery using the non-aqueous electrolyte obtained by the method according to claim 9.

11. A method for producing lithium difluorophosphate, comprising: a step 1 of reacting a dihalophosphate ester represented by the following general formula (1) with a fluorinating agent having a hydrogen fluoride concentration of 15 mol % or less in a non-aqueous organic solvent (a), and a step 4 of chlorinating the difluorophosphate ester represented by the following general formula (2) produced by a method for producing a difluorophosphate ester represented by the following general formula (2) with a chlorinating agent to convert the difluorophosphate ester into difluoromonochlorophosphate oxide, synthesizing difluorophosphoric acid by hydrolysis, and further neutralizing the resulting product. 【Chemistry 2】 [In general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. In general formulas (1) and (2), R represents a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom.]

12. 12. The method for producing lithium difluorophosphate according to claim 11, wherein the nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonate esters, chain esters, and ketones.

13. The nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonate esters and chain esters, 13. The method for producing lithium difluorophosphate according to claim 12, wherein the carbonate ester is at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate, and the chain ester is at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate.

14. The method for producing lithium difluorophosphate according to any one of claims 11 to 13, wherein the fluorinating agent is at least one selected from the group consisting of a hydrogen fluoride salt of an organic amine and an inorganic fluoride.

15. 15. The method for producing lithium difluorophosphate according to claim 14, wherein the organic amine hydrogen fluoride salt is at least one selected from the group consisting of triethylamine monohydrogen fluoride, tetramethylethylenediamine dihydrogen fluoride, and pyridine monohydrogen fluoride, and the inorganic fluoride is at least one selected from the group consisting of ammonium fluoride, sodium fluoride, potassium fluoride, cesium fluoride, and zinc fluoride.

16. The method for producing lithium difluorophosphate according to claim 11, wherein the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride, and the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C., ethers having a relative dielectric constant of 8 or less at 25° C., and propylene carbonate.

17. The method for producing lithium difluorophosphate according to any one of claims 11 to 16, wherein no catalyst is used in the reaction in step 1.

18. the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, cesium fluoride, zinc fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride; 12. The method for producing lithium difluorophosphate according to claim 11, wherein the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C. and ethers having a relative dielectric constant of 8 or less at 25° C.

19. 19. The method for producing lithium difluorophosphate according to claim 18, wherein the ester having a relative dielectric constant of 8 or less at 25° C. is at least one selected from ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, and dibutyl phthalate.

20. The method for producing lithium difluorophosphate according to claim 18, wherein the ether having a relative dielectric constant of 8 or less at 25° C. is at least one selected from 1,2-dimethoxyethane, tetrahydrofuran, diethyl ether, and diethylene glycol diethyl ether.

21. The method for producing lithium difluorophosphate according to any one of claims 11 to 20, wherein the chlorinating agent is phosphorus oxychloride.

22. The method for producing lithium difluorophosphate according to any one of claims 11 to 21, wherein the neutralization is neutralization of difluorophosphoric acid by addition of lithium hydride or lithium chloride.

23. The difluorophosphate ester represented by the general formula (1A) is produced by a method for producing a difluorophosphate ester, the method comprising: reacting a dihalophosphate ester represented by the following general formula (1) with a fluorinating agent having a hydrogen fluoride concentration of 15 mol% or less in a nonaqueous organic solvent (a): 【Chemistry 3】 [In general formula (1), X represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and Y represents a chlorine atom, a bromine atom, or an iodine atom. In general formulas (1) and (2), R represents a hydrocarbon group having 1 to 15 carbon atoms, and any hydrogen atom in the hydrocarbon group may be substituted with a halogen atom.]

24. 24. The method for producing lithium difluorophosphate according to claim 23, wherein the nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonate esters, chain esters, and ketones.

25. The nonaqueous organic solvent (a) is at least one selected from the group consisting of carbonate esters and chain esters, 25. The method for producing lithium difluorophosphate according to claim 24, wherein the carbonate ester is at least one selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, propylene carbonate, and butylene carbonate, and the chain ester is at least one selected from the group consisting of methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and propyl propionate.

26. The method for producing lithium difluorophosphate according to any one of claims 23 to 25, wherein the fluorinating agent is at least one selected from the group consisting of a hydrogen fluoride salt of an organic amine and an inorganic fluoride.

27. 27. The method for producing lithium difluorophosphate according to claim 26, wherein the organic amine hydrogen fluoride salt is at least one selected from the group consisting of triethylamine monohydrogen fluoride, tetramethylethylenediamine dihydrogen fluoride, and pyridine monohydrogen fluoride, and the inorganic fluoride is at least one selected from the group consisting of ammonium fluoride, sodium fluoride, potassium fluoride, cesium fluoride, and zinc fluoride.

28. The method for producing lithium difluorophosphate according to claim 23, wherein the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride, and the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C., ethers having a relative dielectric constant of 8 or less at 25° C., and propylene carbonate.

29. The method for producing lithium difluorophosphate according to any one of claims 23 to 28, wherein no catalyst is used in the reaction in step 1.

30. the fluorinating agent is at least one selected from sodium fluoride, ammonium fluoride, cesium fluoride, zinc fluoride, triethylamine monohydrogen fluoride, and tetramethylethylenediamine dihydrogen fluoride; 24. The method for producing lithium difluorophosphate according to claim 23, wherein the nonaqueous organic solvent (a) is at least one selected from esters having a relative dielectric constant of 8 or less at 25° C. and ethers having a relative dielectric constant of 8 or less at 25° C.

31. 31. The method for producing lithium difluorophosphate according to claim 30, wherein the ester having a relative dielectric constant of 8 or less at 25° C. is at least one selected from ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, and dibutyl phthalate.

32. 31. The method for producing lithium difluorophosphate according to claim 30, wherein the ether having a relative dielectric constant of 8 or less at 25° C. is at least one selected from 1,2-dimethoxyethane, tetrahydrofuran, diethyl ether, and diethylene glycol diethyl ether.

33. A method for producing a non-aqueous electrolyte solution using lithium difluorophosphate obtained by the method according to any one of claims 23 to 32.

34. A method for producing a non-aqueous secondary battery using the non-aqueous electrolyte obtained by the method according to claim 33.

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