Furnace equipment
The vertical conveyor arrangement with staggered drop points and integrated heat/gas supply in the furnace equipment addresses the challenge of compact installation and efficient processing in space-constrained environments, ensuring uniform material treatment.
Patent Information
- Application Number
- JP2023192836
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-11-13
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-11-13
AI Technical Summary
Continuous furnace equipment tends to be larger and when installed in space-constrained locations, excessive raw material loading leads to dense piles that hinder heat and air supply, necessitating a compact design that prevents material buildup.
The furnace equipment employs a vertical arrangement of conveyors with opposite transport directions and staggered drop points to prevent material pileup, ensuring compactness while maintaining transport distance, and includes heat and gas supply units between conveyors for uniform distribution.
This design prevents material pileup, allows for compact installation, ensures uniform heat and gas distribution, and facilitates efficient drying and carbonization processes.
Smart Images

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Figure 0007739382000002 
Figure 0007739382000003
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to furnace equipment such as carbonization furnaces and reactors. [Background technology]
[0002] Among furnace facilities equipped with carbonization furnaces, reactors, etc., there are so-called continuous furnace facilities that continuously or intermittently (interrupted midway through) input of biomass raw materials and continuously or intermittently discharge biochar or biofuel as products (Patent Document 1).Furnace facilities also include so-called batch furnace facilities that repeat batch processing, with one batch consisting of the cycle from input of biomass raw materials to discharge of biochar or biofuel as products (Patent Document 2). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 11-278822 [Patent Document 2] Japanese Patent Application Publication No. 2018-21173 Summary of the Invention [Problem to be solved by the invention]
[0004] Continuous furnace equipment generally tends to be larger than batch furnace equipment. Therefore, when installing a continuous furnace equipment in a space-constrained location (for example, when loading / mounting it on a vehicle) and when a large amount of raw material is to be processed with the continuous furnace equipment, it is necessary to input as much raw material as possible into the space that the furnace equipment can occupy. However, if a large amount of raw materials is put into a limited space, the raw materials will pile up excessively high inside the furnace equipment, making the raw materials themselves dense and hindering the supply of heat and air to the raw materials.
[0005] The present disclosure has been made in consideration of the above circumstances, and aims to provide furnace equipment that can prevent materials from piling up high on the conveying device, and that has a structure that can be easily made compact while ensuring the overall conveying distance. [Means for solving the problem]
[0006] In order to solve the above problems, the furnace equipment of the present disclosure employs the following measures. A furnace facility according to one embodiment of the present disclosure comprises a plurality of conveying devices that convey at least one of a material to be carbide and a carbide as a transported object, and a container that houses the plurality of conveying devices, wherein the plurality of conveying devices are arranged at intervals in the vertical direction, the transport directions of adjacent conveying devices in the vertical direction are opposite, and the transported object transported by the upper of the adjacent conveying devices in the vertical direction falls at a position between the front end and rear end of the lower conveying device in the transport direction. [Effects of the Invention]
[0007] According to the present disclosure, it is possible to provide furnace equipment that can prevent transported items from piling up high and that has a structure that is easy to make compact while ensuring the overall transport distance. [Brief explanation of the drawings]
[0008] [Figure 1] FIG. 1 is a perspective view of a furnace facility according to a first embodiment of the present disclosure. [Figure 2] FIG. 1 is a side view of a furnace facility according to a first embodiment of the present disclosure. [Figure 3] FIG. 10 is a side view of a furnace facility according to a second embodiment of the present disclosure. [Figure 4] 1 is a side view showing a furnace facility according to a first embodiment or a second embodiment of the present disclosure mounted on a vehicle. FIG. DETAILED DESCRIPTION OF THE INVENTION
[0009] [First embodiment] Hereinafter, a furnace facility according to a first embodiment of the present disclosure will be described with reference to FIGS.
[0010] <Basic structure of furnace equipment> The furnace facility 100 according to one embodiment of the present disclosure is a carbonization furnace facility / reactor facility that uses a material to be carbonized W1, such as woody biomass, as a raw material to produce a carbonized material W2, such as biochar or biofuel, as a product. Hereinafter, the furnace facility 100 according to the first embodiment of the present disclosure will be described using the furnace facility 100 as a carbonization furnace facility as an example.
[0011] As shown in FIGS. 1 and 2, the furnace equipment 100 includes, for example, a drying chamber 111, a carbonization furnace 112, and a plurality of conveyors (transport devices) . The furnace equipment 100 may also include a control unit 170 .
[0012] The control unit 170 is a device that performs the control necessary for the operation of the furnace equipment 100, such as controlling each piece of equipment (each conveying device (including a drive unit), each measuring unit, and each analyzing unit) that the furnace equipment 100 is equipped with, processing information obtained from each piece of equipment, and relaying the transmission and reception of signals between each piece of equipment. The control unit 170 (controller) includes, for example, a CPU (Central Processing Unit: processor), a main memory, a secondary storage (memory), etc. Furthermore, the control unit 170 may include a communication unit for transmitting and receiving information to and from other devices. The main storage device is composed of writable memory such as cache memory and RAM (Random Access Memory), and is used as a working area for reading the execution program of the CPU and writing the processing data by the execution program. A secondary storage device is a non-transitory computer-readable storage medium, such as a magnetic disk, a magneto-optical disk, a CD-ROM, a DVD-ROM, or a semiconductor memory. For example, a series of processes for realizing various functions is stored in a secondary storage device in the form of a program, and the CPU reads this program into the main storage device and executes information processing and arithmetic operations to realize various functions. Note that the program may be pre-installed in the secondary storage device, provided in a state stored in a computer-readable storage medium, or distributed via wired or wireless communication means. Examples of computer-readable storage media include magnetic disks, magneto-optical disks, CD-ROMs, DVD-ROMs, and semiconductor memories.
[0013] The furnace equipment 100 is a continuous carbonization furnace equipment in which a drying chamber 111 and a carbonization furnace 112 are integrally provided in the same space.
[0014] The drying chamber 111 is a chamber in which the material to be carbonized W1 supplied from the outside and before entering the carbonization furnace 112 is dried. The carbonization furnace 112 is a furnace that produces a carbide W2 by carbonizing an object to be carbonized W1 through combustion in an oxygen-deficient environment.
[0015] The drying chamber 111 and the carbonization furnace 112 are defined by the container 101. That is, the container 101 serves as both the drying chamber 111 and the carbonization furnace 112.
[0016] The container 101 has a substantially rectangular parallelepiped shape and has a space formed inside. At this time, inside the container 101, the drying chamber 111 is located at the upper part and the carbonization furnace 112 is located at the lower part. However, the drying chamber 111 and the carbonization furnace 112 are not clearly separated by a fixed boundary. Inside the container 101, the processes from drying to carbonization of the material to be carbonized W1 (i.e., from drying the material to be carbonized W1 to producing the carbonized material W2) need only be carried out continuously from top to bottom.
[0017] A plurality of conveyors 130 are housed in the container 101 . The plurality of conveyors 130 includes, for example, conveyor 130a, conveyor 130b, conveyor 130c, conveyor 130d, and conveyor 130e. Hereinafter, when it is necessary to distinguish between the conveyors 130, the reference symbols 130a to 130e will be used. When it is not necessary to distinguish between the conveyors 130, the reference symbol 130 will be used. The number of conveyors 130 can be changed as appropriate.
[0018] Each conveyor 130 is a device on which an object to be transported (at least one of the object to be carbonized W1 and the carbonized object W2) is placed and which transports the object. Each conveyor 130 is driven by a drive unit (not shown) and is configured to change its conveying speed. In addition, conveyors 130a, 130b, 130c, 130d, and 130e are configured to change their respective conveying speeds individually. Each conveyor 130 has a front end 131 and a rear end 132 in the conveying direction. The front end 131 is the end toward which the conveyed object moves, and the rear end 132 is the end opposite the front end 131.
[0019] The conveyors 130 are arranged vertically inside the container 101 at intervals from one another. In this embodiment, conveyors 130a, 130b, 130c, 130d, and 130e are arranged from top to bottom at intervals from one another.
[0020] The conveying directions of the conveyors 130 adjacent to each other in the vertical direction are opposite to each other. In this embodiment, the conveyors 130a, 130c, and 130e convey the container 101 in a direction from the rear to the front, and the conveyors 130b and 130d convey the container 101 in a direction from the front to the rear. In this embodiment, the front and rear of the container 101 do not necessarily coincide with the front and rear of the container 101 in the conveying direction of the conveyors 130b and 130d.
[0021] Of the conveyors 130 adjacent to each other in the vertical direction, the front end 131 of the upper conveyor 130 is positioned between the front end 131 and rear end 132 of the lower conveyor 130 in the direction along the conveying direction of the lower conveyor 130 (the front-to-back direction of the container 101, the left-to-right direction in Figure 2). As a result, the object conveyed by the upper conveyor 130 falls to a position between the front end 131 and the rear end 132 of the lower conveyor 130.
[0022] Here, when the position of the front end 131 of the lower conveyor 130 is 100% and the position of the rear end 132 is 0%, the front end 131 of the upper conveyor 130 should be located in the range of 0% to 50% of the lower conveyor 130, preferably in the range of 0% to 25%, and more preferably in the range of 0% to 10%. This allows the transported objects to be dropped from the upper conveyor 130 to a position close to the rear end 132 of the lower conveyor 130, making it possible to fully utilize the length of each conveyor 130 in the transport direction to transport the objects, making it easier to ensure the overall transport distance. This leads to efficiently ensuring the time required for drying and carbonization.
[0023] By installing each conveyor in this manner, it is possible to prevent the transported materials from piling up high on each conveyor 130, and it is possible to reduce the size of each conveyor 130 in the transport direction while maintaining the overall transport distance, thereby making the furnace equipment 100 more compact.
[0024] The conveyor 130 is not particularly limited in its specific form as long as it is configured to transport the object. Furthermore, the front end 131 of the upper conveyor 130 does not have to be positioned between the front end 131 and the rear end 132 of the lower conveyor 130 in the direction along the conveying direction of the lower conveyor 130 (the front-rear direction of the container 101, the left-right direction in FIG. 2 ). For example, the front end 131 of the upper conveyor 130 may be positioned behind the rear end 132 of the lower conveyor 130, and a chute may be installed at the drop point of the transported object transported by the upper conveyor 130, so that the dropped transported object is guided by the chute to the transport surface of the lower conveyor 130 (for example, a position between the front end 131 and the rear end 132). Even with this method, the transported object transported by the upper conveyor 130 will end up dropping at a position between the front end 131 and the rear end 132 of the lower conveyor 130.
[0025] A raw material input section 141 is provided at the top of the container 101 . The raw material charging section 141 is a device that charges the material to be carbonized W1, which is the raw material, into the inside of the container 101 from the outside of the container 101. The lower end of the raw material input section 141 is an opening through which the carbonized material W1 is discharged, and is located above the rear end 132 of the conveyor 130a at a position where the input carbonized material W1 will reliably fall onto the conveyor 130a.
[0026] The material to be carbonized W1 fed from the raw material feeding section 141 is transported from the vicinity of the rear end 132 of the conveyor 130a to the front end 131, and drops to the vicinity of the rear end 132 of the conveyor 130b. The transported object that has fallen near the rear end 132 of the conveyor 130b is transported from near the rear end 132 of the conveyor 130b to the front end 131, and then falls near the rear end 132 of the conveyor 130c. Such conveying and dropping is repeated thereafter, and the conveyed object is conveyed to the front end 131 of the conveyor 130e. During the conveying process, the conveyed object is dried and carbonized. The material conveyed to the front end 131 of the conveyor 130e is discharged to the outside of the container 101 as carbide W2 (product).
[0027] At this time, it is preferable that each conveyor 130 is disposed so that its front end 131 is lower than its rear end 132. In other words, it is preferable that each conveyor 130 is inclined so that its front end 131 is lower. This is because tilting the conveyor 130 causes the transported materials that fall onto the conveyor 130 to collapse toward the front end 131, resulting in the materials on the conveying surface of the conveyor 130 being leveled to a roughly uniform layer thickness, allowing the materials to be dried and carbonized uniformly. In the sense that the conveyed objects collapse toward the front end 131, it is preferable that the inclination angle of each conveyor 130 be determined taking into consideration the angle of repose of the conveyed objects. It should be noted that each conveyor 130 may be configured so that the inclination angle of each conveyor 130 can be changed individually.
[0028] <Additional structure of furnace equipment (heat supply)> The furnace equipment 100 may include a plurality of heat supply units 151 . The heat supply unit 151 is a part configured to supply heat, and examples thereof include a device for supplying heated steam and an electric heater. The plurality of heat supplying units 151 include, for example, a heat supplying unit 151a, a heat supplying unit 151b, a heat supplying unit 151c, a heat supplying unit 151d, and a heat supplying unit 151e. Hereinafter, reference numerals 151a to 151e will be used to distinguish between the heat supplying units 151. When no distinction is required between the heat supplying units 151, reference numeral 151 will be used.
[0029] Each heat supplying section 151 is disposed inside the container 101 between the conveyors 130 adjacent to each other in the vertical direction and above the conveyor 130a. In the case of FIG. 2, two heat supplying units 151 are disposed between the vertically adjacent conveyors 130 and above the conveyor 130a. However, the number and arrangement of the heat supplying parts 151 can be changed as appropriate. The heat quantity supplying unit 151a, the heat quantity supplying unit 151b, the heat quantity supplying unit 151c, the heat quantity supplying unit 151d, and the heat quantity supplying unit 151e can individually change the amount of heat they supply as appropriate.
[0030] By providing the heat supplying section 151, the heat required for drying and carbonization can be supplied to the transported object. Furthermore, by disposing the heat supplying section 151 between the conveyors 130 adjacent to each other in the vertical direction, heat can be uniformly supplied to the transported object.
[0031] <Additional structure of furnace equipment (gas supply)> When the carbonization furnace 112 of the furnace facility 100 is a self-combustion furnace, the furnace facility 100 may include a plurality of gas supply units 161 . The gas supply unit 161 is a part configured to supply gas (for example, gas containing oxygen such as air) as an oxidizing agent required for combustion. The gas is introduced to the gas supply unit 161 from the outside by, for example, a device not shown. The plurality of gas supply units 161 include, for example, a gas supply unit 161a, a gas supply unit 161b, a gas supply unit 161c, a gas supply unit 161d, and a gas supply unit 161e. Hereinafter, reference numerals 161a to 161e will be used when distinguishing between the gas supply units 161. When no distinction is required between the gas supply units 161, reference numeral 161 will be used.
[0032] Each gas supply unit 161 is disposed inside the container 101 between the conveyors 130 adjacent to each other in the vertical direction and above the conveyor 130a. In the case of FIG. 2, two gas supply units 161 are disposed between the vertically adjacent conveyors 130 and above the conveyor 130a. However, the number and arrangement of the gas supply units 161 can be changed as appropriate. The gas supply unit 161a, the gas supply unit 161b, the gas supply unit 161c, the gas supply unit 161d, and the gas supply unit 161e can individually change the amount of gas they supply as appropriate.
[0033] By providing the gas supply unit 161, the gas required for carbonization can be supplied to the transported material. Furthermore, by disposing the gas supply unit 161 between the conveyors 130 adjacent to each other in the vertical direction, gas can be uniformly supplied to the transported object.
[0034] When the gas supply unit 161 is provided, each conveyor 130 preferably has a communication portion 135 through which gas can pass in the vertical direction. The communication portion 135 is, for example, a hole that penetrates the upper and lower surfaces of the conveyor 130. The hole may have any shape as long as it is configured to reliably allow gas to pass through, and there are no particular limitations on the specific shape of the hole. The communication section 135 is realized by employing a mesh conveyor as the conveyor 130, for example.
[0035] By providing the communication part 135, gas can move more easily in the vertical direction inside the container 101, and the gas necessary for carbonization can be supplied uniformly.
[0036] <Control based on the components of the transported goods> The furnace facility 100 may include multiple transport analyzers 171 . The transported goods analysis unit 171 is a means for analyzing the components of the transported goods. The "components of the transported material" referred to here include, for example, the water content, fixed carbon, volatile matter, etc. contained in the transported material.
[0037] The plurality of transported item analysis units 171 include, for example, a transported item analysis unit 171a, a transported item analysis unit 171b, a transported item analysis unit 171c, a transported item analysis unit 171d, and a transported item analysis unit 171e. Each of the transported object analysis units 171a to 171e is configured to be able to analyze the components of the transported object on each of the conveyors 130a to 130e and / or the components of the transported object near each of the conveyors 130a to 130e. Therefore, for example, the transported object analysis units 171a to 171e are installed at positions corresponding to the positions where the conveyors 130a to 130e are installed. Hereinafter, reference numerals 171a to 171e will be used to distinguish between the individual transported item analysis units 171. Reference numeral 171 will be used when the individual transported item analysis units 171 are not to be distinguished from one another.
[0038] At least one of the transport speed of each conveyor 130 and the amount of material to be carbonized W1 fed from the raw material feeding section 141 is adjusted based on the analysis results of each transported material analyzing section 171. For example, the control unit 170 can identify an optimal drying time for drying the transported object or an optimal reaction time for carbonizing the transported object based on the analysis results of each transported object analysis unit 171, and increase / decrease the conveying speed of at least one of the conveyors 130 or increase / decrease the amount of material W1 to be carbonized based on the identified drying time or reaction time. As a specific example, the control unit 170 can identify an optimal drying time for drying the transported object or an optimal reaction time for carbonizing the transported object based on the analysis results of the transported object analysis unit 171a, and increase / decrease the conveying speed of the conveyor 130a located upstream of the transported object analysis unit 171a based on the identified drying time or reaction time. Similarly, the control unit 170 can individually increase / decrease the conveying speed of the conveyors 130b to 130e located upstream based on the analysis results of the transported object analysis units 171b to 171e.
[0039] In addition to or instead of adjusting at least one of the conveying speed of each conveyor 130 and the amount of carbonized material W1 fed from the raw material feeding section 141, the amount of heat supplied from each heat supply section 151 or the amount of gas supplied from each gas supply section 161 is adjusted based on the analysis results of each transported material analysis section 171. For example, the control unit 170 can identify an optimal drying time for drying the transported object or an optimal reaction time for carbonizing the transported object based on the analysis results of each transported object analysis unit 171, and increase / decrease the amount of heat supplied from each heat supply unit 151 or the amount of gas supplied from each gas supply unit 161 based on the identified drying time or reaction time. Specifically, the control unit 170 can identify an optimal drying time for drying the transported object or an optimal reaction time for carbonizing the transported object based on the analysis results of the transported object analysis unit 171a, and increase / decrease the amount of heat supplied from the heat supply unit 151a located upstream of the transported object analysis unit 171a or the amount of gas supplied from the gas supply unit 161a based on the identified drying time or reaction time. Similarly, the control unit 170 can individually increase / decrease the amount of heat supplied from the heat supply units 151b to 151e or the amount of gas supplied from the gas supply units 161b to 161e located upstream of the transported object analysis unit 171a based on the analysis results of the transported object analysis units 171b to 171e.
[0040] <Control based on gas components and / or gas temperature> The furnace installation 100 may include multiple gas analyzers 172 . The furnace equipment 100 may include a plurality of gas temperature measuring units 173 . The furnace equipment 100 may include only one of the gas analysis unit 172 and the gas temperature measurement unit 173, or may include both.
[0041] The gas analysis unit 172 is a means for analyzing the components of the gas generated inside the container 101 (specifically, the carbonization furnace 112 and / or the drying chamber 111). The term "gas" used here refers to exhaust gases and dry distillation gases generated by drying, combustion, or carbonization of transported materials. The term "gas components" used herein refers to, for example, water vapor, carbon monoxide, hydrogen, carbon dioxide, hydrocarbons such as methane, and the like contained in the gas.
[0042] Each gas temperature measuring unit 173 is a means for measuring the temperature of the gas generated inside the container 101 .
[0043] The plurality of gas analyzers 172 include, for example, a gas analyzer 172a, a gas analyzer 172b, a gas analyzer 172c, a gas analyzer 172d, and a gas analyzer 172e. Each of the gas analyzers 172a to 172e is configured to be able to analyze components of gas generated from the transported goods on each of the conveyors 130a to 130e and / or components of gas generated from the transported goods near each of the conveyors 130a to 130e. Therefore, for example, the gas analyzers 172a to 172e are installed at positions corresponding to the positions where the conveyors 130a to 130e are installed. Hereinafter, reference numerals 172a to 172e will be used to distinguish between the gas analysis units 172. When no distinction is required between the gas analysis units 172, reference numeral 172 will be used.
[0044] The plurality of gas temperature measuring units 173 include, for example, gas temperature measuring unit 173a, gas temperature measuring unit 173b, gas temperature measuring unit 173c, gas temperature measuring unit 173d, and gas temperature measuring unit 173e. Each of the gas temperature measuring units 173a to 173e is configured to be able to measure the temperature of gas generated from an object on each of the conveyors 130a to 130e and / or the temperature of gas generated from an object near each of the conveyors 130a to 130e. Therefore, for example, the gas temperature measuring units 173a to 173e are installed at positions corresponding to the positions where the conveyors 130a to 130e are installed. Hereinafter, reference numerals 173a to 173e will be used to distinguish between the individual gas temperature measurement units 173. Reference numeral 173 will be used when no distinction is required between the individual gas temperature measurement units 173.
[0045] At least one of the conveying speed of each conveyor 130 and the amount of material W1 to be carbonized fed from the raw material feeding section 141 is adjusted based on the analysis results of each gas analysis section 172 and / or the measurement values of each gas temperature measurement section 173. For example, the control unit 170 can increase / decrease the conveying speed of at least one of the conveyors 130 or increase / decrease the amount of material to be carbonized W1 fed based on the analysis results of each gas analyzer 172 and / or the measurement values of each gas temperature measuring unit 173. As a specific example, the control unit 170 can increase / decrease the conveying speed of the conveyor 130a located upstream of the gas analyzer 172a and / or the gas temperature measuring unit 173a based on the analysis results of the gas analyzers 172b to 172e and / or the measurement values of the gas temperature measuring units 173b to 173e. Similarly, the control unit 170 can individually increase / decrease the conveying speeds of the conveyors 130b to 130e located upstream of each other based on the analysis results of the gas analyzers 172b to 172e and / or the measurement values of the gas temperature measuring units 173b to 173e.
[0046] In addition to or instead of adjusting at least one of the conveying speed of each conveyor 130 and the amount of carbonized material W1 fed from the raw material feeding section 141, the amount of heat supplied from each heat supply section 151 or the amount of gas supplied from each gas supply section 161 is adjusted based on the analysis results of each gas analysis section 172 and / or the measurement values of each gas temperature measuring section 173. For example, the control unit 170 can increase / decrease the amount of heat supplied from each heat supply unit 151 or increase / decrease the amount of gas supplied from each gas supply unit 161 based on the analysis results of each gas analysis unit 172 and / or the measurement values of each gas temperature measurement unit 173. As a specific example, the control unit 170 can increase / decrease the amount of heat supplied from the heat supply unit 151a or the amount of gas supplied from the gas supply unit 161a located upstream of the gas analysis unit 172a and / or the gas temperature measurement unit 173a based on the analysis results of the gas analysis unit 172a and / or the measurement values of the gas temperature measurement unit 173a. Similarly, the control unit 170 can individually increase / decrease the amount of heat supplied from the heat supply units 151b to 151e located upstream or the amount of gas supplied from the gas supply units 161b to 161e based on the analysis results of the gas analysis units 172b to 172e and / or the measurement values of the gas temperature measurement units 173b to 173e.
[0047] The furnace equipment according to this embodiment has the following advantages. The conveyors 130 are arranged at intervals from each other in the vertical direction, the conveying directions of adjacent conveyors 130 in the vertical direction are opposite, and the conveyed goods conveyed by the upper conveyor 130 of adjacent conveyors 130 in the vertical direction fall at a position between the front end 131 and rear end 132 in the conveying direction of the lower conveyor 130. This prevents the conveyed goods from piling up high on each conveyor 130, and reduces the size of each conveyor 130 in the conveying direction while maintaining the overall conveying distance, thereby making the furnace equipment 100 more compact.
[0048] Each conveyor 130 is positioned so that its front end 131 in the conveying direction is lower than its rear end 132, so that objects dropped onto the conveyor 130 collapse toward the front end 131, resulting in the objects being leveled to a substantially uniform layer thickness on the conveying surface of the conveyor 130. This allows the objects to be dried and carbonized uniformly.
[0049] The apparatus is provided with a plurality of heat supply sections 151 that supply heat, and each heat supply section 151 is arranged between adjacent conveyors 130 in the vertical direction and above the top conveyor 130a, so that the heat required for drying and carbonization can be uniformly supplied to the material to be carbonized W1.
[0050] The self-combustion carbonization furnace 112 is provided with a plurality of gas supply sections 161 that supply gas as an oxidizing agent, and each gas supply section 161 is arranged between adjacent conveyors 130 in the vertical direction and above the uppermost conveyor 130a, so that the gas necessary for carbonization can be uniformly supplied to the material to be carbonized W1.
[0051] The conveyor 130 has a communication section 135 through which the gas supplied from the gas supply section 161 can pass in the vertical direction, making it easier for the gas to move in the vertical direction, and allowing the gas necessary for carbonization to be supplied uniformly.
[0052] [Second embodiment] Hereinafter, a furnace facility according to a second embodiment of the present disclosure will be described with reference to FIG. In the description of this embodiment, (1) the symbols used in the first embodiment have the hundreds digit changed from "1" to "2", and (2) unless otherwise specified, the configurations of the symbols indicated by the same numbers and letters other than the hundreds digit are the same as those of the first embodiment.
[0053] <Furnace equipment structure> The furnace equipment 200 includes, for example, a drying chamber 211 and a plurality of conveyors (transport devices) 230. Furnace facility 200 may also include a carbonization furnace 212 and a conveyor 238 . The furnace facility 200 may also include a control unit 270 .
[0054] The drying chamber 211 is defined by the first container 201 . The first container 201 has a substantially rectangular parallelepiped shape, and has a space serving as a drying chamber 211 formed therein.
[0055] The carbonization furnace 212 is defined by the second vessel 202 . The second container 202 has a substantially rectangular parallelepiped shape, and a space serving as a carbonization furnace 212 is formed inside. The second container 202 is connected to the side of the lower part of the first container 201. At this time, the drying chamber 211 and the carbonization furnace 212 are in communication with each other. That is, the furnace equipment 200 is a continuous carbonization furnace equipment provided with the drying chamber 211 and the carbonization furnace 212.
[0056] The plurality of conveyors 230 are housed in the first container 201 . The plurality of conveyors 230 includes, for example, conveyor 230a, conveyor 230b, and conveyor 230c. Each conveyor 230 has a front end 231 and a rear end 232 in the conveying direction. The number of conveyors 230 can be changed as needed. Each conveyor 230 may also have a communication section 235 .
[0057] The conveyor 238 is housed in the second container 202 . The conveyor 238 is a device on which an object to be transported (at least one of the object to be carbonized W1 and the carbonized object W2) is placed and which transports the object. The conveyor 238 is driven by a drive unit (not shown) and is configured so that the conveying speed can be changed.
[0058] The height of the conveying surface of the conveyor 238 is substantially constant, that is, the conveyor 238 is not inclined. Furthermore, the height of the conveying surface of the conveyor 238 is approximately the same as the height of the conveying surface at the front end 231 of the conveyor 230c located at the lowest level inside the first container 201. This allows the conveyed object to be smoothly transferred from the conveyor 230c to the conveyor 238.
[0059] The conveyor 238 is not particularly limited in its specific form as long as it is configured to transport the object.
[0060] A raw material input section 241 is provided at the top of the first container 201 .
[0061] The furnace facility 200 may include a plurality of heat supply units 251 . The plurality of heat supplying units 251 include, for example, a heat supplying unit 251a, a heat supplying unit 251b, and a heat supplying unit 251c. Each heat supplying section 251 is disposed inside the first container 201 between the conveyors 230 adjacent to each other in the vertical direction and above the conveyor 230a.
[0062] When the drying chamber 211 of the furnace facility 200 is a self-combustion or self-heating drying chamber, the furnace facility 200 may include a plurality of gas supply units 261 . The plurality of gas supply units 261 include, for example, a gas supply unit 261a, a gas supply unit 261b, and a gas supply unit 261c. Each gas supply unit 261 is disposed inside the first container 201 between the conveyors 230 adjacent to each other in the vertical direction and above the conveyor 230a.
[0063] Here, the self-heating type refers to a drying method in which the material to be carbonized W1 is oxidized and heated by contacting an oxidizing agent, thereby drying the material to be carbonized W1 itself. Examples of the oxidizing agent include oxygen and air. Furthermore, warm air with a high temperature has a greater drying effect than cold air with a low temperature.
[0064] <Control based on the components of the transported goods> The furnace facility 200 may include multiple transport analyzers 271 . The plurality of transported item analysis units 271 include, for example, a transported item analysis unit 271a, a transported item analysis unit 271b, and a transported item analysis unit 271c.
[0065] At least one of the transport speed of each conveyor 230 and the amount of material to be carbonized W1 fed from the raw material feeding section 241 is adjusted based on the analysis results of each transported material analyzing section 271. For example, the control unit 270 can identify an optimal drying time for drying the transported object based on the analysis results of each transported object analysis unit 271, and increase / decrease the transport speed of at least one of the conveyors 230 or increase / decrease the amount of material W1 to be carbonized based on the identified drying time. As a specific example, the control unit 270 can identify an optimal drying time for drying the transported object based on the analysis results of the transported object analysis unit 271a, and increase / decrease the transport speed of the conveyor 230a located upstream of the transported object analysis unit 271a based on the identified drying time. Similarly, the control unit 270 can individually increase / decrease the transport speeds of the conveyors 230b to 230c located upstream of each of the conveyors 230b to 230c based on the analysis results of the transported object analysis units 271b to 271c.
[0066] In addition to or instead of adjusting at least one of the conveying speed of each conveyor 230 and the amount of carbonized material W1 fed from the raw material feeding section 241, the amount of heat supplied from each heat supply section 251 or the amount of gas supplied from each gas supply section 261 is adjusted based on the analysis results of each transported material analysis section 271. For example, the control unit 270 can identify an optimal drying time for drying the transported object based on the analysis results of each transported object analysis unit 271, and increase / decrease the amount of heat supplied from each heat quantity supply unit 251 or increase / decrease the amount of gas supplied from each gas supply unit 261 based on the identified drying time. As a specific example, the control unit 270 can identify an optimal drying time for drying the transported object based on the analysis results of the transported object analysis unit 271a, and increase / decrease the amount of heat supplied from the heat quantity supply unit 251a located upstream of the transported object analysis unit 271a or the amount of gas supplied from the gas supply unit 261a based on the identified drying time. Similarly, the control unit 270 can individually increase / decrease the amount of heat supplied from the heat quantity supply units 251b to 251c located upstream of the transported object analysis unit 271a or the amount of gas supplied from the gas supply units 261b to 261c located upstream of the transported object analysis unit 271a based on the analysis results of the transported object analysis units 271b to 271c.
[0067] <Control based on gas components and / or gas temperature> The furnace facility 200 may include multiple gas analyzers 272 . The plurality of gas analyzers 272 includes, for example, a gas analyzer 272a, a gas analyzer 272b, and a gas analyzer 272c. The furnace equipment 200 may include a plurality of gas temperature measuring units 273 . The plurality of gas temperature measuring units 273 include, for example, a gas temperature measuring unit 273a, a gas temperature measuring unit 273b, and a gas temperature measuring unit 273c. The furnace equipment 200 may include only one of the gas analysis unit 272 and the gas temperature measurement unit 273, or may include both of them.
[0068] At least one of the conveying speed of each conveyor 230 and the amount of material W1 to be carbonized fed from the raw material feeding section 241 is adjusted based on the analysis results of each gas analysis section 272 and / or the measurement values of each gas temperature measurement section 273. For example, the control unit 270 can increase / decrease the conveying speed of at least one of the conveyors 230 or increase / decrease the amount of material to be carbonized W1 fed based on the analysis results of each gas analyzer 272 and / or the measurement values of each gas temperature measuring unit 273. As a specific example, the control unit 270 can increase / decrease the conveying speed of the conveyor 230a located upstream of the gas analyzer 272a and / or the gas temperature measuring unit 273a based on the analysis results of the gas analyzers 272b to 272c and / or the measurement values of the gas temperature measuring units 273b to 273c. Similarly, the control unit 270 can individually increase / decrease the conveying speeds of the conveyors 230b to 230c located upstream of each other based on the analysis results of the gas analyzers 272b to 272c and / or the measurement values of the gas temperature measuring units 273b to 273c.
[0069] In addition to or instead of adjusting at least one of the conveying speed of each conveyor 230 and the amount of carbonized material W1 fed from the raw material feeding section 241, the amount of heat supplied from each heat supply section 251 or the amount of gas supplied from each gas supply section 261 is adjusted based on the analysis results of each gas analysis section 272 and / or the measurement values of each gas temperature measuring section 273. For example, the control unit 270 can increase / decrease the amount of heat supplied from each heat supply unit 251 or increase / decrease the amount of gas supplied from each gas supply unit 261 based on the analysis results of each gas analysis unit 272 and / or the measurement values of each gas temperature measurement unit 273. As a specific example, the control unit 270 can increase / decrease the amount of heat supplied from the heat supply unit 251a or the amount of gas supplied from the gas supply unit 261a located upstream of the gas analysis unit 272a and / or the gas temperature measurement unit 273a based on the analysis results of the gas analysis unit 272a and / or the measurement values of the gas temperature measurement unit 273a. Similarly, the control unit 270 can individually increase / decrease the amount of heat supplied from the heat supply units 251b-251c located upstream or the amount of gas supplied from the gas supply units 261b-261c based on the analysis results of the gas analysis units 272b-272c and / or the measurement values of the gas temperature measurement units 273b-273c.
[0070] The furnace equipment according to this embodiment has the following advantages. The conveyors 230 are arranged at intervals from each other in the vertical direction, the conveying directions of adjacent conveyors 230 in the vertical direction are opposite, and the conveyed goods conveyed by the upper conveyor 230 of adjacent conveyors 230 in the vertical direction fall at a position between the front end 231 and the rear end 232 in the conveying direction of the lower conveyor 230. This prevents the conveyed goods from piling up high on each conveyor 230, and reduces the size of each conveyor 230 in the conveying direction while ensuring the overall conveying distance, thereby making the furnace equipment 200 more compact.
[0071] Each conveyor 230 is disposed so that its front end 231 in the conveying direction is lower than its rear end 232, so that objects dropped onto the conveyor 230 collapse toward the front end 231, resulting in the objects on the conveying surface of the conveyor 230 being leveled to a substantially uniform layer thickness. This allows the objects to be dried and carbonized uniformly.
[0072] The apparatus is provided with a plurality of heat supply sections 251 for supplying heat, and each heat supply section 251 is arranged between adjacent conveyors 230 in the vertical direction and above the uppermost conveyor 230a, so that the heat required for drying can be uniformly supplied to the carbonized material W1.
[0073] The drying chamber 211 is provided with a plurality of gas supply sections 261 for supplying gas as an oxidizing agent, and each gas supply section 261 is arranged between adjacent conveyors 230 in the vertical direction and above the uppermost conveyor 230a, so that the gas required for drying can be uniformly supplied to the carbonized material W1 in the self-combustion or self-heating drying chamber 211.
[0074] The conveyor 230 has a communication section 235 through which the gas supplied from the gas supply section 261 can pass in the vertical direction, making it easier for the gas to move in the vertical direction, and allowing the gas necessary for drying to be supplied uniformly.
[0075] [others] As shown in FIG. 4, the furnace equipment 100 of the first embodiment and the furnace equipment 200 of the second embodiment may be mounted on a vehicle 10, for example. Therefore, the furnace equipment 100, 200 may be provided with a connection part (not shown) that is used to connect the vehicle 10 when the furnace equipment 100, 200 is mounted on the vehicle.
[0076] The furnace equipment according to each embodiment described above can be understood, for example, as follows. The furnace equipment (100, 200) according to the first aspect of the present disclosure comprises a plurality of conveying devices (130, 230) for conveying at least one of a material to be carbonized (W1) and a carbide material (W2) as a transported object, and a container (101, 201) accommodating the plurality of conveying devices (130, 230), wherein the plurality of conveying devices (130, 230) are arranged at intervals from each other in the vertical direction, the conveying directions of adjacent conveying devices (130, 230) in the vertical direction are opposite, and the transported object conveyed by the upper conveying device (130, 230) among the adjacent conveying devices (130, 230 in the vertical direction falls at a position between the front end (131, 231) and the rear end (132, 232) in the conveying direction of the lower conveying device (130, 230).
[0077] According to the furnace equipment (100, 200) of this embodiment, the conveying devices (130, 230) are arranged at intervals from each other in the vertical direction, the conveying directions of adjacent conveying devices (130, 230) in the vertical direction are opposite, and the conveying devices are arranged so that an object conveyed by the upper conveying device (130, 230) of adjacent conveying devices in the vertical direction falls at a position between the front end (131, 231) and the rear end (132, 232) in the conveying direction of the lower conveying device (130, 230). This makes it possible to prevent conveying objects from piling up high on each conveying device (130, 230), and to reduce the size of each conveying device (130, 230) in the conveying direction while ensuring the overall conveying distance, thereby making it possible to make the furnace equipment (100, 200) more compact.
[0078] In the furnace equipment (100, 200) according to the second aspect of the present disclosure, in the first aspect, each of the transport devices (130, 230) is arranged such that a front end (131, 231) in the transport direction is lower than a rear end (132, 232).
[0079] In the furnace system (100, 200) according to this embodiment, each of the conveying devices (130, 230) is disposed such that its front end (131, 231) in the conveying direction is lower than its rear end (132, 232), so that materials falling onto the conveying device (130, 230) collapse toward the front end (131, 231), resulting in the materials being spread evenly on the conveying surfaces of the conveying devices (130, 230) to a substantially uniform layer thickness. This allows the materials to be dried and carbonized uniformly.
[0080] The furnace equipment (100, 200) according to the third aspect of the present disclosure is the first or second aspect, and includes a plurality of heat supply units (151, 251) that supply heat, and each of the heat supply units (151, 251) is disposed between the vertically adjacent transport devices (130, 230) and / or above the uppermost transport device (130a).
[0081] According to the furnace equipment (100, 200) of this embodiment, it is provided with a plurality of heat supply units (151, 251) that supply heat, and each heat supply unit (151, 251) is arranged between adjacent conveying devices (130, 230) in the vertical direction and / or above the uppermost conveying device (130a), so that the heat required for drying and carbonization can be uniformly supplied to the material to be carbonized (W1).
[0082] The furnace system (100, 200) according to a fourth aspect of the present disclosure is the first or second aspect, and includes a plurality of gas supply units (161, 261) that supply gas as an oxidant, and each of the gas supply units (161, 261) is disposed between the vertically adjacent transfer devices (130, 230) and / or above the uppermost transfer device (130a, 230a).
[0083] According to the furnace equipment (100, 200) of this embodiment, it is provided with a plurality of gas supply units (161, 261) that supply gas as an oxidizing agent, and each gas supply unit (161, 261) is arranged between adjacent conveying devices (130, 230) in the vertical direction and / or above the uppermost conveying device (130a, 230a), so that the gas necessary for carbonization can be uniformly supplied to the material to be carbonized (W1) in the self-combustion carbonization furnace (112) or drying chamber (111).
[0084] A furnace facility (100, 200) according to a fifth aspect of the present disclosure is the fourth aspect, wherein the transfer device (130, 230) has a communication part (135, 235) through which the gas supplied from the gas supply part (161, 261) can pass in the vertical direction.
[0085] According to the furnace equipment (100, 200) of this embodiment, the conveying device (130, 230) has a communication section (135, 235) through which the gas supplied from the gas supply section (161, 261) can pass in the vertical direction, making it easier for the gas to move in the vertical direction, and enabling the gas necessary for carbonization to be supplied uniformly.
[0086] In the furnace equipment (100) according to the sixth aspect of the present disclosure, in any of the first to fifth aspects, the container (101) serves both as a drying chamber (111) for drying the material to be carbonized (W1) and as a carbonization furnace (112) for producing carbonized material (W2) by carbonizing the material to be carbonized (W1).
[0087] According to the furnace equipment (100) of this embodiment, the container (101) serves both as a drying chamber (111) for drying the material to be carbonized (W1) and as a carbonization furnace (112) for carbonizing the material to be carbonized (W1) to produce a carbonized material (W2). In other words, the furnace equipment (100) has a configuration in which the drying chamber (111) and the carbonization furnace (112) are continuous in the same space.
[0088] A furnace facility (200) according to a seventh aspect of the present disclosure is the furnace facility (200) of any one of the first to fifth aspects, wherein the container (201) is a drying chamber (211) for drying the material to be carbonized (W1).
[0089] In the furnace system (200) according to this embodiment, the container (201) is a drying chamber (211) for drying the material to be carbonized (W1).
[0090] The furnace equipment (100) according to the eighth aspect of the present disclosure is the sixth aspect, and includes a transported material analysis unit (171) that analyzes the components of the transported material, and a control unit (170), and the control unit (170) identifies an optimal reaction time for carbonizing the material to be carbonized (W1) in the carbonization furnace (112) based on the components of the transported material, and determines the transport speed of at least one of the multiple transport devices (130) based on the identified reaction time.
[0091] According to the furnace equipment (100) of this embodiment, the control unit (170) identifies the optimal reaction time for carbonizing the material to be carbonized (W1) in the carbonization furnace (112) based on the components of the material to be transported, and determines the transport speed of at least one of the multiple transport devices (130) based on the identified reaction time.Therefore, by adjusting the transport speed, the time the material to be carbonized (W1) stays in the carbonization furnace (112), i.e., the carbonization finish, can be adjusted.
[0092] The furnace equipment (100) according to the ninth aspect of the present disclosure is the sixth aspect, and includes a gas temperature measurement unit (173) that measures the temperature of the gas generated in the carbonization furnace (112) and / or a gas analysis unit (172) that analyzes the components of the gas generated in the carbonization furnace (112), and a control unit (170), and the control unit (170) determines the conveying speed of at least one of the plurality of conveying devices (130) based on the gas temperature and / or the gas components.
[0093] According to the furnace equipment (100) of this embodiment, the control unit (170) determines the conveying speed of at least one of the multiple conveying devices (130) based on the gas temperature and / or gas components, so that by adjusting the conveying speed, the time that the material to be carbonized (W1) stays in the carbonization furnace (112), i.e., the carbonization finish, can be adjusted.
[0094] The furnace equipment (100) according to the tenth aspect of the present disclosure is the sixth aspect, and includes a plurality of heat supply units (151) that supply heat, a transported material analysis unit (171) that analyzes the components of the transported material, and a control unit (170), wherein each of the heat supply units (151) is disposed between adjacent transport devices (130) in the vertical direction and / or above the uppermost transport device (130a), and the control unit (170) identifies an optimal reaction time for carbonizing the material to be carbonized (W1) in the carbonization furnace (112) based on the components of the transported material, and determines the amount of heat to be supplied by at least one of the plurality of heat supply units (151) based on the identified reaction time.
[0095] According to the furnace equipment (100) of this embodiment, the control unit (170) identifies the optimal reaction time for carbonizing the material to be carbonized (W1) in the carbonization furnace (112) based on the components of the transported material, and determines the amount of heat to be supplied from at least one of the multiple heat supply units (151) based on the identified reaction time, so that the amount of heat appropriate for the identified reaction time can be supplied to the material to be carbonized (W1).
[0096] The furnace equipment (100) according to the eleventh aspect of the present disclosure is the sixth aspect, and includes a plurality of gas supply units (161) that supply gas as an oxidant, a transported material analysis unit (171) that analyzes the components of the transported material, and a control unit (170), wherein each of the gas supply units (161) is disposed between adjacent transport devices (130) in the vertical direction and / or above the uppermost transport device (130a), and the control unit (170) identifies an optimal reaction time for carbonizing the material to be carbonized (W1) in the carbonization furnace (112) based on the components of the transported material, and determines the amount of gas supplied by at least one of the plurality of gas supply units (161) based on the identified reaction time.
[0097] According to the furnace equipment (100) of this embodiment, the control unit (170) identifies the optimal reaction time for carbonizing the material to be carbonized (W1) in the carbonization furnace (112) based on the components of the transported material, and determines the supply amount of gas from at least one of the multiple gas supply units (161) based on the identified reaction time, so that an amount of gas appropriate for the identified reaction time can be supplied to the material to be carbonized (W1).
[0098] A furnace equipment (100) according to a twelfth aspect of the present disclosure is the sixth aspect, and includes a plurality of heat supply units (151) that supply heat, a gas temperature measurement unit (173) that measures the temperature of the gas generated in the carbonization furnace (112) and / or a gas analysis unit (172) that analyzes the components of the gas generated in the carbonization furnace (112), and a control unit (170), wherein each of the heat supply units (151) is disposed between the vertically adjacent conveying devices (130) and / or above the uppermost conveying device (130a), and the control unit (170) determines the amount of heat to be supplied by at least one of the plurality of heat supply units (151) based on the gas temperature and / or gas components.
[0099] According to the furnace equipment (100) of this embodiment, the control unit (170) determines the amount of heat to be supplied from at least one of the multiple heat supply units (151) based on the gas temperature and / or gas components, so that the amount of heat to be supplied to the carbonized material (W1) is appropriate for the carbonization state of the carbonized material (W1) estimated from the gas temperature and / or gas components.
[0100] A furnace equipment (100) according to a thirteenth aspect of the present disclosure is the sixth aspect, and includes a plurality of gas supply units (161) that supply gas as an oxidant, a gas temperature measurement unit (173) that measures the temperature of the gas generated in the carbonization furnace (112) and / or a gas analysis unit (172) that analyzes the components of the gas generated in the carbonization furnace (112), and a control unit (170), wherein each of the gas supply units (161) is disposed between the vertically adjacent conveying devices (130) and / or above the uppermost conveying device (130a), and the control unit (170) determines the amount of gas supplied from at least one of the plurality of gas supply units (161) based on the gas temperature and / or the gas components.
[0101] According to the furnace equipment (100) of this embodiment, the control unit (170) determines the amount of gas supplied from at least one of the plurality of gas supply units (161) based on the gas temperature and / or gas components, so that an amount of gas appropriate for the carbonization state of the material to be carbonized (W1) estimated from the gas temperature and / or gas components can be supplied to the material to be carbonized (W1).
[0102] The furnace equipment (100, 200) according to a fourteenth aspect of the present disclosure, in the sixth or seventh aspect, includes a transported material analysis unit (171, 271) that analyzes the components of the transported material, and a control unit (170, 270), and the control unit (170, 270) identifies an optimal drying time for drying the material to be carbonized (W1) in the drying chamber (111, 211) based on the components of the transported material, and determines the transport speed of at least one of the plurality of transport devices (130, 230) based on the identified drying time.
[0103] According to the furnace equipment (100, 200) of this embodiment, the control unit (170, 270) identifies the optimal drying time for drying the material to be carbonized (W1) in the drying chamber (111, 211) based on the components of the material to be transported, and determines the transport speed of at least one of the multiple transport devices (130, 230) based on the identified drying time.Therefore, by adjusting the transport speed, the time the material to be carbonized (W1) stays in the drying chamber (111, 211), i.e., the drying finish, can be adjusted.
[0104] The furnace equipment (100, 200) according to a fifteenth aspect of the present disclosure is the sixth or seventh aspect, and includes a gas temperature measurement unit (173, 273) that measures the temperature of the gas generated in the drying chamber (111, 211) and / or a gas analysis unit (172, 272) that analyzes components of the gas generated in the drying chamber (111, 211), and a control unit (170, 270), and the control unit (170, 270) determines the conveying speed of at least one of the plurality of conveying devices (130, 230) based on the gas temperature and / or the gas components.
[0105] According to the furnace equipment (100, 200) of this embodiment, the control unit (170, 270) determines the conveying speed of at least one of the multiple conveying devices (130, 230) based on the gas temperature and / or gas components, so that the time the material to be carbonized (W1) stays in the drying chamber (111, 211), i.e., the drying finish, can be adjusted by adjusting the conveying speed.
[0106] A furnace equipment (100, 200) according to a sixteenth aspect of the present disclosure is the sixth or seventh aspect, and includes a plurality of heat supply units (151, 251) that supply heat, a transported material analysis unit (171, 271) that analyzes the components of the transported material, and a control unit (170, 270), wherein each of the heat supply units (151, 251) is disposed between the vertically adjacent transport devices (130, 230) and / or above the uppermost transport device (130a, 230a), and the control unit (170, 270) identifies an optimal drying time for drying the material to be carbonized (W1) in the drying chamber (111, 211) based on the components of the transported material, and determines the amount of heat to be supplied by at least one of the plurality of heat supply units (151, 251) based on the identified drying time.
[0107] According to the furnace equipment (100, 200) of this embodiment, the control unit (170, 270) identifies the optimal drying time for drying the material to be carbonized (W1) in the drying chamber (111, 211) based on the components of the transported material, and determines the amount of heat to be supplied from at least one of the multiple heat supply units (151, 251) based on the identified drying time, so that the amount of heat appropriate for the identified drying time can be supplied to the material to be carbonized (W1).
[0108] A furnace facility (100, 200) according to a seventeenth aspect of the present disclosure is the sixth or seventh aspect, and includes a plurality of gas supply units (161, 261) that supply gas as an oxidant, a transported material analysis unit (171, 271) that analyzes the components of the transported material, and a control unit (170, 270), wherein each of the gas supply units (161, 261) is disposed between the vertically adjacent transport devices (130, 230) and / or above the uppermost transport device (130a, 230a), and the control unit (170, 270) identifies an optimal drying time for drying the material to be carbonized (W1) in the drying chamber (111, 211) based on the components of the transported material, and determines the amount of gas to be supplied from at least one of the plurality of gas supply units (161, 261) based on the identified drying time.
[0109] According to the furnace equipment (100, 200) of this embodiment, the control unit (170, 270) identifies the optimal drying time for drying the material to be carbonized (W1) in the drying chamber (111, 211) based on the components of the transported material, and determines the supply amount of gas from at least one of the multiple gas supply units (161, 261) based on the identified drying time, so that an amount of gas appropriate for the identified drying time can be supplied to the material to be carbonized (W1).
[0110] The furnace equipment (100, 200) according to an eighteenth aspect of the present disclosure is the sixth or seventh aspect, and includes a plurality of heat supply units (151, 251) that supply heat, a gas temperature measurement unit (173, 273) that measures the temperature of the gas generated in the drying chamber (111, 211) and / or a gas analysis unit (172, 272) that analyzes components of the gas generated in the drying chamber (111, 211), and a control unit (170, 270), wherein each of the heat supply units (151, 251) is disposed between the conveying devices (130, 230) adjacent to each other in the vertical direction and / or above the uppermost conveying device (130a, 230a), and the control unit (170, 270) determines the amount of heat to be supplied by at least one of the plurality of heat supply units (151, 251) based on the gas temperature and / or the gas components.
[0111] According to the furnace equipment (100, 200) of this embodiment, the control unit (170, 270) determines the amount of heat to be supplied from at least one of the multiple heat supply units (151, 251) based on the gas temperature and / or gas components, so that an amount of heat appropriate for the drying state of the material to be carbonized (W1) assumed from the gas temperature and / or gas components can be supplied to the material to be carbonized (W1).
[0112] A furnace facility (100, 200) according to a nineteenth aspect of the present disclosure is the sixth or seventh aspect, and includes a plurality of gas supply units (161, 261) that supply a gas as an oxidant, a gas temperature measurement unit (173, 273) that measures the temperature of the gas generated in the drying chamber (111, 211) and / or a gas analysis unit (172, 272) that analyzes components of the gas generated in the drying chamber (111, 211), and a control unit (170, 270), wherein each of the gas supply units (161, 261) is disposed between the vertically adjacent conveying devices (130, 230) and / or above the uppermost conveying device (130a, 230a), and the control unit (170, 270) determines the supply amount of gas from at least one of the plurality of gas supply units (161, 261) based on the gas temperature and / or the gas components.
[0113] According to the furnace equipment (100, 200) of this embodiment, the control unit (170, 270) determines the amount of gas supplied from at least one of the plurality of gas supply units (161, 261) based on the gas temperature and / or gas components, so that an amount of gas appropriate for the dryness state of the material to be carbonized (W1) assumed from the gas temperature and / or gas components can be supplied to the material to be carbonized (W1).
[0114] The furnace equipment (100, 200) according to a twentieth aspect of the present disclosure is any one of the first to nineteenth aspects, and includes a connection part used for connection to a vehicle (10) when mounted on the vehicle. [Explanation of symbols]
[0115] 10 vehicles 100 Furnace equipment 101 Container 111 Drying room 112 Carbonization furnace 130a~130e(130) Conveyor (transport device) 131 Front end 132 Rear end 135 Communication section 141 Raw material input section 151 Heat supply section 161 Gas supply section 170 Control Unit 171a~171e(171) Conveyance Analysis Department 172a~172e(172) Gas analysis section 173a~173e(173) Gas temperature measurement section 200 Furnace equipment 201 First Container 202 Second Container 211 Drying room 212 Carbonization furnace 230a~230c(230) Conveyor (transport device) 231 Front end 232 Rear end 235 Communication part 238 Conveyor 241 Raw material input section 251 Heat supply section 261 Gas supply section 270 Control Unit 271a~271e(271) Conveyance Analysis Department 272a~272e(272) Gas analysis section 273a~273e(273) Gas temperature measurement section W1 Carbide W2 Carbide (product)
Claims
1. a plurality of conveying devices for conveying at least one of an object to be carbonized and a carbide as a conveyed object; a container containing a plurality of the conveying devices; a plurality of gas supply units that supply gases as oxidizers; Equipped with The plurality of conveying devices a conveying surface for conveying an object; They are spaced apart vertically, The conveying directions of the conveying devices adjacent to each other in the vertical direction are opposite to each other, The conveying devices are arranged so that an object conveyed by an upper one of the conveying devices adjacent to each other in the vertical direction falls at a position between the front end and the rear end in the conveying direction of the lower one of the conveying devices, the conveying surface has a communication portion through which the gas supplied from the gas supply portion can pass in a vertical direction; Each of the gas supply units is disposed between adjacent ones of the transport devices in the vertical direction and / or above the uppermost transport device. Furnace equipment.
2. Each of the conveying devices is disposed so that the front end thereof is lower than the rear end thereof in the conveying direction. The furnace installation according to claim 1 .
3. A plurality of heat supply units that supply heat Equipped with Each of the heat supply units is disposed between adjacent ones of the transport devices in the vertical direction and / or above the uppermost transport device. The furnace installation according to claim 1 .
4. The container serves both as a drying chamber for drying the material to be carbonized and as a carbonization furnace for producing a carbonized material by carbonizing the material to be carbonized. The furnace installation according to claim 1 .
5. The container is a drying chamber for drying the material to be carbonized. The furnace installation according to claim 1 .
6. a conveyance analyzing unit that analyzes the components of the conveyance; A control unit; Equipped with The control unit Identifying an optimal reaction time for carbonizing the material to be carbonized in the carbonization furnace based on the components of the material being transported; determining a transport speed of at least one of the plurality of transport devices based on the identified reaction time; The furnace installation according to claim 4.
7. a gas temperature measuring unit that measures the temperature of the gas generated in the carbonization furnace and / or a gas analyzing unit that analyzes the components of the gas generated in the carbonization furnace; A control unit; Equipped with The control unit determines a transport speed of at least one of the plurality of transport devices based on a temperature and / or a component of the gas. The furnace installation according to claim 4.
8. a plurality of heat supply units that supply heat; a conveyance analyzing unit that analyzes the components of the conveyance; A control unit; Equipped with Each of the heat supply units is disposed between adjacent ones of the transport devices in the vertical direction and / or above the uppermost transport device, The control unit Identifying an optimal reaction time for carbonizing the material to be carbonized in the carbonization furnace based on the components of the material being transported; The amount of heat to be supplied from at least one of the plurality of heat supply units is determined based on the identified reaction time. The furnace installation according to claim 4.
9. a conveyance analyzing unit that analyzes the components of the conveyance; A control unit; Equipped with The control unit Identifying an optimal reaction time for carbonizing the material to be carbonized in the carbonization furnace based on the components of the material being transported; The amount of gas supplied from at least one of the plurality of gas supply units is determined based on the identified reaction time. The furnace installation according to claim 4.
10. a plurality of heat supply units that supply heat; a gas temperature measuring unit that measures the temperature of the gas generated in the carbonization furnace and / or a gas analyzing unit that analyzes the components of the gas generated in the carbonization furnace; A control unit; Equipped with Each of the heat supply units is disposed between adjacent ones of the transport devices in the vertical direction and / or above the uppermost transport device, The control unit determines the amount of heat to be supplied from at least one of the plurality of heat supply units based on the temperature and / or components of the gas. The furnace installation according to claim 4.
11. a gas temperature measuring unit that measures the temperature of the gas generated in the carbonization furnace and / or a gas analyzing unit that analyzes the components of the gas generated in the carbonization furnace; A control unit; Equipped with The control unit determines the amount of gas supplied from at least one of the plurality of gas supply units based on the temperature and / or components of the gas. The furnace installation according to claim 4.
12. a conveyance analyzing unit that analyzes the components of the conveyance; A control unit; Equipped with The control unit Identifying an optimal drying time for drying the material to be carbonized in the drying chamber based on the composition of the material being transported; determining a conveying speed of at least one of the plurality of conveying devices based on the identified drying time; The furnace facility according to claim 4 or 5.
13. a gas temperature measuring unit that measures the temperature of the gas generated in the drying chamber and / or a gas analyzing unit that analyzes components of the gas generated in the drying chamber; A control unit; Equipped with The control unit determines a transport speed of at least one of the plurality of transport devices based on a temperature and / or a component of the gas. The furnace facility according to claim 4 or 5.
14. a plurality of heat supply units that supply heat; a conveyance analyzing unit that analyzes the components of the conveyance; A control unit; Equipped with Each of the heat supply units is disposed between adjacent ones of the transport devices in the vertical direction and / or above the uppermost transport device, The control unit Identifying an optimal drying time for drying the material to be carbonized in the drying chamber based on the composition of the material being transported; The amount of heat to be supplied from at least one of the plurality of heat supply units is determined based on the identified drying time. The furnace facility according to claim 4 or 5.
15. a conveyance analyzing unit that analyzes the components of the conveyance; A control unit; Equipped with The control unit Identifying an optimal drying time for drying the material to be carbonized in the drying chamber based on the composition of the material being transported; The amount of gas supplied from at least one of the plurality of gas supply units is determined based on the identified drying time. The furnace facility according to claim 4 or 5.
16. a plurality of heat supply units that supply heat; a gas temperature measuring unit that measures the temperature of the gas generated in the drying chamber and / or a gas analyzing unit that analyzes components of the gas generated in the drying chamber; A control unit; Equipped with Each of the heat supply units is disposed between adjacent ones of the transport devices in the vertical direction and / or above the uppermost transport device, The control unit determines the amount of heat to be supplied from at least one of the plurality of heat supply units based on the temperature and / or components of the gas. The furnace facility according to claim 4 or 5.
17. a gas temperature measuring unit that measures the temperature of the gas generated in the drying chamber and / or a gas analyzing unit that analyzes components of the gas generated in the drying chamber; A control unit; Equipped with The control unit determines the amount of gas supplied from at least one of the plurality of gas supply units based on the temperature and / or components of the gas. The furnace facility according to claim 4 or 5.
18. A connection part used to connect to the vehicle when mounted on board Equipped with The furnace installation according to claim 1 .
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