Sealant for light-control devices
A sealant for light-adjusting elements using a (meth)acrylic compound with multiple (meth)acryloyl groups and an amine-based heat curing agent addresses the adhesive and contamination issues, providing enhanced adhesion and low contamination in light control devices.
Patent Information
- Application Number
- JP2025536315
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2023-11-16
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-16
- Estimated Expiration
- 2044-11-14
AI Technical Summary
Existing sealants for light-adjusting elements face challenges in achieving both excellent adhesive properties and low contamination, with epoxy compounds contaminating liquid crystals and electrochromic compound solutions, while (meth)acrylic compounds lack sufficient adhesion.
A sealant composition containing a (meth)acrylic compound with two or more (meth)acryloyl groups, a photoradical polymerization initiator, and an amine-based heat curing agent, with minimal or no epoxy compound, enhances adhesion through a Michael addition reaction, ensuring low contamination.
The sealant achieves superior adhesiveness and low contamination properties, maintaining reliability and performance in light control devices.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a sealant for a light control element. [Background technology]
[0002] 2. Description of the Related Art As light-adjusting elements whose light transmittance changes when a voltage is applied, liquid crystal light-adjusting elements using a liquid crystal material and electrochromic elements using an electrochromic compound are widely used. The liquid crystal light control element is a light control element that controls the amount of light transmission by changing the orientation of liquid crystal molecules by changing the potential difference between transparent electrode layers, and has excellent responsiveness. The electrochromic element is a light control element that reversibly changes color through the electrochemical oxidation-reduction reaction of electrochromic compounds, and can maintain the colored state until it is decolorized, so it can be driven with low power consumption.
[0003] In such light-adjusting elements, a sealant is used to seal the liquid crystal, electrochromic compound solution, etc. For example, Patent Document 1 discloses the use of a sealant containing an epoxy compound to surround the liquid crystal layer of a light-adjusting unit, and Patent Document 2 discloses the use of a sealant containing a (meth)acrylic compound or an epoxy compound as a sealing material for an electrochromic element. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent Publication No. 2021-117456 [Patent Document 2] Patent No. 7327621 Summary of the Invention [Problem to be solved by the invention]
[0005] Sealing agents using epoxy compounds have excellent adhesive properties but have the problem of easily contaminating liquid crystals, electrochromic compound solutions, etc. On the other hand, sealing agents using (meth)acrylic compounds have low contamination (excellent low-contamination properties) but have the problem of sometimes not being able to obtain sufficient adhesive properties. An object of the present invention is to provide a sealant for a light-adjusting element that has excellent adhesive properties and low contamination. [Means for solving the problem]
[0006] Disclosure 1 relates to a sealant for a photochromic element, which contains a curable resin, a photoradical polymerization initiator, and an amine-based heat curing agent, wherein the curable resin contains a (meth)acrylic compound that does not have an epoxy group, the (meth)acrylic compound contains a compound that has two or more (meth)acryloyl groups in one molecule, and the curable resin does not contain an epoxy compound or contains 5 parts by mass or less of an epoxy compound per 100 parts by mass of the curable resin. Disclosure 2 is the sealant for a light control element according to Disclosure 1, wherein the curable resin does not contain an epoxy compound. The present disclosure 3 is the sealant for a light control element according to the present disclosure 1 or 2, wherein the content of the amine-based heat curing agent relative to 100 parts by mass of the curable resin is 0.5 parts by mass or more and 3.0 parts by mass or less. Disclosure 4 is a sealant for light control elements according to Disclosure 1, 2, or 3, in which the content of the amine-based heat curing agent relative to 100 parts by mass of the compound having two or more (meth)acryloyl groups in one molecule is 0.5 parts by mass or more and 3.0 parts by mass or less. Disclosure 5 is the sealant for a light control device according to Disclosure 1, 2, 3, or 4, wherein the amine-based heat curing agent contains a hydrazide compound. Disclosure 6 is a sealant for a light control element according to Disclosure 1, 2, 3, 4 or 5, which is used to seal an electrochromic element. The present invention will be described in detail below.
[0007] The present inventors investigated the possibility of further blending an amine-based heat curing agent with a sealant for light control devices, which contains a (meth)acrylic compound including a compound having two or more (meth)acryloyl groups in one molecule and a photoradical polymerization initiator, and improving the adhesiveness of the sealant by a Michael addition reaction between the amine-based heat curing agent and the (meth)acrylic compound. As a result, they found that a sealant for light control devices can be obtained that has excellent adhesiveness and also excellent low contamination properties by using no epoxy compound or by using a small amount of epoxy compound, and thus completed the present invention.
[0008] The sealing agent for a light control element of the present invention contains a curable resin. The curable resin contains a (meth)acrylic compound having no epoxy group. By containing the (meth)acrylic compound, the sealant for a light-adjusting element of the present invention has excellent low-staining properties. In this specification, the term "(meth)acrylic" means acrylic or methacrylic, the term "(meth)acrylic compound" means a compound having a (meth)acryloyl group, and the term "(meth)acryloyl" means acryloyl or methacryloyl.
[0009] The (meth)acrylic compound includes a compound having two or more (meth)acryloyl groups in one molecule (hereinafter also referred to as a "difunctional or higher functional (meth)acrylic compound"). By including the difunctional or higher functional (meth)acrylic compound as the (meth)acrylic compound in combination with a photoradical polymerization initiator described later and an amine-based heat curing agent described later, the sealing agent for light control elements of the present invention has excellent curability and adhesiveness.
[0010] Among the above-mentioned difunctional or more functional (meth)acrylic compounds, examples of the difunctional (meth)acrylic compound having two (meth)acryloyl groups in one molecule include difunctional epoxy (meth)acrylate, difunctional (meth)acrylic acid ester compound, difunctional urethane (meth)acrylate, etc. Among these, difunctional epoxy (meth)acrylate is preferred. In this specification, the term "epoxy (meth)acrylate" refers to a compound in which all epoxy groups in an epoxy compound have been reacted with (meth)acrylic acid.
[0011] Examples of the difunctional epoxy (meth)acrylate include those obtained by reacting a difunctional epoxy compound having two epoxy groups in one molecule with (meth)acrylic acid in the presence of a basic catalyst according to a conventional method.
[0012] Examples of the bifunctional epoxy compounds that serve as raw materials for the bifunctional epoxy (meth)acrylates include bisphenol A-type epoxy compounds, bisphenol F-type epoxy compounds, bisphenol S-type epoxy compounds, 2,2'-diallyl bisphenol A-type epoxy compounds, hydrogenated bisphenol-type epoxy compounds, propylene oxide-added bisphenol A-type epoxy compounds, resorcinol-type epoxy compounds, biphenyl-type epoxy compounds, sulfide-type epoxy compounds, diphenyl ether-type epoxy compounds, dicyclopentadiene-type epoxy compounds, naphthalene-type epoxy compounds, glycidylamine-type epoxy compounds, alkyl polyol-type epoxy compounds, rubber-modified epoxy compounds, and glycidyl ester compounds. Among these, resorcinol-type epoxy compounds are preferred from the viewpoint of improving reliability. That is, the bifunctional or higher (meth)acrylic compound preferably contains a resorcinol-type epoxy (meth)acrylate.
[0013] When the difunctional or higher (meth)acrylic compound contains the resorcinol-type epoxy (meth)acrylate, the content of the resorcinol-type epoxy (meth)acrylate in 100 parts by mass of the curable resin is preferably 10 parts by mass at the lower limit and 90 parts by mass at the upper limit. By ensuring that the content of the resorcinol-type epoxy (meth)acrylate is within this range, the resulting sealant for light control devices will have better reliability. The more preferred lower limit and upper limit of the content of the resorcinol-type epoxy (meth)acrylate is 30 parts by mass and 80 parts by mass, respectively.
[0014] Examples of the bifunctional (meth)acrylic acid ester compound include 1,3-butanediol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate, ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 2-n-butyl-2-ethyl-1,3-propanediol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, tert-butyl acrylate, neopentyl glycol di(meth)acrylate, ethylene oxide-added bisphenol A di(meth)acrylate, propylene oxide-added bisphenol A di(meth)acrylate, ethylene oxide-added bisphenol F di(meth)acrylate, dimethylol dicyclopentadienyl di(meth)acrylate, ethylene oxide-modified isocyanuric acid di(meth)acrylate, 2-hydroxy-3-(meth)acryloyloxypropyl (meth)acrylate, carbonate diol di(meth)acrylate, polyether diol di(meth)acrylate, polyester diol di(meth)acrylate, polycaprolactone diol di(meth)acrylate, polybutadiene diol di(meth)acrylate, and the like.
[0015] The difunctional urethane (meth)acrylate can be obtained, for example, by reacting a difunctional isocyanate compound with a (meth)acrylic acid derivative having a hydroxyl group in the presence of a catalytic amount of a tin compound.
[0016] Examples of the bifunctional isocyanate compound include isophorone diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, diphenylmethane-4,4'-diisocyanate (MDI), hydrogenated MDI, polymeric MDI, 1,5-naphthalene diisocyanate, norbornane diisocyanate, tolidine diisocyanate, xylylene diisocyanate (XDI), hydrogenated XDI, lysine diisocyanate, and tetramethylxylylene diisocyanate.
[0017] Furthermore, as the difunctional isocyanate compound, a chain-extended difunctional isocyanate compound obtained by reacting a polyol with an excess of a difunctional isocyanate compound can also be used. Examples of the polyol include ethylene glycol, propylene glycol, glycerin, sorbitol, trimethylolpropane, carbonate diol, polyether diol, polyester diol, and polycaprolactone diol.
[0018] Examples of the (meth)acrylic acid derivative having a hydroxyl group include hydroxyalkyl mono(meth)acrylate, mono(meth)acrylate of a dihydric alcohol, and mono(meth)acrylate of a trihydric alcohol. Examples of the hydroxyalkyl mono(meth)acrylate include 2-hydroxyethyl(meth)acrylate, 2-hydroxypropyl(meth)acrylate, 2-hydroxybutyl(meth)acrylate, and 4-hydroxybutyl(meth)acrylate. Examples of the dihydric alcohol include ethylene glycol, propylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, and polyethylene glycol. Examples of the trihydric alcohol include trimethylolethane, trimethylolpropane, and glycerin.
[0019] Among the difunctional or higher (meth)acrylic compounds, examples of trifunctional or higher (meth)acrylic compounds having three or more (meth)acryloyl groups in one molecule include ethylene oxide-added isocyanuric acid tri(meth)acrylate, trimethylolpropane tri(meth)acrylate, ethylene oxide-added trimethylolpropane tri(meth)acrylate, propylene oxide-added trimethylolpropane tri(meth)acrylate, caprolactone-modified trimethylolpropane tri(meth)acrylate, glycerin tri(meth)acrylate, propylene oxide-added glycerin tri(meth)acrylate, pentaerythritol tri(meth)acrylate, tris(meth)acryloyloxyethyl phosphate, ditrimethylolpropane tetra(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, and dipentaerythritol hexa(meth)acrylate.
[0020] The preferred lower limit of the content of the difunctional or higher (meth)acrylic compound in 100 parts by mass of the curable resin is 90 parts by mass. When the content of the difunctional or higher (meth)acrylic compound is 90 parts by mass or more, the resulting sealant for light control devices has excellent low-staining properties. The more preferred lower limit of the content of the difunctional or higher (meth)acrylic compound is 95 parts by mass, and even more preferred lower limit is 97 parts by mass. It is particularly preferred that the content of the difunctional or higher (meth)acrylic compound is 100 parts by mass, that is, the curable resin is composed solely of the difunctional or higher (meth)acrylic compound.
[0021] The (meth)acrylic compound may include a monofunctional (meth)acrylic compound having one (meth)acryloyl group in one molecule.
[0022] The curable resin does not contain an epoxy compound or contains 5 parts by mass or less of an epoxy compound per 100 parts by mass of the curable resin. By not containing the epoxy compound or, even if the epoxy compound is contained, keeping the content of the epoxy compound at 5 parts by mass or less, the sealant for a light control element of the present invention has excellent low-staining properties. In this specification, the term "epoxy compound" refers to a compound having an epoxy group.
[0023] Examples of the epoxy compound include bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, bisphenol S type epoxy compounds, 2,2'-diallyl bisphenol A type epoxy compounds, hydrogenated bisphenol type epoxy compounds, propylene oxide-added bisphenol A type epoxy compounds, resorcinol type epoxy compounds, biphenyl type epoxy compounds, sulfide type epoxy compounds, diphenyl ether type epoxy compounds, dicyclopentadiene type epoxy compounds, naphthalene type epoxy compounds, phenol novolac type epoxy compounds, ortho-cresol novolac type epoxy compounds, dicyclopentadiene novolac type epoxy compounds, biphenyl novolac type epoxy compounds, naphthalene phenol novolac type epoxy compounds, glycidylamine type epoxy compounds, alkyl polyol type epoxy compounds, rubber-modified epoxy compounds, and glycidyl ester compounds.
[0024] The epoxy compound also includes a partially (meth)acrylic-modified epoxy compound. In this specification, the partially (meth)acrylic-modified epoxy compound refers to a compound having one or more epoxy groups and one or more (meth)acryloyl groups in one molecule, which is obtained by reacting a portion of the epoxy group of an epoxy compound having two or more epoxy groups with (meth)acrylic acid. Although the partially (meth)acrylic-modified epoxy compound has a (meth)acryloyl group, it is treated as the epoxy compound rather than the (meth)acrylic compound.
[0025] The curable resin preferably does not contain an epoxy compound. On the other hand, when the curable resin contains the epoxy compound, the upper limit of the content of the epoxy compound in 100 parts by mass of the curable resin is 5 parts by mass. By making the content of the epoxy compound 5 parts by mass or less, the resulting sealant for light control devices has excellent low-contamination properties. The upper limit of the content of the epoxy compound is preferably 3 parts by mass, and more preferably 1 part by mass.
[0026] The preferred lower limit of the total content of the curable resin in 100 parts by mass of the sealant for light control devices of the present invention is 65 parts by mass, and the preferred upper limit is 96 parts by mass. When the total content of the curable resin is within this range, the resulting sealant for light control devices has better curability and adhesiveness. The more preferred lower limit of the total content of the curable resin is 70 parts by mass, and the more preferred upper limit is 88 parts by mass.
[0027] The sealing agent for a light control element of the present invention contains a photoradical polymerization initiator. Examples of the photoradical polymerization initiator include benzophenone compounds, acetophenone compounds, acylphosphine oxide compounds, titanocene compounds, oxime ester compounds, benzoin ether compounds, and thioxanthone compounds. Specific examples of the photoradical polymerization initiator include 1-hydroxycyclohexyl phenyl ketone, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-1-butanone, 2-(dimethylamino)-2-((4-methylphenyl)methyl)-1-(4-(4-morpholinyl)phenyl)-1-butanone, 2,2-dimethoxy-1,2-diphenylethan-1-one, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, and 2-methyl-1-(4-methylthiophenyl) 2-morpholinopropan-1-one, 1-(4-(2-hydroxyethoxy)-phenyl)-2-hydroxy-2-methyl-1-propan-1-one, 1-(4-(phenylthio)phenyl)-1,2-octanedione 2-(O-benzoyloxime), 2-(acetoxyimino)-1-(4-(4-(2-hydroxyethoxy)phenylthio)phenyl)propan-1-one, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,4-dimethylthioxanthen-9-one, and the like.
[0028] The content of the photoradical polymerization initiator is preferably 0.01 parts by mass at the lower limit and 10 parts by mass at the upper limit relative to 100 parts by mass of the curable resin. By using the photoradical polymerization initiator in this range, the resulting sealant for light-controlling devices will have better storage stability and photocurability. The content of the photoradical polymerization initiator is more preferably 0.1 parts by mass at the lower limit and 5 parts by mass at the upper limit.
[0029] The sealing agent for a light control element of the present invention may contain a thermal radical polymerization initiator. Examples of the thermal radical polymerization initiator include those composed of an azo compound, an organic peroxide, etc. Among them, an initiator composed of an azo compound (hereinafter also referred to as "azo initiator") is preferred from the viewpoint of suppressing contamination of liquid crystal, electrochromic compound solutions, etc. The thermal radical polymerization initiators may be used alone or in combination of two or more.
[0030] Examples of the azo compounds include those having a structure in which a plurality of units such as polyalkylene oxide and polydimethylsiloxane are bonded via azo groups. As the polymeric azo compound having a structure in which a plurality of units such as polyalkylene oxide are bonded via the azo group, those having a polyethylene oxide structure are preferred. Specific examples of the azo compound include 2,2'-azobis(2,4-dimethylvaleronitrile), 4,4'-azobis(4-cyanovaleric acid), a polycondensate of 4,4'-azobis(4-cyanopentanoic acid) and polyalkylene glycol, and a polycondensate of 4,4'-azobis(4-cyanopentanoic acid) and polydimethylsiloxane having a terminal amino group. Examples of the azo initiator include VPE-0201, VPE-0401, VPE-0601, VPS-0501, VPS-1001, V-65, and V-501 (all manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.).
[0031] Examples of the organic peroxide include ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, peroxyesters, diacyl peroxides, and peroxydicarbonates.
[0032] The content of the thermal radical polymerization initiator is preferably 0.01 parts by mass at the lower limit and 10 parts by mass at the upper limit relative to 100 parts by mass of the curable resin. By using the thermal radical polymerization initiator in this range, the resulting sealant for light-controlling elements has better storage stability and thermosetting properties. The more preferred lower limit of the content of the thermal radical polymerization initiator is 0.1 parts by mass, and the more preferred upper limit is 5 parts by mass.
[0033] The sealing agent for a light control element of the present invention contains an amine-based heat curing agent. The amine-based heat curing agent acts as a nucleophile in the Michael addition reaction with the (meth)acrylic compound. Even if the sealant for light control devices of the present invention does not contain the epoxy compound or contains only a small amount of the epoxy compound, it exhibits excellent adhesive properties due to the progression of the Michael addition reaction between the (meth)acrylic compound and the amine-based heat curing agent. Furthermore, when the sealant for light control devices of the present invention contains a small amount of an epoxy compound, the amine-based heat curing agent also acts as a curing agent for the epoxy compound.
[0034] Examples of the amine-based heat curing agent include hydrazide compounds, imidazole derivatives, amine adduct compounds, etc. Among these, primary amine compounds and secondary amine compounds are preferred, and hydrazide compounds are more preferred. In this specification, the term "hydrazide compound" refers to a compound having a hydrazide group.
[0035] Examples of the hydrazide compound include sebacic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, and malonic acid dihydrazide.
[0036] The preferred lower limit of the content of the amine-based heat curing agent per 100 parts by mass of the curable resin is 0.5 parts by mass, and the preferred upper limit is 3.0 parts by mass. When the content of the amine-based heat curing agent per 100 parts by mass of the curable resin is 0.5 parts by mass or more, the resulting sealant for light control devices has superior adhesive properties. When the content of the amine-based heat curing agent per 100 parts by mass of the curable resin is 3.0 parts by mass or less, the resulting sealant for light control devices has superior low-contamination properties. The more preferred lower limit of the content of the amine-based heat curing agent per 100 parts by mass of the curable resin is 1.0 parts by mass, and the more preferred upper limit is 1.5 parts by mass. Furthermore, the preferred lower limit of the content of the amine-based heat curing agent per 100 parts by mass of the difunctional or higher (meth)acrylic compound is 0.5 parts by mass, and the preferred upper limit is 3.0 parts by mass. When the content of the amine-based heat curing agent per 100 parts by mass of the difunctional or higher (meth)acrylic compound is 0.5 parts by mass or more, the resulting sealant for light control devices has superior adhesiveness. When the content of the amine-based heat curing agent per 100 parts by mass of the difunctional or higher (meth)acrylic compound is 3.0 parts by mass or less, the resulting sealant for light control devices has superior low-staining properties. A more preferred lower limit of the content of the amine-based heat curing agent per 100 parts by mass of the difunctional or higher (meth)acrylic compound is 1.0 parts by mass, and the more preferred upper limit is 1.5 parts by mass.
[0037] The sealant for a light control element of the present invention may further contain a filler for the purposes of improving viscosity, further improving adhesion due to a stress dispersion effect, improving the linear expansion coefficient, further improving moisture permeability, and the like.
[0038] As the filler, inorganic fillers and organic fillers can be used. Examples of the inorganic filler include silica, talc, glass beads, asbestos, gypsum, diatomaceous earth, smectite, bentonite, montmorillonite, sericite, activated clay, alumina, zinc oxide, iron oxide, magnesium oxide, tin oxide, titanium oxide, calcium carbonate, magnesium carbonate, magnesium hydroxide, aluminum hydroxide, aluminum nitride, silicon nitride, barium sulfate, and calcium silicate. Examples of the organic filler include polyester fine particles, polyurethane fine particles, vinyl polymer fine particles, (meth)acrylic polymer fine particles, etc. The organic filler may have a core-shell structure. The above fillers may be used alone or in combination of two or more.
[0039] When the filler is contained, the preferred lower limit of the content of the filler relative to 100 parts by mass of the curable resin is 10 parts by mass, and the preferred upper limit is 50 parts by mass. By having the content of the filler within this range, excellent effects such as improved adhesion can be achieved without deteriorating the coating properties, etc. A more preferred upper limit of the content of the filler is 40 parts by mass.
[0040] The sealant for light control devices of the present invention preferably further contains a silane coupling agent. The silane coupling agent mainly serves as an adhesion aid for favorable adhesion between the sealant for light control devices and a substrate or the like. As the silane coupling agent, for example, 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, etc. are preferably used.
[0041] The preferred lower limit of the content of the silane coupling agent relative to 100 parts by mass of the curable resin is 0.8 parts by mass, and the preferred upper limit is 3.4 parts by mass. By having the content of the silane coupling agent within this range, the effect of improving adhesion while suppressing the occurrence of contamination is excellent. The more preferred lower limit of the content of the silane coupling agent is 1.0 parts by mass, and the more preferred upper limit is 3.0 parts by mass.
[0042] The sealing agent for a light-controlling element of the present invention may further contain additives such as a light-shielding agent, a stress relaxation agent, a reactive diluent, a thixotropic agent, a spacer, a curing accelerator, an antifoaming agent, a leveling agent, and a polymerization inhibitor, as necessary.
[0043] Examples of a method for producing the sealing agent for a light-controlling element of the present invention include a method of mixing a curable resin, a photoradical polymerization initiator, an amine-based heat curing agent, and other components such as an inorganic filler and a silane coupling agent using a mixer. Examples of the mixer include a homodisper, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three-roll mixer.
[0044] The sealing agent for a light-adjusting element of the present invention is suitably used for sealing an electrochromic element. When used to seal the electrochromic element, the sealing portion formed by the sealing agent for light control elements of the present invention is preferably provided around a solution containing an electrochromic compound and an electrolyte. [Effects of the Invention]
[0045] According to the present invention, it is possible to provide a sealant for a light control device that has excellent adhesiveness and low contamination. DETAILED DESCRIPTION OF THE INVENTION
[0046] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
[0047] (Examples 1 to 20, Comparative Examples 1 to 8) According to the compounding ratios shown in Tables 1 to 3, each material was stirred with a planetary stirrer and then uniformly mixed with a ceramic triple roll to obtain sealants for light control elements of Examples 1 to 20 and Comparative Examples 1 to 8. Awatori Rentaro (manufactured by Thinky Corporation) was used as the planetary stirrer.
[0048] <Evaluation> The sealing agents for light control devices obtained in the examples and comparative examples were evaluated as follows, and the results are shown in Tables 1 to 3.
[0049] (Adhesiveness) The obtained sealant for light control devices was applied in small drops to one of two glass substrates (length 4.5 mm, width 2.5 mm) with an ITO thin film. The other glass substrate with an ITO thin film was then attached in a cross shape to this, and the sealant was irradiated with 100 mW / cm 2 of a metal halide lamp. 2 After irradiating the specimen with ultraviolet light for 30 seconds, it was heated at 120°C for 60 minutes to obtain a test specimen. The edge of the substrate of the prepared test specimen was pressed into a metal cylinder with a radius of 5 mm at a speed of 5 mm / min, and the strength at which the panel peeled off was measured. The obtained measurement value (kgf) was divided by the diameter (cm) of the joint to obtain the adhesive strength, and the adhesiveness was evaluated according to the following criteria. ◎: Adhesive strength is 2.5kgf / cm or more ○: Adhesion strength is 2.0 kgf / cm or more and less than 2.5 kgf / cm △: Adhesive strength is 1.5kgf / cm or more but less than 2.0kgf / cm ×: Adhesive strength is less than 1.5 kgf / cm
[0050] (Moisture-proof) The obtained sealant for light control devices was applied to a smooth release film using a coater to a thickness of 200 to 300 μm. Then, a metal halide lamp was used to apply the sealant at 100 mW / cm 2 The sealant for light control devices was cured by irradiating it with ultraviolet light for 30 seconds, and then heated at 120°C for 60 minutes to obtain a film for measuring moisture permeability. A cup for the moisture permeability test was prepared according to the method for testing moisture permeability of moisture-proof packaging materials (cup method) of JIS Z 0208, and the obtained film for measuring moisture permeability was attached to the cup. The cup was then placed in a constant temperature and humidity oven at 80°C and 90% RH to measure the moisture permeability. The moisture permeability was evaluated according to the following criteria. ◎: Moisture permeability is 60g / m 2 If it is less than 24 hours ○: Moisture permeability is 60g / m 2 Over 70g / m2 for 24 hours 2 If it is less than 24 hours △: Moisture permeability is 70g / m 2 Over 80g / m2 for 24 hours 2 If it is less than 24 hours ×: Moisture permeability is 80g / m 2 If it exceeds 24 hours
[0051] (Applicability) The obtained sealant for light control devices was applied to one of two glass substrates with ITO thin film using a dispenser to draw a square frame to form a seal pattern, and then the other substrate was placed on top of it in a vacuum. After releasing the vacuum, a metal halide lamp was used to illuminate the seal pattern area at 100 mW / cm. 2After irradiating the adhesive with ultraviolet light for 30 seconds, a test piece was obtained by heating at 120° C. for 60 minutes. The seal pattern portion in the test piece obtained was visually observed, and the coating property was evaluated according to the following criteria. ◎: When the seal pattern has no breaks or undulations and a clean line is drawn. ○: No disconnection but undulation in the seal pattern ×: When a wire break occurs
[0052] (Low pollution) The resulting sealant for light control devices was applied to one of the two glass substrates with an ITO thin film using a dispenser in a circular frame pattern to form an outer frame seal pattern. The sealant for light control devices was then applied in dots inside the formed seal pattern. Next, a γ-butyrolactone solution containing 30% by mass of 2-cyano-3,3-diphenylethyl acrylate as an electrochromic compound was applied dropwise to the entire inside of the sealant frame of the glass substrate with the ITO thin film, and the other substrate was placed on top of it in a vacuum. After releasing the vacuum, a metal halide lamp was used to illuminate the outer frame seal pattern at 100 mW / cm. 2 After irradiating with ultraviolet light for 30 seconds, a test piece was obtained by heating at 120° C. for 60 minutes. During the ultraviolet light irradiation, a mask was placed to prevent the dotted sealant for the light control element from being irradiated with ultraviolet light. A voltage of 1.0 V was applied to the obtained test piece for 5 minutes, and the display unevenness and contamination distance around the dotted sealant for the light control element were checked, and the low contamination property was evaluated according to the following criteria. 1: If no display irregularities occur 2: When display irregularities occur and the contamination distance is 25 μm or less 3: When the contamination distance is more than 25 μm and less than 50 μm 4: When the contamination distance is more than 50 μm and less than 100 μm 5: When the contamination distance is more than 100 μm and less than 200 μm
[0053] [Table 1]
[0054] [Table 2]
[0055] [Table 3] [Industrial Applicability]
[0056] According to the present invention, it is possible to provide a sealant for a light control device that has excellent adhesiveness and low contamination.
Claims
1. The composition contains a curable resin, a photoradical polymerization initiator, and an amine-based heat curing agent, the curable resin contains a (meth)acrylic compound having no epoxy group, The (meth)acrylic compound includes a compound having two or more (meth)acryloyl groups in one molecule, the content of the amine-based heat curing agent is 0.5 parts by mass or more and 3.0 parts by mass or less relative to 100 parts by mass of the compound having two or more (meth)acryloyl groups in one molecule, The curable resin does not contain an epoxy compound, or contains 5 parts by mass or less of an epoxy compound per 100 parts by mass of the curable resin. A sealant for a light-adjusting element, characterized in that:
2. The sealant for a light-adjusting element according to claim 1 , wherein the curable resin does not contain an epoxy compound.
3. 3. The sealant for a light-adjusting element according to claim 1, wherein the content of the amine-based thermosetting agent relative to 100 parts by mass of the curable resin is 0.5 parts by mass or more and 3.0 parts by mass or less.
4. 3. The sealant for a light-adjusting element according to claim 1, wherein the amine-based heat curing agent contains a hydrazide compound.
5. 3. The sealant for a light-controlling element according to claim 1, which is used for sealing an electrochromic element.
Citation Information
Patent Citations
Sealing material composition for liquid crystal dropping method, and liquid crystal display panel manufacturing method using the same
JP2008065064A
Sealing material composition for liquid crystal dropping method, and liquid crystal display panel manufacturing method using the same
JP2008065065A
A method for manufacturing a multilayer glazing unit with variable diffusion by a PDLC layer, and a multilayer glazing unit having a PDLC layer manufactured by the said method.
JP2015520422A
SEALANT AND METHOD FOR MANUFACTURING THE SAME
JP2016519181A
Electrically controllable device for modifying scattering by liquid crystals
JP2020529626A