Semiconductor Devices

A semiconductor device with integrated inverter circuits of varying current capacities addresses the inefficiencies of separate circuits by optimizing cooling and compactness, enabling efficient driving of motors with different outputs.

JP7766573B2Active Publication Date: 2025-11-10MITSUBISHI ELECTRIC CORP
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Patent Information

Application Number
JP2022151197
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-09-22
Publication Date
2025-11-10
Estimated Expiration
2042-09-22

AI Technical Summary

Technical Problem

Existing semiconductor devices require separate inverter circuits for motors with different rated outputs, leading to inefficiencies in terms of cost, cooling, and size due to the need for multiple semiconductor devices and separate coolers.

Method used

A semiconductor device with multiple inverter circuits, each with different current capacities, integrated into a single package, allowing for the efficient driving of motors with varying outputs while optimizing cooling and compactness.

Benefits of technology

The integrated semiconductor device enables efficient cooling, miniaturization, and cost reduction by incorporating multiple inverter circuits with different current capacities, reducing the need for separate coolers and optimizing space usage.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a semiconductor device that can drive at least two kinds of motors with different rating outputs, and that can be optimized in terms of cooling efficiency and size reduction.SOLUTION: In a semiconductor device SD1, a plurality of first switching element chips 1a to 6a and a plurality of first diode chips 1b to 6b that form a first inverter circuit, and a plurality of second switching element chips 1c to 6c and a plurality of second diode chips 1d to 6d that form a second inverter circuit are mounted on a printed wiring board PWB incorporated in a package 100. The current capacity of each of the second switching element chips 1c to 6c is larger than that of each of the first switching element chips 1a to 6a. The current capacity of each of the second diode chips 1d to 6d is larger than that of each of the first diode chips 1b to 6b.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present disclosure relates to semiconductor devices. [Background technology]

[0002] Japanese Patent Application Laid-Open Publication No. 2018-107893 (Patent Document 1) discloses a configuration in which a power control unit (PCU) mounted on a vehicle has multiple built-in power conversion circuits. Specifically, the PCU has built-in motor drive inverters, generator inverters, and step-up / step-down converters.

[0003] The motor drive inverter converts DC power input from the buck-boost converter to a DC input / output terminal into AC power and outputs the AC power from the AC input / output terminal to the motor. The generator inverter converts generated power (AC power) input from the generator to an AC input terminal into DC power and outputs the DC power from a DC output terminal to the buck-boost converter. The buck-boost converter boosts DC power of a first voltage input from an external DC power source to a first input / output terminal to a second voltage (>first voltage) and outputs the boosted voltage from the second input / output terminal to the power generation inverter and the motor drive inverter.

[0004] Among these power conversion circuits, the motor drive inverter uses a single transistor chip and a single diode chip because a large current flows through the diode for a relatively long time during regenerative braking. On the other hand, the generator inverter and the step-up / step-down converter use a composite semiconductor chip with a diode built into the transistor. This configuration allows for optimization in terms of cost, cooling efficiency, size, and so on. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2018-107893 Summary of the Invention [Problem to be solved by the invention]

[0006] Unlike the configurations described in the above patent documents, there are cases where multiple motor drive inverters are used in the same equipment. For example, an air conditioner uses a motor to drive a compressor and a motor to drive an air-cooling fan for a heat exchanger. In this case, the rated outputs of the motors are significantly different, so a dedicated inverter circuit is required for each motor.

[0007] However, semiconductor devices incorporating multiple motor drive inverters in a single package have not been developed to date. In the case of the air conditioner described above, it was necessary to prepare separate semiconductor devices, one incorporating an inverter circuit for driving the compressor motor and the other incorporating an inverter circuit for driving the air-cooling fan motor. This meant that optimization in terms of cost, cooling efficiency, size, and so on was not achieved. For example, it was necessary to provide separate coolers for each of the multiple semiconductor devices.

[0008] The present disclosure has been made in consideration of the above-mentioned problems, and its purpose is to provide a semiconductor device that is capable of driving two types of motors with different rated outputs and that can be optimized in terms of cooling efficiency and compactness. [Means for solving the problem]

[0009] A semiconductor device according to one embodiment includes a package, a printed wiring board built into the package, a plurality of first switching element chips, a plurality of first diode chips, a plurality of second switching element chips, and a plurality of second diode chips. The plurality of first switching element chips are mounted on the printed wiring board to form a first inverter circuit. The plurality of first diode chips are mounted on the printed wiring board to individually correspond to the plurality of first switching element chips and are each electrically connected in anti-parallel to the corresponding first switching element chip. The plurality of second switching element chips are mounted on the printed wiring board to form a second inverter circuit. The plurality of second diode chips are mounted on the printed wiring board to individually correspond to the plurality of second switching element chips and are each electrically connected in anti-parallel to the corresponding second switching element chip. The current capacity of each of the plurality of second switching element chips is greater than the current capacity of each of the plurality of first switching element chips, and the current capacity of each of the plurality of second diode chips is greater than the current capacity of each of the plurality of first diode chips. [Effects of the Invention]

[0010] According to the above embodiment, by implementing first and second inverter circuits with different current capacities in a single semiconductor device, it is possible to drive two types of motors with different rated outputs, and it is possible to provide a semiconductor device that can be optimized in terms of cooling efficiency and miniaturization. [Brief explanation of the drawings]

[0011] [Figure 1] 1 is a circuit diagram of a semiconductor device according to a first embodiment. [Figure 2] 1 is an internal plan view of a semiconductor device according to a first embodiment. [Figure 3] FIG. 10 is a circuit diagram of a semiconductor device according to a second embodiment. [Figure 4] FIG. 10 is an internal plan view of a semiconductor device according to a second embodiment. [Figure 5] FIG. 10 is a circuit diagram of a semiconductor device according to a third embodiment. [Figure 6] FIG. 11 is an internal plan view of a semiconductor device according to a third embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0012] Each embodiment will be described in detail below with reference to the drawings. The same or corresponding parts will be denoted by the same reference characters and description thereof will not be repeated.

[0013] Embodiment 1 (Circuit configuration of semiconductor device SD1) Fig. 1 is a circuit diagram of a semiconductor device SD1 according to embodiment 1. Referring to Fig. 1, the semiconductor device SD1 includes a first inverter circuit I1 for driving a first motor M1 and a second inverter circuit I2 for driving a second motor M2.

[0014] In the following description, the first motor M1, the second motor M2, the first inverter circuit I1, and the second inverter circuit I2 may be simply referred to as the motor M1, the motor M2, the inverter circuit I1, and the inverter circuit I2. In the case of Figure 1, the motors M1 and M2 are three-phase AC motors.

[0015] As shown in FIG. 1, the first inverter circuit I1 includes semiconductor switching elements 1a to 6a, diodes 1b to 6b corresponding to the semiconductor switching elements 1a to 6a, a high-potential side DC input terminal T1, a low-potential side DC input terminal T2, control terminals T3 to T8 of the semiconductor switching elements 1a to 6a, an emitter terminal T9, and AC output terminals T10 to T12.

[0016] The semiconductor switching element 1a is connected between the high-potential side DC input terminal T1 and the A-phase AC output terminal T10. The diode 1b is connected in anti-parallel (i.e., in parallel and in the reverse bias direction) to the corresponding semiconductor switching element 1a. The semiconductor switching element 1a and the diode 1b form an A-phase upper arm 1A.

[0017] The semiconductor switching element 2a is connected between the high potential side DC input terminal T1 and the B-phase AC output terminal T11. The diode 2b is connected in anti-parallel to the corresponding semiconductor switching element 2a. The semiconductor switching element 2a and the diode 2b form the B-phase upper arm 1B.

[0018] The semiconductor switching element 3a is connected between the high potential side DC input terminal T1 and the C-phase AC output terminal T12. The diode 3b is connected in anti-parallel to the corresponding semiconductor switching element 3a. The semiconductor switching element 3a and the diode 3b form a C-phase upper arm 1C.

[0019] The semiconductor switching element 4a is connected between the low potential side DC input terminal T2 and the A-phase AC output terminal T10. The diode 4b is connected in anti-parallel to the corresponding semiconductor switching element 4a. The semiconductor switching element 4a and the diode 4b form an A-phase lower arm 1D.

[0020] The semiconductor switching element 5a is connected between the low potential side DC input terminal T2 and the B-phase AC output terminal T11. The diode 5b is connected in anti-parallel to the corresponding semiconductor switching element 5a. The semiconductor switching element 5a and the diode 5b form a B-phase lower arm 1E.

[0021] The semiconductor switching element 6a is connected between the low potential side DC input terminal T2 and the C-phase AC output terminal T12. The diode 6b is connected in anti-parallel to the corresponding semiconductor switching element 6a. The semiconductor switching element 6a and the diode 6b form a C-phase lower arm 1F.

[0022] The low potential side main electrodes of the semiconductor switching elements 4a to 6a constituting the lower arms 1D to 1F are commonly connected to the emitter terminal T9, and therefore the emitter terminal T9 is also electrically connected to the low potential side DC input terminal T2.

[0023] The first inverter circuit I1 converts the DC voltage input from the DC input terminals T1, T2 into a three-phase AC voltage in accordance with control signals input to the control terminals T3 to T8 of the semiconductor switching elements 1a to 6a, and outputs the converted three-phase AC voltage from the AC output terminals T10 to T12 to the motor M1.

[0024] Similarly to the above, the second inverter circuit I2 includes semiconductor switching elements 1c to 6c, diodes 1d to 6d corresponding to these semiconductor switching elements 1c to 6c, a high-potential side DC input terminal T13, a low-potential side DC input terminal T14, control terminals T15 to T20 for the semiconductor switching elements 1c to 6c, and AC output terminals T22 to T24.

[0025] The semiconductor switching element 1c is connected between the high potential side DC input terminal T13 and the A-phase AC output terminal T22. The diode 1d is connected in anti-parallel (i.e., in parallel and in the reverse bias direction) to the corresponding semiconductor switching element 1c. The semiconductor switching element 1c and the diode 1d constitute an A-phase upper arm 2A.

[0026] The semiconductor switching element 2c is connected between the high potential side DC input terminal T13 and the B-phase AC output terminal T23. The diode 2d is connected in anti-parallel to the corresponding semiconductor switching element 2c. The semiconductor switching element 2c and the diode 2d form the B-phase upper arm 2B.

[0027] The semiconductor switching element 3c is connected between the high potential side DC input terminal T13 and the C-phase AC output terminal T24. The diode 3d is connected in anti-parallel to the corresponding semiconductor switching element 3c. The semiconductor switching element 3c and the diode 3d form the C-phase upper arm 2C.

[0028] The semiconductor switching element 4c is connected between the low potential side DC input terminal T14 and the A-phase AC output terminal T22. The diode 4d is connected in anti-parallel to the corresponding semiconductor switching element 4c. The semiconductor switching element 4c and the diode 4d form the A-phase lower arm 2D.

[0029] The semiconductor switching element 5c is connected between the low potential side DC input terminal T14 and the B-phase AC output terminal T23. The diode 5d is connected in anti-parallel to the corresponding semiconductor switching element 5c. The semiconductor switching element 5c and the diode 5d form the B-phase lower arm 2E.

[0030] The semiconductor switching element 6c is connected between the low potential side DC input terminal T14 and the C-phase AC output terminal T24. The diode 6d is connected in anti-parallel to the corresponding semiconductor switching element 6c. The semiconductor switching element 6c and the diode 6d form the C-phase lower arm 2F.

[0031] The low potential side main electrodes of the semiconductor switching elements 4c to 6c constituting the lower arms 2D to 2F are commonly connected to the emitter terminal T21, and therefore the emitter terminal T21 is also electrically connected to the low potential side DC input terminal T14.

[0032] The first inverter circuit I2 converts the DC voltage input from the DC input terminals T13, T14 into a three-phase AC voltage in accordance with control signals input to the control terminals T15 to T20 of the semiconductor switching elements 1c to 6c, and outputs the converted three-phase AC voltage from the AC output terminals T22 to T24 to the motor M2.

[0033] In the present disclosure, in order to clearly distinguish between the components of the first inverter circuit I1 and the components of the second inverter circuit I2, the semiconductor switching elements 1a to 6a may be referred to as first semiconductor switching elements, and the semiconductor switching elements 1c to 6c may be referred to as second semiconductor switching elements. Similarly, the diodes 1b to 6b may be referred to as first diodes, and the diodes 1d to 6d may be referred to as second diodes. The control terminals T3 to T8 may be referred to as first control terminals, and the control terminals T15 to T20 may be referred to as second control terminals. The AC output terminals T10 to T12 may be referred to as first AC output terminals, and the AC output terminals T22 to T24 may be referred to as second AC output terminals.

[0034] 1, the semiconductor switching elements 1a to 6a and 1c to 6c are IGBTs (Insulated Gate Bipolar Transistors), but are not limited to this. For example, the semiconductor switching elements 1a to 6a and 1c to 6c may be power bipolar transistors or power MOSFETs (Metal Oxide Semiconductor Field Effect Transistors).

[0035] 1, it is assumed that the rated output (also referred to as motor capacity) of the second motor M2 is greater than the rated output of the first motor M1. For example, in an air conditioner, the first motor M1 is a motor for the air-cooling fan of a heat exchanger, and the second motor M2 is a motor for the compressor. In this case, depending on the difference in rated output of the motors, the current capacity of each of the second semiconductor switching elements 1c to 6c must be greater than the current capacity of each of the first semiconductor switching elements 1a to 6a. Furthermore, the current capacity of each of the second diodes 1d to 6d must be greater than the current capacity of each of the first diodes 1b to 6b.

[0036] (SD1 semiconductor device configuration) Fig. 2 is an internal plan view of the semiconductor device SD1 of the embodiment 1. Referring to Fig. 2, the semiconductor device SD1 includes a package 100 having a rectangular shape in a plan view, and a printed wiring board (PWB) built in the package 100.

[0037] The printed wiring board PWB is mounted with switching element chips corresponding to the semiconductor switching elements 1a-6a and 1c-6c shown in Fig. 1, respectively, and diode chips corresponding to the diodes 1b-6b and 1d-6d shown in Fig. 1, respectively. Taking an IGBT as an example, the front surface of each switching element chip corresponds to the emitter electrode and gate electrode, and the back surface of each switching element chip corresponds to the collector electrode. Furthermore, the front surface of each diode chip corresponds to the cathode electrode, and the back surface of each diode chip corresponds to the anode electrode.

[0038] For simplicity in the following description, the switching element chips corresponding to the semiconductor switching elements 1a-6a and 1c-6c will be referred to as switching element chips 1a-6a and 1c-6c, respectively. The diode chips corresponding to the diodes 1b-6b and 1d-6d will be referred to as diode chips 1b-6b and 1d-6d, respectively. In addition, to clearly distinguish between the components of the first inverter circuit I1 and the components of the second inverter circuit I2, they may be referred to as first switching element chips 1a-6a, first diode chips 1b-6b, second switching element chips 1c-6c, and second diode chips 1d-6d.

[0039] As shown in FIG. 2, the chip area of ​​each of the second switching element chips 1c-6c is larger than that of each of the first switching element chips 1a-6a, with the former being more than twice as large as that of the latter. The chip area of ​​each of the second diode chips 1d-6d is larger than that of each of the first diode chips 1b-6b, with the former being more than twice as large as that of the latter. This allows the current capacity of each of the second switching element chips 1c-6c to be larger (more than twice as large) than that of each of the first switching element chips 1a-6a, and the current capacity of each of the second diode chips 1d-6d to be larger (more than twice as large) than that of each of the first diode chips 1b-6b. As a result, a configuration suitable for a case in which the rated output of the second motor M2 connected to the second inverter circuit I2 is larger than that of the first motor M1 connected to the first inverter circuit I1 can be achieved.

[0040] The various terminals described in FIG. 1, namely, the high potential side DC input terminals T1 and T13, the low potential side DC input terminals T2 and T14, the control terminals T3 to T8, T15 to T20, the emitter terminals T9 and T21, and the AC output terminals T10 to T12, T22 to T24, are fixed around the periphery of the package 100 in plan view.

[0041] Specifically, the control terminals T3 to T8, the emitter terminal T9, and the AC output terminals T10 to T12 that constitute the first inverter circuit I1 are arranged along a first side 101 of the package 100 that is rectangular in plan view. Therefore, the switching element chips 1a to 6a and the diode chips 1b to 6b that constitute the first inverter circuit I1 are arranged in the vicinity of the first side 101.

[0042] The control terminals T15 to T20, the emitter terminal T21, and the AC output terminals T22 to T24 that constitute the second inverter circuit I2 are arranged along a second side 102 that is adjacent to the first side 101 of the package 100 in a plan view. Therefore, the switching element chips 1c to 6c and the diode chips 1d to 6d that constitute the second inverter circuit I2 are arranged in the vicinity of the second side 102.

[0043] The high-potential side DC input terminal T1 and the low-potential side DC input terminal T2 connected to the first inverter circuit I1 are arranged along a third side 103 adjacent to the first side 101 of the package 100 and facing the second side 102.

[0044] The high potential side DC input terminal T13 and the low potential side DC input terminal T14 connected to the second inverter circuit I2 are arranged on the fourth side 104 adjacent to the second side 102 of the package 100 and facing the first side 101.

[0045] 1, the second inverter circuit I2 is provided with two AC output terminals T22-T24 each. Thus, the number of AC output terminals T22-T24 used in the second inverter circuit I2 (i.e., the number of AC output terminals from which the same AC voltage is output) is greater than the number of AC output terminals T10-T12 used in the first inverter circuit I1. This configuration makes it possible to suppress heat generation due to current flow in the AC output terminals of the second inverter circuit I2, which has a larger current capacity.

[0046] By arranging the terminals of the semiconductor device SD1 as described above, it is possible to improve space efficiency and reduce parasitic inductance by shortening the wiring length as much as possible. Below, with reference to Figure 2, the connection relationships between the various terminals, switching element chips, diode chips, and the printed wiring board PWB will be specifically described.

[0047] The A-phase AC output terminal T10 is connected to an emitter electrode on the surface of the switching element chip 1a via a bonding wire. The emitter electrode on the surface of the switching element chip 1a is further connected to pattern wiring P2 via a bonding wire. The control terminal T3 for the semiconductor switching element 1a is connected to a gate electrode of the switching element chip 1a via a bonding wire. The collector electrode on the back surface of the switching element chip 1a is soldered to the pattern wiring P1 and is thereby electrically connected to the pattern wiring P1. The pattern wiring P1 is connected to the high-potential side DC input terminal T1 via a bonding wire.

[0048] Similarly, the B-phase AC output terminal T11 is connected to an emitter electrode on the front surface of the switching element chip 2a via a bonding wire. The emitter electrode on the front surface of the switching element chip 2a is further connected to pattern wiring P3 via a bonding wire. The control terminal T4 for the semiconductor switching element 2a is connected to a gate electrode of the switching element chip 2a via a bonding wire. The collector electrode on the back surface of the switching element chip 2a is soldered to the pattern wiring P1 and is thereby electrically connected to the pattern wiring P1.

[0049] Similarly, the C-phase AC output terminal T12 is connected to an emitter electrode on the front surface of the switching element chip 3a via a bonding wire. The emitter electrode on the front surface of the switching element chip 3a is further connected to pattern wiring P4 via a bonding wire. The control terminal T5 for the semiconductor switching element 3a is connected to a gate electrode of the switching element chip 3a via a bonding wire. The collector electrode on the back surface of the switching element chip 3a is soldered to the pattern wiring P1 and is thereby electrically connected to the pattern wiring P1.

[0050] The anode electrodes on the back surfaces of the diode chips 1b to 3b are all soldered to the pattern wiring P1 and are thereby electrically connected to the pattern wiring P1. The cathode electrodes on the front surfaces of the diode chips 1b to 3b are individually connected to the pattern wirings P2 to P4 via bonding wires, respectively.

[0051] The collector electrodes on the back surfaces of the switching element chips 4a to 6a are individually soldered to the pattern wirings P2 to P4, and are thereby individually electrically connected to the pattern wirings P2 to P4. As already explained, the pattern wirings P2 to P4 are individually connected to the AC output terminals T10 to T12 via bonding wires. The emitter electrodes on the front surfaces of the switching element chips 4a to 6a are connected to a common pattern wiring P11 via a bonding wire. The pattern wiring P11 is connected to the low-potential side DC input terminal T2 via a bonding wire. Furthermore, the pattern wiring P11 is connected to the pattern wiring P13 via a bonding wire, and the pattern wiring P13 is connected to the emitter terminal T9 via a bonding wire.

[0052] The gate electrode on the surface of the switching element chip 4a is connected to the pattern wiring P5 via a bonding wire, the pattern wiring P5 is connected to the pattern wiring P8 via a bonding wire, and the pattern wiring P8 is connected to the control terminal T6 via a bonding wire. Similarly, the gate electrode on the surface of the semiconductor switching element 5a is connected to the pattern wiring P6 via a bonding wire, the pattern wiring P6 is connected to the pattern wiring P9 via a bonding wire, and the pattern wiring P9 is connected to the control terminal T7 via a bonding wire. Similarly, the gate electrode on the surface of the semiconductor switching element 6a is connected to the pattern wiring P7 via a bonding wire, the pattern wiring P7 is connected to the pattern wiring P10 via a bonding wire, and the pattern wiring P10 is connected to the control terminal T8 via a bonding wire.

[0053] The anode electrodes on the back surfaces of the diode chips 4b to 6b are individually soldered to the pattern wirings P2 to P4, and are thus individually connected to the pattern wirings P2 to P4. The cathode electrodes on the front surfaces of the diode chips 4b to 6b are connected to a common pattern wiring P11 via bonding wires.

[0054] From the above, it can be seen that the connection relationship of the first inverter circuit I1 in Fig. 1 can be realized by the actual configuration diagram of Fig. 2. Next, it will be explained how the connection relationship of the second inverter circuit I2 in Fig. 1 can be realized by the actual configuration diagram of Fig. 2.

[0055] The A-phase AC output terminal T22 is connected to an emitter electrode on the front surface of the switching element chip 1c via a bonding wire. The emitter electrode on the front surface of the switching element chip 1c is further connected to pattern wiring P22 via a bonding wire. The control terminal T15 for the semiconductor switching element 1c is connected to a gate electrode of the switching element chip 1c via a bonding wire. The collector electrode on the back surface of the switching element chip 1c is soldered to the pattern wiring P20 and is thereby electrically connected to the pattern wiring P20. The pattern wiring P20 is connected to the high-potential side DC input terminal T13 via a bonding wire.

[0056] Similarly, the B-phase AC output terminal T23 is connected to an emitter electrode on the front surface of the switching element chip 2c via a bonding wire. The emitter electrode on the front surface of the switching element chip 2c is further connected to the pattern wiring P23 via a bonding wire. The control terminal T16 for the semiconductor switching element 2c is connected to a gate electrode of the switching element chip 2c via a bonding wire. The collector electrode on the back surface of the switching element chip 2c is soldered to the pattern wiring P20 and thereby electrically connected to the pattern wiring P20.

[0057] Similarly, the C-phase AC output terminal T24 is connected to an emitter electrode on the front surface of the switching element chip 3c via a bonding wire. The emitter electrode on the front surface of the switching element chip 3c is further connected to pattern wiring P24 via a bonding wire. The control terminal T17 for the semiconductor switching element 3c is connected to a gate electrode of the switching element chip 3c via a bonding wire. The collector electrode on the back surface of the switching element chip 3c is soldered to the pattern wiring P21 and thereby electrically connected to the pattern wiring P21. The pattern wiring P21 is connected to the pattern wiring P20 via a bonding wire, and the pattern wiring P20 is connected to the high-potential side DC input terminal T13 via a bonding wire.

[0058] The anode electrodes on the back surfaces of the diode chips 1d and 2d are both soldered to the pattern wiring P20 and are thereby electrically connected to the pattern wiring P20. The anode electrodes on the back surface of the diode chip 3d are both soldered to the pattern wiring P21 and are thereby electrically connected to the pattern wiring P21. The cathode electrodes on the front surfaces of the diode chips 1d to 3d are individually connected to the pattern wirings P22 to P24 via bonding wires, respectively.

[0059] The collector electrodes on the back surfaces of the switching element chips 4c to 6c are individually soldered to the pattern wirings P22 to P24, and are thereby individually electrically connected to the pattern wirings P22 to P24. As already explained, the pattern wirings P22 to P24 are individually connected to the AC output terminals T22 to T24 via bonding wires.

[0060] The emitter electrodes on the surfaces of the switching element chips 4c and 5c are connected to a common pattern wiring P29 via a bonding wire. The pattern wiring P29 is connected to a pattern wiring P30 via a bonding wire, the pattern wiring P30 is connected to a pattern wiring P31 via a bonding wire, and the pattern wiring P31 is connected to the low-potential side DC input terminal T14 via a bonding wire. Furthermore, the pattern wiring P29 is connected to a pattern wiring P12 via a bonding wire, and the pattern wiring P12 is connected to the emitter terminal T21 via a bonding wire. The emitter electrode on the surface of the switching element chip 6c is connected to the pattern wiring P12 via a bonding wire. As already described, the pattern wiring P12 is electrically connected to the DC input terminal T14 and the emitter terminal T21.

[0061] The gate electrode on the surface of the switching element chip 4c is connected to the pattern wiring P25 via a bonding wire, the pattern wiring P25 is connected to the pattern wiring P27 via a bonding wire, and the pattern wiring P27 is connected to the control terminal T18 via a bonding wire. Similarly, the gate electrode on the surface of the semiconductor switching element 5c is connected to the pattern wiring P26 via a bonding wire, the pattern wiring P26 is connected to the pattern wiring P28 via a bonding wire, and the pattern wiring P28 is connected to the control terminal T19 via a bonding wire. The gate electrode on the surface of the semiconductor switching element 6c is connected to the control terminal T20 via a bonding wire.

[0062] The anode electrodes on the back surfaces of the diode chips 4d to 6d are individually soldered to the pattern wirings P22 to P24, and are thereby individually connected to the pattern wirings P22 to P24. The cathode electrodes on the front surfaces of the diode chips 4d and 5d are connected to a common pattern wiring P29 via a bonding wire. The cathode electrode on the front surface of the diode chip 6d is connected to the pattern wiring P12 via a bonding wire. As already explained, the pattern wirings P29 and P12 are electrically connected to the low-potential-side DC input terminal T14.

[0063] From the above, it can be seen that the connection relationship of the second inverter circuit I2 in FIG. 1 can be realized by the actual configuration diagram in FIG.

[0064] (Effects of the First Embodiment) As described above, according to the semiconductor device SD1 of the first embodiment, by providing two inverter circuits I1 and I2 with different specifications in one semiconductor device, motors M1 and M2 having different rated outputs can be driven by the single semiconductor device SD1. Conventional semiconductor devices have included one inverter circuit for driving a motor, or semiconductor devices capable of driving one motor and one generator. However, no semiconductor device capable of driving two different types of motors has been developed to date.

[0065] Taking an air conditioner as a specific example, the motor installed in the compressor and the motor used to drive the air-cooling fan have significantly different motor outputs, making it necessary to install two semiconductor devices with different current capacities. Conventional semiconductor devices require multiple semiconductor devices each equipped with a single inverter board due to package size constraints, among other factors. This necessitates the preparation of a separate cooler for each semiconductor device. As a result, problems arise in that additional space and additional costs are required for peripheral devices, separate from the semiconductor devices.

[0066] According to the semiconductor device of the first embodiment, a semiconductor device is provided that includes multiple inverter circuits with different current capacities to drive multiple motors with different outputs. Specifically, the area of ​​the semiconductor chip is made different for each inverter circuit. These features enable space saving, weight reduction, cost reduction, and improved cooling efficiency in the entire system including the semiconductor device.

[0067] 2, the number of AC output terminals T22 to T24 used in the second inverter circuit I2 (i.e., the number of AC output terminals from which the same AC voltage is output) is greater than the number of AC output terminals T10 to T12 used in the first inverter circuit I1, thereby making it possible to suppress heat generation due to current flow in the AC output terminals of the second inverter circuit I2, which has a large current capacity.

[0068] Furthermore, the semiconductor device's numerous terminals are grouped by function and arranged along four sides to allow users to easily route external wiring. This allows external wiring to be routed without crossing the signal lines that supply gate signals to the first inverter circuit I1 and the second inverter circuit I2, preventing malfunctions due to noise from other signal lines. Furthermore, by arranging terminals that carry large currents and terminals that do not carry large currents on different sides of the rectangular package 100 in a plan view, temperature increases throughout the package can be suppressed.

[0069] (Modification of the first embodiment) Although the above description has been given for the case of three-phase AC, the same effects are obtained in the case of single-phase AC. Specifically, in the case of single-phase AC, the upper arms 1C and 2C, the lower arms 1F and 2F, and the AC output terminals T12 and T24 in FIG. 1 are excluded.

[0070] Embodiment 2 (Circuit configuration of semiconductor device SD2) Fig. 3 is a circuit diagram of a semiconductor device SD2 according to embodiment 2. The semiconductor device SD2 in Fig. 3 differs from the semiconductor device SD1 in Fig. 1 in that it does not have a high-potential-side DC input terminal T13 and a low-potential-side DC input terminal T14, but rather the high-potential-side DC wiring of the first and second inverter circuits I1 and I2 is connected to a common high-potential-side DC input terminal T1, and the low-potential-side DC wiring of the first and second inverter circuits I1 and I2 is connected to a common low-potential-side DC input terminal T2.

[0071] Other points of the semiconductor device SD2 in FIG. 3 are similar to those of the semiconductor device SD1 in FIG. 1, so the same or corresponding parts as those in FIG. 1 are designated by the same reference numerals and description thereof will not be repeated.

[0072] (The actual configuration of the semiconductor device SD2) Fig. 4 is an internal plan view of the semiconductor device SD2 of the embodiment 2. The actual configuration of the semiconductor device SD2 of Fig. 4 differs from the actual configuration of the semiconductor device SD1 of Fig. 2 in the following points.

[0073] 4, the pattern wiring P12 and the pattern wiring P13 are integrated into one pattern wiring P12. Furthermore, the pattern wiring P30 is electrically connected to the pattern wiring P11, but not to the pattern wiring P31. Furthermore, the pattern wiring P31 is connected to the pattern wirings P1 and P20 via bonding wires, but not to the pattern wiring P30.

[0074] As described above, the pattern wirings P20, P21, P31, and P1 are connected to the high-potential side DC input terminal T1 as high-potential side DC wiring. The pattern wirings P12, P29, P30, and P11 are connected to the low-potential side DC input terminal T2 as low-potential side DC wiring. Other points in FIG. 4 are the same as those in FIG. 2, and therefore description thereof will not be repeated.

[0075] (Effects of the second embodiment) The semiconductor device SD2 of the second embodiment has the same effects as those of the first embodiment, and further has the following effects.

[0076] That is, in the semiconductor device SD2 of the second embodiment, the high-potential-side DC wiring of the first and second inverter circuits I1 and I2 is connected to a common high-potential-side DC input terminal T1, and the low-potential-side DC wiring of the first and second inverter circuits I1 and I2 is connected to a common low-potential-side DC input terminal T2. This reduces the inductance of the main circuit of the semiconductor device SD2, thereby reducing the surge voltage generated during the switching operation of the semiconductor switching elements.

[0077] Embodiment 3 (Circuit configuration of semiconductor device SD3) Fig. 5 is a circuit diagram of a semiconductor device SD3 according to embodiment 3. The semiconductor device SD3 in Fig. 5 differs from the semiconductor device SD1 in Fig. 3 in that it further includes a full-wave rectifier circuit C1, AC input terminals T25 to T27, and DC output terminals T28 and T29.

[0078] Specifically, the full-wave rectifier circuit C1 includes diodes 1e to 6e. The cathode of diode 1e is connected to the high-side DC output terminal T28, and the anode of diode 1e is connected to the AC input terminal T25. The cathode of diode 2e is connected to the high-side DC output terminal T28, and the anode of diode 2e is connected to the AC input terminal T26. The cathode of diode 3e is connected to the high-side DC output terminal T28, and the anode of diode 3e is connected to the AC input terminal T27. The cathode of diode 4e is connected to the AC input terminal T25, and the anode of diode 4e is connected to the low-side DC output terminal T29. The cathode of diode 5e is connected to the AC input terminal T26, and the anode of diode 4e is connected to the low-side DC output terminal T29. The cathode of diode 6e is connected to the AC input terminal T27, and the anode of diode 6e is connected to the low-side DC output terminal T29.

[0079] Other points in FIG. 5 are similar to those in FIG. 3, so the same or corresponding parts are given the same reference numerals and description thereof will not be repeated.

[0080] (The actual configuration of the semiconductor device SD3) Fig. 6 is an internal plan view of the semiconductor device SD3 of the third embodiment. The actual configuration of the semiconductor device SD3 in Fig. 6 differs from the actual configuration of the semiconductor device SD2 in Fig. 4 in the following points. In the following description, the diode chips corresponding to the diodes 1e to 6e, respectively, will be simply referred to as diode chips 1e to 6e.

[0081] Specifically, in the case of Fig. 6, the pattern wiring P20 in Fig. 4 is separated into the pattern wiring P20 and the pattern wiring P36, and the pattern wiring P31 in Fig. 4 is separated into the pattern wirings P31 to P35.

[0082] The AC input terminals T25 to T27 are fixed to a fourth side 104 of the package 100, which has a rectangular shape in plan view. The AC input terminal T25 is connected to the pattern wiring P34 via a bonding wire. The AC input terminal T26 is connected to the pattern wiring P35 via a bonding wire. The AC input terminal T27 is connected to the pattern wiring P36 via a bonding wire. The DC output terminal T28 is connected to the pattern wiring P32 via a bonding wire. The DC output terminal T29 is connected to the pattern wiring P33 via a bonding wire.

[0083] The anode on the back surface of the diode chip 1e is soldered to the pattern wiring P34 and thereby electrically connected to the pattern wiring P34. The cathode on the front surface of the diode chip 1e is connected to the pattern wiring P32 via a bonding wire. Similarly, the anode on the back surface of the diode chip 2e is soldered to the pattern wiring P35 and thereby electrically connected to the pattern wiring P35. The cathode on the front surface of the diode chip 2e is connected to the pattern wiring P32 via a bonding wire. Similarly, the anode on the back surface of the diode chip 3e is soldered to the pattern wiring P36 and thereby electrically connected to the pattern wiring P36. The cathode on the front surface of the diode chip 3e is connected to the pattern wiring P32 via a bonding wire.

[0084] The anodes on the back surfaces of the diode chips 4e to 6e are all soldered to the pattern wiring P33, thereby being electrically connected to the pattern wiring P33. The cathodes on the front surfaces of the diode chips 4e to 6e are individually connected to the pattern wirings P34 to P36 via bonding wires, respectively.

[0085] From the above, it can be seen that the connection relationship of the full-wave rectifier circuit C1 in Figure 5 can be realized by the actual configuration diagram in Figure 6. Since the other configuration in Figure 6 is the same as that in Figure 4, the same or corresponding parts are given the same reference numerals and description thereof will not be repeated.

[0086] (Effects of the Third Embodiment) As described above, according to the semiconductor device SD3 of the third embodiment, the full-wave rectifier circuit C1 is further mounted on the semiconductor device equipped with the first and second inverter circuits I1 and I2. This not only achieves the effects of the first and second embodiments, but also provides the effect of reducing the number of coolers by integrating the semiconductor chips, which are heat-generating components, into one semiconductor device, thereby enabling the miniaturization of the entire system including the semiconductor device.

[0087] As in the first embodiment, in the third embodiment, many terminals of the semiconductor device are grouped by function and arranged on four sides to allow the user to easily perform external wiring. This allows the signal lines that supply gate voltages to the first inverter circuit I1 and the second inverter circuit I2 to be routed externally without crossing each other, thereby preventing malfunctions due to noise from other signal lines. Furthermore, by arranging terminals that carry large currents and terminals that do not carry large currents on different sides of the rectangular package 100 in a plan view, it is possible to suppress temperature increases throughout the package.

[0088] (Modification of the third embodiment) Although the above description has been given for the case of three-phase AC, the same effects are obtained in the case of single-phase AC. Specifically, in the case of single-phase AC, the upper arms 1C and 2C, the lower arms 1F and 2F, the AC output terminals T12 and T24, the AC input terminal T27, and the diodes 3e and 6e in FIG. 5 are excluded.

[0089] The embodiments disclosed herein should be considered to be illustrative in all respects and not restrictive. The scope of this application is defined by the claims, not the above description, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]

[0090] 1a to 6a, 1c to 6c semiconductor switching elements (switching element chips), 1b to 6b, 1d to 6d diodes (diode chips), 100 package, 101 first side, 102 second side, 103 third side, 104 fourth side, C1 full-wave rectifier circuit, I1, I2 inverter circuit, M1, M2 motor, P1 to P13, P20 to P36 pattern wiring, PWB printed wiring board, SD1 to SD3 semiconductor device, T1, T13 high-potential side DC input terminals, T2, T14 low-potential side DC input terminals, T3 to T8, T15 to T20 control terminals, T9, T21 emitter terminals, T10 to T12, T22 to T24 AC output terminals, T25 to T27 AC input terminals, T28, T29 DC output terminals.

Claims

1. A semiconductor device, The package and a printed wiring board built into the package; a plurality of first switching element chips mounted on the printed wiring board and constituting a first inverter circuit; a plurality of first diode chips mounted on the printed wiring board, each corresponding to one of the plurality of first switching element chips, and each first diode chip electrically connected in anti-parallel to the corresponding first switching element chip; a plurality of second switching element chips mounted on the printed wiring board and constituting a second inverter circuit; a plurality of second diode chips mounted on the printed wiring board, corresponding to the plurality of second switching element chips individually, and each second diode chip electrically connected in anti-parallel to the corresponding second switching element chip; a current capacity of each of the plurality of second switching element chips is greater than a current capacity of each of the plurality of first switching element chips; a current capacity of each of the plurality of second diode chips is greater than a current capacity of each of the plurality of first diode chips; The semiconductor device further comprises: a high-potential side DC input terminal fixed to the package and shared by the first inverter circuit and the second inverter circuit; a low-potential side DC input terminal fixed to the package and used in common by the first inverter circuit and the second inverter circuit; a plurality of first AC output terminals fixed to the package for outputting a single-phase or polyphase AC voltage from the first inverter circuit; a plurality of second AC output terminals fixed to the package for outputting a single-phase or polyphase AC voltage from the second inverter circuit; a plurality of first control terminals fixed to the package and individually connected to the control electrodes of the plurality of first switching element chips; a plurality of second control terminals fixed to the package and individually connected to the control electrodes of the plurality of second switching element chips; The package has a rectangular shape in a plan view, the plurality of first AC output terminals and the plurality of first control terminals are arranged along a first side of the quadrangle in a plan view, the plurality of second AC output terminals and the plurality of second control terminals are arranged along a second side of the quadrangle that is adjacent to the first side in a plan view, The high potential side DC input terminal and the low potential side DC input terminal are arranged along a third side opposite to the second side.

2. a chip area of ​​each of the plurality of second switching element chips is at least twice as large as a chip area of ​​each of the plurality of first switching element chips; 2. The semiconductor device according to claim 1, wherein the chip area of ​​each of said plurality of second diode chips is at least twice the chip area of ​​each of said plurality of first diode chips.

3. A semiconductor device as described in claim 1, wherein the number of the second AC output terminals provided for outputting the same AC voltage is greater than the number of the first AC output terminals provided for outputting the same AC voltage.

4. 4. The semiconductor device according to claim 1, further comprising a plurality of third diode chips mounted on said printed wiring board and constituting a full-wave rectifier circuit.

5. a plurality of third diode chips mounted on the printed wiring board and constituting a full-wave rectifier circuit; a plurality of AC input terminals fixed to the package for inputting AC voltage to the full-wave rectifier circuit; a high-potential side DC output terminal and a low-potential side DC output terminal fixed to the package for outputting a DC voltage from the full-wave rectifier circuit; the high potential side DC output terminal and the low potential side DC output terminal are arranged along the third side, 4. The semiconductor device according to claim 1, wherein said plurality of AC input terminals are arranged along a fourth side of said rectangle opposite to said first side.

Citation Information

Patent Citations

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    JP2018107893A

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