Wetness indicator composition and wetness indicator
The use of an oily gel, colorant, and water-retaining agent in wetness indicator compositions addresses poor water permeability and odor issues, ensuring rapid and clear color changes for accurate wetness indication in absorbent articles.
Patent Information
- Application Number
- JP2021201008
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-12-10
- Publication Date
- 2025-12-25
- Estimated Expiration
- 2041-12-10
AI Technical Summary
Existing wetness indicator compositions primarily composed of thermoplastic resins have poor water permeability, leading to delayed and weak color changes upon moisture contact, and often contain tackifying resins with unpleasant odors.
A composition comprising an oily gel, a colorant, and a water-retaining agent, including higher alcohol derivatives, saturated fatty acids, and leuco dyes, which enhances color-changing performance, compatibility, and reduces odor.
The composition achieves rapid and clear color changes upon moisture contact, improving wetness indication accuracy while minimizing odor, suitable for use in absorbent articles.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a wetness indicator, which is a component that indicates the presence of moisture by changing color, and a composition used as a wetness indicator component. [Background technology]
[0002] Examples of items that function when they come into contact with moisture include moisture exchangers (HEMs), moisture detectors, autoclave (sterilization) tapes, packaging items, and absorbent items. Wetness indicators are known as devices that indicate that these items are wet and functioning. Wetness refers to the state of contact with water-containing liquids such as body fluids, i.e., moisture. An indicator is a display or marking device.
[0003] Generally, a wetness indicator changes color to indicate whether an item is dry or wet. For example, a wetness indicator changes color when an item gets wet, indicating the current wetness state of the item.
[0004] Patent Documents 1 to 3 describe wetness indicator compositions that are used in combination with absorbent articles such as diapers.
[0005] Patent Document 1 describes a wetness-indicating composition that changes color in response to a change in pH. This wetness-indicating composition includes a water-insoluble thermoplastic polymer composition, a superabsorbent polymer, a wetness indicator, and a surfactant ([Abstract] [Claim 1] [Claim 2]).
[0006] Patent Document 2 describes a hot-melt moisture indicating composition that can be applied using existing hot-melt applicator equipment. This hot-melt moisture indicating composition contains components such as a water-insoluble thermoplastic polymer, an anionic surfactant, and a leuco dye ([Abstract][Claim 1]
[0006] ).
[0007] Patent Document 3 describes a wetness / fluid indicator composition that is initially colorless and can provide a variety of final wetness color options in the presence of water. This wetness / fluid indicator composition contains a leuco dye and a color former in a hot melt adhesive matrix ([Abstract]
[0001]
[0008] ). [Prior art documents] [Patent documents]
[0008] [Patent Document 1] Special Publication No. 2009-511673 [Patent Document 2] Special Publication No. 2018-515165 [Patent Document 3] Special Publication No. 2018-517894 Summary of the Invention [Problem to be solved by the invention]
[0009] However, the indicator compositions of Documents 1 to 3 are mainly composed of thermoplastic resins such as styrene block polymers, and therefore do not have sufficiently excellent water permeability. If the wetness indicator composition has poor water permeability, the degree of color change upon contact with moisture may be weak, and the timing of the color change may be delayed.
[0010] Furthermore, the indicator compositions of Documents 1 to 3 contain a plasticizer (tackifying resin) such as rosin to improve the compatibility of the blended components. However, many of the tackifying resins such as rosin that improve compatibility have a strong odor, which can be unpleasant for users.
[0011] The present invention is intended to solve the above problems, and an object of the present invention is to provide a composition for a wetness indicator that has excellent color-changing properties and compatibility, and that has a suppressed odor. [Means for solving the problem]
[0012] As a result of extensive research, the inventors discovered that a composition containing an oily gel, a colorant, and a water-retaining agent improves the color-changing performance of a wetness indicator, has excellent compatibility between the components, and makes it possible to suppress odor, thereby completing the present invention.
[0013] That is, the present invention and preferred embodiments thereof are as follows. 1. A wetness indicator composition comprising an oily gel containing a liquid oily substance and a gelling agent, a colorant, and a water-retaining agent.
[0014] 2. A composition for a wetness indicator as described in 1 above, wherein the moisture-retaining agent comprises a higher alcohol derivative.
[0015] 3. A composition for a wetness indicator according to item 2 above, wherein the higher alcohol derivative comprises at least one selected from stearyl alcohol, rice wax and carnauba wax.
[0016] 4. A composition for a wetness indicator according to any one of 1 to 3 above, wherein the liquid oily substance comprises at least one selected from the group consisting of paraffin oil, naphthenic oil and aromatic oil.
[0017] 5. The composition for a wetness indicator according to any one of 1 to 4 above, wherein the gelling agent comprises at least one member selected from the group consisting of saturated fatty acids and saturated fatty acid derivatives having 16 or more carbon atoms.
[0018] 6. A composition for a wetness indicator according to any one of 1 to 5 above, wherein the colorant comprises a leuco dye or a pH indicator.
[0019] 7. The composition for a wetness indicator according to any one of 1 to 6 above, further comprising a surfactant.
[0020] 8. The composition for a wetness indicator according to any one of 1 to 7 above, further comprising a tackifier resin.
[0021] 9. A wetness indicator comprising the composition for a wetness indicator described in any one of 1 to 8 above.
[0022] 10. An absorbent article comprising the wetness indicator described in 9 above. [Effects of the Invention]
[0023] The wetness indicator composition of the present invention has excellent color-changing properties and compatibility, and is odor-suppressed. A wetness indicator containing the wetness indicator composition of the present invention is suitable as a component of an absorbent article such as a diaper. DETAILED DESCRIPTION OF THE INVENTION
[0024] The wetness indicator composition of the present invention comprises an oily gel, a colorant and a moisture-retaining agent.
[0025] <Oily gel> The wetness indicator composition of the present invention contains an oily gel. The oily gel contains a liquid oily substance and a gelling agent. The oily gel can be said to be a swollen body having a three-dimensionally crosslinked gelling agent structure and a liquid oily substance encapsulated in the structure.
[0026] The wetness indicator composition of the present invention contains an oily gel, which gives it a softer, more moderate hardness than hot-melt wetness indicator compositions, allowing moisture to easily penetrate the composition and causing a strong and rapid color change. This allows the wetness indicator of the present invention to accurately indicate the current wetness state of an article. Furthermore, the oily gel can contain colorants and body fluids that cause odor, thereby reducing the odor of the absorbent article of the present invention.
[0027] A liquid oily substance is a lipophilic substance that is liquid at room temperature, incompatible with water, and compatible with non-polar solvents. For example, wax is an oily substance, but is solid at room temperature and therefore does not qualify as a liquid oily substance. Solid oily substances have poor water permeability, so when used as the matrix of a wetness indicator composition, they are likely to adversely affect the color change of the wetness indicator. Liquid oily substances generally include hydrocarbon oils and liquid polymers.
[0028] The hydrocarbon oil includes paraffin oil, naphthenic oil, and aromatic oil. From the viewpoint of improving water permeability, the weight average molecular weight of the hydrocarbon oil is preferably 200 to 2000. From the viewpoint of improving compatibility with the colorant, the hydrocarbon oil preferably includes at least one oil selected from paraffin oil and naphthenic oil, and more preferably includes paraffin oil.
[0029] Commercially available hydrocarbon oils can be used. Examples of commercially available hydrocarbon oils include White Oil Broom 350 (trade name) manufactured by Kukdong Oil & Chem, Diana Fresia PW32 (trade name), Diana Process Oil PW-90 (trade name), and Daphne Oil KP-68 (trade name) manufactured by Idemitsu Kosan, Niflex 222B (trade name) manufactured by Nynas, Sun Pure N90 manufactured by Sun Oil, KN4010 (trade name) manufactured by PetroChina Company, Enerper M1930 (trade name) manufactured by BP Chemicals, Kaydol (trade name) manufactured by Crompton, and Primol 352 (trade name) manufactured by Esso.
[0030] The liquid polymer refers to a polymer that is liquid at room temperature. The type of polymer is not particularly limited, but is generally at least one polymer selected from polybutene, polybutadiene, polyisobutylene, and polyisoprene. From the viewpoint of improving moisture permeability, the liquid polymer preferably has a weight-average molecular weight of 2,000 to 100,000, more preferably 2,000 to 80,000. From the viewpoint of improving compatibility with colorants, the liquid polymer preferably includes polybutene.
[0031] Commercially available liquid polymers can be used. Examples of commercially available liquid polymers include Nippon Oil Corporation's Nippon Oil Polybutene HV-300 (trade name) and Nippon Oil Polybutene HV-1900 (trade name), Nippon Soda Co., Ltd.'s B-1000 (trade name) and BI-2000 (trade name), JX Nippon Energy Corporation's Tetrax (trade name) and Himol (trade name), Kuraray Co., Ltd.'s LIR-15 (trade name) and LIR-50 (trade name), and Nippon Zeon Corporation's Nipol IR2200 (trade name).
[0032] The liquid oily substance is contained in the wetness indicator composition in an amount of preferably 10 to 95% by mass, more preferably 15 to 90% by mass, and even more preferably 17 to 85% by mass, based on the total amount of the oily gel, colorant, and water-retaining agent. By adjusting the content of the liquid oily substance in the wetness indicator composition to within the above range, the compatibility between the liquid oily substance and the colorant is improved, making it easier for water to come into contact with the colorant, and the wetness indicator composition of the present invention can exhibit clear and rapid coloring.
[0033] The liquid oily substance is held by the three-dimensionally cross-linked gelling agent and is thereby encapsulated in the oily gel. The gelling agent that forms three-dimensional cross-links in the presence of the liquid oily substance may be a known substance. The gelling agent is a chemical substance that gels a liquid. From the viewpoint of improving water permeability, the gelling agent is preferably a saturated fatty acid having 16 or more carbon atoms or a derivative of such a saturated fatty acid.
[0034] Saturated fatty acids are fatty acids that do not have double or triple bonds in the carbon chain. Fatty acids are aliphatic carboxylic acids that have at least one carboxy group. Saturated fatty acids are preferred because those with hydroxy groups are easily crosslinked and have excellent performance in gelling the entire indicator composition. The saturated fatty acids are preferably chain-like. Furthermore, the chain-like saturated fatty acids are preferably straight-chain saturated fatty acids.
[0035] The saturated fatty acid preferably has 16 to 36 carbon atoms, and more preferably has 18 to 20 carbon atoms. Specific examples of saturated fatty acids having 16 or more carbon atoms include arachidic acid (20 carbon atoms), stearic acid (18 carbon atoms), 12-hydroxystearic acid (18 carbon atoms), margaric acid (17 carbon atoms), palmitic acid (16 carbon atoms), and 16-hydroxyhexadecanoic acid (16 carbon atoms). Of these, 12-hydroxystearic acid is particularly preferred.
[0036] The saturated fatty acid derivative refers to a compound in which a portion of the saturated fatty acid is substituted with a compatible group. The saturated fatty acid derivative may have 16 or more carbon atoms, preferably 16 to 36 carbon atoms, and more preferably 18 to 20 carbon atoms. For example, fatty acid amides, fatty acid alkyl esters, fatty acid metal salts, monoglycerides, diglycerides, triglycerides, sorbitan fatty acid esters, diglycerin fatty acid esters, etc., each having 16 or more carbon atoms, can be used as the saturated fatty acid derivative. Preferred saturated fatty acid derivatives include saturated fatty acid metal salts.
[0037] The saturated fatty acid derivative is particularly preferably one having a chemical structure derived from stearic acid. CH3(CH2) 16 COOH (1) The saturated fatty acid derivatives also include chemical structures in which part of the formula (1) is substituted with other compatible groups (e.g., hydroxyl group, alkyl group, alkali metal, alkaline earth metal), and oligomers or polymers of the unit represented by formula (1).
[0038] As the fatty acid metal salt, a metal salt having a chemical structure derived from stearic acid is preferred, and specific examples include sodium stearate having 18 carbon atoms, lithium 12-hydroxystearate, and magnesium stearate having 36 carbon atoms. Of these, lithium 12-hydroxystearate is particularly preferred.
[0039] Glycerides include castor oil and hydrogenated castor oil. Castor oil is a glyceride of unsaturated fatty acids (ricinoleic acid, oleic acid, linoleic acid) and saturated fatty acids (palmitic acid, stearic acid, 12-hydroxystearic acid). Hydrogenated castor oil is a hydrogenated form of castor oil.
[0040] When the wetness indicator composition of the present invention contains 12-hydroxystearic acid or lithium 12-hydroxystearic acid salt as a gelling agent, it becomes easy to solidify an oily substance and prepare an oily gel of appropriate hardness. When an oily gel is formed with appropriate hardness, water can easily penetrate into the gel. This facilitates water penetration, which makes it easier for water and surfactants to coexist, facilitates the generation of protons, and promotes the discoloration of the colorant.
[0041] The gelling agent is blended with an oily substance to form a tissue-like interconnected porous structure, which traps the oily substance in the pores of the interconnected porous structure. Blending a liquid oily substance with the gelling agent provides an oily gel with an appropriate hardness, which has fine interconnected pores. The wetness indicator composition of the present invention allows the oily gel to easily penetrate moisture, such as urine and body fluids, because the oily gel has a fine interconnected pore structure.
[0042] The gelling agent is contained in the wetness indicator composition in an amount of preferably 2 to 80 parts by mass, more preferably 5 to 70 parts by mass, and even more preferably 10 to 50 parts by mass, based on the total amount of the oily gel, colorant, and water-retaining agent. By adjusting the content of the gelling agent in the wetness indicator composition to within the above range, the compatibility between the liquid oily substance and the colorant is improved, making it easier for water to come into contact with the colorant, and the wetness indicator composition of the present invention can exhibit clear and rapid coloring.
[0043] The composition for a wetness indicator of the present invention contains the oily gel in an amount of preferably 50 to 98 parts by mass, more preferably 59 to 95 parts by mass, and even more preferably 65 to 90 parts by mass, per 100 parts by mass of the total amount of the oily gel, colorant, and water-retaining agent. By adjusting the content of the oily gel within the above range, the composition for a wetness indicator of the present invention can be made less likely to leach body fluids and colorant to the outside.
[0044] The parts by mass of the oily gel is the sum of the parts by mass of the gelling agent and the parts by mass of the oily substance.
[0045] In this specification, a coloring agent is defined as a substance that changes color or color due to a change in hydrogen ion concentration, such as proton sensitivity.
[0046] The colorant includes dyes, indicators, etc. Specific examples of colorants that can be used include oxazolidine dyes, azo dyes, methine dyes, anthraquinone dyes, leuco dyes, etc. From the viewpoint of achieving a rapid and clear color change, the colorant preferably includes a leuco dye and a pH indicator. Since leuco dyes or pH indicators have strong proton sensitivity, the use of these improves the color change performance of the wetness indicator composition.
[0047] Leuco dyes are dyes that can change between two chemical species, one of which is colorless. Reversible changes can be induced by heat, light, or pH, and are examples of thermochromism, photochromism, and halochromism, respectively. Irreversible changes are typically induced by reduction or oxidation. The colorless form is sometimes called the leuco form.
[0048] The leuco dye is not limited as long as it can sufficiently develop color, and known or commercially available leuco dyes can be used. For example, the following compounds, such as leuco dyes that can develop color in the presence of an acid, can be suitably used. These can be used alone or in combination of two or more.
[0049] (a) Fluorans: 2'-[(2-chlorophenyl)amino]-6'-(dibutylamino)-spiro[isobenzofuran-1(3H),9'-(9H)xanthene]-3-one, 3-diethylamino-6-methyl-7-chlorofluoran, 3-dimethylaminobenzo(a)-fluoran, 3-amino-5-methylfluoran, 2-methyl-3-amino-6,7-dimethylfluoran, 2-bromo-6-cyclohexylaminofluoran, 6'-ethyl(4-methylphenyl)amino-2 '-(N-methylphenylamino)-spiro(isobenzofuran-1(3H),9'-(9H)xanthene)-3-one, 3,6-diphenylaminofluoran, 9-ethyl(3-methylbutyl)amino-spiro[12H-benzo(a)xanthene-12,1'(3'H)isobenzofuran]-3'-one, 2'-[bis(phenylmethyl)amino]-6'-(diethylamino)-spiro-[isobenzofuran-1(3H),9'-(9H)xanthene]-3-one, etc.;
[0050] (b) Fluorenes: 3,6-bis(diethylamino)fluorene spiro(9,3')-4'-azaphthalide, 3,6-bis(diethylamino)fluorene spiro(9,3')-4',7'-diazaphthalide, etc.;
[0051] (c) Diphenylmethanephthalides: 3,3-bis-(p-ethoxy-4-dimethylaminophenyl)phthalide, etc.;
[0052] (d) Diphenylmethane azaphthalides: 3,3-bis-(1-ethoxy-4-diethylaminophenyl)-4-azaphthalide, 3,3-bis(4-diethylamino-2-ethoxyphenyl)-4-azaphthalide, etc.;
[0053] (e) Indolylphthalides: 3,3-bis(n-butyl-2-methylindol-3-yl)phthalide, 3,3-bis(1-ethyl-2-methylindol-3-yl)phthalide, and the like;
[0054] (f) Phenylindolylphthalides: 3-(1-diethylaminophenyl)-3-(1-ethyl-2-methylindol-3-yl)phthalide, etc.;
[0055] (g) Phenylindolyl azaphthalides: 3-(2-ethoxy-4-diethylaminophenyl)-3-(1-ethyl-2-methylindol-3-yl)-4-azaphthalide, 3-[2-ethoxy-4-(N-ethylanilino)phenyl]-3-(1-ethyl-2-methylindol-3-yl)-4-azaphthalide, and the like;
[0056] (h) Styrylquinolines: 2-(3-methoxy-4-dodecoxystyryl)quinoline, etc.;
[0057] (i) Diazarhodamine lactones: 2-(dimethylamino)-8-(dimethylamino)-4-methyl-spiro[5H-(1)benzopyrano(2,3-d)pyrimidine-5,1'(3'H)-isobenzofuran], etc.;
[0058] (j) Pyridines: 2,6-diphenyl-4-(6-dimethylaminophenyl)pyridine, 2,6-diethoxy-4-(4-diethylaminophenyl)pyridine, etc.;
[0059] (k) Quinazolines: 2-(4-N-methylanilinophenyl)-1-phenoxyquinazoline, 2-(4-dimethylaminophenyl)-4-(1-methoxyphenyloxy)quinazoline, etc.;
[0060] (l) Bisquinazolines: 4,4'-(ethylenedioxy)-bis[2-(1-diethylaminophenyl)quinazoline], 4,4'-(ethylenedioxy)-bis[2-(1-di-n-butylaminophenyl)quinazoline], and the like;
[0061] (m) Ethylenephthalides: 3,3-bis[1,1-bis-(p-dimethylaminophenyl)ethyleno-3]phthalide, etc.;
[0062] (n) Ethyleneazaphthalides: 3,3-bis[1,1-bis-(p-dimethylaminophenyl)ethyleno-2]-4-azaphthalide, 3,3-bis[1,1-bis-(p-dimethylaminophenyl)ethyleno-2]-4,7-diazaphthalide, etc.;
[0063] (o) Aminophthalides: 3,3-bis(p-dimethylaminophenyl)-6-dimethylaminophthalide (crystal violet lactone), etc.
[0064] At least one of aminophthalides and fluorans can be used as a colorant. As fluorans, 2'-[bis(phenylmethyl)amino]-6'-(diethylamino)-spiro-[isobenzofuran-1(3H),9'-(9H)xanthene]-3-one, 2'-[(2-chlorophenyl)amino]-6'-(dibutylamino)-spiro[isobenzofuran-1(3H),9'-(9H)xanthene]-3-one, and 3,6-diphenylaminofluoran are particularly preferred. As aminophthalides, crystal violet lactone is particularly preferred.
[0065] It is preferable that the wetness indicator composition of the present invention contains a leuco dye as a colorant, because the leuco dye is more likely to undergo ring-opening due to the protons generated in the presence of a surfactant and urine (moisture), and the wetness indicator composition is more quickly colored. The content of the leuco dye can be appropriately determined depending on the type of leuco dye, the desired hue, etc.
[0066] A pH indicator is a chemical added to a reaction solution in a titration to determine the equivalence point through a visible change, such as a color change or the formation of a precipitate. An acid-base indicator is used as the pH indicator. Specific examples of pH indicators include phenolphthalein, methyl orange, potassium chromate, bromocresol green, and bromophenol blue.
[0067] The colorant is preferably contained in the wetness indicator composition in an amount of 0.01 to 7 mass%, more preferably 0.05 to 5 mass%, and even more preferably 0.1 to 4 mass%, based on the total amount of the oily gel, colorant, and water-retaining agent. By adjusting the content of the colorant in the wetness indicator composition to within the above range, the color difference between the wet and dry states of the wetness indicator composition becomes large, making it easy to perceive color change.
[0068] The coloring agent can be used in combination with a surfactant (described later) to achieve a more effective color-changing effect. The surfactant improves the compatibility of the coloring agent with other ingredients, making it easier for the coloring agent to be encapsulated in the oily gel.
[0069] <Water retention agent> "Humectants" refer to substances that have the function of retaining moisture. Generally, humectants are compounds that have a chemical structure derived from a hydroxyl group. Specific examples of humectants include higher alcohol derivatives.
[0070] The wetness indicator composition of the present invention contains a water retention agent, which improves the compatibility of each component. Furthermore, the retention of moisture within the wetness indicator composition facilitates contact between the moisture and the colorant, accelerating the color change of the colorant.
[0071] A "higher alcohol" is usually an aliphatic alcohol having six or more carbon atoms. In this specification, the term "higher alcohol derivative" is a general term for compounds having a chemical structure derived from a higher alcohol, and refers to pure higher alcohols and compounds obtained by partially modifying pure higher alcohols.
[0072] Specific examples of "higher alcohol derivatives" include higher alcohols, esters of higher alcohols and fatty acids, polymers based on higher alcohols, and modified products in which part of the chemical structure of higher alcohols has been substituted with other functional groups.
[0073] A "hydroxyl group" refers to a functional group having a structure represented by the formula -OH. A "chemical structure derived from a hydroxyl group" is a general term for chemical structures in which part of a hydroxyl group, such as a hydrogen atom, is replaced with another functional group. A specific example of a "chemical structure derived from a hydroxyl group" is an ester bond (ester group) formed by the condensation reaction of an acid and an alcohol.
[0074] In the present invention, the water retention agent preferably contains an aliphatic alcohol derivative having 10 or more carbon atoms, particularly preferably an aliphatic alcohol derivative having 12 to 35 carbon atoms, and most preferably an aliphatic alcohol derivative having 16 to 34 carbon atoms.
[0075] "Aliphatic alcohol" is a general term for alcohols whose basic structure is a straight-chain hydrocarbon, and generally refers to those with 8 or more carbon atoms.
[0076] The term "aliphatic alcohol derivative" is a general term for compounds having a chemical structure derived from an aliphatic alcohol, and specific examples include aliphatic alcohols, esters of aliphatic alcohols and fatty acids, polymers based on aliphatic alcohols, and modified products in which part of the chemical structure of the aliphatic alcohol is substituted with another functional group.
[0077] Examples of water-retaining agents include: Aliphatic alcohols such as caprylic alcohol (1-octanol), capric alcohol (1-decanol), lauryl alcohol, myristyl alcohol, tridecyl alcohol, cetyl alcohol, stearyl alcohol, ceryl alcohol (1-hexacosanol), myricyl alcohol (1-triacontanol), and geddyl alcohol (1-tetratriacontanol);
[0078] Esters of fatty alcohols and fatty acids, such as rice wax, carnauba wax, and candelilla wax; etc.
[0079] The main components of rice wax are fatty acids and higher alcohol esters. The fatty acids consist of palmitic acid (C16), behenic acid (C22), lignoceric acid (C24), and other fatty acids. The higher alcohols consist mainly of 1-hexacosanol (C26) and triacontanol (C30).
[0080] Carnauba wax is composed of aliphatic esters (40% by mass), diesters of 4-hydroxycinnamic acid (21.0% by mass), ω-hydroxycarboxylic acids (13.0% by mass), aliphatic alcohols (12% by mass), etc. These compounds are mainly derivatives of acids and alcohols with carbon numbers in the range of 26 to 30.
[0081] In the present invention, the water retention agent preferably contains at least one selected from stearyl alcohol, rice wax, and carnauba wax. When the water retention agent contains the above-mentioned substance, the wetness indicator composition of the present invention can improve the color change performance of the wetness indicator to a higher level, have excellent compatibility of each component, and reduce odor.
[0082] The water retention agent is contained in the wetness indicator composition in an amount of preferably 2 to 50 parts by mass, more preferably 5 to 40 parts by mass, and even more preferably 10 to 35 parts by mass, based on the total amount of the oily gel, colorant, and water retention agent. By adjusting the content of the gelling agent in the wetness indicator composition to within the above range, water and the colorant can come into contact easily, and the wetness indicator composition of the present invention can exhibit clear and rapid coloring.
[0083] <Surfactant> The surfactant is a substance that, in the presence of moisture, increases the degree of color change of the colorant by increasing the contact between the oily substance and water, thereby enabling the wetness indicator composition of the present invention to clearly indicate the wetness state.
[0084] For example, anionic surfactants and nonionic surfactants are preferred because they easily generate protons when wetted with water, and many colorants change color upon sensing protons.
[0085] Examples of anionic surfactants include: Alkali metal alkyl sulfates such as sodium dodecyl sulfate and potassium dodecyl sulfate; Sodium dodecyl polyglycol ether sulfate; ammonium alkyl sulfates such as ammonium dodecyl sulfate; Sodium sulfocinoate; Alkyl sulfonates such as alkali metal salts of sulfonated paraffins and ammonium salts of sulfonated paraffins; fatty acid salts such as sodium laurate, triethalamine oleate, and triethalamine abietate; Alkylaryl sulfonates such as sodium dodecylbenzenesulfonate and alkali metal sulfates of alkaliphenol hydroxyethylene; High alkyl naphthalene sulfonates; Naphthalenesulfonic acid formalin condensate; Dialkyl sulfosuccinates; Polyoxyethylene alkyl sulfate salts; Polyoxyethylene alkylaryl sulfate salts; Examples include:
[0086] Examples of nonionic surfactants include: Polyoxyethylene alkyl ether; Polyoxyethylene alkyl aryl ether; Sorbitan fatty acid esters; Polyoxyethylene sorbitan fatty acid esters; fatty acid monoglycerides such as glycerol monolaurate; Polyoxyethylene oxypropylene copolymer; Condensation products of ethylene oxide with aliphatic amines, amides or acids; Examples include:
[0087] The surfactant is preferably an anionic surfactant, more preferably a linear alkylbenzene sulfonate, and even more preferably sodium dodecylbenzene sulfonate. When sodium dodecylbenzene sulfonate is used as the surfactant, the colorant becomes more easily soluble in the oily substance, and the oily substance becomes more easily exposed to water, which facilitates the generation of protons. Since protons are more easily donated to the colorant, the color change of the wetness indicator composition proceeds more rapidly.
[0088] The surfactant is contained in the wetness indicator composition in an amount of preferably 1 to 50% by mass, more preferably 5 to 30% by mass, and even more preferably 10 to 25% by mass, based on the total amount of the oily gel, colorant, and water-retaining agent. By adjusting the surfactant content in the wetness indicator composition to within the above range, the sensitivity of the wetness indicator composition to moisture is improved, making the degree of color change clearer and the wetness state indication more accurate.
[0089] <Pigments> The wetness indicator composition of the present invention may contain a pigment, if necessary. Pigments include inorganic pigments and organic pigments. Inorganic pigments include colored inorganic pigments and extender pigments.
[0090] Colored inorganic pigments include white titanium dioxide, white lead (basic lead carbonate), zinc oxide (zinc oxide), lithopone (barium sulfate / zinc sulfide); Reds include red iron oxide (iron (III) oxide), red lead (lead oxide), vermilion (mercury sulfide), and molybdenum red; Yellow lead yellow (lead chromate), cadmium yellow (cadmium sulfide), zinc chromate (zinc chromate), litharge (lead monoxide); Blues ultramarine, Prussian blue, cobalt blue (cobalt aluminate);
[0091] Examples of black pigments include iron oxide (iron (II, III)) and carbon black.
[0092] Examples of extender pigments include barite (barium sulfate), gypsum (hydrated calcium sulfate), kaolin (white china clay), silica (silicon dioxide), white carbon (precipitated silica), talc, barium carbonate, and calcium carbonate.
[0093] Organic pigments include lakes and colored organic pigments. There are two types of lakes: one is dye lake, which is a pigment made by dyeing an extender pigment with a dye; the other is lake, which is made by reacting a dye with a divalent or higher metal salt to make it insoluble, such as azo lake, which is made from azo dyes.
[0094] Colored organic pigments include insoluble azo pigments, metal phthalocyanine pigments, anthraquinone pigments, and vat pigments. Among the azo dyes, anthraquinone dyes, and indigo dyes shown as typical types of dyes based on chemical structure, water-insoluble substances are used as pigments. Metal phthalocyanine pigments have blue to green color tones and excellent lightfastness. <Tackifying resin>
[0095] The wetness indicator composition of the present invention preferably contains a tackifier resin as needed, which allows the wetness indicator composition of the present invention to maintain a balance between odor reduction and suppression of color leaching.
[0096] Examples of tackifying resins include: Examples include copolymers of natural terpenes, three-dimensional polymers of natural terpenes, hydrogenated derivatives of hydrogenated terpene copolymers, polyterpene resins, hydrogenated derivatives of phenol-based modified terpene resins, aliphatic petroleum hydrocarbon resins, hydrogenated derivatives of aliphatic petroleum hydrocarbon resins, aromatic petroleum hydrocarbon resins, hydrogenated derivatives of aromatic petroleum hydrocarbon resins, cycloaliphatic petroleum hydrocarbon resins, and hydrogenated derivatives of cycloaliphatic petroleum hydrocarbon resins.
[0097] Commercially available tackifying resins can be used, such as KE-604 (trade name), Alcon P100 (trade name), and Alcon M100 (trade name) manufactured by Arakawa Chemical Co., Ltd., RHR-101HK manufactured by Wuzhou Sun Shine Forestry & Chemicals Co., Ltd., and
[0098] Examples of such tackifying resins include FTR6100 manufactured by Mitsui Chemicals, Clearon M105 (trade name) manufactured by Yasuhara Chemical Co., Ltd., ECR5600 (trade name), ECR5400 (trade name), and ECR179EX (trade name) manufactured by Exxon Corporation, and Quinton DX390 (trade name) manufactured by Zeon Corporation. These commercially available tackifying resins can be used alone or in combination.
[0099] The tackifying resin is not particularly limited, but is preferably contained in the wetness indicator composition in an amount of 300% by mass or less, more preferably 10 to 250% by mass, and even more preferably 25 to 200% by mass, based on the total amount of the oily gel, colorant, and water retention agent.
[0100] <Other ingredients> The wetness indicator composition of the present invention may contain at least one additive other than those mentioned above, such as thickeners (styrene-based polymers, olefin-based polymers), antioxidants (phenolic, phosphorus-based, sulfur-based, etc.), ultraviolet absorbers, fluorescent brighteners, non-discoloring dyes, fragrances, disinfectants, antibacterial agents, repellents, skin care ingredients, non-discoloring pigments, lubricants, and fillers (including microcapsules).
[0101] <Method of manufacturing the wetness indicator composition> The wetness indicator composition of the present invention is prepared by mixing the above-mentioned components, optionally with heating, until the components are uniform, and then cooling to room temperature, whereupon the wetness indicator composition gels and hardens.
[0102] For example, all components of the wetness indicator composition are placed in a container, and the components are dissolved or uniformly dispersed, followed by heating and stirring until a uniform state is achieved. The heating temperature is generally adjusted to an appropriate range of 50 to 250°C, preferably 70 to 200°C, and more preferably 80 to 160°C. The heating time is determined taking into account the heating temperature, but is generally adjusted to a range of 5 minutes to 1 hour, preferably 10 to 40 minutes. A uniform composition may also be prepared by sequentially placing each component in a container and mixing them one by one.
[0103] <Wetness indicator> The wetness indicator composition is formed into an appropriate shape and, if necessary, combined with an ingredient, substance, or material that does not impair the wetness indicator function, and used as a wetness indicator. The wetness indicator composition can be used as a single material, for example, by coating it on a substrate such as film or paper, or can be used in combination with a water-absorbing substance. The wetness indicator of the present invention can be used in various articles that need to detect a wet state, but is particularly preferably used in absorbent articles.
[0104] When the wetness indicator composition is combined with a water-absorbing substance, examples of the form thereof are as follows: The wetness indicator composition and the water-absorbing material are positioned adjacent to each other. Mixing the wetness indicator composition with a water-absorbing material; The wetness indicator composition and the water-absorbing material are heated to make them compatible with each other.
[0105] The water-absorbing substance may be a resin having known water-absorbing properties such as polyvinyl alcohol or acrylic resin, or a substance having known water-absorbing properties such as wood, paper, or cloth, and the shape of the water-absorbing substance may be any shape such as a sheet, a lump, a powder, or a fiber.
[0106] <Absorbent articles> The absorbent article of the present invention comprises a water-absorbent material and the wetness indicator composition of the present invention. Specific examples of the absorbent article include sanitary napkins, urine absorbent liners, postpartum shorts, nursing pads, underarm sweat pads, disposable diapers, pet sheets, hospital gowns, and surgical gowns, which are so-called hygiene materials.
[0107] The absorbent article is composed of at least one member selected from the group consisting of woven fabric, nonwoven fabric, rubber, resin, paper, and polyolefin film, and the wetness indicator according to the present invention. The polyolefin film is preferably a polyethylene film for reasons of durability, cost, etc.
[0108] When the wetness indicator of the present invention is used in a disposable diaper, it is preferably attached to the surface of water-absorbent resin powder or particles contained in the disposable diaper. In addition to disposable diapers, the wetness indicator of the present invention can be applied by any means to the surface of various substrates such as resin particles, woven fabric, nonwoven fabric, resin sheet, paper, resin molded product, metal, and wood, thereby providing a moisture wetness indicator function to the surface of various substrates. [Example]
[0109] The present invention will be described below in more detail and specifically using examples, but these examples are not intended to limit the present invention in any way. In the examples and comparative examples, the components blended in the wetness indicator composition are shown below.
[0110] The gelling agents and oily substances that constitute the oily gel are as follows: (A) Gelling agent (saturated fatty acid with 16 or more carbon atoms or its derivative) (A1) Saturated fatty acid with 18 carbon atoms: 12-hydroxystearic acid (reagent name) manufactured by Ito Oil Mills (A2) Glycerides of saturated and unsaturated fatty acids: Castor Hardened Oil A (trade name) manufactured by Ito Oil Mills (A3) Saturated fatty acid with 18 carbon atoms: Stearic acid (reagent name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. (A'4) Unsaturated fatty acid having 18 carbon atoms: oleic acid (reagent name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. This is a non-gelling agent that does not have the function of gelling liquid oily substances.
[0111] (B) Liquid oily substance (B1) Liquid paraffin: Official liquid paraffin (reagent name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. (B2) Paraffin oil: Daphne Oil KP-68 (trade name) manufactured by Idemitsu Kosan Co., Ltd. (B3) Naphthenic oil: KNH4010 (trade name) manufactured by PetroChina Company (B'4) Non-oily substance: CITROFOL AO (trade name) manufactured by Jungbunzlauer GmbH. Non-oily substances are not compatible with oil and do not have the properties of oil. (B'5) Non-oily substance: Benzoflex 9-88 (trade name) manufactured by Eastman Chemical Co., a non-oily substance, is not compatible with oil and does not have the properties of an oil.
[0112] (C) Coloring agent (C1) Leuco dye: Crystal Violet Lactone (trade name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., phthalides (C2) Leuco dye: Black 400 (trade name) manufactured by Fukui Yamada Chemical Industry Co., Ltd., fluorans (C3) Leuco dye: Red 50 (trade name) manufactured by Fukui Yamada Chemical Industry Co., Ltd., fluorans (C4) pH indicator: Bromocresol Green (trade name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.
[0113] (D) Water-retaining agent (D1) Higher alcohol derivative having 18 carbon atoms (stearyl alcohol): Kalcol 8098 (trade name) manufactured by Kao Corporation (D2) Higher alcohol derivative with 18 carbon atoms (stearyl alcohol): 1-octadecanol (reagent name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. (D3) C16 higher alcohol derivative (cetyl alcohol): 1-hexadecanol (reagent name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. (D4) Higher alcohol (1-hexacosanol) derivative having 26 carbon atoms: LICOCARE RBW 106TP (trade name) manufactured by Clariant Japan, rice bran wax (D5) Higher alcohol (1-hexacosanol) derivative having 26 carbon atoms: LICOCARE RBW 102TP (trade name) manufactured by Clariant Japan, rice bran wax (D6) Higher alcohol derivatives having 26 to 30 carbon atoms: Carnauba wax No. 1 (trade name) manufactured by Yamakei Sangyo Co., Ltd. (D'7) Alkane: Octadecane (reagent name) manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., which is a non-water-retaining agent that does not have the function of retaining moisture. (D'8) Fischer-Tropsch wax: Sasol C80 (trade name) manufactured by Sasol, non-water-retaining agent
[0114] (E) Surfactant (E1) Anionic surfactant: Sodium dodecylbenzenesulfonate (reagent name) manufactured by Kanto Chemical Co., Ltd. (E2) Anionic surfactant: Sodium alkylbenzene sulfonate LAS-P95 (trade name) manufactured by Jiangsu Qingting Detergent Co., Ltd. (E3) Anionic surfactant: Sodium alkyldiphenyl ether sulfonate powder, Perex SS-L (trade name), manufactured by Kao Corporation (E4) Nonionic surfactant: Castor oil fatty acid polyethylene glycol ester AQ-250 (trade name) manufactured by Ito Oil Mills
[0115] (F) Tackifying resin (F1) Hydrogenated petroleum resin: Alcon M100 (trade name) manufactured by Arakawa Chemical Industries, Ltd. (F2) Hydrogenated petroleum resin: HA-100 (product name) manufactured by Henghe Materials Technology Co., Ltd. (F3) Hydrogenated petroleum resin: T-REZ HA103 (trade name) manufactured by ENOS (F4) Hydrogenated rosin ester: Foral 85E (trade name) manufactured by Eastman Chemical Company (F5) Aliphatic hydrocarbon resin: Quinton CX495 (trade name) manufactured by Zeon Corporation
[0116] The above-mentioned components were blended in the proportions shown in Tables 1 to 5, and the blend was prepared by stirring and mixing. Specifically, each component was placed in a 70 ml container, heated to 130°C using a glass col heater, and the blend of components was stirred for 20 minutes at a stirring speed of 300 to 500 rpm using a stirrer. All values related to the compositions (blendings) for wetness indicators shown in Tables 1 to 5 are in parts by mass (solid content).
[0117] [Table 1]
[0118] [Table 2]
[0119] [Table 3]
[0120] [Table 4]
[0121] [Table 5]
[0122] The wetness indicator compositions of the Examples and Comparative Examples were visually inspected to determine whether an oily gel had formed, and were further evaluated for phase separation, odor, hue change, color change time, and color elution. Details of the evaluation methods and evaluation criteria are shown below. The evaluation results are shown in Tables 6 to 10.
[0123] <Appearance> The wetness indicator compositions of the Examples and Comparative Examples were left at room temperature for one day, and the appearance of each composition was visually inspected to determine whether an oily gel had formed. Whether the wetness indicator composition was a gel was determined by evaluating the fluidity of the composition and the exudation of oily substances.
[0124] The composition was judged to be a gel if the composition was not fluid when placed in a container and the container was tilted, and if oil oozing out was visually confirmed when a commercially available oil absorbing paper was pressed against the composition.
[0125] The hardness of the wetness indicator compositions was evaluated according to the following criteria. In an environment of 23°C, a cylindrical SUS probe was pressed against the wetness indicator compositions of the Examples and Comparative Examples, applying a load of 1 kg. After 8 seconds, the extent to which the SUS probe had penetrated the composition was confirmed, and the hardness of the composition was evaluated. The evaluation criteria were as follows:
[0126] Penetration of 16mm diameter probe is 4mm or more: Very soft Penetration of 16mm diameter probe less than 4mm: soft Penetration of 5mm diameter probe less than 4mm: Hard 3mm diameter probe penetration less than 4mm: Very hard
[0127] <Phase separation> 30 g of the wetness indicator compositions of the Examples and Comparative Examples were used as evaluation samples, and 30 g of each sample was placed in a 70 ml glass container and placed in a heating oven at 100° C. After aging the samples for 24 hours, the presence or absence of phase separation was visually confirmed, and the composition was evaluated as being homogeneous or heterogeneous.
[0128] A (Excellent): No phase separation or turbidity is observed. B (Good): No phase separation observed, uniform, but slight turbidity observed C (Acceptable): A slight transparent supernatant is observed at the top D (Fail): Clear phase separation is observed
[0129] <Odor evaluation> Odor at room temperature (23°C) 30 g of the wetness indicator compositions of the Examples and Comparative Examples were used as evaluation samples. 30 g of each sample was placed in a 70 ml glass container, covered with aluminum foil, and left to stand in a thermostatic chamber at 23°C for 24 hours. The container was then removed from the dryer, the aluminum foil removed, and the odor was confirmed. The evaluation criteria were as follows:
[0130] A (Excellent): No odor detection B (Good): Detects slight odors C (Fair): A clear odor is detected, but it is not unpleasant. D (Fail): Strong and unpleasant odor detected
[0131] Odor when heated (120℃) 30 g of the wetness indicator compositions of the Examples and Comparative Examples were used as evaluation samples. 30 g of each sample was placed in a 70 ml glass container, covered with aluminum foil, and then left to stand in a dryer at 120°C for 1 hour. The container was then removed from the dryer, the aluminum foil was removed, and the odor was confirmed. The evaluation criteria were as follows:
[0132] A (Excellent): No unpleasant odors detected B (Good): A slightly unpleasant odor is detected. C (Acceptable): Detect unpleasant odors D (Fail): Strong and unpleasant odor detected
[0133] <Initial hue> The wetness indicator compositions of the Examples and Comparative Examples were placed in glass bottles, which were then heated in a dryer at 100°C until they became uniformly liquid. Next, an appropriate amount of each composition was dropped onto a hiding power test paper (white reflectance: 80±2%, manufactured by Hanchen Co.), and then quickly coated with a bar coater (No. 12 manufactured by Daiichi Rika Kagaku Co., Ltd.) to form a uniform film approximately 27.5 μm thick. The color of this coating film was recorded as the initial state (sample).
[0134] <Color after wetting with water> After leaving the sample at room temperature for 30 minutes or more, it was placed on a table and distilled water was sprayed onto the sample. After that, the final color observed by visual observation, the degree of hue change (color difference), and the time until the color changed to the final color were recorded.
[0135] <Color difference (degree of hue change)> The evaluation criteria for the hue change are as follows:
[0136] A (Excellent): A very clear difference in color is observed before and after spraying. B (Good): A clear difference in color is observed before and after spraying. C (Acceptable): A slight difference in color is observed before and after spraying. D (Fail): No difference in color is observed before and after spraying
[0137] <Time until discoloration> The time from spraying water to the final color was measured. Compositions for which no color difference was observed are indicated by the symbol "-" in the table.
[0138] <Color leaching> 5 g of the indicator composition was heated to melt at 100°C and poured into a 7 cm diameter expanded polystyrene container. After 1 hour, 1 ml of saline (salt concentration 0.9%) was added to the indicator composition in the container and allowed to stand for 30 seconds.
[0139] The added saline solution was transferred to another expanded polystyrene container and the degree of discoloration was confirmed by visual observation. If discoloration was observed, the saline solution was transferred onto white drawing paper (thick drawing paper manufactured by Kyowa Paper Co., Ltd.) and spread over an area of 20 cm length, 20 cm width, and approximately 25 μm thickness, and the degree of discoloration was confirmed. The evaluation criteria are as follows:
[0140] A (Excellent): No discoloration of saline solution in polystyrene container B (Good): Slight discoloration of saline solution is observed in the polystyrene container, but no discoloration is observed on the drawing paper. C (Acceptable): Slight discoloration of saline solution in a polystyrene container is observed, and slight discoloration is also observed on drawing paper. D (Fail): Clear coloring is visible even on the drawing paper
[0141] [Table 6]
[0142] [Table 7]
[0143] [Table 7]
[0144] [Table 8]
[0145] [Table 9]
[0146] As shown in Tables 6 to 8, none of the wetness indicator compositions of the Examples received a D in any of the evaluation items. Some Examples received a C in the evaluation, but overall the wetness indicator compositions of the Examples had a gel-like appearance, the components did not separate into phases, odors were reduced, the color difference due to wetting with water was clear, the time until color change was short, and color elution was low.
[0147] In contrast, the wetness indicator compositions of the comparative examples received a D in any of the evaluation items, as shown in Tables 9 and 10.
[0148] Thus, it was confirmed that a wetness indicator composition containing all the components of hydrophilic gel, colorant, and water retention agent has an excellent balance of the above-mentioned properties and can be suitably used in absorbent articles. [Industrial Applicability]
[0149] The wetness indicator composition of the present invention provides a wetness indicator to be attached to an absorbent article such as a diaper or napkin.
Claims
1. A wetness indicator composition comprising an oily gel containing a liquid oily substance and a gelling agent, a colorant and a water-retaining agent, the water-retaining agent containing a higher alcohol derivative.
2. The wetness indicator composition according to claim 1 , wherein the higher alcohol derivative comprises at least one selected from the group consisting of stearyl alcohol, rice wax, and carnauba wax.
3. A wetness indicator comprising the composition for a wetness indicator according to claim 1 or 2.
4. An absorbent article comprising the wetness indicator of claim 3.
Citation Information
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