Positive electrodes for lithium-ion batteries and lithium-ion batteries

Abstract

To provide a reliable positive electrode for a lithium ion battery and a lithium ion battery, in which the peeling strength between a current collector on a positive electrode side and a frame-like member is unlikely to be reduced even on abnormal conditions, such as when thermal decomposition of an electrolyte occurs.SOLUTION: The lithium ion battery includes a current collector, a positive electrode composition including positive electrode active material particles arranged on the current collector, and a frame-shaped member arranged in an annular shape to surround the positive electrode composition. The surface energy of the frame-shaped member is 35 mN / m or more.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a positive electrode for a lithium ion battery and a lithium ion battery. [Background technology]

[0002] Lithium-ion batteries have been widely used in recent years for a variety of purposes as secondary batteries that can achieve high energy density and high power density. A typical lithium-ion battery is constructed by stacking a plurality of flat lithium secondary cells, each of which is formed by providing a positive electrode active material layer and a negative electrode active material layer on one side of a current collector, and then sandwiching a separator between the active material layers and stacking these positive electrode active material and negative electrode active material layers.

[0003] Among the materials that make up lithium-ion batteries, separators, which prevent short circuits between the positive and negative electrodes, are often made with porous polyolefin membranes as a base material for safety reasons. When the battery suddenly generates heat due to a short circuit or overcharging, the porous polyolefin membrane melts and closes the pores, increasing the battery's internal resistance and improving battery safety (shutdown function).

[0004] On the other hand, the porous polyolefin film that is the separator substrate has a porous structure formed by stretching, and therefore has the property of shrinking and deforming (hereinafter also referred to as thermal deformation) when heated above a certain temperature (shrinkage temperature). Therefore, heat generated during battery use or heat applied during battery manufacturing can cause the temperature of the separator substrate to exceed the shrinkage temperature, causing thermal deformation and potentially leading to an internal short circuit.

[0005] As a separator that can prevent internal short circuits due to thermal deformation, a separator has been disclosed that consists of a separator body and a frame-shaped member that is arranged in an annular shape along the outer periphery of the separator body, and the frame-shaped member consists of a heat-resistant annular support member and a sealing layer that is arranged on its surface (see Patent Document 1). [Prior art documents] [Patent documents]

[0006] [Patent Document 1] Japanese Patent Application Publication No. 2019-053877 Summary of the Invention [Problem to be solved by the invention]

[0007] The frame-shaped member is required to prevent short-circuiting between the positive electrode and the negative electrode even when the separator is thermally deformed. However, when the frame-shaped member described in Patent Document 1 is used, the peel strength between the frame-shaped member and the positive electrode current collector decreases, making peeling more likely when the temperature rises above the temperature at which the separator is thermally deformed. This is thought to be because the electrolyte salt constituting the electrolyte solution is thermally decomposed at high temperatures, changing the interior of the battery to an acidic environment. Peeling between the frame-shaped member and the current collector could lead to a short-circuit between the positive electrode and the negative electrode. Therefore, a highly reliable frame-shaped member is needed that prevents peeling between the frame-shaped member and the current collector even in abnormal situations such as when the electrolyte solution is thermally decomposed.

[0008] The present invention has been made in view of the above-mentioned problems, and aims to provide a highly reliable positive electrode for a lithium ion battery and a lithium ion battery in which the peel strength between the frame-shaped member and the positive electrode-side current collector is unlikely to decrease even in abnormal situations such as when thermal decomposition of the electrolyte occurs. [Means for solving the problem]

[0009] The present inventors have conducted extensive research to solve the above problems and have arrived at the present invention. That is, the present invention relates to a positive electrode for a lithium ion battery, comprising: a current collector; a positive electrode composition containing positive electrode active material particles disposed on the current collector; and a frame-shaped member disposed on the current collector and arranged in an annular shape so as to surround the periphery of the positive electrode composition, wherein the frame-shaped member has a surface energy of 35 mN / m or more; and a lithium ion battery comprising the positive electrode for a lithium ion battery of the present invention. [Effects of the Invention]

[0010] The positive electrode for a lithium ion battery and the lithium ion battery of the present invention are highly reliable because the peel strength between the frame member and the positive electrode-side current collector is unlikely to decrease even in abnormal situations such as when thermal decomposition of the electrolyte occurs. [Brief explanation of the drawings]

[0011] [Figure 1] FIG. 1 is a perspective view schematically showing an example of a positive electrode for a lithium ion battery according to the present invention. [Figure 2] FIG. 2 is a cross-sectional view taken along line AA in FIG. DETAILED DESCRIPTION OF THE INVENTION

[0012] The present invention will be described in detail below. In this specification, the term "lithium ion battery" is intended to include the concept of a lithium ion secondary battery.

[0013] [Positive electrodes for lithium-ion batteries] The positive electrode for a lithium ion battery of the present invention comprises a current collector, a positive electrode composition containing positive electrode active material particles disposed on the current collector, and a frame-shaped member disposed on the current collector and arranged in an annular shape so as to surround the positive electrode composition, wherein the surface energy of the frame-shaped member is 35 mN / m or more.

[0014] Fig. 1 is a perspective view schematically showing an example of a positive electrode for a lithium ion battery according to the present invention, and Fig. 2 is a cross-sectional view taken along line AA in Fig. 1.

[0015] As shown in FIGS. 1 and 2, a positive electrode 1 for a lithium ion battery includes a current collector 10, a positive electrode composition 20, and a frame member 30. Positive electrode composition 20 is disposed on current collector 10 . The frame member 30 is disposed on the current collector 10 and is disposed in an annular shape so as to surround the periphery of the positive electrode composition. The frame-shaped member 30 has a square outer shape and an inner shape when viewed from above. A positive electrode composition 20 is disposed inside the frame member 30 .

[0016] The surface energy of the frame-shaped member is 35 mN / m or more. When the surface energy of the frame-shaped member is 35 mN / m or more, the peel strength between the frame-shaped member and the positive electrode side current collector is less likely to decrease even in abnormal situations such as when thermal decomposition of the electrolyte occurs, and the peel strength between the frame-shaped member and the current collector can be improved. The current collector on the positive electrode side is also called a positive electrode current collector.

[0017] The surface energy of the frame-shaped member can be measured using a dyne pen. Specifically, the surface energy of the frame-shaped member can be measured by drawing lines on the surface of the frame-shaped member using multiple dyne pens and checking whether the state of the ink on the surface of the frame-shaped member has changed (whether it has turned into droplets) after two seconds. The multiple dyne pens each contain ink with a different surface energy. Of the inks on the surface of the frame-shaped member that have not changed state two seconds after drawing the lines, the surface energy of the ink with the highest surface energy is the surface energy of the frame-shaped member.

[0018] The surface energy of the frame-shaped member is preferably 40 mN / m or more, more preferably 45 mN / m or more, and particularly preferably 50 mN / m or more. The higher the surface energy of the frame-shaped member, the more the peel strength between the frame-shaped member and the current collector under acidic conditions can be improved.

[0019] The surface energy of the frame-shaped member can be adjusted by adjusting the materials constituting the frame-shaped member and the mixing ratio thereof.

[0020] The frame-shaped member preferably contains a polyolefin resin. The surface energy of the frame member can be easily adjusted to 35 mN / m or more using polyolefin resin. An example of the polyolefin resin is Mersen (registered trademark) G manufactured by Tosoh Corporation.

[0021] The frame-shaped member may contain a resin other than polyolefin resin. Examples of resins other than polyolefin resins include polyester resins. Examples of polyester resins include polyethylene naphthalate (PEN), polyethylene terephthalate (PET), etc. Polyester resins can impart rigidity to the frame member.

[0022] The polyester resin constituting the frame member may be used in a mixed state with a polyolefin resin, or a polyolefin resin formed into a film and a polyester resin formed into a film may be laminated together. When a polyolefin resin film and a polyester resin film are laminated, the polyolefin resin is preferably disposed on the outermost side. An example of such a laminate is a frame-shaped member in which both sides of a polyester resin film are sandwiched between polyolefin resin films.

[0023] The frame-shaped member may contain a non-conductive filler. Examples of the non-conductive filler include inorganic fibers such as glass fibers and inorganic particles such as silica particles.

[0024] The thickness of the frame-shaped member is not particularly limited, but is preferably 0.1 to 10 mm.

[0025] The width of the frame-shaped member is not particularly limited, but is preferably 5 to 20 mm. If the width of the frame-shaped member is less than 5 mm, the mechanical strength of the frame-shaped member may be insufficient, resulting in leakage of the positive electrode composition to the outside of the frame-shaped member, whereas if the width of the frame-shaped member is more than 20 mm, the area occupied by the positive electrode composition may be reduced, resulting in a decrease in energy density. The width of the frame-shaped member is expressed as the distance between the outer shape and the inner shape when viewed from above. Depending on the shape of the frame-shaped member, it may have wide and narrow parts.

[0026] The positive electrode composition includes positive electrode active material particles. The positive electrode composition contains positive electrode active material particles, and may contain, as necessary, a conductive additive, an electrolyte, a known solution-drying type electrode binder (also called a binding agent), and an adhesive resin. However, the positive electrode composition preferably does not contain a known electrode binder, and preferably contains an adhesive resin.

[0027] Positive electrode active material particles include composite oxides of lithium and transition metals {composite oxides containing one type of transition metal (e.g., LiCoO2, LiNiO2, LiAlMnO4, LiMnO2, and LiMn2O4), composite oxides containing two types of transition metal elements (e.g., LiFeMnO4, LiNi 1-x Co x O2, LiMn 1-y Co y O2, LiNi 1 / 3 Co 1 / 3 Al 1 / 3 O2 and LiNi 0.8 Co 0.15 Al 0.05 O2) and complex oxides containing three or more metal elements [e.g., LiM a M' b M'' c O2 (M, M' and M'' are different transition metal elements, and a + b + c = 1. For example, LiNi 1 / 3 Mn 1 / 3 Co 1 / 3 O2), etc.}, lithium-containing transition metal phosphates (e.g., LiFePO4, LiCoPO4, LiMnPO4, and LiNiPO4), transition metal oxides (e.g., MnO2 and V2O5), transition metal sulfides (e.g., MoS2 and TiS2), and conductive polymers (e.g., polyaniline, polypyrrole, polythiophene, polyacetylene, poly-p-phenylene, and polyvinylcarbazole), and two or more of these may be used in combination. The lithium-containing transition metal phosphate may have some of the transition metal sites substituted with other transition metals.

[0028] From the viewpoint of the electrical characteristics of the battery, the volume average particle diameter of the positive electrode active material particles is preferably 0.01 to 100 μm, more preferably 0.1 to 35 μm, and even more preferably 2 to 30 μm.

[0029] In this specification, the volume-average particle diameter of positive electrode active material particles refers to the particle diameter at 50% of the cumulative value (Dv50) in the particle size distribution determined by the Microtrac method (laser diffraction / scattering method). The Microtrac method is a method for determining particle size distribution using scattered light obtained by irradiating particles with laser light. Note that the volume-average particle diameter can be measured using a laser diffraction / scattering particle size distribution analyzer (e.g., Microtrac manufactured by Microtrac-Bell Corporation).

[0030] The conductive additive is selected from materials having electrical conductivity. Specific examples include, but are not limited to, metals [nickel, aluminum, stainless steel (SUS), silver, copper, titanium, etc.], carbon [graphite and carbon black (acetylene black, ketjen black, furnace black, channel black, thermal lamp black, etc.)], and mixtures thereof. These conductive additives may be used alone or in combination of two or more. Furthermore, alloys or metal oxides of these may also be used. From the viewpoint of electrical stability, aluminum, stainless steel, carbon, silver, copper, titanium, and mixtures thereof are preferred, silver, aluminum, stainless steel, and carbon are more preferred, and carbon is even more preferred. Furthermore, these conductive additives may be formed by coating a particulate ceramic material or a resin material with a conductive material (a metal among the above-mentioned conductive additive materials) by plating or the like.

[0031] The average particle diameter of the conductive additive is not particularly limited, but from the viewpoint of the electrical properties of the battery, it is preferably 0.01 to 10 μm, more preferably 0.02 to 5 μm, and even more preferably 0.03 to 1 μm. In this specification, the term "particle diameter" refers to the longest distance L between any two points on the contour line of the conductive additive. The value of "average particle diameter" is calculated as the average particle diameter of particles observed in several to several tens of fields of view using an observation means such as a scanning electron microscope (SEM) or a transmission electron microscope (TEM).

[0032] The shape (form) of the conductive additive is not limited to a particulate form, and may be a form other than a particulate form, such as a carbon nanotube, which is a form that has been put into practical use as a so-called filler-based conductive material.

[0033] The conductive assistant may be in the form of a fibrous conductive fiber. Examples of conductive fibers include carbon fibers such as PAN-based carbon fibers and pitch-based carbon fibers, conductive fibers in which highly conductive metals or graphite are uniformly dispersed in synthetic fibers, metal fibers made from metals such as stainless steel, conductive fibers in which the surface of organic fibers is coated with a metal, and conductive fibers in which the surface of organic fibers is coated with a resin containing a conductive substance. Among these conductive fibers, carbon fibers are preferred. Polypropylene resins kneaded with graphene are also preferred. When the conductive assistant is a conductive fiber, the average fiber diameter is preferably 0.1 to 20 μm.

[0034] The positive electrode active material particles may be coated positive electrode active material particles, at least a portion of the surface of which is coated with a coating layer containing a polymer compound. When the positive electrode active material particles are covered with a coating layer, the volume change of the positive electrode composition that occurs during charge and discharge is alleviated, and expansion of the positive electrode can be suppressed.

[0035] As the polymer compound constituting the coating layer, those described in JP 2017-054703 A as resins for coating non-aqueous secondary battery active materials can be suitably used.

[0036] A method for producing the above-mentioned coated positive electrode active material particles will be described. The coated positive electrode active material particles may be produced, for example, by mixing a polymer compound, positive electrode active material particles, and an optional conductive agent. When a conductive agent is used in the coating layer, the coated positive electrode active material particles may be produced by mixing a polymer compound and a conductive agent to prepare a coating material, and then mixing the coating material with positive electrode active material particles, or by mixing a polymer compound, a conductive agent, and positive electrode active material particles. When mixing the positive electrode active material particles, the polymer compound, and the conductive agent, there is no particular limitation on the mixing order, but it is preferable to mix the positive electrode active material particles and the polymer compound, then add the conductive agent and further mix them. By the above method, at least a part of the surface of the positive electrode active material particles is coated with a coating layer containing a polymer compound and, if necessary, a conductive agent.

[0037] As the conductive agent, which is an optional component of the coating material, the same conductive assistant as that constituting the positive electrode composition can be suitably used.

[0038] As the electrolytic solution, a known electrolytic solution containing an electrolyte and a non-aqueous solvent, which is used in the production of lithium ion batteries, can be used.

[0039] As the electrolyte, those used in known electrolytic solutions can be used, and preferred examples include inorganic acid lithium salt electrolytes such as LiPF, LiBF, LiSbF, LiAsF, and LiClO; fluorine atom-containing sulfonylimide electrolytes such as LiN(FSO), LiN(CFSO) and LiN(CFS0); and fluorine atom-containing sulfonylmethide electrolytes such as LiC(CFSO). Of these, LiPF6 or LiN(FSO2)2 is preferred from the viewpoint of battery output and charge / discharge cycle characteristics.

[0040] As the non-aqueous solvent, those used in known electrolytic solutions can be used, such as lactone compounds, cyclic or chain carbonate esters, chain carboxylic acid esters, cyclic or chain ethers, phosphate esters, nitrile compounds, amide compounds, sulfones, sulfolane, and mixtures thereof.

[0041] Examples of lactone compounds include five-membered ring lactone compounds (such as γ-butyrolactone and γ-valerolactone) and six-membered ring lactone compounds (such as δ-valerolactone).

[0042] Examples of cyclic carbonates include propylene carbonate, ethylene carbonate, and butylene carbonate. Examples of the chain carbonate ester include dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, methyl-n-propyl carbonate, ethyl-n-propyl carbonate, and di-n-propyl carbonate.

[0043] Examples of the chain carboxylic acid ester include methyl acetate, ethyl acetate, propyl acetate, and methyl propionate. Examples of cyclic ethers include tetrahydrofuran, tetrahydropyran, 1,3-dioxolane, and 1,4-dioxane. Examples of the chain ether include dimethoxymethane and 1,2-dimethoxyethane.

[0044] Examples of phosphate esters include trimethyl phosphate, triethyl phosphate, ethyl dimethyl phosphate, diethylmethyl phosphate, tripropyl phosphate, tributyl phosphate, tri(trifluoromethyl) phosphate, tri(trichloromethyl) phosphate, tri(trifluoroethyl) phosphate, tri(triperfluoroethyl) phosphate, 2-ethoxy-1,3,2-dioxaphospholan-2-one, 2-trifluoroethoxy-1,3,2-dioxaphospholan-2-one, and 2-methoxyethoxy-1,3,2-dioxaphospholan-2-one. The nitrile compound may, for example, be acetonitrile. The amide compound may be DMF or the like. Examples of sulfones include dimethyl sulfone and diethyl sulfone. The non-aqueous solvents may be used alone or in combination of two or more.

[0045] Among nonaqueous solvents, lactone compounds, cyclic carbonates, chain carbonates, and phosphates are preferred from the viewpoint of battery output and charge / discharge cycle characteristics, lactone compounds, cyclic carbonates, and chain carbonates are more preferred, and a mixture of a cyclic carbonate and a chain carbonate is particularly preferred. A mixture of ethylene carbonate (EC) and dimethyl carbonate (DMC) or a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) is most preferred.

[0046] Known solution-dried electrode binders include starch, polyvinylidene fluoride (PVdF), polyvinyl alcohol (PVA), carboxymethyl cellulose (CMC), polyvinylpyrrolidone (PVP), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), polyethylene (PE), and polypropylene (PP). However, the content of the known electrode binder is preferably 2% by weight or less, and more preferably 0 to 0.5% by weight, based on the weight of the entire positive electrode composition.

[0047] The positive electrode composition preferably contains an adhesive resin rather than a known electrode binder. When the positive electrode composition contains the above-mentioned solution-drying type known electrode binder, it is necessary to perform a drying step after forming the compression-molded body to integrate it, but when it contains an adhesive resin, it is possible to integrate the positive electrode composition with slight pressure at room temperature without performing a drying step. Not performing a drying step is preferable because shrinkage or cracking of the compression-molded body due to heating does not occur.

[0048] The solution-drying type electrode binder refers to a binder that dries and solidifies by volatilizing the solvent component, thereby firmly fixing the positive electrode active material particles together. On the other hand, the adhesive resin refers to a resin that has adhesiveness (the property of bonding by applying slight pressure without using water, solvent, heat, etc.). The solution-drying type electrode binder and the adhesive resin are different materials.

[0049] As adhesive resins, those in which a small amount of organic solvent is mixed with the polymer compound constituting the coating layer (such as the resin for coating non-aqueous secondary battery active materials described in JP 2017-054703 A) to adjust the glass transition temperature to below room temperature, and those described as adhesives in JP 10-255805 A and the like can be suitably used.

[0050] The weight proportion of the adhesive resin contained in the positive electrode composition is preferably 0 to 2% by weight based on the weight of the positive electrode composition.

[0051] Examples of materials that can be used to form the current collector include copper, aluminum, titanium, stainless steel, nickel, and alloys thereof, as well as baked carbon, conductive polymers, and conductive glass. Alternatively, a resin current collector made of a conductive agent and a resin may be used. From the viewpoint of increasing the peel strength between the current collector and the frame member, the current collector is preferably a resin current collector. The surface energy of the resin current collector is preferably 30 mN / m or more. The surface energy of the resin current collector can be measured using a dyne pen. The specific measurement method is the same as that for measuring the surface energy of the frame-shaped member.

[0052] As the conductive agent constituting the resin current collector, the same conductive agent as that contained in the positive electrode composition can be suitably used. Examples of resins that may be used to form the resin current collector include polyethylene (PE), polypropylene (PP), polymethylpentene (PMP), polycycloolefin (PCO), polyethylene terephthalate (PET), polyethernitrile (PEN), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), polyacrylonitrile (PAN), polymethyl acrylate (PMA), polymethyl methacrylate (PMMA), polyvinylidene fluoride (PVdF), epoxy resin, silicone resin, and mixtures thereof. From the viewpoint of electrical stability, polyethylene (PE), polypropylene (PP), polymethylpentene (PMP) and polycycloolefin (PCO) are preferred, and polyethylene (PE), polypropylene (PP) and polymethylpentene (PMP) are more preferred.

[0053] When the positive electrode for a lithium ion battery is viewed from above, the ratio of the area of ​​the frame member to the area of ​​the current collector (i.e., the area of ​​the portion where the frame member and the current collector are bonded) is preferably 8.5 area% or more and 45.2 area% or less.

[0054] In the positive electrode for a lithium ion battery of the present invention, the frame member and the current collector are bonded together. The peel strength between the frame member and the current collector after immersion in an electrolyte solution at 25° C. for 6 days is preferably 1.3 N / cm or more. The peel strength between the frame-shaped member and the current collector after immersion in an electrolyte solution at 72°C for 6 days is preferably 1.0 N / cm or more, more preferably 1.3 N / cm or more, and even more preferably 1.5 N / cm or more. If the peel strength between the frame-shaped member and the current collector after immersion in an electrolyte at 72°C for 6 days is 1.0 N / cm or more, the peel strength between the frame-shaped member and the current collector under high temperature conditions is sufficient. The electrolyte used to measure the peel strength is a mixture of ethylene carbonate (EC) and propylene carbonate (PC) (volume ratio 1:1) in which LiN(FSO2)2 is dissolved at a rate of 1.0 mol / L. The peel strength between the frame-shaped member and the current collector can be measured in accordance with JIS K 6854-2:1999, except that the shape of the test piece for measuring peel strength is changed to 65 mm in length and 20 mm in width, and the gripping movement speed is changed to 60 mm / min.

[0055] In the positive electrode for a lithium ion battery of the present invention, the peel strength between the frame member and the current collector measured after the T2 test of the United Nations recommended transport test UN38.3 is preferably 1.3 N / cm or more. In the T2 test of UN38.3, a recommended transport test for the United Nations, a six-hour holding period at 75°C and a six-hour holding period at -40°C are repeated a total of 10 times at 10-minute intervals.

[0056] The positive electrode for a lithium ion battery of the present invention can be produced, for example, by placing a frame-shaped member on a current collector and filling the frame-shaped member with a positive electrode active material. The current collector and the frame-shaped member are bonded together by means of heat sealing or the like.

[0057] [Lithium-ion battery] The lithium ion battery of the present invention is characterized by including the positive electrode for a lithium ion battery of the present invention. The lithium ion battery of the present invention includes the positive electrode for a lithium ion battery of the present invention, and therefore is highly reliable because the peel strength between the frame member and the positive electrode-side current collector is less likely to decrease even in abnormal situations such as when thermal decomposition of the electrolyte occurs.

[0058] The lithium ion battery of the present invention can be produced, for example, by combining the positive electrode for a lithium ion battery of the present invention with a negative electrode for a lithium ion battery via a separator. Hereinafter, a current collector constituting a positive electrode for a lithium ion battery will be referred to as a positive electrode current collector, and a current collector constituting a negative electrode for a lithium ion battery will be referred to as a negative electrode current collector.

[0059] The negative electrode for a lithium ion battery includes a negative electrode current collector and a negative electrode composition including negative electrode active material particles disposed on the negative electrode current collector. The negative electrode composition includes negative electrode active material particles. As the negative electrode active material particles, known negative electrode active material particles used in lithium ion batteries can be used. As the negative electrode current collector, a known current collector used in negative electrodes for lithium ion batteries can be used.

[0060] The lithium ion negative electrode may include a frame-shaped member disposed on the negative electrode current collector and arranged in an annular shape so as to surround the periphery of the negative electrode composition.

[0061] The negative electrode composition may contain a conductive additive and an electrolyte. As the conductive aid and the electrolyte, the same conductive aid and the electrolyte used in the positive electrode for the lithium ion battery of the present invention can be suitably used.

[0062] The negative electrode active material particles may be coated negative electrode active material particles, at least a part of the surface of which is coated with a coating layer containing a polymer compound. As the coating agent, the same coating agent as that constituting the coated positive electrode active material particles can be suitably used. [Example]

[0063] The present invention will now be described in detail with reference to examples, but the present invention is not limited to these examples as long as they do not deviate from the gist of the present invention. Unless otherwise specified, parts mean parts by weight and % means % by weight.

[0064] <Production Example 1: Preparation of Coating Polymer Compound and Its Solution> A four-necked flask equipped with a stirrer, thermometer, reflux condenser, dropping funnel, and nitrogen gas inlet tube was charged with 407.9 parts of DMF and heated to 75 ° C. Next, a monomer mixture containing 242.8 parts of methacrylic acid, 97.1 parts of methyl methacrylate, 242.8 parts of 2-ethylhexyl methacrylate, and 116.5 parts of DMF was mixed with an initiator solution containing 1.7 parts of 2,2'-azobis(2,4-dimethylvaleronitrile) and 4.7 parts of 2,2'-azobis(2-methylbutyronitrile) dissolved in 58.3 parts of DMF. While blowing nitrogen into the four-necked flask, the mixture was continuously added dropwise over 2 hours using a dropping funnel under stirring to carry out radical polymerization. After the addition was completed, the reaction was continued for 3 hours at 75 ° C. The temperature was then raised to 80 ° C. and the reaction was continued for 3 hours to obtain a copolymer solution with a resin concentration of 50%. To this was added 789.8 parts of DMF to obtain a polymer coating compound solution with a resin solids concentration of 30% by weight.

[0065] <Production Example 2: Preparation of Electrolyte Solution> An electrolyte solution was prepared by dissolving LiN(FSO2)2 at a ratio of 1.0 mol / L in a mixed solvent of ethylene carbonate (EC) and propylene carbonate (PC) (volume ratio 1:1).

[0066] <Production Example 3: Preparation of coated positive electrode active material particles> Cathode active material powder (LiNi 0.8 Co 0.15 Al 0.05 93.7 parts of O2 powder (volume average particle diameter: 4 μm) was placed in a universal mixer, high-speed mixer FS25 [manufactured by EarthTechnica Corporation], and while stirring at room temperature and 720 rpm, 1 part of the coating polymer compound solution obtained in Production Example 1 was added dropwise over 2 minutes, followed by stirring for an additional 5 minutes. Next, while stirring, 1 part of acetylene black (Denka Black (registered trademark) manufactured by Denka Co., Ltd.) as a conductive agent was added in portions over 2 minutes, and stirring was continued for 30 minutes. Thereafter, the pressure was reduced to 0.01 MPa while stirring was continued, and then the temperature was raised to 140°C while maintaining stirring and vacuum. The stirring, vacuum, and temperature were maintained for 8 hours to distill off the volatiles. The resulting powder was classified using a sieve with 212 μm openings to obtain coated positive electrode active material particles.

[0067] <Production Example 4: Preparation of coated negative electrode active material particles> 100 parts of non-graphitizable carbon (Carbotron® PS(F) manufactured by Kureha Battery Materials Japan Co., Ltd.) was placed in a universal mixer, high-speed mixer FS25 (manufactured by EarthTechnica Corporation) and stirred at room temperature and 720 rpm. 6 parts of the coating polymer solution obtained in Production Example 1 was added dropwise over 2 minutes, followed by further stirring for 5 minutes. Next, while still stirring, 5.1 parts of acetylene black (Denka Black® manufactured by Denka Co., Ltd.), a conductive agent, was added in portions over 2 minutes, and stirring was continued for 30 minutes. The pressure was then reduced to 0.01 MPa while continuing stirring. The temperature was then raised to 150°C while maintaining stirring and vacuum. The stirring, vacuum, and temperature were maintained for 8 hours to distill off the volatiles. The resulting powder was classified using a 212 μm mesh sieve to obtain coated negative electrode active material particles.

[0068] <Production Example 5: Preparation of positive electrode resin current collector> In a twin-screw extruder, 46 parts of block polypropylene (polyolefin resin, trade name "SunAllomer PC684S", manufactured by SunAllomer Co., Ltd.), 21 parts of block polypropylene (polyolefin resin, trade name "SunAllomer PC630S", manufactured by SunAllomer Co., Ltd.), 28 parts of furnace black (conductive filler, trade name "#3030B", manufactured by Mitsui Chemicals, Inc.), and 5 parts of dispersant (trade name "UMEX 1001", manufactured by Sanyo Chemical Industries, Ltd.) were added and melt-kneaded at 200°C and 200 rpm to obtain a material for a positive electrode resin current collector. The obtained material for a positive electrode resin current collector was passed through a T-die extrusion film forming machine and stretched and rolled to obtain a conductive film for a positive electrode resin current collector having a thickness of 100 μm. The obtained conductive film for a positive electrode resin current collector was cut into a size of 17.0 cm x 17.0 cm, and then a terminal (5 mm x 3 cm) for taking out current was connected to prepare a positive electrode resin current collector. The surface energy of the obtained positive electrode resin current collector was measured with a Dyne Pen (manufactured by Kasuga Electric Co., Ltd.) and was found to be 34 mN / m.

[0069] <Production Example 6: Preparation of negative electrode resin current collector> A material for a negative electrode resin current collector was obtained by melt-kneading 28 parts of block polypropylene (polyolefin resin, trade name "Sunallomer PC684S", manufactured by Sunallomer Co., Ltd.), 67 parts of nickel powder (conductive filler, nickel powder Type 255, manufactured by Vale Japan Co., Ltd.), and 5 parts of a dispersant (trade name "UMEX 1001", manufactured by Sanyo Chemical Industries, Ltd.) in a twin-screw extruder at 200°C and 200 rpm. The obtained material for a negative electrode resin current collector was passed through a T-die extrusion film forming machine and stretched and rolled to obtain a conductive film for a negative electrode resin current collector having a thickness of 100 μm. The obtained conductive film for a negative electrode resin current collector was cut into a size of 17.0 cm x 17.0 cm, and then a terminal (5 mm x 3 cm) for taking out current was connected to prepare a negative electrode resin current collector.

[0070] <Production Example 7: Preparation of frame-shaped member (F-1)> A resin (Mersen (registered trademark) G manufactured by Tosoh Corporation) was extrusion molded into a film having a thickness of 400 μm, and then punched out into a ring shape with an inner square of 11.0 cm x 11.0 cm and an outer square of 15.0 cm x 15.0 cm to obtain a frame-shaped member (F-1). The surface energy of the resulting frame-shaped member (F-1) was measured using a dyne pen. The results are shown in Table 1.

[0071] <Production Examples 8 to 10: Fabrication of Frame-Shaped Members (F-2) to (F-4)> Except for the type of resin used being changed as shown in Table 1, frame-shaped members (F-2) to (F-4) were fabricated using the same procedure as in Production Example 7, and their surface energies were measured. The thickness of frame-shaped members (F-2) to (F-4) was 400 μm, the same as (F-1). The Admer was Admer VE300 manufactured by Mitsui Chemicals, Inc. The PEN-Mersen was a PEN film (250 μm thick) sandwiched between 75 μm thick Mersen films and thermocompressed on both sides, while the PEN-Admer was a PEN film (250 μm thick) sandwiched between 50 μm thick Admer films (two on the positive electrode side, one on the negative electrode side) and thermocompressed on both sides. Therefore, the PEN-Mersen has the same surface energy as Mersen, and the PEN-Admer has the same surface energy as Admer.

[0072] <Example 1: Preparation of a positive electrode for a lithium-ion battery> 95 parts of the coated positive electrode active material particles prepared in Production Example 3, 5 parts of acetylene black as a conductive additive, and 30 parts of the electrolyte solution prepared in Production Example 2 were mixed together to prepare a positive electrode composition. Next, the frame-shaped member (F-1) produced in Production Example 7 was placed on the positive electrode resin current collector (17.0 cm × 17.0 cm) produced in Production Example 5, and the frame-shaped member (F-1) and the positive electrode resin current collector were heat-sealed at 120°C to thermocompression bond them together. After that, a positive electrode composition was filled inside the positive electrode frame-shaped member, thereby producing a positive electrode (C-1) for a lithium ion battery.

[0073] <Example 2, Comparative Examples 1 and 2> Positive electrodes (C-2), (C'-1) to (C'-2) for lithium ion batteries were produced in the same manner as in Example 1, except that the frame-shaped member (F-1) was replaced with the frame-shaped members (F-2) to (F-4) produced in Production Examples 8 to 10.

[0074] <Preparation of test specimens for measuring peel strength> Prior to measuring the peel strength, a test piece for measuring the peel strength was prepared in the following manner. First, a test film was prepared by punching out the film used to prepare the frame-shaped member (F-1) into a rectangular shape having a length of 65 mm and a width of 20 mm, and a test positive electrode resin current collector was prepared by punching out the conductive film for the positive electrode resin current collector used to prepare the positive electrode resin current collector in Production Example 5 into a rectangular shape having a length of 265 mm and a width of 20 mm. Next, one end of the test film in the length direction and one end of the test positive electrode resin current collector in the length direction were aligned so as to overlap, and the 65 mm long, 20 mm wide portion where the test film and the test positive electrode resin current collector overlapped was heated at 120°C using a heat seal tester to thermocompression bond, thereby preparing a test specimen (dry) for peel strength measurement according to Example 1. The thermocompression-bonded portion of the test piece (dry) for measuring peel strength was immersed in the electrolyte obtained in Production Example 2 and left to stand in a thermostatic chamber at 25°C or 72°C for 6 days, after which it was removed and the electrolyte on the surface was thoroughly removed with a Kimtowel to prepare a test piece for measuring peel strength (impregnated at 25°C) and a test piece for measuring peel strength (impregnated at 72°C). The type of frame member was changed to (F-2) to (F-4), and test pieces for measuring peel strength according to Example 2 and Comparative Examples 1 and 2 were prepared, respectively.

[0075] <Peel strength measurement> For each example and comparative example, three types of test pieces for measuring peel strength were prepared. The length of the adhesive portion was 65 mm, the width was 20 mm, the peel length for measuring peel strength was 50 mm (excluding the first 10 mm and the last 5 mm), and the gripping speed was changed to 60 mm / min. Peel strength was measured in accordance with JIS K 6854-2:1999. The frame-shaped member side of the test piece for measuring peel strength was fixed to a test plate with adhesive, and the positive electrode resin current collector was used as a flexible adherend and pulled. The results are shown in Table 1.

[0076] [Table 1]

[0077] The results in Table 1 show that the positive electrode for a lithium ion battery of the present invention is less likely to have a decrease in peel strength between the frame member and the current collector even in a high-temperature environment (immersion at 72°C).

[0078] <Production Example 11: Preparation of negative electrode for lithium ion battery> 99 parts of the coated negative electrode active material particles prepared in Production Example 4, 1 part of acetylene black as a conductive additive, and 30 parts of the electrolyte solution prepared in Production Example 2 were mixed together to prepare a negative electrode composition. Next, the frame-shaped member (F-1) produced in Production Example 7 was placed on the surface of the negative electrode resin current collector produced in Production Example 6, and the frame-shaped member (F-1) and the negative electrode resin current collector were heat-sealed at 120°C to thermocompression bond them together. After that, the inside of the frame-shaped member (F-1) was filled with a negative electrode composition, thereby producing a negative electrode (A-1) for a lithium ion battery.

[0079] <Example 3: Fabrication of a lithium-ion battery> A flat Celgard 3501 separator (made of PP, 25 μm thick, 17.0 cm × 17.0 cm in plan view) was placed on top of the lithium-ion battery positive electrode (C-1) prepared in Example 1 so as to cover the positive electrode composition. It was confirmed that the electrolyte in the positive electrode composition had permeated the separator, and the separator was attached to the positive electrode composition. The separator and lithium-ion battery positive electrode (C-1) were then turned over and placed on the lithium-ion battery negative electrode (A-1) prepared in Production Example 11 so that the separator was in contact with the negative electrode composition. The stack was prepared so that the center of gravity of the outer shape of the frame member on the positive electrode side, the center of gravity based on the outer shape of the separator, and the center of gravity of the outer shape of the frame member on the negative electrode side were mutually overlapping in the stacking direction. Next, the laminate was heated at 120°C using a heat seal tester, and the separator was thermocompression bonded to the frame-shaped member on the positive electrode side and the frame-shaped member on the negative electrode side, respectively, and housed in an outer casing, thereby producing a lithium ion battery according to Example 3.

[0080] <Comparative Example 3> A negative electrode (A'-1) for a lithium ion battery was produced in the same manner as in Production Example 11, except that a frame-shaped member (F-3) was used instead of the frame-shaped member (F-1). Next, a lithium ion battery according to Comparative Example 3 was produced in the same manner as in Example 3, except that the positive electrode for lithium ion batteries (C'-2) produced in Comparative Example 2 was used instead of the positive electrode for lithium ion batteries (C-1) produced in Example 1, and the negative electrode for lithium ion batteries (A'-1) was used instead of the negative electrode for lithium ion batteries (A-1).

[0081] <Capacity retention rate measurement> The lithium-ion batteries according to Example 3 and Comparative Example 3 were subjected to constant-current / constant-voltage charging at 0.1 C (3.8 mA) to 4.2 V (cutoff current: 3.8 mA), followed by constant-current discharging at 0.1 C (3.8 mA) to 2.5 V. After discharge, the batteries were subjected to constant-current / constant-voltage charging at 0.1 C (3.8 mA) to 4.2 V (cutoff current: 3.8 mA). After leaving the batteries in a thermostatic chamber at 72°C for 6 days, they were subjected to constant-current discharging at 0.1 C (3.8 mA) to 2.5 V. The capacity retention rate [%] was calculated by dividing the discharge capacity after leaving the batteries at 72°C for 6 days by the discharge capacity before leaving the batteries. The results are shown in Table 2.

[0082] <Measurement of temperature characteristics> The lithium ion batteries according to Example 3 and Comparative Example 3 were placed in a thermostatic chamber at 75° C. and left to stand for 6 hours, and then transferred to a thermostatic chamber at −40° C. and left to stand for approximately 6 hours. This process was repeated a total of 10 times at 10-minute intervals to carry out a temperature change test. The voltage drop rate was calculated from the discharge voltage of the lithium ion battery before and after the temperature change test. Furthermore, the appearance after the temperature change test (presence or absence of leakage) was visually inspected, and then the outer casing was removed to check whether the positive electrode resin current collector and the frame member constituting the positive electrode for the lithium ion battery had separated. Next, the positive electrode for lithium ion batteries was removed from the lithium ion battery after the temperature change test, and a part of the portion where the positive electrode resin current collector and the frame-shaped member were not peeled off was cut out to prepare a test piece for measurement of the peel test, and a peel test was performed. The results are shown in Table 2. In Comparative Example 3, peeling occurred between the current collector constituting the positive electrode for a lithium ion battery and the frame-shaped member, which is thought to be the cause of the liquid leakage.

[0083] [Table 2]

[0084] The results in Table 2 show that the lithium-ion battery including the lithium-ion battery positive electrode of the present invention has a high capacity retention rate. It was also found that the battery is less likely to leak even when subjected to a sudden temperature change. This is thought to be because the peel strength between the positive electrode resin current collector and the frame-shaped member is not reduced even when exposed to a sudden temperature change or high temperature conditions.

[0085] From the above, it can be seen that the positive electrode for a lithium ion battery of the present invention and the lithium ion battery of the present invention are highly reliable, as the peel strength between the frame member and the current collector is less likely to decrease even in abnormal situations such as when thermal decomposition of the electrolyte occurs. [Industrial Applicability]

[0086] The lithium ion battery positive electrode of the present invention is particularly useful as a positive electrode for bipolar secondary batteries and lithium ion secondary batteries used in mobile phones, personal computers, hybrid vehicles, and electric vehicles. The lithium ion battery of the present invention is particularly useful as a positive electrode for bipolar secondary batteries and lithium ion secondary batteries used in mobile phones, personal computers, hybrid vehicles, and electric vehicles. [Explanation of symbols]

[0087] 1. Positive electrodes for lithium-ion batteries 10 Current collector (positive electrode current collector) 20 Positive electrode composition 30 Frame-shaped member

Claims

1. a current collector; a positive electrode composition containing positive electrode active material particles disposed on the current collector; and a frame-shaped member disposed on the current collector and annularly arranged so as to surround the positive electrode composition; The surface energy of the frame-shaped member is 35 mN / m or more, the current collector is a resin current collector, A positive electrode for a lithium ion battery, wherein the surface energy of the resin current collector is 30 mN / m or more.

2. 2. The positive electrode for a lithium ion battery according to claim 1, wherein the positive electrode active material particles are coated positive electrode active material particles, at least a portion of the surface of which is coated with a coating layer containing a polymer compound.

3. A lithium ion battery comprising the positive electrode for lithium ion batteries according to claim 1 or 2.

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