Semiconductor Devices
The semiconductor device addresses disconnection issues by using a thinner second wiring layer and a different material layer to prevent copper diffusion, improving reliability and processing precision.
Patent Information
- Application Number
- JP2025008322
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2040-07-16
AI Technical Summary
The bonding method in semiconductor devices using copper bonding pads is prone to disconnection due to electromigration, and the diffusion barrier film requirements make fine processing difficult, leading to potential voids and disconnections in underlying wiring.
A semiconductor device design with a first and second wiring structure, where the second wiring layer is thinner than the first via, and a different material layer is inserted between the via and the second wiring layer, with specific via configurations to prevent copper diffusion and void formation.
This design reduces the risk of disconnection due to electromigration, enhances wiring reliability, and allows for finer processing without increasing the number of wiring layers.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a semiconductor device. [Background technology]
[0002] In semiconductor devices, miniaturization and high functionality are achieved by physically joining two substrates with a joint. Patent Document 1 describes a solid-state imaging device in which a first substrate having a photoelectric conversion element is joined to a second substrate having other circuits. In Patent Document 1, copper bonding pads are used for the joining. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2012-019147 Summary of the Invention [Problem to be solved by the invention]
[0004] However, the bonding method described in Patent Document 1 may cause disconnection due to electromigration of metal atoms that make up the wiring. Therefore, it is considered to use the method with reduced performance due to restrictions such as upper limits on current density.
[0005] Furthermore, in the method of Patent Document 1, the diffusion barrier film that prevents the diffusion of metal atoms from the junction must be denser than the interlayer film, making it difficult to finely process the junction. This makes it easy for differences in processing size to occur at the connection between the junction and the underlying wiring. In wiring with such a size difference, if voids due to electromigration occur and grow, they can easily cause disconnections in the underlying fine wiring.
[0006] SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a semiconductor device that can reduce the risk of disconnection due to electromigration. [Means for solving the problem]
[0007] One aspect of the present invention is a first substrate on which a semiconductor element is disposed; a first wiring structure disposed on the first substrate; a second substrate on which a semiconductor element is disposed; a second wiring structure disposed on the second substrate; Including, The first wiring structure is a first wiring layer joined to the wiring of the second wiring structure; a second wiring layer connected to the first wiring layer by a first via; a third wiring layer connected to the second wiring layer by a second via; and the thickness of the second wiring layer is smaller than the width of the first via; the first wiring layer, the second wiring layer, and the first via are mainly composed of copper; a layer of a material different from copper is provided between the first via and the second wiring layer; The second wiring layer has a first portion connected to the first via and a second portion connected to the second via, Within the surface of the second wiring layer The length of the second portion along the predetermined direction is smaller than the length of the second portion along the predetermined direction. Ku , two or more of the first vias are connected in parallel to the first portion, and when the distance between the nearest adjacent first vias is S, the first portion is at least within the range of the width of the first vias as a planar distance from an axis passing through the center of the first vias, and the width of the first portion is greater than S; It is a semiconductor device. [Effects of the Invention]
[0008] According to the present invention, it is possible to provide a semiconductor device that can reduce the risk of disconnection due to electromigration. [Brief explanation of the drawings]
[0009] [Figure 1] 1 is a schematic diagram illustrating a semiconductor device according to an embodiment; [Figure 2] 1 is a schematic cross-sectional view illustrating a semiconductor device according to an embodiment. [Figure 3]1 is a schematic cross-sectional view of a bonding portion of a semiconductor device according to an embodiment. [Figure 4] 1 is a schematic plan view illustrating a semiconductor device according to an embodiment; [Figure 5] FIG. 1 is a perspective view illustrating a semiconductor device according to an embodiment. [Figure 6] FIG. 1 is an enlarged schematic plan view illustrating a semiconductor device according to an embodiment. [Figure 7] FIG. 2 is a circuit diagram illustrating a pixel circuit of a semiconductor device according to an embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0010] The present invention will be described in detail with reference to the accompanying drawings, but the present invention is not limited to the following embodiments.
[0011] The structure of a semiconductor device according to an embodiment of the present invention will be described with reference to FIGS. 1 to 7. In the following description, the main surface of the first substrate and the main surface of the second substrate refer to the substrate surfaces on which semiconductor elements are formed. The surfaces opposite the main surfaces refer to the back surfaces of the first substrate and the second substrate. The upward direction refers to the direction from the back surface to the main surface, and the downward direction and depth direction refers to the direction from the main surface of the substrate to the back surface. In the following description, the coordinate system has the X and Y axes parallel to the main surface and the Z axis perpendicular to the main surface. The thickness or height of a member refers to the dimension in the direction perpendicular to the main surface of the member (i.e., the Z-axis direction). The direction in which the first substrate and the second substrate overlap is referred to as the overlapping direction (i.e., the Z-axis direction, Z direction). The direction perpendicular to the overlapping direction (Z-axis direction) is referred to as the planar direction (i.e., the XY direction, X-axis direction, X direction, or Y-axis direction, Y direction). In the following description, the planar distance between two elements means the distance in the planar direction when the linear distance between the two elements is decomposed into components (vector decomposition) in the overlapping direction and the planar direction.
[0012] First, an overview of the semiconductor device APR will be described below with reference to Fig. 1. Fig. 1 is a schematic diagram illustrating the semiconductor device APR according to this embodiment.
[0013] The semiconductor device APR includes a semiconductor device IC and may also include a package PKG for mounting the semiconductor device IC in addition to the semiconductor device IC. In this embodiment, the semiconductor device APR is a photoelectric conversion device (solid-state imaging device). The semiconductor device IC has a structure (chip stacking structure) in which a first semiconductor chip (first semiconductor component) on which pixel circuits PXC are arranged in a matrix and a second semiconductor chip (second semiconductor component) on which peripheral circuits are provided are stacked. In the first semiconductor chip, the region in which the pixel circuits PXC are arranged in a matrix is the pixel region PX. The pixel region PX can include a light-receiving pixel region (effective pixel region) and a light-shielding pixel region. A peripheral region PR located around the pixel region PX is provided with a part of the peripheral circuit, bonding pads for connection to the outside via bonding wires, and the like.
[0014] The semiconductor device APR is provided in an equipment EQP. The equipment EQP may include at least one of an optical system OPT, a control device CTRL, a processing device PRCS, a display device DSPL, a memory device MMRY, and a mechanical device MCHN. The equipment EQP will be described in detail later.
[0015] 2 is a schematic XZ cross-sectional view of the semiconductor device APR of this embodiment. The semiconductor device APR is a CMOS type image sensor that includes a first substrate 100 on whose main surface pixel circuits including photoelectric conversion elements are arranged, and a second substrate 200 on whose main surface circuits are arranged. The semiconductor device APR may also be a CCD image sensor. The circuits arranged on the main surface of the second substrate 200 include, for example, photoelectric conversion elements. The semiconductor device APR includes at least a part of peripheral circuits including a readout circuit and a control circuit for reading out signals based on the charges of the electric conversion elements. Examples of peripheral circuits are a vertical scanning circuit, a horizontal scanning circuit, and an amplifier circuit. When the semiconductor device APR is configured as a CCD image sensor, the circuits arranged on the main surface of the second substrate 200 may include, for example, vertical transfer CCDs provided for each column and a horizontal transfer CCD that horizontally transfers signals for each row transferred through the vertical transfer CCDs.
[0016] The semiconductor device APR is formed by arranging a first substrate 100, a first wiring structure 150, a second wiring structure 250, and a second substrate 200 in this order. The first substrate 100 and the first wiring structure 150 constitute a first semiconductor component (semiconductor chip), and the second substrate 200 and the second wiring structure 250 constitute a second semiconductor component (semiconductor chip). A junction is formed where the wiring layer 107d of the first wiring structure 150 and the wiring layer 206d of the second wiring structure 250 are joined, thereby electrically connecting the pixel circuit of the first substrate 100 and the peripheral circuit of the second substrate 200 through the junction. The wiring layer 107d included in the first wiring of the first wiring structure 150 and the wiring layer 206d included in the second wiring of the second wiring structure 250 are joined at the junction, whereby the first wiring and the second wiring constitute inter-substrate wiring. The junction of the inter-substrate wiring may be arranged to overlap the pixel region PX or the peripheral region PR. In the example of FIG. 2, the junction between the wiring layer 107d included in the first wiring and the second wiring (the junction with the wiring layer 206d) overlaps the pixel region PX.
[0017] The first substrate 100 includes a semiconductor region formed on a semiconductor wafer by a known semiconductor manufacturing process. An example of the semiconductor material is silicon (Si). The interface between the semiconductor material and another material is the main surface 010 of the first substrate 100. For example, the other material is a thermal oxide film (not shown) disposed on the first substrate 100 and in contact with the main surface 010 of the first substrate 100. A photoelectric conversion unit 101 and an element isolation 102 are formed within the first substrate 100. A gate electrode 103 and a first wiring structure 150 are disposed above the main surface 010 of the first substrate 100 (downward in FIG. 2 ).
[0018] The first wiring structure 150 includes contact plugs 106, wiring layers 107a to 107d, insulating films 104a to 104f as interlayer insulating films, insulating films 105a to 105d, and an insulating film 109a. The wiring layer 107d includes a barrier metal 108. The insulating films 105a-105d are diffusion prevention films for the wiring layers 107a-107c and are made of, for example, SiC or SiOC. The insulating film 109 is a diffusion prevention film for the wiring layer 107d and is made of, for example, SiN. The barrier metal 108 covers the copper portion of the wiring layer 107d to prevent copper from diffusing into the insulating film and is made of, for example, tantalum (Ta), tantalum nitride (TaN), titanium (Ti), or titanium nitride (TiN).
[0019] The second substrate 200 includes a semiconductor region formed on a semiconductor wafer by a known semiconductor manufacturing process. An example of the semiconductor material is silicon (Si). The interface between the semiconductor material and another material is the main surface 020 of the second substrate 200. For example, the other material is a thermal oxide film (not shown) disposed on the second substrate 200 and in contact with the main surface 020 of the second substrate 200. An element isolation 201 is formed in the second substrate 200. A gate electrode 202 and a second wiring structure 250 are disposed on the main surface 020 of the second substrate 200 (upward in FIG. 2).
[0020] The second wiring structure 250 includes contact plugs 205, wiring layers 206a to 206d, and insulating films 203a to 203f, 204a to 204d, and an insulating film 208a as interlayer insulating films. The wiring layer 206d includes a barrier metal 207. The insulating films 204a to 204d are diffusion prevention films for the wiring layers 206a to 206c, and are made of, for example, SiC or SiOC. The insulating film 208 is a diffusion prevention film for the wiring layer 206d, and is made of, for example, SiN. The barrier metal 207 is It covers the copper portion of the wiring layer 206d to prevent copper from diffusing into the insulating film, and is made of, for example, tantalum (Ta), tantalum nitride (TaN), titanium (Ti), or titanium nitride (TiN).
[0021] The wiring layer 107d of the first wiring structure 150 and the wiring layer 206d of the second wiring structure 250 each have a bonding surface, and the wiring layer 107d and the wiring layer 206d are physically and electrically connected via these bonding surfaces. That is, the wiring layer 107d and the wiring layer 206d function as a bonding member. In this embodiment, the wiring layer 107d and the wiring layer 206d that constitute the bonding portion each have a dual damascene structure. However, one or both of the wiring layer 107d and the wiring layer 206d that constitute the bonding portion may have a single damascene structure. The dual damascene structure and the single damascene structure are collectively referred to as a damascene structure. Furthermore, in this embodiment, the wiring layer 107c connected to the wiring layer 107d has a dual damascene structure, but the wiring layer 107c may also have a single damascene structure.
[0022] The main surface 030 (rear surface) opposite to the main surface 010 of the first substrate 100 is a light incident surface. On the main surface 030 side of the first substrate 100, insulating films 300a and 300b made of silicon oxide, an insulating film 301 made of silicon nitride, a color filter film 302 made of an organic material, and a condenser lens 303 are arranged on the optical path. Pixels PIX having such a cross-sectional structure are arranged in an array on the first substrate 100, but are not shown in FIG. 2.
[0023] The structure of the junction of the semiconductor device APR will be further explained with reference to Fig. 3(A), which shows only a part of the structure shown in Fig. 2.
[0024] As shown in the figure, the wiring layer 107d (first wiring layer) and the wiring layer 107c (second wiring layer) are electrically connected by a first via (Via1) 121. Furthermore, the wiring layer 107c (second wiring layer) and the wiring layer 107b (third wiring layer) are electrically connected by a second via (Via2) 122.
[0025] The wiring layer 107d having a dual damascene structure as in this embodiment has a first via 121 including a contact surface with the wiring layer 107c and a pad including a bonding surface with the wiring layer 206d. In FIG. 3(a), for convenience, the portion corresponding to the pad is indicated as the wiring layer 107d. The pad of the wiring layer 107d is provided in a trench formed in the insulating film 104f, and the first via 121 of the wiring layer 107d is provided in a hole formed in the insulating film 104e. The insulating film 109a is used as an etching stopper when forming a trench for the pad in the insulating film 104f. The width of the first via 121 (contact surface with the wiring layer 107c) in the wiring layer 107d is smaller than the width of the pad in the wiring layer 107d. The first via 121 of the wiring layer 107d and the pad of the wiring layer 107d can be integrally formed using the same conductive material (e.g., copper).
[0026] When the wiring layer 107d has a single damascene structure, the portion of the wiring layer 107d from the surface on the wiring layer 107c side to a position half the thickness of the wiring layer 107d can be defined as the first via 121. When the wiring layer 107d has a single damascene structure, the portion of the wiring layer 107d from the surface (bonding surface) on the wiring layer 206d side to a position half the thickness of the wiring layer 107d can be defined as a pad. Even when the wiring layer 107d has a single damascene structure, the first via 121 includes a contact surface with the wiring layer 107c, and the pad includes a bonding surface with the wiring layer 206d. When the wiring layer 107d has a single damascene structure, the difference between the width of the first via 121 and the width of the pad of the wiring layer 107d is smaller than the thickness of the wiring layer 107d, and typically the width of the first via 121 is approximately the same as the width of the pad. Here, the thickness of the wiring layer 107d may correspond to the distance between the wiring layer 206d joined to the wiring layer 107d and the wiring layer 107c connected to the wiring layer 107d by the first via 121. .
[0027] The wiring layer 107c having a dual damascene structure has a second via 122 including a contact surface with the wiring layer 107b and a wiring pattern including a contact surface with the first via 121 (wiring layer 107d). In FIG. 3(a), the portion corresponding to the wiring pattern is indicated as the wiring layer 107c for convenience. The width of the second via 122 (contact surface with the wiring layer 107d) in the wiring layer 107c is smaller than the width of the wiring pattern in the wiring layer 107c. The second via 122 in the wiring layer 107c and the wiring pattern of the wiring layer 107c can be integrally formed from the same conductive material (e.g., copper).
[0028] When the wiring layer 107c has a single damascene structure, the portion of the wiring layer 107c extending from the surface of the wiring layer 107b side to a position that is half the thickness of the wiring layer 107c can be defined as the second via 122. When the wiring layer 107c has a single damascene structure, the portion of the wiring layer 107c extending from the surface (contact surface) of the wiring layer 107d side to a position that is half the thickness of the wiring layer 107c can be defined as a pad. When the wiring layer 107c has a single damascene structure, the second via 122 includes a contact surface with the wiring layer 107b, and the wiring pattern includes a contact surface with the first via 121 (wiring layer 107d). When the wiring layer 107c has a single damascene structure, the difference between the width of the second via 122 and the width of the wiring pattern of the wiring layer 107c is smaller than the thickness of the wiring layer 107c, and typically, the width of the second via 122 is approximately the same as the width of the wiring pattern. Here, the thickness of the wiring layer 107c can correspond to the distance between the wiring layer 107d in contact with the wiring layer 107c and the wiring layer 107b connected to the wiring layer 107c by the second via 122.
[0029] Here, the wiring layers 107d and 107c have been described, but pads and vias can be defined for the wiring layer 206d in the same way as for the wiring layer 107d, and wiring patterns and vias can be defined for the wiring layer 206c in the same way.
[0030] Furthermore, the pads and vias of each wiring layer are not limited to being integrally formed of the same conductive material, but may be formed of different conductive materials. Furthermore, the wiring pattern and vias of each wiring layer are not limited to being integrally formed of the same conductive material, but may be formed of different conductive materials. For example, the main component of the wiring pattern of each wiring layer may be aluminum, and the main component of the vias may be tungsten.
[0031] The widths (typically diameters) of the first via 121 and the second via 122 are respectively set to Φ and Φ'. Then, for reasons described below, Φ>Φ', and Φ>2Φ' or even Φ>3Φ' may be true. As an example, the width Φ of the first via is 0.38 μm, and the width Φ' of the second via is 0.14 μm. However, the width Φ of the first via may be in the range of 0.19 μm to 0.57 μm, and the width Φ' of the second via may be in the range of 0.07 μm to 0.21 μm.
[0032] For example, the wiring layers 107a-107d, 206a, 206b, and 206d, the first via 121, and the second via 122 are primarily composed of copper, while the wiring layer 206c is primarily composed of copper or aluminum. By using aluminum as the primary component of the wiring layer 206c, the conductive pattern on the same layer as the wiring layer 206c can be used as a bonding pad for connecting a bonding wire. The conductive material (e.g., copper) contained in the wiring layer is prevented from diffusing into the surrounding insulating films and semiconductor regions by the barrier metals 108 and 207 and the diffusion prevention films 105a-105d, 109a, and 208a. Here, the barrier metal 108 is disposed between the portion of the wiring layer 107d made of the primary conductive material (e.g., the portion primarily composed of copper) and the insulating films 104f, 109a, and 104e surrounding the wiring layer 107d. The barrier metal 108 is formed between a portion of the wiring layer 107d made of a main conductive material (for example, a portion made mainly of copper) and a portion of the wiring layer 107d made of a main conductive material (for example, a portion made mainly of copper). The insulating film 109a is disposed between the wiring layer 107a and the wiring layer 107c and a portion of the wiring layer 107d that is mainly made of a conductive material (e.g., a portion mainly made of copper). Therefore, the barrier metal 108 prevents the diffusion of the main conductive material (copper) between the wiring layer 107d and the wiring layer 107c. When the conductive material (e.g., copper) contained in the wiring layer 206d diffuses into the insulating film 104f, the insulating film 109a prevents the conductive material diffused into the insulating film 104f from further diffusing into the insulating film 104e. The insulating films 104f and 104e are, for example, silicon oxide films, and the insulating film 109a is, for example, a silicon nitride film or a silicon carbide film. The main components of the wiring layers 107a to 107d, 206a to 206d and the vias connecting these wiring layers are not particularly limited and may be copper, gold, silver, aluminum, tungsten, or other good conductors.
[0033] In this embodiment, the second via 122 is located in a range away from the axis AXSA passing through the center of the first via 121 by a distance greater than the width (Φ) of the first via 121. The axis AXSA passing through the center of the first via 121 may extend along the direction in which the first substrate 100 and the second substrate 200 overlap (a direction parallel to the Z axis). That is, the axis AXSA passing through the center of the first via 121 may be parallel to the Z axis, and the axis AXSA passing through the center of the first via 121 may be perpendicular to the major surfaces of the first substrate 100 and the second substrate 200. The fact that the second via 122 is located in a specific range may mean that the entirety of the second via 122 is located in the specific range, or that at least a portion of the second via 122 is located in the specific range. When the cross-sectional shape of the first via 121 is a circle with a diameter Φ, the width of the first via 121 is the diameter Φ. Furthermore, when the cross-sectional shape of the second via 122 is a circle with a diameter Φ', in order for at least a portion of the second via 122 to be located in a range away from the axis AXSA passing through the center of the first via 121 by more than the width of the first via 121, the distance L (planar distance) between the central axis AXSA of the first via 121 and the central axis AXSB of the second via in the planar direction should be greater than Φ-Φ' / 2 (L>Φ-Φ' / 2). Also, when the entirety of the second via 122 is located in a range away from the axis AXSA passing through the center of the first via 121 by more than the width of the first via, the planar distance L between the central axis AXSA of the first via 121 and the central axis AXSB of the second via 122 should be greater than Φ+Φ' / 2 (L>Φ+Φ' / 2). It is preferable that the entirety of the second via 122 be located in a range away from the axis AXSA passing through the center of the first via 121 by more than the width of the first via. In other words, it is preferable that the second via 122 is not positioned within a range from the axis AXSA passing through the center of the first via 121 to a distance equivalent to the width Φ of the first via 121. In this case, the distance from the axis AXSA passing through the center of the first via 121 to the second via 122 is greater than the width Φ of the first via 121. Furthermore, the distance D (planar distance) between the first via 121 and the second via 122 in the planar direction is greater than half the width Φ of the first via 121 (Φ / 2) (D>Φ / 2). It is preferable that the distance D (planar distance) between the first via 121 and the second via 122 in the planar direction is greater than the width Φ of the first via 121 (D>Φ). The distance D may be equal to the width Φ.The distance L and / or the distance D may be smaller than the pitch (center-to-center distance) between adjacent junctions among the plurality of junctions arranged on the joining surface. The distance L and / or the distance D may be smaller than the spacing between adjacent junctions among the plurality of junctions arranged on the joining surface. For example, if junctions with a width of 3 μm are arranged at 3 μm intervals, the pitch between the junctions is 6 μm. The distance L and / or the distance D may be, for example, 100 nm or more, for example, 500 nm or more, for example, 1 μm or more, for example, 100 μm or less, for example, 10 μm or less, for example, 5 μm or less, or for example, 3 μm or less.
[0034] If the cross-sectional shape of the first via 121 is other than a circle, the width of the first via 121 is defined for each direction from the central axis AXSA of the first via 121. That is, the width of the first via 121 in a certain direction is defined as the length in that direction passing through the central axis AXSA of the first via 121. The range away from the axis AXSA passing through the center of the first via 121 beyond the width of the first via 121 means the range away in each direction from the central axis AXSA of the first via 121 beyond the width of the first via 121 in that direction.
[0035] Referring to FIG. 3B, the effect of providing the first via 121 and the second via 121 at a distance in plan view will be described. When electrons flow from the first via 121 to the second via 122, thermal and / or electrical stress can cause voids V in the wiring layer 107c. As an example, the voids V can be formed when metal atoms (e.g., copper), which are a conductive material in the wiring layer 107c, migrate from the first via 121 to the second via 122 due to an electric field. When the metal atoms migrate, the metal atoms become depleted in the locations where they were originally present. Although metal atoms are also present in the wiring layer 107d (first via 121), the barrier metal 108 between the metal atoms in the wiring layer 107d and the metal atoms in the wiring layer 107c prevents the metal atoms from being replenished from the wiring layer 107d to the wiring layer 107c. This causes a void V, which is considered to be a region where metal atoms are depleted and not replenished. 3B, if a void V in the wiring layer 107c grows from the end of the first via 121 to a size approximately equal to the first via diameter Φ, if the entire second via 122 is included within the distance L=Φ from the axis AXSA passing through the center of the first via 121, there is a growing concern about disconnection or increased contact resistance between the first via 121 and the wiring layer 107c.
[0036] In particular, the insulating film 109a provided for preventing diffusion is dense and has a higher stress than the insulating film 104. While a film is necessary, a sufficient thickness is also required, so it is difficult to reduce the processing dimensions of the first via 121 while ensuring wiring reliability. In order to achieve this without increasing the number of wiring layers, the first via diameter Φ is greater than twice the second via diameter Φ' (Φ>Φ'×2), and in more significant cases, Therefore, the first via 121 is filled with the void V. There is a concern that the second via 122 or the wiring layer 107c will be filled with the void V more quickly than the first via sagging, which may limit the wiring life. Also, if the thickness H of the wiring layer 107c is smaller than the first via diameter Φ (H<Φ), there is a concern that the wiring layer 107c will be filled with the void V more quickly.
[0037] Therefore, by setting the first via diameter to Φ and providing the second via 122 outside the range of planar distance L = Φ from the axis AXSA passing through the center of the first via 121, it is possible to use the wiring layer 107c as a wiring routing layer while suppressing a decrease in wiring life, and to prevent an increase in the number of wiring layers. More preferably, the second via 122 is located outside the range of planar distance L = Φ × 1.5 from the axis AXSA passing through the center of the first via 121. By satisfying this condition, reliability can be improved more reliably.
[0038] In this embodiment, in the first wiring structure 150, the first via 121 and the second via 122 connected to the wiring layer 107c are spaced apart as described above. In contrast, in the second wiring structure 250, the via connecting the wiring layer 206d (fourth wiring layer) and the wiring layer 206c (fifth wiring layer) and the via connecting the wiring layer 206c and the wiring layer 206b may be located at the same planar position rather than being spaced apart in the wiring layer 206c. This is because the wiring layer 206c is made of aluminum, which makes it difficult for voids to occur at the connection between the via and the wiring layer 206c. Note that the wiring layer 206c may be made of copper. In this case, it is preferable that the via connecting the wiring layer 206d and the wiring layer 206c and the via connecting the wiring layer 206c and the wiring layer 206b be spaced apart in the wiring layer 206c. Furthermore, when the wiring layer 107c of the first wiring structure 150 is made of aluminum, the first via 121 and the second via 122 do not need to be spaced apart in the wiring layer 107c.
[0039] The structure of the semiconductor device APR will be described in more detail with reference to Figures 4 to 6. Figure 4 shows the XY plane structure of the semiconductor device APR, and shows only the wiring layer 107c, the first via 121, and the second via 122 from Figure 2.
[0040] The wiring layer 107c has a plurality of wirings. For example, the wiring L1 of the wiring layer 107c is connected to a power supply wiring or a ground wiring (GND wiring), and in order to reduce parasitic resistance, the first via 121 and the second via There are multiple paths between the two vias 122. For example, the wiring L2 of the wiring layer 107c is connected to the pixel signal line, and there is a single path between the first via 121 and the second via 122.
[0041] 5 is a perspective view of the wiring L2 of the wiring layer 107c, the first via 121 and the second via 122 connected thereto, and the wiring layer 107b. Also, FIG. 6 is a plan view of the wiring L2 portion of the wiring layer 107c.
[0042] As shown in the figure, the wiring L2 of the wiring layer 107c has a first portion 41 (via connection pad) to which a first via 121 is connected and a second portion 42 (draw-out wiring) to which a second via 122 is connected. The first vias 121 and the second vias 122 are aligned in the X direction. Therefore, the direction connecting the first vias 121 and the second vias 122 (X direction) can be a typical electron flow direction. In this example, two first vias 121 are arranged in parallel in the first portion 41 in a direction (Y direction) perpendicular to the electron flow direction (X direction) in the wiring L2. The number of first vias 121 may be one or three or more, and they may be arranged in parallel in the electron flow direction (X direction) or in a matrix.
[0043] 6, range 51 is a range within a planar distance of the first via diameter Φ from axis AXSA passing through the center of first via 121. Second via 122 is located outside this range 51. As described above, even if void 52 grows from the end of first via 121 toward downstream direction 53 of electron flow to a size equivalent to the first via diameter Φ, disconnection due to void 52 can be prevented.
[0044] It is also desirable to impose a certain condition on the width of the wiring L2. Here, the wiring width refers to the length of the wiring in a direction perpendicular to the electron flow through the wiring. First, consider the case where the number of first vias 121 connected to the wiring L2 is one. If the size of the void 52 grows to approximately the same as the diameter Φ of the first via 121, a disconnection will occur if the wiring width is smaller than the first via diameter Φ. Therefore, it is desirable that the width of the wiring L2 be larger than the first via diameter Φ. Note that, considering that the void 52 occurs within a range 52 from the axis AXSA passing through the center of the first via 121 to the first via diameter Φ, it is sufficient for the width of the wiring L2 to be larger than the first via diameter Φ within the range of distance L = first via diameter Φ from the axis AXSA passing through the center of the first via 121. To further improve reliability, it is desirable to satisfy the condition that the width of the wiring L2 is larger than 1.5 times the first via diameter Φ within the range of distance L = first via diameter Φ × 1.5 from the axis AXSA passing through the center of the first via 121.
[0045] To satisfy these conditions, the length L1' in the electron flow direction (X direction) between the boundary between the first portion 41 and the second portion 42 and the center of the first via may be set to L1'>Φ or L1'>1.5×Φ, and the width W1 of the first portion 41 may be set to W1>Φ or W1>1.5×Φ. By satisfying these conditions, it is possible to reduce the possibility that the wiring layer 107c will be disconnected before the first via 121 is completely blocked by the void 52.
[0046] The width W2 of the second portion 42 is not particularly limited. For example, the width W2 of the second portion 42 may also be larger than the first via diameter Φ. That is, the wiring L2 may have a wiring width W (= W1 or W2) that satisfies W>Φ over the entire range of the first via 121 and the second via 122. Alternatively, the width W2 of the second portion 42 may be smaller than the first via diameter Φ, for example, the width W2 may be smaller than 1 / 2 of the first via diameter.
[0047] Next, consider the case where two first vias 121 are connected in parallel to the wiring L2 of the wiring layer 107c in a direction perpendicular to the electron flow direction. In this case, when the distance between the nearest first vias 121 is S, it is preferable that the width of the wiring L2 is greater than S within the range of distance L = first via diameter Φ from the axis AXSA passing through the center of the first via 121, more preferably within the range of distance L = first via diameter Φ × 1.5. Similarly, when the wiring is connected to the first vias 121, the wiring width should be larger than S, where S is the distance between the most adjacent first vias 121. By applying these structures to wiring with higher current density or to a larger number of first vias 121, the risk of poor wiring reliability can be reduced probabilistically.
[0048] To satisfy the above conditions, in this embodiment, the distance S between the two first vias 121 is 0.57 μm. The width W1 of the first portion 41 is 1.6 μm, and the length L1 is 0.8 μm. The center of the first via 121 is located at the center of the first portion 41 in the X direction, and the length L1' in the X direction between the center of the first via 121 and the boundary between the first portion 41 and the second portion 42 is 0.4 μm (= L1 / 2), which is greater than the diameter Φ (= 0.38 μm) of the first via 121. The width W2 of the second portion 42 is 1.0 μm. The length of the second portion 42 is not particularly limited, but it is desirable that the length between the axis AXSA passing through the center of the first via 121 and the axis AXSB passing through the center of the second via 122 be set to be smaller than the arrangement pitch of the pixels PIX. The thickness H of the first portion 41 and the second portion 42 is 0.22 μm. Note that the dimensions are not limited to the specific values given here. For example, the width W1 of the first portion 41 may be 0.8 μm or more and 2.4 μm or less, and the length L1 may be 0.4 μm or more and 1.2 μm or less. The width W2 of the second portion 42 may be 0.5 μm or more and 1.5 μm or less. The thickness H of the first portion 41 and the second portion 42 may be 0.11 μm or more and 0.33 μm or less.
[0049] 7 shows an example of a pixel circuit PXC. The pixel circuit PXC includes a photoelectric conversion element PD, a transfer gate TX, and a charge detection capacitance FD. The pixel circuit PXC may also include an amplification transistor SF, a reset transistor RS, and a selection transistor SL. The charge detection capacitance FD is configured by a floating diffusion. The transfer gate TX, amplification transistor SF, reset transistor RS, and selection transistor SL are MIS (Metal-Insulator-Semiconductor) transistors. The amplification transistor SF may be a junction field-effect transistor. Multiple photoelectric conversion elements PD may also share one amplification transistor SF.
[0050] The signal charge generated by the photoelectric conversion element PD is transferred to the charge detection capacitor FD via the transfer gate TX. The charge detection capacitor FD is connected to the floating node FN. The gate of the amplification transistor SF, which forms a source follower circuit together with the current source CS, is connected to the floating node FN. In other words, the gate of the amplification transistor SF is connected to the charge detection capacitor FD via the floating node FN. The pixel signal as a voltage signal is output to the pixel signal line OUT. The reset transistor RS resets the charge and potential of the floating node FN, and the selection transistor SL switches the connection between the amplification transistor SF and the pixel signal line OUT. The reset transistor RS and the amplification transistor SF are connected to a power supply line VDD. The pixel signal line OUT and the power supply line VDD are provided for each column of the pixel circuit PXC. The pixel signal line OUT transmits the pixel signal.
[0051] Here, for example, in the second portion 42 of the wiring layer 107c (see FIGS. 4 to 6), the first via 121 is connected to the pixel signal line OUT, and the second via 122 is connected to the select transistor SL. The wiring layer 107d (bonding member) is arranged at a fixed pitch for substrate bonding, and the wiring layer 107b (pixel signal line) is arranged at the pitch of the pixel circuit PIX. If these pitches differ, for example, the number of wiring layers can be reduced as much as possible by adjusting the length of the wiring L2 of the wiring layer 107c. On the other hand, when considering voids generated by electromigration in the wiring L2 of the wiring layer 107c, it is preferable to shorten the length of the wiring L2 to prevent microvoids contained in the copper of the wiring layer 107c between the first via 121 and the second via 122. Copper atoms aggregate at a location where the supply of copper atoms is stopped near the barrier metal at the bottom of the first via 121, which is upstream of the electron flow, and the longer the length of the wiring L2 of the wiring layer 107c, the more microvoids in the wiring will be. This is because the number of voids increases, making the voids more likely to become larger. Therefore, it is preferable to make the wiring length between the first via 121 and the second via 122 the same as or shorter than the arrangement pitch of the pixel circuits PXC arranged in an array. This makes it possible to further suppress the growth of voids, to lay out the power supply lines and ground lines closely, to reduce parasitic resistance, and to physically and electrically connect the joints between substrates with different pitch arrangements and the vertical signal lines.
[0052] The equipment EQP including the semiconductor device APR shown in Fig. 1 will be described in detail below. As described above, the semiconductor device APR can include a package PKG that houses the semiconductor device IC, in addition to the semiconductor device IC having the first substrate 100. The package PKG can include a base on which the semiconductor device IC is fixed, a lid such as glass that faces the semiconductor device IC, and bonding members such as bonding wires and bumps that connect terminals provided on the base to terminals provided on the semiconductor device IC.
[0053] The equipment EQP may include at least one of an optical system OPT, a control device CTRL, a processing device PRCS, a display device DSPL, a memory device MMRY, and a mechanical device MCHN. The optical system OPT forms an optical image on the semiconductor device APR. The optical system OPT is, for example, a lens, a shutter, or a mirror. The control device CTRL controls the semiconductor device APR. The control device CTRL is, for example, configured by an ASIC.
[0054] The processing device PRCS processes the signal output from the semiconductor device APR. The processing device PRCS is composed of a CPU and ASIC for configuring an AFE (analog front end) or a DFE (digital front end). The display device DSPL is an EL display device or a liquid crystal display device that displays information (images) obtained by the semiconductor device APR. The memory device MMRY is a magnetic device or a semiconductor device that stores information (images) obtained by the semiconductor device APR. The memory device MMRY is a volatile memory such as SRAM or DRAM, or a non-volatile memory such as a flash memory or a hard disk drive.
[0055] The mechanical device MCHN has a moving part or a propulsion part such as a motor or an engine. The device EQP displays the signal output from the semiconductor device APR on a display device DSPL and transmits the signal to the outside using a communication device (not shown) provided in the device EQP. For this purpose, the device EQP preferably further includes a memory device MMRY and a processing device PRCS in addition to the memory circuit and arithmetic circuit provided in the semiconductor device APR. The mechanical device MCHN may be controlled based on the signal output from the semiconductor device APR.
[0056] The device EQP is suitable for electronic devices such as information terminals with a photographing function (for example, smartphones and wearable terminals) and cameras (for example, interchangeable lens cameras, compact cameras, video cameras, and surveillance cameras). The mechanical device MCHN in the camera can drive components of the optical system OPT for zooming, focusing, and shutter operation.
[0057] The device EQP may be transportation equipment such as a vehicle, a ship, or an aircraft. The mechanical device MCHN in the transportation equipment may be used as a moving device. The device EQP as transportation equipment is suitable for transporting the semiconductor device APR or for assisting and / or automating driving (piloting) using a photographing function. The processing device PRCS for assisting and / or automating driving (piloting) can perform processing to operate the mechanical device MCHN as a moving device based on information obtained by the semiconductor device APR. Alternatively, the device EQP may be a medical device such as an endoscope, a measuring device such as a distance sensor, an analytical device such as an electron microscope, or an office machine such as a copier. In this embodiment, an example has been described in which the semiconductor device APR is a photoelectric conversion device (solid-state imaging device), but the semiconductor device APR to which the inter-substrate wiring in this embodiment can be applied is not particularly limited as long as it is a semiconductor device using inter-substrate wiring. The semiconductor device APR may be, for example, a display device having a pixel area for display, an arithmetic device such as a CPU or GPU, an SRAM, or the like. The memory may be a storage device such as a DRAM or a nonvolatile memory, or a control device such as an ASIC.
[0058] The embodiments described above can be modified as appropriate without departing from the spirit and scope of the present invention. The disclosure of the embodiments includes not only what is explicitly stated in this specification, but also all matters that can be understood from this specification and the drawings attached hereto. [Explanation of symbols]
[0059] 100: First board 150: First wiring structure 200: Second board 250: Second wiring structure 107b, 107c, 107d: wiring layers 121: first via 122: second via
Claims
1. a first substrate on which a semiconductor element is disposed; a first wiring structure disposed on the first substrate; a second substrate on which a semiconductor element is disposed; a second wiring structure disposed on the second substrate; Including, The first wiring structure is a first wiring layer joined to the wiring of the second wiring structure; a second wiring layer connected to the first wiring layer by a first via; a third wiring layer connected to the second wiring layer by a second via; and the thickness of the second wiring layer is smaller than the width of the first via; the first wiring layer, the second wiring layer, and the first via are mainly composed of copper; a layer of a material different from copper is provided between the first via and the second wiring layer; the second wiring layer has a first portion connected to the first via and a second portion connected to the second via, and a length of the second portion along a predetermined direction within a surface of the second wiring layer is smaller than a length of the first portion along the predetermined direction; two or more of the first vias are connected in parallel to the first portion, and when the distance between the nearest adjacent first vias is S, the first portion is at least within a range of a planar distance from an axis passing through the center of the first vias and a width of the first vias, and the width of the first portion is greater than S; Semiconductor device.
2. the predetermined direction is a direction perpendicular to a direction connecting the first via and the second via; The semiconductor device according to claim 1 .
3. two or more of the first vias are connected in parallel to the first portion, the predetermined direction is a direction in which the plurality of first vias are arranged; The semiconductor device according to claim 1 .
4. The length of the second portion along the predetermined direction is greater than the width of the first via. The semiconductor device according to claim 1 .
5. a distance from an axis passing through the center of the first via to the second via is greater than the width of the first via; The semiconductor device according to claim 1 .
6. a distance between the first via and the second via in a direction perpendicular to a direction in which the first substrate and the second substrate overlap each other is greater than a width of the first via; The semiconductor device according to claim 1 .
7. The width of the first via is greater than twice the width of the second via; The semiconductor device according to claim 1 .
8. The layer of a material different from copper is a barrier metal layer. The semiconductor device according to claim 1 .
9. The material different from copper is at least one of tantalum, tantalum nitride, titanium, and titanium nitride. The semiconductor device according to claim 1 .
10. a wiring width of the second wiring layer in a direction perpendicular to a direction connecting the first via and the second via is greater than a width of the first via at least within a range of a planar distance from an axis passing through a center of the first via; The semiconductor device according to claim 1 .
11. the second wiring structure has a fourth wiring layer joined to the first wiring layer of the first wiring structure, and a fifth wiring layer connected to the fourth wiring layer by a via; The fifth wiring layer is mainly composed of aluminum. The semiconductor device according to claim 1 .
12. the first substrate and the first wiring structure constitute at least a part of a pixel circuit; the second substrate and the second wiring structure form at least a part of a peripheral circuit; the pixel circuit and the peripheral circuit are connected via the wiring; The semiconductor device according to claim 1 .
13. the second substrate and the second wiring structure form at least a part of a pixel circuit; the first substrate and the first wiring structure form at least a part of a peripheral circuit; the pixel circuit and the peripheral circuit are connected via the wiring; The semiconductor device according to claim 1 .
14. the first via and the second via are connected to a ground wiring or a power supply wiring; The semiconductor device according to claim 12 or 13.
15. the pixel circuit has a signal line that transmits a pixel signal output from the pixel circuit, the first via and the second via are connected to the signal line; The semiconductor device according to claim 12.
16. In the second wiring layer, a length between an axis passing through a center of the first via and an axis passing through a center of the second via is equal to or shorter than an arrangement pitch of the pixel circuits arranged in an array. The semiconductor device according to claim 12 or 15.
17. the pixel circuit has a pixel region arranged in a matrix, and a junction between the first wiring layer and the wiring overlaps the pixel region; The semiconductor device according to claim 12 .
18. a distance from an axis passing through the center of the first via to the second via is greater than the width of the first via; The semiconductor device according to claim 1 .
19. a distance between the first via and the second via in a direction perpendicular to a direction in which the first substrate and the second substrate overlap each other is greater than a width of the first via; The semiconductor device according to claim 1 .
20. the first wiring layer has a damascene structure; The semiconductor device according to claim 1 .
21. the second wiring layer has a dual damascene structure; The semiconductor device according to any one of claims 1 to 20.
22. A semiconductor device according to any one of claims 1 to 21; an optical system that forms an image on the semiconductor device; a control device for controlling the semiconductor device; a processing device that processes a signal output from the semiconductor device; a display device that displays information obtained by the semiconductor device; a storage device for storing information obtained by the semiconductor device; mechanical devices having moving or propelling parts; At least one of the six Equipment comprising:
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