Fluorine-containing copolymer compositions and crosslinked rubber articles

Abstract

To provide a crosslinked rubber article, and a fluorinated copolymer composition capable of forming a crosslinked rubber article having a low compression set at high temperature.SOLUTION: A fluorinated copolymer composition of the present invention comprises a fluorinated copolymer, an organic peroxide, a compound having two or more polymerizable unsaturated bonds and a phosphorus compound having a melting point of 60°C or lower.SELECTED DRAWING: None

Description

Technical Field

[0001] The present invention relates to a fluorine-containing copolymer composition and a crosslinked rubber article.

Background Art

[0002] Crosslinked rubber articles obtained by crosslinking fluorine-containing copolymers are widely used as sealing materials (e.g., O-rings, packings, oil seals, gaskets) and cushion materials in fields such as vehicles, ships, aircraft, general machinery, and construction because they are excellent in heat resistance, chemical resistance, oil resistance, weather resistance, etc. As a fluorine-containing copolymer composition used to obtain such crosslinked rubber articles, Patent Document 1 discloses a fluororubber obtained by copolymerizing vinylidene fluoride and at least one other ethylenically unsaturated monomer copolymerizable therewith, an organic peroxide, at least one selected from divalent metal hydroxides and divalent metal oxides, and an organic phosphorus compound.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] In recent years, performance improvement of crosslinked rubber articles has been demanded in various fields. Specifically, crosslinked rubber articles with a small compression set at high temperatures are demanded. In response to such demands, when the present inventors evaluated the crosslinked rubber articles described in Patent Document 1, they found that there is room for improvement in the compression set rate (hereinafter also referred to as "compression set at high temperatures") when a compression set test is performed at high temperatures.

[0005] The present invention has been made in view of the above problems, and aims to provide a fluorine-containing copolymer composition and a crosslinked rubber article that can form a crosslinked rubber article with low compression set at high temperatures. [Means for solving the problem]

[0006] As a result of diligent research into the above-mentioned problems, the present inventors have discovered that a crosslinked rubber article with low compression set at high temperatures can be obtained by using a fluorine-containing copolymer composition comprising a fluorine-containing copolymer, an organic peroxide, a compound having two or more polymerizable unsaturated bonds, and a phosphorus compound having a melting point of 60°C or lower, thus leading to the present invention.

[0007] In other words, the inventors found that the above problem could be solved by the following configuration. [1] A fluorine-containing copolymer composition comprising a fluorine-containing copolymer, an organic peroxide, a compound having two or more polymerizable unsaturated bonds, and a phosphorus compound having a melting point of 60°C or lower. [2] The fluorine-containing copolymer composition of [1], wherein the melting point of the phosphorus compound is 35°C or lower. [3] A fluorine-containing copolymer composition of [1] or [2], wherein the phosphorus compound is a phosphine having an alkyl group. [4] A fluorine-containing copolymer composition according to any one of [1] to [3], wherein the fluorine-containing copolymer is a perfluoropolymer. [5] A fluorine-containing copolymer composition according to any one of [1] to [4], wherein the fluorine-containing copolymer comprises a unit based on tetrafluoroethylene and a unit based on perfluoro(alkyl vinyl ether). [6] The fluorine-containing copolymer composition of [5], wherein the fluorine-containing copolymer further comprises units based on monomers having two or more polymerizable unsaturated bonds. [7] A fluorine-containing copolymer composition according to any of [1] to [6], wherein the compound having two or more polymerizable unsaturated bonds is a compound having two or more vinyl groups or allyl groups. [8] A fluorine-containing copolymer composition according to any of [1] to [7], wherein the compound having two or more polymerizable unsaturated bonds is the compound represented by the following formula (6). (CR 61 R 62 =CR 63 )2R 64 Formula (6) In formula (6), R 61 , R 62 and R 63 each independently represent a hydrogen atom, a fluorine atom, an alkyl group having 1 to 5 carbon atoms, or a fluoroalkyl group having 1 to 5 carbon atoms, and R 64 represents a divalent fluorohydrocarbon group having 1 to 18 carbon atoms or a group having an etheric oxygen atom at the terminal or between carbon-carbon bonds of the fluorohydrocarbon group. A plurality of R 61 , a plurality of R 62 and a plurality of R 63 may be the same as or different from each other. [9] A fluorine-containing copolymer composition according to any one of [1] to [8], wherein the phosphorus compound is a trialkylphosphine.

[10] A fluorine-containing copolymer composition according to any one of [1] to [9], wherein the phosphorus compound is a compound represented by the following formula (7). P(R 71 )3 Formula (7) In formula (7), R 71 represents a linear or branched alkyl group having 2 to 9 carbon atoms. The three R 71 may be the same as or different from each other.

[11] In the above formula (7), a fluorine-containing copolymer composition according to

[10] , wherein the three R 71 each independently represents a linear alkyl group having 2 to 9 carbon atoms.

[12] In the above formula (7), a fluorine-containing copolymer composition according to

[10] or

[11] , wherein the three R 71 are the same.

[13] A crosslinked rubber article obtained from a fluorine-containing copolymer composition according to any one of [1] to

[12] , wherein the fluorine-containing copolymer in the fluorine-containing copolymer composition is crosslinked.

[14] A method for producing a crosslinked rubber article, comprising heating a fluorine-containing copolymer composition according to any one of [1] to

[12] at 100 to 400 °C to crosslink the fluorine-containing copolymer in the fluorine-containing copolymer composition. [Effects of the Invention]

[0008] According to the present invention, a fluorine-containing copolymer composition and a crosslinked rubber article can be provided that can form a crosslinked rubber article with low compression set at high temperatures. [Modes for carrying out the invention]

[0009] The meanings of the terms used in this invention are as follows: A "unit" is a general term for an atomic group derived from one monomer molecule, which is directly formed by the polymerization of monomers, and an atomic group obtained by chemically transforming a part of the above atomic group. A "unit based on monomers" will also be simply referred to as a "unit" below. "Rubber" refers to rubber exhibiting the properties defined by JIS K 6200 (2008), and is distinguished from "resin." The "melting point" refers to the temperature corresponding to the maximum value of the melting peak measured by differential scanning calorimetry (DSC). Unless otherwise specified, the boiling point refers to the boiling point at atmospheric pressure (1013 hPa).

[0010] [Fluorine-containing copolymer composition] The fluorine-containing copolymer composition of the present invention (hereinafter also referred to as "this composition") comprises a fluorine-containing copolymer, an organic peroxide, a compound having two or more polymerizable unsaturated bonds (hereinafter also referred to as "specific polymerizable compound"), and a phosphorus compound having a melting point of 60°C or lower (hereinafter also referred to as "specific phosphorus compound"). The specific phosphorus compound is a crosslinking accelerator. Crosslinked rubber articles obtained using this composition exhibit low compression set at high temperatures (for example, the compression set rate when a compression set test is performed after storing the crosslinked rubber article at 250°C for 168 hours). The detailed reasons for this are not clear, but it is presumed to be due to the following reasons. One reason why compression set increases at high temperatures is thought to be that the bonds in the crosslinked portions break when crosslinked rubber articles are heated and compressed. Here, since the specific phosphorus compound contained in this composition has a low melting point, when the fluorine-containing copolymer contained in this composition is crosslinked while heated, the specific phosphorus compound is in a liquid state in this composition. As a result, the specific phosphorus compound is well dispersed in this composition, and the crosslinking of the fluorine-containing copolymer proceeds well, so it is thought that the crosslink density is improved. Consequently, it is thought that the compression set at high temperatures is reduced. Furthermore, because this composition uses a specific polymerizable compound, it is believed that the cracking of the crosslinks can be suppressed, making the crosslinked rubber articles less prone to deformation even at high temperatures. Thus, it is presumed that the synergistic action of the specific phosphorus compound and the specific polymerizable compound resulted in the acquisition of a crosslinked rubber article with low compression set at high temperatures.

[0011] <Fluorine-containing copolymer> Fluorine-containing copolymers are not particularly limited as long as they contain fluorine atoms and exhibit rubber properties through crosslinking, but those having monomer units containing fluorine atoms (hereinafter referred to as "fluorine-containing monomers") are preferred, and perfluoropolymers are particularly preferred because they can reduce the compression set when a crosslinked rubber article is left at a high temperature for a long period of time (for example, the compression set rate when a compression set test is performed after storing a crosslinked rubber article at 250°C for 336 hours; hereinafter also referred to as "compression set after long-term heating"). Here, "perfluoropolymer" refers to a polymer that substantially does not contain hydrogen atoms bonded to carbon atoms, but instead has fluorine atoms instead, and whose main chain consists of a chain of carbon atoms. The side chains of the perfluoropolymer may have polyvalent atoms other than carbon atoms, and oxygen atoms are preferred as such polyvalent atoms. Here, "substantially free of hydrogen atoms" means that the hydrogen atom content in the perfluoropolymer is 0.5% by mass or less, preferably 0.1% by mass or less, more preferably 0.07% by mass or less, and particularly preferably 0.05% by mass or less. Good heat resistance or chemical resistance is easily obtained when the hydrogen atom content is within the above range.

[0012] Specific examples of fluorine-containing monomers include tetrafluoroethylene (hereinafter also referred to as "TFE"), perfluoro(alkyl vinyl ether) (hereinafter also referred to as "PAVE"), vinylidene fluoride (hereinafter also referred to as "VdF"), hexafluoropropylene (hereinafter also referred to as "HFP"), and chlorotrifluoroethylene (hereinafter also referred to as "CTFE").

[0013] The PAVE unit is a unit based on perfluoro(alkyl vinyl ether). As PAVE, a monomer represented by formula (1) is preferred due to its excellent polymerization reactivity and rubber properties. CF2 = CF - OR f1 (1) In formula (1), R f1 R represents a perfluoroalkyl group having 1 to 10 carbon atoms. f1 As for the number of carbon atoms, 1 to 8 is preferred, 1 to 6 is more preferred, 1 to 5 is even more preferred, and 1 to 3 is particularly preferred, from the viewpoint of superior polymerization reactivity. Perfluoroalkyl groups may be linear or branched.

[0014] Specific examples of PAVE include perfluoro(methyl vinyl ether) (hereinafter also referred to as "PMVE"), perfluoro(ethyl vinyl ether) (hereinafter also referred to as "PEVE"), and perfluoro(propyl vinyl ether) (hereinafter also referred to as "PPVE"), and among these, PMVE and PPVE are preferred.

[0015] Fluorine-containing copolymers may have units based on monomers other than those mentioned above (hereinafter also referred to as "other monomers"). Specific examples of other monomers include monomers having two or more polymerizable unsaturated bonds (hereinafter also referred to as "DV"), monomers represented by formula (5) below, ethylene, and propylene. Furthermore, monomers having halogen atoms other than the above-mentioned fluorine-containing monomers, DV, and monomers represented by formula (5) (hereinafter also referred to as monomers having other halogen atoms) (for example, bromotrifluoroethylene and iodotrifluoroethylene) are also examples.

[0016] The DV unit is a unit based on monomers having two or more polymerizable unsaturated bonds. Specific examples of polymerizable unsaturated bonds include carbon-carbon double bonds (C=C) and carbon-carbon triple bonds (C≡C). In DV, the number of polymerizable unsaturated bonds is preferably 2 to 6, more preferably 2 or 3, and particularly preferably 2, from the viewpoint of superior polymerization reactivity. DV is preferably further enriched with fluorine atoms, as this results in a smaller compression set of the crosslinked rubber article at high temperatures.

[0017] DV is preferably a monomer represented by formula (2) because it results in a smaller compression set of the crosslinked rubber article at high temperatures. (CR 21 R 22 =CR 23 ) a2 R 24 (2) In formula (2), R 21 , R 22 and R 23 Each of these independently represents a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group, and a2 represents an integer from 2 to 6, R 24 This represents a α2 valent perfluorohydrocarbon group having 1 to 10 carbon atoms, or a group having an etheric oxygen atom at the terminal or between carbon-carbon bonds of the perfluorohydrocarbon group. Multiple R 21 , multiple R 22 and multiple R 23Each of them may be the same as or different from the others, but it is particularly preferable that they be the same as each other. a2 is preferably 2 or 3, and particularly preferably 2.

[0018] Because DV has superior polymerization reactivity, R 21 , R 22 , R 23 It is preferable that R is a fluorine atom or a hydrogen atom. 21 , R 22 , R 23 It is more preferable that all of them are fluorine atoms or hydrogen atoms, and from the viewpoint of the heat resistance and chemical resistance of the crosslinked rubber article, R 21 , R 22 , R 23 It is particularly preferable that all of them are fluorine atoms. R 24 The chain may be linear, branched, or cyclic, with linear or branched being preferred, and linear being particularly preferred. 24 The number of carbon atoms is preferably 2 to 8, more preferably 3 to 7, even more preferably 3 to 6, and particularly preferably 3 to 5. R 24 The material may or may not have etheric oxygen atoms, but it is preferable to have etheric oxygen atoms because they offer superior crosslinking reactivity and rubber properties. R 24 The number of etheric oxygen atoms in is preferably 1 to 6, more preferably 1 to 3, and particularly preferably 1 or 2. 24 The etheric oxygen atom in R 24 It is preferable that it be located at the terminal end.

[0019] Among the monomers represented by formula (2), suitable specific examples include the monomer represented by formula (3) and the monomer represented by formula (4).

[0020] (CF2=CF)2R 31 (3) In formula (3), R 31This represents a divalent perfluorohydrocarbon group having 1 to 10 carbon atoms, or a group having an etheric oxygen atom at the terminal or between carbon-carbon bonds of the perfluorohydrocarbon group.

[0021] Specific examples of monomers represented by equation (3) are CF2=CFO(CF2)2OCF=CF2, CF2=CFO(CF2)3OCF=CF2, CF2=CFO(CF2)4OCF=CF2, and CF2=CFO(CF2)6OCF=CF 2、 CF2=CFO(CF2)8OCF=CF2, CF2=CFO(CF2)2OCF(CF3)CF2OCF=CF2, CF2=CFO(CF2)2O(CF(CF3)CF2O)2CF=CF2, CF2=CFOCF2O(CF2CF2O)2CF=CF2, CF 2=CFO(CF2O)3O(CF(CF3)CF2O)2CF=CF2, CF2=CFOCF2CF(CF3)O(CF2)2OCF(CF3)CF2OCF=CF2, CF2=CFOCF2CF2O(CF2O)2CF2CF2OCF=CF2. Among the monomers represented by equation (3), more suitable examples of monomers include CF2=CFO(CF2)3OCF=CF2 (hereinafter also referred to as "C3DVE") and CF2=CFO(CF2)4OCF=CF2 (hereinafter also referred to as "C4DVE" or "PBDVE").

[0022] (CH2=CH)2R 41 (4) In formula (4), R 41 This represents a divalent perfluorohydrocarbon group having 1 to 10 carbon atoms, or a group having an etheric oxygen atom at the terminal or between carbon-carbon bonds of the perfluorohydrocarbon group.

[0023] Specific examples of monomers represented by equation (4) include CH2=CH(CF2)2CH=CH2, CH2=CH(CF2)4CH=CH2, and CH2=CH(CF2)6CH=CH2. Among the monomers represented by equation (4), a more suitable specific example of a monomer is CH2=CH(CF2)6CH=CH2 (hereinafter also referred to as "C6DV").

[0024] When DV is copolymerized, the polymerizable double bonds at the ends of DV react during polymerization, yielding a fluorine-containing copolymer with branched chains.

[0025] Equation (5) is as follows: CF2 = CF - OR f2 (5) In formula (5), R f2 This represents a perfluoroalkyl group containing 1 to 5 etheric oxygen atoms with 1 to 8 carbon atoms. f2 The number of carbon atoms is preferably 1 to 6, and particularly preferably 1 to 5.

[0026] Specific examples of monomers represented by formula (5) include perfluoro(3,6-dioxa-1-heptene), perfluoro(3,6-dioxa-1-octene), and perfluoro(5-methyl-3,6-dioxa-1-nonene).

[0027] The following are preferred combinations of each unit contained in the fluorine-containing copolymer. Combination 1: Combination of TFE units and PAVE units Combination 2: Combination of TFE units, PAVE units, and DV units Combination 3: Combination of VdF units and HFP units Combination 4: Combination of VdF units, HFP units, and TFE units Among these, combinations 1 and 2 are preferred, with combination 2 being particularly preferred, from the viewpoint of the heat resistance and chemical resistance of the crosslinked rubber articles.

[0028] The copolymerization composition in combinations 1 to 4 is preferably in the following molar ratios. These molar ratios result in excellent heat resistance and chemical resistance of the crosslinked rubber article. Combination 1: TFE units / PAVE units = 60~80 / 20~40 (molar ratio) Combination 2: TFE units / PAVE units / DV units = 60~80 / 20~40 / 0.01~1 (molar ratio) Combination 3: VdF units / HFP units = 60~95 / 5~40 (molar ratio) Combination 4: VdF units / HFP units / TFE units = 30~50 / 5~45 / 5~65 (molar ratio)

[0029] The fluorine-containing copolymer may contain iodine atoms. In this case, it is preferable that the iodine atoms are located at the ends of the fluorine-containing copolymer (polymer chain). It is believed that the iodine atoms present in the fluorine-containing copolymer are detached from the copolymer during crosslinking and captured by the specific phosphorus compound. Examples of iodine atoms include iodine atoms derived from iodine compounds that function as chain transfer agents as described later, and iodine atoms in units based on monomers containing iodine atoms among monomers having other halogen atoms such as iodotrifluoroethylene mentioned above. Preferably, the iodine atoms are derived from iodine compounds that function as chain transfer agents. When the fluorine-containing copolymer contains iodine atoms, the iodine content is preferably 0.01 to 5.0% by mass, more preferably 0.05 to 2.0% by mass, and particularly preferably 0.05 to 1.0% by mass, relative to the total mass of the fluorine-containing copolymer. When the iodine atom content is within the above range, the crosslinking reactivity of the fluorine-containing copolymer is improved, resulting in superior mechanical properties of the crosslinked rubber article. The most preferred fluorine-containing copolymer in the fluorine-containing copolymer composition of the present invention is a perfluoropolymer having iodine atoms. When the fluorine-containing copolymer is a perfluoropolymer having iodine atoms, it is thought that the crosslinking reaction proceeds relatively quickly, and more iodine atoms are removed from the fluorine-containing copolymer. When the above fluorine-containing copolymer is crosslinked in the presence of a specific phosphorus compound, it is thought that the specific phosphorus compound can capture many iodine atoms and accelerate the crosslinking reaction.

[0030] The content of the fluorine-containing copolymer is preferably 60 to 99% by mass, more preferably 70 to 99% by mass, and particularly preferably 80 to 99% by mass, based on the total mass of the composition.

[0031] (Method for producing fluorine-containing copolymers) One example of a method for producing a fluorine-containing copolymer is a method of copolymerizing the above monomers in the presence of a radical polymerization initiator.

[0032] As radical polymerization initiators, water-soluble polymerization initiators and redox polymerization initiators are preferred. Specific examples of water-soluble polymerization initiators include persulfates such as ammonium persulfate, sodium persulfate, and potassium persulfate, and organic polymerization initiators such as disuccinic acid peroxide and azobisisobutylamidine dihydrochloride. Among these, persulfates are preferred, and ammonium persulfate is more preferred. Examples of redox polymerization initiators include polymerization initiators that combine persulfates and reducing agents. Of these, polymerization initiators that can polymerize each monomer in the polymerization temperature range of 0 to 60°C are preferred. Specific examples of persulfates that constitute a redox polymerization initiator include alkali metal salts of persulfates such as ammonium persulfate, sodium persulfate, and potassium persulfate, with ammonium persulfate being preferred. Specific examples of reducing agents to be combined with persulfates include thiosulfates, sulfites, bisulfites, pyrosulfites, and hydroxymethanesulfinates, with hydroxymethanesulfinates being preferred, and sodium hydroxymethanesulfinate being particularly preferred.

[0033] In a method for producing a fluorine-containing copolymer, the monomers may be copolymerized together with a radical polymerization initiator in the presence of a chain transfer agent. As the chain transfer agent, iodine compounds are preferred, and iodine compounds represented by formula RI2 are particularly preferred. In the above formula, R represents an alkylene group or perfluoroalkylene group having 3 or more carbon atoms (preferably 3 to 8 carbon atoms). Specific examples of iodine compounds represented by formula RI2 include 1,3-diiodopropane, 1,4-diiodobutane, 1,6-diiodohexane, 1,8-diiodooctane, 1,3-diiodoperfluoropropane, 1,4-diiodoperfluorobutane, 1,6-diiodoperfluorohexane, and 1,8-diiodoperfluorooctane. As the iodine compound, an iodine compound having a perfluoroalkylene group is preferred, and 1,4-diiodoperfluorobutane is particularly preferred. By copolymerizing the above monomers in the presence of these iodine compounds, iodine atoms can be introduced into the fluorine-containing copolymer.

[0034] For details on components other than those mentioned above used in the production of fluorine-containing copolymers and the production methods, refer to the methods described in paragraphs 0019 to 0034 of International Publication No. 2010 / 082633.

[0035] <Organic peroxide> Organic peroxides are used as crosslinking agents. Specific examples of organic peroxides include dialkyl peroxides, α,α'-bis(tert-butylperoxy)-p-diisopropylbenzene, α,α'-bis(tert-butylperoxy)-m-diisopropylbenzene, benzoyl peroxide, tert-butylperoxybenzene, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane, tert-butylcumyl peroxide, and dicumyl peroxide. Specific examples of dialkyl peroxides include 1,1-di(tert-butylperoxy)-3,3,5-trimethylcyclohexane, 2,5-dimethylhexane-2,5-dihydroxyperoxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, 2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexine, tert-butylperoxymaleic acid, and tert-butylperoxysopropyl carbonate.

[0036] The organic peroxide content is preferably 0.3 to 10 parts by mass, more preferably 0.3 to 5 parts by mass, and particularly preferably 0.5 to 3 parts by mass, per 100 parts by mass of the fluorine-containing copolymer. When the organic peroxide content is within the above range, the crosslinked rubber article exhibits an excellent balance of strength and elongation.

[0037] <Specific polymerizable compound> A specific polymerizable compound is a compound having two or more polymerizable unsaturated bonds and is used as a crosslinking aid to improve the crosslinking reactivity of fluorine-containing copolymers. Specific examples of polymerizable unsaturated bonds include carbon-carbon double bonds (C=C) and carbon-carbon triple bonds (C≡C). Of these, carbon-carbon double bonds (C=C) are preferred due to their superior crosslinking reactivity. The number of polymerizable unsaturated bonds in a specific polymerizable compound is two or more, preferably 2 to 6, more preferably 2 or 3, and particularly preferably 2. The specific polymerizable compound is preferably a compound having two or more vinyl groups or allyl groups, as it exhibits superior crosslinking reactivity and lower compression set at high temperatures. The specific polymerizable compound is preferably one that contains a fluorine atom, as this provides excellent weather resistance and chemical resistance for the crosslinked rubber article.

[0038] Specific examples of specific polymerizable compounds include the compound represented by formula (6) below, triallyl cyanurate, triallyl isocyanurate, and trimethyl isocyanurate. From the standpoint of superior crosslinking reactivity, the compound represented by formula (6) below and triallyl isocyanurate are preferred, and the compound represented by formula (6) below is particularly preferred from the standpoint of reducing the compression set of the crosslinked rubber article after long-term heating.

[0039] Equation (6) is as follows: (CR 61 R 62 =CR 63 )2R 64 Formula (6) In formula (6), R 61 , R 62 and R 63 Each of these independently represents a hydrogen atom, a fluorine atom, a C1-C5 alkyl group, or a C1-C5 fluoroalkyl group, and R 64 This represents a divalent fluorohydrocarbon group having 1 to 18 carbon atoms, or a group having an etheric oxygen atom at the terminal or between carbon-carbon bonds of the fluorohydrocarbon group. Multiple R 61, multiple R 62 and multiple R 63 Each of them may be the same as or different from the others.

[0040] R 61 , R 62 and R 63 The alkyl group or fluoroalkyl group in this compound may be linear or branched, but it is preferable that it be linear. R 61 , R 62 and R 63 The number of carbon atoms in the alkyl group or fluoroalkyl group is 1 to 5, more preferably 1 to 3, and particularly preferably 1 or 2. Due to its superior crosslinking reactivity, R 61 , R 62 and R 63 It is preferable that all of them are hydrogen atoms.

[0041] R 64 In this context, the fluorohydrocarbon group is preferably a perfluorohydrocarbon group because it offers superior heat resistance to the crosslinked rubber article. R 64 The chain may be linear, branched, or cyclic, with linear or branched being preferred, and linear being particularly preferred. 64 The number of carbon atoms is 1 to 18, preferably 2 to 8, and particularly preferably 3 to 7. R 64 If R has an etheric oxygen atom, 64 The number of etheric oxygen atoms in is preferably 1 to 6, more preferably 1 to 3, and particularly preferably 1 or 2. 64 If it has an etheric oxygen atom, the etheric oxygen atom is R 64 It is preferable that it be located at the terminal end. As the compound represented by formula (6), the compound represented by formula (2) is preferred, and the compounds represented by formulas (3) and (4) are more preferred. Among the compounds represented by formulas (3) and (4), C3DVE, C4DVE, CH2=CH(CF2)2CH=CH2, CH2=CH(CF2)4CH=CH2, and C6DV are preferred, with C6DV being particularly preferred because it results in a smaller compression set after long-term heating of the crosslinked rubber article.

[0042] The content of the specific polymerizable compound is preferably 0.03 to 5 parts by mass, more preferably 0.1 to 4 parts by mass, and particularly preferably 0.3 to 3 parts by mass, per 100 parts by mass of the fluorine-containing copolymer. If the content is above the lower limit of the above range, the compression set of the crosslinked rubber article will be smaller, and if it is below the upper limit of the above range, the crosslinking reactivity will be better.

[0043] <Specific Phosphorus Compounds> Specific phosphorus compounds are phosphorus compounds with a melting point of 60°C or lower, and are used as crosslinking accelerators. The melting point of the specific phosphorus compound is 60°C or lower, and is preferably 35°C or lower, and particularly preferably 20°C or lower, as this improves the dispersibility of the specific phosphorus compound and reduces the compression set of the crosslinked rubber article at high temperatures. Note that among the above compounds whose melting points are below a certain temperature, some are liquid at 20°C.

[0044] The specific phosphorus compound is preferably a phosphine having an alkyl group, more preferably a trialkylphosphine, and particularly preferably a compound represented by the following formula (7), since this improves the dispersibility of the specific phosphorus compound and reduces the compression set of the crosslinked rubber article at high temperatures. P(R 71 )3 formula (7) In formula (7), R 71 This represents a linear or branched alkyl group having 2 to 9 carbon atoms. Three R's 71These elements may be identical or different, but it is preferable that they be identical, as this results in a smaller compression set of the crosslinked rubber article at high temperatures.

[0045] R 71 The carbon number is 2 to 9, preferably 4 to 9, and particularly preferably 6 to 8, from the viewpoint that the compression set of the crosslinked rubber article at high temperatures will be smaller. From the point that the compression set of cross-linked rubber articles is smaller at high temperatures, the three R's 71 Each of these is preferably an independent linear alkyl group having 2 to 9 carbon atoms.

[0046] Specific examples of specific phosphorus compounds include triethylphosphine (melting point -86°C, liquid at 20°C), tri-n-propylphosphine (melting point unknown, liquid at 20°C), tri-n-butylphosphine (melting point -65°C, liquid at 20°C), tri-n-pentylphosphine (melting point unknown, liquid at 20°C), tri-n-hexylphosphine (melting point unknown, liquid at 20°C), and tri-n-octylphosphine (melting point unknown, liquid at 20°C). Among these specific phosphorus compounds, tri-n-octylphosphine is preferred because it results in a smaller compression set in crosslinked rubber articles at high temperatures.

[0047] The content of the specific phosphorus compound is preferably 0.01 to 5 parts by mass, more preferably 0.05 to 2 parts by mass, and particularly preferably 0.1 to 1 part by mass, per 100 parts by mass of the fluorine-containing copolymer. If the content is above the lower limit of the above range, the compression set of the crosslinked rubber article will be smaller, and if it is below the upper limit of the above range, the compression set of the crosslinked rubber article at high temperatures will be smaller.

[0048] <Other ingredients> This composition may contain other components not listed above, as long as the effects of the present invention are not impaired. Other components include acid acceptors (e.g., fatty acid esters, fatty acid metal salts, divalent metal oxides (magnesium oxide, calcium oxide, zinc oxide, lead oxide, etc.)), fillers and reinforcing materials (e.g., carbon black, barium sulfate, calcium metasilicate, calcium carbonate, titanium dioxide, silicon dioxide, polytetrafluoroethylene (PTFE), tetrafluoroethylene-perfluoro(alkyl vinyl ether) copolymer (PFA), clay, talc), scorch retarders (e.g., phenolic hydroxyl group-containing compounds such as bisphenol A, quinones such as hydroquinone, α-methylstyrene dimers such as 2,4-di(3-isopropylphenyl)-4-methyl-1-pentene), crown ethers (e.g., 18-crown-6), and release agents (e.g., sodium stearate).

[0049] When this composition contains silicon dioxide powder among the other components mentioned above, the resistance of the crosslinked rubber article obtained using it to oxygen plasma irradiation is improved. Such a crosslinked rubber article is suitable, for example, for components of semiconductor manufacturing equipment that uses oxygen plasma. When this composition contains at least one of the above-mentioned other components, PTFE powder and PFA powder, the irradiation resistance of the crosslinked rubber article obtained using it to plasma using a fluorine-based gas is improved. Such a crosslinked rubber article is suitable, for example, for components of semiconductor manufacturing equipment that performs plasma using a fluorine-based gas.

[0050] If this composition contains other components, the total content of the other components is preferably more than 0.1 parts by mass and 30 parts by mass or less, more preferably 1 to 25 parts by mass, and particularly preferably 5 to 15 parts by mass, per 100 parts by mass of the fluorine-containing copolymer.

[0051] One method for preparing this composition is to mix the above-mentioned components. The mixing of the components can be carried out using rubber mixing equipment such as rolls, kneaders, Banbury mixers, or extruders. Alternatively, after obtaining a mixture of the above components, the mixture may be molded. Specific examples of molding methods for the mixture include compression molding, injection molding, extrusion molding, calendering, or dissolving the mixture in a solvent and dipping or coating it onto a substrate or the like.

[0052] [Cross-linked rubber articles] The crosslinked rubber article of the present invention is a rubber article obtained from the above-mentioned fluorine-containing copolymer composition, wherein the fluorine-containing copolymer in the fluorine-containing copolymer composition is crosslinked. A preferred method for crosslinking the fluorine-containing copolymer in a fluorine-containing copolymer composition is by heating the fluorine-containing copolymer composition. Specific examples of crosslinking methods using heat include heat press crosslinking, steam crosslinking, and hot air crosslinking. These methods should be appropriately selected considering the shape and application of the fluorine-containing copolymer composition. The heating conditions are preferably 100-400°C for 1 second to 24 hours.

[0053] A crosslinked rubber obtained by heating a fluorine-containing copolymer composition (primary crosslinking) may be further heated to perform secondary crosslinking. By performing secondary crosslinking, the mechanical properties, compression set, and other properties of the crosslinked rubber can be stabilized or improved. When performing primary and secondary crosslinking, the heating temperature for primary crosslinking is preferably 100-400°C, more preferably 120-200°C, and even more preferably 140-180°C. When performing primary and secondary crosslinking, the heating temperature for secondary crosslinking is preferably 80-350°C, more preferably 140-300°C, and even more preferably 220-260°C. When performing primary and secondary crosslinking, the heating time for primary crosslinking is preferably 1 second to 60 minutes, more preferably 1 minute to 40 minutes, and even more preferably 5 minutes to 30 minutes. When performing primary and secondary crosslinking, the heating time for secondary crosslinking is preferably 30 minutes to 48 hours, more preferably 2 hours to 32 hours, and even more preferably 3 hours to 25 hours. The preferred heating conditions for secondary crosslinking are 80-350°C for 30 minutes to 48 hours.

[0054] Another method of crosslinking fluorine-containing copolymers, besides crosslinking by heating, is to irradiate the fluorine-containing copolymer composition with radiation. Specific examples of radiation used include electron beams and ultraviolet rays.

[0055] <Physical properties> The compression set of the crosslinked rubber article at 250°C for 168 hours is preferably 95% or less, more preferably 70% or less, and particularly preferably 50% or less, as this indicates that the fluorine-containing copolymer is well crosslinked and the shape recovery of the crosslinked rubber article after pressurization is superior. The compression set of a cross-linked rubber article at 250°C for 168 hours is measured by the method described in the Examples section below.

[0056] <Application> Cross-linked rubber articles are suitable for materials such as O-rings, sheets, gaskets, oil seals, diaphragms, and V-rings. Furthermore, it can be applied to heat-resistant and chemical-resistant sealants, heat-resistant and oil-resistant sealants, wire insulation materials, sealants for semiconductor manufacturing equipment, sealants for liquid crystal display panel manufacturing equipment, sealants for light-emitting diode manufacturing equipment, corrosion-resistant rubber paints, sealants for urea-based greases, rubber paints, adhesive rubber, hoses, tubes, calender sheets (rolls), sponges, rubber rolls, components for oil drilling, heat dissipation sheets, solution crosslinked materials, rubber sponges, bearing seals (urea-resistant, etc.), linings (chemical-resistant), automotive insulating sheets, insulating sheets for electronic equipment, rubber bands for watches, endoscope packings (amine-resistant), bellows hoses (processed from calender sheets), water heater packings / valves, fenders (marine civil engineering, ships), textiles and nonwoven fabrics (protective clothing, etc.), circuit board sealants, rubber gloves, stators for single-screw eccentric pumps, components for urea SCR systems, vibration dampers, vibration control agents, sealing agents, additives to other materials, and toys. [Examples]

[0057] The present invention will be described in detail below with reference to examples. Examples 1 and 2 are examples, and Examples 3 and 4 are comparative examples. However, the present invention is not limited to these examples. The amounts of each component in the table below are based on mass.

[0058] [Measurement of the composition of fluorine-containing copolymers] 19 The content (mol%) of each unit in the fluorine-containing copolymer was calculated by 1F nuclear magnetic resonance (NMR) analysis. However, the content of propylene units was calculated as follows: 13 It was calculated from 13C nuclear magnetic resonance (NMR) analysis. Furthermore, the iodine atom content in the fluorine-containing copolymer was calculated using a system combining an automated sample combustion device (AQF-100 model, manufactured by Mitsubishi Chemical Analytec) and an ion chromatograph.

[0059] [Compression set at high temperatures] In accordance with JIS K 6262:2013, the compression set (%) of cross-linked rubber articles was measured after holding test specimens at 250°C for 168 hours. The test specimens used were P26 O-ring specimens conforming to JIS B 2401-1:2012. The test was performed using three test specimens, and the arithmetic mean of the measured values ​​from the three specimens was used. The compression set was calculated using the following formula, and the compression set at high temperatures was evaluated according to the following evaluation criteria. A compression set value closer to 0% indicates better performance. Compression set (%) = (Original thickness of the specimen - Thickness of the specimen 30 minutes after removal from the compression device) ÷ (Original thickness of the specimen - Thickness of the spacer) × 100 <Evaluation Criteria> A: The compression set is between 0% and 50%. B: The compression set is greater than 50% and less than or equal to 70%. C: The compression set is greater than 70% and less than or equal to 95%. D: The compression set is over 95%.

[0060] [Compression set after prolonged heating] Except for changing the holding time of the cross-linked rubber article test specimens at 250°C from 168 hours to 336 hours, the compression set after long-term heating was evaluated using the same procedure and evaluation criteria as described above for "Compression set at high temperatures".

[0061] [Production of fluorine-containing copolymer 1] After degassing a 20L stainless steel pressure reactor equipped with anchor blades, 8.2L of ultrapure water, 733g of a 30% by mass solution of C2F5OCF2CF2OCF2COONH4, 10.0g of C3DVE, and 15.9g of a 5% by mass aqueous solution of disodium hydrogen phosphate dodecahydrate were charged, and the gas phase was purged with nitrogen. While stirring at a speed of 375 rpm using the anchor blades, 198g of TFE and 454g of PMVE were injected into the vessel under pressure once the internal temperature reached 80°C. The reactor internal pressure was 0.90 MPa [gauge]. 40mL of a 1% by mass aqueous solution of ammonium persulfate was added to start polymerization. The molar ratio of the monomers injected under pressure before the start of polymerization (hereinafter referred to as initial monomers) was TFE:PMVE:C3DVE = 41.74:57.64:0.61.

[0062] As polymerization progressed, when the reactor pressure dropped to 0.89 MPa [gauge], TFE was injected to raise the reactor pressure to 0.90 MPa [gauge]. This process was repeated, with 62 g of PMVE being injected each time 80 g of TFE was added. Additionally, 7.0 g of 1,4-diiodoperfluorobutane was injected into the reactor from an ampoule tube along with 50 mL of ultrapure water when 60 g of TFE had been injected. When the total added mass of TFE reached 1200g, the addition of monomers to be injected after polymerization began (hereinafter referred to as "post-added monomers") was stopped, the reactor temperature was cooled to 10°C, and the polymerization reaction was stopped to obtain latex containing a fluorine-containing copolymer. The polymerization time was 360 minutes. The total added mass of post-added monomers was 1200g of TFE and 868g of PMVE, which, when converted to a molar ratio, was TFE:PMVE = 68:32.

[0063] Nitric acid (manufactured by Kanto Chemical Co., Ltd., special grade) was dissolved in ultrapure water to prepare a 3% by mass aqueous solution of nitric acid. Latex was added to the nitric acid aqueous solution in a container made of TFE-perfluoro(alkyl vinyl ether) copolymer (PFA) to cause aggregation of the fluorine-containing copolymer. The amount of nitric acid aqueous solution was 150 parts by mass per 100 parts by mass of fluorine-containing copolymer in the latex.

[0064] The aggregated fluorine-containing copolymer was recovered by filtration and added to ultrapure water in a PFA container, where it was washed by stirring at 200 rpm for 30 minutes. The amount of ultrapure water was 100 parts by mass for every 100 parts by mass of fluorine-containing copolymer. The above washing procedure was repeated 10 times.

[0065] The washed fluorine-containing copolymer was recovered by filtration and dried under reduced pressure at 50°C and 10 kPa to obtain fluorine-containing copolymer 1. The molar ratio of each unit in fluorine-containing copolymer 1 was TFE units:PMVE units:C3DVE units = 71.40:28.43:0.17, and the iodine atom content was 0.10 mass%.

[0066] [Fluorine-containing copolymer 2] Fluororubber-1 from the examples section of Japanese Patent Publication No. 06-306236 was used as fluorine-containing copolymer 2. The molar ratio of each unit in fluorine-containing copolymer 2 was VdF units:TFE units:propylene units = 35:40:25. It does not contain iodine atoms.

[0067] [Examples 1-4] The components and proportions shown in Table 1 were mixed and kneaded using two rollers at room temperature for 10 minutes to obtain a mixed fluorine-containing copolymer composition. The obtained fluorine-containing copolymer composition was hot-pressed under the primary crosslinking conditions shown in Table 1 to obtain a 1 mm thick crosslinked rubber sheet (primary crosslinking). Then, under a nitrogen atmosphere, the crosslinked rubber sheet was heated in an oven under the secondary crosslinking conditions shown in Table 1 (secondary crosslinking). After that, the crosslinked rubber sheet was cooled to room temperature to obtain the crosslinked rubber sheets of Examples 1 to 4. The above-mentioned physical properties were measured using the obtained cross-linked rubber sheet. The measurement results are shown in Table 1.

[0068] The following is an overview of each component listed in Table 1, excluding the fluorine-containing copolymer. Perhexa 25B: Product name, manufactured by Nippon Oil & Fats Co., Ltd., 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexane, organic peroxide Percadox 14: Trade name, manufactured by Kayaku Akzo, α,α'-bis(tert-butylperoxy)-p-diisopropylbenzene, organic peroxide TAIC: Product name, manufactured by Mitsubishi Chemical Corporation, triallyl isocyanurate, specific polymerizable compound C6DV: Manufactured by Tosoh Finechem Co., Ltd., CH2=CH(CF2)6CH=CH2, a specific polymerizable compound. TOCP: Manufactured by Hokko Chemical Industry Co., Ltd., tri-n-octylphosphine (liquid at 20°C), specific phosphorus compound.

[0069] [Table 1]

[0070] As shown in Table 1, it was confirmed that the compression set at high temperatures can be reduced by using a fluorine-containing copolymer composition containing a fluorine-containing copolymer, an organic peroxide, a specific polymerizable compound, and a specific phosphorus compound (Examples 1 and 2). Furthermore, the entire contents of the specification, claims, and abstract of Japanese Patent Application No. 2019-192839, filed on October 23, 2019, are incorporated herein by reference as disclosure of the present invention.

Claims

1. A fluorine-containing copolymer composition comprising a fluorine-containing copolymer, an organic peroxide, a compound having two or more polymerizable unsaturated bonds, and a phosphorus compound with a melting point of 60°C or lower. The compound having two or more polymerizable unsaturated bonds is the compound represented by the following formula (6): A fluorine-containing copolymer composition in which the content of the compound having two or more polymerizable unsaturated bonds is 0.03 to 5 parts by mass per 100 parts by mass of the fluorine-containing copolymer. (CR 61 R 62 = CR 63 ) 2 R 64 Formula (6) In formula (6), R 61, R 62, and R 63 each independently represent a hydrogen atom, a fluorine atom, a C1-C5 alkyl group, or a C1-C5 fluoroalkyl group, and R 64 represents a divalent C1-C18 fluorohydrocarbon group or a group having an etheric oxygen atom at the terminal or between carbon-carbon bonds of the fluorohydrocarbon group. The multiple R 61s, R 62s, and R 63s may each be identical or different from one another.

2. The fluorine-containing copolymer composition according to claim 1, wherein the melting point of the phosphorus compound is 35°C or lower.

3. The fluorine-containing copolymer composition according to claim 1 or 2, wherein the phosphorus compound is a phosphine having an alkyl group.

4. The fluorine-containing copolymer composition according to any one of claims 1 to 3, wherein the fluorine-containing copolymer is a copolymer having a unit based on tetrafluoroethylene, a unit based on perfluoro(alkyl vinyl ether), and a unit based on a monomer having two or more polymerizable unsaturated bonds, a copolymer having a unit based on vinylidene fluoride and a unit based on hexafluoropropylene, or a copolymer having a unit based on vinylidene fluoride, a unit based on hexafluoropropylene, and a unit based on tetrafluoroethylene.

5. The fluorine-containing copolymer composition according to any one of claims 1 to 3, wherein the fluorine-containing copolymer comprises a unit based on tetrafluoroethylene and a unit based on perfluoro(alkyl vinyl ether).

6. The fluorine-containing copolymer composition according to any one of claims 1 to 5, wherein the compound represented by formula (6) is CH₂=CH(CF₂)₆CH=CH₂.

7. The fluorine-containing copolymer composition according to any one of claims 1 to 6, wherein the phosphorus compound is a trialkylphosphine.

8. The fluorine-containing copolymer composition according to any one of claims 1 to 7, wherein the phosphorus compound is a compound represented by the following formula (7). P(R) ７１ ) ３ Equation (7) In formula (7), R ７１ This represents a linear or branched alkyl group having 2 to 9 carbon atoms. Three R's ７１ They may be the same or different from one another.

9. In equation (7) above, the three R ７１ The fluorine-containing copolymer composition according to claim 8, wherein each of them independently represents a linear alkyl group having 2 to 9 carbon atoms.

10. In equation (7) above, the three R ７１ A fluorine-containing copolymer composition according to claim 8 or claim 9, wherein the same is true.

11. A crosslinked rubber article obtained from a fluorine-containing copolymer composition according to any one of claims 1 to 10, wherein the fluorine-containing copolymer in the fluorine-containing copolymer composition is crosslinked.

12. A method for producing a crosslinked rubber article, comprising heating a fluorine-containing copolymer composition according to any one of claims 1 to 10 to 100 to 400°C to crosslink the fluorine-containing copolymer in the fluorine-containing copolymer composition.

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