Motor, its stator, and power consumption device
The stator winding structure with layered conductor distribution and short-pitch configuration addresses voltage drop and energy loss issues in motors, improving insulation and efficiency.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- CONTEMPORARY AMPEREX INTELLIGENCE TECHNOLOGY (SHANGHAI) LTD
- Filing Date
- 2022-09-20
- Publication Date
- 2026-04-27
AI Technical Summary
Existing motor designs face challenges in reducing voltage drop and internal energy loss, leading to low insulation reliability and efficiency, particularly in high-voltage, high-speed, integrated, and miniaturized motors.
A stator winding structure with conductors arranged in multiple layers and distributed across first, second, and third regions within winding slots, reducing voltage drops between adjacent conductors and employing a short-pitch winding configuration to improve insulation reliability and efficiency.
The proposed stator winding structure reduces voltage drops, enhances insulation reliability, decreases internal losses, and increases energy conversion efficiency while suppressing torque ripple and noise.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This application relates to the field of power devices, and more specifically to motors, their stators, and power consumption devices. [Background technology]
[0002] With the development of the new energy vehicle industry, the development of its drive motors is also progressing in the direction of higher voltage, higher speed, integration, platformization, and miniaturization.
[0003] Currently, one of the research goals in this field is to reduce the voltage drop inside the motor and decrease internal energy loss. [Overview of the project]
[0004] This application provides a motor and its stator that can reduce the voltage drop in the motor's internal windings and thereby reduce the motor's internal energy loss.
[0005] According to a first aspect, an embodiment of the present application provides a motor stator comprising a stator core and stator windings installed on the stator core, wherein the inner wall of the stator core has a plurality of winding slots. Establish The stator windings include conductors inserted into multiple winding slots.
[0006] Each winding slot has n layers of conductors, where n is a positive even number, and the n layers of conductors are arranged in the direction from the bottom of the winding slot groove toward the opening of the winding slot groove, as L1 layer, L2 layer, ... and L n To make it a layer.
[0007] The stator winding includes multiple phase windings, each phase winding includes multiple pole phase groups, each pole phase group of the phase winding includes a first region, a second region, and a third region, the second and third regions are located on either side of the first region, and the conductor located in the first region is L1 layer ~ L n The conductor located in the second region is L n / 2+1 Layer~Ln a layer, and the conductor located in the third region is the L1 layer to L n / 2 layer.
[0008] Each phase winding includes a first branch and a second branch. The first branch includes 4k conductors connected in series in sequence, where k is a positive integer. The 4k conductors A1, ……, A 2k …… and A 4k are taken as such, and the second branch includes 4k conductors connected in series in sequence. The 4k conductors of the second branch are B1, ……, B 2k …… and B 4k are taken as such.
[0009] A1 to A 2k , B1 to B 2k are distributed in the first region, and a part of A 2k+1 ~A 4k is distributed in the second region, and the remaining part of A 2k+1 ~A 4k is distributed in the third region. A part of B 2k+1 ~B 4k is distributed in the second region, and the remaining part of B 2k+1 ~B 4k is distributed in the third region.
[0010] In the technical solution of the embodiment of the present application, the front-half conductors in the first branch and the second branch are both distributed in the first region, and the rear-half conductors are distributed in the second region and the third region. In this way, the maximum voltage drop between adjacent different-phase conductors can be reduced, and the maximum voltage drop between adjacent same-phase conductors can be reduced, the insulation reliability of the stator winding can be improved, the internal loss of the motor can be reduced, and the energy conversion efficiency of the motor can be increased. At the same time, the above structure constitutes a short-pitch winding, can reduce the harmonics of the winding, suppress torque ripple, improve noise and vibration, and increase efficiency.
[0011] In some embodiments, A 2k+1 ~A 3k are distributed in the second region, A 3k+1 ~A 4k are distributed in the third region, and B 2k+1 ~B3k It is distributed in the third region, B 3k+1 ~B 4k The first branch is distributed to the second region. By distributing the first branch sequentially to the first, second, and third regions, and the second branch sequentially to the first, third, and second regions, the maximum voltage drop between adjacent dissequential conductors can be reduced, improving the insulation reliability of the stator winding, reducing the internal losses of the motor, and increasing the energy conversion efficiency of the motor. At the same time, the above structure can constitute a short-distance winding, reduce winding harmonics, suppress torque ripple, improve noise and vibration, and increase efficiency.
[0012] In some embodiments, A1 and B1 are located in the same winding slot. By placing the lead-in wire ends of the two branches in the same winding slot, connection to external devices such as busbars can be facilitated and the stator mounting efficiency can be improved.
[0013] In some embodiments, A1 is a conductor in the L1 layer within the winding slot, and B1 is a conductor in the L within the winding slot. n It is a layered conductor. By providing the lead-in wire ends of the first and second branches in the groove bottom layer and groove opening layer of the same winding slot, respectively, busbar connection is facilitated.
[0014] In some embodiments, A 4k L in the winding slot n It is a layered conductor, B 4k This is within the winding slot L It is a single-layer conductor. By providing the leadout wire ends of the first and second branches in the groove bottom layer and groove opening layer of the same winding slot, respectively, busbar connection is facilitated.
[0015] In some embodiments, the first branch is a first positive lead wire connected to A1, and A 4K The second branch includes a first negative lead wire connected to B1, and B 4KIt includes a second negative lead wire connected to the positive lead wire. The positive and negative lead wires are capable of protruding outside the winding slot, which enhances the convenience of lead-in and lead-out end welding and facilitates connection of external members to the first and second branches.
[0016] In some embodiments, the first branch includes a first single-conductor connector and a plurality of first double-conductor connectors, where the first single-conductor connector includes one conductor and each first double-conductor connector includes two conductors. The first branch of the embodiments of this application employs various connector combinations to allow for greater flexibility in the winding of the first branch.
[0017] In some embodiments, there are two first single-conductor connectors, one of which includes A1 and the other first single-conductor connector includes A1. 4k This includes the following: The two first single-conductor connectors can be a lead-in end conductor and a lead-out end conductor, respectively, facilitating connection between the first branch and the external member.
[0018] In some embodiments, a plurality of first double-conductor connectors include a first connector, a second connector, and a third connector, where the span between the two conductors of the first connector is equal to the pole distance, the span between the two conductors of the second connector is less than the pole distance, and the span between the two conductors of the third connector is greater than the pole distance. Connectors with different spans can be configured to accommodate connections between conductors of different spans and to accommodate different conductor connection methods.
[0019] In some embodiments, A 2k and A 2k+1 These are the two conductors of the third connector, A 3k and A 3k+1These are the two conductors of the second connector. In the first branch, when jumping from the first region to the second region, a long-distance jump is made via the third connector, and when jumping from between the second and third regions, a short-distance jump is made via the second connector. The above structure can improve the efficiency of inserting and attaching the conductors.
[0020] In some embodiments, the second branch includes a second single-conductor connector and a plurality of second double-conductor connectors, where the second single-conductor connector includes one conductor, each second double-conductor connector includes two conductors, and there are two second single-conductor connectors, where one second single-conductor connector includes B1 and another second two The single-conductor connector is B 4k The plurality of second double-conductor connectors include a fourth connector, a fifth connector, and a sixth connector, wherein the span of the two conductors of the fourth connector is equal to the pole distance, the span of the two conductors of the sixth connector is smaller than that of the fifth connector, and the span of the two conductors of the fifth connector is smaller than the pole distance.
[0021] In the second branch, the second single-conductor connector facilitates welding of the second positive lead wire and the second negative lead wire, and the second double-conductor connector can be installed in two winding slots, reducing the occupied space and making the stator structure more compact. The two second single-conductor connectors can be used as lead-in and lead-out terminal conductors, respectively, facilitating connection between the second branch and the external busbar. Connectors of different spans can be configured to accommodate connections between conductors of different spans and to accommodate different conductor connection methods.
[0022] In some embodiments, B 2k and B 2k+1 These are the two conductors of the fifth connector, B 3k and B 3k+1 These are the two conductors of the sixth connector.
[0023] In the second branching, when jumping from the first region to the third region, a short jump is made via the fifth connector, and when jumping between the second and third regions, a short jump is made via the sixth connector. This structure can improve the efficiency of inserting and attaching conductors.
[0024] In some embodiments, the stator winding includes three phase windings, which are connected in a star or delta configuration.
[0025] In some embodiments, the number of winding slots is a multiple of 12.
[0026] In some embodiments, the number of winding slots is 48, n is 8, and the number of stator poles is 8.
[0027] According to a second aspect, an embodiment of the present application provides a motor which includes a stator in any one of the above embodiments.
[0028] According to a third aspect, an embodiment of the present application provides a power consumption device which includes a motor in any one of the above embodiments. [Brief explanation of the drawing]
[0029] To more clearly illustrate the technical concept of the embodiments of this application, the following is a brief introduction to the drawings that may be used in the embodiments of this application. It is obvious that the drawings described below represent only a few embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without expending any creative effort. [Figure 1] This is a schematic diagram of a motor stator structure according to some embodiments of this application. [Figure 2] This is a schematic cross-sectional view of a stator according to several embodiments of this application. [Figure 3] This is an enlarged schematic diagram of block A in Figure 2. [Figure 4]This is a schematic diagram showing the distribution of the first, second, and third regions according to several embodiments of this application. [Figure 5] This is a schematic diagram of the pole phase groups of the phase windings of the stator windings of a stator according to some embodiments of this application. [Figure 6] This is a schematic diagram of the structure of a first single-conductor connector of a stator according to some embodiments of this application. [Figure 7] This is a schematic diagram of the structure of a first double-conductor connector of a stator according to some embodiments of this application. [Figure 8] This is a schematic diagram of the structure of a second single-conductor connector of a stator according to some embodiments of this application. [Figure 9] Schematic diagram of the structure of a second double-conductor connector of a stator according to several embodiments of this application. [Figure 10] This is a schematic diagram of one phase winding of a stator according to several embodiments of this application. [Figure 11] This is a schematic diagram of the three phase windings of a stator according to some embodiments of this application. [Figure 12] This is a schematic diagram of the phase winding connections of the stator windings of a stator according to some embodiments of this application. [Figure 13] This is a schematic diagram of the phase winding connections of the stator windings of a stator according to some other embodiments of this application. [Figure 14] This is a schematic diagram of the phase winding connections of the stator windings of a stator according to some other embodiments of this application. [Figure 15] This is a schematic diagram of the phase winding connections of the stator windings of a stator according to some further embodiments of this application.
[0030] In drawings, the drawings are not drawn to the actual scale. [Modes for carrying out the invention]
[0031] To clarify the purpose, technical proposal, and advantages of the embodiments of this application, the following clearly describes the technical proposal in the embodiments of this application, linking it with the drawings of the embodiments. Clearly, the embodiments described are only some, not all, embodiments of this application. All other embodiments derived from the embodiments of this application without the creative effort of a person skilled in the art are all within the scope of protection of this application.
[0032] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as that commonly understood by those skilled in the art relating to this application. In this application, terms used in the specification are solely for the purpose of describing specific embodiments and are not intended to limit this application. The terms “includes” and “have,” and any variations thereof, in the description of the specification, claims, and drawings of this application are intended to intentionally cover the non-exclusive “includes.” Terms such as “first,” “second,” etc., in the specification, claims, or drawings of this application are not intended to describe a particular order or hierarchical relationship, but to distinguish different subjects.
[0033] The “Examples” as used in this application mean that certain features, structures, or characteristics described in conjunction with the Examples may be included in at least one Example of this application. The occurrence of this phrase in each location in the specification does not necessarily refer to the same Example, nor does it mean that each Example is mutually exclusive or alternative to the others.
[0034] In the description of this application, unless otherwise specifically defined or limited, the terms “attachment,” “connection,” “connection,” and “installation” should be understood in a broad sense. For example, a fixed connection may be a detachable connection, an integral connection, a direct connection, an indirect connection via an intermediate medium, or internal communication between two elements. A person skilled in the art will be able to understand the specific meaning of these terms in this application depending on the specific circumstances.
[0035] In this application, the terms "and / or" merely describe the relationship between related objects, indicating that three relationships are possible. For example, A and / or B may represent three cases: A alone, a combination of A and B, and B alone. In this application, the character " / " generally indicates that the preceding and succeeding related objects are in an "or" relationship.
[0036] In the embodiments of this application, the same reference numerals represent the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the dimensions such as thickness, length, and width of various components in the embodiments of this application shown in the drawings, and the overall dimensions such as thickness, length, and width of the integrated device, are illustrative and should not constitute any limitation to this application.
[0037] The term "multiple" as it appears in this application refers to two or more (including two).
[0038] In the drive motors of new energy vehicles, in order to improve the motor slot filling rate and thus the power density and torque density, multilayer conductors may be installed in the winding slots of the motor's stator windings and the conductors may be connected to form the stator windings. Stator windings generally employ either full-distance windings or short-distance windings.
[0039] The inventors have discovered in related technologies that the harmonic content of full-distance windings is relatively high, the voltage drop between common-mode conductors in the slots is large, and this reduces insulation reliability and motor energy conversion efficiency. The common-mode and out-of-mode voltage drops in short-distance winding slots are both relatively large, resulting in low insulation reliability and high internal motor losses.
[0040] Based on the above causes, the inventors have researched and designed a stator to improve the insulation reliability of the stator windings by effectively reducing the voltage drop between two adjacent dissequential conductors within the same winding slot and the voltage drop between in-phase conductors within the same winding slot, by changing the winding method of the stator windings.
[0041] To facilitate understanding, the following interpretations and explanations of technical terms that have appeared in this application are provided below.
[0042] Stator: In a motor, this is the stationary, immobile part, and its function is to generate a rotating magnetic field.
[0043] Rotor: A rotating component in a motor, whose function is to convert electrical energy into mechanical energy.
[0044] Span: The distance over which the sides of two identical elements in a motor winding straddle the armature surface, generally on the stator core. Setting It is represented by the number of winding slots that can be used.
[0045] Pole Pairs P: The number of pole pairs is abbreviated as the pole pair number. The magnetic poles formed after the motor windings are energized appear in pairs of north and south poles. The total number of magnetic poles is 2P.
[0046] Pole distance: Pole distance is the distance that each magnetic pole of the motor occupies along the circumferential surface of the air gap. Pole distance may also be expressed in terms of the number of winding slots in the stator core. Exemplary example, pole distance is Z / 2P, where Z is the total number of winding slots in the stator core.
[0047] Pole-phase group: In an AC motor, when multiple coils belonging to the same phase winding are connected in series under a single pole distance, they form a group called a pole-phase group, also known as a coil group. The current direction and electromagnetic action of each coil within the pole-phase group are all the same, and these coils jointly generate magnetic poles in that phase winding.
[0048] Phase winding: A phase winding is a set of windings connected in series or parallel from one or more parallel branched connections using a predetermined connection method. In a phase winding, the conductors generally span multiple pole distances, and the coils are connected to each other to form the whole.
[0049] Figure 1 is a schematic diagram of one structure of a motor stator according to some embodiments of this application; Figure 2 is a schematic cross-sectional view of a stator according to some embodiments of this application; Figure 3 is an enlarged schematic view of block A in Figure 2; Figure 4 is a schematic distribution diagram of the first, second, and third regions according to some embodiments of this application; and Figure 5 is a schematic diagram of the pole phase groups of the phase windings of the stator windings of a stator according to some embodiments of this application.
[0050] As shown in Figures 1 and 2, some embodiments of the present application provide a motor stator 10, the stator 10 comprising a stator core 101 and stator windings 102 installed on the stator core 101. The inner wall of the stator core 101 has a plurality of winding slots 1011. Establish The stator winding 102 includes conductors 1021 inserted into a plurality of winding slots 1011. Referring to Figure 3, the conductors 1021 in each winding slot 1011 are arranged in n layers, where n is a positive even number. Along the direction from the bottom of the groove of the winding slot 1011 toward the opening of the groove of the winding slot 1011, the n layers of conductors 1021 are arranged as L1 layer, L2 layer, ... and L n To make it a layer.
[0051] Referring to Figure 4, the stator winding 102 includes multiple phase windings, each phase winding includes multiple pole phase groups, each pole phase group of the phase winding includes a first region 301, a second region 302, and a third region 303, the second region 302 and the third region 303 are located on either side of the first region 301, and the conductor 1021 located in the first region 301 is L1 layer ~ L n The conductor 1021, which is a layer and located in the second region 302, is L n / 2+1 Layer~L n The conductor 1021, which is a layer and located in the third region, is L1 layer ~ L n / 2 It is a layer.
[0052] The phase winding includes a first branch U1 and a second branch U2, the first branch U1 includes 4k conductors 1021 connected in series in order, where k is a positive integer, and the 4k conductors 1021 of the first branch U1 are A1, ..., A 2k ...and A 4kThe second branch U2 includes 4k conductors 1021 connected in series in order, and the 4k conductors 1021 of the second branch U2 are B1, ..., B 2k ...and B 4k Let's assume that.
[0053] A1~A 2k B1~B 2k It is distributed in the first region 301, A 2k+1 ~A 4k Some of the conductors 1021 are distributed in the second region 302, A 2k+1 ~A 4k The remaining portion of the conductor 1021 is distributed in the third region 303, B 2k+1 ~B 4k Some of the conductors 1021 are distributed in the second region 302, B 2k+1 ~B 4k The remaining portion of the conductor 1021 is distributed in the third region 303.
[0054] For example, A 2k+1 ~A 3k It is distributed in the second region 302, A 3k ~A 4k It is distributed in the third region 303. B 2k+1 ~B 3k It is distributed in the third region 303, B 3k ~B 4k It is distributed in the second region 302.
[0055] Exemplary, the number n of conductors 1021 in winding slot 1011 may be 2, 4, 6, 8, 16, or 32. The number of winding slots 1011 may be determined according to the number of phase windings in the stator 10, and can be adapted to different voltage and power ranges to suit the operating range of the winding design. In some embodiments, as shown in Figure 6, n is 8. Exemplary, layers L1 to L8 may be layers a, b, c, d, e, f, g, and h, respectively.
[0056] The embodiments of this application do not limit the shape of the conductor 1021. Exemplarily, the cross-section of the conductor 1021 may be circular, rectangular, elliptical, or racetrack-shaped. Selectively, the cross-section of the conductor 1021 is rectangular, which can increase the cross-sectional area of the conductor 1021 and can fit into the rectangular insertion slots of the core, thereby improving the slot filling rate of the stator core. A rectangular conductor 1021 may also be called a flat-rectangular wire conductor.
[0057] Exemplary, multiple winding slots 1011 are spaced apart along the circumferential direction of the stator core 101. Selectively, multiple winding slots 1011 are uniformly spaced along the circumferential direction of the stator core 101; in other words, multiple winding slots 1011 are spaced equally apart in the circumferential direction.
[0058] The stator winding includes multiple phase windings, and the number of phase windings may be 2, 3, 4, or 5. Of course, the number of phase windings may be greater than 5. The stator of the embodiment of this application can be applied to motors with different numbers of phases and can be adapted to different voltage and power ranges.
[0059] The number of polar phase groups in the phase winding is a positive even number. The first region 301, the second region 302, and the third region 303 of each polar phase group are distributed across three different winding slots 1011. Exemplarily, the second region 302 is located on the side of the first region 301 in a clockwise direction, and the third region 30 3 The first region 301 is located on the side aligned with the counterclockwise direction, or the second region 302 is located on the side aligned with the counterclockwise direction of the first region 301, and the third region 303 is located on the side aligned with the clockwise direction of the first region 301.
[0060] Each phase winding may include multiple branches. These phase winding branches may be referred to as parallel-connected branches. The number of phase winding branches may be any integer to extend the range of use of the winding design and to accommodate different voltage and power ranges. Exemplarily, the phase winding of the embodiment of this application includes a first branch U1 and a second branch U2 connected in parallel, where the first branch U1 may be one or more, and the second branch U2 may be one or more.
[0061] For example, from the positive terminal to the negative terminal of the first branch U1, A1, ..., A 2k ...and A 4k These are connected in series in order. From the positive terminal to the negative terminal of the second branch U2, B1, ..., B 2k ...and B 4k They are connected in series in order.
[0062] The inventor noted that within the same winding slot 1011, the voltage drop between adjacent in-phase conductors 1021 is related to the difference between the numbers of the conductors 1021. Exemplarily, adjacent in-phase conductors 1021 within the same winding slot 1011 are A x and B y Therefore, 1 ≤ x ≤ 4k and 1 ≤ y ≤ 4k, and the larger the value of |xy|, the greater the voltage drop between adjacent in-phase conductors 1021, and the higher the insulation requirement for the stator windings by the motor.
[0063] Book In the embodiments of the application, the numbers of the conductors 1021 distributed within the first region 301 do not exceed 2k, and the difference in the numbers of adjacent in-phase conductors 1021 is also less than 2k. By reducing the maximum voltage drop between adjacent in-phase conductors 1021 within the first region 301 in this way, the insulation reliability of the stator winding can be improved, the internal losses of the motor can be reduced, and the energy conversion efficiency of the motor can be increased.
[0064] The numbers of the conductors 1021 distributed within the second region 302 and the third region 303 are both greater than 2k, and as a result the difference in the numbers of adjacent in-phase conductors 1021 is less than 2k. By thus reducing the maximum voltage drop between adjacent in-phase conductors 1021 in the second region 302 and between adjacent in-phase conductors 1021 in the third region 303, the insulation reliability of the stator winding can be improved, the internal losses of the motor can be reduced, and the energy conversion efficiency of the motor can be increased.
[0065] In the embodiments of this application, the phase windings employ a short-distance winding configuration, as the second region 302 occupies only a portion of the winding slot 1011 and the third region 303 occupies only a portion of the winding slot 1011. Short-distance windings can reduce winding harmonics and improve motor torque ripple and noise vibration.
[0066] Since the phase windings in the embodiments of this application employ a short-distance winding configuration, adjacent conductors of different phases exist within some winding slots 1011. For example, within the same winding slot 1011, a second region 302 of one phase winding and a third region 303 of another phase winding are distributed.
[0067] The inventor noted that within the same winding slot 1011, the voltage drop between adjacent conductors of different phases is related to the sum of the numbers of conductors 1021. Exemplarily, adjacent in-phase conductors within the same winding slot 1011 are A x and A y (B x and B y It may be A x and B y (This may also be the case), where 1 ≤ x ≤ 4k and 1 ≤ y ≤ 4k, and the smaller the value of x + y, the greater the voltage drop between adjacent dissequential conductors, and the higher the insulation requirement for the stator windings by the electrodes.
[0068] In the embodiments of the present application, if the numbers of the conductors distributed in the second region 302 and the third region 303 both exceed 2k, the numbers of the conductors that are within the same winding slot 1011 and belong to different phase windings are both greater than 2k, and the sum of the numbers of adjacent different-phase conductors is also greater than 4k, thereby reducing the maximum voltage drop between adjacent different-phase conductors, improving the insulation reliability of the stator winding, reducing the internal loss of the motor, and increasing the energy conversion efficiency of the motor.
[0069] In some embodiments of the present application, the winding slot 1011 extends along the axial direction of the stator core 101 and penetrates the stator core 101 along the axial direction of the stator core 101.
[0070] In the embodiments of the present application, the number of winding slots 1011 is 12·M, where M is a positive integer.
[0071] In some embodiments of the present application, the stator winding may include three phase windings, and the three phase windings are the first phase winding, the second phase winding, and the third phase winding respectively. Exemplarily, the first phase winding is a U-phase winding, the second phase winding is a V-phase winding, and the third phase winding is a W-phase winding.
[0072] In some embodiments of the present application, A 2k+1 ~A 3k is distributed in the second region 302, and A 3k+1 ~A 4k is distributed in the third region 303, B 2k+1 ~B 3k is distributed in the third region 303, and B 3k+1 ~B 4k is distributed in the second region 302.
[0073] The present application can have conductors 1021 with numbers greater than 3k in both the second region 302 and the third region 303, thus increasing the sum of the numbers of adjacent different-phase conductors, thereby reducing the maximum voltage drop between adjacent different-phase conductors, improving the insulation reliability of the stator winding, reducing the internal loss of the motor, and increasing the energy conversion efficiency of the motor.
[0074] In some embodiments of this application, the first branch U1 is wound sequentially using a wave winding in the order of the first region 301 of the multiple polar phase groups, the second region 302 of the multiple polar phase groups, and the third region 303 of the multiple polar phase groups. The second branch U2 is wound sequentially using a wave winding in the order of the first region 301 of the multiple polar phase groups, the third region 303 of the multiple polar phase groups, and the second region 302 of the multiple polar phase groups.
[0075] By wrapping the first branch U1 and the second branch U2 using a wave winding configuration, the number of connecting wires between the conductors 1021 can be reduced, simplifying the winding process of the stator winding.
[0076] In some embodiments of this application, A1 and B1 are located in the same winding slot 1011. By placing the lead-in wire ends of the two branches in the same winding slot 1011, connection to external members such as busbars is facilitated, and the mounting efficiency of the stator can be improved.
[0077] In some embodiments of this application, A1 is a conductor 1021 of the L1 layer in the winding slot 1011, and B1 is the L in the winding slot n This is a layered conductor 1021. By providing the lead-in wire ends of the first branch U1 and the second branch U2 in the groove bottom layer and groove opening layer of the same winding slot 1011, respectively, the busbar connection is facilitated.
[0078] In some embodiments of this application, A 4k L in winding slot 1011 n The layered conductor 1021 is B 4k This is within the winding slot L It is a single-layer conductor 1021. By providing the lead-out wire ends of the first branch U1 and the second branch U2 in the groove bottom layer and groove opening layer of the same winding slot 1011, respectively, the busbar connection is facilitated.
[0079] Figure 5 is a schematic diagram of the structure of one phase winding in an embodiment of the present application, and as shown in Figure 5, in some embodiments of the present application, the first branch U1 is connected to the first positive lead wire U1+ connected to A1, and A 4K The first negative lead wire U1- is connected to B1. The second branch U2 includes the second positive lead wire U2+ which is connected to B1, and B 4K It includes a second negative lead wire U2- connected to the first positive lead wire U1+, the first negative lead wire U1-, the second positive lead wire U2+, and the second negative lead wire U2- are capable of protruding outside the winding slot 1011, facilitating connection between the external member and the first branch U1 and the second branch U2.
[0080] In some embodiments of this application, the first branch U1 includes a plurality of series-connected connectors. Each connector includes at least one conductor 1021.
[0081] As shown in Figures 6 and 7, in some embodiments of the present application, the first branch U1 includes a first single-conductor connector 1031 and a plurality of first double-conductor connectors 1022, where the first single-conductor connector 1031 includes one conductor 1021, and each first double-conductor connector 1022 includes two conductors 1021. The conductor 1021 of the first single-conductor connector 1031 and the conductor 1021 of the first double-conductor connectors 1022 are different conductors in the first branch U1.
[0082] The first branch U1 of the embodiment of this application can employ various connector combinations, allowing for greater flexibility in how the first branch U1 is wound.
[0083] In some embodiments, the first double-conductor connector 1022 may include a connector 1028 that connects two conductors 1021.
[0084] In some embodiments, the two conductors 1021 may be connected by welding. Exemplarily, when the span between the two conductors 1021 is relatively small, for example, when the pitch between the two conductors 1021 is less than or equal to two winding slots, the two conductors 1021 may be connected by direct welding.
[0085] In some embodiments, the first double-conductor connector 1022 further includes two extending portions. One extending portion extends from an end away from the connection portion of one conductor, and the other extending portion extends from an end away from the connection portion of the other conductor. The two extending portions protrude from the winding slot 1011 to facilitate connection with other connectors.
[0086] Exemplarily, the first double-conductor connector 1022 may be a hairpin coil. Before being inserted into the winding slot 1011, the first double-conductor connector 1022 may include two straight sides. The two straight sides are inserted into the winding slot 1011 through one end of the stator core. The portions of the two straight sides accommodated in the winding slot 1011 respectively form the two conductors 1021, and the portions protruding through the other end of the stator core of the two straight sides form the two extending portions.
[0087] The two extending portions are respectively the first extending portion 1029 and the second extending portion 1030. Both the first extending portion 1029 and the second extending portion 1030 are installed at the welding ends of the stator windings. After inserting the double-conductor connector into the stator core, the first extending portion 1029 and the second extending portion 1030 may be bent to facilitate welding with other connectors.
[0088] In some embodiments of the present application, there are two first single-conductor connectors 1031. One first single-conductor connector 1031 includes A1, and the other first single-conductor connector 1031 includes A 4k . The two first single-conductor connectors 1031 can be respectively used as the lead-in wire end conductor and the lead-out wire end conductor to facilitate the connection between the first branch U1 and the bus bar of the external member.
[0089] In some embodiments of this application, a plurality of first double-conductor connectors 1022 include a first connector, a second connector, and a third connector. The span of the two conductors of the first connector is equal to the pole distance, the span of the two conductors 1021 of the second connector is less than the pole distance, and the span of the two conductors 1021 of the third connector is greater than the pole distance.
[0090] Multiple first double-conductor connectors 1022 may be divided into multiple types based on differences in span. The first connector is a first double-conductor connector 1022 whose span is equal to the pole distance. The second connector may be a first double-conductor connector 1022 whose span is smaller than the pole distance. The third connector may be a first double-conductor connector 1022 whose span is larger than the pole distance.
[0091] By setting up connectors 1022 with different spans, it is possible to adapt to connections between conductors 1021 with different spans and to adapt to different conductor connection methods. As can be seen, the structures of the first, second, and third connectors are all as shown in Figure 6, the difference being that the spans between the two conductors 1021 in the different connectors are different.
[0092] In some embodiments of this application, the number of third connectors is one, and the third connector is A 2k and A 2k+1 It includes two conductors 1021 and a connector 1028 that connects the two conductors 1021. The number of second connectors is one, and the second connector is A 3k and A 3k+1 It includes two conductors 1021 and a connector 1028 that connects the two conductors 1021. The number of first connectors is multiple, A2 to A 2k-1 , A 2k+2 ~A 3k-1 and A 3k+2 ~A 4kIt includes two adjacent conductors 1021 connected in sequence between them, and a plurality of connecting parts 1028 connected between the two adjacent conductors 1021.
[0093] In the first branch U1, when jumping from the first region 301 to the second region 302, a long-distance jump is performed via the third connector, and when jumping between the second region 302 and the third region 303, a short-distance jump is performed via the second connector. This structure can improve the efficiency of inserting and attaching conductors.
[0094] As shown in Figures 8 and 9, in some embodiments of the present application, the second branch U2 includes a second single-conductor connector 1041 and a plurality of second double-conductor connectors 1042, where the second single-conductor connector 1041 includes one conductor 1021, and each second double-conductor connector 1042 includes two conductors 1021. The conductor 1021 of the second single-conductor connector 1041 and the conductor 1021 of the second double-conductor connectors 1042 are different conductors in the second branch U2.
[0095] In some embodiments of this application, there are two second single-conductor connectors 1041, one of which includes B1, and the other second single-conductor connector 1041 includes B 4k Includes.
[0096] In some embodiments of this application, the second double-conductor connector includes a fourth connector, a fifth connector, and a sixth connector, wherein the span of the two conductors 1021 of the fourth connector is equal to the pole distance, the span of the two conductors 1021 of the sixth connector is smaller than that of the fifth connector, and the span of the two conductors 1021 of the fifth connector is smaller than the pole distance.
[0097] To make it clear, the structures of the fourth, fifth, and sixth connectors are all as shown in Figure 8, the only difference being the span between the two conductors 1021 in each connector.
[0098] Multiple second double-conductor connectors 1042 may be divided into several types based on differences in span. A fourth connector is a second double-conductor connector 1042 with a span equal to the pole distance. A fifth connector may be a second double-conductor connector 1042 with a span smaller than the pole distance. A third connector may be a second double-conductor connector 1042 with a span smaller than that of the fifth connector.
[0099] In some embodiments of this application, the number of fifth connectors is one, and the fifth connector is B 2k and B 2k+1 It includes two conductors 1021 and a connector 1028 that connects the two conductors 1021. The number of sixth connectors is one, and the sixth connector is B 3k and B 3k+1 It includes two conductors 1021 and a connector 1028 that connects the two conductors 1021. The number of fourth connectors is multiple, and B2~B 2k-1 B 2k+2 ~B 3k-1 and B 3k+2 ~B 4k It includes two adjacent conductors 1021 connected in sequence between them, and a plurality of connecting parts 1028 connected between the two adjacent conductors 1021.
[0100] In the second branch U2, the second single-conductor connector 1041 facilitates welding of the second positive lead wire U2+ and the second negative lead wire U2-, and the second double-conductor connector 1042 is installed in each of the two winding slots 1011, reducing the occupied space and making the structure of the stator 10 more compact. The two second single-conductor connectors 1041 can be used as lead-in and lead-out terminal conductors, respectively, facilitating connection between the second branch U2 and the external busbar. Connectors of different spans can be set to accommodate connections between conductors 1021 of different spans and to accommodate different conductor 1021 connection methods.
[0101] Some embodiments of this application, B 2k and B 2k+1These are the two conductors of the fifth connector, B 3k and B 3k+1 These are the two conductors 1021 of the sixth connector.
[0102] In the second branch U2, when jumping from the first region 301 to the third region 303, a short-distance jump is performed via the fifth connector, and when jumping from between the second region 302 and the third region 303, a short-distance jump is performed via the sixth connector. This structure can improve the efficiency of inserting and attaching conductors.
[0103] In some embodiments of this application, the stator winding 102 includes three phase windings, the three phase windings being either star-connected or delta-connected. Selectively, the three phase windings are star-connected.
[0104] In some embodiments of this application, the number of winding slots 1011 is a multiple of 12.
[0105] In some embodiments of this application, the number of winding slots 1011 is 48, n is 8, and the number of poles of the stator 10 is 8. Each pole corresponds to 6 winding slots 1011.
[0106] Figure 10 is a schematic diagram of one phase winding of the stator 10 according to several embodiments of this application. Exemplarily, Figure 10 shows a U-phase winding. The stator windings of this application will be described in detail below, using the U-phase winding as an example.
[0107] As shown in Figure 10, the U-phase winding includes multiple branches, two of which are designated as the first branch U1 and the second branch U2.
[0108] For easier understanding, the first table shows the first branch U1, the second table shows the second branch U2, and the third table shows the U-phase winding.
[0109] In Figure 10, U1+ represents the first positive lead wire of the first branch U1, U1- represents the first negative lead wire of the first branch U1, U2+ represents the second positive lead wire of the second branch U2, and U2- represents the second negative lead wire of the second branch U2.
[0110] N and S represent the two magnetic poles of the stator 10, respectively. For example, the stator has eight magnetic poles, or four pole pairs.
[0111] The stator core is provided with multiple winding slots 1011, which are represented by the numbers in the row below the N pole and S pole. For example, the stator core 101 has 48 winding slots 1011. In Figure 10, the 48 winding slots are each represented by the numbers in the row below the N pole and S pole, i.e., 1 to 48. Each magnetic pole corresponds to six winding slots 1011.
[0112] Each winding slot 1011 houses a multilayer conductor 1021. Exemplarily, in Figure 7, each winding slot 1011 houses eight conductors 1021. These eight conductors 1021 are located in layers a, b, c, d, e, f, g, and h, respectively.
[0113] Branch U1 contains 64 conductors 1021 connected in sequence. In Figure 10, the 64 conductors 1021 are represented by 64 item numbers distributed in the table. The 64 conductors 1021 are connected in sequence according to the item numbers. In Figure 10, solid arrows represent the connection method at the welded ends of the 64 conductors 1021, and dotted arrows represent the connection method at the inserted ends of the conductors 1021.
[0114] The first positive lead wire U1+ is connected to conductor 1021, and the first negative lead wire U1- is connected to conductor 64, conductor 1021.
[0115] In some embodiments of this application, conductors 1 to 32 of the first branch U1 are connected in series in order. Conductors 1, 3, 5, and 7 are all a-layer conductors, conductors 2, 4, 6, and 8 are all b-layer conductors. Conductors 9, 11, 13, and 15 are all c-layer conductors. Conductors 10, 12, 14, and 16 are all d-layer conductors. Conductors 17, 19, 21, and 23 are all e-layer conductors. Conductors 18, 20, 22, and 24 are all f-layer conductors. Conductors 25, 27, 29, and 31 are all g-layer conductors. Conductors 1021 numbered 26, 28, 30, and 32 are all h-layer conductors 1021.
[0116] In some embodiments of this application, conductors 33 to 64 of the first branch U1 are connected in series in order. Conductors 33, 35, 37, and 39 are all h-layer conductors 1021, and conductors 34, 36, 38, and 40 are all g-layer conductors 1021. Conductors 41, 43, 45, and 47 are all f-layer conductors 1021. Conductors 42, 44, 46, and 48 are all e-layer conductors 1021. Conductors 49, 51, 53, and 55 are all d-layer conductors 1021. Conductors 50, 52, 54, and 56 are all c-layer conductors 1021. Conductors 57, 59, 61, and 63 are all conductors 1021 of layer b. Conductors 58, 60, 62, and 64 are all conductors 1021 of layer a.
[0117] In some embodiments of this application, conductors 32 and 33 1021 of the first branch U1 are both conductors of the h layer. Conductors 1021 connected to the same layer can balance the slot potential of the branch and reduce circulating losses between branches.
[0118] In some embodiments of this application, the first conductor 1021 connected to the first positive lead wire U1+ is located in the 14th winding slot, and the 64th conductor 1021 connected to the first negative lead wire U1- is located in the 9th winding slot.
[0119] In some embodiments of this application, the first conductor 1021 connected to the first positive lead wire U1+ and the 64th conductor 1021 connected to the first negative lead wire U1- are both conductors 1021 of layer a. This embodiment is advantageous for busbar arrangement and facilitates connection between the first positive lead wire U1+ and the first negative lead wire U1- and components such as busbars.
[0120] In some embodiments of this application, the stator includes eight magnetic poles, and accordingly, the phase windings include eight pole phase groups. The 64 conductors of the first branch U1 are distributed among the eight pole phase groups, which can reduce the branch potential imbalance due to rotor eccentricity.
[0121] In some embodiments of this application, the span between the conductor 1021 connected to the first positive lead wire U1+ of the first branch U1 and the conductor 1021 connected to the second positive lead wire U2+ of the second branch U2 is less than or equal to the pole distance. Embodiments of this application can reduce the pitch of the lead-in wire ends of the two branches, making it easier to realize the connection of the lead-in wire ends of the two branches, which is advantageous for busbar arrangement and winding process implementation.
[0122] The second branch U2 contains 64 conductors 1021. In Figure 10, the 64 conductors 1021 are represented by 64 item numbers distributed in the table. The 64 conductors 1021 are connected in order according to the item numbers. In Figure 10, solid arrows represent the connection method at the welded ends of the 64 conductors 1021, and dotted arrows represent the connection method at the inserted ends of the conductors 1021.
[0123] In Figure 10, U2+ represents the second positive lead wire, and U2- represents the second negative lead wire.
[0124] The second positive lead wire U2+ is connected to the first conductor 1021 of the second branch U2, and the second negative lead wire U2- is connected to the 64th conductor 1021 of the second branch U2.
[0125] In some embodiments of this application, the conductors 1 to 32 of the second branch U2 are connected in series in order. Conductors 1, 3, 5, and 7 are all h-layer conductors, and conductors 2, 4, 6, and 8 are all g-layer conductors. Conductors 9, 11, 13, and 15 are all f-layer conductors. Conductors 10, 12, 14, and 16 are all e-layer conductors. Conductors 17, 19, 21, and 23 are all d-layer conductors. Conductors 18, 20, 22, and 24 are all c-layer conductors. Conductors 25, 27, 29, and 31 are all b-layer conductors. Conductors 26, 28, 30, and 32 (1021) are all conductors 1021 of layer a.
[0126] In some embodiments of this application, conductors 33 to 64 of the second branch U2 are connected in series in order. Conductors 33, 35, 37, and 39 are all a-layer conductors, and conductors 34, 36, 38, and 40 are all b-layer conductors. Conductors 41, 43, 45, and 47 are all c-layer conductors. Conductors 42, 44, 46, and 48 are all d-layer conductors. Conductors 49, 51, 53, and 55 are all e-layer conductors. Conductors 50, 52, 54, and 56 are all f-layer conductors. Conductors 57, 59, 61, and 63 are all conductors 1021 of layer g. Conductors 58, 60, 62, and 64 are all conductors 1021 of layer h.
[0127] In some embodiments of this application, the conductor 1021 connected to the first positive lead wire U1+ of the first branch U1 and the conductor 1021 connected to the second positive lead wire U2+ of the second branch U2 are provided in the same winding slot 1011. By drawing the lead-in wire ends of the two branches U2 out from the same winding slot 1011, embodiments of this application further reduce the pitch between the lead-in wire ends of the two branches, making it easier to connect the lead-in wire ends of the two branches and is advantageous for busbar arrangement and the implementation of the winding process.
[0128] In the embodiments of this application, conductors 32 and 33 of the second branch U2 are both conductors 1021 of layer a. Conductors 1021 connected to the same layer can balance the slot potential of the branch and reduce circulating losses between branches.
[0129] In some embodiments of this application, the first conductor 1021 connected to the second positive lead wire U2+ is located in the 14th winding slot, and the 64th conductor 1021 connected to the second negative lead wire U2- is located in the 7th winding slot.
[0130] In some embodiments of this application, the first conductor 1021 connected to the second positive lead wire U2+ and the 64th conductor 1021 connected to the second negative lead wire U2- are both h-layer conductors 1021. This embodiment is advantageous for busbar arrangement and facilitates connection between the second positive lead wire U2+ and the second negative lead wire U2- and the external circuit.
[0131] In some embodiments of this application, the stator includes eight magnetic poles, and accordingly, the phase windings include eight pole phase groups. The 64 conductors 1021 of the second branch U2 are distributed among the eight pole phase groups, which can reduce the branch potential imbalance due to rotor eccentricity.
[0132] In some embodiments of this application, multiple branches of the phase winding may be connected in series or in parallel. For example, the first branch U1 and the second branch U2 may be connected in series or in parallel.
[0133] As shown in Figure 10, the first conductor 1021 of the first branch U1 is connected to the first positive lead wire U1+ of the first branch U1, and the first conductor 1021 of the second branch U2 is connected to the second positive lead wire U2+ of the second branch U2. Selectively, the first conductor 1021 of the first branch U1 and the first conductor 1021 of the second branch U2 are provided in the same winding slot, i.e., winding slot 14. By drawing the lead-in wire ends of the two branches from within the same winding slot, the pitch between the lead-in wire ends of the two branches is further reduced, making it easier to connect the lead-in wire ends of the two branches and is advantageous for busbar arrangement and winding process implementation.
[0134] In some embodiments, the first conductor 1021 of the first branch U1 and the 64th conductor 1021 of the first branch U1 are both a-layer conductors 1021, and the first conductor 1021 of the second branch U2 and the 64th conductor 1021 of the second branch U1 are both h-layer conductors 1021. This embodiment is advantageous for busbar arrangement and facilitates connection between the two lead-in terminals (U1+, U2+) and the two lead-out terminals (U1-, U2-) and the external circuit.
[0135] In some embodiments of this application, the stator winding 102 includes three phase windings, the three phase windings employ a star connection.
[0136] For example, the steady-state voltage drop between adjacent non-phase conductors 1021 within the same winding slot 1011 is given by the formula [(2*4k-xy) / 4k]*U dc It can be calculated by dividing by 2. dc is the bus voltage. x and y are the numbers of two adjacent non-phase conductors 1021, respectively. 4k is the total number of conductors 1021 in the first branch. The maximum voltage drop across non-phase conductors 1021 in the same winding slot in the embodiments of this application is 0.29U.dc That is the case.
[0137] The steady-state voltage drop across adjacent in-phase conductors 1021 within the same winding slot 1011 is given by the formula [|xy| / 4k]*U dc It can be calculated as / 1.732. dc x is the bus voltage. x and y are the numbers of two adjacent in-phase conductors 1021, respectively.
[0138] In the embodiments of this application, the maximum voltage drop of the in-phase conductor 1021 within the same winding slot is 0.27U. dc That is the case.
[0139] Compared to stators for full-distance and short-distance windings in related technologies, the in-phase and out-of-phase voltage drops within the slots in the embodiments of this application are both significantly reduced, which is advantageous for the insulation design within the winding slots and improves insulation reliability.
[0140] As can be seen from the above, the U-phase winding shown in Figure 10 can balance the potential of each branch slot, reduce circulation losses between branches, and prevent branching due to rotor eccentricity. potential This reduces the imbalance, decreases the voltage stress on the conductor 1021 within the slot, and is advantageous for the placement of the busbars and the winding process.
[0141] Figure 11 is a schematic diagram of the three phase windings of a stator according to some embodiments of this application. Figure 11 shows the U-phase winding, V-phase winding, and W-phase winding of the stator winding.
[0142] Exemplary, as shown in Figure 11, the U-phase winding includes a first branch U1 and a second branch U2, where U1+ represents the first positive lead wire of the first branch U1, U1- represents the first negative lead wire of the first branch U1, U2+ represents the second positive lead wire of the second branch U2, and U2- represents the second negative lead wire of the second branch U2.
[0143] The V-phase winding includes a first branch V1 and a second branch V2, where V1+ represents the first positive lead wire of the first branch V1, V1- represents the first negative lead wire of the first branch V1, V2+ represents the second positive lead wire of the second branch V2, and V2- represents the second negative lead wire of the second branch V2.
[0144] The W-phase winding includes a first branch W1 and a second branch W2, where W1+ represents the first positive lead wire of the first branch W1, W1- represents the first negative lead wire of the first branch W1, W2+ represents the second positive lead wire of the second branch W2, and W2- represents the second negative lead wire of the second branch W2.
[0145] In some embodiments, the twelve conductors connected to lead wires U1+, U1-, U2+, U2-, V1+, V1-, V2+, V2-, W1+, W1-, W2+, and W2- are placed in nine winding slots.
[0146] In some embodiments, the six conductors connected to the lead wires U1+, U1-, W1+, W1-, V1+, and V1- are all conductors of layer a. The aforementioned lead wires are all close to the outer ends along the radial direction of the stator core, making welding easier.
[0147] As shown in Figure 12, in some embodiments, the stator winding 102 includes three phase windings, namely a U-phase winding, a V-phase winding, and a W-phase winding. Exemplarily, the three phase windings are connected in a delta configuration.
[0148] The U-phase winding includes a first branch U1 and a second branch U2 connected in series. The V-phase winding includes a first branch V1 and a second branch V2 connected in series. The W-phase winding includes a first branch W1 and a second branch W2 connected in series.
[0149] As shown in Figure 13, in some embodiments, the stator winding includes three phase windings, namely a U-phase winding, a V-phase winding, and a W-phase winding. Exemplarily, the three phase windings are connected in a star configuration.
[0150] The U-phase winding includes a first branch U1 and a second branch U2 connected in series. The V-phase winding includes a first branch V1 and a second branch V2 connected in series. The W-phase winding includes a first branch W1 and a second branch W2 connected in series.
[0151] Figure 14 is a schematic diagram of the phase winding connections of a stator winding in some other embodiments of this application.
[0152] As shown in Figure 14, in some embodiments, the stator winding includes three phase windings, namely a U-phase winding, a V-phase winding, and a W-phase winding. Exemplarily, the three phase windings are connected in a delta configuration.
[0153] The U-phase winding includes a first branch U1 and a second branch U2 connected in parallel. The V-phase winding includes a first branch V1 and a second branch V2 connected in parallel. The W-phase winding includes a first branch W1 and a second branch W2 connected in parallel.
[0154] Figure 15 is a schematic diagram of the phase winding connections of a stator winding according to some further embodiments of this application.
[0155] As shown in Figure 15, in some embodiments, the stator winding includes three phase windings, namely a U-phase winding, a V-phase winding, and a W-phase winding. Exemplarily, the three phase windings are connected in a star configuration.
[0156] The U-phase winding includes a first branch U1 and a second branch U2 connected in parallel. The V-phase winding includes a first branch V1 and a second branch V2 connected in parallel. The W-phase winding includes a first branch W1 and a second branch W2 connected in parallel.
[0157] Referring to the different stator windings shown in Figures 12 to 15, the number of series turns in the stator winding can be adjusted by changing the connection method of the phase windings and the connection method of the branching of the phase windings, thereby accommodating different voltage and power level applications.
[0158] Embodiments of this application further provide a motor which includes a stator according to any one of the embodiments described above. Exemplarily, the motor further includes a rotor which is provided in a space formed by being enclosed by the inner wall of the stator core.
[0159] The motor in the embodiment of this application may be a generator or an electric motor.
[0160] Embodiments of this application further provide a power consumption device which includes a motor according to any one of the embodiments described above.
[0161] In some embodiments, the power consumption device includes a powertrain, which includes a reduction gear and the motor described above. The motor is connected to the reduction gear via a transmission. Specifically, the drive shaft of the motor and the input shaft of the reduction gear are connected via a transmission member such as a coupling, so that driving force can be output from the motor to the reduction gear.
[0162] Embodiments of this application further provide a vehicle including the above-mentioned powertrain, the powertrain being installed in the vehicle and providing the vehicle with power to operate. Specifically, in these embodiments, the vehicle may be a new energy vehicle specifically driven by electric energy, for example, here the new energy vehicle may specifically be a hybrid electric vehicle, a pure electric vehicle or a fuel cell electric vehicle, and may be a vehicle employing a highly efficient energy storage device such as a supercapacitor, a flywheel battery or a flywheel energy storage device as an electrical energy source.
[0163] It should be noted that, as long as they do not conflict, the embodiments and features in this application can be combined with each other.
[0164] Finally, it should be noted that the above embodiments are merely illustrative of the technical proposal of this application and do not limit it. Although this application has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical proposal described in the above embodiments or replace some of its technical features equally, but they should understand that such modifications or replacements do not cause the essence of the technical proposal to deviate from the spirit and scope of the technical proposal of each embodiment of this application.
Claims
1. A motor stator comprising a stator core and stator windings installed on the stator core, wherein the inner wall of the stator core is provided with a plurality of winding slots, and the stator windings include conductors inserted into the plurality of winding slots. The conductor in each winding slot is set to n layers, where n is a positive even number, and the n layers of the conductor are arranged along the direction from the bottom of the groove of the winding slot toward the opening of the groove of the winding slot. 1 Layer, L 2 Layers, ... and L n As layers, The stator winding includes a plurality of phase windings, each of the phase windings includes a plurality of pole-phase groups, each of the pole-phase groups of the phase winding includes a first region, a second region, and a third region, the second region and the third region are respectively located on both sides of the first region, and the conductors located in the first region are of layer L 1 layer to L n layer, the conductors located in the second region are of layer L n/2+1 layer to L n layer, the conductors located in the third region are of layer L 1 layer to L n/2 layer, Each phase winding includes a first branch and a second branch, the first branch including 4k conductors connected in series in order, where k is a positive integer, and the 4k conductors of the first branch are A 1 , , A 2k ...and A 4k The second branch includes 4k conductors connected in series in sequence, and the 4k conductors of the second branch are B 1 , ..., B 2k ...and B 4k year, A 1 ~A above 2k , the above B 1 ~B 2k It is distributed in the first region, and A 2k+1 ~A above 4k A portion of these is distributed in the second region, and A 2k+1 ~A above 4k The remaining portion of this is distributed in the third region, and B 2k+1 ~B 4k A portion of it is distributed in the second region, and B 2k+1 ~B 4k The remaining portion is the motor stator, distributed in the third region.
2. A 2k+1 ~A above 3k It is distributed in the second region, and A 3k+1 ~A above 4k It is distributed in the third region, and B 2k+1 ~B 3k It is distributed in the third region, and B 3k+1 ~B 4k The stator according to claim 1, which is distributed in the second region.
3. A 1 and B 1 The stator according to claim 1, wherein the stator is located in the same winding slot.
4. A 1 L in the winding slot 1 The conductor of the layer, and B 1 L in the winding slot n The stator according to claim 3, wherein the layer is the conductor.
5. A 4k L in the winding slot n The conductor of the layer, and B 4k The stator according to claim 4, wherein L is the conductor of the first layer in the winding slot.
6. The first branch mentioned above is A 1 The first positive lead wire connected to A 4K Includes a first negative lead wire connected to, The second branch mentioned above is B 1 The second positive lead wire connected to B 4K The stator according to claim 4, further comprising a second negative lead wire connected to the stator.
7. The stator according to any one of claims 1 to 6, wherein the first branch includes a first single-conductor connector and a plurality of first double-conductor connectors, the first single-conductor connector includes one conductor, and each of the first double-conductor connectors includes two conductors.
8. There are two of the first single-conductor connectors, and one of the first single-conductor connectors is A 1 The first single-conductor connector includes the A 4k The stator according to claim 7, including the following:
9. The plurality of first double-conductor connectors include a first connector, a second connector, and a third connector. The stator according to claim 7, wherein the span between the two conductors of the first connector is equal to the pole distance, the span between the two conductors of the second connector is less than the pole distance, and the span between the two conductors of the third connector is greater than the pole distance.
10. A 2k and A 2k+1 These are the two conductors of the third connector, A 3k and A 3k+1 The stator according to claim 9, wherein the two conductors of the second connector are the two conductors of the second connector.
11. The second branch includes a second single-conductor connector and a plurality of second double-conductor connectors, the second single-conductor connector includes one conductor, and each second double-conductor connector includes two conductors. There are two of the second single-conductor connectors, and one of the second single-conductor connectors is B 1 The second single-conductor connector includes the B 4k Includes, The plurality of the aforementioned second double-conductor connectors include a fourth connector, a fifth connector, and a sixth connector. The stator according to any one of claims 1 to 6, wherein the span between the two conductors of the fourth connector is equal to the pole distance, the span between the two conductors of the sixth connector is smaller than that of the fifth connector, and the span between the two conductors of the fifth connector is smaller than the pole distance.
12. B 2k and B 2k+1 These are the two conductors of the fifth connector, B 3k and B 3k+1 The stator according to claim 11, wherein the two conductors of the sixth connector are as follows.
13. The stator according to any one of claims 1 to 6, wherein the stator winding includes three phase windings, and the three phase windings are connected in a star configuration or a delta configuration.
14. The stator according to any one of claims 1 to 6, wherein the number of winding slots is a multiple of 12.
15. The stator according to any one of claims 1 to 6, wherein the number of winding slots is 48, n is 8, and the number of poles of the stator is 8.
16. A motor comprising a stator according to any one of claims 1 to 6.
17. A power consumption device including the motor described in claim 16.
Citation Information
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