Plug-in and bending integrated forming device for producing motor
By combining a turntable positioning system with identification components, along with a material transfer and handling mechanism, the problem of deflection of motor parts during the transfer process is solved, achieving precise positioning and stable transfer of motor parts, and improving motor production efficiency and automation level.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHANGZHOU OUKAI ELECTRICAL APPLIANCES
- Filing Date
- 2026-03-03
- Publication Date
- 2026-06-05
Smart Images
Figure CN122159602A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor manufacturing technology, and in particular to an integrated forming device for plugging and bending motors. Background Technology
[0002] In the field of motor manufacturing, inserting pins and bending motor parts are common process steps. In the existing technology, after the parts are transferred, the pin parts need to be accurately positioned before the insertion operation is performed.
[0003] However, during automated conveying, motor components are prone to deflection or positional shift due to factors such as vibration, conveyor belt slippage, or mechanical inertia. This can cause the parts to be inserted into the pins to fail to align accurately with the pin insertion mechanism. Such positioning deviations often require operator intervention to correct, which not only increases the frequency of manual intervention and labor intensity but also seriously affects the continuity and stability of the production process. In addition, frequent manual adjustments can reduce equipment operating efficiency and prolong production cycle time, thereby restricting the automation level and production efficiency of the overall motor production line.
[0004] Therefore, how to achieve automatic positioning and attitude maintenance during the transmission process and avoid positional deviation caused by deflection has become a key issue in improving the automation level and production efficiency of motor insertion and bending processes. Summary of the Invention
[0005] In order to adjust the angle of motor components in a timely manner, achieve precise positioning of the pins, and improve motor production efficiency, this application provides an integrated forming device for plugging and bending motors.
[0006] The technical solution of the integrated molding and bending device for producing motors provided in this application is as follows: An integrated molding and bending device for producing motors includes a transport component for transporting motor components and pins to be inserted into the motor components. It also includes a plugging mechanism for inserting the pins into the motor components, a transport mechanism for moving the motor components, a bending mechanism for bending the motor components after pin insertion, a detection mechanism for detecting the bent motor components, and an adjustment mechanism for adjusting the angle of the motor components. The adjustment mechanism includes a turntable rotatably disposed at the outlet of the transport component, a positioning component for positioning the motor components, and a first identification component for identifying the angle of the motor components. The positioning component is disposed on the turntable, and the first identification component is disposed beside the turntable.
[0007] By adopting the above technical solution, the turntable is set at the discharge port of the transmission component, the positioning component is set on the turntable, and the first identification component is set next to the turntable. During the insertion and bending process of the transmission motor components, the transmission component transfers the motor components to the turntable. The first identification component identifies whether the current angle of the motor component is suitable for pin insertion. If the first identification component identifies that the current angle of the motor component is not suitable for pin insertion, the positioning component is driven to position the motor component, and then the turntable is driven to rotate the motor component. The first identification component identifies the angle of the motor component in real time until it identifies that the angle of the motor component is suitable for pin insertion. At this time, the turntable stops rotating, and the motor component has been adjusted to the appropriate position. The motor component is then transported to the insertion mechanism by the transport mechanism to complete the insertion work. The bent motor component is then transported to the bending mechanism by the transport mechanism to complete the bending work. Finally, the bent motor component is transported to the inspection mechanism to complete the inspection and classification work. The whole process is smooth and continuous, and the angle of the motor component can be adjusted in time to achieve precise pin positioning and improve motor production efficiency.
[0008] Preferably, a material transfer mechanism is provided next to the turntable. The material transfer mechanism includes a vibratory feeder for transferring the insert pin, a material transfer plate disposed at the output end of the vibratory feeder, a shielding plate slidably disposed on the material transfer plate, and a material-pushing component that can move the insert pin. The top surface of the material transfer plate is provided with a plurality of first material transfer grooves that are adapted to the grooves at the output end of the vibratory feeder. The bottom surface of the shielding plate is provided with a sealing component that can seal the first material transfer grooves. The material-pushing component is rotatably disposed on the shielding plate.
[0009] By adopting the above technical solution, the material transfer plate is set at the output end of the vibratory feeder. Multiple first material transfer slots, adapted to the outlet slots of the vibratory feeder, are opened on the top surface of the material transfer plate. A shielding plate is slidably set on the material transfer plate, and a sealing element for sealing the first material transfer slots is set on the bottom surface of the shielding plate. A material feeding element is rotatably set on the shielding plate. During the insertion and bending of motor components, the number of pins required for the motor components varies depending on different production requirements. After determining the required number of first material transfer slots on the material transfer plate, the shielding plate is slid above the material transfer plate, allowing the sealing element to seal and shield the first material transfer slots that do not require material transfer. This enables the vibratory feeder to match production requirements and adjust the number of transfer pins in real time. When a large number of pins accumulate at the shielding plate, the material feeding element is driven to rotate, pushing the excess pins closer to the center of the vibratory feeder, reducing the possibility of pin accumulation affecting the transfer.
[0010] Preferably, the conveying mechanism includes a base plate disposed next to the transfer plate and a clamping assembly capable of clamping the motor components. The base plate is disposed next to the turntable, and the clamping assembly is slidably disposed on the base plate.
[0011] By adopting the above technical solution, the base plate is set next to the transfer plate and the turntable. The clamping assembly is slidably set on the base plate. During the process of conveying motor parts, the clamping assembly clamps the motor parts and conveys them. The base plate prevents the clamping assembly from accidentally dropping the motor parts, thereby improving the stability of clamping and conveying motor parts.
[0012] Preferably, the clamping assembly includes a clamping seat and a clamping arc plate for clamping the motor components. The clamping seat is slidably disposed on the base plate, and the clamping arc plate is slidably disposed on the clamping seat.
[0013] By adopting the above technical solution, the clamping seat is slidably mounted on the base plate, and the clamping arc plate is slidably mounted on the clamping seat. By adjusting the sliding of the clamping arc plate, motor parts of different specifications can be clamped, thereby improving the applicability of this device.
[0014] Preferably, the insertion mechanism includes a transfer seat vertically slidably disposed next to the base plate, an abutment plate vertically slidably disposed above the transfer seat, and a push block for pushing the insertion pin. The top surface of the transfer seat is provided with a second transfer groove that cooperates with the first transfer groove. The transfer seat is disposed next to the transfer plate. The bottom surface of the abutment plate is provided with a first abutment member that cooperates with the second transfer groove. The push block is slidably disposed above the transfer plate.
[0015] By adopting the above technical solution, the transfer seat is vertically slidably set next to the base plate and next to the transfer plate. The top surface of the transfer seat is provided with a second transfer groove that cooperates with the first transfer groove. The abutment plate is vertically slidably set above the transfer seat. The bottom surface of the abutment plate is provided with a first abutment member that cooperates with the second transfer groove. The push block is slidably set above the transfer plate. During the process of inserting pins into motor components, the pins are transferred from the first transfer groove of the transfer plate to the second transfer groove of the transfer seat. The abutment plate is driven to move down, so that the first abutment member is in close contact with the pin in the second transfer groove. Then, the transfer seat and the abutment plate are driven to move up, so that the pins are moved to the position where they are to be inserted into the motor components. The push block is driven to insert the pins into the motor components. If necessary, the abutment plate can be driven to move up to reduce the impact of the push block pushing the pins, so as to accurately transfer the pins to the insertion position of the motor components to complete the insertion work.
[0016] Preferably, the insertion mechanism includes a second identification element for identifying the number of pins in the second material transfer groove. The second identification element is disposed between the abutment plate and the push block, and is disposed above the outlet of the material transfer plate.
[0017] By adopting the above technical solution, the second identification component is set between the abutment plate and the push block. The second identification component is set above the outlet of the transfer plate. During the transfer of the pins, the pins are transferred from the transfer plate to the transfer seat. When the second identification component detects that a specified number of pins have been transferred to the abutment plate, it indicates that the number of pins is sufficient and the transfer and insertion of pins can continue. If the second identification component detects that the number of pins is insufficient, it indicates that no pins have been transferred out of a certain first transfer slot of the transfer plate. At this time, the transfer seat can be driven to move upward, so that the side of the transfer seat is aligned with the first transfer slot. The side of the transfer seat obstructs the normally transferred pins from continuing to move forward, waiting for the pins that have not been normally transferred to be transferred out of the first transfer slot until the second identification component detects that the number of pins meets the set requirements. Then, the transfer seat is driven to move downward, so that the pins continue to be transferred to the transfer seat to complete the transfer. This facilitates automatic inspection and replenishment of the number of pins, ensures the accuracy of the number of pins, and improves the pass rate of pins for motor components.
[0018] Preferably, the insertion mechanism includes a second abutment member that can abut against the pin in the first material transfer groove, and the second abutment member is vertically slidably disposed above the material transfer plate.
[0019] By adopting the above technical solution, the second abutment is vertically slidably disposed above the transfer plate. During the transfer of the pins, the pins are transferred from the transfer plate to the transfer seat. When the second identification component detects that a specified number of pins have been transferred to the abutment plate, it indicates that the number of pins is sufficient, and the pins are transferred to the transfer seat. During the process of adjusting the abutment plate to approach the transfer seat, the second abutment is adjusted to abut against the pins that continue to be transferred forward in the first transfer groove, so as to avoid the possibility that the subsequent pins will fall or affect the stable transfer of the current pins to the transfer seat. If the number of pins identified by the second identification component is insufficient, the position of the transfer seat is adjusted. While waiting for the number of pins to be replenished, once the number of pins identified by the second identification component is replenished, the second abutment component is driven to abut against the pins to be transferred to the transfer seat in the first transfer groove. When the transfer seat is adjusted to a position that can receive pins, the second abutment component is driven to move away from the pins to be transferred to the transfer seat, and the pins are continued to be transferred to the transfer seat. The second abutment component is adjusted in a timely manner to obstruct the transfer of pins behind, so as to achieve stable transfer of pins.
[0020] Preferably, the insertion mechanism includes a third identification element that can determine whether the pin has been successfully inserted into the motor component, and the third identification element is disposed between the abutment plate and the clamping seat.
[0021] By adopting the above technical solution, the third identification component is set between the abutment plate and the clamping seat. During the process of inserting the pin into the motor component, the third identification component determines whether the pin is successfully inserted into the motor component. If the pin is not inserted into the set position, the push block can be adjusted to continue pushing the pin to avoid the situation where the pin is not inserted into the appropriate position.
[0022] Preferably, the bending mechanism includes a bending unit for bending the motor components. The bending unit is located next to the base plate, and the clamping plate can transport the motor components with the inserted pins to the bending unit.
[0023] By adopting the above technical solution, the bending unit is set next to the base plate. During the bending process of the motor parts, the clamping plate transports the motor parts with the pins inserted to the bending unit, and the bending unit completes the bending work of the motor parts.
[0024] Preferably, the detection mechanism includes a fourth identification component for detecting whether the motor component has correctly completed pin insertion, a first conveyor component for conveying the motor component that has correctly completed pin insertion, a second conveyor component for conveying the motor component that has not correctly completed pin insertion, and a push plate slidably disposed next to the first conveyor component. The fourth identification component is disposed above the base plate. The clamping plate can transport the detected motor component to the first conveyor component, and the push plate can push the motor component on the first conveyor component to the second conveyor component.
[0025] By adopting the above technical solution, the fourth identification component is set above the base plate, and the push plate is slidably set next to the first conveyor. During the bending process of the motor parts, when the fourth identification component detects that the motor parts have correctly completed the pin insertion, the clamping plate transports the detected motor parts to the first conveyor, and the first conveyor transports the correctly inserted motor parts; when the fourth identification component detects that the motor parts have not correctly completed the pin insertion, the clamping plate transports the incorrectly inserted motor parts to the first conveyor, and then the push plate pushes the incorrectly inserted motor parts to the second conveyor, and the second conveyor transports the incorrectly inserted motor parts, which facilitates the detection and classification of the motor parts that have completed the bending operation.
[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. A turntable is positioned at the discharge port of the transmission component, a positioning component is positioned on the turntable, and a first identification component is positioned beside the turntable. During the insertion and bending process of the transmission motor components, the transmission component transfers the motor components to the turntable. The first identification component identifies whether the current angle of the motor component is suitable for pin insertion. If the first identification component identifies that the current angle of the motor component is not suitable for pin insertion, the positioning component is driven to position the motor component, and then the turntable is driven to rotate the motor component. The first identification component continuously identifies the angle of the motor component until it identifies that the angle of the motor component is suitable for pin insertion. The turntable is then adjusted to stop rotating. At this time, the motor component has been adjusted to the appropriate position. The motor component is then transported to the insertion mechanism by the transport mechanism to complete the insertion work. The inserted motor component is then transported to the bending mechanism by the transport mechanism to complete the bending work. The bent motor component is then transported to the inspection mechanism by the transport mechanism to complete the inspection and classification work. The entire process is smooth and continuous, and the angle of the motor component can be adjusted in a timely manner to achieve precise pin insertion and improve motor production efficiency. 2. A material transfer plate is set at the output end of the vibratory feeder. Multiple first material transfer slots that are adapted to the outlet slots of the vibratory feeder are opened on the top surface of the material transfer plate. A material shielding plate is slidably set on the material transfer plate. A sealing element that can seal the first material transfer slots is set on the bottom surface of the material shielding plate. A material feeding element is rotatably set on the material shielding plate. During the insertion and bending of motor parts, the number of pins of motor parts is different according to different production requirements. After determining the number of first material transfer slots required by the material transfer plate, the material shielding plate is slid to the top of the material transfer plate so that the sealing element seals and blocks the first material transfer slots that do not need to transfer material. This allows the vibratory feeder to match the production requirements and adjust the number of transfer pins in real time. When the number of pins accumulated at the material shielding plate is large, the material feeding element is driven to rotate and push the excess pins closer to the center of the vibratory feeder to reduce the possibility of pin accumulation affecting the transmission. 3. The second identification element is located between the abutment plate and the push block, above the outlet of the transfer plate. During the transfer of pins, the pins are transferred from the transfer plate to the transfer seat. When the second identification element detects that a specified number of pins have been transferred to the abutment plate, it indicates that the number of pins is sufficient, and the transfer and insertion of pins can continue. If the second identification element detects that the number of pins is insufficient, it indicates that no pins have been transferred out of a certain first transfer slot of the transfer plate. At this time, the transfer seat can be driven to move upward, so that the side of the transfer seat is aligned with the first transfer slot. The side of the transfer seat obstructs the normally transferred pins from continuing to move forward, waiting for the pins that have not been normally transferred to be transferred out of the first transfer slot until the second identification element detects that the number of pins meets the set requirements. Then, the transfer seat is driven to move downward, so that the pins continue to be transferred to the transfer seat to complete the transfer. This facilitates automatic inspection and replenishment of the number of pins, ensures the accuracy of the number of pins, and improves the pass rate of pins for motor components. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of a plug-in and bending integrated forming device for producing motors, as described in this application.
[0028] Figure 2 This is a schematic diagram of the connection structure of the adjustment mechanism in an embodiment of this application.
[0029] Figure 3 This is a schematic diagram of the connection structure of the material transfer mechanism in the embodiments of this application.
[0030] Figure 4 yes Figure 3 A magnified view of a portion of point A in the middle. Figure 5 This is a schematic diagram of the connection structure of the conveying mechanism in an embodiment of this application.
[0031] Explanation of reference numerals in the attached figures: 1. Transmission component; 2. Insertion mechanism; 21. Transfer seat; 211. Second transfer trough; 22. Abutment plate; 23. First abutment component; 24. Push block; 25. Second identification component; 26. Second abutment component; 27. Third identification component; 3. Handling mechanism; 31. Base plate; 32. Clamping assembly; 33. Clamping seat; 34. Clamping arc plate; 4. Bending mechanism; 41. Bending unit; 5. Detection mechanism; 51. Fourth identification component; 52. First transmission component; 53. Second transmission component; 54. Push plate; 6. Adjustment mechanism; 61. Temporary seat; 62. Turntable; 63. Positioning component; 64. First identification component; 7. Transfer mechanism; 71. Vibratory feeder; 72. Transfer plate; 721. First transfer trough; 73. Sheathing plate; 74. Pushing component. Detailed Implementation
[0032] The present application will be further described in detail below with reference to the accompanying drawings.
[0033] This application discloses an integrated molding apparatus for plugging and bending motors. (See also...) Figure 1 As shown, a device for producing motors that integrates plugging and bending includes a pin, a transmission component 1, a plugging mechanism 2, a conveying mechanism 3, a bending mechanism 4, a detection mechanism 5, an adjustment mechanism 6, and a material transfer mechanism 7.
[0034] Reference Figure 1 and Figure 2 As shown, the transmission component 1 is horizontally arranged and conveys unprocessed motor parts. In this embodiment, the transmission component 1 is a conveyor belt. The adjustment mechanism 6 includes a temporary seat 61, a turntable 62, a positioning component 63, and a first identification component 64. The temporary seat 61 is located at the discharge port of the transmission component 1. The turntable 62 is connected to the output shaft of the motor through a motor tube with a side opening. The turntable 62 is rotatably arranged inside the temporary seat 61, and the top surface of the turntable 62 is flush with the top surface of the temporary seat 61.
[0035] Reference Figure 1 and Figure 2 As shown, the positioning element 63 is disposed inside the turntable 62. In this embodiment, the positioning element 63 is a pneumatic suction nozzle. The top surface of the pneumatic suction nozzle is flush with the top surface of the turntable 62. The first identification element 64 is disposed on the temporary seat 61 and is disposed next to the turntable 62.
[0036] Reference Figure 1 and Figure 2 As shown, during the insertion and bending process of the motor components, the transmission component 1 transmits the motor components to the turntable 62. The first identification component 64 identifies whether the current angle of the motor component is suitable for insertion. If the first identification component 64 identifies that the current angle of the motor component is not suitable for insertion, the driving positioning component 63 positions the motor component, and then the driving turntable 62 drives the motor component to rotate. The first identification component 64 identifies the angle of the motor component in real time until the first identification component 64 identifies that the angle of the motor component is suitable for insertion. Then the adjustment turntable 62 stops rotating, and at this time the motor component has been adjusted to the appropriate position.
[0037] Reference Figure 1 , Figure 3 and Figure 4 As shown, the material transfer mechanism 7 includes a vibratory feeder 71, a material transfer plate 72, a material shielding plate 73, and a material feeding component 74. The vibratory feeder 71 is located next to the turntable 62 and transmits the insert pins. The material transfer plate 72 is located at the output end of the vibratory feeder 71. Multiple first material transfer grooves 721 adapted to the grooves at the output end of the vibratory feeder 71 are opened on the top surface of the material transfer plate 72. The first material transfer grooves 721 are evenly distributed at equal intervals along the width direction of the material transfer plate 72.
[0038] Reference Figure 1 , Figure 3 and Figure 4 As shown, the shielding plate 73 is slidably mounted on the transfer plate 72 via a cylinder. Multiple sealing elements are provided on the bottom surface of the shielding plate 73. Each sealing element corresponds to a first transfer groove 721. The sealing elements can seal the first transfer groove 721. The material feeding element 74 is rotatably mounted on the shielding plate 73. In this embodiment, the material feeding element 74 is a brush with bristles.
[0039] Reference Figure 1 , Figure 3 and Figure 4 As shown, during the insertion and bending of motor parts, the number of pins for motor parts varies depending on different production requirements. After determining the number of first material transfer slots 721 required by the material transfer plate 72, the material shielding plate 73 is slid above the material transfer plate 72 so that the sealing element seals and blocks the first material transfer slots 721 that do not need to transfer material. This allows the vibratory feeder 71 to match production requirements and adjust the number of conveying pins in real time. When there are many pins piled up at the shielding plate 73, the material feeding component 74 is driven to rotate, pushing the excess pins closer to the center of the vibratory feeder 71, reducing the possibility of pin accumulation affecting the conveying.
[0040] Reference Figure 1 and Figure 5 As shown, the conveying mechanism 3 includes a base plate 31 and a clamping assembly 32. The base plate 31 is located next to the turntable 62. There are 6 sets of clamping assemblies 32. The 6 sets of clamping assemblies 32 are laterally slidable on the base plate 31 via transverse pneumatic slide rails. The 6 sets of clamping assemblies 32 are evenly distributed at equal distances along the length of the slide bar of the transverse pneumatic slide rails. The multiple sets of clamping assemblies 32 are longitudinally slidable on the base plate 31 via longitudinal pneumatic slide rails.
[0041] Reference Figure 5 As shown, the clamping assembly 32 includes a clamping seat 33 and a clamping arc plate 34. Each clamping assembly 32 has two clamping arc plates 34. The two clamping arc plates 34 in each group are both disposed on the clamping seat 33. The two clamping arc plates 34 in each group are symmetrical about the center line of the top surface width direction of the clamping seat 33.
[0042] Reference Figure 5 As shown, the clamping seat 33 is slidably mounted on the base plate 31, and the clamping arc plate 34 is slidably mounted on the clamping seat 33 via a cylinder. During the process of conveying motor parts, the clamping arc plate 34 can be adjusted to clamp motor parts of different specifications, thereby improving the applicability of this device. The clamping arc plate 34 clamps and conveys the motor parts, and the base plate 31 prevents the clamping assembly 32 from accidentally dropping the motor parts, thus improving the stability of clamping and conveying the motor parts.
[0043] Reference Figure 1 , Figure 3 and Figure 4 As shown, the insertion mechanism 2 includes a transfer base 21, an abutment plate 22, a first abutment member 23, a push block 24, a second identification member 25, a second abutment member 26, and a third identification member 27. The transfer base 21 is vertically slidably mounted next to the base plate 31 by a cylinder. The transfer base 21 is mounted next to the transfer plate 72. Multiple second transfer grooves 211 are provided on the top surface of the transfer base 21. The second transfer grooves 211 correspond one-to-one with the first transfer grooves 721, and the second transfer grooves 211 cooperate with the first transfer grooves 721.
[0044] Reference Figure 3 and Figure 4As shown, the abutment plate 22 is vertically slidably mounted above the transfer seat 21 by a cylinder. There are multiple first abutment members 23, which are mounted on the bottom surface of the abutment plate 22. Each first abutment member 23 corresponds to a second transfer groove 211, and the first abutment member 23 cooperates with the second transfer groove 211. The push block 24 is slidably mounted above the transfer plate 72 by a cylinder.
[0045] Reference Figure 1 , Figure 3 and Figure 4 As shown, during the pin insertion process of motor components, the pin is transferred from the first transfer groove 721 of the transfer plate 72 to the second transfer groove 211 of the transfer seat 21. The drive abutment plate 22 moves down, so that the first abutment 23 is in close contact with the pin in the second transfer groove 211. Then, the transfer seat 21 and the abutment plate 22 are simultaneously driven to move up, bringing the pin to the position to be inserted in the motor component. The drive push block 24 inserts the pin into the motor component. If necessary, the drive abutment plate 22 can be moved up to reduce the impact of the push block 24 pushing the pin, so as to accurately transfer the pin to the pin insertion position of the motor component to complete the pin insertion work. The second identification element 25 is disposed between the abutment plate 22 and the push block 24. The second identification element 25 is disposed above the outlet of the transfer plate 72. During the process of transferring the pins, the pins are transferred from the transfer plate 72 to the transfer seat 21. When the second identification element 25 identifies that a specified number of pins have been transferred to the abutment plate 22, it indicates that the number of pins is sufficient and the transfer and insertion of pins can continue. If the number of pins identified by the second identification element 25 is insufficient, it indicates that a pin has not been conveyed out of a certain first material conveying groove 721 of the material conveying plate 72. At this time, the transfer seat 21 can be driven to move upward, so that the side of the transfer seat 21 is aligned with the first material conveying groove 721. The side of the transfer seat 21 prevents the normally conveyed pins from continuing to be conveyed forward, and waits for the pins that have not been conveyed normally to be conveyed out of the first material conveying groove 721. Until the second identification element 25 identifies that the number of pins meets the set requirements, it drives the transfer seat 21 to move down, so that the pins continue to be transferred to the transfer seat 21 to complete the transfer. This facilitates automatic inspection and replenishment of the number of pins, ensures the accuracy of the number of pins, and improves the pass rate of pins for motor components.
[0046] Reference Figure 1 , Figure 3 and Figure 4 As shown, the second abutment 26 is vertically slidably disposed above the transfer plate 72 by a cylinder. During the transfer of the pins, the pins are transferred from the transfer plate 72 to the transfer seat 21. When the second identification member 25 identifies that a specified number of pins have been transferred to the abutment plate 22, it indicates that the number of pins is sufficient, and the pins are continued to be transferred to the transfer seat 21. During the process of adjusting the abutting plate 22 to approach the transfer base 21, the second abutting member 26 is adjusted to abut against the pin that continues to move forward in the first transfer groove 721, so as to avoid the possibility that the subsequent pins will fall or affect the stable transfer of the current pin to the transfer base 21. If the number of pins identified by the second identification element 25 is insufficient, the position of the transfer base 21 is adjusted while waiting for the number of pins to be replenished. When the number of pins identified by the second identification element 25 has been replenished, the second abutment element 26 is driven to abut against the pins to be transferred to the transfer base 21 in the first transfer groove 721. When the transfer base 21 is adjusted to a position that can receive pins, the second abutment element 26 is driven away from the pins to be transferred to the transfer base 21, and the pins are continued to be transferred to the transfer base 21. The second abutment element 26 is adjusted in a timely manner to block the transfer of pins behind, so as to achieve stable transfer of pins.
[0047] Reference Figure 1 , Figure 3 and Figure 4 As shown, the third identification element 27 is disposed between the abutment plate 22 and the clamping seat 33. During the process of inserting the pin into the motor component, the third identification element 27 determines whether the pin is successfully inserted into the motor component. If the pin is not inserted into the set position, the push block 24 can be adjusted to continue pushing the pin to avoid the situation where the pin is not inserted into the appropriate position.
[0048] Reference Figure 1 and Figure 5 As shown, the bending mechanism 4 includes a bending unit 41, which is located next to the base plate 31. During the bending process of the motor parts, the clamping plate 34 transports the motor parts with the pins inserted to the bending unit 41, and the bending unit 41 completes the bending work of the motor parts.
[0049] Reference Figure 1 and Figure 5 As shown, the detection mechanism 5 includes a fourth identification element 51, a first conveying element 52, a second conveying element 53, and a push plate 54. The fourth identification element 51 is disposed above the base plate 31. The push plate 54 is slidably disposed next to the first conveying element 52 by a cylinder. During the bending process of the motor parts, when the fourth identification element 51 detects that the motor parts have been correctly bent, the clamping plate 34 transports the motor parts that have been detected to the first conveying element 52. The first conveying element 52 then conveys the motor parts that have been correctly bent. When the fourth identification component 51 detects that the motor component has not been bent correctly, the clamping plate 34 transports the incorrectly bent motor component to the first conveyor 52, and then the push plate 54 pushes the incorrectly bent motor component to the second conveyor 53. The second conveyor 53 conveys the incorrectly bent motor component, which facilitates the detection and classification of the motor components that have completed the bending operation.
[0050] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in this embodiment, the first identification element 64, the second identification element 25, the third identification element 27, and the fourth identification element 51 are all identification probes, the first conveyor element 52 and the second conveyor element 53 are both conveyor belts, and the sealing element, the first abutting element 23, and the second abutting element 26 are all rubber strips.
[0051] The implementation principle of the integrated molding and bending device for producing motors according to an embodiment of this application is as follows: The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A device for integrally forming and bending motors for manufacturing motors, comprising a transmission component (1) for transporting motor components and pins to be inserted into the motor components, characterized in that: It also includes a plugging mechanism (2) for inserting the pins onto the motor components, a transport mechanism (3) for transporting the motor components, a bending mechanism (4) for bending the motor components after the pins have been inserted, a detection mechanism (5) for detecting the bent motor components, and an adjustment mechanism (6) for adjusting the angle of the motor components. The adjustment mechanism (6) includes a turntable (62) rotatably disposed at the outlet of the transmission component (1), a positioning component (63) for positioning the motor components, and a first identification component (64) for identifying the angle of the motor components. The positioning component (63) is disposed on the turntable (62), and the first identification component (64) is disposed next to the turntable (62).
2. The integrated forming device for plugging and bending motors according to claim 1, characterized in that: A material transfer mechanism (7) is provided next to the turntable (62). The material transfer mechanism (7) includes a vibratory plate (71) for transferring the needle, a material transfer plate (72) provided at the output end of the vibratory plate (71), a shielding plate (73) slidably provided on the material transfer plate (72), and a material pusher (74) that can push the needle. The top surface of the material transfer plate (72) is provided with a plurality of first material transfer grooves (721) that are adapted to the grooves at the output end of the vibratory plate (71). The bottom surface of the shielding plate (73) is provided with a sealing member that can seal the first material transfer grooves (721). The material pusher (74) is rotatably provided on the shielding plate (73).
3. The integrated forming device for plugging and bending motors according to claim 2, characterized in that: The conveying mechanism (3) includes a base plate (31) disposed next to the conveyor plate (72) and a clamping assembly (32) for clamping the motor components. The base plate (31) is disposed next to the turntable (62), and the clamping assembly (32) is slidably disposed on the base plate (31).
4. The integrated forming device for plugging and bending motors according to claim 3, characterized in that: The clamping assembly (32) includes a clamping seat (33) and a clamping arc plate (34) for clamping the motor components. The clamping seat (33) is slidably disposed on the base plate (31), and the clamping arc plate (34) is slidably disposed on the clamping seat (33).
5. The integrated forming device for plugging and bending motors according to claim 4, characterized in that: The insertion mechanism (2) includes a transfer seat (21) vertically slidably disposed next to the base plate (31), an abutment plate (22) vertically slidably disposed above the transfer seat (21), and a push block (24) for pushing the insertion pin. The top surface of the transfer seat (21) is provided with a second transfer groove (211) that cooperates with the first transfer groove (721). The transfer seat (21) is disposed next to the transfer plate (72). The bottom surface of the abutment plate (22) is provided with a first abutment member (23) that cooperates with the second transfer groove (211). The push block (24) is slidably disposed above the transfer plate (72).
6. The integrated forming device for plugging and bending motors according to claim 5, characterized in that: The insertion mechanism (2) includes a second identification element (25) for identifying the number of pins in the second material transfer groove (211). The second identification element (25) is disposed between the abutment plate (22) and the push block (24), and is disposed above the outlet of the material transfer plate (72).
7. The integrated forming device for plugging and bending motors according to claim 6, characterized in that: The insertion mechanism (2) includes a second abutment (26) that can abut the pin in the first material transfer groove (721), and the second abutment (26) is vertically slidably disposed above the material transfer plate (72).
8. The integrated forming device for plugging and bending motors according to claim 5, characterized in that: The insertion mechanism (2) includes a third identification element (27) that can determine whether the pin is successfully inserted into the motor component. The third identification element (27) is disposed between the abutment plate (22) and the clamping seat (33).
9. The integrated forming device for plugging and bending motors according to claim 4, characterized in that: The bending mechanism (4) includes a bending unit (41) for bending the motor components. The bending unit (41) is located next to the base plate (31). The clamping plate (34) can transport the motor components with the inserted pins to the bending unit (41).
10. The integrated forming device for plugging and bending motors according to claim 4, characterized in that: The detection mechanism (5) includes a fourth identification element (51) for detecting whether the motor component has correctly completed the pin insertion, a first conveyor element (52) for conveying the motor component that has correctly completed the pin insertion, a second conveyor element (53) for conveying the motor component that has not correctly completed the pin insertion, and a push plate (54) slidably disposed next to the first conveyor element (52). The clamping plate (34) can transport the motor component that has completed the detection to the first conveyor element (52), and the push plate (54) can push the motor component on the first conveyor element (52) to the second conveyor element (53).