DISCHARGE LINE SUITABLE FOR SPARE PARTS FOR HORIZONTAL SILO TRUCK VEHICLES.

Abstract

The invention relates to a discharge line (7) of horizontal silo trucks used in dry cargo transport. The product in the silo truck hopper is taken by means of a discharge cone (2) and transferred to a discharge elbow (3) located at the bottom of the discharge cone (2). The product taken from the discharge elbow (3) is discharged outside the truck via the discharge line (7). Thanks to the fact that the components of the discharge line (7) are connected to each other with detachable connecting elements, any component that is damaged or needs to be replaced can be replaced as a spare part, independently of the whole discharge line. The metal surfaces of the discharge line (7) are coated with a metallization coating to protect against corrosion.The discharge line (7) has a discharge accelerator ring nozzle (9) for adjusting the discharge velocity and an extra cleaning line (8) to help clean the product remaining in the line after discharge. Compared to existing welded discharge lines, the invention offers an improved structure in terms of suitability for spare parts use, ease of maintenance and repair, corrosion resistance, discharge performance and line cleanability.

Description

1 TARIFF DISCHARGE LINE SUITABLE FOR SPARE PARTS FOR HORIZONTAL SILO TRUCK VEHICLES. Technical Area The invention relates to a discharge line suitable as a spare part for horizontal silo trucks. State of the Art 5 In the known state of the art, a horizontal silo truck is used in dry cargo transportation. In these vehicles, to ensure the unloading of the transported cargo from the vehicle, the vehicle is equipped with a standard system. allowing emptying from the rear, and optionally from the side. Discharge line structures are known. The aforementioned discharge lines are generally completely It consists of pipe elements manufactured from structural steel material, 10 In order to control and, if necessary, increase the unloading speed of the transported product, Auxiliary air line pipes, through which air passes, are used. This air line The pipes are welded at an angle to the main discharge pipe, and the main airflow is controlled by these pipes. The movement of the product being discharged and the discharge process by directing it to the discharge line. The speed is controlled. 15 The structural steel-based discharge line used in existing systems is resistant to corrosion. Cataphoresis coating method is applied for protection purposes. However, discharge the main discharge pipe, overhead line pipes and related connections that make up the line Its elements are joined together by welding, forming an integrated and inseparable structure. It constitutes. However, in current practices, the discharge line is 20 an additional air line system specifically designed for cleaning. It is not available, and the existing aerial line structure is mainly based on the movement of the product and It functions to control the discharge rate. The aforementioned existing structure has several technical disadvantages. First of all, Cataphoresis coating, used to protect discharge lines against corrosion, is normally 25 While forming a protective layer under operating conditions, the mechanical properties of the coating... It may lose its protective properties if it is damaged or deformed. The problem is corrosion and rusting on the surfaces of pipes made of structural steel. This can lead to... Additionally, it can accelerate the unloading of product through the main discharge line. The use of welded connections in the overhead pipelines creates an integrated structure, 30 In case of any damage to a pipe or fitting, the relevant 2 This makes it difficult to independently disassemble and replace the part. Welded. Repairing damage caused by structural issues requires the use of a competent service provider or This requires the intervention of a welder, and this situation is subject to field conditions. This significantly restricts the maintenance and repair operations that can be performed. The fact that the components are welded together makes the system suitable for the use of modular spare parts. 5 It also prevents a structurally sound replacement of a damaged component. This makes it difficult to change it. In addition, the existing discharge line Its design provides a separate and dedicated airflow specifically for cleaning the discharge line. Lack of a proper line system, product residue in the line after unloading. This leads to blockages and related problems such as loss of productivity. 10 On the other hand, the increasing use of electric tractors in the transportation sector, Existing discharge pipeline structures must be redesigned to be compatible with these types of vehicles. This necessitates an assessment; existing resource-based and integrated structures, different powers Limited flexibility in terms of adaptability to resources and conditions of use. It offers. 15 Therefore, the corrosion resistance of the current technology, ease of maintenance and repair, and the ability to repair damaged areas... independent interchangeability of components, suitability for the use of spare parts, to improve discharge performance and the cleanability of the discharge line It is needed. Due to the welded and integrated structures of existing solutions. A modular and corrosion-resistant discharge line that can be easily serviced in the field. 20 It appears that it cannot offer a solution compatible with electric tow trucks. functional, corrosion-resistant, replaceable, and suitable for spare parts use. composed of components, enabling the achievement of a high discharge rate and at the same time It allows for the provision of a separate airflow for cleaning the discharge line. The need for an improved discharge pipeline structure, which provides 25 in the known state of the art. It emerges as an unresolved problem. In conclusion, due to the negative aspects described above and the current solutions being the subject of discussion... Due to its shortcomings, an improvement is needed in the relevant technical field. It has been made. Purpose of the Invention 30 The invention was created by drawing inspiration from existing situations and overcoming the aforementioned drawbacks. It aims to solve the problem. 3 The purpose of the invention is to improve the unloading of horizontal silo trucks used in dry cargo transportation. with regard to their systems, especially those that can work in harmony with electric tow trucks, Suitable for spare parts use and replaceable component structure, corrosion resistant. equipment that enables resistance and high discharge rates The aim is to create an improved discharge pipeline structure that incorporates these features. 5 Another purpose of the invention is to utilize the process of unloading dry cargo from silo trucks. durability, serviceability and discharge of discharge and air line components The goal is to improve performance. Another aim of the invention is to address the welded and integrated components encountered in current applications. Unlike discharge line structures, it is suitable for the use of spare parts and is replaceable. 10 The aim is to present a discharge line structure consisting of components. In this way, in the discharge line... any of the components found are damaged or need to be replaced If detected, the relevant component will be replaced as an independent spare part. providing the means and thus increasing the ease of maintenance and repair of the system is intended. 15 Another objective of the invention is to improve the performance of discharge systems made of structural steel in existing applications. The cataphoresis coating method used in the corrosion protection of the pipeline, the coating provides protection in case of mechanical damage or deformation. The aim is to eliminate the disadvantage arising from the possibility of loss. In this context, the subject of the invention... By applying metallization coating instead of cataphoresis coating in the discharge line, 20 Coating the metal surfaces of the discharge line to increase their resistance to corrosion. and corrosion, especially due to deformation and damage that may occur on the surface. The aim is to reduce the risk. Another aim of the invention is to accelerate the discharge of product in existing applications. 25 Due to their welded and integrated structure, overhead pipeline pipes can be disassembled independently. The aim is to eliminate the disadvantage stemming from its inability to be changed. In this regard, Instead of the angled and welded air ducts mentioned in the invention, an exhaust system is used. The intention is to use an accelerator ring nozzle. Ring nozzle by means of transferring the airflow to the discharge line and the discharge of the discharged product 30 The aim is to increase the rate of excretion by supporting its movement. Similarly At the same time, a separate and independent exhaust system replaced the welded accelerator air ducts. 4 The discharge line is suitable for the use of spare parts by utilizing an accelerator element. and aims to support its customizable structure. Another purpose of the invention is to create a discharge line that is not present in current applications. The goal is to create a pipeline arrangement that provides a separate airflow specifically designed for cleaning. In this context, an additional overhead line is placed at the very rear of the discharge line, extending the line to the 5th allowing air to be released from the rear, thus opening the discharge line. The aim is to obtain a separate and dedicated airflow for cleaning purposes. Another objective of the invention is a component structure suitable for the use of spare parts and that can be replaced. Enhanced corrosion resistance provided by metallization coating, angled and welded air discharge accelerator ring nozzle used in place of pipes and the rearmost 10 of the discharge line Thanks to the combined use of an additional cleaning air line located in this section; maintenance and repair, corrosion, discharge performance encountered in existing discharge lines, and To resolve technical problems related to line cleaning, also with electric tow trucks. The goal is to provide an improved discharge pipeline structure that can function in a coordinated manner. The structural and characteristic features and all the advantages of the invention are given in the figures below and 15 This becomes clearer thanks to the detailed explanation written with references to these figures. This will be understood, and therefore the evaluation should also take these forms and detailed explanations into consideration. It needs to be done by taking precautions. Figures that will help understand the invention. Figure 1 shows the rear discharge line used in the previous technique. 20 Figure 2 shows the appearance of the left-side discharge line used in the previous technique. Figure 3 shows the view of the right-hand discharge line used in the previous technique. Figure 4 shows the appearance of the discharge line that is the subject of the invention. Figure 5 shows the appearance of the discharge line that is the subject of the invention. Description of Part References 25 1 Rear discharge line 2 Exit cones 3 Exit elbows 4 Angled air ducts Discharge line 30 from the left 6 Right-hand discharge line 7. Suitable unloading line for spare parts. 8 Extra cleaning lines 9. Discharge accelerator ring nozzle Detailed Description of the Invention This detailed description lists 5 suitable spare parts for horizontal silo tanker vehicles, which are the subject of the invention. The preferred configurations for the discharge line only contribute to a better understanding of the issue. It is explained in this regard. The invention relates to the transportation of products in horizontal silo trucks used in dry cargo transportation. The discharge line that enables the evacuation from the vehicle is suitable for the use of spare parts, service and facilitating maintenance operations, enabling line cleaning, and with a discharge speed of 10 It relates to the development of a structure that helps in its adjustment. The preferred aspect of the invention is... In its structure, the product in the silo tanker hoppers is first discharged through an outlet cone (2) is taken via and an outlet is located in the lower part of the outlet cone (2). It is transferred to the elbow (3). The product, which reaches the aforementioned exit elbow (3), is preferred. Depending on the discharge direction, the rear discharge line (1) subject to the current technique is 15 from the left. discharged out of the vehicle via discharge line (5) or right discharge line (6) and in these structures, to assist in the discharge of the product and to control the discharge rate. angled air tubes welded at a certain angle to the main discharge pipe for this purpose (4) The angled air pipes mentioned (4) are used to direct the air flow to the discharge line. by allowing the discharged product to be delivered at an angle, the 20 within the discharge line It contributes to the movement; however, the fact that these structures involve welded connections can cause damage. or the individual replacement of the relevant components when maintenance is required and limits its availability as a spare part. Within the scope of the invention, the existing rear discharge line (1), left discharge line (5) and Instead of the discharge line (6) structures on the right, 25 in the required discharge direction. An adaptable, spare part-suitable discharge line (7) has been created. Spare Discharge line (7) suitable for the part, taken from the outlet cone (2) via the outlet elbow (3). It ensures the unloading of the product from the vehicle, and the components that make up the line. Thanks to being joined together with weldless, detachable fasteners, A structure that allows the aforementioned components to be independently replaced when necessary. 30 It provides. Thus, the maintenance of the discharge line used for different discharge directions, Service and spare parts supply processes are facilitated; damaged 6 any component, disassembly of the entire discharge line or welding It can be modified even under field conditions without requiring any intervention. In the invention, corrosion protection of the discharge line (7) suitable for the spare part For this purpose, a metallization process is used instead of the cataphoresis coating currently employed in existing applications. Coating is applied. With the aforementioned metallization application, the discharge line 5 A protective layer is formed on the metal surfaces, and thanks to this layer discharge to protect against corrosion and rust that may occur under operating conditions. The aim is to protect the line. Metallization coating differs from cataphoresis coating. in contrast, in cases of scratches or mechanical damage that may occur on the surface Because it can largely retain its protective properties, the discharge line 10 a more durable surface protection structure aimed at improving corrosion resistance is obtained. The invention also includes the discharge line after the discharge process is completed. to help remove any product residue that may remain inside There is an extra cleaning line (8). In a preferred configuration of the invention, 15 extra cleaning line (8) to the rear of the discharge line (7) suitable for spare parts It is positioned in such a way that airflow is directed along the entire length of the line. It is possible to direct it effectively. via the extra cleaning line (8) An additional airflow is provided to the discharge line, thus ensuring that after product discharge... This helps to clean up product residue remaining within the production line. Thus, 20 due to the absence of a separate cleaning air line in existing systems resolving the technical deficiencies and ensuring the hygiene of the discharge line and making it ready for reuse. The aim is to make it easier to bring them in. The invention describes a method for adjusting the discharge velocity of the product being transported during the unloading process. a discharge located on the discharge line (7) suitable for spare parts 25 There is an accelerator ring nozzle (9). Discharge accelerator ring nozzle (9), Unlike the angled and welded air pipe structure (4) which is the subject of the current technique, to the discharge line It offers a system that can be assembled as a separate and independent element, thus This supports both the suitability of the discharge line for spare parts and its potential damage. In this case, it is possible to change it individually. Evacuation accelerator 30 The ring nozzle (9) allows air to be supplied to the discharge line, thus preventing the product from flowing through the line. It influences the movement and helps adjust the rate of emptying according to need. is happening. 7 The operation of the discharge line which is the subject of the invention is summarized as follows: through the discharge cone (2) The received product is discharged to the appropriate discharge line (7) for spare parts via the outlet elbow (3). being directed; discharge accelerator ring nozzle (9) during product discharge This allows for the adjustment of the discharge rate; the discharge process After completion, the discharge line 5 is connected via an extra cleaning line (8). This process helps to clean any remaining product residue. along the discharge line suitable for spare parts (7), metallization applied to it It is protected against corrosion thanks to its coating. In a preferred configuration of the invention, the discharge line suitable for the spare part (7) is connected to the vehicle. In addition to the rear section, 10 can also be added to the side discharge directions if needed. with adaptable, detachable and reassemblable fasteners It can be configured; thus, a single line structure can be used in different discharge directions. Its usability is supported. In a preferred configuration of the invention, extra positioning of the cleaning line (8) at multiple points on the discharge line (7) This is also possible, and in this way, product residues accumulating in different parts of the line can be reduced by 15%. It is possible to ensure effective removal. The invention relates to the rear discharge line (1), left discharge line (5), right discharge line of the current technology. discharge functions performed with discharge line (6) and angled air pipes (4) by improving; spare parts availability, ease of maintenance and service, corrosion protection, Improved in terms of line cleanability and adjustability of discharge speed, electric 20 It presents a discharge line structure that is also compatible with tow trucks.

Claims

8 REQUESTS 1. This is a discharge line belonging to a horizontal silo truck used in dry cargo transportation. feature;  An outlet cone (2) that takes the product from the silo tanker hopper,  located in the lower part of the exit cone (2) and 5 from the exit cone (2) an outlet elbow (3) that conveys the received product,  Enables the discharge of the product taken from the outlet elbow (3) outside the vehicle; Any component that is damaged or needs replacing, discharge It can be replaced as a spare part, independently of the rest of the production line. The components are connected to each other with detachable connections to ensure this. 10 discharge line suitable for a spare part connected with its elements (7) It includes.

2. A discharge line conforming to Claim 1, characterized by its ability to protect metal surfaces against corrosion. Suitable for spare parts coated with a metallization coating for protection purposes. It includes a discharge line (7). 15 3. A discharge line conforming to claim 1 or 2, characterized by its suitability for spare parts. on the discharge line (7), the discharge rate of the product transported during the discharge process air discharge line (7) suitable for spare part for adjustment It includes a discharge accelerator ring nozzle (9) which enables the delivery of a discharge.

4. A discharge line suitable for any of the previous requirements, with the characteristic of; discharge 20 After the completion of the process, the discharge line suitable for the spare part (7) To help remove any product that may remain inside, a spare part The part includes an extra cleaning line (8) on the appropriate discharge line (7).

Images