Battery module end plate and side plate disassembling apparatus and battery module end plate and side plate disassembling method
By designing an automated side plate disassembly device of the battery module, the rotating down-pressure stripping mechanism and the conveying mechanism are used to achieve automatic separation of the end plate and the side plate, which solves the problem of low disassembly efficiency and poor safety in the prior art. Problem, improving disassembly efficiency and safety.
Patent Information
- Application Number
- PCT/CN2023/099733
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-06-12
- Publication Date
- 2024-12-19
AI Technical Summary
The existing battery module disassembly technology is inefficient and poor in safety, and mainly relies on manual grinding wheel cutting and peeling, resulting in high costs and safety hazards.
A disassembly device for the end of the battery module is designed, including a mounting frame, a rotary down-pressure stripping mechanism and a conveying mechanism. The automatic separation of the end-board of the battery module and the side plate is achieved through the down-pressure component and the rotary plug-in assembly. There is no need for manual participation in the entire pipeline operation.
The battery module disassembly efficiency and safety are improved, the safety risks in manual disassembly process are avoided, and an automated and high-speed disassembly process is realized.
Smart Images

Figure CN2023099733_19122024_PF_FP_ABST
Abstract
Description
Battery module end and side plate disassembly device and battery module end and side plate disassembly method Technical Field
[0001] The present disclosure relates to the technical field of battery disassembly equipment, and in particular to a battery module end side plate disassembly device and a battery module end side plate disassembly method. Background Art
[0002] Against the backdrop of scarce metal resources and severe environmental conditions, recycling and reusing power batteries is conducive to achieving a win-win development of green and economic development.
[0003] At present, the battery pack recycling, disassembly and processing technology in the industry is still in its infancy. There is no relatively mature disassembly process, and the overall disassembly efficiency is relatively low. In the early traditional structure of battery packs (battery cells-modules-battery packs), the modules basically adopted end-side panel welding and bolt fixing. For this type of battery module, the disassembly of the end-side panels mainly relies on grinding wheel cutting and manual peeling, which leads to low safety and work efficiency in the disassembly process and high disassembly costs.
[0004] Therefore, there is an urgent need for a battery module disassembly device with strong disassembly safety and high efficiency.
[0005] Summary of the Invention
[0006] The purpose of the present disclosure is to overcome the shortcomings of the prior art and provide a battery module end side plate disassembly device and a battery module end side plate disassembly method with high disassembly efficiency and strong safety.
[0007] The purpose of this disclosure is achieved through the following technical solutions:
[0008] A battery module end plate disassembly device, comprising:
[0009] Mounting rack;
[0010] A rotary downward pressing and peeling mechanism is provided on the mounting frame, and comprises a downward pressing assembly, a rotary plug-in assembly and a rotary platform assembly. The downward pressing assembly and the rotary plug-in assembly are both connected to the mounting frame, and the rotary platform assembly is rotatably connected to the mounting frame. The downward pressing assembly is used to press down and compact the battery module, and the rotary plug-in assembly is used to move horizontally after being plugged into the through hole of the battery module, so that the end plate and the side plate of the battery module are initially separated. The rotary plug-in assembly is also used to rotate and rotate after horizontal movement, so that the end plate and the side plate of the battery module are separated.
[0011] A conveying mechanism is provided on the mounting frame and is used to convey the battery module to the rotating downward pressing stripping mechanism.
[0012] In one embodiment, the downward pressure assembly includes a first connecting frame, a first horizontal driving member, a first vertical driving member, a clamping plate, a rotational reset driving member and a slide rail, the slide rail is installed on the mounting frame, the first connecting frame is slidably connected to the slide rail, the first horizontal driving member is installed on the mounting frame, the first connecting frame is installed on the power output end of the first horizontal driving member, the first vertical driving member is installed on the first connecting frame, the rotational reset driving member is connected to the power output end of the first vertical driving member, and the clamping plate is rotationally connected to the power output end of the rotational reset driving member.
[0013] In one embodiment, the rotary plug-in assembly includes a second connecting frame, a second horizontal driving member, a second vertical driving member, a rotary driving device, a plug-in member and a rear pulling driving member. The second connecting frame is slidably arranged on the mounting frame. The second connecting frame is respectively connected to the second horizontal driving member and the rotary driving device. The second connecting frame is also connected to the second vertical driving member. The rear pulling driving member is installed on the second connecting frame. The plug-in member is connected to the power output end of the rotary driving device. The plug-in member is used to be plugged into the through hole of the battery module.
[0014] In one embodiment, the second connecting frame includes a longitudinal connecting portion and a transverse connecting portion, the longitudinal connecting portion and the transverse connecting portion are movably connected, the longitudinal connecting portion is respectively connected to the second horizontal driving member and the second vertical driving member, and the transverse connecting portion is respectively connected to the rear pulling driving member and the rotation driving device.
[0015] In one embodiment, the rotating platform assembly includes a rotating platform, a rotating bracket, a rotating drive member and a locking drive member. The rotating bracket is connected to the mounting bracket, the power output end of the rotating drive member is connected to the rotating bracket, the locking drive member is connected to the mounting bracket, and the locking drive member is also movably connected to the rotating bracket. The rotating platform is connected to the rotating bracket.
[0016] In one embodiment, the rotating bracket is provided with an embedding groove, the locking driving member includes a driving portion and a locking block, the power output end of the driving portion is connected to the locking block, the locking block is located in the embedding groove, and when the driving portion drives the locking block to extend and retract in the embedding groove;
[0017] When the driving portion drives the locking block to leave the embedding groove, the rotary plug assembly drives the rotating bracket to rotate relative to the mounting bracket; when the driving portion drives the locking block to insert into the embedding groove, the rotating bracket remains stationary relative to the mounting bracket.
[0018] In one embodiment, the battery module end side plate device further includes a peeling and positioning mechanism, which is provided on the mounting frame and is provided corresponding to the rotating downward pressing peeling mechanism, and is used to peel and position the battery module on the rotating downward pressing peeling mechanism;
[0019] The peeling positioning mechanism includes a plurality of positioning drive components arranged vertically and horizontally in the horizontal plane direction, each of the positioning drive components includes a third horizontal drive member, a third vertical drive member and a positioning push block, the positioning push block is connected to the power output end of the third horizontal drive member, the third horizontal drive member is installed on the power output end of the third vertical drive member, and the third horizontal drive member and the third vertical drive member are both connected to the mounting frame.
[0020] In one embodiment, the number of the positioning drive assemblies is four, and the four positioning drive assemblies are symmetrically arranged in pairs relative to the rotating platform.
[0021] In one embodiment, the conveying mechanism comprises:
[0022] A conveyor belt mechanism, the conveyor belt mechanism being arranged below the mounting frame and being used to convey the battery modules to be disassembled;
[0023] A clamping and moving mechanism is slidably arranged on the mounting frame, and is used to clamp the battery module positioned by the correcting mechanism onto the rotating and pressing stripping mechanism.
[0024] In one embodiment, the mounting frame is provided with a sliding guide rail, the clamping and moving mechanism is slidably arranged on the sliding guide rail, and the sliding guide rail is extended along the direction of the conveyor belt mechanism and the rotating downward pressing and peeling mechanism.
[0025] In one embodiment, the clamping moving mechanism includes a moving frame, a clamping assembly, a fourth horizontal driving member and a fourth vertical driving member. The moving frame is slidably arranged on the sliding guide rail, and the moving frame is connected to the power output end of the fourth horizontal driving member. The fourth vertical driving member is installed on the moving frame, and the power output end of the fourth vertical driving member is connected to the clamping assembly.
[0026] In one embodiment, the clamping assembly includes a clamping drive and two clamping plates. The clamping drive is connected to the power output end of the fourth vertical drive, and the two clamping plates are connected to the clamping drive so that the two clamping plates move away from or closer to each other under the drive of the clamping drive.
[0027] In one embodiment, the battery module end plate disassembly device further includes a correction mechanism, which is connected to the conveyor belt mechanism and is used to correct the positioning of the battery module;
[0028] The correction mechanism includes two horizontal positioning driving components, which are respectively located on both sides of the conveyor belt mechanism and connected to the conveyor belt mechanism. Each horizontal positioning driving component includes a horizontal driving part and a slider, and the slider is connected to the power output end of the horizontal driving part.
[0029] In one embodiment, the battery module end side panel disassembly device also includes a photoelectric sensing switch component, which is arranged adjacent to the correction mechanism, and the photoelectric sensing switch component is electrically connected to the conveyor belt mechanism so that when the photoelectric sensing switch component senses the battery module, the conveyor belt mechanism stops conveying.
[0030] A method for disassembling an end side plate of a battery module, wherein the end side plate of the battery module is disassembled using the power battery module disassembly device described in any of the above embodiments; the disassembly method comprises:
[0031] Pre-processing the battery module to cut the welding area between the end plate and the side plate of the battery module;
[0032] The battery module to be disassembled is conveyed to the rotating platform assembly by the conveying mechanism;
[0033] Pressing down and fixing the battery module by the pressing assembly;
[0034] The active end of the rotating plug assembly is plugged into the through hole of the battery module and moves horizontally, so that the end plate and the side plate of the battery module are initially separated;
[0035] The rotating plug assembly is rotated to completely separate the end plate and the side plate of the battery module;
[0036] The separated end plates and side plates of the battery module are removed from the rotating platform assembly.
[0037] Compared with the prior art, the present disclosure has at least the following advantages:
[0038] The battery module end and side panel disassembly device described above places the battery module to be disassembled on a conveying mechanism, which then transfers the battery module to a rotating platform assembly. The pressing assembly then presses down on the battery module, and after the pressing is complete, the active end of the rotating plug assembly plugs into the through-hole of the battery module. After the plugging is complete, the rotating plug assembly rotates until the end and side panels of the battery module are completely separated. The operating procedures of the device described above allow the end and side panels of the battery module to be completely separated, i.e., a fully streamlined operation without manual intervention, thereby avoiding safety issues during manual disassembly and improving disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For those skilled in the art, other relevant drawings can be obtained based on these drawings without creative work.
[0040] FIG1 is a schematic structural diagram of a battery module end plate disassembly device according to an embodiment;
[0041] FIG2 is a partial enlarged schematic diagram of the battery module end side plate disassembly device shown in FIG1 at position A
[0042] FIG3 is another schematic structural diagram of the battery module end plate disassembly device shown in FIG1 ;
[0043] FIG4 is a partial enlarged schematic diagram of the battery module end side plate disassembly device at position B shown in FIG3 ;
[0044] FIG5 is another structural schematic diagram of the battery module end plate disassembly device shown in FIG1 ;
[0045] FIG6 is a partial enlarged schematic diagram of the battery module end side plate disassembly device shown in FIG5 at position C;
[0046] FIG7 is another structural schematic diagram of the battery module end plate disassembly device shown in FIG1 ;
[0047] FIG8 is a schematic diagram of a force analysis of a battery module of the battery module end and side plate disassembly device shown in FIG1 ;
[0048] FIG9 is a schematic flow chart of a method for disassembling an end plate of a battery module according to an embodiment. DETAILED DESCRIPTION
[0049] To facilitate understanding of the present disclosure, a more comprehensive description of the present disclosure will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present disclosure. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure.
[0050] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure pertains. The terms used herein in the specification of this disclosure are intended only to describe specific embodiments and are not intended to limit this disclosure. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0052] The present application provides a battery module end and side panel disassembly device, comprising a mounting frame, a conveying mechanism, and a rotary pressing and peeling mechanism. The rotary pressing and peeling mechanism is arranged on the mounting frame, and comprises a pressing assembly, a rotating plug assembly, and a rotating platform assembly. The pressing assembly and the rotating plug assembly are both connected to the mounting frame, and the rotating platform assembly is rotatably connected to the mounting frame. The pressing assembly is used to press down and tighten the battery module, and the rotating plug assembly is used to plug into the through hole of the battery module and then move horizontally to initially separate the end plate and side panel of the battery module. The rotating plug assembly is also used to rotate and rotate after horizontal movement to completely peel off the end plate and side panel of the battery module. The conveying mechanism is arranged on the mounting frame, and the conveying mechanism is used to convey the battery module to the rotary pressing and peeling mechanism.
[0053] The battery module end and side panel disassembly device described above places the battery module to be disassembled on a conveying mechanism, which then transfers the battery module to a rotating platform assembly. The pressing assembly then presses down on the battery module, and after the pressing is complete, the active end of the rotating plug assembly plugs into the through-hole of the battery module. After the plugging is complete, the rotating plug assembly rotates until the end and side panels of the battery module are completely separated. The operating procedures of the device described above allow for complete separation of the end and side panels of the battery module, i.e., a fully streamlined operation without manual intervention, thereby avoiding safety issues during manual disassembly and improving disassembly efficiency.
[0054] To better understand the technical solutions and beneficial effects of the present application, the present application is further described in detail below with reference to specific embodiments:
[0055] As shown in Figure 1, a battery module end panel disassembly device 10 according to one embodiment includes a mounting frame 100, a conveying mechanism 10a, and a rotary, downward-pressing, and peeling mechanism 400. The conveying mechanism 10a is disposed on the mounting frame 100 and is used to convey the battery module to the rotary, downward-pressing, and peeling mechanism 400. Furthermore, the rotary downward pressure peeling mechanism 400 is arranged on the mounting frame 100, and the rotary downward pressure peeling mechanism 400 includes a downward pressure component 410, a rotary plug-in component 420 and a rotary platform component 430. The downward pressure component 410 and the rotary plug-in component 420 are both connected to the mounting frame 100, and the rotary platform component 430 is rotatably connected to the mounting frame 100. The downward pressure component 420 is used to press down and tighten the battery module. The rotary plug-in component 420 is used to plug into the corresponding through hole on the battery module and then move horizontally, so that the end plate and the side plate of the battery module are initially separated, and then the rotary plug-in component 420 rotates to completely peel off the end plate and the side plate of the battery module.
[0056] In this embodiment, before the battery module is placed on the conveying mechanism 10a, the welding positions of the end plates and side plates of the battery module must be pre-processed first to separate the edges of the end plates and side plates from each other; preferably, the welding positions of the end plates and side plates are cut first. After the pre-processing is completed, the end plates and side plates are still bonded together. At this time, the active end of the rotating plug-in component 420 is plugged into the through hole of the end plate and moves horizontally for a period of time. Under the action of tension, a gap is formed between the end plate and the side plate. The rotating plug-in component 420 is then rotated to completely separate the end plate from the side plate. This eliminates the need for manual operation, thereby improving safety and efficiency. Preferably, the horizontal movement distance of the rotating plug-in component 420 can be pre-set by a program.
[0057] The battery module end and side panel disassembly device 10 described above places the battery module to be disassembled on the conveying mechanism 10a, which transfers the battery module to the rotating platform assembly 430. At this time, the pressing assembly 410 presses down and compacts the battery module. After compaction, the active end of the rotating plug assembly 420 plugs into the through hole of the battery module. After plugging, the rotating plug assembly 420 rotates until the end and side panels of the battery module are completely peeled off. The operating procedures of the above-mentioned device can achieve complete peeling of the end and side panels of the battery module, that is, full assembly line operation without manual participation, thereby avoiding safety issues in the manual disassembly process and improving disassembly efficiency.
[0058] As shown in Figures 1 and 3, in one embodiment, the downward pressure assembly 410 includes a first connecting frame 411, a first horizontal driving member 412, a first vertical driving member 413, a clamping plate 414, a rotational reset driving member 415 and a slide rail 416, the slide rail 416 is installed on the mounting frame 100, the first connecting frame 411 is slidingly connected to the slide rail 416, the first horizontal driving member 412 is installed on the mounting frame 100, the first connecting frame 411 is installed at the power output end of the first horizontal driving member 412, the first vertical driving member 413 is installed on the first connecting frame 411, the rotational reset driving member 415 is connected to the power output end of the first vertical driving member 413, and the clamping plate 414 is rotatably connected to the power output end of the rotational reset driving member 415.
[0059] In this embodiment, before the battery module is peeled off, the battery module is first centered. After the centering is completed, the first horizontal drive member 412 drives the first connecting frame 411 to move horizontally on the slide rail so that the clamping plate 414 can move to the corresponding position above the battery module. At this time, the first vertical drive member 413 drives the clamping plate 414 downwardly against the battery module, so that the clamping plate 414 exerts pressure on the battery module to fix the battery module. Furthermore, the clamping plate rotates together under the rotation drive of the rotating plug-in assembly 420. After each rotation and peeling of the end and side plates of the battery module is completed, the position of the clamping plate 414 is not fixed and is in an arbitrary position. Therefore, before each compression and fixation of the battery module, the rotary reset drive member 415 will rotate and reset the clamping plate 414 to ensure that the initial position of the clamping plate 414 is fixed each time. Furthermore, according to the different sizes of battery modules, the pressing plates 414 of different specifications can be replaced to improve the adaptability of the battery module end plate disassembly device 10. In this embodiment, the first horizontal driving member 412 and the first vertical driving member 413 are motors or cylinders, and the rotation reset driving member 415 is a motor.
[0060] As shown in Figures 1, 3, 4 and 8, in one embodiment, the rotating plug-in assembly 420 includes a second connecting frame 421, a second horizontal driving member 422, a second vertical driving member 423, a rotating driving device 424, a connector 425 and a rear-pull driving member 426. The second connecting frame 421 is slidably arranged on the mounting frame 100. The second connecting frame 421 is respectively connected to the second horizontal driving member 422 and the rotating driving device 424. The second connecting frame 421 is also connected to the second vertical driving member 423. The rear-pull driving member 426 is installed on the second connecting frame 421. The connector 425 is connected to the power output end of the rotating driving device 424. The connector 425 is used to be plugged into the through hole of the battery module.
[0061] It can be understood that the connector 425 is inserted into the through-hole of the battery module end plate under the drive of the second horizontal drive member 422 and the second vertical drive member 423. The second horizontal drive member 422 then moves horizontally, generating a force between the battery end plate and the side plate, thereby initially separating the end plate from the side plate. After the end plate and the side plate are initially separated, the rotation drive device 424 drives the connector 425 to rotate, and the external pulling and winding forces completely tear the end plate and the side plate off. In this embodiment, the second horizontal drive member 422, the second vertical drive member 423, the rotation drive device 424, and the rear pull drive member 426 are all motors.
[0062] As shown in Figure 8, in one embodiment, the second connecting frame 421 includes a longitudinal connecting portion 4211 and a transverse connecting portion 4212, the longitudinal connecting portion 4211 is movably connected to the transverse connecting portion 4212, the longitudinal connecting portion 4211 is respectively connected to the second horizontal driving member 422 and the second vertical driving member 423, and the transverse connecting portion 4212 is respectively connected to the rear pulling driving member 426 and the rotation driving device 424.
[0063] It can be understood that the connector 425 is connected to the power output end of the rotary drive device 424, which is movably connected to the transverse connection portion 4212. The second horizontal drive member 422 drives the longitudinal connection portion 4211 to move horizontally, thereby driving the transverse connection portion 4212 to move horizontally, that is, the rotary drive device 424 also moves horizontally. At the same time, the second vertical drive member 423 drives the transverse connection portion 4212 to move in the vertical direction, that is, the rotary drive device 424 also moves in the vertical direction, so that the connector 425 can be accurately inserted into the end plate through-hole of the battery module. Furthermore, after the connector 425 is inserted into the end plate through-hole of the battery module, the second horizontal drive member 422 drives the longitudinal connection portion 4211 to move in the X direction, and the rear pull drive member 426 drives the rotary drive device to move in the Y direction, causing the connector connected to the rotary drive device to move horizontally in the Z direction for a period of time. Under the action of the pulling force, the end side plates of the battery module are initially separated. Furthermore, after the end and side plates of the battery module are initially separated, the rotary drive device 424 rotates, thereby driving the connector 425 to rotate, so that the end and side plates of the battery module are completely peeled off under the action of the rotation.
[0064] As shown in Figure 8, in one embodiment, the rotating platform assembly 430 includes a rotating platform 431, a rotating bracket 432, a rotating drive member 433 and a locking drive member 434, the rotating bracket 432 is connected to the mounting bracket 100, the power output end of the rotating drive member 433 is connected to the rotating bracket 432, the locking drive member 434 is connected to the mounting bracket 100, and the locking drive member 434 is also movably connected to the rotating bracket 432, and the rotating platform 431 is connected to the rotating bracket 432.
[0065] It can be understood that the battery module is pressed down and fixed on the rotating platform 431 by the clamping plate 414. When the end plate is initially separated from the side plate, that is, when the rotating plug assembly 420 moves horizontally, the clamping plate 414 and the rotating platform 431 remain relatively stationary, and under the action of the external pull, the end plate and the side plate are initially separated. Furthermore, when the rotating plug assembly 420 rotates, the locking drive member 434 moves to allow the rotating bracket 432 to rotate, and then the rotating platform 431 and the clamping plate 414 rotate under the drive of the rotating plug assembly 420, so that the end plate and the side plate are completely separated. In this embodiment, the rotating drive member 433 can be a servo motor or a rotary cylinder.
[0066] As shown in FIG6 , in one embodiment, the rotating bracket 432 is provided with an embedding groove 4321 , and the locking drive member 434 includes a driving portion 4341 and a locking block 4342 . The power output end of the driving portion 4341 is connected to the locking block 4342 , and the locking block 4342 is located in the embedding groove 4321 . The driving portion 4341 drives the locking block 4342 to embed into or move away from the embedding groove 4321 .
[0067] When the driving part 4341 drives the locking block 4342 away from the embedding groove 4321, the rotating plug-in assembly 420 drives the rotating bracket 432 to rotate relative to the mounting frame 100; when the driving part 4341 drives the locking block 4342 to be inserted into the embedding groove 4321, the rotating bracket 432 is stationary relative to the mounting frame 100.
[0068] It will be appreciated that when the rotary plug assembly 420 rotates, the driver 4341 drives the locking block 4342 out of the embedding groove 4321, allowing the rotary bracket 432 to rotate. When the end plate and the side plate are completely separated, the rotary driver 433 drives the rotary bracket 432 to return to its original position. After the rotary bracket 432 is restored, the driver 4341 drives the locking block 4342 to return to its original position, returning the locking block 4342 to its original position within the embedding groove 4321. In this embodiment, the driver 4341 may be a pneumatic cylinder or a linear motor.
[0069] As shown in FIG1 and FIG2 , in one embodiment, the battery module end side plate device further includes a peeling and positioning mechanism 600, which is provided on the mounting frame 100. The peeling and positioning mechanism 600 is provided corresponding to the rotating downward pressing peeling mechanism 400, and is used to peel and position the battery module on the rotating downward pressing peeling mechanism 400;
[0070] The peeling positioning mechanism 600 includes a plurality of positioning drive components 610 arranged vertically and horizontally in the horizontal plane direction, each of the positioning drive components 610 includes a third horizontal drive member 611, a third vertical drive member 612 and a positioning push block 613, and the positioning push block 613 is respectively connected to the power output ends of the third horizontal drive member 611 and the third vertical drive member 612, and the third horizontal drive member 611 and the third vertical drive member 612 are both connected to the mounting frame 100.
[0071] It is understood that before the rotating plug assembly 420 is inserted into the through-hole of the battery module, the stripping and positioning mechanism 600 first centers the battery module on the rotating platform 431 to make it easier for the rotating plug assembly 420 to be inserted into the through-hole of the battery module. First, the third vertical drive member 612 drives the positioning push block 613 to move up and down, so that the positioning push block 613 and the battery module are at the same horizontal position. Then, the third horizontal drive member 611 drives the positioning push block 613 to move horizontally, thereby positioning the battery module in the center of the rotating platform 431. In this embodiment, the third vertical drive member 612 can be a motor or a cylinder, and the third horizontal drive member 611 can be a motor or a cylinder.
[0072] As shown in Figures 1 and 2, in one embodiment, there are four positioning drive assemblies 610, and the four positioning drive assemblies 610 are symmetrically arranged in pairs relative to the rotating platform 431. It can be understood that two of the positioning drive assemblies 610 are located on the length centerline of the rotating platform 431, and the other two positioning drive assemblies 610 are located on the width centerline of the rotating platform 431. Under the push of the four positioning drive assemblies 610, the battery module is pushed to the center position of the rotating platform 431, so that the connector 425 in the subsequent process can be more easily inserted into the through hole of the end plate.
[0073] As shown in Figure 1, in one embodiment, the conveying mechanism 10a includes a conveyor belt mechanism 200 and a clamping moving mechanism 500. The conveyor belt mechanism 200 is arranged below the mounting frame 100, and the conveyor belt mechanism 200 is used to transport the battery module to be disassembled; the clamping moving mechanism 500 is slidably arranged on the mounting frame 100, and the clamping moving mechanism 500 is used to clamp the battery module after the correction mechanism 300 is positioned to the rotating downward pressing stripping mechanism 400.
[0074] It can be understood that the battery module is placed on the conveyor belt mechanism 200 for transportation. When the battery module is transported to the corresponding position, the conveyor belt mechanism 200 stops operating. At this time, the clamping moving mechanism 500 moves to the top of the battery module, and the active end of the clamping moving mechanism 500 moves downward to clamp the battery module, and finally the battery module is clamped onto the rotating platform 431.
[0075] As shown in Figure 7, in one embodiment, the mounting frame 100 is provided with a sliding guide rail 120, and the clamping moving mechanism 500 is slidably set on the sliding guide rail 120. The sliding guide rail 120 is extended along the direction of the conveyor belt mechanism 200 and the rotating downward pressing stripping mechanism 400, so that the clamping moving mechanism 500 slides to the corresponding position to clamp the battery module, and then continues to slide above the rotating downward pressing stripping mechanism 400, thereby clamping the battery module to the rotating platform 431.
[0076] As shown in Figure 7, in one embodiment, the clamping moving mechanism 500 includes a moving frame 510, a clamping assembly 520, a fourth horizontal driving member 530 and a fourth vertical driving member 540, the moving frame 510 is slidably set on the sliding guide rail 120, the moving frame 510 is connected to the power output end of the fourth horizontal driving member 530, the fourth vertical driving member 540 is installed on the moving frame 510, and the power output end of the fourth vertical driving member 540 is connected to the clamping assembly 520.
[0077] It can be understood that the movable frame 510 is slidably disposed on the sliding guide rail 120, and the fourth horizontal driving member 530 drives the movable frame 510 to move horizontally. When the movable frame 510 moves above the battery module, the fourth vertical driving member 540 drives the clamping assembly 520 to move downward, so that the clamping assembly 520 contacts the battery module. At this time, the clamping driving member 521 drives the clamping assembly 520 to clamp the battery module. Driven by the fourth horizontal driving member 530, the battery module continues to move horizontally to the rotating platform 431. In this embodiment, the fourth horizontal driving member 530 can be a motor, and the fourth vertical driving member 540 can be a motor.
[0078] As shown in Figure 7, in one embodiment, the clamping assembly 520 includes a clamping drive 521 and two clamping plates 522, the clamping drive 521 is connected to the power output end of the fourth vertical drive 540, and the two clamping plates 522 are connected to the clamping drive 521 so that the two clamping plates 522 move away from or closer to each other under the drive of the clamping drive 521.
[0079] It can be understood that when the clamping driver 521 drives the two clamping plates 522 toward each other, the battery module is fixed between the two clamping plates 522; when the clamping driver 521 drives the two clamping plates 522 away from each other, the battery module is released, thereby achieving the function of the clamping assembly 520 to clamp the battery module. Furthermore, the clamping driver 521 can drive the two clamping plates 522 toward each other or away from each other, adapting to battery modules of different models and sizes. In this embodiment, the clamping driver 521 is a cylinder.
[0080] As shown in FIG7 , in one embodiment, the battery module end plate disassembly device further includes a deviation correction mechanism 300 , which is connected to the conveyor belt mechanism 200 and is used to correct the deviation and position the battery module.
[0081] The correction mechanism 300 includes two horizontal positioning drive members 310, which are respectively located on both sides of the conveyor belt mechanism 200 and connected to the conveyor belt mechanism 200. Each horizontal positioning drive member 310 includes a horizontal driving part 311 and a slider 312, and the slider 312 is connected to the power output end of the horizontal driving part 311.
[0082] It can be understood that when the battery module is conveyed to the position of the correction mechanism 300 via the conveyor belt mechanism 200, the conveyor belt mechanism 200 stops operating, and the correction mechanism 200 corrects and positions the battery module so that the clamping and moving mechanism 500 can better clamp the battery module. Furthermore, when the battery module is conveyed to the corresponding position by the conveyor belt mechanism 200, the conveyor belt mechanism 200 stops operating, and the horizontal driving parts 311 on both sides drive the sliders 312 to move against the battery module, so that the battery module is positioned at a preset position, thereby enabling the battery module to be better clamped by the clamping and moving mechanism 500. In this embodiment, the horizontal driving part 311 is a motor.
[0083] As shown in Figure 1, in one embodiment, the battery module end side plate disassembly device 10 also includes a photoelectric sensing switch component 700, which is arranged adjacent to the correction mechanism 300, and the photoelectric sensing switch component 700 is electrically connected to the conveyor belt mechanism 200, so that when the photoelectric sensing switch component 700 senses the battery module, the conveyor belt mechanism 200 stops conveying.
[0084] It can be understood that the photoelectric sensing switch component 700 is arranged on the side of the correction mechanism 300 adjacent to the rotating downward pressing stripping mechanism 400, that is, when the battery module is conveyed to the sensing position of the photoelectric sensing switch component 700 by the conveyor belt mechanism 200, the photoelectric sensing switch component 700 releases a signal to stop the conveyor belt mechanism 200. At this time, the battery module is just conveyed into the working range of the correction mechanism 300, so that the battery module can be positioned by the correction mechanism 300.
[0085] The present application also provides a method for disassembling the end and side panels of a battery module, wherein the end and side panels of the battery module are disassembled using the power battery module disassembly device described in any of the above embodiments; the disassembly method comprises:
[0086] S100: Pre-process the battery module to cut the welded area between the end plate and the side plate of the battery module. It is understood that the end plate and the side plate are still bonded together when the end plate and the side plate are cut by the cutting device. The end plate and the side plate are then disassembled and separated by the battery module end plate and side plate disassembly device 10.
[0087] S200 , the battery module to be disassembled is transported to the rotating platform assembly 430 by the transport mechanism 10 a .
[0088] S300 , pressing down and fixing the battery module by the pressing assembly 410 , so that the battery module is pressed down and fixed when the rotating pressing and peeling mechanism is working.
[0089] S400: The active end of the rotating plug assembly 420 is inserted into the through-hole of the battery module and moves horizontally to initially separate the end plate and side plate of the battery module. It will be understood that when the battery module is pressed downward and fixed, the second horizontal driving member 422 drives the plug assembly 425 to move horizontally, generating a tearing force between the end plate and the side plate, thereby initially separating the end plate and the side plate.
[0090] S500: The end plate and the side plate of the battery module are completely separated by rotating the rotating plug assembly 420. It can be understood that the rotation drive device 424 drives the plug 425 to rotate, thereby completely separating the end plate and the side plate of the battery module.
[0091] S600 , removing the separated end plates and side plates of the battery module from the rotating platform assembly 430 .
[0092] In one embodiment, the specific steps of conveying the battery module to be disassembled to the rotating pressing and peeling mechanism 400 by the conveying mechanism 10a include:
[0093] First, the battery module is placed on the conveyor mechanism 200. When the battery module is conveyed to the photoelectric sensor switch 700, the photoelectric sensor switch 700 outputs a sensing signal, and the conveyor mechanism 200 stops operating according to the sensing signal. Then, the correction mechanism 300 positions the battery module. At this time, the two horizontal positioning drive members 310 drive the slider 312 to abut against the battery module through the horizontal drive part 311, so that the battery module moves to the preset position. After the positioning is completed, the fourth horizontal drive member 530 of the clamping and moving mechanism 500 drives the moving frame 510 to move above the battery module. At this time, The fourth vertical drive member 540 drives the clamping assembly 520 to move downward. When the clamping assembly moves downward to a predetermined position, the clamping drive member 521 drives the two clamping plates 522 to move closer to each other to clamp the battery module; after clamping is completed, the fourth horizontal drive member 530 continues to drive the movable frame to move until the movable frame 510 moves to above the rotating platform 431. At this time, the clamping drive member 521 drives the two to move away from each other to release the battery module, so that the battery module is placed on the rotating platform 431; finally, driven by the fourth horizontal drive member 530 and the fourth vertical drive member 540, the movable frame 510 is reset.
[0094] In one embodiment, before the battery module is pressed down and fixed by the rotating downward pressing peeling mechanism 400, the disassembly method further includes: peeling and positioning the battery module. In this embodiment, the steps of peeling and positioning the battery module are as follows: first, the battery module is placed on the rotating platform 431 by the clamping and moving mechanism 500; after the battery module is located on the rotating platform 431, each positioning drive assembly 610 is driven by the corresponding third vertical drive member 612 to lift and lower it, so that each positioning drive assembly 610 is on the same horizontal line with the battery module; after each positioning drive assembly 610 is on the same horizontal line with the battery module, the positioning push block 613 of each positioning drive assembly 610 is on the corresponding Driven by the third horizontal driving member 611, it moves until it abuts against the battery module, so that each positioning slider 613 jointly pushes the battery module and positions it at the preset position, so that the connector 425 in the subsequent process can be reliably plugged into the through hole of the battery module; after the positioning is completed, each positioning driving assembly 610 is reset through the driving action of each third horizontal driving member 611 and the corresponding third vertical driving member 612 to carry out the moving and positioning operation of the next battery module, so that each battery module can be moved and positioned at the preset position.
[0095] Compared with the prior art, the present disclosure has at least the following advantages:
[0096] The battery module end and side panel disassembly device described above places the battery module to be disassembled on a conveying mechanism, which then transfers the battery module to a rotating platform assembly. The pressing assembly then presses down on the battery module, and after the pressing is complete, the active end of the rotating plug assembly plugs into the through-hole of the battery module. After the plugging is complete, the rotating plug assembly rotates until the end and side panels of the battery module are completely separated. The operating procedures of the device described above allow the end and side panels of the battery module to be completely separated, i.e., a fully streamlined operation without manual intervention, thereby avoiding safety issues during manual disassembly and improving disassembly efficiency.
[0097] The above-described embodiments merely represent several implementation methods of the present disclosure. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person of ordinary skill in the art could make various modifications and improvements without departing from the spirit of the present disclosure, all of which fall within the scope of protection of the present disclosure. Therefore, the scope of protection of the present patent shall be determined by the appended claims.
Claims
1. A battery module end plate disassembly device, characterized in that: include: Mounting frame (100); A rotary downward pressing and peeling mechanism (400), wherein the rotary downward pressing and peeling mechanism (400) is arranged on a mounting frame (100), and the rotary downward pressing and peeling mechanism (400) comprises a downward pressing component (410), a rotary plug-in component (420) and a rotary platform component (430), wherein the downward pressing component (410) and the rotary plug-in component (420) are both connected to the mounting frame (100), and the rotary platform component (430) is rotatably connected to the mounting frame (100), the downward pressing component (410) is used to press down and tighten the battery module, and the rotary plug-in component (420) is used to plug into the through hole of the battery module and then move horizontally so that the end plate and the side plate of the battery module are initially separated, and the rotary plug-in component (420) is also used to rotate and rotate after horizontal movement so that the end plate and the side plate of the battery module are completely peeled off; A conveying mechanism (10a), wherein the conveying mechanism (10a) is arranged on the mounting frame (100), and the conveying mechanism (10a) is used to convey the battery module to the rotating downward pressing stripping mechanism (400).
2. The battery module end plate disassembly device according to claim 1, characterized in that: The pressing assembly (410) comprises a first connecting frame (411), a first horizontal driving member (412), a first vertical driving member (413), a clamping plate (414), a rotational reset driving member (415) and a slide rail (416), wherein the slide rail (416) is mounted on the mounting frame (100), the first connecting frame (411) is slidably connected to the slide rail (416), the first horizontal driving member (412) is mounted on the mounting frame (100), the first connecting frame (411) is mounted on the power output end of the first horizontal driving member (412), the first vertical driving member (413) is mounted on the first connecting frame (411), the rotational reset driving member (415) is connected to the power output end of the first vertical driving member (413), and the clamping plate (414) is rotationally connected to the power output end of the rotational reset driving member (415).
3. The battery module end plate disassembly device according to claim 1, characterized in that: The rotary plug-in assembly (420) comprises a second connecting frame (421), a second horizontal driving member (422), a second vertical driving member (423), a rotary driving device (424), a plug-in member (425) and a rear-pulling driving member (426); the second connecting frame (421) is slidably arranged on the mounting frame (100); the second connecting frame (421) is respectively connected to the second horizontal driving member (422) and the rotary driving device (424); the second connecting frame (421) is also connected to the second vertical driving member (423); the rear-pulling driving member (426) is installed on the second connecting frame (421); the plug-in member (425) is connected to the power output end of the rotary driving device (424); and the plug-in member (425) is used to be plugged into the through hole of the battery module.
4. The battery module end plate disassembly device according to claim 3, characterized in that: The second connecting frame (421) includes a longitudinal connecting part (4211) and a transverse connecting part (4212), wherein the longitudinal connecting part (4211) is movably connected to the transverse connecting part (4212), the longitudinal connecting part (4211) is respectively connected to the second horizontal driving member (422) and the second vertical driving member (423), and the transverse connecting part (4212) is respectively connected to the rear pulling driving member (426) and the rotating driving device (424).
5. The battery module end plate disassembly device according to claim 1, characterized in that: The rotating platform assembly (430) includes a rotating platform (431), a rotating bracket (432), a rotating driving member (433) and a locking driving member (434); the rotating bracket (432) is connected to the mounting bracket (100); the power output end of the rotating driving member (433) is connected to the rotating bracket (432); the locking driving member (434) is connected to the mounting bracket (100); the locking driving member (434) is also movably connected to the rotating bracket (432); and the rotating platform (431) is connected to the rotating bracket (432).
6. The battery module end plate disassembly device according to claim 5, characterized in that: The rotating bracket (432) is provided with an embedding groove (4321), and the locking driving member (434) includes a driving part (4341) and a locking block (4342), the power output end of the driving part (4341) is connected to the locking block (4342), the locking block (4342) is located in the embedding groove (4321), and the driving part (4341) drives the locking block (4342) to extend and retract in the embedding groove (4321); When the driving part (4341) drives the locking block (4342) to leave the embedding groove (4321), the rotating plug-in assembly (420) drives the rotating bracket (432) to rotate relative to the mounting frame (100); when the driving part (4341) drives the locking block (4342) to be inserted into the embedding groove (4321), the rotating bracket (432) is stationary relative to the mounting frame (100).
7. The battery module end plate disassembly device according to claim 1, characterized in that: The battery module end side plate device further comprises a stripping positioning mechanism (600), the stripping positioning mechanism (600) being arranged on the mounting frame (100), the stripping positioning mechanism (600) being arranged corresponding to the rotating downward pressing stripping mechanism (400), and the stripping positioning mechanism (600) being used to strip and position the battery module on the rotating downward pressing stripping mechanism (400); The peeling positioning mechanism (600) includes a plurality of positioning drive components (610) arranged vertically and horizontally in the horizontal plane direction, each of the positioning drive components (610) includes a third horizontal drive member (611), a third vertical drive member (612) and a positioning push block (613), the positioning push block (613) is connected to the power output end of the third horizontal drive member (611), the third horizontal drive member (611) is installed on the power output end of the third vertical drive member (612), and the third vertical drive member (612) is connected to the mounting frame (100).
8. The battery module end plate disassembly device according to claim 7, characterized in that: The number of the positioning drive components (610) is four, and the four positioning drive components (610) are symmetrically arranged in pairs relative to the rotating platform (431).
9. The battery module end plate disassembly device according to claim 1, characterized in that: The conveying mechanism (10a) comprises: a conveyor belt mechanism (200), the conveyor belt mechanism (200) being arranged below the mounting frame (100), the conveyor belt mechanism (200) being used to convey the battery module to be disassembled; A clamping and moving mechanism (500) is slidably arranged on the mounting frame (100), and the clamping and moving mechanism (500) is used to clamp the battery module positioned by the deviation correcting mechanism (300) onto the rotating downward pressing and stripping mechanism (400).
10. The battery module end plate disassembly device according to claim 9, characterized in that: The mounting frame (100) is provided with a sliding guide rail (120), the clamping and moving mechanism (500) is slidably arranged on the sliding guide rail (120), and the sliding guide rail (120) is extended along the direction of the conveyor belt mechanism (200) and the rotating downward pressing peeling mechanism (400).
11. The battery module end plate disassembly device according to claim 9, characterized in that: The clamping moving mechanism (500) includes a moving frame (510), a clamping assembly (520), a fourth horizontal driving member (530) and a fourth vertical driving member (540), wherein the moving frame (510) is slidably arranged on the sliding guide rail (120), the moving frame (510) is connected to the power output end of the fourth horizontal driving member (530), the fourth vertical driving member (540) is installed on the moving frame (510), and the power output end of the fourth vertical driving member (540) is connected to the clamping assembly (520).
12. The battery module end plate disassembly device according to claim 11, characterized in that: The clamping assembly (520) includes a clamping drive (521) and two clamping plates (522), wherein the clamping drive (521) is connected to the power output end of the fourth vertical drive (540), and the two clamping plates (522) are connected to the clamping drive (521) so that the two clamping plates (522) move away from or closer to each other under the drive of the clamping drive (521).
13. The battery module end plate disassembly device according to claim 9, characterized in that: The battery module end side plate disassembly device further comprises a deviation correction mechanism (300), wherein the deviation correction mechanism (300) is connected to the conveyor belt mechanism (200), and the deviation correction mechanism (300) is used to correct the deviation and position the battery module; The deviation correction mechanism (300) comprises two horizontal positioning drive members (310), the two horizontal positioning drive members (310) are respectively located on both sides of the conveyor belt mechanism (200) and connected to the conveyor belt mechanism (200), each of the horizontal positioning drive members (310) comprises a horizontal driving part (311) and a slider (312), and the slider (312) is connected to the power output end of the horizontal driving part (311).
14. The battery module end plate disassembly device according to claim 13, characterized in that: The battery module end side plate disassembly device 10 further comprises a photoelectric sensing switch component (700), wherein the photoelectric sensing switch component (700) is arranged adjacent to the deviation correction mechanism (300), and the photoelectric sensing switch component (700) is electrically connected to the conveyor belt mechanism (200), so that when the photoelectric sensing switch component (700) senses the battery module, the conveyor belt mechanism (200) stops conveying.
15. A method for disassembling a battery module end plate, characterized in that: The power battery module disassembly device according to any one of claims 1 to 14 is used to disassemble the end side plate of the battery module; the disassembly method comprises: Pre-processing the battery module to cut the welding area between the end plate and the side plate of the battery module; The battery module to be disassembled is transported to the rotating platform assembly (430) by the transport mechanism (10a); The battery module is pressed down and fixed by the pressing assembly (410); The active end of the rotating plug-in assembly (420) is plugged into the through hole of the battery module and moves horizontally, so that the end plate and the side plate of the battery module are initially separated; The rotating plug-in assembly (420) is rotated to completely separate the end plate and the side plate of the battery module; The separated end plates and side plates of the battery module are removed from the rotating platform assembly (430).
Citation Information
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