The process of independent wooden flooring and wall coverings, and the construction of wooden boards and profiles layer by layer (wood vascular surface) using the LVL hardwood (hardwood laminated veneer lumber) method, and the construction of flooring and wall covering with a polymer-matrix composite(PMC) bracket (extruded and nanocomposite injection), to make modular and innovative easy to click tiles.

Description

The process of independent wooden flooring and wall coverings, and the construction of wooden boards and profiles layer by layer (wood vascular surface) using the LVL Hardwood (Hardwood Laminated Veneer Lumber) method, and the construction of flooring and wall covering with a Polymer-Matrix Composite(PMC) Bracket (Extruded and Nanocomposite injection), to make modular and Innovative Easy to Click Tiles.

[0001] the invention of wooden boards and floor-wall covering; It is made of hardwood slices that are layered from its vascular part. which is added by heat-hard Nano polymer adhesive and carbon (soot), sticks and turns into a unified sheet. this process; It is produced by an innovative angled hydraulic press, and under the pressure of the press and the final product are: LVL boards, slices from layers of hardwood; which are glued on the nanocomposite bracket produced by injection method. that the adhesive used on the bracket is ultrasonic adhesive and the new floor-wall coverings of this invention are defined by this combination. LVL boards, slices of hard wood layer by layer that are glued on the extruded polymer base composite bracket by ultrasonic glue and create the second type of floor-wall coverings in long lengths.

[0002] B32B21 / 14; B27D1 / 00; B27J7 / 00; B32B3 / 10

[0003] Flooring system for bowling alley

[0004] United States Patent Application 20050221904

[0005] A prefabricated flooring system used in a section of a bowling lane such as an approach section. The flooring system includes a plurality of wooden boards having a longitudinal axis. The plurality of wooden boards each having substantially flat side edges along the longitudinal axis. Interior boards of the plurality of wooden boards are bonded together by an adhesive applied on the side edges and two of the outermost boards of the plurality of boards are bonded only on one side edge by the adhesive to adjacent corresponding interior boards to form a preformed approach section of wooden boards. In one aspect, the boards have a thickness of approximately that of the bowling lane. In another aspect, the preformed approach section has a width greater than that of the bowling lane.

[0006] Method for manufacturing floorboard having surface layer of flexible and resilient fibers

[0007] United States Patent 8112891

[0008] A method is provided for manufacturing floorboards with a surface layer and a core for making a floating flooring. The floorboards are mechanically lockable, and have pairs of opposing connectors along their edge portions for locking adjoining floorboards to each other both vertically and horizontally. The method includes joining a surface layer of flexible and resilient fibers to a wood-fiber-based core to form a floor element, and linearly displacing the floor element relative to a set of tools in order to machine the joint edges of the floor element to provide at least part of upper joint edges of the floorboard.

[0009] Method of making a glue-down prefinished wood flooring product

[0010] United States Patent 5900099

[0011] A method of making a glue-down prefinished hardwood flooring product, which includes the steps of providing a wooden flooring component for installation with like flooring components to form a floor. The flooring component has a top surface for being exposed after installation, a bottom surface and opposed side edges. The bottom surface of the flooring component has a plurality of longitudinally-spaced scores cut therein transverse to the length of flooring component from one side edge to the other side edge and along substantially the entire length of flooring component for more closely adhering to irregularities of the subfloor. An adhesive layer is applied and permanently adhered directly to the bottom surface of the flooring component from one end edge to an opposite end edge thereof for providing an attachment interface surface for adhering the flooring component to the subfloor. Locking means are formed in the flooring component. The locking means extend along the length of the flooring component adjacent opposing side edges for locking adjacent flooring components together side-to-side to form the wood floor. A marginal area devoid of adhesive is left adjacent at least one of the opposing side edges on the bottom surface of the flooring component. A protective release cover is applied to the attachment interface surface of the adhesive to protect the adhesive until removal of the release cover when the flooring component is applied to the subfloor.

[0012] Manufacturing method of non-formaldehyde solid wood composite floor using low-density cottonwood veneers as base materials

[0013] The invention provides a manufacturing method of a non-formaldehyde solid wood composite floor using low-density cottonwood veneers as base materials. The non-formaldehyde solid wood composite floor is at least a cottonwood base plate assembly manufactured by combining following two raw materials: first, cottonwood veneers formed by stewing cottonwood logs at a low temperature of 10 to 50 DEC C, then rotary-cutting or slicing the cottonwood logs and afterwards drying the cottonwood logs, and second, plastic adhesive films manufactured by adopting thermoplastic resin; the treated cottonwood veneers are coated with coupling agents and are then assembled with the plastic adhesive films, and after hot-pressing and setting treatment, a cottonwood base plate is manufactured; afterwards, decorative thin wood is adopted as a surface layer and is combined with the cottonwood base plate assembly, and after cold-pressing, a floor blank is manufactured; and finally, the floor blank is milled, tenoned, slotted, and subjected to paint curing, and then a product is manufactured. Through using high polymer materials, from which no harmful substance escapes, in both the machining process and the use process, the environmentally friendly solid wood composite floor is produced.

[0014] Composition for wood-polymer composite and wood-polymer composite made from the composition

[0015] United States Patent Application 20030069336

[0016] The present invention provides a composition for wood-polymer composites containing a thermoplastic resin, wood flour and a polyol ester compound having not less than one hydroxyl group esterified with fatty acid, and a wood-polymer composite made from this composition. According to the present invention, a wood-polymer composite having well-balanced mechanical strength and process ability, as compared to products made from lumber alone and products made from thermoplastic resin alone, and a composition for wood-polymer composites therefor can be provided.

[0017] Making wooden Boards from layers placed next to each other in the joint-vascular section of hardwood. that exclusive floor-wall coverings with this exclusive manufacturing method; As clickable and modular tiles for wall and floor covering with this technique is another subject of this invention. In fact, slices of hard wood (such as beech wood or processed oak) are placed together in a Marquetry, which are glued together with heat-hard Nano polymer adhesive according to the formula attached to this invention with the pressure of an angled hydraulic press. The wooden Boards are layer by layer in the "LVL of hardwoods / multi-layer wood slices" method. in which hardwood profiles are made by using heat-hard Nano polymer glue, which contains added carbon (soot), by gluing cut slices of hardwood, blocks, tiles, and Boards. And due to this method of making Boards and tiles, a much higher mechanical and chemical resistance has been created and it will be better than all existing integrated surfaces such as: plywood - MDF - and other available plates.

[0018] Also, using these Boards and Tiles based on the above innovation: Flooring-wall covering process using laminated wood in the "LVL of hardwoods / multi-layered wood slices" method, which is glued on the "extruded Polymer Matrix Composite (PMC) Bracket" or modular and easy-clicking plasticized injection Bracket. This Bracket will also play the role of clicking and mechanical side connection of modular floor-wall tiles. In this invention; Fewer trees will be used to produce these products Only 10% of the surfaces of these products in this invention are natural wood processed from the industrial forest ecosystem. Due to the lighter weight and due to the composite Bracket used, they help to make the building lighter and create high resistance against earthquakes. Also, compared to the all-wood flooring-wall coverings available in the market: This invention; the Polymer Matrix Composite (PMC) Bracket, which in the composition of the present invention helps to cause fire retardation. The products of this invention; They are cheaper, nature-friendly products with much higher mechanical and chemical resistance, completely hygienic and approved by occupational medicine and ergonomics.

[0019] Some problems and disadvantages of the sheets and prevalent wooden flooring are as follow, although the presented innovative product has solved all the existed problems.Thermal reaction

[0020] Integrated wooden boards or surfaces, MDF and chipboard, Finger joint sheets and Plywood boards and solid wood flooring and Engineered wood flooring in their all types humidity and thermal fluctuations affect the surfaces rapidly and it leads to distorted and wrapped surfaces, due to the integrity or lack of appropriate mechanical-chemical connection between the parts with each other, while these products, due to the carbon existence in the Nano polymeric glue and the emergence of mechanical connections in the joining surface and creation of cuts with a narrow width in the price of the wood hardness, after the surfaces stuck together and accomplishing bidirectional press; All the wood reactions taken and is applied as a more integrated and resistant surface rather than other surfaces in order to be used in boards or sheets and particular wooden floorings.

[0021] 2) Reaction toward humidity

[0022] It reacts against humidity and also reacts rapidly with thermal changes (cold and warm) besides encountering distortion, deformation, warping and needs special maintenance conditions. In addition, a great deal of time and energy must be spent for processing the wood in order for that to be saturated and dried to reach the least reaction. This method is prevalent in different types of wooden flooring (engineered, fully wooden and jointed) and it is highly reactive to humidity. Instead, my invented design has been completely insulated against humidity and not only no types of humidity can’t penetrate the product’s layers because of using innovative Nano polymeric glue in this invention, but it is also humidity insulated due to the product’s particular integrity. It is actually resistant against the growth of fungi and bacteria to create an impenetrable integrity as well as being thoroughly hygienic.

[0023] 3) Product’s useful life

[0024] The useful life of fully wooden flooring includes numerous variables and it is a maximum of 10 years. The flooring or the top layer of the surfaces and boards must be replaced in case of flooring superficial destroying, while the useful life of the products of this invention is everlasting due to Nano polymeric glues, besides it is possible for the wooden surface to be replaced (adding and sanding) in these products and also no need for the floorings or Massive Wooden Profile to be completely replaced.

[0025] 4) Heat and Sound insulation

[0026] There is no possibility of creating heat and sound insulation for prevalent wooden floorings as they have to be glued to the ground and the floorings will make noise after passing of time and the reduction or chemical change of the glues. However, this problem has been solved in the flooring products of the available invention by using a layer of rubber or felt under the bracket of the wooden flooring with a Nano polymeric glue with an exclusive formula in this invention and according to the presented plan; the invented wooden flooring is heat and sound insulation. In addition, it will thoroughly remove the use of glue for the floor (it is not needed), consequently the flooring will never make noise after a while.

[0027] 5) hardness and durability of the surface

[0028] In all integrated surface products or wooden Boards, solid and engineered floorings, the products’ surface is vulnerable and with the least surface pressure; based on defined standard: n3, it will get scratched and also replacing some parts of the products’ surface will be impossible consequently causes the whole destroying of the surface and lack of beauty of the product. Actually, the hardness of these products is really insignificant in comparison with vandalism and also surface destroying.

[0029] In the presented invention, the products ‘hardness in both on the surface or in the deep structure of the products is resistant to point pressure and being scratched

[0030] due to the placement type of Massive wooden profiles and applying of Nano polymeric glue and the hardness or hard surface of the wood of these products. similarly, Sanding and creating a beautiful primary surface is possible by using these products after many years, besides these products have a much higher resistance than the surfaces of wooden floorings and wooden boards by nature, and they are also thoroughly committed to n3 standard for surface resistance.

[0031] 6) hygiene and health

[0032] Hygiene and health face critical disturbance in wooden products due to using glue during installation and also during production which means; the glue is used to connect the floor with wooden flooring, which actually increases the occurrence of all kinds of fungi and natural pollutants under the wooden flooring through using a chemical substance and connecting to the natural wood. It is not possible for any chemical or thermal reaction from below on the flooring, because of using Gland and hemp belts on the side of the floorings; hence being pollutant and permeable to water will no longer be meaningful because glue is not used in the implementation and installation of the products and the connections are mechanical as well as considering a special position for health and hygiene in these products.

[0033] 7) Subflooring (underlayment) and Underfloor heating:

[0034] On one hand, underlying of wooden floorings mainly includes many problems due to being glued to the floor as well as having a great deal of pollution, and unfortunately in case of fire it is highly flammable and can spread it easily. on the other hand, they are not appropriate for under floor heating because there is no networking capability for the underlying implementation of the floorings. One of the most important features of this invention is underlying to create under floor heating. Besides, in this invention there is the possibility of underfloor heating to avoid fire igniting and non-chemical installation and creating specialized mechanical joints in LVL Hardwood profiles, consequently no need any longer to be glued to the floor because they are connected together and also to the beneath network with extruded Nano composite bracket or Gland and string.

[0035] 8) Reaction against fire:

[0036] Flammability is very extensive in wooden floorings and prevalent wooden boards; since both the bottom glue in the installation of floorings and the nature of wooden boards and sheets are flammable as well as wooden consumable material. In this invention, there is a least possibility of fire and acts as a flame retardant with internal welding due using of Nano polymeric glue (fire retardant) in the joints of the Massive Wooden and wooden boards and sheets and not using glue in installing the floorings to the ground.

[0037] Generally, these products need recovering of the wooden surface and they must go under the press after the primary production to become a final and beautiful product by applying a layer of wood. Meaning the primary materials of prevalent wooden boards and floorings required to complete the process by applying the surplus wooden surface. In this plan, not only the made product is capable of being used under covering as a raw material but also mostly applying as a final product as well.

[0038] similarly, it is necessary to apply grade A wood in wooden floorings and some integrated boards, which is used for the final surfaces, and with generally two-stage implementation, it will cause a great deal wastage of wood, although it is claimed in this invention that by using all types of wastage wood or splintered wood can create the surfaces of integrated, extremely beautiful and resistant which have never had a similar samples, as well as decreasing the consumption of grade A wood to the least amount, plus achieving a special quality added to this unique aspect.

[0039] Generally, the objectives of the invention are as follows:Our goal in this invention is; which is a knowledge-based, engineered, precise and technological product with a better price and higher quality; Instead of products: non-engineering and consumerist.We are intended to introduce the product featuring as a high durability and the capability of levelling the outer surface to the market in order to provide the possibility of implementing beautiful and natural wooden floorings and boards as an everlasting product bearing eye catching cuttings and polishing.We are going to remove all existing deficiencies in wooden floorings and boards with beautification by the help of engineering knowledge and an innovative invention in order to replace the existing products with an ergonomic product bearing a surface of natural and wonderful wood.

[0040] Today, wooden and wood designs floorings have become greatly popular. Wooden floorings give a great deal of warmness and sincerity feelings to constructions so that the use of them has been very common in the past and present. In addition, this invention is thoroughly ergonomic as well as being the safest material for covering walls, ceilings, floors and surfaces due to the natural elasticity and spongy texture in wood with correct processing. The wooden flooring is appropriate for each type of tastes and decorations bearing different designs and colors. These floorings made of various wooden strips which placed beside each other in the form of a puzzle with different thickness based on needs.

[0041] Prevalent and existing wooden boards are generally either MDF or chipboard and plywood, specially Finger joint sheets and integrated wooden surfaces; also other floorings are subject to the same matter; floorings are either engineered wood flooring which is the same wooden surface performance on plywood or it is an integrated volume of wood as Solid wood flooring or finger joint solids.

[0042] with creating a Nano polymer substrate in glue and narrowed surface connections or made from wooden thin profiles’ recycling and scrapping applied in production; We reach to graphic and designed surfaces with wood natural texture from its hard part, which is very resistant besides being beautiful and there will not be any mentioned problems the same as prevalent and existing wooden floorings, sidings and boards.

[0043] Wooden flooring and boards are prepared and produced in various kinds according to the type of wood used as well as way of wood processing that each of them has its own unique attraction. There are some more beloved types of wood for producing different kinds of wooden floorings such as: Oak, Ash / Fraxinus wood, Walnut wood, African teak wood and Beech wood. Since these woods are very eye-catching, have very hard surfaces and there are places for supplying wood from industrial forests as well as easily converting and adjusting with other colors.

[0044] Biophilic Design:

[0045] Biophilic philosophy is the ideological basis in thinking and creating this invention. Biophilia points to the human inborn tendency to the nature, particularly when it is reflected in architecture. Bio flic designing describes the positions of applying the combination of elements such as: natural light, airflow, decorative and practical wood products, plants and organic substances made in the environment or architecturally renovated; to create more enchanting spaces for customers as they are fond of.

[0046] For instance, most people prefer to spend time in a luminous room full of plants instead of being surrounded by simple and lifeless walls due to experiencing a better feeling apart from being aesthetically pleasant. Actually, as this study refers, the integration of natural elements into internal spaces increases the amount of health, which consists of reducing stress, improving cognitive function, temper and prioritizing the spaces which is exactly called " Biophilic responses".

[0047] Regarding this, in essence users are attracted to wood for its impressive biophilia response in compare to other materials.

[0048] The physiological and psychological advantages of staying in a space decorated with wood are indescribable; decreasing blood pressure and heart rate, heat perception and connection with living creatures. Moreover, researches continually indicate that nature-made environments and manmade environments are processed differently in our brains which is a preferential experience.

[0049] Wood itself is yet considered natural, however wooden objects made by humans. that is why users are interested in having wood objects around themselves in buildings, it is not surprising that it has been used in construction for thousands of years. Heretofore, wood is considered as a warm, soothing, comfortable and natural material which creates healthy environments.

[0050] Actually, a study from the University of British Columbia and a clinical trial at Brown University indicates that the visual presence of wood elements can reduce the stress more effectively; however, rooms including around 45 percentages of wooden surfaces create more sense of convenience and lower blood pressure. Finally, everything reaches to our senses. Whether through tactile, olfactory or visual experience, users are more interested in wood architecture and products in compare with other materials.

[0051] In this invention, flooring-siding, sheets or boards are made of using natural wood (industrial and non-forest producing) with natural oil colors.

[0052] Various types of prevalent and existed wooden floorings: wooden parquets; they are puzzle pieces which have had many fans from the past to the present. For installing all types of parquets, they are glued on the bottom layer and after installing, they are sanded and varnished, and this procedure is repeated yearly. Parquets include different and beautiful types, but they are highly sensitive to humidity, water and impact, and there are less visible empty spaces in them.

[0053] Thermowood is one of the most practical woods for building’s facades as well as interior decoration of the house. Thermowood is a wood which is heated in really high temperature and humidity then cools down, so that it is greatly resistant to heat, cold, humidity and insects’ penetration. They are highly suitable for outdoor floorings due to their high durability. These types of floorings are so resistant against decay. The wood turns to a brown color completely during the heating process, and besides having high durability, they no need to chemicals or color.

[0054] The engineered flooring is similar to the laminate flooring. Since the wooden layer of this flooring is pressed on the central layer the same as laminates. This enables us to reach a high quality parquet, without eliminating the real appearance of the wood surface. The resistance of the engineered flooring depends on the number of the layers used to create the central layer. The coating thickness ranges from 0.6 millimeter to 6 millimeters.

[0055] On one hand, in this invention there is a least possibility of fire due to using duple Nano polymeric glues in the middle part of the wooden boards and floorings, on the other hand Nano composite bracket acts as fire retardant because of Oxide filter existence in compositions with internal welding and fire suffocating smoke.

[0056] The useful life of mechanical and chemical resistance of whole products highly influenced by the environment and are likely to be highly damaged such as: multilayered or engineered floorings and solid or integrated floorings due to reactivity of wood toward humidity, fungi, thermal fluctuations. Similarly, wooden floorings glued on the Nano composite bracket or polymer-based composites or connected with special screws.

[0057] These brackets are designed to do click and make mechanical connections between the flooring-siding, moreover they faced the process of production and installation a great development. Clicking process which is the most important part of wooden flooring-siding producing and it creates only15percentage of wastage for production. besides making a great deal of energy, time, and error possibility in producing which has been eliminated (error possibility and consuming much more wood) in this invention by executing engineered method including less wood consumption

[0058] Production and finalizing time for producing 100 square meters; 30 -45 days with consumed wood wastage of 15%, in case of existence of a fully equipped factory and active is applicable. The amount of wood consuming is complete and for all parts of floorings due to product integrity by wood, the flooring weight is as fully wooden.

[0059] Hence, it has to be glued to the floor consequently the fixed price for installation is exorbitant, in addition the flooring requires to be glued to the floor by executing the weight and all these steps make the time of flooring executing so longer so that face it with main problems in thermal reactions.

[0060] Useful life of fully wooden floorings depends on numerous variables and is 10 years

[0061] At maximum level and the floorings must be changed in case of surface destroying. There is no possibility of underlying executing for under floor heating or after that, it faces deformation because there is not any mechanical or chemical holder for resisting against the same reactions. Hygiene and health face critical disturbance in wooden products due to using glue during installation and also production which means; the glue is used to connect the floor with wooden flooring, which actually increases the occurrence of all kinds of fungi and natural pollutants under the wooden flooring through using a chemical substance and connecting to the natural wood. Flammability is very extensive in wooden floorings and prevalent wooden boards due to flammable consumed substance and underneath glue.

[0062] Cost of transportation and installation, hard and solid, vulnerable against chemical and mechanical factors, time taking producing process, needing more colors in compare to invented samples and requires annual color renewal, insecurity over chemical reactions and surface corrosion causes whole of the flooring to be changed and replaced without any surface renewal. There are some main problems in produced prevalent wooden floorings such as lack of health and hygiene due to excessive gluing in the floor, taking much time during the installation, flammability and inadequate safety against fire, time consuming producing time and exorbitant fixed expense with least general resistance and lack of diversity in high level because of wooden click.

[0063] Regarding to recent and mentioned problems I have presented a knowledge-based, engineered, precise and technological product having economical price and quality higher than existent samples instead of non- engineered, consumerist products.

[0064] This invented product including long-lasting resistance and capability of changing the outer surface, and possibility of executing beautiful and natural wooden floorings eliminated all existed defects in prevalent floor covering, finally through producing a decorative, flawless and complete along an innovative invention a unique product has been introduced to you with no similar samples in the world.Solution of problem

[0065] This invention has 2 different and related parts:

[0066] Part 1:

[0067] invention of wooden boards and floor-wall covering;

[0068] It is made of hardwood slices that are layered from its vascular part.

[0069] which is added by heat-hard Nano polymer adhesive and carbon (soot), sticks and turns into a unified sheet.

[0070] this process; It is produced by an innovative angled hydraulic press, and under the pressure of the press.

[0071] The final product in the first part:LVL boards are slices from layers of hardwood in different sizes and thicknesses.floor-wall covering with two different types of clicks and new infrastructures; It is made of LVL boards sliced from hardwoods.

[0072] Part 2:

[0073] The invention of floor-wall covering using the boards of the first part, which are glued on a polymer base composite bracket, by ultrasonic glue, and the click process of modular tiles, from the side part, is mechanically and completely innovatively produced and executed in the following two ways:LVL boards, slices from layers of hardwood; which are glued on the nanocomposite bracket produced by injection method.

[0074] that the adhesive used on the bracket is ultrasonic adhesive and the new floor-wall coverings of this invention are defined by this combination.

[0075] 2) LVL boards, slices of hard wood layer by layer that are glued on the extruded polymer base composite bracket by ultrasonic glue and create the second type of floor-wall coverings in long lengths.

[0076] The process of flooring – siding and woods or wooden sheets(by LVL method) with Bracket(an interface and holder segment Polymer matrix composite by using pultrusion process(FRP), extrusion and plastic injection, building modular and sheet making; wooden boards and Massive and Marquetry wooden flooring – siding (Massive & Marquetry Hardwood Profile)in layered form and in various directions , processed and stuck together which is created through sticking the wooden plates to the boards and tiles bearing high quality and capability with chemical and mechanical resistance more than similar wooden materials and products, similarly it will led to permanent and strong connection in glue membrane using Nano-polymeric glue in the form of highly compact and heat bodied and also in some cases combined with carbon black(Coke).

[0077] Regarding, it is not possible for any chemical or thermal reaction from below on the flooring (Massive Wooden Profile) due to using Nano composite brackets (injection and extrusion) or Gland and hemp below the flooring. Also the surfaces and wooden boards in this invention have no reversible reactions due to compression and polymerization as well as being completely hygienic; hence being pollutant and permeable to water will no longer be meaningful because glue is not used in flooring’s executing and product’s installation, as well as considering a special position for health and safety in these products.

[0078] Producing and finalizing time 1000 Square meters; 30 working days, without consumed wood wastage with waterproof quality and completely hygienic bearing standard of decorative surfaces.

[0079] This product is affectless against humidity and fungi and the useful life of this product is several times more than existing samples of wooden boards and sheets, it has no reaction against thermal reactions due to becoming Massive consequently its mechanical and chemical resistance has become many times more than the sheets, surfaces and prevalent wooden floorings-sidings.

[0080] About Massive and Marquetry Wooden Profile: quality of installation is multiple because of composite bracket’s existence and no need for gluing, costly executing and time consuming in the floor.

[0081] In this invention, the possibility of fire has been minimized as well as applying Nano polymeric with carbon acts as a fire retardant due to the use of polymers in the middle part of the sheets and Massive floorings-sidings.

[0082] The percentage amount of used materials in the presented product:The Nano polymeric glue for connecting the surfaces with one Micron thickness in connection level jointed by applying heat and high pressure.

[0083] 2)the carbon black or Coke made by cooking carbon through leaving a sufficient amount of strong coke presents required resistance and smoothness to such Nano polymeric glues as well as creating very high resistance for joints in wooden boards, sheets and also Massive & Marquetry Hardwood Profile.

[0084] 3) The herbal oil color made of plant’s sap and organic oil bearing homogeneous combination for oil covering on final surfaces of Massive & Marquetry in flooring-siding and wooden boards and sheets including all hygienic and ergonomic capabilities.

[0085] 4) the technique of termowood used in this invention bearing an exclusive and novel method through applying vapour and plasma nanoparticles for this process in order to provide particular hygienic condition and Color spectrum for wooden surfaces.

[0086] 5) The using Nano composite for producing flooring-siding brackets has been created exclusively for the first time and considered as more than 90 percentages of consumed materials in wooden floorings. These Nano composites made of polymeric granules having exclusive formula and create the mechanical and chemical resistance for the product with hygienic and safety standards through making special integrity to produce a unique product.

[0087] There are two producing methods for these brackets including plastic injection and Pultrusion / extrusion from sections that both of them are from designed products.

[0088] There is no possibility of any chemical and thermal reaction from below on the flooring due to use of plastic (polymeric) and nanocomposite brackets under the floorings and because the glue is not used in the execution and installation of the products, pollution and humidity is no longer meaningful, and health and safety have a special place in these products. In this invention, the possibility of fire has been minimized because of the use of polymers in the lower part of the floorings and not using the glue in the installation of the flooring, and the bracket with internal welding acts as a fire retardant. The bracket and the lower part of the product which are click mechanical joints for wooden floorings made of polymer-based composites (PMC) using methods of pultrusion (FRP), extrusion and plastic injection. By composite or plastic brackets, the problem has been completely solved and without any errors, waste of time and wood, with a completely industrial bracket of durable products and resistant against chemical and mechanical reactions, it is produced without errors and highly precise.

[0089] Producing and finalizing time 100 Square meters; 5 working days, without consumed wood.

[0090] The wood consumption is 90% less than solid flooring samples (integrated wood) and engineered flooring (multilayer wooden floorings), which is not affected by humidity and fungi, and the useful life of the product is many times more than all wood samples. The flooring will be produced and executed with half the weight of the sample similar in diameter (the wooden flooring). Regarding this feature; it will have a serious effect on the lightweight technique of the building. The useful life of the products is long lasting due to the existence of composite and plastic brackets, and it is possible to replace the wooden surface for these products, and no need to replace thoroughly the wooden flooring-siding, the flooring will be easily and without any problems useable and at the lowest cost with the execution of under floor heating network. Through studying the fully wooden samples (engineered and solid) and examining its problems (in the process of production, execution and installation), the presented invention consists of the following solutions:

[0091] In the products of the presented invention, the possibility of transportation packaging, installation and execution of projects has become very easy, due to the lack of using the glue and the surfaces or the outer layer made of wood includes a high variety of artistic quality and the special arrangement and more beautiful appearance in compare to fully wooden samples. The brackets will have the least contraction and expansion, and the wooden surface will be practically without chemical and mechanical reaction due to get mixed up with the bracket and it will be very long lasting. It is possible to replace the wooden surface after a period of using: this means that the flooring-siding can be collected without any damage after that the upper and wooden surfaces can be replaced with a new wooden surface.

[0092] This invention includes high mechanical resistance due to the existence of nanocomposite fortifiers and form in its industrial design, as well as the special method of manufacturing this product at very high pressure and completing of the polymerization process, global standards (ASTM & BSI) for mechanical resistance and fully adjustable. It is also light and creates a broad surface during installation and usage due to the unique design on its lower edges, which makes the need for being statics on the floor of the building and no need to other fillers.

[0093] There are three types of installation possibilities for installing of this invention in the modern building structure; in traditional way and with gluing to the ground. The prevalent structure of installing laminate floorings (HDF) and without the need to execute silent foam on the floor and extremely fast installation.

[0094] The process of wooden boards and Massive and Marquetry wooden flooring – siding (Massive & Marquetry Hardwood Profile) in layered form and in various directions, processed and stock together which is created through sticking the wooden sheets to the boards and tiles bearing high quality and capability with chemical and mechanical resistance more than similar wooden materials and products

[0095] It will be created for the first time, and led to a strong and permanent connection with a highly compact and heat-treated form Nano-polymeric glue with the combination of carbon (coke) in the glue membrane. These products will be transformed into products with waterproof, ergonomic, hygienic and absorbent oil covering in the wood texture, which is thermowood in some products and has turned to a color spectrum and a highly durable product.

[0096] Regarding, it is not possible for any chemical or thermal reactions from below on the flooring (Massive Wooden Profile) due to using Nano composite brackets (injection and pultrusion / extrusion) below the flooring-siding. Also the surfaces and wooden boards in this invention have no reversible reactions due to compression and polymerization as well as being completely hygienic; hence being pollutant and permeable to water will no longer be meaningful because glue is not used in flooring’s executing and product’s installation, as well as considering a special position for health and safety in these products.

[0097] Producing and finalizing time 1000 Square meters; 30 working days, without consumed wood wastage with waterproof quality and completely hygienic bearing standard of decorative surfaces. This product is affectless against humidity and fungi and the useful life of this product is several times more than existing samples of wooden boards and sheets, it has no reaction against thermal reactions due to becoming Massive consequently its mechanical and chemical resistance has become many times more than the sheets, surfaces and prevalent wooden floorings-sidings.

[0098] Regarding Massive and Marquetry wooden floorings: due to the existence of the composite bracket, the installation speed is several times faster than before, there is no need for gluing and costly and time-taking execution of glue on the floor. Generally, the speed and cost of installation of installing the flooring will be 5 times lower. The useful life of the products of this invention is long lasting because of Massive work and being like Marquetry. In this product, the possibility of fire has been minimized and the bracket with internal welding acts as a fire retardant due to the use of polymers in the middle part of the product and the flooring.Advantage effects of invention

[0099] Vegetable oil paint made for the surface of marquetry and massive wooden profiles.

[0100] Wood thermoming technique with a new and exclusive method

[0101] exclusive Nano polymer adhesive combined with carbon (coke)

[0102] Nano composite used for the production of flooring brackets

[0103] It is unaffected by moisture and fungi

[0104] Knowledge of polymer based composites

[0105] Stylization in modern construction

[0106] Products with a modular structure, easy to transport and install quickly

[0107] A product with the ability to replace the upper surface and renew the wooden flooring without damaging the bottom bracket and the ability to reuse it with a new wooden surface and implement a new and new flooring.

[0108] The use of silent foam under each tile eliminates the need for glue or the implementation of silent foam at the time of execution.

[0109] It has 5 types of brackets for use in flooring and wall coverings in different ways and suitable for different spaces.

[0110] It is possible to return to the production cycle of the bracket, and it will not pollute the environment after installation.

[0111] Saving production and installation time at a very high speed compared to wooden floors

[0112] Implementation of plastic and composite brackets that will multiply the production speed

[0113] By using this invention (bracket), the quality of clicks and connections of the product will be lifelong and will be implemented without errors in the production process.

[0114] Replacing polymer based composite materials instead of Playwood

[0115] No need for underlayment or floor glue and no need for foam sealant under the floor coverings

[0116] A new design with a different format for ease of production, transportation and installation of products and a speed incomparable with existing wooden samples.

[0117] It has the least reaction to thermal reactions and floor heating can be easily implemented for these products.

[0118] Due to the presence of polymer and nanocomposite or plastic (polymer) base composite brackets, the installation speed is several times.

[0119] No need for glue and expensive and time-consuming implementation of glue on the floor

[0120] In general, the speed of installation and the cost of installing flooring will be 10 times lower.

[0121] Thermal resistance (HDT) up to 70 degrees Celsius and non-reversibility and change of mechanical and chemical state.

[0122] low production time; Compared to existing wooden samples, it can be implemented 3 times faster.

[0123] Made from vegetable oil glue

[0124] Wood thermoming technique with a new and exclusive method

[0125] Nano composite used for the production of flooring brackets

[0126] It is unaffected by moisture and fungi

[0127] : Images of a wooden board sliced layer-by-layer from hardwood (hardwood LVL).

[0128] : Thermo-hard polymer adhesive formula for connecting wood slice layers to each other (Heat-hardening adhesive formula for connecting the sliced layers of hardboard by the LVL method.)

[0129] : Wall covering floor by the method of layer-by-layer wooden slices of hardwood with heat-hard polymer glue with high pressing pressure: Type 1; LVL hardwood wall covering floor with metal clamp click and rope. Type 2; LVL hardwood wall covering flooring with wooden grid substructure and polyurethane foam injection in the form of wall and floor and floating and acoustic ceiling (for theaters, sports and concert halls).

[0130] : The image of the ultrasonic adhesive formula

[0131] : pictures of the injection polymer base composite bracket formula

[0132] : Images of "Easy to Click" nanocomposite bracket by injection method.

[0133] : dimension final type 1

[0134] : full Dimension type 2

[0135] : middle bracket type 2

[0136] : Images of a wooden board sliced layer-by-layer from hardwood (hardwood LVL).

[0137] : Thermo-hard polymer adhesive formula for connecting wood slice layers to each other (Heat-hardening adhesive formula for connecting the sliced layers of hardboard by the LVL method.)

[0138] : Wall covering floor by the method of layer-by-layer wooden slices of hardwood with heat-hard polymer glue with high pressing pressure: Type 1; LVL hardwood wall covering floor with metal clamp click and rope. Type 2; LVL hardwood wall covering flooring with wooden grid substructure and polyurethane foam injection in the form of wall and floor and floating and acoustic ceiling (for theaters, sports and concert halls).

[0139] : The image of the ultrasonic adhesive formula

[0140] : pictures of the injection polymer base composite bracket formula

[0141] : Images of "Easy to Click" nanocomposite bracket by injection method.

[0142] : dimension final type 1

[0143] : full Dimension type 2

[0144] : middle bracket type 2Examples

[0145] Using the innovative Nano composite brackets in middle parts of the products (the floorings tiles and wooden sheets and boards) presents high mechanical resistance in compare to available and prevalent wooden floorings-sidings and boards. In the same way, the wooden sheets are attached to the nanocomposite brackets using ultrasonic glue, and as a result, a very resistant layer-by-layer volume is created, which is integrated and has no harm to nature.

[0146] wooden flooring-wall coverings; They have extruded and modular composite brackets (polymer base), include a continuous and complementary structure with high speed in packaging and transportation in addition to being attractive for export affairs. It has an industrial capability, which is considered high quality of standards, with special packaging, it can carry out easy loading and transportation, saving time or without the risk of losing the products.

[0147] On one hand, the prevalent wooden floorings must have the capability of Bing glued on the floor as the fixed price for installing is highly expensive.

[0148] On the other hand, it must be possible for flooring to be glued on the ground by putting pressure through using weight on that.

[0149] All these factors make the flooring’s instalment process last longer than expected and also undergo main problems in heat reactions.

[0150] The connection of the floor-wall coverings of this invention is through the clicks created in the nanocomposite or extruded bracket.

[0151] These mechanical connections by clicks speed up the possibility of installation and lead to the integrity of the surface without gluing during installation.

[0152]

[0153]

[0154]

[0155] [Table. 3] PC-ABS-Based Graphene

[0156] [Table.4] Stress–strain graph of PC-ABS and its composites

[0157] [Table. 5] tensile strength with increase in graphene content

[0158] This plan is useable in covering the floors and walls, facades,ceilings;internal part of residential and office buildings and villas besides applying in floor-planning and accomplishing floorings and sidings of the external space, facade, ceilings and also outdoor landscaping known as wooden floorings with Nano composite brackets as well as creating a new situation for the first time for the wooden flooring and with the individual bracket in form of Massive Wooden Profile along with Massive Wooden or Marquetry boards by LVL method (Hardwood Laminated Veneer Lumber)is greatly useable in constructional consumption, decoration and internal architecture and generally in wood industry.

Claims

It is claimed; invention of wooden boards and floor-wall covering; It is made of hardwood slices that are layered from its vascular part. which is added by heat-hard Nano polymer adhesive and carbon (soot), sticks and turns into a unified sheet. this process; It is produced by an innovative angled hydraulic press, and under the pressure of the press.The final product in the first part:LVL boards are slices from layers of hardwood in different sizes and thicknesses.floor-wall covering with two different types of clicks and new infrastructures; It is made of LVL boards sliced from hardwoods.According to the Claim 1, The invention of floor-wall covering using the boards of the first part, which are glued on a polymer base composite bracket, by ultrasonic glue, and the click process of modular tiles, from the side part, is mechanically and completely innovatively produced and executed in the following two ways:LVL boards, slices from layers of hardwood; which are glued on the nanocomposite bracket produced by injection method.that the adhesive used on the bracket is ultrasonic adhesive and the new floor-wall coverings of this invention are defined by this combination.2) LVL boards, slices of hard wood layer by layer that are glued on the extruded polymer base composite bracket by ultrasonic glue and create the second type of floor-wall coverings in long lengths.According to the Claim 1, the carbon black or Coke made by cooking carbon through leaving a sufficient amount of strong coke presents required resistance and monotony to such Nano polymeric glues as well as creating very high resistance for joints in Hard wooden boards, sheets and also LVL method & Marquetry Hardwood Profile.According to the Claim 2, the bracket and the holder, interface segment of the product; click and mechanical joints is for the wooden flooring-siding and also polymer base Nano composite(PMC)and in other cases (FRP), (extrusion)and (Nanocomposite's injection) used in brackets of wooden sheets and boards.According to claim 2, by using nanocomposite (polymer) bracket and extruded polymer base composite, a completely resistant and durable bracket is produced against chemical and mechanical reactions, without wasting time and wood, and the click is the responsibility of the bracket.According to the Claim 2, the way of using and installing of the product: finalizing preparation and producing time 100 square meter: five working day, without wasting consumed wood which is not influenced by humidity or fungi.According to the Claim 6, the herbal oil color made of plant’s sap natural oil and polymers bearing homogeneous combination for oil covering on final surfaces of LVL method & Marquetry Hardwood in flooring-wallcovering and wooden Boards.According to the Claim 1, the duple Nano polymeric glue for connecting the surfaces with 1 Micron thickness in connection level connected by applying heat and high pressure.According to the Claim 1 and 2, the carbon black (coke or soot) made by cooking carbon through leaving a sufficient amount of strong coke presents required resistance and monotony to such Nano polymeric glues as well as creating very high resistance for joints in wooden boards, sheets and also LVL method & Marquetry Hardwood Profile.According to the Claim 1 and 2, the technique of term wood used in this invention through applying vapor and plasma nanoparticles for this process in order to provide particular hygienic condition and Color Gamut for wooden surfaces.

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