Ship-shaped welding frame for stiffening ring

By designing a ship-type welding frame for stiffening rings, using hydraulic telescopic rods, motors and tooth-shaped synchronization belts, flexible and adaptable welding of stiffening rings of different sizes and lengths is achieved, solving the problem of limited welding range in the existing technology, and improving the Flexibility and stability of welding.

WO2025000382A1PCT designated stage expired Publication Date: 2025-01-02THE THIRD ENG CO LTD OF CHINA RAILWAY SEVENTH GRP

Patent Information

Application Number
PCT/CN2023/104089
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-06-29
Publication Date
2025-01-02

AI Technical Summary

Technical Problem

The existing steel pipe rotating devices cannot adapt to stiffening rings of different lengths and sizes, resulting in limited welding range and the inability to flexibly adjust specific sizes.

Method used

A ship-type welded frame for stiffening rings is designed, including a support frame, a sliding plate, a drive assembly and a support assembly, and the position and length of the stiffening ring are adjusted through hydraulic telescopic rods, motors and toothed synchronous belts, using the first and second The contact roller contacts the stiffening ring surface to provide adaptive support and stability.

Benefits of technology

It realizes flexible adaptive welding of stiffening rings of different sizes and lengths, improves the adjustment accuracy and stability of welding position and length, and expands the adaptability of the welding range.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2023104089_02012025_PF_FP_ABST
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Abstract

A ship-shaped welding frame for a stiffening ring, the welding frame comprising a support frame (1), wherein two sliding plates (2) are provided at the top of the support frame, a driving assembly for adjusting the spacing is provided between the two sliding plates, two struts (3) arranged opposite each other are provided at the top of the sliding plate, and a support assembly for supporting a stiffening ring is provided at the tops of the two struts. In the ship-shaped welding frame for a stiffening ring, a first electric motor on the outside of four struts is started, such that the first electric motor drives a rotating rod (6) therein to rotate, and a toothed synchronous wheel and a toothed synchronous belt on the outside of the rotating rod perform transmission, such that a first contact roller (4) drives the stiffening ring to rotate, thereby adjusting the welding position.
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Description

A ship-shaped welding frame for stiffening rings Technical Field

[0001] The utility model relates to a welding frame, in particular to a ship-shaped welding frame for stiffening rings, belonging to the technical field of welding assistance. Background Art

[0002] Marine stiffeners are commonly used to increase the rigidity and stability of structures, especially in ships and other large structures.

[0003] A steel pipe rotating device with the patent number CN218518065U is now disclosed, comprising: a bracket and a roller group, wherein the roller group is arranged on both sides of the upper end of the bracket, and the steel pipe is mounted on the roller group of the bracket; the roller group on each side of the bracket includes two rotating cylinders, each of which can be rotatably arranged on the bracket, and the outer end face of each rotating cylinder is in contact with the outer end face of the steel pipe. The steel pipe rotating device provided in this application can rotate the steel pipe on the rotating cylinder by setting the steel pipe on the roller group, and then can adjust the welding position of the stiffening ring above the steel pipe, which is convenient for the stable fixation and position adjustment of the stiffening ring during the welding process, thereby improving the welding effect; the outer end face of the rotating cylinder is in contact with the outer end face of the steel pipe, so that the steel pipe is more stable during the rotation process.

[0004] The above solution has many advantages, but has the following drawbacks: it cannot be adaptively adjusted for sizes of different lengths, so that it can only be welded to stiffening rings of specific sizes, and the welding range is limited.

[0005] Utility Model Content

[0006] The utility model is realized through the following technical solutions: a ship-shaped welding frame for a stiffening ring, comprising a support frame, two sliding plates are provided on the top of the support frame, a driving assembly for adjusting the spacing is provided between the two sliding plates, two oppositely arranged support plates are provided on the top of the sliding plates, support assemblies for supporting the stiffening ring are provided on the top of the two support plates, one side of the two support plates is fixedly connected to a first hydraulic telescopic rod, one end of the first hydraulic telescopic rod is fixedly connected to a fixed plate, and the fixed plate is fixedly connected to the sliding plate.

[0007] Preferably, the support assembly includes two side plates, the two side plates are fixedly connected to both sides of the support plate, two rotating rods are provided between the two side plates, and the two rotating rods pass through the two side plates and are connected to the rotation.

[0008] Preferably, the support assembly also includes two first contact rollers, and the two first contact rollers are respectively fixedly connected to the outer sides of the two rotating rods, and the outer sides of the two rotating rods are fixedly connected to toothed synchronous wheels. The outer sides of the two toothed synchronous wheels are connected through toothed synchronous belt transmission. One side of one of the side plates is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to the rotating rod. The two first contact rollers can be driven synchronously by the toothed synchronous drive, thereby driving the stiffening ring to rotate and adjust.

[0009] Preferably, the drive assembly includes a bidirectional screw, which passes through two sliding plates and is connected to the sliding plates through a ball nut pair. A limiting rod is provided on the top of the support frame, and the limiting rod passes through the two sliding plates and is slidably connected.

[0010] Preferably, a mounting plate is provided on the outside of the bidirectional lead screw and the limit rod, the bidirectional lead screw is rotatably connected to the mounting plate, the limit rod is fixedly connected to another mounting plate, a second motor is fixedly connected to the top of the support frame, and the output end of the second motor is fixedly connected to the bidirectional lead screw, so that the two sliding plates can move relative to each other for adjusting the length of the stiffening ring.

[0011] Preferably, both sides of the support frame are fixedly connected to fixing frames, one side of the two fixing frames is fixedly connected to a second hydraulic telescopic rod, one side of the second hydraulic telescopic rod is fixedly connected to a fixing frame, and a second contact roller is rotatably connected inside the fixing frame.

[0012] Preferably, rubber pads are fixedly connected to the outer sides of the eight first contact rollers and the two second contact rollers, so as to increase the contact friction with the surface of the stiffening ring.

[0013] The utility model provides a ship-shaped welding frame for stiffening rings, which has the following beneficial effects:

[0014] 1. The stiffening ring uses a ship-shaped welding frame. By starting the first motor on the outside of the four support plates, the first motor drives the rotating rod to rotate, and the toothed synchronous wheel and toothed synchronous belt on the outside of the rotating rod are used for transmission, so that the first contact roller drives the stiffening ring to rotate, thereby adjusting the welding position.

[0015] 2. The ship-shaped welding frame for the stiffening ring can start the first hydraulic telescopic rod to drive the support plate to move, thereby adjusting the distance between the two relative support plates, and then supporting stiffening rings with different radii.

[0016] 3. The stiffening ring uses a ship-shaped welding frame. By starting the second motor, the second motor drives the bidirectional screw to rotate, so that the two sliding plates move relative to each other, and adaptive adjustment is performed for stiffening rings of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 is a schematic diagram of the support plate structure of the present invention;

[0019] Figure 3 is a schematic diagram of the structure of the support assembly of the utility model;

[0020] FIG4 is a schematic diagram of the structure of the fixing frame of the present invention.

[0021] [Explanation of main component symbols] 1. Support frame; 2. Sliding plate; 3. Support plate; 4. First contact roller; 5. Toothed synchronous wheel; 6. Rotating rod; 7. Side plate; 8. First hydraulic telescopic rod; 9. Fixed plate; 10. Bidirectional screw; 11. Limit rod; 12. Mounting plate; 13. Fixed frame; 14. Second hydraulic telescopic rod; 15. Fixed frame; 16. Second contact roller. DETAILED DESCRIPTION

[0022] The embodiment of the utility model provides a ship-shaped welding frame for a stiffening ring.

[0023] Please refer to Figures 1, 2 and 3, which include a support frame 1, two sliding plates 2 are provided on the top of the support frame 1, a driving component for adjusting the spacing is provided between the two sliding plates 2, two oppositely arranged support plates 3 are provided on the top of the sliding plates 2, and support components for supporting the stiffening rings are provided on the top of the two support plates 3. One side of the two support plates 3 is fixedly connected to a first hydraulic telescopic rod 8, one end of the first hydraulic telescopic rod 8 is fixedly connected to a fixed plate 9, and the fixed plate 9 is fixedly connected to the sliding plate 2.

[0024] The support assembly includes two side plates 7, each fixedly connected to either side of the support plate 3. Two rotating rods 6 are provided between the two side plates 7, each of which passes through the two side plates 7 and is connected for rotation. The support assembly also includes two first contact rollers 4, each of which is fixedly connected to the outer sides of the two rotating rods 6. A toothed synchronous wheel 5 is fixedly connected to the outer sides of the two rotating rods 6. The outer sides of the two toothed synchronous wheels 5 are connected via a toothed synchronous belt transmission. A first motor is fixedly connected to one side of one of the side plates 7. The output end of the first motor is fixedly connected to the rotating rod 6. The toothed synchronous drive can cause the two first contact rollers 4 to rotate synchronously, driving the stiffening ring to rotate and adjust.

[0025] Specifically, when the stiffening ring needs to be welded, the stiffening ring is placed above the two sliding plates 2, and the first contact roller 4 contacts the outer side of the stiffening ring to support and fix the stiffening ring. When the welding position of the stiffening ring needs to be adjusted, the first motor on the outer side of the four support plates 3 is started, so that the first motor drives the rotating rod 6 to rotate, and the toothed synchronous wheel 5 and the toothed synchronous belt on the outer side of the rotating rod 6 are used for transmission, so that the first contact roller 4 drives the stiffening ring to rotate, thereby adjusting the welding position.

[0026] Please refer to Figures 1, 2 and 4 again. The drive assembly includes a bidirectional screw 10, which passes through the two sliding plates 2 and is connected to the sliding plates 2 via a ball nut pair. A limit rod 11 is provided at the top of the support frame 1, which passes through the sliding plates 2 and is slidably connected to the two sliding plates 2. A mounting plate 12 is provided on the outside of the bidirectional screw 10 and the limit rod 11. The bidirectional screw 10 is rotatably connected to the mounting plate 12, and the limit rod 11 is fixedly connected to the other mounting plate 12. A second motor is fixedly connected to the top of the support frame 1, and the output end of the second motor is fixedly connected to the bidirectional screw 10, so that the two sliding plates 2 can move relative to each other to adjust the length of the stiffening ring. Fixed frames 13 are fixedly connected on both sides of the support frame 1, and a second hydraulic telescopic rod 14 is fixedly connected to one side of each fixed frame 13. A fixed frame 15 is fixedly connected to one side of the second hydraulic telescopic rod 14, and a second contact roller 16 is rotatably connected to the inside of the fixed frame 15.

[0027] Rubber pads are fixedly connected to the outer sides of the eight first contact rollers 4 and the two second contact rollers 16 to increase the contact friction with the surface of the stiffening ring.

[0028] Specifically, by starting the first hydraulic telescopic rod 8, the first hydraulic telescopic rod 8 drives the support plate 3 to move, thereby adjusting the distance between the two opposite support plates 3, and then supporting the stiffening rings with different radii.

[0029] Furthermore, the second motor can be started to drive the bidirectional lead screw 10 to rotate, so that the two sliding plates 2 move relative to each other, and adaptive adjustment can be performed for stiffening rings of different lengths.

[0030] Later, the second hydraulic telescopic rod 14 on the fixing frame 13 can be activated to push the fixing frame 15 to move, so that the second contact roller 16 contacts the stiffening ring, thereby improving stability.

[0031] Working principle: When the stiffening ring needs to be welded, the stiffening ring is placed above the two sliding plates 2, and the first contact roller 4 contacts the outer side of the stiffening ring to support and fix the stiffening ring. When the welding position of the stiffening ring needs to be adjusted, the first motor on the outer side of the four support plates 3 is started, so that the first motor drives the rotating rod 6 therein to rotate, and the toothed synchronous wheel 5 and the toothed synchronous belt on the outer side of the rotating rod 6 are used for transmission, so that the first contact roller 4 drives the stiffening ring to rotate, thereby adjusting the welding position;

[0032] The first hydraulic telescopic rod 8 can be activated to drive the support plate 3 to move, thereby adjusting the distance between the two opposing support plates 3;

[0033] Furthermore, the second motor can be started to drive the bidirectional lead screw 10 to rotate, so that the two sliding plates 2 move relative to each other, and adaptive adjustment can be performed for stiffening rings of different lengths.

Claims

1. A ship-shaped welding frame for a stiffening ring, comprising a support frame (1), characterized in that: Two sliding plates (2) are provided on the top of the support frame (1), a driving assembly for adjusting the spacing is provided between the two sliding plates (2), two supporting plates (3) are provided on the top of the sliding plate (2) and are arranged opposite to each other, a supporting assembly for supporting the stiffening ring is provided on the top of the two supporting plates (3), a first hydraulic telescopic rod (8) is fixedly connected to one side of the two supporting plates (3), a fixed plate (9) is fixedly connected to one end of the first hydraulic telescopic rod (8), and the fixed plate (9) is fixedly connected to the sliding plate (2).

2. The ship-shaped welding frame for stiffening rings according to claim 1, characterized in that: The support assembly comprises two side plates (7), the two side plates (7) are respectively fixedly connected to the two sides of the support plate (3), two rotating rods (6) are arranged between the two side plates (7), and the two rotating rods (6) pass through the two side plates (7) and are rotatably connected thereto.

3. The ship-shaped welding frame for stiffening rings according to claim 2, characterized in that: The support assembly further comprises two first contact rollers (4), the two first contact rollers (4) being fixedly connected to the outer sides of two rotating rods (6), the outer sides of the two rotating rods (6) being fixedly connected to toothed synchronous wheels (5), the outer sides of the two toothed synchronous wheels (5) being connected via toothed synchronous belt transmission, one side of one of the side plates (7) being fixedly connected to a first motor, the output end of the first motor being fixedly connected to the rotating rod (6).

4. The ship-shaped welding frame for stiffening rings according to claim 1, characterized in that: The driving assembly comprises a bidirectional lead screw (10), the bidirectional lead screw (10) passes through two sliding plates (2) and is connected to the sliding plates (2) via a ball nut pair; a limiting rod (11) is provided on the top of the support frame (1), the limiting rod (11) passes through the sliding plates (2) and is slidably connected to the two sliding plates (2).

5. The ship-shaped welding frame for stiffening rings according to claim 4, characterized in that: A mounting plate (12) is provided on the outside of the bidirectional lead screw (10) and the limit rod (11); the bidirectional lead screw (10) is rotatably connected to the mounting plate (12); the limit rod (11) is fixedly connected to another mounting plate (12); a second motor is fixedly connected to the top of the support frame (1); and an output end of the second motor is fixedly connected to the bidirectional lead screw (10).

6. The ship-shaped welding frame for stiffening rings according to claim 3, characterized in that: Both sides of the support frame (1) are fixedly connected to fixed frames (13), one side of each of the two fixed frames (13) is fixedly connected to a second hydraulic telescopic rod (14), one side of the second hydraulic telescopic rod (14) is fixedly connected to a fixed frame (15), and a second contact roller (16) is rotatably connected inside the fixed frame (15).

7. The ship-shaped welding frame for stiffening rings according to claim 3, characterized in that: Rubber pads are fixedly connected to the outer sides of the eight first contact rollers (4) and the two second contact rollers (16).

Citation Information

Patent Citations

  • A positioning device for welded tanks

    CN102284822A

  • Pipeline welding positioning and adjusting structure and positioning method thereof

    CN113714690A

  • Stiffening ring welding equipment

    CN113751915A

  • Low-cost pressure steel pipe stiffening ring welding device

    CN114654157A

  • Positioning supporting table for welding engineering vehicle oil tank

    CN218575420U

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