Support, support assembly and vehicle
By designing a built-in cavity in the mounting beam and using mounting sleeves in the bracket of new energy vehicles, the problems of lightweighting and structural reliability of new energy vehicles have been solved, achieving efficient battery swapping and improving the vehicle's range.
Patent Information
- Application Number
- PCT/CN2023/119836
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-30
- Filing Date
- 2023-09-19
- Publication Date
- 2025-01-02
AI Technical Summary
How to improve the lightweighting of new energy vehicles to reduce manufacturing costs and increase driving range, especially while maintaining structural strength and reliability during battery swapping.
Design a bracket including a mounting beam with multiple mounting parts and an internal cavity. The mounting parts are detachably connected to the battery. The cavity inside the mounting beam reduces the impact on the bracket's stiffness and strength. At the same time, the number of locking points is increased to improve the locking strength. The structural strength and reliability are improved by using mounting sleeves and support members.
This achieves vehicle lightweighting, while improving battery swapping efficiency and driving reliability, reducing the risk of battery detachment, and enhancing the vehicle's structural strength and resistance to deformation.
Smart Images

Figure CN2023119836_02012025_PF_FP_ABST
Abstract
Description
Bracket, bracket assembly and vehicle
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application claims priority to Chinese patent application No. 202310798138X, filed on June 30, 2023, entitled “Bracket, Bracket Assembly, and Vehicle,” the entire contents of which are incorporated herein by reference. Technical Field
[0003] The present application relates to the technical field of new energy vehicles, and in particular to a bracket, a bracket assembly, and a vehicle. Background Art
[0004] New energy vehicles have become an important part of the sustainable development of the vehicle industry due to their energy-saving and environmentally friendly advantages. With the development of new energy vehicles, people's requirements for the cruising range of new energy vehicles are also increasing. In order to meet the needs of new energy vehicles to replenish power loss in time during driving, solutions such as battery replacement and timely replenishment of power loss have emerged.
[0005] For new energy vehicles, how to improve the degree of lightweighting is a technical problem that needs to be solved urgently.
[0006] Summary of the Invention
[0007] The present application provides a bracket, a bracket assembly and a vehicle. The technical solution provided in the present application can improve the lightweight degree of the vehicle.
[0008] This application is achieved through the following technical solutions:
[0009] In a first aspect, the present application provides a bracket for mounting on a vehicle frame, the bracket comprising a mounting beam. The mounting beam is provided with a plurality of mounting portions, the plurality of mounting portions being spaced apart along the length of the mounting beam, the plurality of mounting portions being configured to detachably connect a battery. The mounting beam has a cavity formed therein, the cavity extending along the length of the mounting beam.
[0010] In the above solution, the bracket is mounted on the vehicle frame, and the mounting portion on the mounting beam is detachably connected to the battery. By arranging multiple mounting portions at intervals along the length of the mounting beam, it is possible to achieve subcontracted battery replacement (i.e., on-demand battery replacement. For example, when the required battery life is shorter, a smaller number of batteries can be installed on the corresponding number of mounting portions in the multiple mounting portions; when the required battery life is longer, a larger number of batteries can be installed on the corresponding number of mounting portions in the multiple mounting portions) and / or increase the number of locking points between the mounting beam and the battery to improve the locking strength. Among them, by providing a cavity within the mounting beam, on the one hand, the bracket can be lightweight, thereby improving the lightweight degree of the vehicle; on the other hand, because the extension direction of the cavity is consistent with the arrangement direction of the multiple mounting portions, the impact of the cavity on the rigidity and strength of the bracket can be effectively reduced. Compared with a solution in which the cavity is arranged along an oblique or perpendicular direction to the length of the mounting beam, the risk of the bracket being bent or even broken by impact along the portion where the mounting portion is located can be reduced, thereby ensuring that the bracket has higher reliability while being more lightweight.
[0011] According to some embodiments of the present application, the mounting portion includes a mounting hole formed on the mounting beam; the mounting hole passes through the mounting beam along a first direction, and the first direction is perpendicular to the length direction of the mounting beam.
[0012] In the above scheme, on the one hand, the mounting part has a simple structure and is easy to manufacture; on the other hand, because the mounting part has a simple structure, the connection method between the battery and the mounting part is also simple, which can effectively improve the battery replacement efficiency; on the other hand, the extension direction of the cavity and the penetration direction of the mounting hole are perpendicular to each other, which can effectively reduce the influence of the cavity on the stiffness and strength of the bracket, so that the bracket has a higher structural strength to stably mount the battery, thereby improving the driving reliability of the vehicle.
[0013] According to some embodiments of the present application, the mounting portion further includes a mounting sleeve, and at least a portion of the mounting sleeve is disposed in the mounting hole.
[0014] In the above solution, by providing a mounting sleeve in the mounting hole, the structural strength of the mounting portion can be improved, so that the battery can be stably connected to the bracket, reducing the risk of battery falling off and improving the driving reliability of the vehicle.
[0015] According to some embodiments of the present application, along the first direction, the mounting beam has a first end wall and a second end wall opposite to each other, and the mounting sleeve is connected to the first end wall and the second end wall.
[0016] In the above solution, by setting the mounting sleeve to be connected to the first end wall and the second end wall, the mounting sleeve and the mounting beam are made as a whole, which can effectively improve the problem of reduced strength of the bracket structure due to the setting of the cavity, improve the rigidity and strength of the mounting part, improve the deformation resistance of the bracket when mounting the battery, reduce the risk of battery falling off, and thus improve the driving reliability of the vehicle.
[0017] According to some embodiments of the present application, the outer contour of the cross section of the mounting beam is rectangular.
[0018] In the above solution, by setting the outer contour of the cross section of the mounting beam to a rectangle, the mounting beam has good strength and rigidity after being provided with the cavity, thereby improving the anti-deformation ability of the bracket when mounting the battery.
[0019] According to some embodiments of the present application, a support member is provided in the cavity, and the support member is connected to the mounting beam.
[0020] In the above solution, by arranging the support member in the cavity, the strength and rigidity of the mounting beam can be effectively improved, the anti-deformation ability of the bracket can be improved, and the driving reliability of the vehicle can be improved.
[0021] According to some embodiments of the present application, the support member and the mounting beam are integrally formed.
[0022] In the above solution, the support member and the mounting beam are integrally formed, which can make the bracket have higher strength and rigidity, improve the bracket's ability to resist deformation when mounting the battery, reduce the risk of battery falling off, and thus improve the vehicle's driving reliability.
[0023] According to some embodiments of the present application, the support member and the mounting beam are formed by bending a single plate.
[0024] In the above solution, the support member and the mounting beam are formed by bending a single plate, so that the bracket has higher manufacturing efficiency and lower manufacturing cost.
[0025] According to some embodiments of the present application, the support member divides the cavity into a plurality of sub-cavities, and the sub-cavities extend along the length direction of the mounting beam.
[0026] In the above scheme, the cavity is divided into multiple sub-cavities by the support member, and each sub-cavity is independent of each other. While increasing the lightweight degree of the bracket, it can effectively improve the strength and rigidity of the mounting beam, improve the deformation resistance of the bracket, reduce the risk of battery detachment, and thus improve the driving reliability of the vehicle.
[0027] According to some embodiments of the present application, the plurality of sub-cavities include a first sub-cavity and a second sub-cavity. The mounting beam includes a first wall, a second wall, a third wall, a fourth wall, a fifth wall and a sixth wall. Along the second direction, the two ends of the first wall are respectively connected to one end of the second wall and one end of the third wall; along the first direction, the fourth wall is spaced apart from the first wall, and one end of the fourth wall is connected to the other end of the second wall; along the first direction, the fifth wall is spaced apart from the first wall, and one end of the fifth wall is connected to the other end of the third wall; along the first direction, one end of the sixth wall is connected to the other end of the fourth wall, and the other end of the sixth wall is connected to the first wall, and the first wall, the second wall, the fourth wall and the sixth wall together form a first sub-cavity; the other end of the fifth wall is connected to the sixth wall, and the first wall, the third wall, the fifth wall and the sixth wall together form a second sub-cavity, and the first direction, the second direction and the length direction of the mounting beam are perpendicular to each other.
[0028] In the above solution, the mounting beam has a simple structure and is easy to manufacture. The support member may include a sixth wall. By providing the sixth wall so as to connect the fourth wall and the first wall of the mounting beam, the strength and rigidity of the mounting beam can be effectively improved, the risk of battery detachment can be reduced, the deformation resistance of the bracket can be improved, and the driving reliability of the vehicle can be improved.
[0029] According to some embodiments of the present application, a first bending portion is provided at an end of the sixth wall away from the fourth wall, and the first bending portion extends along the second direction and is connected to the first wall.
[0030] In the above scheme, by setting the first bending portion, the connection area between the sixth wall and the first wall can be increased, the supporting capacity of the sixth wall can be improved, the strength and rigidity of the mounting beam can be effectively improved, the deformation resistance of the bracket can be improved, the risk of battery falling off can be reduced, and the driving reliability of the vehicle can be improved.
[0031] According to some embodiments of the present application, the first bent portion extends from the end of the sixth wall toward the third wall.
[0032] The above solution, by setting the first bent portion to extend toward the third wall, can make the bracket evenly bear the impact, improve the bracket's anti-deformation ability, reduce the risk of battery falling off, and thus improve the driving reliability of the vehicle.
[0033] According to some embodiments of the present application, a second bending portion is provided at an end of the fifth wall away from the third wall, and the second bending portion extends along the first direction and is connected to the sixth wall.
[0034] In the above scheme, by setting the second bending portion, the connection area between the fifth wall and the sixth wall can be increased, and the connection reliability between the fifth wall and the sixth wall can be improved, so that the geometric shape of the cross section of the mounting beam has good load-bearing capacity, and the bracket has good anti-deformation ability while reducing the structural mass.
[0035] According to some embodiments of the present application, the bracket further includes a connecting portion, which is connected to the mounting beam and is used to be connected to the longitudinal beam of the frame.
[0036] In the above solution, by providing a connecting portion, the mounting beam can be effectively connected to the longitudinal beam of the frame, so that the mounting beam can effectively carry the battery through the mounting portion, reducing the risk of battery falling off and improving the driving reliability of the vehicle.
[0037] According to some embodiments of the present application, two connecting parts are provided on the mounting beam, and the two connecting parts are arranged at intervals. The two connecting parts and the mounting beam together form an upwardly open groove, and the groove is used for the frame to pass through.
[0038] In the above scheme, by providing two connecting parts, on the one hand, a groove that avoids the longitudinal beam of the frame can be formed; on the other hand, the connecting part can be connected to the outer side surface of the corresponding longitudinal beam, that is, the two longitudinal beams of the frame are respectively connected by the corresponding connecting parts, so that there is a stable connection relationship between the mounting unit and the frame, reducing the risk of battery falling off and improving the reliability of vehicle driving; on the other hand, since two connecting parts are provided and the two connecting parts are arranged at intervals along the lateral direction of the frame, that is, the mounting beam can be provided with more mounting parts to mount larger batteries or more batteries, thereby effectively improving the vehicle's endurance.
[0039] According to some embodiments of the present application, the bracket further includes a rib plate, which is located on a side of the connecting portion away from the groove, and the rib plate connects the mounting beam and the connecting portion.
[0040] In the above scheme, by providing ribs on the outside of the frame, on the one hand, the space between the connecting part and the mounting beam can be reasonably utilized, and on the other hand, the structural strength of the connecting part and the mounting beam can be improved, thereby reducing the risk of battery detachment and improving the driving reliability of the vehicle.
[0041] According to some embodiments of the present application, a bending portion is provided at one end of the rib plate close to the mounting beam, and the rib plate is connected to the mounting beam through the bending portion.
[0042] In the above solution, by providing a bent portion at the end of the rib close to the mounting beam, the connection area between the rib and the mounting beam can be increased, thereby improving the connection reliability between the rib and the mounting beam.
[0043] According to some embodiments of the present application, a notch is formed at one end of the rib plate close to the mounting beam, and the notch is arranged corresponding to the mounting portion.
[0044] In the above solution, a notch is provided at one end of the rib plate close to the mounting beam to free up space above the mounting portion, thereby reducing the risk of interference by the rib plate when the battery is mounted on the mounting portion.
[0045] According to some embodiments of the present application, the connecting portion is a flange provided on the rib plate, and the rib plate and the connecting portion are provided perpendicular to each other.
[0046] In the above solution, the connecting portion can be a flange provided on the rib plate. For example, the connecting portion and the rib plate are integrally formed, which can make the connecting portion and the rib plate have higher structural strength, effectively provide the structural strength of the mounting beam, thereby effectively carrying the battery and reducing the risk of the battery falling off.
[0047] According to some embodiments of the present application, the rib includes a first rib and a second rib arranged in a stacked manner, and the connecting portion includes a first sub-connecting portion and a second sub-connecting portion, the first sub-connecting portion is a flange arranged on the first rib, and the second sub-connecting portion is a flange arranged on the second rib.
[0048] In the above scheme, the rib plate can be a double-layer plate structure. Since the rib plate is a double-layer plate structure, the rib plate can form two flanges facing opposite directions, that is, forming a first sub-connection part and a second sub-connection part, so that there is a larger connection area between the rib plate and the longitudinal beam, thereby improving the connection reliability between the rib plate and the longitudinal beam, thereby improving the structural strength of the mounting beam, allowing the mounting beam to effectively carry the battery and reduce the risk of the battery falling off.
[0049] According to some embodiments of the present application, the bracket includes a plurality of mounting beams, and the plurality of mounting beams are arranged at intervals, and at least a partial accommodating space for accommodating the battery is formed between two adjacent mounting beams.
[0050] In the above solution, the bracket includes multiple mounting beams, so that at least a partial accommodating space for accommodating the battery can be formed between two adjacent mounting beams, so that the batteries can be installed in the corresponding accommodating space in an orderly manner, thereby improving the battery replacement efficiency of the vehicle.
[0051] In a second aspect, some embodiments of the present application further provide a bracket assembly, comprising a vehicle frame and the bracket provided in the first aspect. The bracket is mounted on a longitudinal beam of the vehicle frame.
[0052] In the above solution, by installing a bracket on the longitudinal beam of the frame, the frame can be made lightweight to a high degree while being able to perform battery replacement operations.
[0053] According to some embodiments of the present application, the longitudinal beam includes a web, an upper wing plate, and a lower wing plate, wherein the web connects the upper wing plate and the lower wing plate. The bracket further includes a connecting portion connected to the web.
[0054] In the above solution, the bracket is connected to the web of the longitudinal beam via the connecting portion, so that the bracket can be effectively installed on the longitudinal beam, reducing the risk of the bracket falling off the longitudinal beam and improving the reliability of vehicle driving.
[0055] According to some embodiments of the present application, the mounting beam is connected to the lower wing panel.
[0056] In the above solution, the bracket is connected to the web of the longitudinal beam through the connecting portion and to the lower wing plate of the longitudinal beam through the mounting beam, so that the bracket can be firmly installed on the longitudinal beam, reducing the risk of the bracket falling off the longitudinal beam and improving the reliability of vehicle driving.
[0057] According to some embodiments of the present application, the bracket assembly further includes a reinforcement member connected to the longitudinal beam and the connecting portion.
[0058] In the above solution, by providing a reinforcement, on the one hand, the connection stability between the bracket and the longitudinal beam can be improved, and on the other hand, the structural strength of the connection part can be effectively improved, thereby improving the structural stability of the bracket, reducing the risk of battery detachment, and improving the driving stability of the vehicle.
[0059] According to some embodiments of the present application, the reinforcement includes a first part and a second part connected to each other, the first part is located on the side of the connecting portion away from the web, the first part, the connecting portion and the web are connected to each other, and the second part is connected to the upper wing panel.
[0060] In the above solution, the bracket is connected to the web of the longitudinal beam through the connecting portion and to the upper wing plate of the longitudinal beam through the second part of the reinforcement, so that the bracket can be firmly installed on the longitudinal beam, reducing the risk of the bracket falling off the longitudinal beam and improving the reliability of vehicle driving.
[0061] According to some embodiments of the present application, the first part is provided with a first through hole, the connecting part is provided with a second through hole, and the web is provided with a third through hole. The bracket assembly also includes a first fastener, which is passed through the first through hole, the second through hole and the third through hole to fix the first part and the connecting part to the web.
[0062] In the above solution, by providing a first through hole in the first part of the reinforcement, a second through hole in the connecting portion, and a third through hole in the web of the longitudinal beam, the first fastener can lock the reinforcement, the connecting portion, and the longitudinal beam into one, so that the bracket is firmly installed on the longitudinal beam, reducing the risk of the bracket falling off the longitudinal beam and improving the reliability of vehicle driving.
[0063] According to some embodiments of the present application, the second part is provided with a fourth through hole, the upper wing plate is provided with a fifth through hole, and the bracket assembly also includes a second fastener, which is passed through the fourth through hole and the fifth through hole to fix the second part to the upper wing plate.
[0064] In the above solution, by setting a fourth through hole in the second part of the reinforcement and a fifth through hole in the upper wing plate of the longitudinal beam, the second fastener can lock the reinforcement and the longitudinal beam into one, so that the bracket is firmly installed on the longitudinal beam, reducing the risk of the bracket falling off the longitudinal beam and improving the reliability of vehicle driving.
[0065] In a third aspect, some embodiments of the present application further provide a vehicle, comprising:
[0066] The battery and the bracket assembly provided in the second aspect are detachably connected to the mounting portion.
[0067] In the above solution, a vehicle is provided, in which the vehicle has a battery replacement function and is highly lightweight.
[0068] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0069] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0070] FIG1 is a schematic structural diagram of a vehicle in some embodiments of the present application;
[0071] FIG2 is a schematic diagram of a bracket and a frame in some embodiments of the present application;
[0072] FIG3 is a schematic diagram of a partial structure of a stent in some embodiments of the present application;
[0073] Figure 4 is an enlarged view of point A in Figure 2;
[0074] FIG5 is a schematic diagram of a mounting hole and a mounting sleeve in some embodiments of the present application;
[0075] FIG6 is a schematic diagram of a cross section of a mounting beam in some other embodiments of the present application;
[0076] FIG7 is a schematic diagram of a cross section of a mounting beam in some other embodiments of the present application;
[0077] FIG8 is a schematic diagram of a partial structure of a stent in some embodiments of the present application;
[0078] FIG9 is a schematic structural diagram of a longitudinal beam in some embodiments of the present application;
[0079] FIG10 is a schematic diagram of the partial structure of the bracket and the longitudinal beam in some embodiments of the present application.
[0080] Icons: 100-bracket assembly; 10-bracket; 11-mounting beam; 110-mounting portion; 1100-mounting hole; 1101-mounting sleeve; 111-cavity; 1110-support member; 1111-first sub-cavity; 1112-second sub-cavity; 112-first end wall; 113-second end wall; 12-connecting portion; 120-groove; 121-second through hole; 13-rib; 130-bending portion; 131-notch; 132-first rib; 133-second rib; 21-first wall; 22-second wall; 23-third wall; 24-fourth wall; 25-fifth wall; 26-sixth wall; 27-first bending portion; 28-second bending portion; 31-seventh wall; 32-eighth wall; 33-ninth wall; 3 4-tenth wall; 35-eleventh wall; 36-twelfth wall; 37-thirteenth wall; 38-fourteenth wall; 39-third bend; 40-fourth bend; 50-frame; 51-longitudinal beam; 510-web; 5100-third through hole; 511-upper wing; 5110-fifth through hole; 512-lower wing; 60-reinforcement; 61-first part; 610-first through hole; 62-second part; 620-fourth through hole; 63-first side wing; 64-second side wing; 71-first fastener; 72-second fastener; 73-third fastener; z-first direction; y-length direction of the mounting beam; x-second direction; 200-battery; 300-controller; 400-motor; 1000-vehicle. DETAILED DESCRIPTION
[0081] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0082] Unless otherwise defined, all technical and scientific terms used in this application have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first" and "second" in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order or a primary-secondary relationship.
[0083] References to "embodiments" in this application mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described in this application may be combined with other embodiments.
[0084] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," and "attached" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0085] The term "and / or" in this application simply describes an association between related objects, indicating that three possible relationships exist. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this application generally indicates that the related objects are in an "or" relationship.
[0086] The term "multiple" in this application refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0087] In some embodiments, the battery may be a battery module. When there are multiple battery cells, the multiple battery cells are arranged and fixed to form a battery module.
[0088] In some embodiments, the battery may be a battery pack, which includes a case and battery cells, wherein the battery cells or battery modules are housed in the case.
[0089] In some embodiments, the battery cells may be secondary batteries, which are batteries that can be recharged to activate their active materials after discharge and continue to be used. The battery cells may be lithium-ion batteries, sodium-ion batteries, sodium-lithium-ion batteries, lithium metal batteries, sodium metal batteries, lithium-sulfur batteries, magnesium-ion batteries, nickel-metal hydride batteries, nickel-cadmium batteries, lead-acid batteries, and the like, although this disclosure is not intended to limit this.
[0090] At present, new energy vehicles often use battery replacement to timely replenish the power loss of new energy vehicles during driving.
[0091] For new energy vehicles, lightweighting affects the manufacturing cost and cruising range of new energy vehicles. Therefore, how to reduce lightweighting is a technical problem that needs to be solved urgently.
[0092] New energy vehicles with battery swapping capabilities often have a battery swap bracket mounted on their frames. The bracket's mounting beam is equipped with a mounting portion for removably connecting to the battery. The mounting portion includes a mounting hole, typically a through-hole extending through two opposing walls of the beam. Currently, to minimize the impact of the mounting hole on the beam's strength and rigidity, the beam is often constructed of a solid structure, resulting in increased weight and impacting the vehicle's lightweighting.
[0093] In light of this, and to enhance vehicle lightweighting, some embodiments of the present application provide a bracket for mounting on a vehicle frame. The bracket includes a mounting beam. The mounting beam is provided with multiple mounting portions, spaced apart along the lengthwise direction y of the mounting beam, and configured to detachably connect a battery. The mounting beam has a cavity formed therein, extending along the lengthwise direction of the mounting beam.
[0094] In the above solution, the bracket is used to be mounted on the vehicle frame, and the mounting portion on the mounting beam is used to be detachably connected to the battery. By arranging multiple mounting portions at intervals along the length direction y of the mounting beam, it is possible to achieve subcontracted battery replacement (that is, battery replacement on demand. For example, when the required battery life is shorter, a smaller number of batteries can be installed on the corresponding number of mounting portions in the multiple groups of mounting portions; when the required battery life is longer, a larger number of batteries can be installed on the corresponding number of mounting portions in the multiple groups of mounting portions) and / or increase the number of locking points between the mounting beam and the battery to improve the locking strength. Among them, by setting a cavity inside the mounting beam, on the one hand, the bracket can be made lighter, thereby improving the degree of lightweighting of the vehicle; on the other hand, because the extension direction of the cavity is consistent with the arrangement direction of the multiple mounting parts, the influence of the setting of the cavity on the stiffness and strength of the bracket can be effectively reduced. Compared with the solution in which the cavity is set along the length direction inclined or perpendicular to the mounting beam, the risk of the bracket being bent or even broken along the location of the mounting part due to impact can be reduced, so that the bracket has higher reliability under the condition of higher degree of lightweight.
[0095] The bracket disclosed in the embodiments of the present application can be installed on, but not limited to, the frame of a passenger vehicle, the frame of a commercial freight vehicle, and other vehicle frames. The vehicle disclosed in the embodiments of the present application can be used in, but not limited to, passenger vehicles, commercial freight vehicles, and other vehicles.
[0096] Please refer to Figure 1, which is a schematic diagram of the structure of the vehicle 1000 in some embodiments of the present application. The vehicle 1000 can be a new energy vehicle, which can be a pure electric vehicle, a hybrid vehicle with replaceable batteries, or an extended-range vehicle with replaceable batteries. The vehicle includes a battery 200. The battery 200 can be arranged at the bottom, head, or tail of the vehicle. The battery 200 can be used to power the vehicle. For example, the battery 200 can be used as an operating power source for the vehicle 1000, for the circuit system of the vehicle 1000, such as for the working power requirements of the vehicle 1000 during startup, navigation, and operation.
[0097] The vehicle 1000 may further include a controller 300 and a motor 400 . The controller 300 is used to control the battery 200 to supply power to the motor 400 , for example, to meet the power requirements of the vehicle 1000 during startup, navigation, and driving.
[0098] In some embodiments of the present application, the battery 200 can serve not only as the operating power source of the vehicle, but also as the driving power source of the vehicle, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle.
[0099] In some embodiments, the vehicle 1000 may also include a bracket assembly 100. The bracket assembly 100 may include a frame 50 and a bracket 10. The frame 50 may be a frame-type structure spanning the front and rear axles of the vehicle, commonly known as a beam, and is the base of the vehicle. The functions of the frame 50 may include supporting and connecting the various assemblies of the vehicle, so that the various assemblies maintain a relatively correct position, and withstand various loads inside and outside the vehicle. In some embodiments, the frame 50 may include a pair of longitudinal beams 51, such as a first longitudinal beam and a second longitudinal beam. Along the transverse direction of the frame 50, the first longitudinal beam and the second longitudinal beam are relatively spaced apart. The first longitudinal beam and the second longitudinal beam may extend longitudinally along the frame 50. The bracket 10 is mounted on the frame 50. The bracket 10 has a mounting portion 110. The mounting portion 110 is used to detachably connect the battery 200 to achieve battery replacement of the vehicle 1000.
[0100] Some embodiments of the present application provide a bracket 10, please refer to Figures 2 and 3, Figure 2 is a schematic diagram of the bracket 10 and the frame 50 in some embodiments of the present application, and Figure 3 is a schematic diagram of a partial structure of the bracket 10 in some embodiments of the present application.
[0101] The bracket 10 is mounted on the vehicle frame 50 and includes a mounting beam 11. The mounting beam 11 is provided with a plurality of mounting portions 110 spaced apart along the longitudinal direction y of the mounting beam. The mounting portions 110 are configured to detachably connect to the battery 200. A cavity 111 is formed within the mounting beam 11, extending along the longitudinal direction y of the mounting beam.
[0102] In some embodiments, the vehicle frame 50 may be a frame-like structure spanning the front and rear axles of the vehicle, commonly known as a beam, and serves as the vehicle's foundation. The functions of the vehicle frame 50 may include supporting and connecting the various vehicle assemblies, ensuring they maintain relative correct positioning, and bearing various internal and external vehicle loads. In some embodiments, the vehicle frame 50 is located at the bottom of the vehicle.
[0103] In some embodiments, the bracket 10 is a component fixed to the vehicle frame 50. In some embodiments, the bracket 10 can be connected to the vehicle frame 50 by bonding, welding, riveting, screwing, etc. In other embodiments, the bracket 10 can be integrally formed with the vehicle frame 50. In some embodiments, the bracket 10 can be connected to the longitudinal beam 51 of the vehicle frame 50.
[0104] In some embodiments, the bracket 10 has a certain structural strength to be able to mount the battery 200. In some embodiments, the material of the bracket 10 can be the same as that of the frame 50. In some embodiments, the material of the bracket 10 can be aluminum alloy, steel, cast iron, or reinforced plastic.
[0105] The mounting beam 11 is a beam structure, which may be in the shape of a rod, a stick, a plate or a cylinder, etc. The mounting beam 11 may be a strip-shaped structure. The length direction y of the mounting beam may be the direction in which the size of the mounting beam 11 is larger. Referring to FIG2 , the length direction y of the mounting beam may be perpendicular to the longitudinal direction of the longitudinal beam 51 (the length direction of the longitudinal beam 51). In some embodiments, as shown in FIG2 , a portion of the mounting beam 11 may be located between a pair of longitudinal beams 51 of the frame 50, and a portion of the mounting beam 11 may be on both sides of the frame 50 along the transverse direction of the frame 50. In other embodiments, the mounting beam 11 may be located on the outside of the frame 50. In other embodiments, the mounting beam 11 may be located between a pair of longitudinal beams 51 of the frame 50.
[0106] In some embodiments, the bracket 10 may include a plurality of mounting beams 11. The plurality of mounting beams 11 may be spaced apart, for example, spaced apart from each other along a direction perpendicular to the longitudinal direction y of the mounting beams. In some embodiments, the plurality of mounting beams 11 may be connected to each other via connecting members, for example, two adjacent mounting beams 11 may be connected by connecting rods.
[0107] The mounting portion 110 is used for detachable connection with the battery 200. When the bracket 10 is applied to a vehicle, the detachable connection between the mounting portion 110 and the battery 200 enables battery replacement in the vehicle.
[0108] There are multiple mounting portions 110. On one mounting beam 11, multiple mounting portions 110 are spaced apart along the longitudinal direction y of the mounting beam.
[0109] In some embodiments, multiple mounting portions 110 on a mounting beam 11 can be used to connect to the same battery 200. In some embodiments, multiple mounting portions 110 on a mounting beam 11 can be used to connect to different batteries 200. For example, some mounting portions 110 on a mounting beam 11 can be used to connect to the same battery 200, while other portions can be used to connect to different batteries 200. In some embodiments, one mounting beam 11 can carry one battery 200 or multiple batteries 200. In some embodiments, multiple mounting beams 11 can collectively carry one battery 200 or multiple batteries 200.
[0110] In some embodiments, the mounting portion 110 includes but is not limited to a mounting hole, a mounting screw, and other structures that can achieve a detachable connection with the battery 200 .
[0111] The phrase "a cavity 111 is formed within the mounting beam 11" can be understood as meaning that the cavity 111 is formed within the mounting beam 11, thereby reducing the weight of the mounting beam 11. In some embodiments, the cavity 111 may refer to a hollow portion within the mounting beam 11. The cavity 111 may or may not extend through the wall of the mounting beam 11. For example, in some embodiments, the cavity 111 extends through both ends of the mounting beam 11 along the length direction y of the mounting beam. In another example, in some embodiments, the cavity 111 is a chamber structure within the mounting beam 11 that is not connected to the outside world.
[0112] “The cavity 111 extends along the length direction y of the mounting beam” can be understood as the direction of the maximum dimension of the cavity 111 is the length direction y of the mounting beam, that is, it can be understood as the cavity 111 extends along the arrangement direction of the multiple mounting parts 110 .
[0113] In the above solution, the bracket 10 is used to be installed on the vehicle frame 50, and the mounting portion 110 on the mounting beam 11 is used to be detachably connected to the battery 200. By arranging multiple mounting portions 110 at intervals in the length direction y of the mounting beam, it is possible to achieve subcontracted battery replacement (that is, battery replacement on demand, for example, when the required battery life is shorter, a smaller number of batteries 200 can be installed on the corresponding number of mounting portions 110 in the multiple groups of mounting portions 110; when the required battery life is longer, a larger number of batteries 200 can be installed on the corresponding number of mounting portions 110 in the multiple groups of mounting portions 110) and / or increase the locking points between the mounting beam 11 and the battery 200 to improve the locking strength. Among them, by providing a cavity 111 inside the mounting beam 11, on the one hand, the bracket 10 can be made lightweight, thereby improving the lightweight degree of the vehicle; on the other hand, because the cavity 111 is provided to extend along the length direction y of the mounting beam, the impact on the rigidity and strength of the bracket 10 can be effectively reduced. Compared with the solution in which the cavity 111 is provided along an inclined or perpendicular direction y of the mounting beam, the risk of the bracket 10 being impacted and bent or even broken along the portion where the mounting portion 110 is located can be reduced, so that the bracket 10 has higher reliability under the condition of a higher degree of lightweight.
[0114] According to some embodiments of the present application, please refer to Figure 4, which is an enlarged view of point A in Figure 2. The mounting portion 110 includes a mounting hole 1100 formed on the mounting beam 11. The mounting hole 1100 penetrates the mounting beam 11 along a first direction z, which is perpendicular to the longitudinal direction y of the mounting beam.
[0115] Mounting hole 1100 may be a through-hole extending through mounting beam 11 along a first direction z. First direction z is perpendicular to the length of mounting beam 11. In some embodiments, when bracket 10 is used in a vehicle, first direction z may be the direction of gravity. In some embodiments, battery 200 may include a mounting member that passes through mounting hole 1100 and is mounted on mounting beam 11.
[0116] In some embodiments, mounting hole 1100 extends through mounting beam 11 along a first direction z, and cavity 111 extends through mounting beam 11 along its length direction y. In some embodiments, mounting hole 1100 and cavity 111 may communicate with each other within mounting beam 11. In some embodiments, when bracket 10 is used in a vehicle, because mounting hole 1100 and cavity 111 both extend through mounting beam 11 and communicate with each other within mounting beam 11, water that enters bracket 10 from outside can be quickly drained from mounting beam 11.
[0117] In the above scheme, on the one hand, the mounting part 110 has a simple structure and is easy to manufacture; on the other hand, due to the simple structure of the mounting part 110, the connection method between the battery 200 and the mounting part 110 is also simple, which can effectively improve the battery replacement efficiency; on the other hand, the extension direction of the cavity 111 and the penetration direction of the mounting hole 1100 are perpendicular to each other, which can effectively reduce the influence of the cavity 111 on the stiffness and strength of the bracket 10, so that the bracket 10 has a higher structural strength to stably mount the battery 200, thereby improving the driving reliability of the vehicle.
[0118] According to some embodiments of the present application, please refer to Figure 5, which is a schematic diagram of the mounting hole 1100 and the mounting sleeve 1101 in some embodiments of the present application.
[0119] The mounting portion 110 further includes a mounting sleeve 1101 , at least a portion of which is disposed in the mounting hole 1100 .
[0120] In some embodiments, the mounting sleeve 1101 can be disposed within the mounting hole 1100. The mounting sleeve 1101 can be disposed within the mounting hole 1100 by bonding, welding, screwing, or other methods. In some embodiments, the material of the mounting sleeve 1101 can be the same as or different from the material of the mounting beam 11. In some embodiments, the material of the mounting sleeve 1101 can be aluminum alloy, steel, or reinforced plastic.
[0121] In the above solution, by providing the mounting sleeve 1101 in the mounting hole 1100 , the structural strength of the mounting portion 110 can be improved, so that the battery 200 can be stably connected to the bracket 10 , reducing the risk of the battery 200 falling off and improving the driving reliability of the vehicle.
[0122] According to some embodiments of the present application, referring to FIG. 5 , along a first direction z, the mounting beam 11 has a first end wall 112 and a second end wall 113 opposite to each other, the mounting sleeve 1101 exceeds the first end wall 112 and the second end wall 113 , and the mounting sleeve 1101 is connected to the first end wall 112 and the second end wall 113 .
[0123] The first end wall 112 and the second end wall 113 are two opposite walls of the mounting beam 11 in the first direction z. In some embodiments, the first direction z may be the direction of gravity, the first end wall 112 may be the top wall of the mounting beam 11, and the second end wall 113 may be the bottom wall of the mounting beam 11.
[0124] "The mounting sleeve 1101 is connected to the first end wall 112 and the second end wall 113" can be understood as that both ends of the mounting sleeve 1101 in the first direction z can be connected to the first end wall 112 and the second end wall 113. The connection relationship between the mounting sleeve 1101 and the first end wall 112, and the mounting sleeve 1101 and the second end wall 113 includes, but is not limited to, welding, bonding, screwing, riveting, etc.
[0125] In some embodiments, in the first direction z, the dimensions of the mounting beam 11 may exceed the dimensions of the mounting beam 11, such that either end of the mounting beam 11 extends beyond the first end wall 112 and the second end wall 113. For example, in the first direction z, both ends of the mounting beam 11 extend beyond the first end wall 112 and the second end wall 113, the portion of the mounting beam 11 extending beyond the first end wall 112 being connected to the first end wall 112, and the portion of the mounting beam 11 extending beyond the second end wall 113 being connected to the second end wall 113.
[0126] For example, referring to FIG5 , the portion of the mounting beam 11 extending beyond the first end wall 112 may be formed with a flange, which may be connected to the outer surface of the first end wall 112. The connection between the flange and the first end wall 112 includes, but is not limited to, overlapping, welding, bonding, riveting, or screw connection. The other end of the mounting beam 11 may be connected to the second end wall 113. The mounting beam 11 may be connected to the inner or outer surface of the second end wall 113. The connection between the mounting beam 11 and the second end wall 113 includes, but is not limited to, overlapping, welding, bonding, riveting, or screw connection. When the bracket 10 is applied to a vehicle, the second end wall 113 and the first end wall 112 are spaced apart from each other due to the provision of the cavity 111. When the mounting beam 11 is mounted with a battery 200, the weight of the battery 200 can be shared between the first end wall 112 and the second end wall 113 through the transmission of the mounting sleeve 1101, thereby improving the deformation resistance of the mounting beam 11.
[0127] In some embodiments, the portion of the mounting beam 11 extending beyond the second end wall 113 may be formed with a flange, which may be connected to the outer surface of the second end wall 113. The connection between the flange and the second end wall 113 includes, but is not limited to, lap joint, welding, bonding, riveting, or screw connection.
[0128] In the above scheme, by setting the mounting sleeve 1101 to be connected to the first end wall 112 and the second end wall 113, the mounting sleeve 1101 and the mounting beam 11 are made as a whole, which can effectively improve the problem of reduced structural strength of the bracket 10 due to the setting of the cavity 111, improve the rigidity and strength of the mounting part 110, improve the deformation resistance of the bracket 10 when mounting the battery 200, reduce the risk of the battery 200 falling off, and thereby improve the driving reliability of the vehicle.
[0129] According to some embodiments of the present application, please refer to Figure 2. The outer contour of the cross section of the mounting beam 11 is rectangular.
[0130] The cross section of the mounting beam 11 can be understood as a plane obtained by cutting the mounting beam 11 along a plane perpendicular to the longitudinal direction y of the mounting beam. The rectangular outer contour of the cross section of the mounting beam 11 can be understood as the outer contour of the cross section of the mounting beam 11 can be rectangular or similar.
[0131] In some embodiments, the mounting beam 11 has a hollow interior in its cross section, and the hollowness is formed by the cavity 111 .
[0132] In the above solution, by setting the outer contour of the cross section of the mounting beam 11 to a rectangle, the mounting beam 11 has good strength and rigidity after being provided with the cavity 111 , thereby improving the anti-deformation ability of the bracket 10 when mounting the battery 200 .
[0133] In other embodiments, the cross section of the mounting beam 11 may be a triangle, a pentagon, or other shapes.
[0134] According to other embodiments of the present application, please refer to FIG. 6 , which is a schematic diagram of a cross section of the mounting beam 11 in other embodiments of the present application.
[0135] A support member 1110 is disposed in the cavity 111 , and the support member 1110 is connected to the mounting beam 11 .
[0136] The support member 1110 is disposed within the cavity 111, and both ends of the support member 1110 can be connected to the inner wall of the mounting beam 11. In some embodiments, the support member 1110 can be a rod-shaped member or a rod-like member, and its opposite ends can be connected to different inner walls of the mounting beam 11 (for example, the opposite ends of the support member 1110 can be connected to opposite inner walls of the mounting beam 11).
[0137] In some embodiments, the material of the mounting sleeve 1101 may be the same as or different from the material of the mounting beam 11. In some embodiments, the material of the mounting sleeve 1101 may be aluminum alloy, steel, or reinforced plastic.
[0138] In some embodiments, the support member 1110 may be a component of the mounting beam 11, for example, integrally formed with the mounting beam 11. In other embodiments, the support member 1110 is not a component of the mounting beam 11, and after the mounting beam 11 is provided with the cavity 111, the support member 1110 is then placed into the cavity 111.
[0139] In some embodiments, the thickness direction of the support member 1110 may be perpendicular to the first direction z.
[0140] In the above solution, by arranging the support member 1110 in the cavity 111 , the strength and rigidity of the mounting beam 11 can be effectively improved, the anti-deformation capability of the bracket 10 can be improved, and the driving reliability of the vehicle can be improved.
[0141] According to some embodiments of the present application, the support member 1110 and the mounting beam 11 are integrally formed.
[0142] In some embodiments, the support member 1110 and the mounting beam 11 can be integrally formed by casting or roll forming.
[0143] Roll forming is a process that relies on the plastic movement characteristics of materials and uses the principle of rolling extrusion to form various complex parts. For example, referring to Figure 6, the support member 1110 and the mounting beam 11 can be made by roll forming sheet metal parts.
[0144] In the above solution, the support member 1110 and the mounting beam 11 are integrally formed, which can make the bracket 10 have higher strength and rigidity, improve the anti-deformation ability of the bracket 10 when mounting the battery 200, reduce the risk of the battery 200 falling off, and thus improve the driving reliability of the vehicle.
[0145] According to some embodiments of the present application, the support member 1110 and the mounting beam 11 are formed by bending a single plate.
[0146] In some embodiments, the support member 1110 and the mounting beam 11 can be formed by bending a single plate through a roll forming process. In other embodiments, the support member 1110 and the mounting beam 11 can be formed by bending a single plate through a bending process.
[0147] Among them, the mounting beam 11 and the support member 1110 are made by a roll forming process, which has the following advantages: the shape of the cross section can be reasonably designed to improve the bearing capacity of the mounting beam 11 and make the mounting beam 11 lightweight; high-strength materials can be used to further make the mounting beam 11 lightweight while meeting the bearing requirements; and the manufacturing cost is low.
[0148] In the above solution, the support member 1110 and the mounting beam 11 are formed by bending a single plate, so that the bracket 10 has higher manufacturing efficiency and lower manufacturing cost.
[0149] According to some embodiments of the present application, the support member 1110 divides the cavity 111 into a plurality of sub-cavities 111 , and the sub-cavities 111 extend along the length direction y of the mounting beam.
[0150] The cavity 111 extends along the longitudinal direction y of the mounting beam. In some embodiments, the support member 1110 divides the cavity 111 into a plurality of sub-cavities 111 along a direction perpendicular to the longitudinal direction y of the mounting beam, so that the sub-cavities 111 extend along the longitudinal direction y of the mounting beam.
[0151] The length direction y perpendicular to the mounting beam may be a first direction z. The length direction y perpendicular to the mounting beam may also be a second direction x, and the second direction x may be perpendicular to the first direction z. In some embodiments, when the support member 1110 divides the cavity 111 into a plurality of sub-cavities 111 along the first direction z, the mounting hole 1100 may pass through the support member 1110. In some embodiments, when the support member 1110 divides the cavity 111 into a plurality of sub-cavities 111 along the first direction z, the mounting hole 1100 may not pass through the support member 1110.
[0152] In some embodiments, when the mounting hole 1100 passes through the support member 1110, the mounting sleeve 1101 can be connected to the support member 1110. The connection relationship between the mounting sleeve 1101 and the support member 1110 includes but is not limited to welding, bonding, screw connection, riveting, etc.
[0153] In the above scheme, the cavity 111 is divided into multiple sub-cavities 111 by the support member 1110, and each sub-cavity 111 is independent of each other. While increasing the lightweight degree of the bracket 10, it can effectively improve the strength and rigidity of the mounting beam 11, improve the deformation resistance of the bracket 10, reduce the risk of the battery 200 falling off, and thereby improve the driving reliability of the vehicle.
[0154] 6 , the plurality of sub-cavities 111 include a first sub-cavity 1111 and a second sub-cavity 1112 . The mounting beam 11 includes a first wall 21 , a second wall 22 , a third wall 23 , a fourth wall 24 , a fifth wall 25 , and a sixth wall 26 . Along the second direction x, the two ends of the first wall 21 are respectively connected to one end of the second wall 22 and one end of the third wall 23; along the first direction z, the fourth wall 24 is spaced apart from the first wall 21, and one end of the fourth wall 24 is connected to the other end of the second wall 22; along the first direction z, the fifth wall 25 is spaced apart from the first wall 21, and one end of the fifth wall 25 is connected to the other end of the third wall 23; along the first direction z, one end of the sixth wall 26 is connected to the other end of the fourth wall 24, and the other end of the sixth wall 26 is connected to the first wall 21, and the first wall 21, the second wall 22, the fourth wall 24 and the sixth wall 26 together form a first sub-cavity 1111; the other end of the fifth wall 25 is connected to the sixth wall 26, and the first wall 21, the third wall 23, the fifth wall 25 and the sixth wall 26 together form a second sub-cavity 1112, and the first direction z, the second direction x and the length direction y of the mounting beam are perpendicular to each other.
[0155] In some embodiments, the mounting portion 110 may be a mounting hole 1100, and the mounting hole 1100 may penetrate the mounting beam 11 along the first direction z. The second direction x may be perpendicular to the first direction z, and the second direction x may also be perpendicular to the length direction y of the mounting beam.
[0156] In some embodiments, the mounting beam 11 and support member 1110 can be formed by bending a plate-like structure. Referring to Figure 6 , the mounting beam 11 includes a first wall 21, a second wall 22, a third wall 23, a fourth wall 24, a fifth wall 25, and a sixth wall 26. The first wall 21 can be bent in the same direction along the first direction z at both ends in the second direction x to form the second wall 22 and the third wall 23, respectively. The second wall 22 can be bent in the second direction x toward the third wall 23 to form the fourth wall 24. The fourth wall 24 can be bent in the first direction z toward the first wall 21 to form the sixth wall 26. The third wall 23 can be bent in the second direction x toward the second wall 22 to form the fifth wall 25. The end of the fifth wall 25 away from the third wall 23 can be connected to the sixth wall 26.
[0157] The end of the sixth wall 26 away from the fourth wall 24 can be connected to the first wall 21 to provide support. The sixth wall 26 can be at least a part of the support member 1110, or it can be understood that the support member 1110 includes the sixth wall 26.
[0158] In some embodiments, the mounting hole 1100 may penetrate the first wall 21 and the fifth wall 25 , or the mounting hole 1100 may penetrate the first wall 21 and the fourth wall 24 .
[0159] Alternatively, in some other embodiments, different from the directions described above, the descriptions of the first wall 21, second wall 22, third wall 23, fourth wall 24, fifth wall 25, and sixth wall 26 with respect to the first direction z and the second direction x are swapped. For example, along the first direction z, the two ends of the first wall 21 are connected to one end of the second wall 22 and one end of the third wall 23, respectively. That is, the two ends of the first wall 21 in the first direction z can be bent toward the same direction along the first direction z to form the second wall 22 and the third wall 23, respectively. In these other embodiments, the mounting hole 1100 can pass through the third wall 23, the sixth wall 26, and the second wall 22.
[0160] In some embodiments, the connection between the sixth wall 26 and the first wall 21 includes, but is not limited to, abutment, bonding, welding, or screw connection. In some embodiments, the connection between the fifth wall 25 and the sixth wall 26 includes, but is not limited to, abutment, bonding, welding, or screw connection.
[0161] In some embodiments, during the process of forming the first wall 21 , the second wall 22 , the third wall 23 , the fourth wall 24 , the fifth wall 25 and the sixth wall 26 , a cavity 111 can be formed accordingly inside the mounting beam 11 , and the cavity 111 includes a first sub-cavity 1111 and a second sub-cavity 1112 .
[0162] In the above solution, the mounting beam 11 has a simple structure and is easy to manufacture. The support member 1110 may include a sixth wall 26. By providing the sixth wall 26 so as to connect the fourth wall 24 and the first wall 21 of the mounting beam 11, the strength and rigidity of the mounting beam 11 can be effectively improved, the risk of battery 200 falling off can be reduced, the deformation resistance of the bracket 10 can be improved, and the driving reliability of the vehicle can be improved.
[0163] According to some embodiments of the present application, referring to FIG. 6 , a first bending portion 27 is provided at an end of the sixth wall 26 away from the fourth wall 24 . The first bending portion 27 extends along the second direction x and is connected to the first wall 21 .
[0164] The first bent portion 27 may be disposed at the end of the sixth wall 26 and extend along the second direction x to provide a larger connection area with the first wall 21. In some embodiments, the first bent portion 27 may extend toward the third wall 23. In other embodiments, the first bent portion 27 may extend toward the second wall 22.
[0165] In some embodiments, the connection relationship between the first bent portion 27 and the first wall 21 includes, but is not limited to, abutment, bonding, welding, or screw connection.
[0166] In the above solution, by setting the first bent portion 27 to extend toward the third wall 23, the bracket 10 can evenly bear the impact, improve the deformation resistance of the bracket 10, reduce the risk of the battery 200 falling off, and thus improve the driving reliability of the vehicle.
[0167] According to some embodiments of the present application, the first bent portion 27 extends from an end portion of the sixth wall 26 toward the third wall 23 .
[0168] In the above solution, by setting the first bent portion 27 to extend toward the third wall 23, the bracket 10 can evenly bear the impact, improve the deformation resistance of the bracket 10, reduce the risk of the battery 200 falling off, and thus improve the driving reliability of the vehicle.
[0169] According to some embodiments of the present application, a second bent portion 28 is provided at an end of the fifth wall 25 away from the third wall 23 . The second bent portion 28 extends along the first direction z and is connected to the sixth wall 26 .
[0170] The second bent portion 28 may be disposed at an end of the fifth wall 25 and extend along the first direction z to have a larger connection area with the sixth wall 26 . In some embodiments, the second bent portion 28 may extend toward the first wall 21 .
[0171] In some embodiments, the connection relationship between the second bent portion 28 and the sixth wall 26 includes, but is not limited to, abutment, bonding, welding, or screw connection.
[0172] In the above scheme, by setting the second bending portion 28, the connection area between the fifth wall 25 and the sixth wall 26 can be increased, and the connection reliability between the fifth wall 25 and the sixth wall 26 can be improved, so that the geometric shape of the cross section of the mounting beam 11 has good load-bearing capacity, and the bracket 10 has good anti-deformation ability while reducing the structural mass.
[0173] In other embodiments of the present application, another mounting beam 11 is provided. Please refer to FIG. 7 , which is a schematic diagram of a cross-section of the mounting beam 11 in other embodiments of the present application.
[0174] The plurality of sub-cavities 111 include a third sub-cavity, a fourth sub-cavity, and a fifth sub-cavity. The mounting beam 11 includes a seventh wall 31 , an eighth wall 32 , a ninth wall 33 , a tenth wall 34 , an eleventh wall 35 , a twelfth wall 36 , a thirteenth wall 37 , and a fourteenth wall 38 .
[0175] Along the second direction x, both ends of the seventh wall 31 are connected to one end of the eighth wall 32 and one end of the ninth wall 33. Along the first direction z, the tenth wall 34 is spaced apart from the seventh wall 31 and one end of the tenth wall 34 is connected to the other end of the eighth wall 32.
[0176] Along the first direction z, one end of the eleventh wall 35 is connected to the other end of the tenth wall 34, and the other end of the eleventh wall 35 is connected to one end of the twelfth wall 36. The twelfth wall 36 extends along the first direction z toward the eighth wall 32 and is connected to the first wall 21. Along the first direction z, one end of the thirteenth wall 37 is connected to the other end of the tenth wall 34, and the other end of the thirteenth wall 37 is connected to the tenth wall 34.
[0177] Along the first direction z, the fourteenth wall 38 is spaced apart from the seventh wall 31. One end of the fourteenth wall 38 is connected to the other end of the ninth wall 33, and the other end of the fourteenth wall 38 is connected to the eleventh wall 35. The tenth wall 34, the eleventh wall 35, the twelfth wall 36, and the thirteenth wall 37 collectively form a third sub-chamber. The seventh wall 31, the eighth wall 32, the tenth wall 34, and the thirteenth wall 37 collectively form a fourth sub-chamber. The seventh wall 31, the ninth wall 33, and the fourteenth wall 38 collectively form a fifth sub-chamber.
[0178] A third bent portion 39 is provided at an end of the thirteenth wall 37 away from the twelfth wall 36. The third bent portion 39 extends along the first direction z toward the eighth wall 32 and is connected to the tenth wall 34. A fourth bent portion 40 is provided at an end of the fourteenth wall 38 away from the ninth wall 33. The fourth bent portion 40 extends along the second direction x and is connected to the eleventh wall 35.
[0179] According to some embodiments of the present application, please refer to Figures 2 to 4 . The bracket 10 further includes a connecting portion 12 , which is connected to the mounting beam 11 and is used to connect to the longitudinal beam 51 of the vehicle frame 50 .
[0180] In some embodiments, the connection portion 12 can be connected to the outer side or the inner side of the longitudinal beam 51 of the vehicle frame 50. The side of the longitudinal beam 51 facing the other longitudinal beam 51 can be the inner side, and the side of the longitudinal beam 51 away from the other longitudinal beam 51 can be the outer side. In some embodiments, the connection portion 12 can be connected to the vehicle frame 50 by welding, screw connection, or other connection methods.
[0181] The mounting beam 11 is directly or indirectly connected to the connecting portion 12, so that the mounting beam 11 can be connected to the vehicle frame 50. In some embodiments, the mounting beam 11 can be connected to the connecting portion 12 by welding, riveting, screwing, or other connection methods. In some embodiments, the mounting beam 11 can be integrally formed with the connecting portion 12, for example, by roll forming or bending.
[0182] In the above solution, by providing the connecting portion 12, the mounting beam 11 can be effectively connected to the longitudinal beam 51 of the frame 50, so that the mounting beam 11 can effectively carry the battery 200 through the mounting portion 110, reducing the risk of the battery 200 falling off and improving the driving reliability of the vehicle.
[0183] According to some embodiments of the present application, referring to FIG. 3 , two connecting portions 12 are provided on the mounting beam 11 , and the two connecting portions 12 are spaced apart. The two connecting portions 12 and the mounting beam 11 together form an upwardly opening groove 120 , and the groove 120 is used for the vehicle frame 50 to pass through.
[0184] In some embodiments, each mounting beam 11 is provided with two connecting portions 12, and the two connecting portions 12 are spaced apart (for example, the two connecting portions 12 are spaced apart along the longitudinal direction y of the mounting beam), so that the two connecting portions 12 can be respectively connected to a pair of longitudinal beams 51 of the vehicle frame 50, for example, the outer side surfaces of the pair of longitudinal beams 51. In other words, it can be understood that the two connecting portions 12 on each mounting beam 11 are respectively located on the outer side of the vehicle frame 50.
[0185] “The groove 120 is used for the frame 50 to pass through” can be understood as the longitudinal beam 51 of the frame 50 can pass through the groove 120 formed between the two connecting parts 12 on the mounting beam 11.
[0186] In the above scheme, by providing two connecting parts 12, on the one hand, a groove 120 can be formed to avoid the longitudinal beam 51 of the frame 50; on the other hand, the connecting part 12 can be connected to the outer side surface of the corresponding longitudinal beam 51, that is, the two longitudinal beams 51 of the frame 50 are respectively connected by the corresponding connecting parts 12, so that there is a stable connection relationship between the mounting unit and the frame 50, reducing the risk of the battery 200 falling off and improving the reliability of the vehicle driving; on the other hand, since there are two connecting parts 12, and the two connecting parts 12 are arranged at intervals along the lateral direction of the frame 50, that is, the mounting beam 11 can be provided with more mounting parts 110 to mount larger batteries 200 or more batteries 200, thereby effectively improving the vehicle's endurance.
[0187] According to some embodiments of the present application, referring to FIG. 3 , the bracket 10 further includes a rib 13 . The rib 13 is located on a side of the connecting portion 12 away from the groove 120 . The rib 13 connects the mounting beam 11 and the connecting portion 12 .
[0188] In some embodiments, the rib 13 may be a component connecting the mounting beam 11 and the connecting portion 12. In some embodiments, the rib 13 may be a component used to strengthen the structural strength of the connecting portion 12, the mounting beam 11, and the vehicle frame 50. In some embodiments, the rib 13 may be a reinforcing rib, a reinforcing beam, or a reinforcing rib disposed between the connecting portion 12 and the mounting beam 11. In some embodiments, the rib 13 may be made of materials such as aluminum alloy, steel, and cast iron. In some embodiments, the materials of the rib 13, the connecting portion 12, and the mounting beam 11 may be the same or different. In some embodiments, the rib 13 may be connected to the connecting portion 12 by welding, screw connection, or other connection methods. Alternatively, in some embodiments, the rib 13 may be integrally formed with the connecting portion 12. In some embodiments, the rib 13 may be connected to the mounting beam 11 by welding, screw connection, or other connection methods. Alternatively, in some embodiments, the rib 13 may be integrally formed with the connecting portion 12 and the mounting beam 11.
[0189] In the above solution, by providing the ribs 13 on the outer side of the frame 50, on the one hand, the space between the connecting portion 12 and the mounting beam 11 can be reasonably utilized, and on the other hand, the structural strength of the connecting portion 12 and the mounting beam 11 can be improved, thereby reducing the risk of the battery 200 falling off and improving the driving reliability of the vehicle.
[0190] According to some embodiments of the present application, referring to FIG8 , FIG8 is a schematic diagram of a partial structure of the bracket 10 in some embodiments of the present application. The rib 13 is provided with a bent portion 130 at one end near the mounting beam 11 , and the rib 13 is connected to the mounting beam 11 via the bent portion 130 .
[0191] The bent portion 130 is located at one end of the rib 13 near the mounting beam 11. The bent portion 130 may be formed by bending or rolling the rib 13. The bent portion 130 may be perpendicular to the main portion of the rib 13. The bent portion 130 has a surface facing the mounting beam 11, which is capable of connecting to a surface of the mounting beam 11.
[0192] In some embodiments, the rib 13 may be a double-layer plate structure, which may be composed of two stacked plate structures, one of which is bent to form a bent portion 130 connected to the mounting beam 11, and the other is bent to form a bent portion 130 connected to the mounting beam 11. The bent portions 130 of the two plate structures are bent in opposite directions, for example, along the thickness direction of the rib 13, toward both sides of the rib 13.
[0193] In the above solution, the bent portion 130 is provided at the end of the rib 13 close to the mounting beam 11 to increase the connection area between the rib 13 and the mounting beam 11 , thereby improving the connection reliability between the rib 13 and the mounting beam 11 .
[0194] According to some embodiments of the present application, a notch 131 is formed at one end of the rib 13 close to the mounting beam 11 , and the notch 131 is disposed corresponding to the mounting portion 110 .
[0195] The notch 131 can be a recessed structure (or a groove-like structure) formed at the end of the rib 13. The notch 131 is provided corresponding to the mounting portion 110 and can provide space above the mounting portion 110. In some embodiments, the battery 200 has a mounting member corresponding to the mounting hole 1100. The mounting member is inserted into the mounting hole 1100 to connect the battery 200 to the bracket 10. In the height direction, the height of the mounting member extending above the upper surface of the mounting beam 11 can be less than or equal to the distance from the bottom of the notch 131 to the upper surface of the mounting beam 11.
[0196] In the above solution, a notch 131 is provided at one end of the rib 13 close to the mounting beam 11 to free up space above the mounting portion 110 , thereby reducing the risk of interference by the rib 13 when the battery 200 is mounted on the mounting portion 110 .
[0197] According to some embodiments of the present application, referring to FIG. 3 , the connecting portion 12 is a flange provided on the rib 13 , and the rib 13 and the connecting portion 12 are provided perpendicular to each other.
[0198] The phrase "connecting portion 12 is a flanged edge provided on rib 13" can be understood as meaning that connecting portion 12 is formed by bending or rolling rib 13, i.e., connecting portion 12 and rib 13 are an integral structure. The phrase "rib 13 and connecting portion 12 are arranged perpendicular to each other" can be understood as meaning that connecting portion 12 is formed by bending rib 13 90 degrees.
[0199] In the above scheme, the connecting portion 12 can be a flange arranged on the rib 13, that is, the connecting portion 12 and the rib 13 are integrally formed, which can make the connecting portion 12 and the rib 13 have higher structural strength, and can effectively provide the structural strength of the mounting beam 11, thereby effectively carrying the battery 200 and reducing the risk of the battery 200 falling off.
[0200] According to some embodiments of the present application, the rib 13 includes a first rib 132 and a second rib 133 that are stacked, and the connecting portion 12 includes a first sub-connecting portion 12 and a second sub-connecting portion 12, the first sub-connecting portion 12 is a flange arranged on the first rib 132, and the second sub-connecting portion 12 is a flange arranged on the second rib 133.
[0201] In some embodiments, the rib 13 can be a double-layer plate structure. For example, the rib 13 can be formed by stacking two plate-like structures. For another example, the rib 13 can be formed by bending or other processes to form a two-layer plate structure from a single plate-like structure. Referring to FIG3 , in the thickness direction of the rib 13, the rib 13 has a first rib 132 and a second rib 133 stacked on top of each other. The first sub-connecting portion 12 is a flange formed by bending or rolling the first rib 132, and the second sub-connecting portion 12 is a flange formed by bending or rolling the second rib 133. In the thickness direction of the rib 13, the first sub-connecting portion 12 and the second sub-connecting portion 12 are located on opposite sides of the rib 13, respectively.
[0202] In the above scheme, the rib plate 13 can be a double-layer plate structure. Since the rib plate 13 is a double-layer plate structure, the rib plate 13 can form two flanges facing opposite directions, that is, forming a first sub-connection portion 12 and a second sub-connection portion 12, so that there is a larger connection area between the rib plate 13 and the longitudinal beam 51, thereby improving the connection reliability between the rib plate 13 and the longitudinal beam 51, thereby improving the structural strength of the mounting beam 11, so that the mounting beam 11 can effectively carry the battery 200 and reduce the risk of the battery 200 falling off.
[0203] According to some embodiments of the present application, referring to FIG. 2 , the bracket 10 includes a plurality of mounting beams 11 , which are spaced apart from each other, and a space for accommodating at least part of the battery 200 is formed between two adjacent mounting beams 11 .
[0204] In some embodiments, the bracket 10 includes a plurality of mounting beams 11. The plurality of mounting beams 11 may be spaced apart from each other along a direction perpendicular to the length direction y of the mounting beams. In some embodiments, two adjacent mounting beams 11 may be connected by a connecting member.
[0205] “An accommodating space for accommodating at least part of the battery 200 is formed between two adjacent mounting beams 11” can be understood as that the accommodating space formed between two adjacent mounting beams 11 can accommodate at least part of the structure of the battery 200, such as accommodating one battery 200, or accommodating part of a battery 200.
[0206] In the above solution, the bracket 10 includes a plurality of mounting beams 11, so that at least a partial accommodating space for accommodating the battery 200 can be formed between two adjacent mounting beams 11, so that the battery 200 can be installed in the corresponding accommodating space in an orderly manner, thereby improving the battery replacement efficiency of the vehicle.
[0207] Some embodiments of the present application further provide a bracket assembly 100 , which includes a vehicle frame 50 and the bracket 10 provided above. The bracket 10 is mounted on a longitudinal beam 51 of the vehicle frame 50 .
[0208] The bracket assembly 100 is a component for mounting the battery 200. In a vehicle, the bracket assembly 100 may be disposed on the bottom of the vehicle.
[0209] In the above solution, by installing the bracket 10 on the longitudinal beam 51 of the frame 50, the frame 50 can be made lightweight to a high degree while being able to perform battery replacement operations.
[0210] According to some embodiments of the present application, please refer to Figure 9, which is a schematic diagram of the structure of a longitudinal beam 51 in some embodiments of the present application. The longitudinal beam 51 includes a web 510, an upper wing plate 511, and a lower wing plate 512. The web 510 connects the upper wing plate 511 and the lower wing plate 512. The bracket 10 also includes a connecting portion 12, which is connected to the web 510.
[0211] In some embodiments, the second direction x described above can be a height direction. In the height direction, the longitudinal beam 51 includes an upper wing panel 511, a web 510, and a lower wing panel 512. The web 510 is connected to the upper wing panel 511 and the lower wing panel 512 at both ends in the height direction. In some embodiments, the upper wing panel 511 and the lower wing panel 512 are bent toward the same side along the thickness direction of the web 510.
[0212] The connecting portion 12 may be a structural member of the bracket 10 and may be connected to the web 510 to connect the bracket 10 to the longitudinal beam 51. In some embodiments, the connection between the connecting portion 12 and the web 510 includes, but is not limited to, bonding, welding, riveting, or connection via screws.
[0213] According to some embodiments of the present application, the mounting beam 11 is connected to the lower wing panel 512 .
[0214] In some embodiments, the lower wing panel 512 can extend along the length direction y of the mounting beam. In some embodiments, the lower wing panel 512 and the mounting beam 11 can be in surface-to-surface contact and connected. In some embodiments, the connection between the mounting beam 11 and the lower wing panel 512 includes, but is not limited to, bonding, welding, riveting, or connection via screws. For example, the lower wing panel 512 and the mounting beam 11 are each provided with corresponding through-holes, through which third fasteners 73 (e.g., bolts) pass to connect the mounting beam 11 and the lower wing panel 512.
[0215] In the above scheme, the bracket 10 is connected to the web 510 of the longitudinal beam 51 through the connecting portion 12, and is connected to the lower wing plate 512 of the longitudinal beam 51 through the mounting beam 11, so that the bracket 10 can be firmly installed on the longitudinal beam 51, reducing the risk of the bracket 10 falling off the longitudinal beam 51 and improving the reliability of vehicle driving.
[0216] According to some embodiments of the present application, referring to FIG. 8 , the bracket assembly 100 further includes a reinforcement 60 , which is connected to the longitudinal beam 51 and the connecting portion 12 .
[0217] In some embodiments, the reinforcement 60 may include a function for strengthening the structural strength of the connection portion 12 and improving the connection stability between the connection portion 12 and the frame 50 , and may also include a function for connecting the longitudinal beam 51 and improving the connection stability between the bracket 10 and the frame 50 .
[0218] In some embodiments, the reinforcement 60 can be a sheet-like structure, that is, the reinforcement 60 is relatively thin, and at least a portion of the reinforcement 60 can be attached to the surface of the connecting portion 12 and connected to the vehicle frame 50. In some embodiments, the reinforcement 60 can be connected to the longitudinal beam 51 and the connecting portion 12 by welding, riveting, or screwing.
[0219] In some embodiments, referring to FIG8 , the reinforcement 60 includes a first side wing portion 63, a second side wing portion 64, and an upper wing portion. The upper wing portion is connected to the upper wing plate 511 of the longitudinal beam 51. The ends of the first side wing portion 63 and the second side wing portion 64 are connected to the upper wing portion. The first side wing portion 63 and the second side wing portion 64 are arranged opposite each other along the thickness direction of the rib 13. An escape gap is formed between the first side wing portion 63 and the second side wing portion 64, and the escape gap can avoid the rib 13. The first side wing portion 63 can contact a portion of the connecting portion 12, that is, the portion of the connecting portion 12 is located between the first side wing portion 63 and the web 510, and the second side wing portion 64 can contact another portion of the connecting portion 12, that is, the other portion of the connecting portion 12 is located between the second side wing portion 64 and the web 510.
[0220] In the above solution, by providing the reinforcement 60, on the one hand, the connection stability between the bracket 10 and the longitudinal beam 51 can be improved, and on the other hand, the structural strength of the connection part 12 can be effectively improved, thereby improving the structural stability of the bracket 10, reducing the risk of battery 200 detachment, and improving the driving stability of the vehicle.
[0221] According to some embodiments of the present application, please refer to Figure 8, the reinforcement 60 includes a first part 61 and a second part 62 that are connected to each other, the first part 61 is located on the side of the connecting portion 12 away from the web 510, the first part 61, the connecting portion 12 and the web 510 are connected to each other, and the second part 62 is connected to the upper wing panel 511.
[0222] The first portion 61 is where the reinforcement 60 connects to the connecting portion 12. The second portion 62 is where the reinforcement 60 connects to the upper wing panel 511. In some embodiments, the first portion 61 may be the upper wing portion described above. The second portion 62 includes the first side wing portion 63 and the second side wing portion 64 described above.
[0223] In some embodiments, the connection between the first portion 61, the connecting portion 12, and the web 510 includes, but is not limited to, bonding, welding, riveting, or screwing. In some embodiments, the connection between the second portion 62 and the upper wing plate 511 includes, but is not limited to, bonding, welding, riveting, or screwing.
[0224] In the above solution, the bracket 10 is connected to the web 510 of the longitudinal beam 51 through the connecting portion 12, and is connected to the upper wing plate 511 of the longitudinal beam 51 through the second portion 62 of the reinforcement 60, so that the bracket 10 can be firmly installed on the longitudinal beam 51, reducing the risk of the bracket 10 falling off the longitudinal beam 51 and improving the reliability of vehicle driving.
[0225] According to some embodiments of the present application, please refer to Figures 3, 8, 9 and 10. Figure 10 is a schematic diagram of the local structure of the bracket 10 and the longitudinal beam 51 in some embodiments of the present application.
[0226] The first part 61 is provided with a first through hole 610, the connecting part 12 is provided with a second through hole 121, and the web 510 is provided with a third through hole 5100. The bracket assembly 100 also includes a first fastener 71, which is passed through the first through hole 610, the second through hole 121 and the third through hole 5100 to fix the first part 61 and the connecting part 12 to the web 510.
[0227] The first through-hole 610 is a hole-like structure formed in the first portion 61. The second through-hole 121 is a hole-like structure formed in the connecting portion 12. The third through-hole 5100 is a hole-like structure formed in the web 510. When the bracket 10 is assembled to the longitudinal beam 51, the first through-hole 610, the second through-hole 121, and the third through-hole 5100 are coaxially arranged to allow the first fastener 71 to pass through. The first fastener 71 can be a bolt. After passing through the first through-hole 610, the second through-hole 121, and the third through-hole 5100, the bolt can be connected with a nut to fasten the reinforcement 60, the connecting portion 12, and the longitudinal beam 51 together.
[0228] In the above scheme, by providing a first through hole 610 in the first part 61 of the reinforcement 60, a second through hole 121 in the connecting portion 12, and a third through hole 5100 in the web 510 of the longitudinal beam 51, the first fastener 71 can lock the reinforcement 60, the connecting portion 12 and the longitudinal beam 51 into one, so that the bracket 10 is firmly installed on the longitudinal beam 51, reducing the risk of the bracket 10 falling off the longitudinal beam 51 and improving the reliability of vehicle driving.
[0229] According to some embodiments of the present application, please refer to Figures 8-10, the second part 62 is provided with a fourth through hole 620, and the upper wing plate 511 is provided with a fifth through hole 5110. The bracket assembly 100 also includes a second fastener 72, and the second fastener 72 is passed through the fourth through hole 620 and the fifth through hole 5110 to fix the second part 62 to the upper wing plate 511.
[0230] The fourth through-hole 620 is a hole-like structure formed in the second portion 62. The fifth through-hole 5110 is a hole-like structure formed in the upper wing plate 511. When the bracket 10 is assembled to the longitudinal beam 51, the fourth through-hole 620 and the fifth through-hole 5110 are coaxially arranged to allow the second fastener 72 to pass through. The second fastener 72 can be a bolt, which passes through the fourth through-hole 620 and the fifth through-hole 5110 and then connects with a nut to fasten the reinforcement 60 to the longitudinal beam 51 as a whole.
[0231] In the above solution, by providing a fourth through hole 620 in the second portion 62 of the reinforcement 60 and a fifth through hole 5110 in the upper wing plate 511 of the longitudinal beam 51, the second fastener 72 can lock the reinforcement 60 and the longitudinal beam 51 into one, so that the bracket 10 is firmly installed on the longitudinal beam 51, reducing the risk of the bracket 10 falling off the longitudinal beam 51 and improving the reliability of vehicle driving.
[0232] Some embodiments of the present application further provide a vehicle, comprising a battery 200 and the bracket assembly 100 provided above. The battery 200 is detachably connected to the mounting portion 110.
[0233] In the above solution, a vehicle is provided, in which the vehicle has a battery replacement function and is highly lightweight.
[0234] According to some embodiments of the present application, a bracket 10 is provided, as shown in Figures 2 to 10 .
[0235] Bracket 10 is designed to be mounted on a vehicle frame 50, such as a heavy truck frame 50. Bracket 10 can be installed on the vehicle frame 50 before the vehicle leaves the factory. Bracket 10 can also be retrofitted to the vehicle frame 50 after the vehicle leaves the factory. Bracket 10 enables battery replacement in the vehicle. Bracket 10 can be mounted on a pair of longitudinal beams 51 of the vehicle frame 50.
[0236] The bracket 10 may include a plurality of mounting beams 11. For example, the bracket 10 may include four mounting beams 11, which are spaced apart along the length of the longitudinal beam 51. Two adjacent mounting beams 11 may form a storage space for accommodating the battery 200. Each storage space may accommodate a portion of the battery 200 or the entire battery 200.
[0237] The bracket 10 also includes a connecting portion 12, a rib 13, and a reinforcement 60. The connecting portion 12 is connected to the mounting beam 11, and the rib 13 connects the mounting beam 11 and the connecting portion 12. Part of the reinforcement 60 is connected to the connecting portion 12. When the bracket 10 is mounted on the longitudinal beam 51, the connecting portion 12 and a portion of the reinforcement 60 are fastened to the web 510 of the longitudinal beam 51 by first fasteners 71. Another portion of the reinforcement 60 is fastened to the upper wing 511 of the longitudinal beam 51 by second fasteners 72, and the mounting beam 11 is fastened to the lower wing 512 of the longitudinal beam 51 by third fasteners 73.
[0238] The mounting beam 11 is provided with a plurality of mounting holes 1100, spaced apart along the length direction y of the mounting beam. These mounting holes 1100 are used to detachably connect the battery 200. Mounting holes 1100 are provided with mounting sleeves 1101, with ends of the mounting sleeves 1101 protruding from the first and second end walls 112, 113 of the mounting beam 11, respectively. The portions of the mounting sleeves 1101 protruding from the first and second end walls 112, 113 are welded to the first and second end walls 112, 113, respectively.
[0239] In order to achieve lightweighting of the bracket 10 and improve the lightweighting of the vehicle, a cavity 111 is formed inside the mounting beam 11 , and the cavity 111 extends along the length direction y of the mounting beam.
[0240] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A bracket for mounting on a vehicle frame, wherein: include: A mounting beam, wherein the mounting beam is provided with a plurality of mounting parts, the plurality of mounting parts are arranged at intervals along the length direction of the mounting beam, and the plurality of mounting parts are used for detachably connecting batteries; A cavity is formed inside the mounting beam, and the cavity extends along the length direction of the mounting beam.
2. The bracket according to claim 1, wherein: The mounting portion includes a mounting hole formed on the mounting beam; The mounting hole passes through the mounting beam along a first direction, and the first direction is perpendicular to the length direction of the mounting beam.
3. The bracket according to claim 2, wherein: The mounting portion further includes a mounting sleeve, at least a portion of which is disposed in the mounting hole.
4. The bracket according to claim 3, wherein: Along the first direction, the mounting beam has a first end wall and a second end wall opposite to each other, and the mounting sleeve is connected to the first end wall and the second end wall.
5. The stent according to any one of claims 1 to 4, wherein: The outer contour of the cross section of the mounting beam is rectangular.
6. The stent according to any one of claims 1 to 5, wherein: A support member is arranged in the cavity, and the support member is connected to the mounting beam.
7. The bracket according to claim 6, wherein: The support member and the mounting beam are integrally formed.
8. The bracket according to claim 7, wherein: The support member and the mounting beam are formed by bending a plate.
9. The stent according to any one of claims 6 to 8, wherein: The support member divides the cavity into a plurality of sub-cavities, and the sub-cavities extend along the length direction of the mounting beam.
10. The bracket according to claim 9, wherein: The plurality of sub-cavities include a first sub-cavity and a second sub-cavity; the mounting beam includes a first wall, a second wall, a third wall, a fourth wall, a fifth wall and a sixth wall; Along the second direction, two ends of the first wall are respectively connected to one end of the second wall and one end of the third wall; Along the first direction, the fourth wall is arranged opposite to the first wall and spaced apart from each other, and one end of the fourth wall is connected to the other end of the second wall; Along the first direction, the fifth wall is spaced apart from the first wall, and one end of the fifth wall is connected to the other end of the third wall; Along the first direction, one end of the sixth wall is connected to the other end of the fourth wall, and the other end of the sixth wall is connected to the first wall, and the first wall, the second wall, the fourth wall and the sixth wall together enclose the first sub-cavity; The other end of the fifth wall is connected to the sixth wall, the first wall, the third wall, the fifth wall and the sixth wall together form the second sub-cavity, and the first direction, the second direction and the length direction of the mounting beam are perpendicular to each other.
11. The bracket according to claim 10, wherein: A first bending portion is disposed at an end of the sixth wall away from the fourth wall. The first bending portion extends along the second direction and is connected to the first wall.
12. The bracket according to claim 11, wherein: The first bending portion extends from an end portion of the sixth wall toward the third wall.
13. The stent according to any one of claims 10 to 12, wherein: A second bending portion is disposed at an end of the fifth wall away from the third wall. The second bending portion extends along the first direction and is connected to the sixth wall.
14. The stent according to any one of claims 1 to 13, wherein: The bracket also includes a connecting portion, which is connected to the mounting beam and is used to be connected to a longitudinal beam of the frame.
15. The bracket according to claim 14, wherein: The mounting beam is provided with two connecting parts, which are spaced apart from each other. The two connecting parts and the mounting beam together form an upwardly open groove, and the groove is used for the frame to pass through.
16. The bracket according to claim 15, wherein: The bracket further includes a rib plate, which is located on a side of the connecting portion away from the groove, and the rib plate connects the mounting beam and the connecting portion.
17. The bracket according to claim 16, wherein: A bending portion is provided at one end of the rib plate close to the mounting beam, and the rib plate is connected to the mounting beam via the bending portion.
18. The stent according to claim 16 or 17, wherein: A notch is formed at one end of the rib plate close to the mounting beam, and the notch is arranged corresponding to the mounting portion.
19. The stent according to any one of claims 16 to 17, wherein: The connecting portion is a flange arranged on the rib plate, and the rib plate and the connecting portion are arranged perpendicular to each other.
20. The stent according to claim 19, wherein: The rib plate includes a first rib plate and a second rib plate which are stacked, and the connecting portion includes a first sub-connecting portion and a second sub-connecting portion, wherein the first sub-connecting portion is a flange arranged on the first rib plate, and the second sub-connecting portion is arranged on the flange of the second rib plate.
21. The stent according to any one of claims 1 to 20, wherein: The bracket includes a plurality of mounting beams, which are arranged at intervals, and a storage space for storing at least part of the battery is formed between two adjacent mounting beams.
22. A bracket assembly, wherein: include: Frame; The bracket according to any one of claims 1 to 21 is mounted on a longitudinal beam of the vehicle frame.
23. The bracket assembly of claim 22, wherein: The longitudinal beam comprises a web, an upper wing plate and a lower wing plate, wherein the web connects the upper wing plate and the lower wing plate; The bracket further includes a connecting portion connected to the web.
24. The bracket assembly of claim 23, wherein: The mounting beam is connected to the lower wing panel.
25. A bracket assembly according to claim 23 or 24, wherein: The bracket assembly further includes a reinforcement member connected to the longitudinal beam and the connecting portion.
26. The bracket assembly of claim 25, wherein: The reinforcement comprises a first part and a second part connected to each other, the first part is located at a side of the connecting portion away from the web, the first part, the connecting portion and the web are connected to each other, and the second part is connected to the upper wing panel.
27. The bracket assembly of claim 26, wherein: The first part is provided with a first through hole, the connecting part is provided with a second through hole, the web is provided with a third through hole, and the bracket assembly also includes a first fastener, which is passed through the first through hole, the second through hole and the third through hole to fix the first part and the connecting part to the web.
28. A bracket assembly according to claim 26 or 27, wherein: The second part is provided with a fourth through hole, the upper wing plate is provided with a fifth through hole, and the bracket assembly further includes a second fastener, which is passed through the fourth through hole and the fifth through hole to fix the second part to the upper wing plate.
29. A vehicle, wherein: include: The bracket assembly according to any one of claims 22 to 28; A battery is detachably connected to the mounting portion.
Citation Information
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