Vacuum pump control method capable of maintaining actions

Abstract

A vacuum pump control method capable of maintaining actions. In the method, a power supply supplies power to each electrical element, an electric control board and an alarm module; a three-phase filter removes the interference of ineffective high-frequency filtering, alternating current agitation and power fluctuation on a power board, and the three-phase filter is connected to a transformer; the transformer converts the current magnitude and controls the current output to be stable, and the transformer is unidirectionally and electrically connected to a unidirectional filter; and the unidirectional filter improves the load stability and improves the system efficiency. The method can maintain the operation command output when the power board is powered off.

Description

A method for controlling a vacuum pump with motion retention Technical Field

[0001] The present invention relates to the technical field of vacuum pumps, and in particular to a method for controlling a vacuum pump with action retention. Background Art

[0002] A vacuum pump is a device or equipment that uses mechanical, physical, chemical, or physicochemical methods to evacuate a container to create a vacuum. Generally speaking, a vacuum pump uses various methods to improve, create, and maintain a vacuum in a closed space. Dry screw vacuum pumps, in particular, operate in complex manufacturing processes and power supply environments. In remote cities, power supply fluctuations can occur to varying degrees, especially in the event of a power outage. Automatic reset of the pump within a specified timeframe is crucial. Some equipment uses high-frequency power supplies, which can have varying impacts on the power supply. Power surges can damage transformers and fuses.

[0003] For example, patent number CN201720772019.7 discloses: "A dry screw vacuum pump automatic operation device mainly includes a vacuum pump, an air intake assembly, a cooling water return assembly, an exhaust assembly, a cooling water supply assembly, and a purge gas supply assembly, characterized in that: a first temperature monitoring transmitter, a first pressure monitoring transmitter, a first electric signal-controlled pneumatic butterfly valve, and the air intake of the vacuum pump are connected in series. A third pressure monitoring transmitter, a second electric signal-controlled pneumatic ball valve, and the cooling water return port of the vacuum pump are connected in series. A second pressure monitoring transmitter, a second electric signal-controlled pneumatic butterfly valve, and the exhaust port of the vacuum pump are connected in series. A second temperature monitoring transmitter, a pressure transmitter, a flow transmitter, a first electric signal-controlled pneumatic ball valve, and the cooling water supply port of the vacuum pump are connected in series. A third temperature monitoring transmitter, a fourth pressure monitoring transmitter, a flow monitoring transmitter, a third electric signal-controlled pneumatic ball valve, and the purge gas supply port of the vacuum pump are connected in series. The vacuum pump can be remotely controlled, started, operated, and shut down."

[0004] The above-mentioned technology and the existing technology have the following defects: when the vacuum pump loses power, the operating command output cannot be maintained instantaneously, and there is a lack of stable connection of electrical components, resulting in power outages similar to lightning weather. The vacuum pump control system faces a complex power supply environment and has no ability to cope with surges and power outages. When the power supply is abnormal, the unit will lose power and shut down, and cannot provide a stable vacuum source. Therefore, the present application provides a vacuum pump control method with action maintenance to meet the needs.

[0005] Summary of the Invention

[0006] The technical problem to be solved by the present invention is to provide a vacuum pump control method with action retention to solve the problem that the existing vacuum pump control system faces complex power supply environments, has no ability to cope with surges and power outages, and when the power supply is abnormal, the unit will lose power, the unit will shut down, and cannot provide a stable vacuum source.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] A method for controlling a vacuum pump with action retention includes a system, a power supply, a three-phase filter, a transformer, a one-way filter, a surge absorber, a power supply board, an alarm module, and an electronic control board. The method is characterized in that the power supply is used to supply power to various electrical components, the electronic control board, and the alarm module.

[0009] The three-phase filter is used to remove ineffective high-frequency filtering, AC noise, and power supply fluctuations on the power supply board. The three-phase filter is connected to a transformer, which is used to convert current and control current output stability. The transformer is unidirectionally electrically connected to a unidirectional filter, which is used to improve load stability and increase system efficiency. The unidirectional filter is unidirectionally electrically connected to a surge absorber.

[0010] Preferably, the surge absorber is used to suppress abnormal voltage to a safe range, the surge absorber is connected to a power board, and the power board is connected to a capacitor board.

[0011] Preferably, the power supply is connected to a detection module, which includes a power detection unit and a fault monitoring unit. The power detection unit detects the voltage and frequency of the power supply to determine whether the power supply is stable. By combining a filter, a single-phase filter, a surge absorber and a transformer, automatic startup can be delayed or other measures can be taken to protect the vacuum pump from power fluctuations.

[0012] Preferably, a three-phase filter, a single-phase filter, a surge absorber, and a transformer are used to provide a stable power supply for the control board, absorb surges and harmonics in the circuit, and use a capacitor board to store the electrical energy in the circuit. The single-phase electrical connection of the three-phase filter is connected to a fuse board, which is used to automatically blow the fuse when the current in the circuit exceeds the rated current value of the fuse.

[0013] Preferably, the electronic control panel identifies the power outage result and is used to maintain the operation command output so that it can successfully resume operation within 1 minute, reducing the hardware damage rate and pump mechanical loss. The electronic control panel is connected to a start-up delay module. After the power is cut off, the start-up delay time can be set to ensure that the power supply is stable before starting the vacuum pump through the electronic control panel to avoid problems that may be caused by starting during power fluctuations.

[0014] Preferably, when the power board is powered off, the electric control board recognizes the power off and shields the alarm signal output by the inverter, and resumes monitoring of the alarm signal 10 seconds after power is restored.

[0015] Preferably, the power failure problem is sent to the alarm module through the electronic control panel, and the alarm is recorded as "power failure".

[0016] Preferably, the system connection process includes a vacuum pump, a three-phase filter, a transformer, a single-phase filter, a surge absorber, and an electronic control board, wherein the vacuum pump is connected to the electronic control board, and a stable power supply is provided to the electronic control board through the three-phase filter, the single-phase filter, the surge absorber, and the transformer to absorb the conversion current and interference in the circuit.

[0017] Preferably, the power supply maintaining element of the electronic control board realizes the power supply maintenance of the control board, keeps the vacuum pump in action, and the electronic control board adds the judgment condition of power off of the switch power supply to ensure the output of the operation command.

[0018] Preferably, the alarm signal monitoring is restored 10 seconds after power is restored, the electric control panel sends a power failure message to the alarm module, and the alarm is recorded as "power failure".

[0019] Compared with the prior art, the present invention has at least the following beneficial effects:

[0020] 1. In the above scheme, by setting up an electronic control board, the operation command output can be maintained when the power board is powered off. The circuit is connected through the power board capacitor board, and the stored electrical energy is used to keep the electronic control board powered and the operation command output state. By setting up a start delay module, the automatic start is delayed after the power is cut off. After ensuring that the power supply is stable, the vacuum pump is started through the electronic control board to avoid problems that may be caused by starting during power fluctuations.

[0021] 2. By setting up the alarm module, the alarm processing when the power board is powered off, when the power board is powered off, the electronic control board can shield the alarm signal output by electrical components such as the inverter, and start power restoration through the electronic control board. After the power board is restored to power, the alarm signal monitoring will be responded to 10 seconds to ensure the normal operation of the system.

[0022] 3. By setting the alarm module to record the power failure alarm, when the power fails, the control panel will record the alarm as "power failure" so that maintenance personnel can quickly check and repair.

[0023] 4. By setting the power supply to connect a three-phase filter and a transformer, the ineffective high-frequency filtering, AC noise, and power fluctuation interference on the power supply board are removed, and the load stability is improved, thereby improving system efficiency.

[0024] 5. By setting the automatic start-up to be delayed after a power outage, ensure that the power supply is stable before starting the vacuum pump through the electronic control panel to avoid problems that may be caused by starting during power fluctuations. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art to make and use the present disclosure.

[0026] FIG1 is a schematic diagram of a method for controlling a vacuum pump in which an action is maintained and the power supply is supplied to the mainboard;

[0027] FIG2 is a schematic diagram of the operation flow of a system of a motion-maintaining vacuum pump control method;

[0028] FIG3 is a schematic diagram of a system circuit flow diagram of a method for controlling a vacuum pump with action retention.

[0029] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION

[0030] The following describes in detail a method for controlling a vacuum pump with motion retention provided by the present invention, with reference to the accompanying drawings and specific embodiments. It is also noted that, to provide a more detailed description, the following embodiments are optimal and preferred embodiments, and those skilled in the art may employ alternative methods for implementing certain known technologies. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.

[0031] It should be noted that references in the specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not every embodiment necessarily includes such specific features, structures, or characteristics. In addition, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).

[0032] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0033] It will be understood that the meanings of “on,” “over,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes being “on” something with intervening features or layers therebetween, and “on” or “over” means not only “on” or “above” something, but also includes being “on” or “above” something with no intervening features or layers therebetween.

[0034] Additionally, spatially relative terms such as "below," "beneath," "lower," "above," and "upper" may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as illustrated in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein should be similarly interpreted accordingly.

[0035] Example 1

[0036] As shown in Figures 1, 2, and 3, an embodiment of the present invention provides a method for controlling a vacuum pump with sustained operation, including: a system, a power supply, a three-phase filter, a transformer, a one-way filter, a surge absorber, a power board, an alarm module, and an electronic control board. The power supply is used to power various electrical components, the electronic control board, and the alarm module; the three-phase filter is used to remove ineffective high-frequency filtering, AC noise, and power supply fluctuations on the power board; the three-phase filter is connected to the transformer, which is used to convert current to control current output stability; the transformer is unidirectionally electrically connected to the one-way filter, which is used to improve load stability and enhance system efficiency; the one-way filter is unidirectionally electrically connected to the surge absorber, which is used to suppress abnormal voltage to a safe range; and the surge absorber is connected to the power board.

[0037] In this embodiment, by setting the power supply to connect a three-phase filter and a transformer, the ineffective high-frequency filtering, AC noise and power fluctuation interference on the power supply board are removed, the load stability is improved, and the system efficiency is improved. For vacuum pump controllers that do not use this method, the control circuit transformer and the transformer can reduce material damage by 60%.

[0038] Example 2

[0039] As shown in Figure 1, Figure 2 and Figure 3:

[0040] The present invention provides a method for controlling a vacuum pump with sustained operation, comprising a system, a power supply, a three-phase filter, a transformer, a one-way filter, a surge absorber, a power board, an alarm module, and an electronic control board. The power supply supplies power to various electrical components, the electronic control board, and the alarm module. The three-phase filter removes ineffective high-frequency filtering, AC noise, and power supply fluctuations from the power board. The three-phase filter is connected to the transformer, which converts current to stabilize the output. The transformer is electrically connected to the one-way filter, which improves load stability and increases system efficiency. The one-way filter is electrically connected to the surge absorber, which suppresses abnormal voltage to a safe range. The surge absorber is connected to the power board, which is connected to a capacitor plate.

[0041] The present invention provides a method for controlling a vacuum pump with sustained operation. A detection module is connected to the power supply. The detection module includes a power detection unit and a fault monitoring unit. The power detection unit detects the voltage and frequency of the power supply to determine whether the power supply is stable. By combining a filter, a single-phase filter, a surge absorber, and a transformer, automatic startup can be delayed or other measures can be taken to protect the vacuum pump from power fluctuations.

[0042] The technical solution provided by the present invention is a vacuum pump control method with maintained operation. The method utilizes a three-phase filter, a single-phase filter, a surge absorber, and a transformer to provide a stable power supply for a control board, absorb surges and harmonics in the circuit, and use a capacitor board to store electrical energy in the circuit. The three-phase filter is unidirectionally electrically connected to a fuse board, which is used to automatically blow the fuse when the current in the circuit exceeds the rated current value of the fuse. The electronic control board identifies the power outage result and is used to maintain the output of the operation command.

[0043] The technical solution provided by the present invention is a vacuum pump control method with action maintenance, which enables the vacuum pump to successfully resume operation within 1 minute, reduce the hardware damage rate and mechanical loss of the pump, and the electronic control panel is connected to a start-up delay module. After the power supply is cut off, the automatic start is delayed to ensure that the power supply is stable before starting the vacuum pump through the electronic control panel to avoid problems that may be caused by starting during power fluctuations; when the power board is powered off, the electronic control panel identifies the power off and shields the alarm signal output by the inverter, and resumes monitoring of the alarm signal 10S after power is restored; the power off problem is sent to the alarm module through the electronic control panel, and the alarm is recorded as "power failure".

[0044] In this embodiment, a startup delay module is provided to delay automatic startup after a power outage, ensuring that the power supply is stable before starting the vacuum pump through the electronic control panel to avoid problems that may arise from startup during power fluctuations.

[0045] Example 3

[0046] As shown in Figure 1, Figure 2 and Figure 3:

[0047] The present invention provides a method for controlling a vacuum pump with sustained operation, comprising a system, a power supply, a three-phase filter, a transformer, a one-way filter, a surge absorber, a power board, an alarm module, and an electronic control board. The power supply is used to power various electrical components, the electronic control board, and the alarm module. The three-phase filter is used to remove ineffective high-frequency filtering, AC noise, and power supply fluctuations on the power board. The three-phase filter is connected to the transformer, which converts current to stabilize the output. The transformer is electrically connected to the one-way filter, which improves load stability and increases system efficiency. The one-way filter is electrically connected to the surge absorber. The surge absorber is used to suppress abnormal voltage to a safe range. The surge absorber is connected to the power board, which is connected to a capacitor board.

[0048] In this embodiment: the technical solution provided by the present invention, by setting up an electronic control board, can maintain the output of the operating command when the power board is powered off, and connect the circuit through the power board capacitor board, and through the stored electrical energy, the electronic control board is kept powered and the operating command output is maintained.

[0049] The technical solution provided by the present invention is a vacuum pump control method with action retention. By setting an alarm module, the alarm processing is carried out when the power board is powered off. When the power board is powered off, the electronic control board can shield the alarm signals output by electrical components such as the inverter, and start power restoration through the electronic control board. The alarm signal monitoring is responded to 10 seconds after the power board is restored to ensure the normal operation of the system.

[0050] The technical solution provided by the present invention is a vacuum pump control method with action retention. An alarm module is set to record the power failure alarm. When the power fails, the control panel records the alarm as "power failure" so that maintenance personnel can quickly check and repair it.

[0051] In this embodiment, the power supply is connected to a three-phase filter and a transformer to remove ineffective high-frequency filtering, AC noise, and power supply fluctuation interference on the power supply board, improve load stability, and enhance system efficiency.

[0052] Example 4

[0053] As shown in Figure 1, Figure 2 and Figure 3:

[0054] The present invention provides a technical solution for a vacuum pump control method with action retention, comprising: a system, a power supply, a three-phase filter, a transformer, a one-way filter, a surge absorber, a power board, an alarm module, and an electronic control board. The power supply is used to power various electrical components, the electronic control board, and the alarm module. The three-phase filter is used to remove ineffective high-frequency filtering, AC noise, and power supply fluctuation interference from the power board. The three-phase filter is connected to the transformer, which is used to convert current and control current output stability. The transformer is unidirectionally electrically connected to the one-way filter, which is used to improve load stability and enhance system efficiency. The one-way filter is unidirectionally electrically connected to the surge absorber.

[0055] The present invention provides a method for controlling a vacuum pump with maintained operation. The system connection process includes a vacuum pump, a three-phase filter, a transformer, a single-phase filter, a surge absorber, and an electronic control panel. The vacuum pump is connected to the electronic control panel, and the three-phase filter, the single-phase filter, the surge absorber, and the transformer provide a stable power supply to the electronic control panel to absorb conversion current and interference in the circuit. The power supply maintenance element of the electronic control panel maintains power supply to the control panel, maintaining the operation of the vacuum pump. The electronic control panel adds a judgment condition for powering off the switching power supply to ensure the output of the operation command.

[0056] The technical solution provided by the present invention is a vacuum pump control method with action retention. The alarm signal monitoring is restored 10 seconds after power is restored. The electronic control panel sends a power failure problem to the alarm module, and the alarm is recorded as "power failure".

[0057] In this embodiment, an alarm module is provided to record power failure alarm conditions. When the power fails, the control panel records the alarm as "power failure" so that maintenance personnel can quickly conduct investigation and repair.

[0058] By connecting the power supply to a three-phase filter and a transformer, ineffective high-frequency filtering, AC noise, and power fluctuations on the power supply board are removed, load stability is improved, and system efficiency is increased.

[0059] By setting the start delay module, the automatic start is delayed after the power is cut off. The vacuum pump is started through the electronic control panel after the power is stable to avoid problems that may be caused by starting during power fluctuations.

[0060] The present invention encompasses any alternatives, modifications, equivalents, and solutions that fall within the spirit and scope of the present invention. To provide a thorough understanding of the present invention, specific details are described in detail below in connection with the preferred embodiments of the present invention, but those skilled in the art will be able to fully understand the present invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of the present invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.

[0061] Those skilled in the art will understand that all or part of the steps in the above-mentioned embodiment method can be completed by instructing the relevant hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc.

[0062] The above are only preferred embodiments of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A method for controlling a vacuum pump with motion retention, characterized in that: include: System, power supply, three-phase filter, transformer, one-way filter, surge absorber, power board, alarm module, electric control board, characterized in that the power supply is used to supply power to various electrical components and the electric control board and alarm module; The three-phase filter is used to remove ineffective high-frequency filtering, AC noise and power fluctuation interference on the power supply board. The three-phase filter is connected to a transformer. The transformer is used to convert current size to control current output stability. The transformer is electrically connected to a unidirectional filter in one direction. The unidirectional filter is used to improve load stability and improve system efficiency. The unidirectional filter is electrically connected to a surge absorber in one direction.

2. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The surge absorber is used to suppress abnormal voltage to a safe range. The surge absorber is connected to a power board, and the power board is connected to a capacitor board.

3. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The power supply is connected to a detection module, which includes a power detection unit and a fault monitoring unit. The power detection unit detects the voltage and frequency of the power supply to determine whether the power supply is stable. By matching a filter, a single-phase filter, a surge absorber and a transformer, automatic startup can be delayed or other measures can be taken to protect the vacuum pump from power fluctuations.

4. The motion-maintained vacuum pump control method according to claim 1, characterized in that: A three-phase filter, a single-phase filter, a surge absorber and a transformer are used to provide a stable power supply for the control board, absorb surges and harmonics in the circuit, and use a capacitor plate to store the electrical energy in the circuit. The single-phase electricity of the three-phase filter is connected to a fuse board, and the fuse will automatically blow when the current in the circuit exceeds the rated current value of the fuse.

5. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The electric control panel identifies the power failure result and is used to maintain the operation command output so that it can be successfully restored within 1 minute and maintain operation, thereby reducing the hardware damage rate and pump mechanical loss. The electric control panel is connected to a start-up delay module, which delays automatic start-up after a power failure, ensuring that the power supply is stable before starting the vacuum pump through the electric control panel to avoid problems that may be caused by starting during power fluctuations.

6. The motion-maintained vacuum pump control method according to claim 1, characterized in that: When the power board is powered off, the electric control board identifies the power off and shields the alarm signal output by the inverter, and resumes monitoring the alarm signal 10S after power is restored.

7. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The power failure is sent to the alarm module through the electronic control panel, and the alarm is recorded as "power failure".

8. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The system connection process includes a vacuum pump, a three-phase filter, a transformer, a single-phase filter, a surge absorber, and an electronic control board, wherein the vacuum pump is connected to the electronic control board, and a stable power supply is provided to the electronic control board through the three-phase filter, the single-phase filter, the surge absorber and the transformer to absorb the conversion current and interference in the circuit.

9. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The power supply holding element of the electric control panel realizes the power supply holding of the control panel, keeps the vacuum pump in action, and the electric control panel adds the judgment condition of power failure of the switch power supply.

10. The motion-maintained vacuum pump control method according to claim 1, characterized in that: The alarm signal monitoring will be restored 10 seconds after power is restored, and the electronic control panel will send a power failure message to the alarm module, and the alarm will be recorded as "power failure".

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