Packaging system for pallets and methods of wrapping and un-wrapping a load

Abstract

A packaging system (1) for securing a load (6) on a pallet (2), said system comprising: - the pallet (2) comprising: a base element (20), an upper side (21) for receiving the load, a bottom side (22), opposite to the upper side (21), four vertical sides (23), and a hollow accommodation space (24), preferably a concavity, in one of the vertical sides (23), and - a wrapping unit (10) adapted to be, preferably releasably, arranged in the accommodation space (24), said wrapping unit (10) comprising: a housing (11), and a, preferably retractable, wrapping (12) arranged inside said housing (11) in an inactive state, wherein said wrapping (12) is adapted to be extended from the housing (11) to at least partially encase the load (6) on said pallet (2) during use of said wrapping (12).

Description

[0001] PACKAGING SYSTEM FOR PALLETS AND METHODS OF WRAPPING AND UN-WRAPPING A LOAD

[0002] Field of the invention

[0003] The present disclosure relates to the field of pallets for transporting, shipping, and storage of goods, and more particularly to an integrated, reusable packaging system for use with such pallets and a method of using said packaging system for packaging / un- packaging a load.

[0004] Background of the invention

[0005] A pallet is a widely used platform for stacking, transporting, and storing goods and materials. Traditionally, pallets have been constructed from wood, metal, press-wood, plastic, or aluminum. The standard design features a flat, elevated top surface that supports the load, with a gap underneath for forklift insertion. These pallets are essential for facilitating the movement of goods using forklifts or other material handling equipment.

[0006] Conventional wooden pallets have been a popular choice for their structural integrity and affordability. However, they come with various challenges. The cost of manufacturing and repairing wooden pallets has been on the rise, impacting the overall cost-effectiveness of palletized shipments. Additionally, wooden pallets are heavy, bulky, and require substantial storage space. Transporting empty wooden pallets, especially for reuse, can be costly, affecting the overall efficiency of logistics operations.

[0007] Alternative pallet designs have been developed to address some of these issues. Pallets made from materials such as plastic and metal offer durability and are often designed for specific uses or industries. Some designs allow for nesting, collapsing, or four-way forklift access to enhance storage and handling efficiency.

[0008] In conjunction with pallets, various packaging methods have been employed to secure and protect the load during transport. Wrapping, also known as stretch wrapping, is commonly used to tightly encase the load with plastic film, preventing shifting and ensuring stability. This method is widely utilized for palletized shipments to minimize the risk of damage or loss during transit.

[0009] Despite the benefits of stretch wrapping, there are still challenges associated with this approach. Wrapping is typically an external process, separate from the pallet itself. This means that the wrapping material is handled separately, leading to additional steps in the loading and unloading process. Furthermore, the use of plastic wrapping materials can contribute to waste production, especially when a large quantity of items is transported, as the wrapping material may be discarded at the destination. This waste contributes to environmental pollution, increased production costs, and inefficiencies in the supply chain. A sustainable and efficient solution is essential to address these challenges.

[0010] The need for a more integrated and efficient solution for pallets and packaging has driven the development of new approaches in the logistics industry. The present invention aims to address these challenges by providing a pallet with integrated packaging, a novel concept that combines the benefits of a standard pallet with the efficiency and convenience of built-in wrapping or securing mechanisms. By incorporating packaging elements directly into the pallet design, this invention seeks to streamline the logistics process, minimize waste, and optimize load handling, benefiting both the environment and operational efficiency.

[0011] The subject matter claimed herein is not limited to embodiments that solve any disadvantages or that operate only in environments such as those described herein. Rather, this background is only provided to illustrate an example technology area where some implementations described herein may be practiced.

[0012] Summary of the invention

[0013] On this background, it is an object of the present invention to provide a comprehensive and integrated solution that addresses the challenges of waste generation in the logistics industry, specifically focusing on the direct integration of a packaging system within the pallet structure.

[0014] According to a first aspect of the invention, the objects laid out in the background section may be achieved by a packaging system 1 for securing a load 6 on a pallet 2, said system comprising:

[0015] - the pallet 2 comprising:

[0016] • a base element 20

[0017] • an upper side 21 for receiving the load,

[0018] • a bottom side 22, opposite to the upper side 21 ,

[0019] • four vertical sides 23, and a hollow accommodation space 24, preferably a concavity, in one of the vertical sides 23, and

[0020] - a wrapping unit 10 adapted to be, preferably releasably, arranged in the accommodation space 24, said wrapping unit 10 comprising:

[0021] • a housing 11 , and

[0022] • a, preferably retractable, wrapping 12 arranged inside said housing 11 in an inactive state, wherein said wrapping 12 is adapted to be extended from the housing 11 to encase the load at least partially 6 on said pallet 2 during use of said wrapping 12.

[0023] Hereby providing an integration of packaging features directly into the pallet design. Unlike conventional pallets and separate packaging materials, this invention combines pallet and packaging functionalities in a single, seamless solution.

[0024] By eliminating the need for single-use wrapping and packaging materials, the invention aligns with the vision of achieving a zero-waste logistics system. This significantly reduces the generation of waste and promotes sustainable practices throughout the supply chain.

[0025] In an embodiment the base element 20 is designed to support and / or receive the load.

[0026] In an embodiment the wrapping 12 is preferably flexible and / or retractable.

[0027] Other alternatives to the packaging system have been tried in the industry. However, they are all an addon after the pallet has been loaden and are not directly integrated in the pallet structure. They therefor require external handling, and they are put on the load that still requires a “traditional” pallet.

[0028] In an embodiment the pallet 2 comprises at least two hollow accommodation spaces 24a, 24b, preferably four hollow accommodation spaces 24 a-c arranged at the four vertical sides 23a-c and / or at least two wrapping units 10a, 10b, preferably four wrapping units 10a-c adapted to be arranged in said four accommodation spaces 24a-c, so that said wrapping 12a-c of each wrapping unit 10a-c enclose a part of the load 6. In an alternative embodiment the pallet 2 comprises a pair of opposite, accommodation spaces 24a, c in two opposite, vertical sides 23a, c and a pair of wrapping units 10a, c adapted to be releasably arranged in said pair of accommodation spaces 24a, c, and / or the pallet comprises a second pair of opposite, accommodation spaces 24b, d in two opposite, vertical sides 23b, d and a second pair of wrapping units 10b, d adapted to be releasably arranged in said pair of accommodation spaces 24b, d.

[0029] In an embodiment the wrapping unit 10 may be attached to the accommodation space 23 by a click-system, so as to securely join the wrapping unit 10 to the pallet 2 with a simple clicking or snapping action.

[0030] The design of the packaging system facilitates easy handling, wrapping, un-wrapping, and reuse. The integrated wrapping may be quickly pulled out and retracted, streamlining the packaging process, and eliminating the need for external tools or materials.

[0031] In an embodiment the base element 20 comprises two elongated openings 25 in a vertical side 23a, stretching from said side 23a towards the opposite vertical side 23c, said openings adapted to receive part of a forklift for transportation of said packaging system 1.

[0032] In an alternative embodiment the base element 20 comprises two elongated openings 25 in a vertical side 23a, stretching from said side 23a towards the opposite vertical side 23c, said openings adapted to receive part of a transportation machine such as a forklift or pallet lifter for transportation of said packaging system 1.

[0033] Some traditional packaging solutions require additional handling or equipment for transport, whereas the integrated packaging on the pallet incorporates features that align seamlessly with the standard dimensions and capabilities of a forklift.

[0034] By integrating the packaging features directly into the pallet design, users can conveniently load, secure, and transport the palletized goods using a forklift without the need for external tools or complicated setup. The retractable curtains and adjustable straps are positioned in a way that allows the forklift's forks to easily access and lift the pallet from multiple sides. This advantage ensures a streamlined process for both loading and unloading the palletized goods. Forklift operators can approach the pallet from different angles, making it highly versatile for various warehouse layouts or loading scenarios. As a result, the new system enhances operational efficiency and minimizes the time required for loading and unloading, ultimately contributing to smoother logistics processes and increased productivity.

[0035] Furthermore, the integration of packaging features that are compatible with forklift operations reduces the risk of errors or misalignments during transport. The forklift-friendly design minimizes the chances of damage to the packaging or goods, promoting safer handling and preventing disruptions to the supply chain.

[0036] In an embodiment the wrapping 12 comprises an attachment element 13 adapted to secure said wrapping 12 on the load 6.

[0037] In an embodiment the wrapping is a curtain cover 14.

[0038] In an embodiment the packaging system comprises at least two covers, preferably at least three covers, more preferred at least four covers.

[0039] By providing different possibilities for the placement and type of wrappings, the design thus allows for both full and semi-cover options, catering to various types of load and transportation needs. The adaptable design ensures that different products can be securely transported without the need for separate packaging solutions.

[0040] In an embodiment the system 1 further comprising:

[0041] - a strapping unit 4 adapted to be, preferably releasably, arranged in an opening 27 in said pallet 2, said strapping unit 4 comprising:

[0042] • a strap housing 41 , and

[0043] • a, preferably retractable, strap 42 arranged inside said strap housing 41 in an inactive state, wherein said strap 42 is adapted to be extended from the strap housing 41 to extend across the load at least partially 6 on said pallet 2 during use of said strap 42.

[0044] In an embodiment the strap 42 is adjustable and / or flexible By providing both wrapping and straps integrated into the pallet load security is enhanced. The combination of wrapping and straps provides a dual-layered approach to securing the load. The wrapping may offer protection from external elements such as dust, moisture, and light, which can be particularly important for sensitive or fragile goods. On the other hand, the integrated straps serve as an additional layer of securing the load to prevent shifting during transportation. This combination not only ensures the physical safety of the load but also minimizes the risk of damage, improving the overall quality of goods upon delivery.

[0045] Furthermore the elimination of traditional plastic wrapping and the integration of secure straps enhance the safety and working conditions for handlers. The risk of injuries from sharp edges, splinters, or discarded plastic is significantly reduced, leading to a safer work environment.

[0046] In an embodiment the pallet 2 further comprises at least two legs 26, preferably four legs 26, more preferred six legs 26 arranged adjacent to the bottom side 22 of the base element 20.

[0047] In an embodiment the pallet 2 comprises four legs 26, preferably six legs 26, more preferred nine legs 26 arranged adjacent to the bottom side 22 of the base element 20.

[0048] By providing legs on the pallet, easy handling, and transportation of the pallet by forklifts or other material handling equipment is provided. The legs elevate the pallet above the ground or floor, allowing the forks of a forklift to be inserted underneath the bottom side. Hereby facilitating efficient and safe loading, unloading, and movement of the pallet with its load. Additionally, the legs provide stability to the pallet, preventing direct contact with the ground and reducing the risk of damage to the load during handling and transportation.

[0049] In an embodiment the legs 26 comprises the opening 27 for receiving the strap housing 41.

[0050] In a further embodiment the legs 26 comprises a receiving hole 43 for attaching the end of the strap 42 that extends across the load 6. In yet another embodiment the packaging system 1 comprises at least two straps 42a- b, preferably at least 4 straps 42a-d, more preferred more than six straps 42a-f.

[0051] In a preferred embodiment the packaging system 1 comprises eight straps 42a-h.

[0052] In an embodiment the packaging system 1 comprises at least two receiving holes 43a- b, preferably at least 4 receiving holes 43a-d, more preferred more than six receiving holes 43a-f.

[0053] In an embodiment the packaging system 1 comprises at eight receiving holes 43a-f.

[0054] Incorporating the adjustable straps within the legs of the pallet offers a distinct advantage by providing an efficient and secure load securing mechanism. The integration of the straps into the pallet's structural design ensures that they are readily accessible and conveniently positioned for use. This design not only eliminates the need for external tools or separate strapping equipment but also maximizes the utilization of available space on the pallet.

[0055] In an embodiment the wrapping 12 is adapted to be retractable, so that when said wrapping is not in use, said wrapping 12 is positioned within the housing 11 in said accommodation space 23.

[0056] In an embodiment the strap is adapted to be retractable, so that when said strap is not in use, said strap is positioned within the strap housing in said strap accommodation space.

[0057] By arranging the straps within the legs, the risk of entanglement or damage to the load during transportation is significantly reduced. The straps can be pulled over the load and securely attached to the opposite side of the pallet via the receiving hole in another leg, effectively immobilizing the load and preventing shifting or movement. This integrated strap arrangement not only enhances the stability of the load but also streamlines the loading and unloading process, minimizing the time required for load handling.

[0058] Furthermore, this integrated strap design contributes to the overall aesthetics and ergonomics of the pallet. With the straps neatly incorporated into the legs, there are fewer protruding elements, reducing the potential for snagging or tangling during handling. In an embodiment the packaging system 1 comprises:

[0059] - the pallet 2 with at least one, preferably two opposite, accommodation spaces 24a, b and at least one, preferably two, wrapping units 10a, b arranged in said accommodation spaces, and

[0060] - a second pallet 3 with at least one, preferably two opposite, accommodation spaces 34a, b and at least one, preferably two, wrapping units 30a, b arranged in said accommodation spaces, wherein the second pallet 3 is arranged on said pallet 2, so as to provide a versatile packaging system.

[0061] In an alternative embodiment the packaging system 1 comprises:

[0062] - the pallet 2 with at least one, preferably two opposite, accommodation spaces 24a, b and at least one, preferably two, wrapping units 10a, b arranged in said accommodation spaces, and

[0063] - a second pallet 3 with at least one, preferably two opposite, accommodation spaces 34a, b and at least one, preferably two, wrapping units 30a, b arranged in said accommodation spaces, wherein the second pallet 3 is arranged on said pallet 2, so as to provide a versatile packaging system.

[0064] In an embodiment the lowermost pallet and the uppermost, second, pallet are rotated with respect to each other before being position on top of each other. The uppermost pallet is preferably rotated approximately 90 degrees to allow the wrapping unit of each pallet to not be on top of each other.

[0065] Hereby a full cover design is provided which provides comprehensive protection to the load from various environmental factors and potential hazards during transportation and storage. This innovative design ensures that the entire load is shielded from elements such as dust, moisture, sunlight, and even minor impacts that could potentially affect the integrity of the load.

[0066] By encompassing the entire load with retractable curtains that can be securely fastened, the full cover design creates a barrier that minimizes the risk of damage or contamination. This is particularly beneficial when transporting sensitive or delicate goods, such as electronics, pharmaceuticals, or perishable items. The curtains serve as an effective shield against adverse weather conditions, preventing rain, snow, or sunlight from compromising the quality of the load.

[0067] Moreover, the full cover design contributes to efficient space utilization. By enclosing the load within the curtains, the load can be optimally stacked on top of other pallets, utilizing vertical space without the concern of exposed or overhanging items. This approach is especially valuable when dealing with limited storage or transportation space, maximizing capacity, and reducing the need for excessive packaging materials.

[0068] In addition to protecting the load, the full cover design enhances the pallet's versatility. The retractable curtains can be easily pulled and secured, adapting to different load sizes and shapes. This adaptability ensures that the same pallet can accommodate a variety of goods, reducing the need for specialized packaging solutions and streamlining logistics operations.

[0069] In summary, the full cover design offers a comprehensive solution that addresses load protection, space optimization, and adaptability, making it an advantageous choice for transporting a wide range of goods in a secure and efficient manner.

[0070] In an embodiment the upper side 21 of the pallet 2 comprises a structured surface 28, preferably comprising soft rubber / plastic, adapted to allow drainage of liquids and / or provide a non-slip surface for the load 6.

[0071] The structured surface on the pallet enhances stability, load-bearing capacity, and cargo security. With improved grip and even weight distribution, it prevents load shifting during transport. Durability and versatility make it suitable for diverse cargo types. The grid-like pattern reduces wear and tear, ensuring a safe and secure transport solution.

[0072] In an embodiment the packaging system 1 further comprises a tracking and data system 5, integrated with the pallet 2, adapted to provide, preferably real-time, tracking and / or performance data and / or inventory overview of the load.

[0073] The incorporation of a tracking system and data insights offers real-time monitoring and transparency throughout the logistics process. This enhances control, inventory management, and decision-making for businesses. Furthermore it is thus possible to provide consumers with a tracking, repair, and recycling service essential in Zero- Waste logistics. This guarantees that the product remains within the production loop. Assistance in plastic waste handling may also be offered to the consumer as well as transforming their waste into a valuable resource lowering the production costs - while together positively impacting the environment.

[0074] According to a second aspect of the invention a method of wrapping a load 6 on a pallet 2 using the packaging system 1 according to any of the preceding claims, comprising the steps of:

[0075] - loading a load 6 onto the upper side 21 of the pallet 2;

[0076] - extending at least one retractable wrapping 12 from its housing 11 to cover at least a part of the load 6 and / or

[0077] - extending at least one strap 42 from its strap housing 41 to extend at least partly across the load.

[0078] According to a third aspect of the invention a method of un-wrapping a load 6 on a pallet 2 using the packaging system 1 according to any of the preceding claims, comprising the steps of:

[0079] - releasing the wrapping 12 and / or strap 42 from the load 6, wherein said wrapping 12 and / or strap 42 is adapted to be retractable into its housing 11 and / or strap housing 41 arranged in and / or integrated with the pallet 2.

[0080] The design's collapsible and retractable features reduce storage space requirements when not in use. This optimization contributes to efficient warehouse management and space utilization.

[0081] The invention's design for disassembly allows for easy repair and replacement of components, extending the product's lifespan. This aligns with circular economy principles, promoting resource efficiency and minimizing waste.

[0082] Overall, the invention's unique combination of integrated packaging, sustainability, direct reuse, and enhanced functionality positions it as an innovative solution that addresses key challenges in the field of logistics and transportation.

[0083] It is to be understood that in the context of this invention, the wording “integrated” may be understood as meaning the combination of two things so that they form a whole. In an embodiment the wrapping unit and / or strapping unit may be retrofitted onto existing pallets. This may be done for example by attaching the wrapping unit and / or strapping unit to the sides of the pallet.

[0084] The integration process may involve securing the wrapping unit and / or strapping unit using a click system or fasteners, enhancing the pallet's functionality without the need for major modifications. This retrofitting ensures a seamless transition to a reusable and efficient packaging solution.

[0085] The retractable wrapping / straps that may be pulled out and retracted into the pallet, enables the pallet to be reused for multiple load shipments without the need for external wrapping materials.

[0086] In an embodiment the adjustable straps are positioned to secure the load / load over the top surface and attached to the opposite side, providing a robust load securing mechanism.

[0087] In an embodiment an integrated packaging system for pallets is provided, comprising: a pallet with a square design, incorporating retractable curtains along its sides for easy handling and direct reuse, said pallet being primarily constructed from recycled plastic; an integrated wrapping feature within the pallet structure, providing load protection and load stability; straps integrated into the pallet structure, securing the load during transport; a tracking system integrated into the pallet structure, offering real-time tracking capabilities; and the integrated packaging system retrofittable to existing pallets, transitioning to a more sustainable approach.

[0088] In an embodiment the pallet's dimensions enable access and lifting from both sides, providing four-way entry access for forklifts, pallet jacks, and material handling equipment.

[0089] The integrated packaging system is designed for ease of repair and replacement of components, extending the pallet's lifespan, and contributing to waste reduction.

[0090] Further the integrated packaging system incorporates recyclable materials for both the pallet and the packaging features, further minimizing waste. In an embodiment the wrapping and / or strap is made of preferably 100% recycled fab- ric / tarpaulin, contributing to a circular economy by using reclaimed materials.

[0091] In an embodiment the packaging system is designed to withstand more than 1 load / un- load cycle, preferably more than 10 load / unload cycles, more preferred more than 50 load / unload cycles.

[0092] Hereby the packaging system is able to be re-used so as to provide a lower environmental impact, than the current wooden pallet and plastic film system that are widely used in the industry today.

[0093] It is understood that in the context of this application the wording “wrapping” is used to simplify the description. The intent is that this wording should covers different types of wrapping, strapping, covering, encasing, sheathing, enveloping, cladding, coating, sheltering, sheathing, cocooning and / or jacketing.

[0094] It will be readily understood that the wording “attached to / with” with respect to the con- nection / attachment between the wrapping / strap and the pallet may be assisted in different ways.

[0095] In an embodiment the wrapping comprises specially designed connectors that effortlessly click into corresponding receptors on the pallet's edges. This ensures a snug fit and prevents any accidental disengagement during transportation. Similarly, the adjustable straps are equipped with ergonomic click-fasteners that securely latch onto strategically positioned anchor points within the pallet's legs. This click-system enhances the ease of use, as handlers can swiftly attach and detach the covers and straps without requiring additional tools or complicated procedures.

[0096] Any one or more of the above embodiments or preferred features can be combined with any one or more of the above aspects.

[0097] It is to be understood that both the foregoing general description and the following detailed description are examples and explanatory and are not restrictive of the invention, as claimed. It should be understood that the various embodiments are not limited to the arrangements and instrumentality shown in the drawings. It should also be understood that the embodiments may be combined, or that other embodiments may be utilized and that structural changes, unless so claimed, may be made without departing from the scope of the various embodiments of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense.

[0098] Brief description of the drawings

[0099] The invention will be described in more detail below by means of nonlimiting examples of embodiments and with reference to the schematic drawings, in which:

[0100] Fig. 1 show a perspective view of an example of a packaging system for securing a load (not shown) on a pallet in an unassembled state.

[0101] Fig. 2 show a perspective view of an example of the packaging system for securing a load (not shown) on a pallet in an assembled state.

[0102] Fig. 3a shows a perspective exploded view of an embodiment of the packaging system with two base elements.

[0103] Fig. 3b shows a perspective view of an embodiment of the packaging system with two base elements in an assembled state.

[0104] Fig. 3c shows a perspective view of an embodiment of the packaging system with two base elements and legs in an assembled state.

[0105] Fig. 4 shows a perspective exploded view of an embodiment of the packaging system in an unassembled state.

[0106] Figs. 5a-b shows a perspective view of an embodiment of the packaging system with various number of legs attached.

[0107] Fig. 6a shows a perspective view of an embodiment of the packaging system and a zoomed view of a leg with strap housing in an unassembled state.

[0108] Fig. 6b shows a cross sectional view of an embodiment covering both a housing for wrapping with wrapping AND / OR strap housing with strap. Fig. 7 shows a perspective view of an embodiment of the packaging system and a zoomed view of a leg with a receiving hole in an unassembled state.

[0109] Fig. 8 Shows an exploded view of an embodiment of the packaging system in an unassembled state.

[0110] Figs. 9-12 shows a perspective view of the packaging system in use, i.e. a method of packaging a load using the packaging system.

[0111] Detailed description of the invention

[0112] In the following, embodiments of the invention will be described in further detail. Each specific variation of the features can be applied to other embodiments of the invention unless specifically stated otherwise. Note that for illustrative purposes the dimensions, especially thickness and / or size of the different elements shown may be exaggerated.

[0113] Turning first to Figs. 1 and 2 which shows an example of a packaging system 1 for securing a load not shown on a pallet 2. The system 1 comprises a pallet 2 with a base element 20. The base element 20 has an upper side 21. The upper side is designed to receive the load: It may also assist in providing support during transportation. The base element further comprises a bottom side 22, opposite to the upper side 21. Four vertical sides 23a-d extends between the upper and bottom sides. Two hollow accommodation spaces 24a, c are arranged at two, opposite vertical sides 23a, c.

[0114] Two wrapping units 10a, b are provided. Each wrapping unit 10 is adapted to be arranged in the appertaining accommodation space 24 of the pallet 2, so as to provide said pallet 2 with integrated wrapping.

[0115] Fig. 1 shows the wrapping units separate from the base element, i.e. in an unassembled state. Fig. 2 shows the packaging system 1 where the wrapping units are positioned in the appertaining accommodation spaces.

[0116] Turning to fig. 6b which shows a cross sectional side view of a wrapping unit 10. The wrapping unit 10 comprises a housing 11 and a wrapping 12. The wrapping may be flexible and / or retractable. The wrapping 12 is adapted to be arranged, preferably approximately fully, inside said housing 11 in an inactive state, where said wrapping is not in use. The wording “not in use” and / or “inactive” is to be understood as when the wrapping is not extended out and / or around a load.

[0117] Furthermore the wrapping 12 is adapted be drawn / pulled / extended from the housing 12, preferably similar to a roller blind. The wrapping is adapted to encase the load at least partly on said pallet 2 during use of said wrapping 12, whereby the wrapping is in an active state.

[0118] The hollow accommodation space is shaped so as to match the shape of the corresponding wrapping unit. Fastening means not shown may be provided to ensure that the wrapping unit is attached to the pallet within the accommodation space. The fastening means may be a click-system.

[0119] In an embodiment the wrapping unit is removable from said accommodation space, so as to facilitate easy replacement of parts.

[0120] The pallet 2 may comprise two hollow accommodation spaces 24a, 24c as shown on fig. 1. These spaces are adapted to each receive a wrapping unit 10a, 10c.

[0121] The pallet may comprise four hollow accommodation spaces 24 a-c arranged at the four vertical sides 23a-c as shown on fig. 4. Each accommodation space 24 is adapted to receive a wrapping unit 10a-d. In the shown embodiment the packaging system comprises four wrapping units 10a-d.

[0122] The wrapping unit is thus integrated in the pallet, whereby all four sides of the pallet have a wrapping that may be pulled out to cover a load being transported on the pallet. The wrapping is preferably retractable, so that it will be sucked / retracted back into the pallet and / or housing after use.

[0123] Turning to fig. 2 which shows an embodiment of the packaging system 1 , wherein the base element 20 comprises two elongated openings 25a, b. The two elongated openings 25a, b are arranged in a vertical side 23d. The openings 25a, b extends from the vertical side 23d towards the opposite, vertical side 23b. The openings are adapted facility easy movement of the packaging system since they are adapted to receive part of a fork of a forklift.

[0124] In an embodiment the openings 25a, b may extend through the entire length of the base element, so that said openings 25 provide openings from one side 23 d to the opposite side 23b. Hereby forklift access is provided on two sides.

[0125] Figs 3b and 3c also shows different embodiments of the packaging system 1 , in where forklift access is provided in a variety of ways. As shown the fork of the forklift not shown may access the packaging system 1 either by using the openings 25a-d in the base element 20 of the pallet, and / or in the embodiments where the pallet 2 comprises legs 26a-e, said legs being arranged at a distance to each other so as to provide spacing in between, so that the fork of the forklift may enter through these spacings and in under the base element 20.

[0126] Turning again to fig. 6b which also shows a cross sectional side view of a strapping unit 4. The strapping unit 4 comprises a strap housing 41 and a strap 42. The strap may be flexible and / or retractable. The strap 42 is adapted to be arranged, preferably approximately fully, inside said strap housing 41 in an inactive state, where said strap is not in use.

[0127] Fig. 6a shows an embodiment of the packaging system 1. Here the system further comprises the strapping unit 4 adapted to be arranged in an opening 27 of said pallet 2. Preferably the opening 27 is arranged in a leg 26.

[0128] In an embodiment the leg 26 comprises the opening 27 for receiving the strap housing 41. In a further embodiment the legs 26 comprises a receiving hole 43, as shown on fig. 7 for attaching an end 45 of the strap 42, when said strap 24 extends across the load on said pallet.

[0129] It will be readily understood, that the strap / wrapping 42 / 12 illustrated in fig. 6b may have an attachment element not shown arranged at its end 45 / 15 to ensure, that the strap / wrapping 42 / 12 may be easily secured to the load / pallet. In an embodiment the wrapping 12 comprises an attachment element 13, preferably arranged at an end 15 of said wrapping 12, adapted to secure said wrapping 12 on / to the load and / or the pallet 2.

[0130] In an embodiment the strap 42 comprises an attachment element 13, preferably arranged at an end 45 of said strap 42, adapted to secure said strap 42 on / to the load and / or the pallet 2, preferably to the receiving hole 43 of the leg 26.

[0131] The strap 42 is adapted be drawn from the strap housing 41 and at least partly extend across the load on said pallet during use of said strapping 42, so as to fasten the load.

[0132] The opening 27 is shaped so as to match the shape of the corresponding strapping unit 4. Fastening means not shown may be provided to ensure that the strapping unit is attached to the pallet, preferably the leg 26, within the opening 27. The fastening means may be a click-system.

[0133] In an embodiment the strapping unit 4 is removable from said opening 27, so as to facilitate easy replacement of parts.

[0134] Turning to figs 5a and 5b which shows different embodiments of the packaging system 6. More specifically different designs with different number of legs 26.

[0135] In an embodiment the pallet 2 comprises at least two legs 26, preferably four legs 26, more preferred at least six legs 26, most preferred eight legs 26.

[0136] In an embodiment the pallet 2 comprises four legs 26a-d only three are shown in fig. 5a.

[0137] In an embodiment the pallet 2 comprises eight legs 26a-e only five are shown in fig. 5b.

[0138] The legs 26 are arranged adjacent to and / or attached to the bottom side 22 of the base element 20.

[0139] The various positionings of the legs 26 allows for the packaging system 1 to be easily lifted from the ground, furthermore, enabling a four-way entry access, allowing for easy handling by forklifts, pallet jacks, or other material handling equipment. Turning now to figs. 3a and 3b. The embodiment shown in fig. 3a shows two base elements 20, 30 without wrapping units. The embodiment in fig. 3b shows the same base elements put together with wrapping units in place.

[0140] In the embodiment of the packaging system 1 shown on fig. 3a, the packaging system 1 comprises a first base element 20 with two opposite, accommodation spaces 24a, c and a second base element 30 with two opposite, accommodation spaces 34b, d.

[0141] Furthermore the first base element 20 comprises two elongated openings 25a, b. The second base element 30 comprises two elongated openings 35c, d.

[0142] The second base element 30 is rotated approximately 90 degrees around a vertical Y axis in relation to the first base element 20, so that each of the openings and accommodation spaces of each base element are not aligned with each other on the same side. Hereby the packaging system provides for a full cover design, where wrapping is available on all four sides.

[0143] This is shown on fig. 3b. Here the first base element 20 has two wrapping units 10a, c arranged in the accommodation spaces. The second base element 30 also has two wrapping units 10b, d arranged in the accommodation spaces.

[0144] Turning to fig. 8 another exploded view of an embodiment of the packaging system is shown.

[0145] Here the first base element 20 comprises two opposite, accommodation spaces 24a, c and two elongated openings 25a, b. The second base element 30 comprises two elongated openings 35c, d.

[0146] The first base element 20 is rotated approximately 90 degrees around a vertical Y axis in relation to the second base element 30. Here the first base element 20 is positioned on the second base element 30.

[0147] A structured surface 28, preferably comprising soft rubber / plastic, adapted to allow drainage of liquids and / or provide a non-slip surface for the load, is provided. Said surface 28 being adapted to be position on the upper side of the uppermost base element, in this case - the upper side 21 of the first base element 20. The two-layer system is adapted to increase the structural strength of the pallet, whilst also facilitating space for wrapping, strapping, and tracking features.

[0148] In one embodiment the base element 20 measures approximately 1100mm x 1100mm 43.30" x 43.30". It will be understood that the width and length of the packaging system may vary depending on load requirements. Likewise the height of the packaging system varies depending on the type of requirements for wrapping semi- or full cover.

[0149] The pallet is preferably made of recycled plastic and multiple parts based on design for disassembly of the pallet including corners and wrapping can be taken out of the model for easy repair and replacement, to extend their lifespan. The plastic is preferably made of 100% recyclable materials. This entail with the plastic form and the wrapping with is preferably made of recycled fabric / tarpaulin.

[0150] Turning to figs. 9 - 12 where different methods and / or ways of using the packaging system is shown.

[0151] Starting on the upper- and leftmost image on fig 9 which shows the packaging system 1 according to the invention. A load 6 is thereafter loaded onto the upper side 21 of the pallet 2. Hereafter a first retractable wrapping 12d, in this case a curtain cover, is pulled from its housing 11 across a part of the load 6, so as to cover at least a part of the load 6. Hereafter another wrapping 12c is pulled from its housing across a part of the load 6. Hereafter a third wrapping 12b and a fourth wrapping 12d are pulled from their respective housings and extended across the load 6.

[0152] The wrappings are then attached to the load and / or to each other by means of an attachment element 13, preferably arranged at the end of the wrapping.

[0153] If further stability, security, or additional coverage, e.g. to ensure that the wrapping is watertight, additional strapping may be utilized as shown in fig. 10.

[0154] Here a first strap 42 is pulled from its strap housing 41 to extend at least partly across the load 6. The strap housing 41 is releasably arranged in the strap opening 27 of one of the legs 26.

[0155] If needed, more straps may easily be provided as shown on fig. 10. In an embodiment the leg 26 may comprise a pair of straps 42. The pair of straps 42 may be housed in the same housing 41. The leg 26 may comprise one strap opening 27 for receiving a housing 43 with two straps 42. The leg may comprise a pair of openings 27 for receiving a pair of strap housings 41 , each housing having a strap 42.

[0156] In the embodiment illustrated on fig. 10 each of the four middle legs comprise a pair of straps 42. Preferably each pair of straps 42 are arranged in a pair of strap housings 41 , each pair of strap housings 41 releasably arranged in a pair of strap openings 27 in the leg 27.

[0157] Furthermore in the shown embodiment each corner leg 27 comprises a pair of receiving holes 43 for attachment of the end 45 of a strap. The end 45 of the strap may be provided with an attachment element such as a hook or the like, so as to facilitate for easy fastening.

[0158] In the shown embodiment on fig. 10 the packaging system 1 comprises 4 pairs of straps 42.

[0159] Turning to figs. 11 and 12 alternative ways of using the packaging system 1 is shown. Here the four wrappings 12a-d are attached to the load / each other in different ways.

[0160] When the wrapping and / or straps are to be removed from the load, the wrap and / or strap is simply released from attachment to the load / pallet / each other.

[0161] In an embodiment the wrap housing 11 comprises a spring mechanism so as to automatically retract the wrapping 12 into said housing. Hereby when the wrapping is released from the load, the spring mechanism will enable the wrapping to be pulled back into the housing 11 , where it may remain in an inactive state until next use.

[0162] In a similar embodiment the strap housing 41 comprises a spring mechanism so as to automatically retract the strap 42 into said housing. Hereby when the strap 42 is released from the load, the spring mechanism will enable the strap 42 to be pulled back into the strap housing 41 , where it may remain in an inactive state until next use. Hereby each wrapping 12 and / or strap 42 may be pulled, secured, and retracted into the model again. The straps are pulled over the load and attached to the opposite side, preferably on the corners, but with multiple attachment options. The straps are the main load securing mechanism but can also be built in the wrapping.

[0163] In an embodiment the packaging system also comprises means for tracking and data collection / management, preferably by comprising a computing unit as part of the system.

[0164] Hereby an advisory service is provided for the user, wherethrough an algorithm may compute and inform the user of relevant material, use and product, for determining the most ideal packaging.

[0165] How to use the pallet:

[0166] Load steps: 1 Load pallet, 2 pull curtain, 3 attach curtain, 4 repeat with all curtains.

[0167] Unload: 1 open lock on curtain 2 retract curtain 3 repeat with all curtains 4 unload pallet Repeat

[0168] The packaging system is designed to be directly reusable, meaning that it will facilitate the loading, unloading, and reloading of the load and then return to its original / previ- ous / inactive state, without undergone any recover or replacement / recycling operations. The packaging system is designed to avoid the current single-use plastic wrapping and wooden pallets waste production.

[0169] The packaging system may be repaired fully and / or partially by simply repairing individual pieces and / or functions when needed. Or when it’s assessed to be necessary for the future operation of the system.

[0170] Preferably the packaging system may be surveilled / monitored to enable predictive maintenance, to ensure that pieces get switched out and repaired before they become defect in use. Based on design for disassembly principles the structure, details and components can get switch out partially repair to reduce the energy demand in the repair and recycling / production stage.

[0171] Additionally the packaging system may be cleaned, when it’s considered unqualified or inappropriate to reuse the system directly, without visiting a cleaning facility. The cleaning may be carried out if the system is too dirty or has been exposed to any harmful or dangerous substances such as chemicals found in the pharmaceutical industry. The design of the packaging system ensures that the surfaced are easy to clean to reduce water use the cleaning process.

[0172] Both the cleaning and the repair are intended to ensure that the packaging system lives up to the requirements to operate in the industry and to fulfill the consumer’s needs. This will ensure consistency of the packaging system abilities and increase safety.

[0173] The specific number of uses of the product depends on a series of factors, such as the specific producer, quality of material and the particular use for the pallet. However, the prototype has been tested in “controlled” environment, where the wrappings have been successfully pulled and retracted 150+ times. The vision is to extend the lifespan even further. The goal is to enable the product to be reused 250+ times, and only requiring minor repair and cleaning.

[0174] The goal will always be to reduce the impact as much as possible, meaning that the ideal stage would be that the product is developed from 100% recycled materials either from closed partnerships or plastic found and collected from our nature / oceans. However, this requires ongoing innovation and testing of different plastic granulates, to ensure that the product still lives up to the properties such as strength. The vision is to take part in cleaning up the world while drastically lowering the waste production from logistics.

[0175] The wrapping is preferably, substantially made of recycled plastic preferably 100% recycled and the cover will stive to be made of reused tarpaulin from e.g., construction sites preferably 100% recycled.

[0176] While specific language has been used to describe the present subject matter, any limitations arising on account thereto, are not intended. As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept taught herein. The drawings and the foregoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements, elements from one embodiment may be added to another embodiment. Reference numbers

Claims

Claims1. A packaging system (1) for securing a load (6) on a pallet (2), said system comprising:- the pallet (2) comprising:• a base element (20)• an upper side (21) for receiving the load,• a bottom side (22), opposite to the upper side (21),• four vertical sides (23), and• a hollow accommodation space (24), preferably a concavity, in one of the vertical sides (23), and- a wrapping unit (10) adapted to be, preferably releasably, arranged in the accommodation space (24), said wrapping unit (10) comprising;• a housing (11), and• a, preferably retractable, wrapping (12) arranged inside said housing (11) in an inactive state, wherein said wrapping (12) is adapted to be extended from the housing (11) to at least partially encase the load (6) on said pallet (2) during use of said wrapping (12).

2. A packaging system (1) according to any of the preceding claims, wherein the pallet (2) comprises a pair of opposite, accommodation spaces (24a, c) in two opposite, vertical sides (23a, c) and a pair of wrapping units (10a, c) adapted to be releasably arranged in said pair of accommodation spaces (24a, c), and / or the pallet comprises a second pair of opposite, accommodation spaces (24b, d) in two opposite, vertical sides (23b, d) and a second pair of wrapping units (10b, d) adapted to be releasably arranged in said pair of accommodation spaces (24b, d).

3. A packaging system (1) according to any of the preceding claims, wherein the base element (20) comprises two elongated openings (25) in a vertical side (23a), stretching from said side (23a) towards the opposite vertical side (23c), said openings adapted to receive part of a transportation machine such as a forklift or pallet lifter for transportation of said packaging system (1).

4. A packaging system (1) according to any of the preceding claims, wherein the wrapping (12) comprises an attachment element (13) adapted to secure said wrapping (12) on the load (6).

5. A packaging system (1) according to any of the preceding claims, wherein the wrapping (12) is a curtain cover (13).

6. A packaging system (1) according to any of the preceding claims, said system 1 further comprising;- a strapping unit (4) adapted to be, preferably releasably, arranged in an opening (27) in said pallet (2), said strapping unit (4) comprising;• a strap housing (41), and• a, preferably retractable, strap (42) arranged inside said strap housing (41) in an inactive state, wherein said strap (42) is adapted to be extended from the strap housing (41) to at least partially extend across the load (6) on said pallet (2) during use of said strap (42).

7. A packaging system (1) according to any of the preceding claims, wherein the pallet (2) further comprises at least two legs (26), preferably at least four legs (26), more preferred at least 9 legs (26) arranged on the bottom side (22) of the base element (20).

8. A packaging system according to claim 7, wherein the legs (26) comprises;- the opening (27) for receiving the strap housing (41) and / or- a receiving hole (43) for attaching an end (45) of the strap (42) so as to secure the strap (42) across the load (6).

9. A packaging system according to claims 6 - 8, wherein the packaging system (1) comprises at least two straps (42a-b), preferably at least 4 straps (42a-d), more preferred more than six straps (42a-f).

10. A packaging system (1) according to any of the preceding claims comprising:- the pallet (2) with at least one, preferably two opposite, accommodation spaces (24a, b) and at least one, preferably two, wrapping units (10a, b) arranged in said accommodation spaces, and- a second pallet (3) with at least one, preferably two opposite, accommodation spaces (34a, b) and at least one, preferably two, wrapping units (30a, b) arranged in said accommodation spaces, wherein the second pallet (3) is arranged on said pallet (2), so as to provide a versatile packaging system.

11. A packaging system (1) according to any of the preceding claims, wherein the upper side (21) of the pallet (2) comprises a structured surface (28), preferably comprising soft rubber / plastic, adapted to allow drainage of liquids and / or provide a non-slip surface for the load (6).

12. A packaging system (1) according to any of the preceding claims, further comprising a tracking and data system (5), integrated with the pallet (2), adapted to provide, preferably real-time, tracking and / or performance data and / or inventory overview of the load.

13. A method of wrapping a load (6) on a pallet (2) using the packaging system (1) according to any of the preceding claims, comprising the steps of:- loading a load (6) onto the upper side (21) of the pallet (2)- extending at least one retractable wrapping (12) from its housing (11) to cover at least a part of the load (6) and / or- extending at least one strap (42) from its strap housing (41) to extend at least partly across the load.

14. A method of un-wrapping a load (6) on a pallet (2) using the packaging system (1) according to any of the preceding claims, comprising the steps of:- releasing the wrapping (12) and / or strap (42) from the load (6), wherein said wrapping (12) and / or strap (42) is adapted to be retractable into its housing (11) and / or strap housing (41) arranged in and / or integrated with the pallet (2).RECTIFIED SHEET (RULE 91) ISA / EP

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