Automatic device for automatically assembling retainer ring
By designing an automated device for automatic assembly of the ring, the problems of low and poor quality of ring installation in the existing technology are solved, efficient and accurate ring installation is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- PCT/CN2023/116936
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-08-31
- Filing Date
- 2023-09-05
- Publication Date
- 2025-03-06
AI Technical Summary
The prior art is inefficient when installing plastic collars, has high labor intensity, and cannot accurately locate, which is prone to quality accidents such as damage, reverse installation, and misinstallation, affecting product quality.
An automated device for automatic assembly of clamping rings is designed, including a housing clamping mechanism and clamping transition mechanism. The housing clamping mechanism fixes the connector through a clamping assembly, and the collar transition mechanism uses the first transition block and the first drive mechanism to achieve precise positioning and installation of the collar.
It improves the efficiency and quality of the collar installation, reduces the intensity of manual labor, avoids quality problems such as damage and reverse installation, and achieves more efficient and reliable production.
Smart Images

Figure CN2023116936_06032025_PF_FP_ABST
Abstract
Description
An automatic device for assembling clamp rings
[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on August 31, 2023, with application number 202311115691.5 and invention name “An automated device for automatic assembly of clamp rings”, the entire contents of which are incorporated by reference into this application. Technical Field
[0002] The invention relates to the technical field of product assembly, and in particular to a solution of an automated device for automatic assembly of clamp rings. Background Art
[0003] Currently, the installation of plastic collars in connector products often requires manual operation, resulting in low assembly efficiency and high labor intensity. Furthermore, precise positioning of the collars during installation is difficult, and quality issues such as damage, reverse installation, and incorrect installation are prone to occur. This makes it difficult to ensure product quality and is not conducive to large-scale production. To ensure product quality, efficiency, and reliability, and to address the aforementioned assembly efficiency and effectiveness issues, an automated device for collar assembly is proposed.
[0004] Summary of the Invention
[0005] The technical problem solved by the present application is to overcome the deficiencies of the prior art, provide an automated device for automatic assembly of clamp rings, improve assembly efficiency, and reduce labor intensity.
[0006] The technical solutions provided in this application are as follows:
[0007] An automated device for automatic assembly of a clamping ring, comprising a housing clamping mechanism and a clamping ring transition mechanism fixed to a bottom plate of the device;
[0008] The housing clamping mechanism includes a platform base fixed on the bottom plate of the device and a clamping assembly provided on the platform base, wherein the clamping assembly is used to clamp and fix the connector on the platform base;
[0009] The clamping ring transition mechanism includes a first transition block and a first driving mechanism. A transition hole is opened on the first transition block. The top inner diameter D1 of the transition hole is larger than the outer diameter of the clamping ring, and the bottom inner diameter D2 of the transition hole is smaller than the outer diameter of the clamping ring. There is a tapered hole section with a gradually decreasing inner diameter between the top and bottom of the transition hole, so that the aperture of the transition hole transitions downward to D2; the first transition block is driven by the first driving mechanism to move to the top of the platform base so that the clamping ring is aligned with the card slot of the connector.
[0010] In one possible implementation of the automated device, the first driving mechanism includes a platform fixing plate, a fourth slider and a transition mechanism, the platform fixing plate is fixedly connected to the platform base, the fourth slider is horizontally slidably connected to the surface of the platform fixing plate, the transition mechanism is connected between the fourth slider and the first transition block, the transition mechanism is used to drive the first transition block to move vertically relative to the fourth slider, and the fourth slider drives the first transition block to move horizontally to above the platform base or to one side of the platform base.
[0011] In one possible implementation of the automated device, the transition mechanism includes a second support plate and a second driving mechanism. The second support plate is fixedly connected to the fourth slider. The first transition block is vertically slidably connected to the second support plate. The second driving mechanism is connected between the second support plate and the first transition block and is used to drive the first transition block to move vertically.
[0012] In one possible implementation of the automated device, the second driving mechanism includes a fifth slider and a second cylinder, the fifth slider is fixedly connected to one end of the first transition block, and the fifth slider is vertically slidably connected to one side of the second support plate, the second cylinder is connected between the fifth slider and the second support plate, and the second cylinder is used to drive the fifth slider to move vertically.
[0013] In one possible implementation of the automation device, the second driving mechanism also includes a second connecting block, the second connecting block is fixedly connected to the fifth slider, the second support plate is provided with a vertical sliding groove, the second connecting block passes through the second support plate from the sliding groove, and can slide vertically in the sliding groove, the body of the second cylinder is fixed on the second support plate, and the piston rod of the second cylinder is fixed on the second connecting block, so that the movement of the piston rod of the second cylinder drives the fifth slider, the second connecting block and the first transition block to move vertically together.
[0014] In one possible implementation of the automated device, the tapered hole section is located at the bottom of the transition hole, the top of the transition hole is a straight hole section, the inner diameter of the straight hole section is D1, the inner diameter of the top large diameter end of the tapered hole section is D1, and the inner diameter of the bottom small diameter end of the tapered hole section is D2.
[0015] In one possible implementation of the automated device, the clamping assembly includes a third slider, a third slide rail, a clamping claw, and a third cylinder. Two third sliders are provided, the third slide rail is fixedly connected to the surface of the platform base, the two third sliders are horizontally slidably connected to the third slide rail, each third slider is fixedly connected to a clamping claw, and the third cylinder is used to drive the two third sliders to move closer to or away from each other, and the two third sliders drive the two clamping claws to move closer to or away from each other, thereby clamping and fixing the connector.
[0016] In one possible implementation of the automated device, a V-shaped groove is provided on one side of the two clamping jaws facing each other, so that the connecting piece is clamped in the groove.
[0017] In one implementation of the automation device, second fixing blocks are provided on both side edges of the first transition block parallel to its own horizontal moving direction, the second fixing blocks are fixedly connected to the second transition block, and the second fixing blocks are perpendicular to the first transition block.
[0018] In one possible implementation of the automated device, the upper surface of the fourth slider is fixedly connected to a first connecting block, the second support plate is fixedly connected to the first connecting block and the end of the fourth slider close to the platform base, and the platform fixing plate is fixed to the side of the platform base close to the clamp.
[0019] In one possible implementation of the automation device, a limiting block is fixed to one end of the platform fixing plate close to the platform base, so as to limit the moving range of the fourth sliding block.
[0020] In one possible implementation of the automation device, a buffer is provided on the end of the limit block facing the fourth sliding block to play a buffering role when the fourth sliding block collides with the limit block.
[0021] In one possible implementation of the automated device, a through slot is provided at one end of the platform fixing plate close to the platform base, and the bottom of the second support plate is located in the through slot so that the first transition block can be pressed against the top of the connector when it moves downward.
[0022] In one possible implementation of the automation device, the automation device further includes a slide rail module and a pressing device, the slide rail module including a fourth servo motor, a second slide rail, and a second slider, the second slide rail being fixed to the device bottom plate, the second slider being horizontally slidably connected to the second slide rail, the fourth servo motor being connected to the second slide rail and being used to drive the second slider to move along the second slide rail, and the platform base being fixed to the second slider;
[0023] The pressing device comprises a pressing sleeve and a third driving mechanism for driving the pressing sleeve to move vertically, and the pressing sleeve is located just above the second slide rail.
[0024] In one possible implementation of the automated device, the pressing device also includes a first support plate, a first fixed plate, a first slider and a third servo motor. The first support plate is fixed on the bottom plate of the equipment, the first slider is vertically slidably connected to the first support plate, the first fixed plate is fixedly connected to the first slider, the pressing sleeve is connected to the first slider, and the third servo motor is used to drive the first slider to move vertically.
[0025] In one possible implementation of the automated device, the pressing device also includes a pressure sensor and a third fixed block. The third fixed block is vertically slidably connected to the first support plate. The first slider is located directly above the third fixed block. The pressure sensor is connected between the first slider and the third fixed block, and the pressing sleeve is fixedly connected to the third fixed block.
[0026] In one possible implementation of the automated device, the automated device further includes a tray loading mechanism and a four-axis robot arranged on the bottom plate of the equipment. The tray loading mechanism is used to place the clamping ring, and the four-axis robot is used to grab the clamping ring from the tray loading mechanism and place the clamping ring on the platform base.
[0027] In one implementation of the automation device, the four-axis robot is located at one end of the second slide rail.
[0028] In one possible implementation of the automation device, the automation device also includes a direction detection mechanism and a defective product receiving box arranged on the bottom plate of the equipment. The direction detection mechanism is located between the second slide rail and the carrier mechanism. The product direction detection mechanism is used to detect whether the four-axis robot misses or grabs the product in reverse. If it grabs the product in reverse, the clamping ring is placed in the defective product receiving box.
[0029] In one possible implementation of the automated device, the direction detection mechanism includes an optical sensor and a probe, a second bracket is fixedly connected to the bottom plate of the equipment, the probe is horizontally slidably connected to the second bracket through an elastic mechanism, and the optical sensor is fixedly connected to the second bracket; the four-axis robot drives the clamped clamping ring to a fixed position on the probe head, and judges whether the probe blocks the sensing position of the optical sensor to determine whether the part of the clamping ring in contact with the probe head is the step part of the clamping ring.
[0030] In summary, this application has at least the following beneficial technical effects:
[0031] The present invention solves the problem of slow speed and low efficiency when installing the clamp ring, has the advantages of good assembly quality and high efficiency, and saves costs. The present invention improves the automation level of the clamp ring assembly, greatly saves space, and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] FIG1 is a schematic diagram of the equipment framework of the present invention;
[0033] Figure 2 is a schematic diagram of the equipment structure layout;
[0034] Figure 3 is a schematic diagram of a disc loading mechanism;
[0035] Figure 4 is a schematic diagram of a direction detection mechanism;
[0036] Figure 5 is a schematic diagram of the defective product box mechanism;
[0037] Figure 6 is a schematic diagram of a four-axis robot mechanism;
[0038] Figure 7 is a schematic diagram of the pressing device mechanism;
[0039] Figure 8 is a schematic diagram of the slider module mechanism;
[0040] Figure 9 is a schematic diagram of the housing clamping mechanism;
[0041] FIG10a is an overall schematic diagram of the clamping ring transition mechanism, FIG10b is a schematic diagram of the structure of only the portion driving the vertical movement of the first transition block, and FIG10c is a schematic diagram of the structure of only the second connecting block;
[0042] Figure 11 is a schematic diagram of the relative positions of the housing clamping mechanism and the clamping ring transition mechanism;
[0043] FIG12 is a schematic structural diagram of the connector and the clamping ring.
[0044] Description of the accompanying drawings:
[0045] 211. Human-machine control panel; 212. Display screen; 214. Chassis door;
[0046] 1. Carrying plate mechanism; 2. Direction detection mechanism; 3. Four-axis robot; 4. Press-in device; 5. Slide rail module; 6. Housing clamping mechanism; 7. Clamping ring transition mechanism; 8. Equipment base plate;
[0047] 11. First carrier plate; 12. Handle; 13. Proximity switch; 14. First bracket; 21. First fixing block; 22. Second bracket; 23. Optical sensor; 24. Positioning ring; 25. Positioning pin; 26. Positioning block; 27. Probe; 28. Spring;
[0048] 321. Defective product receiving box;
[0049] 43. Robot; 44. Three-jaw chuck; 45. Third bracket;
[0050] 111. Third servo motor; 112. First support plate; 113. First slider; 114. Second connecting ring; 115. Pressing sleeve; 116. First slide rail; 117. First fixing plate; 118. Pressure sensor; 119. Third fixing block; 120. Fixed base;
[0051] 51. Fourth servo motor; 52. Limit sensor; 53. Second slide rail; 54. Second slider;
[0052] 61. Third slide; 62. Third slide rail; 63. Clamping claw; 64. Platform base; 65. Third cylinder;
[0053] 71. Fourth slide rail; 72. Platform fixing plate; 73. First cylinder; 74. First connecting block; 75. Fourth slide block; 76. Transition mechanism; 77. Limit block; 78. Buffer;
[0054] 761, second fixed block; 762, first transition block; 7621, transition hole; 763, fifth slider; 764, second transition block; 765, support plate; 766, second cylinder; 767, fifth slide rail; 768, second connecting block;
[0055] 01. Connector; 011. Housing; 012. Wire seal; 02. Clamp. DETAILED DESCRIPTION
[0056] The word "exemplary" is used exclusively herein to mean "serving as an example, example, or illustration." Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. Although various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
[0057] The present application discloses an automated device for assembling a collar, used to assemble a collar 02 onto a connector 01. As shown in FIG12 , connector 01 comprises a housing 011 and a wire seal 012 located within housing 011. A gap exists between the opening of housing 011 and wire seal 012, forming a slot. Collar 02 is positioned within the slot, with an interference fit within the opening of housing 011. One end of collar 02 has a step, which engages within the slot. Because the outer diameter of collar 02 is larger than the inner diameter of the opening of housing 011, directly pressing collar 02 into the opening of housing 011 would wear it out. This wear would also create excess material in the gap between the opening of housing 011 and wire seal 012 on the inner or outer walls of housing 011, impacting the quality of connector 01. The present application's automated device for assembling collar 02 avoids this excess material and wear of collar 02.
[0058] The present application discloses an automated device for automatically assembling a collar, as shown in Figures 1, 2, and 11. The device comprises a frame having a human-machine control panel 211, a display screen 212, a chassis door 214, and a base plate 8. The base plate 8 is provided with a plate loading mechanism 1, a direction detection mechanism 2, a four-axis robot 3, a pressing device 4, a slide rail module 5, a housing clamping mechanism 6, a collar transition mechanism 7, and a control terminal.
[0059] As shown in Figures 2 and 3, the tray loading mechanism 1 includes a first bracket 14, a first tray 11, a handle 12, and a proximity switch 13. The first bracket 14 is fixed to the device base plate 8, and the first tray 11 is placed on the first bracket 14. The handle 12 is fixed to the first tray 11, making it convenient for the operator to change trays. The proximity switch 13 is used to detect whether the first tray 11 is in place. The first tray 11, filled with collars, is manually placed on the first bracket 14 using the handle 12. The proximity switch 13 verifies whether the first tray 11 is in place.
[0060] As shown in Figures 2, 4, and 5, the product direction detection mechanism 2 includes a first fixed block 21, an optical sensor 23, a positioning ring 24, a positioning pin 25, a positioning block 26, a probe 27, and a spring 28. A second bracket 22 is fixedly connected to the device base plate 8, and the first fixed block 21 is connected to the second bracket 22. The optical sensor 23 and the positioning block 26 are fixed to the first fixed block 21; the positioning block 26 has a horizontal movable hole, and the probe 27 is located in the movable hole. The positioning ring 24 is fixedly connected to the probe 27 via the positioning pin 25. The probe 27 is provided with a raised ring on the outside. The positioning ring 24 and the raised ring are respectively located on either side of the positioning block 26 to ensure that the probe 27 does not slip off the positioning block 26. The spring 28 is sleeved on the outside of the probe 27, one end of the spring 28 is connected to the positioning block 26, and the other end is connected to the convex ring; when the four-axis robot 4 drives the clamped clamping ring to a fixed position in front of the probe 27, the clamping ring pushes the probe 27 to move horizontally. If the step part of the clamping ring faces the probe 27, the moving distance of the probe 27 is large, and the probe 27 will block the sensing position of the optical sensor 23. If the non-step part of the clamping ring faces the probe 27, the moving distance of the probe 27 is small, and the probe 27 will not block the sensing position of the optical sensor 23.
[0061] The diameter of the stepped portion of the collar is larger than the diameter of the other portion. The correct position of the collar is with the platform at the bottom. To identify the upper and lower portions, ensure the smaller diameter end faces upward. The four-axis robot 4 clamps the collar and moves it to a fixed position in front of the probe 27. If the probe 27 shrinks inward, this indicates a larger diameter portion, which is the platform. This allows the user to determine whether the collar has the larger diameter platform at the bottom, ensuring the collar's orientation is correct. After the four-axis robot 4 grabs the part from the carrier mechanism 1, the product orientation detection mechanism 2 checks to see if it was missed or mis-grabbed. If mis-grabbed, the part (collar) is placed in the defective product receiving box 321.
[0062] As shown in Figures 2 and 6, the four-axis robot 3 includes a second servo motor, a first connecting ring, a robot 43, and a three-jaw chuck 44. A third bracket 45 is fixedly connected to the device base 8. The robot 43 is fixed to the device base 8 by connecting to the third bracket 45. The three-jaw chuck 44 is connected to the third axis of the robot 43 via the first connecting ring. The second servo motor drives the three-jaw chuck 44 to tighten and loosen the jaws.
[0063] As shown in Figures 2 and 7, the pressing device 4 includes a third servo motor 111, a first support plate 112, a first slider 113, a second connecting ring 114, a pressing sleeve 115, a first slide rail 116, a first fixed plate 117, a pressure sensor 118, and a third fixed block 119. A fixed base 120 is fixedly connected to the equipment base plate 8. The first slide rail 116 is fixed to the fixed base 120 via the first support plate 112. The first slide rail 116 is vertically arranged. The first slider 113 and the third fixed block 119 are both vertically slidably connected to the first slide rail 116, and the first slider 113 is located directly above the third fixed block 119. The third servo motor 111 is connected to the first support plate 112 and drives the first slider 113 to move up and down along the first slide rail 116. First fixing plate 117 is locked to first slider 113. The top of pressure sensor 118 is fixed to first fixing plate 117 via second connecting ring 114. The bottom of pressure sensor 118 is fixed to third fixing block 119. Compression sleeve 115 is connected to third fixing block 119 and is used to press the collar between the connector housing and the sealing body. When first slider 113 moves downward, it drives compression sleeve 115 vertically downward via pressure sensor 118 and third fixing block 119. Pressure sensor 118 can measure the pressure applied by compression sleeve 115, thereby enabling real-time monitoring of pressure during the insertion process.
[0064] As shown in Figures 2 and 8, the slide module 5 includes a fourth servo motor 51, a limit sensor 52, a second slide rail 53, and a second slider 54. The second slide rail 53 is fixed to the equipment base plate 8. The second slider 54 is horizontally connected to the second slide rail 53. The fourth servo motor 51 is connected to one end of the second slide rail 53 and is used to drive the second slider 54 to move back and forth along the second slide rail 53. The limit sensor 52 is fixed to the second slide rail 53 and is used to prevent the slide module 5 from exceeding the upper limit.
[0065] As shown in Figures 2 and 9, the shell clamping mechanism 6 includes a third slider 61, a third slide rail 62, a clamping claw 63, a platform base 64, and a third cylinder 65. The platform base 64 is fixed to the second slider 54. The third slide rail 62 and the third cylinder 65 are both connected to the surface of the platform base 64. Two third sliders 61 are provided, and both third sliders 61 are horizontally slidably connected to the third slide rail 62. The piston rod of the third cylinder 65 is connected to the third slider 61 to drive the two third sliders 61 to move closer to or away from each other. Each third slider 61 is fixedly connected to a clamping claw 63. When the piston rod of the third cylinder 65 is actuated, it drives the third slider 61 to move back and forth along the third slide rail 62. The third slider 61 drives the clamping claws 63 to move closer to or away from each other, thereby clamping and loosening the connector shell.
[0066] As shown in Figures 2 and 10a, 10b, and 10c, the clamping ring transition mechanism 7 includes a fourth slide rail 71, a platform fixing plate 72, a first cylinder 73, a first connecting block 74, a fourth slider 75, a transition mechanism 76, a limit block 77, and a buffer 78. The platform fixing plate 72 is fixed to the side of the platform base 64 near the clamping jaw 63. The first cylinder 73 is fixed to the platform fixing plate 72. Two fourth slide rails 71 are provided, and both fourth slide rails 71 are fixed to the platform fixing plate 72. The fourth slider 75 is slidably connected to the fourth slide rail 71. The piston rod of the first cylinder 73 is connected to the fourth slider 75. The movement of the piston rod of the first cylinder 73 drives the movement of the fourth slider 75. A first connecting block 74 is fixed to the upper surface of the fourth slider 75. A transition mechanism 76 is fixed to the first connecting block 74. The transition mechanism 76 is used to accommodate a retaining ring. Movement of the piston rod of the first cylinder 73 drives both the fourth slider 75 and the transition mechanism 76, thereby moving the retaining ring placed on the transition mechanism 76 above the connector clamped by the clamping jaws 63. A limit block 77 is fixed to the upper surface of the platform fixing plate 72, near the platform base 64, to limit the range of movement of the fourth slider 75. A buffer 78 is fixed to the limit block 77 to act as a buffer when the fourth slider 75 collides with the limit block 77.
[0067] The transition mechanism 76 includes a second fixed block 761, a first transition block 762, a fifth slider 763, a second transition block 764, a second support plate 765, a second cylinder 766, a fifth slide rail 767, and a second connecting block 768. The second support plate 765 is fixedly connected to the end of the first connecting block 74 near the platform base 64. The fifth slide rail 767 is fixedly connected to the second support plate 765. The fifth slider 763 is vertically slidably connected to the second support plate 765 via the fifth slide rail 767. The fifth slider 763 is fixedly connected to the second connecting block 768. The second support plate 765 defines a vertical sliding slot. The second connecting block 768 passes through the sliding slot and is vertically slidably connected to the second support plate 765. The body of the second cylinder 766 is fixed to the second support plate 765. The piston rod of the second cylinder 766 is fixed to the second connecting block 768. Movement of the piston rod of the second cylinder 766 causes the fifth slider 763 and the second connecting block 768 to move vertically together. The fourth slider 75 is provided with an escape groove to allow the second cylinder 766 to pass through the fourth slider 75 from the position of the escape groove. The second transition block 764 is fixedly connected to the fifth slider 763. The second fixed block 761 and the first transition block 762 are connected to the second transition block 764. Two second fixed blocks 761 are provided, and the two second fixed blocks 761 are fixedly connected to the two side edges of the first transition block 762 parallel to the horizontal movement direction of the first transition block 762. The second fixed blocks 761 are perpendicular to the first transition block 762 to prevent the first transition block 762 from bending during use. The second connecting block 768 is arranged in conjunction with the sliding groove, so that the second cylinder 766 and the first transition block 762 used for driving are respectively located on either side of the second support plate 765.
[0068] The first transition block 762 defines a transition hole 7621 that extends vertically through the first transition block 762. The transition hole 7621 comprises a straight section at the top and a tapered section at the bottom. The straight and tapered sections are coaxially arranged. The inner diameter of the straight section is larger than the outer diameter of the collar, while the inner diameter of the top of the tapered section is equal to that of the straight section, and the inner diameter of the bottom of the tapered section is smaller than the outer diameter of the collar. When the collar is placed in the straight section and forced out of the transition hole by the pressing device 4, the outer diameter of the collar is compressed by the inner wall of the tapered section, reducing its size. This allows the collar to enter the connector housing at a smaller size, thus preventing wear and the generation of excess material.
[0069] As shown in Figure 11, a through slot is provided at one end of the platform fixing plate 72 close to the platform base 64, and the through slot is located between the two fourth slide rails 71, so that the bottom of the second support plate 765 can move in the through slot, ensuring that the bottom of the second support plate 765 can extend downward more, ensuring that the first transition block 762 has sufficient downward vertical movement stroke to ensure that the first transition block 762 can be pressed against the top of the connector.
[0070] The control terminal automatically installs the clamps of the products to be assembled at multiple nodes according to the logic control signal of the control terminal.
[0071] The present invention is used as follows:
[0072] The four-axis robot 3 moves the collar from the first carrier 11 into the transition hole in the center of the first transition block 762. The piston rod of the first cylinder 73 shifts forward and backward, driving the first transition block 762 to move horizontally until the transition hole aligns with the product held by the clamp 63. The piston rod of the second cylinder 766 extends, driving the first transition block 762 downward to press the connector held by the clamp 63. The fourth servo motor 51 drives the second slider 54 to move, which in turn drives the first transition block 762 and the connector held by the clamp 63 to move together until the pressing sleeve 115 of the pressing device 4 aligns with the transition hole. The third servo motor 111 drives the first slider 113 to move, which in turn drives the pressing sleeve 115 downward, pressing the collar into the product slot. This prevents the generation of excess material and wear on the collar.
[0073] The present application has been described in detail above with reference to specific embodiments and exemplary examples. However, these descriptions should not be construed as limiting the present application. Those skilled in the art will appreciate that various equivalent substitutions, modifications, or improvements may be made to the technical solutions and implementations of the present application without departing from the spirit and scope of the present application, and all of these modifications fall within the scope of the present application. The scope of protection of the present application shall be determined by the appended claims.
[0074] The contents not described in detail in this application specification are common knowledge to those skilled in the art.
Claims
1. An automatic device for automatic assembly of a clamp ring, characterized in that: It comprises a shell clamping mechanism (6) and a clamping ring transition mechanism (7) arranged on a device bottom plate (8); The housing clamping mechanism (6) comprises a platform base (64) fixed on the device bottom plate (8), and the clamping assembly arranged on the platform base (64), wherein the clamping assembly is used to clamp and fix the connector on the platform base (64); The clamping ring transition mechanism (7) comprises a first transition block (762) and a first driving mechanism, wherein a transition hole (7621) is provided on the first transition block (762), wherein the top inner diameter D1 of the transition hole (7621) is larger than the outer diameter of the clamping ring, and the bottom inner diameter D2 of the transition hole is smaller than the outer diameter of the clamping ring, and a tapered hole section with a gradually decreasing inner diameter exists between the top and the bottom of the transition hole, so that the diameter of the transition hole transitions downward to D2; the first transition block (762) is driven by the first driving mechanism to move to the top of the platform base (64), so that the clamping ring is directly opposite to the clamping groove of the connector.
2. The automatic device for automatic assembly of a clamp ring according to claim 1, characterized in that: The first driving mechanism comprises a platform fixing plate (72), a fourth slider (75) and a transition mechanism (76); the platform fixing plate (72) is fixedly connected to the platform base (64); the fourth slider (75) is horizontally slidably connected to the surface of the platform fixing plate (72); the transition mechanism (76) is connected between the fourth slider (75) and the first transition block (762); the transition mechanism (76) is used to drive the first transition block (762) to move vertically relative to the fourth slider (75); the fourth slider (75) drives the first transition block (762) to move horizontally to the top of the platform base (64) or to one side of the platform base (64).
3. The automatic device for automatic assembly of a clamp ring according to claim 2, characterized in that: The transition mechanism (76) comprises a second support plate (765) and a second driving mechanism, wherein the second support plate (765) is fixedly connected to the fourth slider (75), the first transition block (762) is vertically slidably connected to the second support plate (765), and the second driving mechanism is connected between the second support plate (765) and the first transition block (762) and is used to drive the first transition block (762) to move vertically.
4. The automatic device for automatic assembly of a clamp ring according to claim 3, characterized in that: The second driving mechanism comprises a fifth slider (763) and a second cylinder (766), wherein the fifth slider (763) is fixedly connected to one end of the first transition block (762), the fifth slider (763) is vertically slidably connected to one side of the second support plate (765), the second cylinder (766) is connected between the fifth slider (763) and the second support plate (765), and the second cylinder (766) is used to drive the fifth slider (763) to move vertically.
5. The automatic device for automatic assembly of a clamp ring according to claim 4, characterized in that: The second driving mechanism also includes a second connecting block (768), the second connecting block (768) is fixedly connected to the fifth slider (763), the second support plate (765) is provided with a vertical sliding groove, the second connecting block (768) passes through the second support plate (765) from the sliding groove and can slide vertically in the sliding groove, the body of the second cylinder (766) is fixed on the second support plate (765), and the piston rod of the second cylinder (766) is fixed on the second connecting block (768), so that the movement of the piston rod of the second cylinder (766) drives the fifth slider (763), the second connecting block (768) and the first transition block (762) to move vertically together.
6. An automatic device for automatic assembly of a clamp ring according to any one of claims 1 to 5, characterized in that: The tapered hole section is located at the bottom of the transition hole, the top of the transition hole is a straight hole section, the inner diameter of the straight hole section is D1, the inner diameter of the top large diameter end of the tapered hole section is D1, and the inner diameter of the bottom small diameter end of the tapered hole section is D2.
7. The automatic device for automatic assembly of a clamp ring according to claim 1, characterized in that: The clamping assembly comprises a third slider (61), a third slide rail (62), a clamping claw (63), and a third cylinder (65). Two third sliders (61) are provided. The third slide rail (62) is fixedly connected to the surface of the platform base (64). The two third sliders (61) are horizontally slidably connected to the third slide rail (62). Each of the third sliders (61) is fixedly connected to a clamping claw (63). The third cylinder (65) is used to drive the two third sliders (61) to move closer to or farther from each other. The two third sliders (61) drive the two clamping claws (63) to move closer to or farther from each other, thereby clamping and fixing the connector.
8. The automatic device for automatic assembly of a clamp ring according to claim 1, characterized in that: A V-shaped groove is provided on one side of the two clamping jaws (63) facing each other, so that the connecting piece can be clamped in the groove.
9. The automatic device for automatic assembly of a clamp ring according to claim 1, characterized in that: The first transition block (762) is provided with second fixed blocks (761) on both side edges parallel to its own horizontal moving direction, the second fixed block (761) is fixedly connected to the second transition block (764), and the second fixed block (761) is perpendicular to the first transition block (762).
10. The automatic device for automatic assembly of a clamp ring according to claim 3, characterized in that: The upper surface of the fourth slider (75) is fixedly connected to a first connecting block (74), the second support plate (765) is fixedly connected to the first connecting block (74) and the end of the fourth slider (75) close to the platform base (64), and the platform fixing plate (72) is fixed to the side of the platform base (64) close to the clamp (63).
11. The automatic device for automatic assembly of a clamp ring according to claim 10, characterized in that: A limiting block (77) is fixed to one end of the platform fixing plate (72) close to the platform base (64), and the limiting block (77) is used to limit the moving range of the fourth sliding block (75).
12. The automatic device for automatic assembly of a clamp ring according to claim 11, characterized in that: A buffer (78) is provided at the end of the limit block (77) facing the fourth sliding block (75) so as to play a buffering role when the fourth sliding block (75) collides with the limit block (77).
13. The automatic device for automatic assembly of a clamp ring according to claim 4, characterized in that: A through slot is formed at one end of the platform fixing plate (72) close to the platform base (64), and the bottom of the second supporting plate (765) is located in the through slot so that the first transition block (762) can be pressed against the top of the connector when it moves downward.
14. An automatic device for automatic assembly of a clamp ring according to any one of claims 1 to 13, characterized in that: The automation device further comprises a slide rail module (5) and a pressing device (4), the slide rail module (5) comprising a fourth servo motor (51), a second slide rail (53) and a second slider (54), the second slide rail (53) being fixed on the equipment base plate (8), the second slider (54) being horizontally slidably connected to the second slide rail (53), the fourth servo motor (51) being connected to the second slide rail (53) and being used for driving the second slider (54) to move along the second slide rail (53), and the platform base (64) being fixed on the second slider (54); The pressing device (4) comprises a pressing sleeve (115) and a third driving mechanism for driving the pressing sleeve (115) to move vertically, and the pressing sleeve (115) is located directly above the second slide rail (53).
15. The automatic device for automatic assembly of a clamp ring according to claim 14, characterized in that: The pressing device (4) further comprises a first supporting plate (112), a first fixing plate (117), a first sliding block (113) and a third servo motor (111); the first supporting plate (112) is fixed on the device bottom plate (8); the first sliding block (113) is vertically slidably connected to the first supporting plate (112); the first fixing plate (117) is fixedly connected to the first sliding block (113); the pressing sleeve (115) is connected to the first sliding block (113); and the third servo motor (111) is used for driving the first sliding block (113) to move vertically.
16. The automatic device for automatic assembly of a clamp ring according to claim 14, characterized in that: The pressing device (4) also includes a pressure sensor (118) and a third fixed block (119), wherein the third fixed block (119) is vertically slidably connected to the first support plate (112), the first slider (113) is located directly above the third fixed block (119), the pressure sensor (118) is connected between the first slider (113) and the third fixed block (119), and the pressing sleeve (115) is fixedly connected to the third fixed block (119).
17. The automatic device for automatic assembly of a clamp ring according to claim 14, characterized in that: The automation device also includes a tray loading mechanism (1) and a four-axis robot (3) arranged on the equipment base plate (8), wherein the tray loading mechanism (1) is used to place the clamping ring, and the four-axis robot (3) is used to grab the clamping ring from the tray loading mechanism (1) and place the clamping ring on the platform base (64).
18. The automatic device for automatic assembly of a clamp ring according to claim 17, characterized in that: The four-axis robot (3) is located at one end of the second slide rail (53).
19. The automatic device for automatic assembly of a clamp ring according to claim 17, characterized in that: The automation device also includes a direction detection mechanism (2) and a defective product receiving box (321) arranged on the equipment bottom plate (8), wherein the direction detection mechanism (2) is located between the second slide rail (53) and the tray loading mechanism (1), and the product direction detection mechanism (2) is used to detect whether the four-axis robot (3) misses or reverses the grasping, and if it reverses the grasping, the clamping ring is placed in the defective product receiving box (321).
20. The automatic device for automatic assembly of a clamp ring according to claim 19, characterized in that: The direction detection mechanism (2) comprises an optical sensor (23) and a probe (27); the second bracket (22) is fixedly connected to the bottom plate (8) of the device; the probe (27) is horizontally slidably connected to the second bracket (22) via an elastic mechanism; and the optical sensor (23) is fixedly connected to the second bracket (22); the four-axis robot (4) drives the clamped collar to a fixed position at the head of the probe (27); and by judging whether the probe (27) blocks the sensing position of the optical sensor (23), it is judged whether the collar portion in contact with the head of the probe (27) is a step portion of the collar.
Citation Information
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