Method for manufacturing battery module

Abstract

The present invention relates to a battery module and a method for manufacturing the battery module, the method comprising a coating step for coating at least one surface of a battery cell unit with an adhesive material, wherein a plurality of battery cells are stacked in the battery cell unit, the battery cells comprise a cell assembly and a tab protruding from the cell assembly, and in the coating step, one side surface of the at least one battery cell from which the tab does not protrude is coated with the adhesive material.

Description

Manufacturing method of battery module

[0001] The present disclosure relates to a method for manufacturing a battery module. Furthermore, the present disclosure relates to a battery module manufactured by the method and a method for manufacturing the battery module.

[0002] Recently, demand for mobile devices such as smartphones, tablet PCs, and wireless earphones has been increasing. Furthermore, with the development of electric vehicles, energy storage batteries, robots, satellites, and other devices in full swing, research is actively underway on high-performance secondary batteries capable of repeated charging and discharging as an energy source.

[0003] Currently commercialized secondary batteries include nickel-cadmium batteries, nickel-hydrogen batteries, nickel-zinc batteries, and lithium secondary batteries. Among these, lithium secondary batteries have the advantage of having almost no memory effect compared to nickel-based secondary batteries, allowing free charging and discharging, a very low self-discharge rate, and high energy density.

[0004] According to one aspect of the present disclosure, a method for manufacturing a battery module can be provided that can prevent process-related defects and improve the heat dissipation characteristics of the final product. Furthermore, according to one aspect of the present disclosure, a method for manufacturing a battery module can be provided that can prevent process-related defects and improve the safety of the final product by preventing adhesive materials from flowing between battery cells. Furthermore, according to one aspect of the present disclosure, a battery module manufactured using the method for manufacturing the battery module can be provided, and a battery pack and an electrical device including the battery module can be provided.

[0005] The method for manufacturing a battery module according to one aspect of the present disclosure can be widely applied to green technology fields such as electric vehicles, battery charging stations, and other battery-powered solar and wind power generation. Furthermore, the method for manufacturing a battery module according to one aspect of the present disclosure can be applied to eco-friendly electric vehicles or hybrid vehicles, which aim to prevent climate change by suppressing air pollution and greenhouse gas emissions.

[0006] A method for manufacturing a battery module according to one aspect of the present disclosure includes a coating step of coating an adhesive material on at least one surface of a battery cell unit, wherein a plurality of battery cells are stacked, and the battery cells include a cell assembly and a tab protruding from the cell assembly, and in the coating step, the adhesive material may be applied to one surface of at least one battery cell from which the tab does not protrude.

[0007] A method for manufacturing a battery module according to one aspect of the present disclosure may, in the applying step, apply the adhesive material so that an application area is formed in at least a portion of the center of one side of at least one battery cell.

[0008] A method for manufacturing a battery module according to one aspect of the present disclosure may, in the applying step, apply the adhesive material so that an unapplied area is formed in at least a portion of both ends of one side of at least one battery cell.

[0009] In a method for manufacturing a battery module according to one aspect of the present disclosure, one side of the at least one battery cell includes a recessed portion, and at least a portion of the recessed portion may be present within a coating area.

[0010] In a method for manufacturing a battery module according to one aspect of the present disclosure, a central portion of one side of at least one battery cell may be formed in a recessed portion.

[0011] In a method for manufacturing a battery module according to one aspect of the present disclosure, the method further includes a step of obtaining a profile of one side of the at least one battery cell, and the applying step may apply the adhesive material according to the obtained profile.

[0012] In a method for manufacturing a battery module according to one aspect of the present disclosure, the profile of one side of at least one battery cell can be obtained through laser irradiation.

[0013] A method for manufacturing a battery module according to one aspect of the present disclosure can derive a center of one side of at least one battery cell in the step of obtaining the profile.

[0014] A method for manufacturing a battery module according to one aspect of the present disclosure may include an insertion step in which a battery cell unit to which the adhesive material is applied is inserted into a module housing.

[0015] In a method for manufacturing a battery module according to one aspect of the present disclosure, the module housing includes a support plate that supports a battery cell unit and side plates provided at both corner regions of the support plate, and in the insertion step, the battery cell unit can be inserted while the side plates are spread apart.

[0016] In a method for manufacturing a battery module according to one aspect of the present disclosure, the side plate includes an elastic body, and in the insertion step, the side plate is pulled within an elastic limit to spread the side plate, and a battery cell unit to which an adhesive material is applied can be inserted into the module housing with the side plate spread apart.

[0017] In a method for manufacturing a battery module according to one aspect of the present disclosure, in the insertion step, at least two surfaces of the battery cell unit to which the adhesive material is applied can be inserted into the module housing while being pressed.

[0018] A method for manufacturing a battery module according to one aspect of the present disclosure can release the pressurization when the pressurized battery cell unit comes into contact with the side plate in the insertion step.

[0019] In a method for manufacturing a battery module according to one aspect of the present disclosure, the adhesive material may include at least one selected from the group consisting of silicone resin, acrylic resin, urethane resin, and epoxy resin.

[0020] A battery module according to one aspect of the present disclosure may be manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure.

[0021] A battery pack according to one aspect of the present disclosure may include one or more battery modules, and the battery module may be a battery module according to one aspect of the present disclosure. In addition, an electric device according to one aspect of the present disclosure may include one or more selected from the group consisting of one or more battery modules and one or more battery packs, and the battery module may be a battery module according to one aspect of the present disclosure, and the battery pack may be a battery pack according to one aspect of the present disclosure.

[0022] According to one embodiment of the present disclosure, process-related defects can be prevented and the heat dissipation properties of the final product can be improved. Furthermore, according to one aspect of the present disclosure, process-related defects can be prevented and the safety of the final product can be improved by preventing adhesive material from flowing between battery cells.

[0023] The drawings shown in this disclosure are according to examples of this disclosure, and the ratios of width, width, or thickness (or height) of each component are for the purpose of explaining this disclosure in detail, and these ratios may differ from the actual ones. In addition, in the coordinate system shown in the drawings, each axis may be perpendicular to each other, and the direction pointed by the arrow may be the + direction, and the direction opposite to the direction pointed by the arrow (rotated by 180 degrees) may be the - direction.

[0024] FIG. 1 is a drawing exemplarily showing a part of the structure of a battery cell according to one aspect of the present disclosure.

[0025] FIG. 2 is a drawing exemplarily showing the structure of a battery module according to one aspect of the present disclosure.

[0026] FIG. 3 is a drawing exemplarily showing the structure of a battery pack according to one aspect of the present disclosure.

[0027] FIG. 4 is a drawing exemplarily showing the structure of a battery cell unit according to one aspect of the present disclosure.

[0028] FIG. 5 is a drawing showing at least a part of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0029] FIG. 6 is a drawing showing at least a part of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0030] FIG. 7 is a drawing showing at least a part of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0031] FIG. 8 is a drawing exemplarily showing the structure of a battery cell according to one aspect of the present disclosure.

[0032] FIG. 9 is a drawing showing at least a part of a step of obtaining a profile of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0033] FIG. 10 is a drawing showing at least a part of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0034] FIG. 11 is a drawing showing at least a part of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0035] FIG. 12 is a drawing showing at least a part of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0036] FIG. 13 is a drawing showing at least a part of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0037] FIG. 14 is a drawing showing at least a part of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0038] FIG. 15 is a drawing showing at least a part of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0039] FIG. 16 is a drawing simply illustrating a semi-finished product of a battery module manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure.

[0040] FIG. 17 is a CT (Computed Tomography) image showing the bottom surface of a semi-finished product of a battery module manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure (cross-section AA' of FIG. 16).

[0041] Hereinafter, the present disclosure will be described in detail with reference to the attached drawings. However, these are merely exemplary and the present disclosure is not limited to the specific embodiments described as examples.

[0042] Among the properties mentioned in this specification, if the measurement temperature and / or pressure affect the properties, the properties are properties measured at room temperature and pressure, unless otherwise specified.

[0043] As heat management from batteries in electrical, electronic, and secondary battery products becomes a critical issue, various heat dissipation measures have been proposed. For example, battery modules sometimes include a heat-dissipating adhesive layer that secures the battery cells while efficiently transferring the heat generated from the cells to the outside.

[0044] In one example, a heat-dissipating adhesive is applied to the lower inner surface of a module case, and a battery module is manufactured by attaching a plurality of battery cells onto the applied adhesive.

[0045] In addition, in one example, in order to manufacture a battery module, a method may be adopted in which a plurality of battery cells are placed side by side and stacked horizontally to assemble them into a battery cell unit, and then the assembled battery cell unit is inserted into a module case. Here, in order to minimize the volume, the battery module is manufactured by pressing at least two surfaces of the battery cell unit to minimize the space between the battery cells, inserting them into the module case, and releasing the pressing.

[0046] However, when a battery cell unit pressurized on both sides as described above while a heat-dissipating adhesive is applied to the lower inner surface of the module case is brought into contact with the heat-dissipating adhesive, there are cases where the battery cell is pushed out when the pressure is released and the heat-dissipating adhesive is pushed to one side. In this case, unnecessary use of heat-dissipating adhesive may occur, or the heat-dissipating adhesive may be inserted into the space between the battery cells.

[0047] According to one aspect of the present disclosure, a method for manufacturing a battery module can be provided that can prevent process-related defects and improve the heat dissipation characteristics of a final product. In addition, according to one aspect of the present disclosure, a method for manufacturing a battery module can be provided that can prevent an adhesive material (200) from flowing between battery cells (1), thereby preventing process-related defects and improving the safety of a final product. In addition, according to one aspect of the present disclosure, a battery module (2) manufactured by the method for manufacturing the battery module can be provided, and an electric device can be provided that includes at least one selected from the group consisting of a battery pack (3) including the battery module (2) and an electric device.

[0048] FIG. 1 is a drawing exemplarily showing a portion of the structure of a battery cell (1) according to one aspect of the present disclosure. FIG. 2 is a drawing exemplarily showing the structure of a battery module (2) according to one aspect of the present disclosure. FIG. 3 is a drawing exemplarily showing the structure of a battery pack (3) according to one aspect of the present disclosure.

[0049] The structure of a battery cell (1) according to one aspect of the present disclosure may be known. The battery cell (1) may include an electrode assembly and an electrolyte (1d). Referring to FIG. 1, the electrode assembly may include a positive electrode (1a), a negative electrode (1b), and a separator (1c). In addition, referring to FIG. 1, the battery cell (1) may have a structure in which the positive electrode (1a) and the negative electrode (1b) are included, and a separator (1c) is interposed between the positive electrode (1a) and the negative electrode (1b). In addition, the battery cell (1) may have a structure in which an electrolyte (1d) is filled within a sealed space due to an outer casing (1e) of the battery cell.

[0050] The above cathode (1a) may refer to a reduction electrode to which an electron transport material transfers electrons when the battery cell (1) is discharged. The above anode (1b) may refer to an oxidation electrode to which an electron transport material transfers electrons when the battery cell (1) is discharged. In addition, the separator (1c) may refer to a film through which an electron transport material passes while preventing an electrical short circuit between the anode (1a) and the cathode (1b). In addition, the electrolyte (1d) may refer to a medium that causes the movement of an electron transport material so that an electrochemical reaction between the anode (1a) and the cathode (1b) occurs smoothly.

[0051] Meanwhile, although Fig. 1 illustrates a liquid electrolyte (1d), as described above, a solid electrolyte such as a gel-type polymer electrolyte may also be used. A battery using a solid electrolyte may generally be referred to as a solid battery or an all-solid battery. In the case of a liquid electrolyte (electrolyte), it may generally include an organic solvent and a lithium salt.

[0052] The above is classified into various types depending on the type of electron transport material. For example, if the electron transport material is lithium (including Li ions), the battery can be called a lithium ion battery.

[0053] In addition, the outer casing (1e) of the battery cell can protect the positive electrode (1a), the negative electrode (1b), and the separator (1c) from external impact and prevent the electrolyte (1d) from leaking out. Depending on the shape of the outer casing (1e) of the battery cell, the battery cell (1) can be classified into a square shape, a coin shape, a cylindrical shape, or a pouch shape. In the present disclosure, the battery cell (1) can preferably be a pouch shape.

[0054] A battery module (battery module, 2) according to one aspect of the present disclosure may be manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure. In addition, the structure of the battery module (2) may be known. Referring to Fig. 2, the battery module (2) may have a structure including a battery cell unit (2a), upper and lower housings (2b-1, 2b-2), a busbar (2c), and inner and outer covers (2d-1, 2d-2).

[0055] The above battery module (2) may include a structure in which one or more battery cells (1) are placed in a housing to protect them from external shock, heat, vibration, etc.

[0056] The above battery cell unit (2a) includes one or more battery cells (1), and when there are multiple battery cells, it may refer to a structure in which the battery cells (1) are electrically connected in series and / or in parallel. The battery cell unit (2a) may be embedded in a space formed by a lower housing (2b-1) and an upper housing (2b-2). However, the method of embedding the battery cell unit (2a) is not limited by FIG. 2. The battery cell unit (2a) may be a battery cell unit (100) according to one aspect of the present disclosure.

[0057] In addition, the term "electrically connected" used herein may mean a state in which an electric circuit is formed when objects to be connected are connected by a connecting means, thereby allowing current to flow to each object to be connected. The connecting means is not particularly limited as long as it allows for electrical connection, but may be direct contact between objects to be connected or a wire through which current can flow. The plurality of battery cells (1) may be electrically connected to each other in series, in parallel, or in a combination thereof.

[0058] Meanwhile, the battery cell (1) may include a tab (12). Specifically, the battery cell (1) may include a positive tab extending from the positive electrode and a negative tab extending from the negative electrode. The tab (12) may be a term that comprehensively refers to the positive tab and the negative tab. The battery cell unit (2a) may have a structure in which the number of positive tabs and negative tabs protrude as many as the number of battery cells (1) included. The positive tab and the negative tab may be electrically connected to a bus bar (2c) having a slit, respectively. The positive tab and the negative tab may be electrically connected by being inserted into the slit of the bus bar (2c), respectively. In addition, the battery module (2) may include an inner cover (2d-1) and an outer cover (2d-2) to cover the bus bar (2c) and the battery cell unit (2a).

[0059] The structure of a battery pack (battery pack, 3) according to one aspect of the present disclosure may be known. Referring to FIG. 3, the battery pack (3) may include one or more battery modules (2) and electrical components (3e) such as various control devices, such as a BMS, on a mounting surface (3b) formed inside a pack housing (3a).

[0060] The above battery pack (3) may include a structure including at least one selected from the group consisting of the battery cell (1) and the battery module (2), and equipped with various control devices and protection systems such as a BMS (Battery Management System) and a cooling device.

[0061] The above battery pack (3) may be composed of battery cells (1) rather than battery modules (2), in which case it may be referred to as a so-called cell to pack.

[0062] The above battery pack (3) may include several configurations to secure the structural rigidity of the pack housing (3a). The battery pack (3) may include a cross member (3d) that protrudes from the tray (3a-1) of the pack housing (3a) so as to connect the opposing side wall portions (3a-2) of the pack housing (3a) across the entire tray (3a-1). In addition, the battery pack (3) may include a partition wall (3c) that protrudes from the tray (3a-1) of the pack housing (3a) so as to connect the cross member (3d) and the side wall portions (3a-2).

[0063] An electric device according to one aspect of the present disclosure may include at least one selected from the group consisting of one or more battery modules (2) and one or more battery packs (3) according to one aspect of the present disclosure. The electric device may refer to a device that operates through power generated from a battery cell (1), etc. The electric device may be, for example, a mobile phone, a home appliance, an electric vehicle, a hybrid vehicle, or an energy storage system (ESS).

[0064] A method for manufacturing a battery module according to one aspect of the present disclosure is characterized by a process in which a battery cell unit (2a) is inserted into a lower housing (2b-1). The battery cell unit (2a) may be a battery cell unit (100, see FIG. 4) according to one aspect of the present disclosure. In addition, the lower housing (2b-1) may be referred to as a module housing (20) in the present disclosure, and the module housing (20) may include a support plate (21) and a side plate (22) (see FIG. 12).

[0065] In addition, the method for manufacturing a battery module according to one aspect of the present disclosure is characterized by the method of applying an adhesive material (200) (see FIG. 5). In particular, as described above, the battery module (2) requires a heat dissipation measure for safety reasons, and as the heat dissipation measure, a method of forming a heat dissipation adhesive layer by applying a heat dissipation material to the adhesive material used when fixing the battery cell (1) is mainly used. However, the battery module (2) was manufactured by applying the heat dissipation adhesive to the inner surface of the module housing (20) and inserting the battery cell unit (2a) thereon, but this manufacturing method had several problems. Therefore, the method for manufacturing a battery module according to one aspect of the present disclosure can improve the problems caused by the above method.

[0066] FIG. 4 is a drawing exemplarily showing the structure of a battery cell unit (100) according to one aspect of the present disclosure. In addition, FIG. 5 is a drawing showing at least a portion of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure.

[0067] A method for manufacturing a battery module according to one aspect of the present disclosure may include a coating step of coating an adhesive material (200) on at least one surface of a battery cell unit (100). In addition, the battery cell unit (100) may include one or more battery cells (1). In another example, the battery cell unit (100) may include a plurality of battery cells (1). In this case, the battery cell unit (100) may include a structure in which the battery cells (1) are electrically connected to each other in series and / or in parallel.

[0068] In a method for manufacturing a battery module according to one aspect of the present disclosure, a battery cell unit (100) may include a plurality of battery cells (1) and may include a structure in which the plurality of battery cells (1) are stacked. That is, the battery cell unit (100) may include a structure in which a plurality of battery cells (1) are stacked.

[0069] In a method for manufacturing a battery module according to one aspect of the present disclosure, a battery cell unit (100) may include a plurality of battery cells (1) stacked one on top of the other. In addition, the battery cell unit (100) may have a structure in which a plurality of battery cells (1) are electrically connected in series and / or in parallel (see FIG. 4). In addition, specifically, the battery cell unit (100) may include a structure in which a plurality of battery cells (1) are stacked side by side in a horizontal direction.

[0070] In addition, in a method for manufacturing a battery module according to an example of the present application, a battery cell (1) may include a cell assembly (11) and a tab (12) protruding from the cell assembly (11) (see FIG. 4).

[0071] The above cell assembly (11) includes an electrode assembly built into an internal space formed through an outer material (1e) of a battery cell, and may also include an electrolyte (1d) filled in the internal space (see FIG. 1).

[0072] The tab (12) may be made of a material that can be electrically connected to the current collector of a specific electrode (positive electrode or negative electrode) in the cell assembly (11) without physically and chemically affecting it. In addition, the tab (12) may use the same material as the current collector of each electrode in the cell assembly (11). In addition, the tab (12) may have an extended structure that is electrically connected to the electrode assembly, and the extended structure may protrude from the cell assembly (11) as described above. In addition, the tab (12) may specifically include a positive electrode tab and a negative electrode tab, and the positive electrode tab may have an extended structure that is electrically connected to the positive electrode (1a) of the electrode assembly, and the negative electrode tab may have an extended structure that is electrically connected to the negative electrode (1b) of the electrode assembly.

[0073] In the present disclosure, the state in which multiple battery cells (1) are placed side by side and stacked horizontally may mean a state in which the tabs (12) of the battery cells (1) are stacked horizontally (i.e., the x-axis direction in FIG. 4) so ​​that they face the same direction as in FIG. 4.

[0074] In the present disclosure, the tab (12) may protrude from the cell assembly (11). Referring to FIG. 4, the battery cell (1) includes the cell assembly (11) and two tabs (12), and the two tabs (12) protrude from the cell assembly (11), and the protruding directions of each tab (12) may point in opposite directions. That is, in FIG. 4, one tab (12) may protrude in the +y direction, and the other tab (12) may protrude in the -y direction. The number of the tabs (12) and the protruding directions of the tabs (12) are not particularly limited, and the protruding directions of the two tabs (12) may point in the same direction.

[0075] In a method for manufacturing a battery module according to one aspect of the present disclosure, the adhesive material (200) may include an adhesive component, and the adhesive component may include at least one selected from the group consisting of a silicone resin, an acrylic resin, a urethane resin, and an epoxy resin. Meanwhile, the adhesive material may include an adhesive component that is thermally conductive in itself. The thermally conductive adhesive component may include, for example, at least one resin having a thermal conductivity of 0.1 W / mK or more. The thermal conductivity may be measured using a Hot Disk measuring device according to the standard of ISO22007-2.

[0076] Additionally, the adhesive material (200) may possess adhesive properties on its own. In another example, the adhesive material (200) may not possess adhesive properties on its own, but may be made to acquire adhesive properties through a curing or polymerization reaction. In this case, the method for manufacturing the battery module may include a step of performing a curing or polymerization reaction after the adhesive material (200) is applied.

[0077] In addition, the adhesive material (200) may include at least one selected from the group consisting of flame retardant materials and heat dissipating materials. The flame retardant material can impart flame retardancy to the adhesive material (200). Various known flame retardants can be used as the flame retardant material without any particular limitation. The flame retardant can be a halogen flame retardant including a halogen element (a term encompassing F, Cl, Br, and I) or a non-halogen flame retardant not including a halogen element, or a phosphorus-based flame retardant including phosphorus (P) or an inorganic flame retardant such as a metal oxide (e.g., aluminum hydroxide) can be used. The heat dissipating material can impart heat dissipating properties to the adhesive material (200). Various known heat dissipating materials can be used as the heat dissipating material without any particular limitation. The heat dissipating material can be a ceramic filler such as aluminum oxide, aluminum hydroxide, magnesium oxide, magnesium hydroxide, and boron nitride.

[0078] A method for manufacturing a battery module according to one aspect of the present disclosure may, in the applying step, apply the adhesive material (200) to one side (13) of the at least one battery cell (1). Here, the one side (13) of the at least one battery cell (1) may also be referred to as a side (13) to be applied in the present specification. The one side (13) of the at least one battery cell (1) may be one of the sides on which the tab (12) of the battery cell (1) does not protrude. The one side (13) of the at least one battery cell (1) may mean a so-called bottom surface of the battery cell (1). Referring to FIG. 4, an example of the one side (13) of the at least one battery cell (1) is illustrated.

[0079] In the application step of the method for manufacturing a battery module according to one aspect of the present disclosure, the side surface (13) to be applied of each battery cell (1) constituting the battery cell unit (100) may ultimately form the side surface to be applied of the battery cell unit (100). In the application step, an adhesive material (200) may be applied to at least a portion of the side surface to be applied of the battery cell unit (100). More specifically, as described above, the adhesive material (200) may be applied to at least a portion of the side surface (13) to be applied of each battery cell (1) constituting the battery cell unit (100).

[0080] In the application step of the method for manufacturing a battery module according to one aspect of the present disclosure, an adhesive material (200) may be applied through a coating device (300) (see FIG. 5). The coating device (300) may include a receiving portion (310) for receiving the adhesive material (200) and a discharging portion (320) for discharging the adhesive material (200) received in the receiving portion to the outside. The adhesive material (200) may be discharged by naturally flowing due to gravity, or may be discharged through a discharging device such as a pump.

[0081] Referring to FIG. 5, a coating device (300) is coating an adhesive material (200) on one side (13) of at least one battery cell (1). The coating device (300) may be movable. Although not illustrated in FIG. 6, the coating device (300) may be movable via a movement device such as a transport rail. In addition, the coating device (300) may freely move in all directions, including the x-axis, y-axis, and z-axis as well as the diagonal direction, and the direction of movement is not particularly limited.

[0082] FIG. 6 is a drawing illustrating at least a portion of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 6, a coating device (300) may be coating an adhesive material (200) along a side surface (13) to be coated of one battery cell (1). Furthermore, referring to FIG. 6, the coating device (300) may be moved in the -y direction along the side surface (13) to be coated, and may continuously coat the adhesive material (200) while moving.

[0083] FIG. 7 is a drawing showing at least a part of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure. After the coating device (300) coats an adhesive material (200) on a side (13) to be coated of one battery cell (1), the adhesive material (200) can be coated on a side (13) to be coated of the next battery cell (1). Referring to FIG. 7, after the adhesive material (200) is coated on one battery cell (1), the adhesive material (200) can be coated on the next battery cell (1). Here, when the coating device (300) coats the adhesive material (200) on the next battery cell (1), the coating device (300) can coat the adhesive material (200) while moving in the -y direction, similarly to when it coats the adhesive material (200) on the previous battery cell (1) (see FIG. 7). However, it is not limited thereto, and the application device (300) may apply the adhesive material (200) while moving in the +y direction when applying the adhesive material (200) to the next battery cell (1).

[0084] When the adhesive material (200) is applied to the battery cell unit (100) in the above manner, the adhesive material (200) is applied to the entire side (13) of at least one battery cell (1) to be applied. Referring to FIG. 14, the battery cell unit (100) can be confirmed in a state in which the adhesive material (200) is applied to the entire side (13) of at least one battery cell (1) to be applied.

[0085] A method for manufacturing a battery module according to one aspect of the present disclosure includes, in the application step, applying an adhesive material (200) to at least a portion of the center (C) of one side (13) of at least one battery cell (1) in an application area (A). C ) can be applied so that a non-coated area (A) is formed (see FIGS. 8 and 12). In addition, the method for manufacturing a battery module according to one aspect of the present disclosure includes, in the application step, applying an adhesive material (200) to at least a portion of both ends (C1, C2) of one side (13) of at least one battery cell (1). D ) can be applied so that it is formed (see Figs. 8 and 12).

[0086] Fig. 8 is a drawing exemplifying the structure of a battery cell according to one aspect of the present disclosure. Referring to Fig. 8, one battery cell (1) constituting a battery cell unit (100) can be identified. Through Fig. 8, the center (C) of the side (13) to which the battery cell (1) is to be applied can be explained.

[0087] Referring to Fig. 8, one side (13) of the at least one battery cell (1) may have a first line (C1) which is one of both ends and a second line (C2) which is the other of the both ends. Here, one point (P2) of the second line (C2) which is at a vertical distance from one point (P1) on the first line (C1) may be derived. Here, the center point (P C ) may mean a point where each distance between a point (P1) of the first line (C1) and a point (P2) of the second line (C2) is equal while existing on a vertical distance. In addition, the center (C) may mean a center point (P) of the entire first line (C1) and the second line (C2). C) may be a set. That is, the center (C) may refer to a line at the center of the vertical distance between the first line (C1) and the second line (C2). The term vertical distance used in this specification may refer to an imaginary line that is perpendicular (90 degrees) to a point (P) of one line (L). Referring to FIG. 8, the center (C) of one side (13) of the at least one battery cell (1) according to one aspect of the present disclosure may be confirmed.

[0088] A method for manufacturing a battery module according to one aspect of the present disclosure comprises, in the application step, applying an adhesive material (200) to cover the center (C) of one side (13) of at least one battery cell (1), thereby forming an application area (A). C ) can be formed. In addition, the adhesive material (200) is not applied to the entire side (13) of at least one battery cell (1), but to an uncoated area (A D ) can be applied so that the non-coated area (A) is formed. D ) can be formed to include both ends (C1, C2) of one side (13) of at least one battery cell (1). Referring to FIG. 11, the adhesive material (200) is applied to include the center (C) of one side (13) of at least one battery cell (1), thereby forming an application area (A C ) is formed. In addition, referring to Fig. 11, the adhesive material (200) is not applied to some areas from both ends (C1, C2), thereby forming an unapplied area (A D ) can be seen to be forming.

[0089] A method for manufacturing a battery module according to one aspect of the present disclosure comprises applying an area (A) to one side (13) of at least one battery cell (1) as described above. C ) and uncoated area (A D) can be formed to prevent the adhesive material (200) from flowing between battery cells (1). In addition, by preventing the adhesive material (200) from flowing between battery cells (1), defects due to the process can be prevented and the safety of the final product, the battery module, can be improved.

[0090] A method for manufacturing a battery module according to one aspect of the present disclosure may further include a step of obtaining a profile of one side (13) of the at least one battery cell (1). The step of obtaining the profile of the one side (13) of the at least one battery cell (1) may be performed before the application step. The term “profile” used herein may mean a three-dimensional shape of the one side (13) of the at least one battery cell (1). Through the profile, both ends (C1, C2) and the center (C) of the one side (13) of the at least one battery cell (1) can be derived, and a bend or depression between the both ends (C1, C2) can also be derived, and the degree of bending or depression can be derived based on the depth and width.

[0091] A method for manufacturing a battery module according to one aspect of the present disclosure may apply an adhesive material (200) based on a step of obtaining a profile of one side (13) of at least one battery cell (1). That is, in the method for manufacturing a battery module, the applying step may be performed based on the profile obtained above.

[0092] Meanwhile, in the step of acquiring a profile of one side (13) of at least one battery cell (1), the process of acquiring the profile is not particularly limited and may be acquired using a vision device or the like. In addition, the profile may be acquired using a laser (410) emitted through a laser device (400) (see FIG. 9).

[0093] FIG. 9 is a drawing showing at least a part of a step of obtaining a profile of a method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 9, the step of obtaining a profile of one side (13) of at least one battery cell (1) may use a laser (410) emitted through a laser device (400). That is, the step of obtaining the profile may be performed by irradiating the laser (410). Here, the type and intensity of the laser (400) are not particularly limited, and any suitable laser for obtaining the profile may be used. The laser device (400) may be movable. Although not shown in FIG. 10, the laser device (400) may be movable using a moving device such as a transport rail. In addition, the laser device (400) may be freely movable in all directions including the x-axis, y-axis, and z-axis as well as the diagonal direction, and the moving direction is not particularly limited.

[0094] Meanwhile, the laser device (400) may include a laser output unit, a laser recognition unit, and a data control unit. The laser output unit may be configured to output a laser (410). In addition, the laser recognition unit may be configured to recognize the laser (410) emitted from the output unit when it hits an external material and is reflected. In addition, the data control unit may be configured to derive and calculate a profile based on the output laser (410) and the reflected and recognized laser (410) according to a predetermined logic. The predetermined logic may be designed based on the position and distance information of the two ends (C1, C2) obtained through the laser (410) and the degree of bending or denting.

[0095] Referring to FIG. 9, the laser device (400) can derive a profile of one side (13) of the at least one battery cell (1) by moving along the side (13) of the at least one battery cell (1) through laser (410) irradiation. In addition, the laser device (400) can derive a profile including the center (C) of the one side (13) of the at least one battery cell (1) through laser (410). The center (C) of the one side (13) of the at least one battery cell (1) can be derived by calculation according to the above-described method (see FIG. 9) based on the position and distance information of both ends (C1, C2) obtained through laser (410) irradiation. That is, the above-described method of deriving the center (C) can be one of the above-described logics.

[0096] Meanwhile, in a method for manufacturing a battery module according to one aspect of the present disclosure, one side (13) of at least one battery cell (1) may include a recessed portion (14). The recessed portion (14) may be formed during the assembly process of the battery cell (1). Referring to FIG. 9, it can be seen that one side (13) of at least one battery cell (1) includes a recessed portion (14) in at least a portion of the area.

[0097] In the step of obtaining a profile of one side (13) of at least one battery cell (1) of the method for manufacturing a battery module according to one aspect of the present disclosure, a laser device (400) can derive a degree of depression in a depression (14) of the one side (13) of the at least one battery cell (1) through a laser (410). The laser device (400) can derive data on the degree of depression based on the width and height of the depression (14). Referring to FIG. 9, the laser device (400) can derive data on the depression (14) formed on the one side (13) of the at least one battery cell (1). Based on the data on the depression (14), the application amount of the adhesive material (200) to be discharged by the application device (300) can be determined.

[0098] In a battery module according to one aspect of the present disclosure, the coating device (300) and the laser device (400) may be communicatively connected to each other. The profile derived by the laser device (400) as well as data on the recessed portion (14) may be communicated to the coating device (300). To this end, the coating device (300) and the laser device (400) may include a transmission / reception device capable of transmitting and receiving data. The coating device (300) may determine the coating amount of the adhesive material (200) based on the profile received from the laser device (400) and the data on the recessed portion (14). In addition, the coating device may include a calculation unit for determining this. In addition, the communication connection method is not particularly limited, and a known method may be applied.

[0099] Meanwhile, the coating device (300) can determine the amount of adhesive material (200) to be applied based on the profile received from the laser device (400) even if there is no recessed portion (14) on one side (13) of at least one battery cell (1). In addition, the coating device (300) can separately receive the profile obtained from the laser device (400) and data on the recessed portion (14) through a hardware configuration even if it is not connected to the laser device (400) in communication.

[0100] In a method for manufacturing a battery module according to one aspect of the present disclosure, at least a portion of the recessed portion (14) is an application area (A C ) may be present within the recessed portion (14). That is, the adhesive material (200) may be applied to at least a portion of the recessed portion (14). In addition, the center (C) of one side (13) of at least one battery cell (1) may be formed in the recessed portion (14). That is, the adhesive material (200) may be applied to the center (C) formed in the recessed portion (14) (see FIG. 10).

[0101] FIG. 10 is a drawing illustrating at least a portion of a coating step of a method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 10 , it can be seen that an adhesive material (200) is coated via a coating device (300) onto an area including a central portion (C) formed in a recessed portion (14). Here, the coating device (300) can determine a location to coat the adhesive material (200) via the aforementioned profile, and can determine an amount to coat based on data regarding the recessed portion (14) described above.

[0102] FIG. 11 is a drawing showing at least a part of the application step of the method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 11, it can be seen that an adhesive material (200) is applied to one side (13) of at least one battery cell (1) through an application device (300), and specifically, is applied to an area including a center (C) formed in a recessed portion (14). In addition, referring to FIG. 11, an application area (A) C ) and uncoated area (A D ) can also be seen as an example.

[0103] Additionally, the adhesive material (200) may be applied to 80% or more, 85% or more, 90% or more, or 95% or more of the total length of one side (13) of at least one battery cell (1). The length of one side (13) of the at least one battery cell (1) may refer to the length of the one side (13) of the at least one battery cell (1) along the y-axis direction when referring to FIG. 9.

[0104] A method for manufacturing a battery module according to one aspect of the present disclosure may include an insertion step in which a battery cell unit (100) to which an adhesive material (200) is applied is inserted into a module housing (20). The battery cell unit (100) to which the adhesive material (200) is applied may refer to a battery cell unit (100) in which the adhesive material (200) is applied to one side (13) of at least one battery cell (1) of one or more battery cells (1) constituting the battery cell unit (100). Preferably, the battery cell unit (100) to which the adhesive material (200) is applied may be a battery cell unit (100) in which the adhesive material (200) is applied to one side (13) of at least one battery cell (1) of all battery cells (1) constituting the battery cell unit (100).

[0105] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the module housing (20) may include a support plate (21) that supports a battery cell unit (100) and side plates (22) provided at both corner regions of the support plate (21). Meanwhile, the side plates (22) may be provided at both parallel corner regions of the support plate (21).

[0106] FIG. 12 is a drawing showing at least a part of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 12, a module housing (20) may include a support plate (21) and two side plates (22) provided at opposite corner areas of the support plate (21). Specifically, referring to FIG. 12, the module housing (20) may include a support plate (21) and two side plates (22) provided at opposite corner areas of the support plate (21). Here, the module housing (20) may be an example of the lower housing (2b-1) in FIG. 3.

[0107] Referring to Fig. 12, it can be seen that the battery cell unit (100) to which the adhesive material (200) is applied is inserted into the module housing (20). The battery cell unit (100) to which the adhesive material (200) is applied can be inserted into the module housing (20) through a transfer device. The transfer device can pick up the battery cell unit (100) to which the adhesive material (200) is applied. In addition, the transfer device can pick up the battery cell unit (100) to which the adhesive material (200) is applied and transfer it to another space.

[0108] The above-described transport device can pick up and transport the battery cell unit (100) to which the adhesive material (200) is applied so that the area on which the adhesive material (200) is applied (the so-called bottom surface of the battery cell unit (100)) is in contact with the support plate (21) of the module housing (20).

[0109] Referring to Fig. 12, the battery cell unit (100) coated with the adhesive material (200) may be placed so that the area where the adhesive material (200) is applied faces upward (+z direction) and inserted into the module housing (20). At this time, the module housing (20) may also be placed so that the bottom surface (outer surface of the support plate (21)) faces upward (+z direction) so that the battery cell unit (100) coated with the adhesive material (200) may be smoothly inserted. That is, the module housing (20) and the battery cell unit (100) coated with the adhesive material (200) may be appropriately positioned so that the inner surface of the support plate (21) may be in contact with the bottom surface of the battery cell unit (100) coated with the adhesive material (200). The above transport device can position or transport the module housing (20) and the battery cell unit (100) coated with the adhesive material (200) to a specific location and perform the insertion step described above.

[0110] Meanwhile, the above-described transport device can perform the pressurizing function of the pressurizing device (500) to be described later. Details regarding the pressurizing device (500) will be described later.

[0111] In Fig. 12, only the process of transporting a battery cell unit (100) to which an adhesive material (200) is applied is illustrated, but in another example, the transport device can pick up a module housing (20). In addition, the transport device can transport the module housing (20) to another space while picking it up.

[0112] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the width (W) of the module housing (20) H ) and height (H H ) each has a width (W) of a battery cell unit (100) to which an adhesive material (200) is applied. C ) and height (H C ) may be greater than or equal to each other.

[0113] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the width (L) of the module housing (20) H ) is the width (L) of the battery cell unit (100) to which the adhesive material (200) is applied. C ) may be greater than, less than, or equal to. Here, the width (L) of the module housing (20) H ) may mean the size of the vertical distance between the inner surfaces of the two side plates (22).

[0114] Preferably, the width (L) of the module housing (20) H ) is the width (L) of the battery cell unit (100) to which the adhesive material (200) is applied. C ) may be smaller than or equal to the width (L) of the module housing (20). In addition, preferably, in the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the width (L) of the module housing (20) H ) is the width (L) of the battery cell unit (100) coated with the adhesive material (200) described later in a pressurized state. C ') can be greater than or equal to.

[0115] If the aforementioned width (L), width (W), and height (H) are not measured consistently in each configuration (module housing (20) and battery cell unit (100)), the smallest value may be used as a representative. In other examples, the average value may be used as a representative.

[0116] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the battery cell unit (100) to which the adhesive material (200) is applied can be inserted with each side plate (22) of the module housing (20) spread apart.

[0117] FIG. 13 is a drawing showing at least a part of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 13, the two side plates (22) of the module housing (20) can be opened, respectively, and the battery cell unit (100) to which the adhesive material (200) is applied can be inserted while the two side plates (22) are opened. In the above, the opening of the two side plates (22) may mean that the vertical distance between the two side plates (22) is larger than the original vertical distance between the two side plates (22). That is, the opening of the two side plates (22) may mean that the width (L) of the module housing (20) H ) may mean growing. Here, by spreading the two side plates (22), the width (L) of the inlet area (E) into which the battery cell unit (100) to which the adhesive material (200) is applied is inserted in the two side plates (22) H ') is the width (L) of the module housing (20) before spreading the two side plates (22) above. H ) may be larger than the width (L). In addition, as the two side plates (22) are spread apart, the width (L) of the two side plates (22) increases as they get closer to the support plate (21) as shown in Fig. 14. H ) can be gradually reduced. When the battery cell unit (100) to which the adhesive material (200) is applied is inserted while the two side plates (22) are spread apart as described above, the insertion step can proceed more smoothly.

[0118] Meanwhile, in the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the width (L) of the inlet area (E) into which the battery cell unit (100) to which the adhesive material (200) is applied is inserted on both side plates (22) H') is the width (L) of the battery cell unit (100) to which the adhesive material (200) is applied. C ) can be greater than.

[0119] Referring to FIG. 13, in the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, an adsorption device (23) is attached to at least a portion of each of the two side plates (22), and can exert an adsorption force in the direction in which the side plates (22) are spread apart. The side plates (22) can be spread apart through the adsorption device (23).

[0120] Referring to FIG. 13, in the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the side plate (22) may be an elastic body. In addition, the side plate (22) may include at least an elastic body.

[0121] Referring to FIG. 13, in the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the side plate (22) is pulled within an elastic limit to spread the side plate (22), and the battery cell unit (100) to which the adhesive material (200) is applied can be inserted into the module housing (20) with the side plate (22) spread apart.

[0122] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, at least two surfaces of a battery cell unit (100) to which an adhesive material (200) is applied may be pressed. Specifically, the battery cell unit (100) to which the adhesive material (200) is applied may be pressed on at least two surfaces including a main surface. Preferably, the battery cell unit (100) to which the adhesive material (200) is applied may be pressed on at least two surfaces including both main surfaces. In the above, the main surface may mean, for example, a surface having a large area in a pouch-type battery cell (1). Alternatively, the main surface may be a surface facing the electrode assembly accommodated inside the battery cell (1) along a direction in which the electrode assembly is stacked.

[0123] FIG. 14 is a drawing illustrating at least a portion of an insertion step of a method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 14, the position of the main surface (M) of the battery cell (1) can be confirmed. Here, the main surface (M) of the battery cell (1) can be referred to as the main surface (M) of the battery cell unit (100). In addition, referring to FIG. 14, the two main surfaces may be positioned opposite each other.

[0124] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, at least two surfaces of the battery cell unit (100) on which the adhesive material (200) is applied may be pressed by a pressing device (500). The pressing device (500) may pressurize the battery cell unit (100) on which the adhesive material (200) is applied by a pressing means such as a press. The strength of the pressing may be sufficient to minimize the space between the battery cells (1) constituting the battery cell unit (100) without damaging the battery cell unit (100). Referring to FIG. 14, the pressing device (500) may be positioned to pressurize both surfaces (M), and then pressurize by contacting the both surfaces (M). In the above, the pressing is performed by a width (L) of the battery cell unit (100) on which the adhesive material (200) is applied. C ) can mean reducing.

[0125] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the insertion step can proceed more smoothly by pressing both sides (M) of the battery cell unit (100) to which the adhesive material (200) is applied.

[0126] Meanwhile, the width (L) of the module housing (20) H ) is the width (L) of the battery cell unit (100) to which the adhesive material (200) is applied in a pressurized state. C ') may be greater than or equal to the width (L) of the module housing (20). Preferably, the width (L) of the module housing (20) H) is the width (L) of the battery cell unit (100) to which the adhesive material (200) is applied in a pressurized state. C ') can be larger. This allows the insertion step to proceed more smoothly (see Fig. 15).

[0127] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, at least two surfaces of a battery cell unit (100) to which an adhesive material (200) is applied can be pressed and inserted into a module housing (20).

[0128] In addition, in the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, at least two sides of the battery cell unit (100) to which the adhesive material (200) is applied may be pressed while being inserted into the module housing (20) with the side plates (22) spread apart. FIG. 15 is a drawing showing at least a part of the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure. Referring to FIG. 15, both side plates (22) of the module housing (20) are spread apart by the suction device (23), and at least two sides of the battery cell unit (100) to which the adhesive material (200) is applied may be pressed through the pressurizing device (500). Specifically, at least two sides, including the main side (M), of the battery cell unit (100) to which the adhesive material (200) is applied may be pressed through the pressurizing device (500). Preferably, the battery cell unit (100) to which the adhesive material (200) is applied can have at least two surfaces including both sides (M) pressed through the pressurizing device (500) (see FIGS. 14 and 15).

[0129] Through the insertion step as described above, the present disclosure can provide a method for manufacturing a battery module that can prevent defects due to the process and improve the heat dissipation characteristics of the final product, and can prevent an adhesive material (200) from flowing between battery cells (1), thereby preventing defects due to the process and improving the safety of the final product.

[0130] Meanwhile, the pressurizing device (500) can perform the transporting role of the aforementioned transporting device. That is, the pressurizing device (500) and the transporting device are the same device (hereinafter, referred to as a composite device), and the composite device can perform the functions possible in the transporting device and the functions possible in the pressurizing device (500). That is, the composite device can pressurize the battery cell unit (100) to which the adhesive material (200) is applied, and position and transport it so that it can be inserted into the module housing (20).

[0131] In Fig. 15, only the process of the applied battery cell unit (100) being transported while being pressurized and inserted into the module housing (20) is illustrated, but in another example, the transport device may pick up the module housing (20) and position it so that the bottom surface of the applied battery cell unit (100) and the inner surface of the support plate (21) can be in contact with each other, and then the module housing (20) may be transported and inserted.

[0132] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, the pressurization can be released when the pressurized battery cell unit (100) comes into contact with the side plate (22). Here, the pressurization device (500) can move in the up-and-down direction (i.e., the z direction in FIG. 15) and can apply a pressing force in the left-right direction (i.e., the x direction in FIG. 15).

[0133] In the insertion step of the method for manufacturing a battery module according to one aspect of the present disclosure, when the battery cell unit (100) to which the adhesive material (200) in the pressurized state is applied comes into contact with the inner surface of the side plate (22), the pressurization may be released. In the above, the release may be a term encompassing a gradual decrease in the pressurization force or a complete release. In addition, in the insertion step, when the battery cell unit (100) to which the adhesive material (200) in the pressurized state is applied starts to come into contact with the inner surface of the side plate (22), the pressurization device (500) may gradually reduce the pressurization force. In addition, the pressurization device (500) may continuously reduce the pressurization force and control the pressurization so that when the battery cell unit (100) comes into contact with the inner surface of the support plate (21), the pressurization is completely released.

[0134] FIG. 16 is a simplified diagram illustrating a semi-finished product of a battery module manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure. A battery module (2) manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure can prevent defects caused by the process and improve the heat dissipation characteristics of the final product. In addition, a battery module (2) manufactured according to the method for manufacturing a battery module can prevent an adhesive material (200) from flowing between battery cells (1), thereby preventing defects caused by the process and improving the safety of the final product.

[0135] FIG. 17 is a CT (Computed Tomography) image showing the bottom surface of a semi-finished product of a battery module (2) manufactured according to a method for manufacturing a battery module according to one aspect of the present disclosure (cross-section AA' of FIG. 16). Referring to FIG. 17, it can be confirmed that the adhesive material (200) is not unilateral and has not flowed between the battery cells (1).

[0136] The present disclosure can provide a battery module (2) manufactured according to the method for manufacturing a battery module described above. The method for manufacturing a battery module according to an aspect of the present disclosure can include a step of additionally assembling components necessary for manufacturing a finished product, such as an upper housing (2b-2), a bus bar (2c), and inner and outer covers (2d-1, 2d-2), to the semi-finished product of the battery module (2) described above (see FIG. 2). The method for manufacturing a battery module according to an aspect of the present disclosure can be used to manufacture a battery module (2) in the form of a finished product.

[0137] The above description is merely an example of applying the principles of the present disclosure, and other configurations may be further included without departing from the scope of the present disclosure.

Claims

1. Comprising a coating step of applying an adhesive material to at least one surface of a battery cell unit, The battery cell unit is formed by stacking a plurality of battery cells, and the battery cell includes a cell assembly and a tab protruding from the cell assembly. A method for manufacturing a battery module, wherein in the above-mentioned applying step, the adhesive material is applied to one side of the at least one battery cell from which the tab does not protrude.

2. In paragraph 1, A method for manufacturing a battery module, wherein, in the above-mentioned application step, the adhesive material is applied so that an application area is formed in at least a portion of the center of one side of at least one battery cell.

3. In paragraph 2, A method for manufacturing a battery module, wherein, in the above-mentioned application step, the adhesive material is applied so that an unapplied area is formed in at least a portion of an area of ​​both ends of one side of at least one battery cell.

4. In paragraph 2, One side of said at least one battery cell comprises a recessed portion, A method for manufacturing a battery module, wherein at least a portion of the above-mentioned depression is present within the application area.

5. In paragraph 4, A method for manufacturing a battery module, wherein the center of one side of at least one battery cell is formed in a recessed portion.

6. In paragraph 1, further comprising the step of obtaining a profile of one side of at least one battery cell; The above-mentioned application step is a method for manufacturing a battery module in which an adhesive material is applied according to the obtained profile.

7. In paragraph 6, A method for manufacturing a battery module, wherein the profile of one side of at least one battery cell is obtained through laser irradiation.

8. In paragraph 6, A method for manufacturing a battery module, wherein the central portion of one side of at least one battery cell is derived in the step of obtaining the above profile.

9. In paragraph 1, A method for manufacturing a battery module, comprising an insertion step in which a battery cell unit to which the adhesive material is applied is inserted into a module housing.

10. In paragraph 9, The above module housing includes a support plate that supports a battery cell unit and side plates provided at both corner areas of the support plate, A method for manufacturing a battery module in which the battery cell unit is inserted with the side plate spread apart in the above insertion step.

11. In paragraph 10, The above side plate comprises an elastic body, A method for manufacturing a battery module, wherein, in the above insertion step, the side plate is pulled within an elastic limit to spread the side plate, and a battery cell unit to which an adhesive material is applied is inserted into the module housing with the side plate spread apart.

12. In paragraph 10, A method for manufacturing a battery module, wherein at least two surfaces of a battery cell unit to which the adhesive material is applied are pressed and inserted into a module housing in the above insertion step.

13. In paragraph 12, A method for manufacturing a battery module, wherein, in the above insertion step, the pressurized battery cell unit is released when it comes into contact with the side plate.

14. In paragraph 1, A method for manufacturing a battery module, wherein the adhesive material comprises at least one selected from the group consisting of silicone resin, acrylic resin, urethane resin, and epoxy resin.

Images