Battery crushing apparatus
By designing a battery crushing device containing multiple devices, the problem of difficult to deal with lithium battery packs and modules of different models and sizes in the prior art is solved, and the segmentation and disassembly of batteries and automated processing is realized, and recycling efficiency and safety are improved.
Patent Information
- Application Number
- PCT/CN2023/121288
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-26
- Publication Date
- 2025-04-03
AI Technical Summary
The existing lithium battery recycling technology is difficult to deal with lithium battery packs and modules of different models and sizes, and lacks full-process recycling technology, resulting in waste of resources and environmental pollution.
A battery crushing device is designed, including a conveying device, a crushing box, a shock absorbing device, a cylinder assembly, a crushing chamber, a clamping device, a liquid suction device, a nitrogen inflating device, a crushing device and a vacuum cleaner device. The battery is disassembled into liquid and solid through an automated process and processed separately to improve recycling efficiency and safety.
The battery is divided and dismantled, the electrolyte is recycled and the solid parts are treated uniformly, which avoids the influence of liquids on transportation and environmental pollution, and improves the safety and automation of the dismantling process.
Smart Images

Figure CN2023121288_03042025_PF_FP_ABST
Abstract
Description
A battery crushing device Technical Field
[0001] The present disclosure relates to the technical field of battery crushing, and in particular to a battery crushing device. Background Art
[0002] Discarded lithium-ion batteries are more hazardous than other types of batteries. They pose safety risks during storage and transportation, and fire and explosion accidents are common. Collected batteries are usually processed centrally by recycling companies in newly built factories. However, the overall quality of battery recycling companies in the industry is poor. More than 80% of these companies are small workshops with simple equipment and backward technology. They engage in extensive battery recycling operations, resulting in a large amount of resource waste and serious environmental pollution.
[0003] Battery recycling centers are unable to implement safety measures when encountering these types of batteries. Even after the batteries are returned to the manufacturer, many fail to implement specific treatment measures for these types of batteries. Instead, they simply leave them alone or soak them in water after discovering a problem, without proactive intervention and only disassembling them after a long time. Furthermore, the entire processing process is not centralized, requiring multiple transfers of batteries. There are no automatic fire alarms, temperature and smoke monitoring, temperature controls, or dedicated wastewater and gas treatment equipment. This transfer process can cause environmental pollution and create new safety hazards. Some manufacturers may designate dedicated disposal areas, isolated by explosion-proof walls. This results in large spaces, inconvenient relocation, and high overall costs.
[0004] In order to solve the above technical problems, China Patent Publication No. CN213052057U is a mobile waste battery safety disposal cabinet. The explosion-proof air conditioner in the placement area cools down the waste batteries that are initially determined to be in Class B warning status, and performs temperature sensing, smoke sensing, and dangerous gas detection. For waste batteries without abnormalities, they can be safely placed in the placement area for disassembly. Batteries with abnormalities in Class B dangerous status are transferred to the soaking area for soaking before disassembly. Batteries that are initially determined to be in Class B dangerous status are directly soaked in the soaking area, and there is dangerous gas detection. This disposal method greatly improves safety; by setting explosion-proof fans and ventilation windows, each area is well ventilated and safe, exhaust gas is sucked away for treatment and then discharged, wastewater is collected in the waste liquid collection tank and then passed into the wastewater treatment equipment for treatment, avoiding pollution to the environment; by making it into a box-type structure, including a placement area, a soaking area, a disassembly area and a washing area, the disposal of waste batteries is highly concentrated, and it is also convenient for overall transportation, short or long-distance transportation.
[0005] In the actual production process: 1. Currently, the model standards of lithium battery packs and battery modules are different, and the structure and size of battery cells vary. The current recycling technology can only mechanically disassemble battery cells. Both battery packs and battery modules need to be manually disassembled into single cells before entering the crusher, otherwise they are prone to fire. 2. The closed-loop battery recycling industry chain is imperfect, lacking full-process lithium battery recycling technology. The full-process lithium battery recycling process is complex and the investment cost is high. Therefore, most recycling companies only carry out physical separation of waste lithium batteries and high-temperature pyrolysis to recover positive electrode materials, copper, and aluminum metals in a short period of time. The recycling process is short, there is secondary pollution, the metal recovery rate is not high, and the purity and value of the recycled products are low, so improvements are needed. Summary of the Invention
[0006] The technical problems to be solved by the present disclosure are: 1. Currently, the model standards of lithium battery packs and battery modules are different, and the structure and size of battery cells vary. The current recycling technology can only mechanically disassemble battery cells. Both battery packs and battery modules need to be manually disassembled into single cells before entering the crusher, otherwise they are prone to fire. 2. The closed-loop battery recycling industry chain is imperfect, lacking full-process lithium battery recycling technology, and the full-process lithium battery recycling process is complex and has high investment costs. Therefore, most recycling companies only carry out physical separation of waste lithium batteries and high-temperature pyrolysis to recover positive electrode materials, copper, and aluminum metals in a short period of time. The recycling process is short, there is secondary pollution, the metal recovery rate is not high, and the purity and value of the recycled products are low, so improvements are needed.
[0007] The invention also provides a method for extracting a gas fan from a gas outlet and a gas outlet, and a method for extracting a gas fan from a gas outlet is as follows:
[0008] Compared with existing technologies, the present invention allows for direct disassembly, and the disassembly is more detailed: the liquid and solid are separated before disassembly. This allows for the recycling of electrolytes, while the solids are transported and processed together. The presence of liquids does not affect transportation, and the early removal of liquids avoids environmental pollution.
[0009] In one embodiment, the conveying device includes a belt conveyor assembly, a material box and a conveyor plate. The belt conveyor assembly is arranged on the liquid suction device and the crushing box, the material box is arranged at the lower end of the belt conveyor assembly, and the upper end of the belt conveyor assembly is provided with a conveyor plate, and the conveyor plate is installed at the upper end of the crushing box.
[0010] In one embodiment, the belt conveyor assembly can stably and directionally convey the batteries in the material box, thereby achieving automated operation.
[0011] In one embodiment, the crushing box includes a push rod, a feed port is opened at the upper end of the push rod, the feed port corresponds to the conveying device, a sealing plate is slidably installed on the top of the push rod, the sealing plate is located at the lower end of the feed port, the push rods are rotatably connected on both sides of the lower end of the sealing plate, the lower end of the push rod is rotatably connected to a rocker arm, the rocker arm is rotatably connected to one end side wall in the crushing chamber, a U-shaped connecting rod is fixed to the end of the piston rod of the cylinder assembly, the rocker arm is arranged on the U-shaped connecting rod, vertical plates are fixed at both ends of the U-shaped connecting rod, and the vertical plates are in contact with the shock absorbing device.
[0012] In one embodiment, the action of the cylinder assembly and the U-shaped connecting rod can enable the rocker arm to cause the push rod to push and pull the sealing plate to move, thereby closing or opening the feed port, effectively sealing the push rod, and facilitating the control of the nitrogen concentration in the push rod, while also effectively achieving isolation operations.
[0013] In one embodiment, the shock absorbing device includes two connecting telescopic rods fixed to the top of the crushing chamber, the lower ends of the two connecting telescopic rods are rotatably connected to a load-bearing plate, a first return spring member is fixedly sleeved on the connecting telescopic rods, the lower ends of the two connecting telescopic rods are rotatably connected to the load-bearing plate, the front ends of the load-bearing plates are rotatably connected to damping members, the damping members are rotatably connected to the side walls of the crushing chamber, a second return spring member is sleeved on the damping member, and the two ends of the second return spring member are respectively fixed to the front and rear ends of the damping member.
[0014] In one embodiment, the first return spring member, the second return spring member and the damping member can effectively achieve shock absorption operation, prevent the battery from falling directly into the crushing chamber, effectively perform buffering operation, and facilitate clamping the battery by the third electric telescopic assembly clamping device.
[0015] In one embodiment, the third electric telescopic assembly clamping device includes a lifting plate slidably installed in the crushing chamber, a first electric telescopic assembly is fixed in the crushing chamber, the piston rod end of the first electric telescopic assembly is fixed to the upper end of the lifting plate, one end of the lifting plate is provided with a rotating mechanism, a screw member is provided on the rotating mechanism, a shaft kit is rotatably sleeved on the screw member, a rotating rod and a gear member are fixed on the shaft kit, a movable rail member is fixed at one end of the screw member, a power mechanism is provided on the movable rail member, the power mechanism and the shaft kit are connected, pull rod members are rotatably connected at both ends of the shaft kit, splint members are slidably installed on both sides of the movable rail member, and the two pull rod members are rotatably connected to the two splint members respectively.
[0016] In one embodiment, the battery can be effectively clamped and the battery can be lifted, lowered, and flipped, so that the battery and the liquid suction device are aligned and the liquid in the battery can be easily absorbed.
[0017] In one embodiment, the rotation mechanism includes a second electric telescopic assembly fixedly connected to one side of the lifting plate, a screw nut is fixed to the end of the piston rod of the second electric telescopic assembly, the screw nut is screwed on the screw member, and the screw member is rotatably connected to one side of the lifting plate; the power mechanism includes a third electric telescopic assembly fixed to one side of the moving rail member, a spur rack is fixed to the end of the piston rod of the third electric telescopic assembly, and the spur rack is meshed with the gear member.
[0018] In one embodiment, the two clamping plates can stably clamp the battery through the action of components such as the rotating mechanism and the power mechanism, and can also facilitate the flipping of the battery.
[0019] In one embodiment, the liquid suction device includes a telescopic liquid suction component and a needle-shaped suction tube. The telescopic liquid suction component extends through the crushing chamber, and the needle-shaped suction tube is installed at one end of the telescopic liquid suction component located in the crushing chamber.
[0020] In one embodiment, a needle-shaped straw is inserted into the battery to effectively absorb the liquid in the battery, thereby helping to improve safety.
[0021] In one embodiment, the nitrogen charging device includes a nitrogen gas supply assembly, a gas supply plate and a detection assembly. The nitrogen gas supply assembly is fixed to one side of the crushing box, the gas supply plate is located at the top of the crushing chamber, and the detection assembly is installed at the bottom of the crushing chamber. The nitrogen gas supply assembly and the gas supply plate are connected.
[0022] In one embodiment, nitrogen can be stably supplied, and the concentration of nitrogen in the crushing chamber can be easily detected, which can effectively improve safety.
[0023] In one embodiment, the crushing device includes two inclined plates fixed on the inner side walls of the crushing chamber, the two inclined plates are arranged opposite to each other, a hopper member is fixed to the bottom of the crushing chamber, a rotating shaft member and two fixed shaft members are connected on the hopper member and the crushing box to rotate together, a gear member is fixed on one end of the two fixed shaft members located on the outside of the crushing box, a first motor assembly is installed on one side of the crushing box, the first motor assembly is connected to one of the gear members, the two gear members are meshed, a linkage wheel member is installed on one of the fixed shaft members and the rotating shaft member, a linkage belt member is connected on the two linkage wheel members to rotate together, a crushing roller member is fixed on the two fixed shaft members, an auger member is fixed on the rotating shaft member, and the auger member passes through the crushing chamber and extends out of the crushing box.
[0024] In one embodiment, the first motor assembly can provide power to operate the gear member to cause the two crushing roller members and the hopper member to rotate relative to each other, thereby crushing the batteries after liquid extraction and outputting the crushed materials through the auger member.
[0025] In one embodiment, the dust collection device includes a dust box, a maintenance door is hinged on the side of the dust box away from the crushing box, a filter is installed in the dust box, a support shaft is rotatably sleeved in the dust box, a fan is installed on the support shaft, a second motor assembly is installed in the dust box, a synchronous wheel is fixed on the output shaft of the support shaft and the second motor assembly, and a synchronous belt is commonly sleeved on the two synchronous wheels.
[0026] In one embodiment, the second motor assembly can enable the synchronous belt to drive the support shaft to rotate the fan blade, thereby drawing air and facilitating the suction of the powder during the splitting process.
[0027] The beneficial effects of the present disclosure are:
[0028] 1. The crushing box can effectively shield and avoid direct contact with the outside, and can extract liquids such as electrolyte in the crushing box, which can avoid the appearance of liquid in the subsequent crushing process and improve the safety of crushing; the dust suction device can make the gas flow, and the directional flow of gas can make the dust generated when disassembling the battery move in a directional manner, which can effectively ensure the safety of crushing; the crushing device can crush the battery after the liquid is extracted, which is convenient for subsequent processing; the nitrogen supply device can fill the crushing box with gas, which can improve the safety of use and avoid explosions. The cylinder assembly can realize automated operation, reduce the participation of staff, and better improve the safety of use. The addition of nitrogen can prevent the battery from exploding during crushing and disassembly.
[0029] 2. In actual use, batteries are placed in the material box and fall on the lower end of the belt conveyor assembly. The batteries can be transported by the belt conveyor assembly. The belt conveyor assembly is tilted to facilitate the rise of the batteries, so that the batteries can be transported into the crushing box through the conveyor plate. At the same time, in actual use, a scraping component is installed on the upper end of the conveyor plate, and a rubber plate is set. At the same time, the rubber plate can be raised and lowered and disassembled, which can well contact the lower end of the belt conveyor assembly, thereby avoiding impurities remaining on it and allowing impurities to enter the crushing box through the conveyor plate.
[0030] 3. During operation, when the battery needs to enter the crushing box, the sealing plate does not correspond to the feed port, allowing the battery to enter the crushing box through the feed port. After the battery enters, the cylinder assembly operates to move the U-shaped connecting rod, which can rotate the rocker arm. The rotation of the rocker arm can move the sealing plate, which can move to seal the feed port and effectively isolate it from the outside.
[0031] 4. After the battery enters the crushing chamber through the feed port, it can fall onto the carrying plate. The battery will put pressure on the carrying plate, which can stretch the first return spring member and the second return spring member. At the same time, the damping member can be extended and retracted to bear the external force. At the same time, the rotating connection facilitates the rotation of the carrying plate, which can make the battery on the carrying plate fall. The function of the carrying plate can prevent the battery from directly contacting the bottom of the crushing chamber and preventing the battery from being crushed.
[0032] 5. During actual operation, the second electric telescopic assembly enables the lead screw nut to rotate the lead screw, which facilitates the rotation of the lead screw. The lead screw rotates the movable rail, which facilitates the adjustment of the structural position of the battery so that the liquid in the battery can be extracted through a needle-shaped straw at a later time. At the same time, the third electric telescopic assembly can enable the spur rack to drive the gear part to rotate so as to drive the splint part to move to clamp and rotate the battery.
[0033] 6. By inserting a needle-shaped straw into the battery and extracting the liquid inside, it helps to improve the safety of the battery during crushing. Extracting the liquid before crushing can recycle the electrolyte. On the other hand, the solids can be transported out uniformly after disassembly for easy unified treatment. At the same time, the presence of liquid will not affect transportation, and the early extraction of liquid also avoids environmental pollution. The nitrogen supply assembly can supply gas to the gas supply plate, allowing nitrogen to quickly enter the crushing box, which can increase the nitrogen content in the crushing box. At the same time, it can also squeeze the nitrogen and let it fall, and be discharged through the exhaust component connected to the crushing box. The detection assembly can also detect the nitrogen content in the crushing box.
[0034] 7. The second motor assembly can rotate the support shaft under the action of the synchronous wheel and the synchronous belt. In actual use, the synchronous wheel and the synchronous belt adopt a toothed structure to ensure the stability of power transmission, and the filter mesh can effectively filter the waste powder to better improve safety;
[0035] The first motor assembly can drive one of the gear parts to rotate, and the two gear parts are engaged and rotate in opposite directions, so that the two crushing roller parts rotate to crush the batteries. After the crushing is completed, the battery waste can be transported in a direction through the auger part after falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] FIG1 is a cross-sectional view of the present disclosure;
[0037] FIG2 is a schematic structural diagram of the clamping device disclosed herein;
[0038] FIG3 is an enlarged view of point A in FIG1 of the present disclosure;
[0039] FIG4 is an enlarged view of point B in FIG2 of the present disclosure;
[0040] FIG5 is a diagram showing the meshing structure of two gear members disclosed herein;
[0041] FIG6 is a cross-sectional view of the dust collecting device of the present disclosure.
[0042] In the figure: 1 conveying device, 11 belt conveying assembly, 12 material box, 13 feeding plate, 2 crushing box, 21 feeding port, 22 sealing plate, 23 push rod, 24 rocker arm, 25 U-shaped connecting rod, 26 vertical plate, 3 shock absorber, 31 bearing plate, 32 connecting telescopic rod, 33 first return spring component, 34 damping component, 35 second return spring component, 4 cylinder assembly, 5 crushing chamber, 6 clamping device, 61 first electric telescopic assembly, 62 second electric telescopic assembly, 63 screw nut, 64 screw component, 65 lifting plate, 66 rotating rod, 67 pull rod component, 68 moving rail component, 69 clamping plate component, 610 shaft kit, 611 gear component, 6 12 spur rack, 613 third electric telescopic assembly, 7 liquid suction device, 71 telescopic liquid extraction assembly, 72 needle-shaped pipette, 8 nitrogen charging device, 81 nitrogen gas supply assembly, 82 gas supply plate, 83 detection assembly, 9 crushing device, 91 inclined plate component, 92 hopper component, 93 crushing roller component, 94 auger component, 95 first motor assembly, 96 gear component, 97 linkage wheel component, 98 fixed shaft component, 99 linkage belt component, 910 rotating shaft component, 10 dust suction device, 101 dust box, 102 inspection door component, 103 synchronous wheel component, 104 second motor assembly, 105 synchronous belt component, 106 support shaft component, 107 fan blade component, 108 filter mesh component. Implementation Method
[0043] The technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all the embodiments.
[0044] Referring to Figures 1 to 6, a battery crushing device includes a conveying device 1, a crushing box 2, a shock absorbing device 3, a cylinder assembly 4, a crushing chamber 5, a third electric telescopic assembly clamping device 6, a liquid suction device 7, a nitrogen charging device 8, a crushing device 9 and a dust collecting device 10; the battery to be crushed is conveyed to the crushing box 2 by the conveying device 1 for crushing, and after entering the crushing box 2, the shock absorbing device 3 is first used to reduce the shock to prevent the battery from being directly broken, and the nitrogen charging device 8 injects nitrogen from the top to discharge the oxygen in the crushing chamber 5 and the dust collecting device 10 into the gas collecting chamber at the bottom of the crushing chamber. A detection assembly 83 is installed on the side wall of the lower end of the crushing chamber until the nitrogen and the dust in the crushing chamber are completely discharged. When the concentration in the absorption chamber reaches more than 97%, the nitrogen is stopped from being pumped in. The entry of nitrogen can prevent the battery from exploding during the crushing process, causing a safety hazard. The cylinder assembly 4 withdraws the shock absorber 3 so that the battery falls from the shock absorber 3 into the crushing chamber 5. The third electric telescopic assembly clamping device 6 in the crushing chamber 5, which can be extended up and down and forward and backward, clamps the battery. The front end of the liquid suction device 7 is provided with multiple needle-shaped straws 72. The needle-shaped straws 72 are inserted into the battery to absorb the liquid electrolyte in the battery. Then the crushing device 9 moves to crush the battery. The dust generated during the crushing process is collected by the dust suction device 10, and the auger 94 transports the crushed battery fragments to a designated location for unified treatment.
[0045] 1 to 6, the liquid suction device 7 is fixed to one end of the crushing box 2, and can be effectively shielded by the action of the crushing box 2 to avoid direct contact with the outside, and can extract liquids such as electrolyte in the crushing box 2, which can avoid the appearance of liquid in the subsequent crushing process, thereby improving the safety of crushing. The crushing chamber 5 is arranged in the crushing box 2, and the liquid suction device 7 is arranged throughout the crushing chamber 5. A dust suction device 10 is installed on the side of the crushing box 2 away from the liquid suction device 7. The gas can flow through the dust suction device 10, and the directional flow of gas can make the dust generated when disassembling the battery move in a directional manner, which can effectively ensure the safety of crushing. The dust suction device 10 and the crushing chamber 5 are connected through, and the crushing device 9 is arranged at the bottom of the crushing chamber 5. The crushing device can remove the dust after the liquid is extracted. The batteries are crushed to facilitate subsequent processing. The shock absorber 3 is arranged at the top of the crushing chamber 5. The third electric telescopic component clamping device 6 is arranged between the shock absorber 3 and the crushing device 9. The conveying device 1 is arranged at the upper end of the liquid suction device 7 and the crushing box 2. The conveying device 1 and the crushing box 2 correspond to each other. A nitrogen charging device 8 is installed on the upper end of the liquid suction device 7. The nitrogen gas supply device 8 can fill the crushing box 2 with gas, which can improve the safety of use and avoid explosions. The nitrogen charging device 8 extends into the crushing chamber 5. The cylinder assembly 4 is arranged at the top of the crushing chamber 5. The cylinder assembly 4 is connected to the crushing box 2. The cylinder assembly 4 can realize automated operation, reduce the participation of staff, and better improve the safety of use.
[0046] The conveying device 1 includes a belt conveyor assembly 11, a material box 12 and a conveying plate 13. The belt conveyor assembly 11 is arranged on the liquid suction device 7 and the crushing box 2. The material box 12 is arranged at the lower end of the belt conveyor assembly 11. The upper end of the belt conveyor assembly 11 is provided with a conveying plate 13. The conveying plate 13 is installed at the upper end of the crushing box 2. In actual use, batteries are placed in the material box 12, and the batteries fall on the lower end of the belt conveyor assembly 11. The batteries can be conveyed by the belt conveyor assembly 11. The belt conveyor assembly 11 is tilted to facilitate the rise of the batteries, so that the batteries can be transported into the crushing box 2 through the conveying plate 13. At the same time, in actual use, a scraping component is installed on the upper end of the conveying plate 13, and a rubber plate is provided. At the same time, the rubber plate can be lifted and removed, which can well contact the lower end of the belt conveyor assembly 11, avoid impurities remaining thereon, and allow impurities to enter the crushing box 2 through the conveying plate 13.
[0047] 1 and 2, the crushing box 2 includes a push rod 23, the upper end of the push rod 23 is provided with a feed port 21, the feed port 21 corresponds to the conveying device 1, and a sealing plate 22 is slidably installed on the top of the push rod 23. The sealing plate 22 is located at the lower end of the feed port 21, and the lower ends of the sealing plate 22 are rotatably connected to the push rod 23 on both sides. The lower end of the push rod 23 is rotatably connected to the rocker arm 24, and the rocker arm 24 is rotatably connected to one end side wall of the crushing chamber 5. The piston rod end of the cylinder assembly 4 is fixed with a U-shaped connecting rod 25, and the rocker arm 24 is arranged on the U-shaped connecting rod 25. The U-shaped Vertical plates 26 are fixed at both ends of the connecting rod 25, and the vertical plates 26 are in contact with the shock absorber 3. During operation, when the battery needs to enter the crushing box 2, the sealing plate 22 does not correspond to the feed port 21, so that the battery can enter the crushing box 2 through the feed port 21. After the battery enters, the cylinder assembly 4 operates to move the U-shaped connecting rod 25, which can rotate the rocker arm 24. The rotation of the rocker arm 24 can move the sealing plate 22. The sealing plate 22 can move to close the feed port 21, which can effectively isolate it from the outside, effectively improve the safety of disassembling the battery, and avoid affecting the staff.
[0048] The first and second return spring members 33 and 35 are respectively fixed to the front and rear ends of the damping member 34.
[0049] 1, 2 and 4, the third electric telescopic assembly clamping device 6 includes a lifting plate 65 slidably mounted in the crushing chamber 5, a first electric telescopic assembly 61 is fixed in the crushing chamber 5, the piston rod end of the first electric telescopic assembly 61 is fixed to the upper end of the lifting plate 65, one end of the lifting plate 65 is provided with a rotating mechanism, a screw member 64 is provided on the rotating mechanism, a shaft sleeve 610 is rotatably sleeved on the screw member 64, a rotating rod 66 and a gear member 611 are fixed on the shaft sleeve 610, and one end of the screw member 64 is fixed There is a movable rail 68, and a power mechanism is provided on the movable rail 68. The power mechanism is connected to the shaft kit 610. The two ends of the shaft kit 610 are rotatably connected with pull rod members 67. Clamp members 69 are slidably installed on both sides of the movable rail 68. The two pull rod members 67 are rotatably connected to the two clamp members 69 respectively. During operation, the two clamp members 69 can be moved relative to each other through the action of the power mechanism and the rotation mechanism, which is convenient for effectively clamping the battery. At the same time, the lifting plate 65 can be lifted and lowered, and the battery can be stably driven to be lifted and lowered.
[0050] 1 , 2 and 4 , the rotation mechanism includes a second electric telescopic assembly 62 fixedly connected to one side of the lifting plate 65 , a lead screw nut 63 being fixed to the end of the piston rod of the second electric telescopic assembly 62 , which is screwed onto a lead screw member 64 , which is rotatably connected to one side of the lifting plate 65 ; a power mechanism includes a third electric telescopic assembly 613 fixed to one side of the movable rail member 68 , a straight rack 612 being fixed to the end of the piston rod of the third electric telescopic assembly 613 , which is meshed with a gear member 611 . During actual operation, the lead screw nut 63 is used by the second electric telescopic assembly 62 to rotate the lead screw member 64 , thereby facilitating the rotation of the lead screw 64 , which in turn rotates the movable rail member 68 , thereby facilitating the adjustment of the structural position of the battery so that the liquid in the battery can be extracted through the needle-shaped straw 72 later. At the same time, the third electric telescopic assembly 613 can cause the straight rack 612 to drive the gear member 611 to rotate, thereby driving the clamping plate member 69 to move and clamp the battery.
[0051] 1 , the liquid suction device 7 includes a telescopic liquid suction component 71 and a needle-shaped suction pipette 72. The telescopic liquid suction component 71 extends through the crushing chamber 5. The needle-shaped suction pipette 72 is installed at one end of the telescopic liquid suction component 71 located in the crushing chamber 5. The needle-shaped suction pipette 72 can be inserted into the battery through the needle-shaped suction pipette 72 to extract the liquid in the battery, which helps to improve the safety of the battery during crushing.
[0052] 1 and 3 , the nitrogen charging device 8 includes a nitrogen supply assembly 81, an air supply plate 82 and a detection assembly 83. The nitrogen supply assembly 81 is fixed to one side of the crushing box 2, the air supply plate 82 is located at the top of the crushing chamber 5, and the detection assembly 83 is installed at the bottom of the crushing chamber 5. The nitrogen supply assembly 81 and the air supply plate 82 are connected. The nitrogen supply assembly 81 can supply air to the air supply plate 82, so that nitrogen can quickly enter the crushing box 2 and increase the nitrogen content in the crushing box 2. At the same time, the nitrogen can be squeezed and dropped and discharged through the exhaust gas component connected to the crushing box 2. In addition, the nitrogen content in the crushing box 2 can be detected by the detection assembly 83.
[0053] 1 and 5, the crushing device 9 includes two inclined plates 91 fixed on the inner wall of the crushing chamber 5, the two inclined plates 91 are arranged opposite to each other, a hopper member 92 is fixed to the bottom of the crushing chamber 5, and the hopper member 92 and the crushing box 2 are rotated together with a rotating shaft member 910 and two fixed shaft members 98. The two fixed shaft members 98 are located at one end of the outer side of the crushing box 2 and are fixed with a gear member 96. A first motor assembly 95 is installed on one side of the crushing box 2. The first motor assembly 95 is connected to one of the gear members 96, and the two gear members 96 are meshed. One of the fixed shaft members 98 and the rotating shaft member 910 is connected to the rotating shaft member 910. The shaft members 910 are each mounted with a linkage wheel member 97, and a linkage belt member 99 is sleeved on the two linkage wheel members 97 for rotating together. The two fixed shaft members 98 are fixed with crushing roller members 93, and the rotating shaft member 910 is fixed with an auger member 94, which passes through the crushing chamber 5 and extends out of the crushing box 2. The first motor assembly 95 can drive one of the gear members 96 to rotate, and the two gear members 96 are meshed with each other. The two gear members 96 rotate in opposite directions, so that the two crushing roller members 93 can rotate to crush the battery. After the crushing is completed, the battery waste can be transported in a direction through the auger member 94 after falling.
[0054] 1 and 6 , the dust collection device 10 includes a dust collecting box 101 , which has an inspection door 102 hinged on one side of the dust collecting box 101 away from the crushing box 2 , a filter mesh 108 is installed in the dust collecting box 101 , a support shaft 106 is rotatably sleeved in the dust collecting box 101 , a fan blade 107 is installed on the support shaft 106 , a second motor assembly 104 is installed in the dust collecting box 101 , a synchronous wheel 103 is fixed on the output shaft of the support shaft 106 and the second motor assembly 104 , a synchronous belt 105 is jointly sleeved on the two synchronous wheels 103 , and the second motor assembly 104 can make the support shaft 106 rotate under the action of the synchronous wheel 103 and the synchronous belt 105 . In actual use, the synchronous wheel 103 and the synchronous belt 105 adopt a toothed structure, which can ensure the stability of power transmission, and can effectively filter the waste residue powder through the filter mesh 108, thereby better improving safety.
[0055] In some embodiments, the batteries to be crushed are transported to the crushing box 2 for crushing through the conveying device 1. The batteries are placed in the material box 12 and fall on the lower end of the belt conveyor assembly 11. The batteries can be transported by the belt conveyor assembly 11. The belt conveyor assembly 11 is tilted to facilitate the rise of the batteries, so that the batteries can be transported into the crushing box 2 through the conveying plate 13. At the same time, in actual use, a scraping component is installed on the upper end of the conveying plate 13, and a rubber plate is provided. At the same time, the rubber plate can be raised and lowered and disassembled, which can well contact the lower end of the belt conveyor assembly 11, thereby avoiding impurities remaining thereon, so that impurities can enter the crushing box 2 through the conveying plate 13. After the batteries enter the crushing chamber 5 through the feed port 21, the batteries can fall onto the supporting plate 31. The batteries will pressurize the supporting plate 31, which can stretch the first return spring member 33 and the second return spring member 35. At the same time, the damping member 34 can be retracted to bear external force, and the rotating connection can facilitate the rotation of the supporting plate 31. The movement can cause the batteries on the supporting plate 31 to fall. The supporting plate 31 can prevent the batteries from directly contacting the bottom of the crushing chamber 5 and being crushed. When the batteries need to enter the crushing box 2, the sealing plate 22 does not correspond to the feed port 21, allowing the batteries to enter the crushing box 2 through the feed port 21. When the batteries enter, the cylinder assembly 4 can operate to move the U-shaped connecting rod 25, which can rotate the rocker arm 24. The rotation of the rocker arm 24 can move the sealing plate 22, and the sealing plate 22 can move to seal the feed port 21, which can effectively isolate it from the outside, effectively improve the safety of disassembling the battery, and avoid affecting the staff. After entering the crushing box 2, the shock absorber 3 is first used to reduce shock to prevent the batteries from being directly broken. The nitrogen inflation device 8 injects nitrogen from the top to discharge the oxygen in the crushing chamber 5 and the dust suction device 10 into the gas collection chamber at the bottom of the crushing chamber. The second motor assembly 104 can rotate the support shaft 106 under the action of the synchronous wheel 103 and the synchronous belt 105.
[0056] In actual use, the synchronous wheel 103 and the synchronous belt 105 adopt a toothed structure, which can ensure the stability of power transmission, and the waste powder can be effectively filtered through the filter mesh 108 to better improve safety. A detection component 83 is installed on the side wall of the lower end of the crushing chamber. The nitrogen is stopped from being pumped in until the concentration of nitrogen in the crushing chamber and the dust absorption chamber reaches more than 97%. The entry of nitrogen can prevent the battery from exploding during the crushing process and causing safety hazards. The nitrogen supply component 81 can supply gas to the gas supply plate 82, which can quickly enter the crushing box 2 and increase the nitrogen content in the crushing box 2. At the same time, the nitrogen can be squeezed and dropped, and discharged through the exhaust gas component connected to the crushing box 2. The nitrogen content in the crushing box 2 can be detected by the detection component 83. The cylinder assembly 4 withdraws the shock absorber 3 so that the battery falls into the crushing chamber 5 from the shock absorber 3. The third electric telescopic component clamping device 6 in the crushing chamber 5 that can extend up and down and forward and backward clamps the battery.
[0057] In actual operation, the second electric telescopic assembly 62 enables the screw nut 63 to rotate the screw member 64, which facilitates the rotation of the screw 64. The screw 64 rotates the movable rail member 68 to facilitate the adjustment of the structural position of the battery so that the liquid in the battery can be extracted through the needle-shaped pipette 72 later. At the same time, the third electric telescopic assembly 613 can enable the spur rack 612 to drive the gear member 611 to rotate so as to drive the clamping member 69 to move and clamp the battery. The front end of the liquid suction device 7 is equipped with multiple needle-shaped pipettes 72. The needle-shaped pipettes 72 are inserted into the battery to suck out the liquid electrolyte in the battery. Then the crushing device 9 moves to crush the battery. The dust generated during the crushing process is collected by the dust collection device 10. The first motor assembly 95 can drive one of the gear parts 96 to rotate. The two gear parts 96 are meshed and the two gear parts 96 rotate in opposite directions, so that the two crushing roller parts 93 rotate to crush the battery. When the crushing is completed, the battery waste can be transported in a direction through the auger part 94 after falling, and the crushed battery fragments are transported to a designated location for unified treatment. The crushing box 2 can effectively block it and avoid direct contact with the outside. Liquids such as the electrolyte in the crushing box 2 can be extracted to avoid the appearance of liquid in the subsequent crushing process, thereby improving the safety of the crushing.
Claims
1. A battery crushing device, comprising a conveying device (1), a crushing box (2), a shock absorbing device (3), a cylinder assembly (4), a crushing chamber (5), a third electric telescopic assembly clamping device (6), a liquid suction device (7), a nitrogen charging device (8), a crushing device (9) and a dust suction device (10); The liquid suction device (7) is fixed to one end of the crushing box (2); the crushing chamber (5) is arranged in the crushing box (2); the liquid suction device (7) is arranged in the crushing chamber (5); a dust suction device (10) is installed on the side of the crushing box (2) away from the liquid suction device (7); the dust suction device (10) and the crushing chamber (5) are connected in a continuous manner; the crushing device (9) is arranged at the bottom of the crushing chamber (5); the shock absorbing device (3) is arranged at the top of the crushing chamber (5); and the third electric telescopic The component clamping device (6) is arranged between the shock absorbing device (3) and the crushing device (9); the conveying device (1) is arranged at the upper end of the liquid suction device (7) and the crushing box (2); the conveying device (1) and the crushing box (2) correspond to each other; a nitrogen charging device (8) is installed at the upper end of the liquid suction device (7); the nitrogen charging device (8) extends into the crushing chamber (5); the cylinder assembly (4) is arranged at the top of the crushing chamber (5); and the cylinder assembly (4) and the crushing box (2) are connected.
2. A battery crushing device according to claim 1, characterized in that: The conveying device (1) comprises a belt conveying assembly (11), a material box (12) and a conveying plate (13); the belt conveying assembly (11) is arranged on the liquid suction device (7) and the crushing box (2); the material box (12) is arranged at the lower end of the belt conveying assembly (11); the upper end of the belt conveying assembly (11) is provided with a conveying plate (13); and the conveying plate (13) is installed at the upper end of the crushing box (2).
3. A battery crushing device according to claim 1, characterized in that: The crushing box (2) comprises a push rod (23), the upper end of which is provided with a feed port (21), the feed port (21) corresponding to the conveying device (1), a sealing plate (22) slidably mounted on the top of the push rod (23), the sealing plate (22) being located at the lower end of the feed port (21), the lower ends of the sealing plate (22) being rotatably connected to push rods (23), the lower ends of the push rods (23) being rotatably connected to a swing rod (24), the swing rod (24) being rotatably connected to a side wall at one end of the crushing chamber (5), a U-shaped connecting rod (25) being fixed to the end of the piston rod of the cylinder assembly (4), the swing rod (24) being arranged through the U-shaped connecting rod (25), vertical plates (26) being fixed to both ends of the U-shaped connecting rod (25), the vertical plates (26) being in contact with the shock absorbing device (3).
4. A battery crushing device according to claim 1, characterized in that: The shock absorbing device (3) comprises two connecting telescopic rods (32) fixed to the top of the crushing chamber (5); the lower ends of the two connecting telescopic rods (32) are rotatably connected to a bearing plate (31); a first return spring member (33) is fixedly sleeved on the connecting telescopic rods (32); damping members (34) are rotatably connected to the front ends of the bearing plate (31); the damping member (34) is rotatably connected to the side wall of the crushing chamber (5); a second return spring member (35) is sleeved on the damping member (34); and two ends of the second return spring member (35) are respectively fixed to the front and rear ends of the damping member (34).
5. A battery crushing device according to claim 1, characterized in that: The third electric telescopic assembly clamping device (6) comprises a lifting plate (65) slidably mounted in the crushing chamber (5), wherein a first electric telescopic assembly (61) is fixed in the crushing chamber (5), wherein the piston rod end of the first electric telescopic assembly (61) is fixed to the upper end of the lifting plate (65), wherein a rotating mechanism is provided at one end of the lifting plate (65), wherein a lead screw (64) is provided on the rotating mechanism, wherein a shaft sleeve (610) is rotatably sleeved on the lead screw (64), wherein a rotating rod (66) and a gear member (611) are fixed on the shaft sleeve (610), wherein a moving rail member (68) is fixed at one end of the lead screw (64), wherein a power mechanism is provided on the moving rail member (68), wherein the power mechanism is connected to the shaft sleeve (610), wherein pull rod members (67) are rotatably connected at both ends of the shaft sleeve (610), wherein clamping plate members (69) are slidably mounted on both sides of the moving rail member (68), and wherein two pull rod members (67) are rotatably connected to two clamping plate members (69) respectively.
6. A battery crushing device according to claim 5, characterized in that: The rotating mechanism comprises a second electric telescopic assembly (62) fixedly connected to one side of the lifting plate (65); a lead screw nut (63) is fixed to the end of the piston rod of the second electric telescopic assembly (62); the lead screw nut (63) is screwed onto a lead screw member (64); the lead screw member (64) is rotatably connected to one side of the lifting plate (65); the power mechanism comprises a third electric telescopic assembly (613) fixed to one side of the moving rail member (68); a spur rack (612) is fixed to the end of the piston rod of the third electric telescopic assembly (613); the spur rack (612) is meshed with the gear member (611).
7. A battery crushing device according to claim 1, characterized in that: The liquid suction device (7) comprises a telescopic liquid suction component (71) and a needle-shaped suction tube (72); the telescopic liquid suction component (71) extends through the crushing chamber (5); and the needle-shaped suction tube (72) is installed at one end of the telescopic liquid suction component (71) located in the crushing chamber (5).
8. A battery crushing device according to claim 1, characterized in that: The nitrogen charging device (8) comprises a nitrogen supply assembly (81), an air supply plate (82) and a detection assembly (83); the nitrogen supply assembly (81) is fixed to one side of the crushing box (2); the air supply plate (82) is located at the top of the crushing chamber (5); the detection assembly (83) is installed at the bottom of the crushing chamber (5); and the nitrogen supply assembly (81) and the air supply plate (82) are connected.
9. A battery crushing device according to claim 1, characterized in that: The crushing device (9) comprises two inclined plate members (91) fixed on the inner side wall of the crushing chamber (5), the two inclined plate members (91) being arranged opposite to each other, a hopper member (92) being fixed on the bottom of the crushing chamber (5), a rotating shaft member (910) and two fixed shaft members (98) being rotatably sleeved on the hopper member (92) and the crushing box (2), a gear member (96) being fixed on one end of the two fixed shaft members (98) located outside the crushing box (2), and a first motor assembly (95) being installed on one side of the crushing box (2). The first motor assembly (95) is connected to one of the gear members (96), the two gear members (96) are meshed with each other, a linkage wheel member (97) is mounted on one of the fixed shaft members (98) and the rotating shaft member (910), a linkage belt member (99) is sleeved on the two linkage wheel members (97) for co-rotation, the two fixed shaft members (98) are fixed with crushing roller members (93), the rotating shaft member (910) is fixed with an auger member (94), and the auger member (94) passes through the crushing chamber (5) and extends out of the crushing box (2).
10. A battery crushing device according to claim 1, characterized in that: The dust collecting device (10) comprises a dust collecting box (101), a maintenance door (102) being hingedly connected to a side of the dust collecting box (101) away from the crushing box (2), a filter screen (108) being installed in the dust collecting box (101), a support shaft (106) being rotatably sleeved in the dust collecting box (101), a fan blade (107) being installed on the support shaft (106), a second motor assembly (104) being installed in the dust collecting box (101), a synchronous wheel assembly (103) being fixed to the output shafts of the support shaft assembly (106) and the second motor assembly (104), and a synchronous belt assembly (105) being sleeved on the two synchronous wheel assembly (103).
Citation Information
Patent Citations
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