Tank type wet fermentation apparatus for animal protein organic fertilizer and supporting system

By adopting a wet fermentation device and a fully enclosed conveying system for tank-type animal protein organic fertilizer production lines, the problem of the inability to achieve centralized treatment of dust and smoke odor in the existing technology is solved, and the emissions without dust, smoke, odor and harm are achieved, and the standards are met, and the standards are met, and the international environmental protection standards are met.

WO2025065745A1PCT designated stage expired Publication Date: 2025-04-03ZHAO JIANQIANG
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Patent Information

Application Number
PCT/CN2023/124657
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-09-27
Filing Date
2023-10-16
Publication Date
2025-04-03

AI Technical Summary

Technical Problem

The existing protein organic fertilizer production lines cannot achieve fully enclosed collection of dust and smoke odors and cannot meet the international, EU, China and other environmentally friendly emission standards, resulting in the production lines being unable to achieve dust-free, smoke-free, odorless, harmless emissions.

Method used

The tank-type wet fermentation device for animal protein organic matter fertilizer is adopted, including vertical vertical wet fermentation tank, air input port and mixed gas output port, timing and quantitative switching valve, multiple sets of water nozzles and high-pressure pumps and other components. The closed processing of the entire system is achieved through a fully enclosed conveyor belt and closed pumping.

Benefits of technology

The complete system of dust-free, smoke-free, odorless, harmless emissions have been achieved, and it complies with international, EU, China and other environmentally friendly emission standards, and completely solves the problem of unenvironmental emissions of odors to the outside world.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of fermentation systems, and disclosed are a tank-type wet fermentation apparatus for animal protein organic fertilizer and a supporting system, comprising a first set of high-temperature drying furnaces, a crusher, a dry powder mixing apparatus, a wet fermentation organic fertilizer mixing apparatus, a vertical wet fermentation tank, a dry-wet separator, a second set of high-temperature drying furnaces, a cooling and thawing apparatus, a mixing apparatus used for quantitative blending of multiple types of raw material, and a granular forming machine, which are connected in sequence. The described process devices are connected in sequence by means of a fully enclosed conveyor belt or a closed pump, used to convey processed animal protein organic fertilizer. The present invention realizes a whole system using fully enclosed collection of dust and smoke for centralized treatment, which fully meets international, EU and Chinese environmental protection emission standards. Animal protein organic fertilizer produced by means of the system of the present invention not only has high fertilizing effectiveness, but also can effectively repair the problems of soil thinning and compaction.
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Description

Tank-type wet fermentation device and supporting system for animal protein organic fertilizer Technical Field

[0001] The invention relates to the technical field of fermentation systems, in particular to a tank-type wet fermentation device for animal protein organic fertilizer and a supporting system. Background Art

[0002] The production of protein-based organic fertilizers using large-scale equipment remains challenging. We offer a variety of fermentation tanks, bioreactors, and protein purification systems, providing milligram- to gram-scale production of recombinant protein. You can choose the appropriate expression system and fermentation protocol based on your needs.

[0003] At present, organic fertilizers basically adopt dry warehouse stacking fermentation supporting systems. It is impossible to achieve fully enclosed collection of dust, smoke and odor for centralized treatment of the entire system, and it is impossible to fully comply with international, EU, Chinese and other environmental protection emission standards. Ultimately, it cannot guarantee that the entire production line of the system is dust-free, smoke-free, odorless and harmless.

[0004] Summary of the Invention

[0005] The object of the present invention is to provide a tank-type wet fermentation supporting system for animal protein organic fertilizer to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A tank-type wet fermentation device for animal protein organic fertilizer includes a vertical wet fermentation tank, wherein the upper part of the wet fermentation tank body is provided with several clean water discharge outlets, and the top two sides of the wet fermentation tank are respectively provided with an air input port and a mixed gas output port for biogas, waste gas, odor, peculiar smell, etc., the inner wall of the wet fermentation tank is installed with a timing and quantitative switch valve for controlling the liquid level height in the fermentation tank, and the bottom of the wet fermentation tank is provided with two groups of high-pressure pumping pumps and two groups of high-pressure circulation pumping pumps, the output ends of the two groups of high-pressure pumping pumps are fixedly installed on the top of the wet fermentation tank body through pipes, the output ends of the two high-pressure circulation pumping pumps extend into the lower part of the wet fermentation tank body through pipes, and multiple groups of water nozzles are provided at the end, the input ends of the two high-pressure circulation pumping pumps are connected to the clean water discharge outlet, and the two outer side walls of the bottom of the wet fermentation tank are each provided with an arched inlet and outlet.

[0008] Preferably, there are 12 to 30 water nozzles, which are arranged in a plane, and the water spraying direction of each water nozzle is a clockwise tangential direction or a counterclockwise tangential direction.

[0009] Preferably, the inner bottom of the wet fermentation tank is a funnel-shaped concave bottom, and two sets of discharge pumps are provided below the wet fermentation tank, and the input ends of the discharge pumps are connected to the bottom of the funnel-shaped concave bottom of the wet fermentation tank through pipelines.

[0010] Preferably, the side wall of the wet fermentation tank is provided with an enlarged oblong flange opening, the middle of the top of the wet fermentation tank is provided with an enlarged flange opening, and valves are installed on the pipelines where the air inlet and the mixed gas outlet are located.

[0011] The present invention also discloses an animal protein organic fertilizer supporting system, comprising a first set of high-temperature drying furnaces → a crusher → a dry powder mixing device → a wet fermentation organic fertilizer mixing device → a vertical wet fermentation tank → a dry-wet separator → a second set of high-temperature drying furnaces → a cooling and thawing device → a device for quantitatively mixing multiple raw materials → a granular forming machine, which are connected in sequence; the above-mentioned process equipment are connected in sequence by a fully enclosed conveyor belt or a closed pump for conveying the processed animal protein organic fertilizer.

[0012] Preferably, the first set of high-temperature drying furnaces is connected to a first set of smoke removal, waste gas adsorption, odor separation, nitrogen, phosphorus and potassium purification devices; the second set of high-temperature drying furnaces is connected to a second set of smoke removal, waste gas adsorption, odor separation, nitrogen, phosphorus and potassium purification devices.

[0013] Preferably, there are 36 to 48 tank-type wet fermentation devices for animal protein organic fertilizer working in parallel.

[0014] Preferably, there are 8 to 10 dry-wet separators working in parallel.

[0015] The processing flow of the animal protein organic fertilizer supporting system is as follows:

[0016] First high-temperature drying: animal slaughter residues, feces from animal farms, fish, shrimp, crabs, eggshells and other processing residues collected from slaughterhouses or other places are first classified, and high-purity animal protein is extracted after pre-classification. The remaining residues are then transported to the first set of high-temperature drying furnaces (31) through a fully enclosed conveyor belt, and the organic fertilizers are sterilized and disinfected at high temperature in the equipment in a short time to prevent plague, bacterial diseases, odor, exhaust gas, etc.;

[0017] First removal of flue gas and nitrogen, phosphorus and potassium separation: Since flue gas is generated by high-temperature treatment in the first set of high-temperature drying furnaces 31, the present invention equips the first set of high-temperature drying furnaces 31 with a first set of flue gas adsorption and odor separation nitrogen, phosphorus and potassium purification devices 39 to purify the flue gas discharged by the high-temperature dryer and capture the flue gas odor, nitrogen, phosphorus and potassium in the flue gas;

[0018] Crushing: The organic fertilizer discharged after drying is then transported to the crusher 32 for crushing to facilitate subsequent uniform fermentation;

[0019] Dry powder mixing: The semi-finished fertilizer discharged after crushing is transported to the dry powder mixing device 33. According to the needs of organic fertilizer, nitrogen, phosphorus, potassium, organic matter, organic acid, calcium, calcium sulfate, fat, polysaccharide, vitamin B, fiber, potassium chloride and other elements are added and mixed; the animal protein organic fertilizer can be released in batches for 6 times and slowly absorbed by crops and soil.

[0020] Wet mixing: The mixed organic fertilizer from the previous mixing device enters the wet fermentation organic fertilizer mixing device 11, and is diluted and mixed evenly with appropriate amount of water;

[0021] Tank animal protein organic fertilizer wet fermentation: wet fermentation is carried out in 36 to 48 groups of vertical wet fermentation tanks 1;

[0022] Dry-wet separation: After wet fermentation, the organic fertilizer enters the dry-wet separator 34 for dehydration;

[0023] Second high-temperature drying: The dehydrated fertilizer enters the second set of high-temperature drying furnaces 35 for further drying;

[0024] Secondary removal of dust and waste gas, nitrogen, phosphorus and potassium separation: Since the fertilizer after wet fermentation will produce methane, odor, waste gas and other odors, it is purified and separated and recovered by the second set of high-temperature drying furnace 35 high temperature treatment, and is also one of the materials used to repair the decomposition of pesticide residues in the soil;

[0025] Cooling and thawing: The high-temperature fertilizer enters the cooling and thawing device 36 to cool down in order to facilitate subsequent continuous production operations.

[0026] Quantitative preparation of multiple raw materials: The thawed fertilizer from the previous station is connected to the quantitative preparation of multiple raw materials mixing device, and then animal protein and 20 to 48 elements are added according to the purpose and needs of the fertilizer for mixing;

[0027] Granulation: The fertilizer enters the granulator for granulation and shaping. After the granules are shaped, they are transported to the packaging workshop for packaging.

[0028] The present invention has at least the following beneficial effects:

[0029] This program uses tank-type animal protein organic fertilizer with wet fermentation. Through 36 to 48 groups of independent vertical wet fermentation tanks, filling one tank every day is conducive to uniform mixing and ensuring fermentation penetration, etc. The number of tanks will be determined according to the needs. According to the needs of fertilizers, more than a dozen animal raw materials mixed in the previous station and more than a dozen elements are added, mixed evenly into one, and evenly penetrated by wet fermentation, which is conducive to repairing the thinness and compaction of the soil, and the decomposition and repair of pesticide residue pollution in the soil for decades, changing the structure of the soil into fertile as follows: it will loosen, absorb, decompose, transform, change color, exhaust, cultivate beneficial microorganisms, cultivate a variety of trace elements for crops and soil absorption, and cultivate a variety of nutrients that are released in multiple times to be slowly absorbed by crops and soil.

[0030] By pre-extracting useful protein at room temperature, first extract high-purity animal protein from the collected raw materials, and then treat the remaining raw materials at high temperature, avoiding the high-temperature furnace. Once entering the high-temperature furnace, all animal proteins will naturally turn into mature materials, and all the animal protein effects will be lost, becoming a single-element organic fertilizer. There is no way to cultivate microorganisms and beneficial bacteria in the soil. Therefore, after the animal protein is extracted at the first stop, the remaining residue is sterilized at high temperature to prevent plague, fungal diseases, odor, exhaust gas, etc., and then undergo high-temperature incineration and drying of organic fertilizer. The quality of the fertilizer is not greatly affected; then wet fermentation is carried out; high temperature is used again to remove odors and separate useful substances; nitrogen, phosphorus, potassium and other elements in the smoke and exhaust odor are captured in the flue gas, and then added in appropriate procedures, which greatly improves the effect of organic fertilizer. In this device, dozens of elements are adsorbed, condensed, captured and separated. It is mainly used to solve the problem of 50-60% of pesticide residues that have fallen into the soil when pesticide sprays have been used for decades. The dust-free, odorless, colorless and harmless airflow discharged after purification by this device meets international, EU and Chinese environmental emission standards.

[0031] The entire system adopts fully enclosed collection of dust, smoke and odor for centralized treatment, which completely solves the problem of odor emission to the outside world in the current fertilizer production line, which is not environmentally friendly. The fermentation supporting system of the present invention complies with international, EU, Chinese and other environmental protection emission standards, thereby ensuring that the entire system can achieve dust-free, smoke-free, odorless and harmless emission standards for the entire production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0033] FIG1 is a schematic structural diagram of a tank-type wet fermentation supporting system for animal protein organic fertilizer according to the present invention;

[0034] FIG2 is a schematic diagram of the animal protein organic fertilizer processing process of the present invention;

[0035] FIG3 is a top sectional view of FIG1 of the present invention;

[0036] FIG4 is a top view of FIG1 of the present invention;

[0037] FIG5 is a schematic diagram of 36 to 48 groups of vertical wet fermentation tanks and enlarged oblong flanges according to the present invention.

[0038] In the accompanying drawings, the list of components represented by each reference numeral is as follows: 1. Wet fermentation tank; 12. High-pressure pumping pump; 13. Clean water outlet; 14. High-pressure circulating pumping pump; 16. Water nozzle; 17. Timing and quantitative switch valve; 18. Enlarged oblong flange; 19. Air inlet; 20. Mixed gas outlet; 21. Enlarged flange; 22. Funnel-shaped concave bottom; 23. Arched inlet and outlet; 25. Discharge pump; 31. First set of high-temperature drying furnace; 32. Crusher; 33. Dry powder mixing device; 11. Wet fermentation organic fertilizer mixing device; 34. Dry-wet separator; 35. Second set of high-temperature drying furnace; 36. Cooling and thawing device; 37. Quantitative mixing device for multiple raw materials; 38. Granular molding machine; 39. First group of smoke removal, exhaust gas adsorption, odor separation, nitrogen, phosphorus and potassium purification devices; 40. Second group of smoke removal, exhaust gas adsorption, odor separation, nitrogen, phosphorus and potassium purification devices. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Please refer to Figures 1 to 5. The tank-type wet fermentation device for animal protein organic fertilizer includes a vertical wet fermentation tank 1. The upper portion of the wet fermentation tank 1 is provided with a plurality of clean water outlets 13. The top two sides of the wet fermentation tank 1 are provided with air inlet 19 and mixed gas outlets 20 for biogas, waste gas, odor, and other peculiar smells. The biogas, odor, waste gas, and other peculiar smells are discharged through pipes connected to the exhaust pipes and pumped to the combustion chamber of a high-temperature drying furnace for high-temperature incineration and treatment, while reducing energy consumption and lowering operating costs. The left side of the top cover of the wet fermentation tank is provided with a pipe for an air compressor to input compressed air to keep biogas, odor, and waste gas in and out. Intake balance; the inner wall of the wet fermentation tank 1 is installed with a timing and quantitative switch valve 17 for controlling the liquid level in the fermentation tank. Two groups of high-pressure pumping pumps 12 and two groups of high-pressure circulating pumping pumps 14 are provided at the bottom of the wet fermentation tank 1. The output ends of the two groups of high-pressure pumping pumps 12 are fixedly installed on the top of the wet fermentation tank 1 through pipes. The output ends of the two high-pressure circulating pumping pumps 14 extend into the lower part of the wet fermentation tank 1 through pipes, and are provided with multiple groups of water nozzles 16 at the end. The input ends of the two high-pressure circulating pumping pumps 14 are connected to the clean water outlet 13, and the two outer side walls of the bottom of the wet fermentation tank 1 are each provided with an arched inlet and outlet 23.

[0041] When the tank-type animal protein organic fertilizer wet fermentation device is working, the slurry raw materials from the wet fermentation organic fertilizer mixing device 11 are pumped into the tank body of the wet fermentation tank 1 through two groups of high-pressure pumps 12.

[0042] Each set of wet fermentation tanks is provided with two clear water outlets 13 near the top. Since the residue will naturally settle downward approximately 12 hours after the fermentation tank is filled, the solution at the top of the fermentation tank is relatively dilute, clear water. Two sets of high-pressure circulating pumps 14 pump the relatively dilute solution at the upper clear water outlet 13 to the lower part of the tank body. Multiple sets of water nozzles 16 are provided at the end to form a high-pressure conveying system. Under the action of pressure spraying, the slurry fertilizer at the bottom is sprayed from top to bottom for uniform mixing, which is equivalent to stirring and is conducive to fertilizer fermentation. The arrangement of the water nozzles is shown in FIG3 . Preferably, there are 12 to 30 water nozzles 16, which are arranged in a planar manner. Each water nozzle 16 sprays water in a clockwise or counterclockwise tangential direction, advancing forward to form a rotating shape to mix uniformly and prevent the fertilizer from condensing and settling at the bottom. The high-pressure pump is started regularly every day to connect to the clear water discharged from the top. The high-pressure pump is connected and pumped for 10 to 20 minutes to spray uniformly and loosen the fertilizer.

[0043] A fully automatic timed and quantitative electric switching valve is installed near the top of the tank body to control the height of the tank content.

[0044] In an optional embodiment, the inner bottom of the wet fermentation tank 1 is a funnel-shaped concave slanted bottom 22, which facilitates the discharge of fertilizer in the middle; two sets of discharge pumps 25 are provided at the bottom of the wet fermentation tank 1, and the input end of the discharge pump 25 is connected to the bottom of the funnel-shaped concave slanted bottom 22 in the wet fermentation tank 1 through a pipeline; an enlarged tee is provided on the outside in the middle of the concave slanted bottom of the bottom cover of the wet fermentation tank, which is connected to discharge the fertilizer after the wet fermentation is completed, and all of it is pumped to the next station wet-dry separator through a closed pipeline.

[0045] In an optional embodiment, the side wall of the wet fermentation tank 1 is provided with an enlarged oblong flange opening 18 to facilitate maintenance, installation and cleaning; an enlarged flange opening 21 is provided in the middle of the top of the wet fermentation tank 1 to facilitate maintenance, installation and cleaning; valves are installed on the pipes where the air inlet 19 and the mixed gas outlet 20 are located.

[0046] A supporting system for animal protein organic fertilizer includes a first set of high-temperature drying furnaces 31 → a crusher 32 → a dry powder mixing device 33 → a wet fermentation organic fertilizer mixing device 11 → a vertical wet fermentation tank 1 → a dry-wet separator 34 → a second set of high-temperature drying furnaces 35 → a cooling and thawing device 36 → a device for quantitatively mixing multiple raw materials 37 → a granular forming machine 38, which are connected in sequence; the above-mentioned process equipment is connected in sequence by a fully enclosed conveyor belt or enclosed pumping to transport the processed animal protein organic fertilizer.

[0047] Furthermore, the first set of high-temperature drying furnaces 31 is connected to a first set of smoke removal, waste gas adsorption, odor separation, nitrogen, phosphorus and potassium purification devices 39; the second set of high-temperature drying furnaces 35 is connected to a second set of smoke removal, waste gas adsorption, odor separation, nitrogen, phosphorus and potassium purification devices 40.

[0048] In an optional embodiment, there are 36 to 48 tank-type wet fermentation devices for animal protein organic fertilizer working in parallel.

[0049] In an optional embodiment, there are 8 to 10 dry-wet separators 34 working in parallel.

[0050] The processing flow of the animal protein organic fertilizer supporting system is as follows.

[0051] 1) First high-temperature drying: Animal slaughter residues, feces from animal farms, fish, shrimp, crabs, eggshells and other processing residues collected from slaughterhouses or other places are first classified, and high-purity animal protein is extracted after pre-classification. The remaining residues are then transported to the first set of high-temperature drying furnaces (31) through a fully enclosed conveyor belt, and the organic fertilizers are sterilized and disinfected at high temperature in the equipment for a short time to prevent plague, bacterial diseases, odor, exhaust gas, etc. The purpose of pre-classifying and refining the high-purity animal protein is to avoid high-temperature furnaces. Once entering the high-temperature furnaces, all the animal protein will naturally turn into clinker, and the animal protein effect will be completely lost, becoming a single-element organic fertilizer. There is no way to cultivate microorganisms and beneficial bacteria in the soil. Therefore, after the animal protein is refined at the first station, the remaining residue is transported to the first set of high-temperature drying furnaces 31. The first time it enters the high-temperature furnace, it is connected to the drum for rotary flow dispersion, and the organic fertilizer is sterilized and disinfected at high temperature in the equipment for a short time to prevent plague, fungal diseases, and odor, waste gas, etc. The high-temperature incineration and drying of the organic fertilizer has little effect on the quality of the fertilizer.

[0052] The first removal of flue gas and nitrogen, phosphorus and potassium separation: Since flue gas will be generated by high-temperature treatment in the first set of high-temperature drying furnaces 31, the present invention equips the first set of high-temperature drying furnaces 31 with a first set of flue gas adsorption and odor separation nitrogen, phosphorus and potassium purification devices 39 to purify the flue gas discharged by the high-temperature dryer and capture the flue gas odor, odor, nitrogen, phosphorus and potassium in the flue gas. After the various elements are converted by incineration in the previous station in the high-temperature furnace, dozens of elements are adsorbed, condensed and separated in this device, which is mainly used to solve the problem of decomposing pesticide residues in the soil geology for decades. Among them, the separated useful substances are added and mixed in the quantitative preparation of multiple raw materials. The dust-free, odorless, colorless and harmless airflow discharged after purification by this device meets the international and EU environmental emission standards and China's environmental emission standards.

[0053] 2) Crushing: The organic fertilizer discharged after drying is then transported to the crusher 32 for crushing to facilitate subsequent uniform fermentation. The semi-finished fertilizer discharged from the high-temperature dryer is transported to the crushing room in a fully enclosed manner for crushing to prevent dust and odor from leaking out. All of it is collected and purified.

[0054] 3) Dry powder mixing: The semi-finished fertilizer discharged after crushing is transported to the dry powder mixing device 33, and various elements such as nitrogen, phosphorus, potassium, organic matter, organic acid, calcium, calcium sulfate, fat, polysaccharide, vitamin B, fiber, potassium chloride, etc. are added according to the needs of organic fertilizer and mixed;

[0055] 4) Wet mixing device: The mixed organic fertilizer from the mixing device of the previous station enters the wet fermentation organic fertilizer mixing device 11, is diluted and mixed evenly with an appropriate amount of water, and then transported to the next station for wet fermentation supporting system to prevent the high temperature generated during dry fermentation from burning the nutritional components and effects of the organic fertilizer, resulting in poor growth effects on the roots, stems, leaves, buds, fruits, etc. of crops.

[0056] 5) Tank-type animal protein organic fertilizer wet fermentation: Wet fermentation is carried out in 36 to 48 groups of vertical wet fermentation tanks 1.

[0057] 6) Dry-wet separation: After the wet fermentation, the organic fertilizer enters the dry-wet separator 34 for dehydration;

[0058] Dehydration is carried out using an inclined screen dry-wet separator. 8 to 10 inclined screen dry-wet separators are installed to control the odorous waste gas and odor in the room, where they are extracted by high-pressure exhaust fans and sent to a high-temperature incinerator for combustion.

[0059] 7) Second high-temperature drying: The dehydrated fertilizer enters the second set of high-temperature drying furnaces 35 for further drying.

[0060] Secondary dust removal and nitrogen, phosphorus, and potassium separation: Since wet fermentation fertilizer produces methane, odor, and waste gas, it undergoes purification and separation at 35°C in a second set of high-temperature drying furnaces to recover useful substances such as nitrogen, phosphorus, and potassium. A high-temperature incinerator processes the methane, odor, waste gas, odor, nitrogen, phosphorus, and potassium for another thorough adsorption, separation, and purification. The remaining airflow is dust-free, odorless, colorless, and harmless, meeting international, EU, and Chinese environmental emission standards.

[0061] 8) Cooling and thawing: The high-temperature fertilizer enters the cooling and thawing device 36 to cool down in order to facilitate subsequent continuous production operations.

[0062] 9) Quantitative preparation of multiple raw materials: The thawed fertilizer from the previous station is connected to the quantitative preparation of multiple raw materials mixing device 37, and then animal protein and 20 to 48 elements are added to mix according to the purpose and needs of the fertilizer. Therefore, it is most appropriate to choose to add protein and dozens of elements at this station, mainly avoiding two sets of high-temperature furnaces. At the same time, the design of this system also avoids the self-heating high temperature destruction of fertilizer organic matter in the traditional dry composting fermentation process. Therefore, this system can produce high-content animal protein organic fertilizer.

[0063] 10) Granulation: The fertilizer enters the granulator for granulation and shaping. After the granulation is finalized, it is transported to the packaging workshop for packaging.

[0064] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0065] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A tank-type wet fermentation device for animal protein organic fertilizer, characterized in that: include: A vertical wet fermentation tank (1), wherein the upper part of the wet fermentation tank (1) is provided with a plurality of clean water outlets (13), the top two sides of the wet fermentation tank (1) are respectively provided with air inlet (19) and mixed gas outlets (20) for biogas, waste gas, odor, peculiar smell, etc., the inner wall of the wet fermentation tank (1) is provided with a timing quantitative switch valve (17) for controlling the liquid level in the fermentation tank, and the bottom of the wet fermentation tank (1) is provided with two groups of high-pressure pumps (12) and two groups of A high-pressure circulating pumping pump (14), wherein the output ends of the two groups of high-pressure pumping pumps (12) are fixedly installed at the top of the tank body of the wet fermentation tank (1) through pipelines, the output ends of the two high-pressure circulating pumping pumps (14) extend into the lower part of the tank body of the wet fermentation tank (1) through pipelines, and a plurality of groups of water spray nozzles (16) are provided at the ends, the input ends of the two high-pressure circulating pumping pumps (14) are connected to the clean water discharge port (13), and the two outer side walls of the bottom of the wet fermentation tank (1) are each provided with an arched inlet and outlet (23).

2. The tank-type wet fermentation device for animal protein organic fertilizer according to claim 1, characterized in that: The water spray nozzles (16) are provided with 12 to 30 in number, the water spray nozzles (16) are arranged in a plane, and the water spraying direction of each water spray nozzle (16) is in a clockwise tangent direction or in a counterclockwise tangent direction.

3. The tank-type wet fermentation device for animal protein organic fertilizer according to claim 1, characterized in that: The inner bottom of the wet fermentation tank (1) is a funnel-shaped concave sloping bottom (22), and two groups of discharge pumps (25) are arranged below the wet fermentation tank (1). The input ends of the discharge pumps (25) are connected to the bottom of the funnel-shaped concave sloping bottom (22) in the wet fermentation tank (1) through pipelines.

4. The tank-type wet fermentation device for animal protein organic fertilizer according to claim 1, characterized in that: The side wall of the wet fermentation tank (1) is provided with an enlarged oblong flange opening (18), the middle of the top of the wet fermentation tank (1) is provided with an enlarged flange opening (21), and valves are installed on the pipelines where the air inlet (19) and the mixed gas outlet (20) are located.

5. An animal protein organic fertilizer supporting system, characterized by: The invention comprises a first set of high-temperature drying furnace (31) → a crusher (32) → a dry powder mixing device (33) → a wet fermentation organic fertilizer mixing device (11) → a vertical wet fermentation tank (1) → a dry-wet separator (34) → a second set of high-temperature drying furnace (35) → a cooling and thawing device (36) → a quantitative mixing device for mixing multiple raw materials (37) → a granular forming machine (38) which are connected in sequence; the above-mentioned process equipments are connected in sequence through a fully enclosed conveyor belt or a closed pump for conveying the processed animal protein organic fertilizer.

6. The animal protein organic fertilizer supporting system according to claim 5, characterized in that: The first set of high-temperature drying furnaces (31) is connected to a first set of smoke removal, waste gas odor absorption, nitrogen, phosphorus and potassium purification devices (39); the second set of high-temperature drying furnaces (35) is connected to a second set of smoke removal, waste gas odor absorption, nitrogen, phosphorus and potassium purification devices (40).

7. The animal protein organic fertilizer supporting system according to claim 5, characterized in that: The tank-type animal protein organic fertilizer wet fermentation device has a total of 36 to 48 groups working in parallel.

8. The animal protein organic fertilizer supporting system according to claim 5, characterized in that: There are 8 to 10 dry-wet separators (34) working in parallel.

9. The animal protein organic fertilizer supporting system according to claim 5, characterized in that: The processing flow of the supporting system is as follows: First high-temperature drying: animal slaughter residues, feces from animal farms, fish, shrimp, crabs, eggshells and other processing residues collected from slaughterhouses or other places are first classified, and high-purity animal protein is extracted after pre-classification. The remaining residues are then transported to the first set of high-temperature drying furnaces (31) through a fully enclosed conveyor belt, and the organic fertilizer is sterilized and disinfected at high temperature in the equipment in a short time to prevent plague, bacterial diseases, odor, exhaust gas, etc.; The first step of removing the flue gas and separating nitrogen, phosphorus and potassium: Since the high temperature treatment in the first set of high temperature drying furnaces (31) generates flue gas, a first set of flue gas removal, adsorption and waste gas odor separation nitrogen, phosphorus and potassium purification devices (39) are provided at the first set of high temperature drying furnaces (31) to purify the flue gas discharged from the high temperature drying machine and capture the flue gas odor, nitrogen, phosphorus and potassium in the flue gas. Crushing: The organic fertilizer discharged after drying is then transported to the crusher (32) for crushing to facilitate subsequent uniform fermentation; Dry powder mixing: the semi-finished fertilizer discharged after crushing is transported to the dry powder mixing device (33), and various elements such as nitrogen, phosphorus, potassium, organic matter, organic acid, calcium, calcium sulfate, fat, polysaccharide, vitamin B, fiber, potassium chloride, etc. are added according to the needs of organic fertilizer and mixed; Wet mixing device: The mixed organic fertilizer from the mixing device of the previous station enters the wet fermentation organic fertilizer mixing device (11) and is diluted and mixed evenly with appropriate amount of water. Tank animal protein organic fertilizer wet fermentation: wet fermentation is carried out in 36 to 48 groups of vertical wet fermentation tanks (1); Dry-wet separation: After wet fermentation, the organic fertilizer enters the dry-wet separator (34) for dehydration; Second high-temperature drying: the dehydrated fertilizer enters the second set of high-temperature drying furnace (35) for further drying; Secondary removal of dust and waste gas, separation of nitrogen, phosphorus and potassium: Since the fertilizer after wet fermentation will produce various odors such as methane, odor and waste gas, it is purified and separated and recovered by high temperature treatment in the second set of high temperature drying furnace (35). Useful substances such as nitrogen, phosphorus and potassium are recovered. Cooling and thawing: The high-temperature fertilizer enters the cooling and thawing device (36) to cool down for subsequent continuous production operations; Quantitative preparation of multiple raw materials: connect the thawed fertilizer from the previous station to the quantitative preparation of multiple raw materials mixing device (37), and then add animal protein and 20 to 48 elements according to the purpose and needs of the fertilizer for mixing; Granulation: The fertilizer enters the granulator for granulation and shaping. After the granulation is finalized, it is transported to the packaging workshop for packaging.

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