Molding apparatus for producing floor on the basis of desulfurized ash

Abstract

A molding apparatus for producing a floor on the basis of desulfurized ash, which relates to the technical field of floor molding apparatuses. The molding apparatus for producing a floor on the basis of desulfurized ash comprises a bottom plate (1), wherein a rotary electric motor (2) is fixedly connected to the top of the bottom plate (1), an upright post (3) is fixedly connected to an output shaft of the rotary electric motor (2), a turntable (4) is fixedly connected to the top end of the upright post (3), connecting rods (5) are fixedly connected to the circumferential surface of the turntable (4), a lower mold assembly (6) is fixedly connected to the end of each of the connecting rods (5) away from the turntable (4), and the lower mold assembly (6) comprises a support plate, a sliding hole, a sliding rod, a sliding plate, a spring, a connecting plate, a molding seat, a molding cavity, and a handle. The support plate, the sliding hole, the sliding rod, the sliding plate, the spring, the connecting plate, the handle, a connecting column (7), and a scraper (8) are provided, and the molding seat is controlled to slide on the support plate by means of the handle, and the scraper (8) can remove excess raw materials from the molding seat, and can level the raw materials inside the molding cavity, which help to ensure the uniform thickness of the produced floor of desulfurized ash.

Description

A molding device for producing flooring based on desulfurization ash Technical Field

[0001] The present invention relates to the technical field of floor molding equipment, in particular to a molding equipment for producing floor based on desulfurization ash. Background Art

[0002] Desulfurization ash is the product of the desulfurization tower. It is sprayed into the desulfurization tower through a high-atomization nozzle with lime water or lime powder, and reacts chemically with the high-temperature flue gas entering the sealed tower to neutralize sulfur dioxide and generate desulfurization ash mainly containing calcium sulfite and calcium sulfate. Components such as calcium sulfite and calcium hydroxide are corrosive. With the continuous increase in the annual output of dry desulfurization ash, the problem of reasonable resource treatment of desulfurization ash needs to be solved urgently.

[0003] In order to solve the problem of increasing desulfurization ash production, we now add recycled polyvinyl chloride resin and other materials to the desulfurization ash, and use a molding process to make the desulfurization ash into flooring, which effectively solves the problem of increasing desulfurization ash production occupying land and polluting the environment.

[0004] However, there are some problems with the existing compression molding equipment during use. For example, when workers add desulfurization ash raw materials to the interior of the lower mold, they cannot accurately guarantee the amount of raw materials added, and the raw materials are not laid flat, which easily causes uneven thickness of the produced floor.

[0005] Summary of the Invention

[0006] (1) Technical problems solved

[0007] In response to the shortcomings of the existing technology, the present invention provides a molding equipment for producing floors based on desulfurization ash, which solves the problem that the existing molding equipment cannot accurately guarantee the amount of raw materials added when adding raw materials, and the raw materials are not laid flatly, which easily causes uneven thickness of the produced floors.

[0008] (2) Technical solution

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: a molding device for producing flooring based on desulfurized ash, comprising a base plate, a rotating motor fixedly connected to the top of the base plate, a column fixedly connected to the output shaft of the rotating motor, a turntable fixedly connected to the top of the column, a connecting rod fixedly connected to the circumferential surface of the turntable, and a lower mold assembly fixedly connected to the end of the connecting rod away from the turntable;

[0010] The lower mold assembly includes a support plate, a sliding hole, a sliding rod, a slide plate, a spring, a connecting plate, a forming seat, a forming cavity and a handle, the support plate is fixedly connected to one end of the connecting rod away from the turntable, the sliding hole is arranged at the inner middle position of the support plate, the sliding rod is fixedly connected to the inner wall of the sliding hole, the slide plate is slidably connected to the circumferential surface of the sliding rod, the spring is sleeved on the circumferential surface of the sliding rod, and the spring is located at one end of the slide plate away from the connecting rod, the connecting plate is fixedly connected to the top of the slide plate, and the connecting plate is slidably connected to the top of the support plate, the forming seat is rotatably connected to a side of the connecting plate away from the connecting rod, the forming cavity is arranged on the top of the forming seat, and the handle is fixedly connected to a side of the forming seat away from the connecting plate;

[0011] A connecting column is fixedly connected to the side wall of the support plate, a scraper is fixedly connected to the top of the connecting column, and the bottom of the scraper is in contact with the forming seat;

[0012] A slide groove is provided on the front side wall of the bottom plate, a slider is slidably connected to the inside of the slide groove, a collection box is fixedly connected to the top of the slider, and the collection box is located in front of the rotating motor;

[0013] The top of the base plate is fixedly connected to a vertical plate, and the vertical plate is located behind the rotating motor. The top of the vertical plate is fixedly connected to a top plate, and the top of the top plate is fixedly connected to a hydraulic cylinder. The movable end of the hydraulic cylinder is fixedly connected to an upper mold assembly, and a positioning assembly is provided between the vertical plate and the support plate.

[0014] Preferably, the upper mold assembly includes a mounting plate and a hot pressing block, the mounting plate is fixedly connected to the movable end of the hydraulic cylinder, and the mounting plate is located below the top plate, and the hot pressing block is arranged at the bottom of the mounting plate.

[0015] Preferably, the number of the connecting rods and the number of the lower mold assemblies are four, and they are arranged in a ring array on the circumferential surface of the turntable, and the hot pressing block is used in conjunction with the molding cavity.

[0016] Preferably, the positioning assembly includes an electric cylinder, a card plate, a card block and a card hole, the electric cylinder is fixedly connected to the rear side wall of the vertical plate, the card plate is fixedly connected to the movable end of the electric cylinder, and the card plate is located on the front side of the vertical plate, the card block is fixedly connected to the front side wall of the card plate, the card hole is arranged on the side of the support plate away from the connecting rod, and the card block is used in conjunction with the card hole.

[0017] Preferably, the number of the clamping holes is the same as the number of the lower mold components, and the clamping holes are used in conjunction with the support plate.

[0018] Preferably, the top of the base plate is also fixedly connected to a support platform, and the support platform is located between the rotating motor and the vertical plate, and the top of the support platform is in contact with the bottom of the support plate.

[0019] Preferably, there are two chutes and two sliders, which are symmetrically arranged on the left and right sides of the collection box, and the front shapes of the chutes and the sliders are both convex.

[0020] (3) Beneficial effects

[0021] The present invention provides a molding device for producing flooring based on desulfurization ash. It has the following beneficial effects:

[0022] 1. The present invention provides a support plate, a sliding hole, a sliding rod, a slide plate, a spring, a connecting plate, a handle, a connecting column and a scraper, and controls the forming seat to slide on the support plate through the handle. At the same time, the scraper removes the excess raw material on the forming seat and flattens the raw material inside the forming cavity, which is beneficial to ensure the uniform thickness of the produced desulfurization ash floor.

[0023] 2. In the present invention, the connection plate and the forming seat are rotatably connected. After the desulfurized ash floor is formed, the forming seat is moved away from the top of the support plate by the handle, and then the forming seat is rotated so that the opening of the forming cavity faces downward, which facilitates the rapid removal of the formed desulfurized ash floor.

[0024] 3. The present invention facilitates the collection of scraped raw materials by providing a chute, a slider and a collection box, facilitates the reuse of raw materials and avoids waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] FIG1 is a schematic diagram of the overall structure of a molding device for producing flooring based on desulfurization ash proposed by the present invention;

[0026] FIG2 is a schematic diagram of a partial structure of a molding device for producing flooring based on desulfurization ash proposed by the present invention;

[0027] Figure 3 is a schematic diagram of the structure A in Figure 2;

[0028] FIG4 is a right side view of a molding device for producing flooring based on desulfurization ash according to the present invention;

[0029] FIG5 is a schematic diagram of the structure B in FIG4 .

[0030] Among them, 1. bottom plate; 2. rotating motor; 3. column; 4. turntable; 5. connecting rod; 6. lower mold assembly; 7. connecting column; 8. scraper; 9. support platform; 10. vertical plate; 11. top plate; 12. hydraulic cylinder; 13. upper mold assembly; 14. slide; 15. slider; 16. collection box; 17. electric cylinder; 18. clamping plate; 19. clamping block; 20. clamping hole; 601, support plate; 602, sliding hole; 603, sliding rod; 604, slide plate; 605, spring; 606, connecting plate; 607, forming seat; 608, forming cavity; 609, handle; 1301, mounting plate; 1302, hot pressing block. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example:

[0033] As shown in Figures 1-5, an embodiment of the present invention provides a molding device for producing flooring based on desulfurization ash, including a base plate 1, a rotating motor 2 is fixedly connected to the top of the base plate 1, and the rotating motor 2 is mainly used to control the column 3 to drive the turntable 4 to rotate, so as to replace the lower mold assembly 6. The angle of each rotation of the rotating motor 2 is 90 degrees, ensuring that the lower mold assembly 6 can be rotated to the bottom of the upper mold assembly 13. The output shaft of the rotating motor 2 is fixedly connected to the column 3, the top of the column 3 is fixedly connected to the turntable 4, and the circumferential surface of the turntable 4 is fixedly connected to a connecting rod 5, and the end of the connecting rod 5 away from the turntable 4 is fixedly connected to the lower mold assembly 6;

[0034] The lower mold assembly 6 includes a support plate 601, a sliding hole 602, a sliding rod 603, a slide plate 604, a spring 605, a connecting plate 606, a forming seat 607, a forming cavity 608 and a handle 609, wherein the support plate 601 mainly supports the forming seat 607, and can also limit the forming seat 607 to prevent the forming seat 607 from rotating. By setting the sliding hole 602, the sliding rod 603 and the slide plate 604, it is convenient for the staff to use the handle 609 to control the forming seat 607 to slide on the support plate 601. At the same time, the scraper 8 removes the excess raw material on the forming seat 607 and scrapes the raw material inside the forming cavity 608 flat, which is conducive to ensuring the uniform thickness of the desulfurization ash floor produced. The spring 605 mainly resets the forming seat 607.

[0035] The support plate 601 is fixedly connected to the end of the connecting rod 5 away from the turntable 4, the sliding hole 602 is set in the middle position of the inner part of the support plate 601, the sliding rod 603 is fixedly connected to the inner wall of the sliding hole 602, the slide plate 604 is slidably connected to the circumferential surface of the sliding rod 603, the spring 605 is sleeved on the circumferential surface of the sliding rod 603, and the spring 605 is located at the end of the slide plate 604 away from the connecting rod 5, the connecting plate 606 is fixedly connected to the top of the slide plate 604, and the connecting plate 606 is slidably connected to the top of the support plate 601, the forming seat 607 is rotatably connected to the side of the connecting plate 606 away from the connecting rod 5, the forming cavity 608 is set on the top of the forming seat 607, and the handle 609 is fixedly connected to the side of the forming seat 607 away from the connecting plate 606;

[0036] The side wall of the support plate 601 is fixedly connected to a connecting column 7, the top of which is fixedly connected to a scraper 8, and the bottom of the scraper 8 is in contact with the forming seat 607. The scraper 8 mainly scrapes away excess material inside the forming cavity 608 and flattens the inside of the forming cavity 608.

[0037] A chute 14 is provided on the front side wall of the bottom plate 1. A slider 15 is slidably connected to the interior of the chute 14. A collection box 16 is fixedly connected to the top of the slider 15. The collection box 16 is located in front of the rotating motor 2. The collection box 16 is mainly used to collect the scraped raw materials.

[0038] The top of the base plate 1 is fixedly connected to a vertical plate 10, and the vertical plate 10 is located behind the rotating motor 2. The top of the vertical plate 10 is fixedly connected to a top plate 11, and the top of the top plate 11 is fixedly connected to a hydraulic cylinder 12. The movable end of the hydraulic cylinder 12 is fixedly connected to an upper mold assembly 13. A positioning assembly is provided between the vertical plate 10 and the support plate 601.

[0039] The upper mold assembly 13 includes a mounting plate 1301 and a hot pressing block 1302. The mounting plate 1301 is fixedly connected to the movable end of the hydraulic cylinder 12, and the mounting plate 1301 is located below the top plate 11. The hot pressing block 1302 is arranged at the bottom of the mounting plate 1301. There are four connecting rods 5 and four lower mold assemblies 6, and they are arranged in a circular array on the circumferential surface of the turntable 4. The hot pressing block 1302 is used in conjunction with the molding cavity 608.

[0040] The positioning assembly includes an electric cylinder 17, a clamping plate 18, a clamping block 19, and a clamping hole 20. The electric cylinder 17 mainly controls the clamping plate 18 to drive the clamping block 19 to move, and controls the clamping block 19 to be inserted into or removed from the clamping hole 20. When the clamping block 19 is inserted into the clamping hole 20, it fixes the support plate 601 to prevent rotation.

[0041] The electric cylinder 17 is fixedly connected to the rear side wall of the vertical plate 10, the clamping plate 18 is fixedly connected to the movable end of the electric cylinder 17, and the clamping plate 18 is located on the front side of the vertical plate 10, the clamping block 19 is fixedly connected to the front side wall of the clamping plate 18, the clamping hole 20 is set on the side of the support plate 601 away from the connecting rod 5, and the clamping block 19 is used in conjunction with the clamping hole 20, the number of the clamping holes 20 is the same as the number of the lower mold assembly 6, and the clamping hole 20 is used in conjunction with the support plate 601.

[0042] The top of the base plate 1 is also fixedly connected to a support platform 9, and the support platform 9 is located between the rotating motor 2 and the vertical plate 10. The support platform 9 mainly supports the lower mold assembly 6 below the upper mold assembly 13. The top of the support platform 9 is in contact with the bottom of the support plate 601. There are two slide grooves 14 and two sliders 15, which are symmetrically arranged on the left and right sides of the collection box 16. The front shapes of the slide grooves 14 and the sliders 15 are both "convex".

[0043] The rotary motor 2 and the electric cylinder 17 are both controlled by an external controller, and the hydraulic cylinder 12 is controlled by an external hydraulic system.

[0044] Working principle: When the desulfurized ash floor is molded, the raw materials are first poured into the interior of the molding cavity 608 and overflow. Then, the molding seat 607 is controlled by the handle 609 to slide on the support plate 601. At this time, the scraper 8 scrapes the excess raw materials inside the molding cavity 608 and flattens the interior of the molding cavity 608. The scraped raw materials automatically fall into the collection box 16. Then, the motor 2 is rotated to control the turntable 4 to rotate and replace the lower mold assembly 6. When the lower mold assembly 6 filled with raw materials moves to the bottom of the upper mold assembly 13, the electric cylinder 17 controls the card plate 18 to drive the card block 19 to move, and inserts the card block 19 into the card hole 20. The lower mold assembly 6 is fixed, and the hydraulic cylinder 12 controls the upper mold assembly 13 to move downward to perform molding of the desulfurized ash floor. When the desulfurized ash floor is molded, the electric cylinder 17 controls the card plate 18 to drive the card block 19 to move, and pulls the card block 19 out from the inside of the card hole 20. The rotating motor 2 controls the turntable 4 to rotate again to replace the lower mold assembly 6. When the lower mold assembly 6 with the desulfurized ash floor is rotated to the front again, the molding seat 607 is again removed from the top of the support plate 601 by the handle 609, and then the molding seat 607 is rotated so that the opening of the molding cavity 608 is downward, so that the molded desulfurized ash floor can be quickly taken out.

[0045] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A molding device for producing flooring based on desulfurized ash, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a rotating motor (2), the output shaft of the rotating motor (2) is fixedly connected to a column (3), the top of the column (3) is fixedly connected to a rotating disk (4), a connecting rod (5) is fixedly connected to the circumferential surface of the rotating disk (4), and the end of the connecting rod (5) away from the rotating disk (4) is fixedly connected to a lower mold assembly (6); The lower mold assembly (6) includes a support plate (601), a sliding hole (602), a sliding rod (603), a slide plate (604), a spring (605), a connecting plate (606), a molding seat (607), a molding cavity (608) and a handle (609), wherein the support plate (601) is fixedly connected to an end of the connecting rod (5) away from the turntable (4), the sliding hole (602) is arranged at an inner middle position of the support plate (601), the sliding rod (603) is fixedly connected to the inner wall of the sliding hole (602), the slide plate (604) is slidably connected to the circumferential surface of the sliding rod (603), and the The spring (605) is sleeved on the circumferential surface of the slide bar (603), and the spring (605) is located at one end of the slide plate (604) away from the connecting rod (5), the connecting plate (606) is fixedly connected to the top of the slide plate (604), and the connecting plate (606) is slidably connected to the top of the support plate (601), the forming seat (607) is rotatably connected to the side of the connecting plate (606) away from the connecting rod (5), the forming cavity (608) is arranged on the top of the forming seat (607), and the handle (609) is fixedly connected to the side of the forming seat (607) away from the connecting plate (606); A connecting column (7) is fixedly connected to the side wall of the support plate (601), a scraper (8) is fixedly connected to the top of the connecting column (7), and the bottom of the scraper (8) is in contact with the forming seat (607); A slide groove (14) is provided on the front side wall of the bottom plate (1), a slider (15) is slidably connected inside the slide groove (14), a collection box (16) is fixedly connected to the top of the slider (15), and the collection box (16) is located on the front side of the rotating motor (2); The top of the bottom plate (1) is fixedly connected to a vertical plate (10), and the vertical plate (10) is located behind the rotating motor (2). The top of the vertical plate (10) is fixedly connected to a top plate (11), and the top of the top plate (11) is fixedly connected to a hydraulic cylinder (12). The movable end of the hydraulic cylinder (12) is fixedly connected to an upper mold assembly (13), and a positioning assembly is provided between the vertical plate (10) and the support plate (601).

2. The molding equipment for producing floor based on desulfurization ash according to claim 1 is characterized by: The upper mold assembly (13) comprises a mounting plate (1301) and a hot pressing block (1302), wherein the mounting plate (1301) is fixedly connected to the movable end of the hydraulic cylinder (12), and the mounting plate (1301) is located below the top plate (11), and the hot pressing block (1302) is arranged at the bottom of the mounting plate (1301).

3. The molding equipment for producing floor based on desulfurization ash according to claim 2 is characterized in that: The number of the connecting rods (5) and the lower mold assembly (6) is four, and they are arranged in a ring array on the circumferential surface of the turntable (4). The hot pressing block (1302) is used in conjunction with the molding cavity (608).

4. The molding equipment for producing floor based on desulfurization ash according to claim 1 is characterized in that: The positioning assembly comprises an electric cylinder (17), a clamping plate (18), a clamping block (19) and a clamping hole (20); the electric cylinder (17) is fixedly connected to the rear side wall of the vertical plate (10); the clamping plate (18) is fixedly connected to the movable end of the electric cylinder (17), and the clamping plate (18) is located on the front side of the vertical plate (10); the clamping block (19) is fixedly connected to the front side wall of the clamping plate (18); the clamping hole (20) is arranged on a side of the support plate (601) away from the connecting rod (5), and the clamping block (19) and the clamping hole (20) are used in conjunction with each other.

5. The molding equipment for producing floor based on desulfurized ash according to claim 4 is characterized in that: The number of the clamping holes (20) is the same as the number of the lower mold assembly (6), and the clamping holes (20) are used in conjunction with the support plate (601).

6. The molding equipment for producing floor based on desulfurization ash according to claim 1 is characterized by: The top of the base plate (1) is also fixedly connected to a support platform (9), and the support platform (9) is located between the rotating motor (2) and the vertical plate (10), and the top of the support platform (9) is in contact with the bottom of the support plate (601).

7. The molding equipment for producing floor based on desulfurized ash according to claim 1 is characterized by: The number of the chute (14) and the slider (15) is two, and they are symmetrically arranged on the left and right sides of the collection box (16). The front shapes of the chute (14) and the slider (15) are both "convex".

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