Multi-point power goods distribution system

By adopting a multi-point powered cargo distribution system in the rotary distribution mechanism of the sorting equipment, and using the joint drive of the chain, module vehicle and multiple power segments, the problems of insufficient power and complex structure in the existing equipment are solved, and efficient cargo sorting is achieved.

WO2025130284A1PCT designated stage expired Publication Date: 2025-06-26BEIJING TEGENE ROBOTS CO LTD
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Patent Information

Application Number
PCT/CN2024/124673
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-12-18
Filing Date
2024-10-14
Publication Date
2025-06-26

AI Technical Summary

Technical Problem

In existing sorting equipment, it is difficult to drive long equipment with a single-ended power source, and the multi-point drive method is costly and complex in structure.

Method used

The multi-point power cargo distribution system is adopted to realize multi-point transmission and sorting of goods through the joint drive of chains, module vehicles, fixed drive segments, floating drive segments and intermediate drive segments in the rotary distribution mechanism.

Benefits of technology

Under the premise of low cost, multi-point transmission is achieved, overcoming the problems of insufficient power and complex structure in traditional equipment, and improving the efficiency of cargo sorting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of goods sorting. Disclosed is a multi-point power goods distribution system. The system comprises a parcel loading station, a plurality of material boxes, a rotary distribution mechanism, and a control unit. The rotary distribution mechanism consists of a chain, a plurality of modular vehicles, a fixed driving section, a floating driving section, a plurality of middle sections, and at least one middle driving section. When the modular vehicles in the rotary distribution mechanism acquire goods from the parcel loading station, under the control of the control unit, the modular vehicles are driven jointly by the fixed driving section, the middle driving section and the floating driving section to convey the goods to the material boxes matching the goods. Power sources are simultaneously arranged at the two ends and the middle of the rotary distribution mechanism to jointly drive the chain to drive the modular vehicles to perform horizontal rotary motion on the premise of ensuring the tensioning of the chain, thereby solving, with a low-cost simple structure, the problems in conventional sorting devices of insufficient power and limited device overall length caused by a single-end power source, and a complex structure of a long device.
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Description

A multi-point powered cargo distribution system Technical Field

[0001] The present invention relates to the technical field of cargo sorting, and in particular to a multi-point powered cargo sorting system. Background Art

[0002] Currently, with the rapid development of the commodity economy, the logistics and warehousing industries are growing at an increasingly rapid pace. Competition in the logistics and warehousing markets is becoming increasingly fierce, and automated equipment is becoming increasingly important in these fields. Sorting is a key part of logistics and warehousing. To improve sorting efficiency and simplify pickup operations, intelligent sorting equipment that can automatically sort goods is gradually being used.

[0003] There are two driving methods in the existing sorting equipment. The first is to set a power source at one end of the sorting equipment and a tensioning component at the other end, and drive the entire sorting equipment to perform horizontal rotation through a chain drive. The second is to use a linear motor multi-point drive. Both of these driving methods have obvious disadvantages. With the first method, when the overall length of the equipment is too long, it is difficult to drive the entire sorting equipment by the power source at the end alone, so the length of this sorting equipment is limited. With the second existing method, each sorting cart needs to be equipped with a magnetic pole plate, three guide wheels and a specific track, so that the sorting cart forms a modular chain connected end to end, which is costly and has a complex structure.

[0004] Therefore, it is necessary to provide a multi-point powered cargo distribution system to achieve multi-point transmission at a low cost and solve the above technical problems.

[0005] Summary of the Invention

[0006] To this end, the present invention provides a multi-point powered cargo distribution system to solve or at least alleviate the above problems.

[0007] According to one aspect of the present invention, a multi-point powered cargo distribution system is provided, which is suitable for sorting cargo, and the system comprises: at least one upper packaging platform, which is suitable for providing cargo and identifying cargo information of the cargo; a plurality of material boxes, which are suitable for storing cargo; a rotary distribution mechanism, which is suitable for obtaining cargo from the upper packaging platform and transporting the cargo to the corresponding material boxes; the rotary distribution mechanism comprises: a chain and a plurality of module vehicles, which are fixedly connected to the chain and are suitable for obtaining cargo and transporting the cargo under the drive of the chain; a fixed drive section, which is suitable for driving the chain to drive the module vehicle to perform horizontal rotation; a floating drive section and the fixed drive section, which are respectively located at both ends of the rotary distribution mechanism and are suitable for tensioning the chain; a plurality of intermediate sections, which are used for distribution It is arranged between the fixed drive section and the floating drive section and is adjacent to the material box. The intermediate section includes an intermediate section frame, which is suitable for guiding the movement direction of the module vehicle; at least one intermediate drive section is arranged between the multiple intermediate sections, and each intermediate drive section includes an intermediate sprocket and an intermediate power source. The intermediate sprocket is fixed on the intermediate section frame and offset to one side of the chain, and the intermediate power source is suitable for driving the intermediate sprocket to rotate to drive the chain to rotate; a control unit is respectively communicated with the upper packaging platform and the rotary distribution mechanism, and is suitable for receiving the cargo information uploaded by the upper packaging platform, and controlling the rotary distribution mechanism according to the cargo information to distribute the cargo to the material box matching the cargo information.

[0008] Optionally, in the multi-point powered cargo distribution system according to the present invention, the floating drive section includes: a tensioning mechanism, a floating power source connected to the tensioning mechanism, and a floating sprocket, the floating sprocket is connected to the chain, the floating power source is suitable for driving the floating sprocket to drive the chain to rotate, so as to cooperate with the fixed drive section and the intermediate drive section to jointly drive the module vehicle to move, and the tensioning mechanism is suitable for driving the floating sprocket to tension the chain.

[0009] Optionally, in the multi-point powered cargo distribution system according to the present invention, if the number of the intermediate drive segments is an even number, the multiple intermediate drive segments are evenly and uniformly distributed to both sides of the chain; if the number of the intermediate drive segments is an odd number, the multiple intermediate segments are evenly distributed to both sides of the chain, and the number of intermediate drive segments arranged on one side is one more than the number on the other end.

[0010] Optionally, in the multi-point powered cargo distribution system according to the present invention, the tensioning mechanism includes: a tensioning welding frame; a sprocket accessory, connected to the floating sprocket and the floating power source, the sprocket accessory is fixed on the tensioning welding frame; a fixed seat, fixed on the tensioning welding frame; a spring and a long screw with a nut, the long screw is fixed on the fixed seat, the spring is sleeved on the long screw, and one end of the spring abuts against the sprocket accessory, and the other end abuts against the nut, and the spring is compressed by rotating the nut so that the spring generates elastic force to drive the floating sprocket to tension the chain; a plurality of guide shafts and linear bearings, one end of each guide shaft is connected to a linear bearing, and the other end is fixedly connected to the fixed seat, the linear bearing is fixed on the fixed seat and fixedly connected to the sprocket accessory, so that the floating power source and the floating sprocket float along the direction of the linear bearing.

[0011] Optionally, in the multi-point powered cargo distribution system according to the present invention, the fixed driving section includes: a driving section welding frame; a driving sprocket fixed on the driving section welding frame and connected to the chain; a fixed power source fixed on the driving section welding frame, suitable for driving the driving sprocket to drive the chain to rotate.

[0012] Optionally, in the multi-point powered cargo distribution system according to the present invention, the module vehicle includes: a distribution vehicle, suitable for obtaining cargo from the upper packaging platform and delivering the cargo to a material box corresponding to the cargo; a vertical motion module, connected to the chain, suitable for performing horizontal rotational motion driven by the chain, and suitable for driving the distribution vehicle to perform vertical motion.

[0013] Optionally, in the multi-point powered cargo distribution system according to the present invention, the system also includes an end frame, which is arranged at both ends of the rotary distribution system, and the end frame includes: an abnormal grid, suitable for receiving cargo with abnormal cargo information identified by the supply platform; a first visual camera, suitable for verifying the cargo information of the cargo on the module vehicle.

[0014] Optionally, in the multi-point powered goods distribution system according to the present invention, the distribution vehicle is a belt roller or a flap structure.

[0015] Optionally, in the multi-point powered cargo distribution system according to the present invention, the system also includes a bag loading window, which includes: a strip light curtain suitable for detecting whether there is a person performing a bag loading action; and a second visual camera suitable for identifying whether the module vehicle is empty.

[0016] Optionally, in the multi-point powered cargo distribution system according to the present invention, the rotary distribution system also includes: a plurality of feet, respectively connected to the fixed drive section, the middle section, the middle drive section and the floating drive section, suitable for providing support; a plurality of chain guide grooves, respectively fixed on the fixed drive section, the middle section, the middle drive section and the floating drive section, suitable for carrying the chain.

[0017] Optionally, in the multi-point powered cargo distribution system according to the present invention, the rotary distribution system also includes: a busbar assembly, which is fixedly connected to the fixed drive section, the intermediate section, the intermediate drive section and the floating drive section, respectively, and is slidingly connected to the module vehicle, suitable for providing power to the module vehicle.

[0018] Optionally, in the multi-point powered goods distribution system according to the present invention, the floating power source, the intermediate power source and the fixed power source are all three-phase asynchronous motors or servo motors.

[0019] According to the technical solution of the present invention, a multi-point powered cargo distribution solution is provided. Goods are sorted using a cargo distribution system, which includes an upper packaging platform, multiple bins, a rotary distribution mechanism, and a control unit. The rotary distribution mechanism consists of a chain, multiple modular vehicles, a fixed drive segment, a floating drive segment, multiple intermediate segments, and at least one intermediate drive segment. After the modular vehicles in the rotary distribution mechanism retrieve goods from the upper packaging platform, they are driven by the fixed drive segment, the intermediate drive segment, and the floating drive segment under the control of the control unit, and the modular vehicles transport the goods to the bins that match the goods. Thus, according to the technical solution of the present invention, by simultaneously providing power sources at both ends and in the middle of the rotary distribution mechanism, while ensuring chain tension, the chains are jointly driven to drive the modular vehicles to perform horizontal rotational motion. This overcomes the problems of traditional sorting equipment with a single-end power source, insufficient power, limited overall equipment length, and complex structures caused by excessively long equipment, with a simple, low-cost structure.

[0020] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are specifically listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To achieve the above and related purposes, certain illustrative aspects are described herein in conjunction with the following description and accompanying drawings, which indicate various ways in which the principles disclosed herein may be practiced, and all aspects and their equivalents are intended to fall within the scope of the claimed subject matter. The above and other objects, features, and advantages of the present disclosure will become more apparent by reading the following detailed description in conjunction with the accompanying drawings. Throughout this disclosure, the same reference numerals generally refer to the same parts or elements.

[0022] FIG1 shows a schematic structural diagram of a multi-point powered cargo distribution system 100 according to an embodiment of the present invention;

[0023] FIG2 shows a schematic structural diagram of a rotary seeding mechanism 130 according to an embodiment of the present invention;

[0024] FIG3 shows a schematic diagram of the assembly structure of the module vehicle 135 and the middle section 132 according to one embodiment of the present invention;

[0025] FIG4 shows a schematic structural diagram of a fixed driving section 131 according to an embodiment of the present invention;

[0026] FIG5 shows a schematic structural diagram of the middle section 132 according to an embodiment of the present invention;

[0027] FIG6 shows a schematic structural diagram of an intermediate driving section 133 according to an embodiment of the present invention;

[0028] FIG7 shows a schematic top view of the structure of the intermediate driving section 133 according to one embodiment of the present invention;

[0029] FIG8 shows a schematic structural diagram of a floating drive section 134 according to an embodiment of the present invention;

[0030] FIG9 shows a schematic structural diagram of an elastic component 1344 according to an embodiment of the present invention;

[0031] FIG10 shows a schematic structural diagram of a module vehicle 135 according to an embodiment of the present invention;

[0032] FIG11 shows a schematic structural diagram of an end frame 160 according to an embodiment of the present invention;

[0033] FIG12 shows a schematic structural diagram of an upper packaging platform 110 according to an embodiment of the present invention;

[0034] FIG13 shows a schematic structural diagram of an upload window 120 according to an embodiment of the present invention;

[0035] FIG14 shows a schematic structural diagram of an upper packet window 120 according to yet another embodiment of the present invention;

[0036] FIG. 15 shows a schematic diagram of the assembly structure of a chute mechanism 140 and a container vehicle 150 according to an embodiment of the present invention. DETAILED DESCRIPTION

[0037] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0038] Figure 1 shows a schematic diagram of a multi-point powered cargo distribution system 100 according to one embodiment of the present invention. As shown in Figure 1 , the multi-point powered cargo distribution system 100 includes a loading platform 110, a loading window 120, a rotary distribution mechanism 130, a chute mechanism 140, a container car 150, and an end frame 160.

[0039] In an embodiment of the present invention, a multi-point powered cargo distribution system 100 is capable of sorting cargo. The multi-point powered cargo distribution system 100 includes: at least one upper packaging platform 110, multiple bins, a rotary distribution mechanism 130, and a control unit (not shown). The upper packaging platform 110 is capable of providing cargo and identifying cargo information; the bins are capable of storing cargo; the rotary distribution mechanism 130 is capable of obtaining cargo from the upper packaging platform 110 and delivering the cargo to the corresponding bins; the control unit is in communication with the upper packaging platform 110 and the rotary distribution mechanism 130, respectively, and is capable of receiving cargo information uploaded by the upper packaging platform 110 and, based on the cargo information, controlling the rotary distribution mechanism 130 to distribute the cargo to bins matching the cargo information.

[0040] Figure 2 shows a schematic diagram of the structure of a rotary seeding mechanism 130 according to one embodiment of the present invention, and Figure 3 shows a schematic diagram of the assembly structure of a module vehicle 135 and an intermediate section 132 according to one embodiment of the present invention. As shown in Figure 2 , the rotary seeding mechanism 130 includes a fixed drive section 131, an intermediate section 132, an intermediate drive section 133, a floating drive section 134, and a module vehicle 135.

[0041] In one embodiment of the present invention, the rotary seeding mechanism 130 includes a chain (not shown), multiple module carts 135, a fixed drive segment 131, a floating drive segment 134, multiple intermediate segments 132, and at least one intermediate drive segment 133. The module carts 135 are fixedly connected to the chain and can retrieve goods from the upper packaging platform and transport them under the drive of the chain. The fixed drive segment 131 can drive the chain to drive the module carts 135 to perform horizontal rotational motion. The floating drive segment 134 and the fixed drive segment 131 are located at opposite ends of the rotary seeding mechanism 130, and the floating drive segment 134 can tension the chain. Multiple intermediate segments 132 are distributed between the fixed drive segment 131 and the floating drive segment 134 and are adjacent to the material box. The intermediate segments 132 include intermediate segment frames that can guide the movement direction of the module carts 135. The intermediate drive segments 133 are arranged between the multiple intermediate segments 132 and can drive the chain to rotate.

[0042] In one embodiment of the present invention, the rotary seeding system 130 further includes: multiple anchors and multiple chain guides. The anchors are connected to the fixed drive segment 131, the intermediate segment 132, the intermediate drive segment 133, and the floating drive segment 134 to provide support; the multiple chain guides are fixed to the fixed drive segment 131, the intermediate segment 132, the intermediate drive segment 133, and the floating drive segment 134 to support the chain.

[0043] In one embodiment of the present invention, the rotary distribution system 130 also includes: a trolley bar assembly, which is fixedly connected to the fixed drive section 131, the intermediate section 132, the intermediate drive section 133 and the floating drive section 134, and is slidingly connected to the module vehicle 135, and can provide power to the module vehicle 135.

[0044] FIG4 shows a schematic structural diagram of a fixed driving section 131 according to an embodiment of the present invention. As shown in FIG4 , the fixed driving section 131 includes a driving section welding frame 1311 , a driving sprocket 1312 , and a fixed power source 1313 .

[0045] In one embodiment of the present invention, the driving sprocket 1312 is fixed on the driving welding frame 1311 and connected to the chain; the fixed power source 1313 is fixed on the driving welding frame 1311 and can drive the above-mentioned driving sprocket 1312 to drive the chain to rotate.

[0046] In one embodiment of the present invention, the fixed power source 1313 can be implemented as a three-phase asynchronous motor or a servo motor, which has a higher cost-performance ratio than a linear motor.

[0047] Fig. 5 shows a schematic structural diagram of the middle section 132 according to an embodiment of the present invention. As shown in Fig. 5, the middle section 132 is composed of a middle section frame.

[0048] In one embodiment of the present invention, the rotary distribution mechanism 130 includes multiple intermediate sections 132. The number of intermediate sections determines the overall length of the device, the maximum number of modular carts, and, consequently, the distribution capacity. Workers can flexibly adjust the number of intermediate sections based on site conditions and distribution needs, and this is not a limitation of the present invention. It should be noted that the distribution capacity referred to herein refers to the maximum number of slots into which the device can distribute goods.

[0049] Figure 6 shows a schematic diagram of the structure of an intermediate drive section 133 according to one embodiment of the present invention, and Figure 7 shows a top view schematic diagram of the structure of the intermediate drive section 133 according to one embodiment of the present invention. As shown in Figures 6 and 7, the intermediate drive section 133 includes an intermediate sprocket 1331 and an intermediate power source 1332.

[0050] In one embodiment of the present invention, the intermediate sprocket 1331 is fixed on the intermediate section frame 1321 and offset to one side of the chain. The intermediate power source 1332 can drive the intermediate sprocket 1331 to rotate, so that the intermediate sprocket drives the chain to rotate.

[0051] In one embodiment of the present invention, power is transmitted between the intermediate power source 1332 and the intermediate sprocket 1331 via a chain and sprocket mechanism.

[0052] In one embodiment of the present invention, the intermediate sprocket 1331 and intermediate power source 1332 are fixed to the intermediate section frame 1321 of the intermediate section 132. Specifically, by adding the intermediate sprocket 1331 and intermediate power source 1332, the intermediate section 132 is transformed into the intermediate drive section 133. In another embodiment, the intermediate sprocket 1331 and intermediate power source 1332 can be fixed to a new frame of the same size as the intermediate section frame to form an intermediate drive section, which is then inserted between the two intermediate sections. Both approaches allow for flexible placement of the intermediate drive section 133 without affecting the overall layout of the equipment.

[0053] In one embodiment of the present invention, taking into account the difference in running speeds of the parallel chains on both sides of the sprocket due to the polygonal effect of the chain (the outline of the chain wrapped around the sprocket is not circular but polygonal), by setting the number of teeth of the intermediate sprocket 1331 to be less than the number of teeth of the driving sprocket 1312, the impact caused by the difference in running speeds of the parallel chains on both sides can be reduced.

[0054] In one embodiment of the present invention, the number of intermediate drive sections 133 depends on the output torque and power of the fixed power source 1313, the intermediate power source 1332, and the floating power source, as well as the number of module vehicles 135. When the output torque and power of each power source are constant, the more module vehicles 135 there are, the more intermediate drive sections there are.

[0055] In one embodiment of the present invention, if the number of intermediate drive segments 133 is an even number, the multiple intermediate drive segments 133 are evenly and uniformly distributed on both sides of the chain; if the number of intermediate drive segments is an odd number, the multiple intermediate segments are evenly distributed on both sides of the chain, and the number of intermediate drive segments arranged on one side is one more than the number on the other side.

[0056] In one embodiment of the present invention, the intermediate power source 1332 can be implemented as a three-phase asynchronous motor or a servo motor, which has a higher cost-effectiveness than a linear motor.

[0057] FIG8 shows a schematic structural diagram of a floating drive section 134 according to an embodiment of the present invention. As shown in FIG8 , the floating drive section 134 includes a tensioning sprocket 1341 , a sprocket accessory 1342 , a floating power source 1343 , an elastic component 1344 , and a tensioning welding frame 1345 .

[0058] In one embodiment of the present invention, the floating drive section 134 includes a tensioning mechanism, a floating power source 1343 connected to the tensioning mechanism, and a floating sprocket 1341. The floating sprocket 1341 is connected to the chain; the floating power source 1343 drives the floating sprocket 1341, which in turn rotates the chain, thereby cooperating with the fixed drive section 131 and the intermediate drive section 133 to drive the module vehicle 135. The tensioning mechanism drives the floating sprocket 1341 to tension the chain.

[0059] In one embodiment of the present invention, the tensioning mechanism includes a tensioning welding frame 1345, a sprocket assembly 1342, and an elastic component 1344. The sprocket assembly 1342 is connected to the floating sprocket 1341 and the floating power source 1343, and the sprocket assembly is fixed to the tensioning welding frame 1345. The elastic component 1344 is fixed to the tensioning welding frame 1345 and can drive the floating sprocket 1341 to tension the chain and cause the floating power source 1343 and the floating sprocket 1341 to float along a straight line.

[0060] In one embodiment of the present invention, the floating power source 1343 can be implemented as a three-phase asynchronous motor or a servo motor, which has a higher cost-effectiveness than a linear motor.

[0061] FIG9 shows a schematic structural diagram of an elastic component 1344 according to an embodiment of the present invention. As shown in FIG9 , the elastic component 1344 includes: a fixing seat 13441 , a long screw rod 13442 with a nut, a linear bearing 13443 , a spring 13444 , and a guide shaft 13445 .

[0062] In one embodiment of the present invention, the elastic assembly 1344 includes a fixed seat 13441, a spring 13444, a long screw rod 13442 with a nut, a plurality of guide shafts 13445, and a linear bearing 13443. The fixed seat 13441 is fixed to the tensioning welding frame 1345; the long screw rod 13442 with a nut is fixed to the fixed seat 13441; the spring 13444 is sleeved on the long screw rod 13442 with a nut, and one end of the spring 13444 abuts the sprocket assembly 1342 and the other end abuts the nut. Rotating the nut can compress the spring 13444, causing the spring 13444 to generate elastic force to drive the floating sprocket 1341 to tension the chain. Each guide shaft 13445 is connected to the linear bearing 13443 at one end and fixed to the fixed seat 13441 at the other end, allowing the floating power source and the floating sprocket to float along the direction of the linear bearing 13443. Since the sprocket chain will have a polygonal effect when it is running (the outline of the chain wrapped around the sprocket is not circular but polygonal), the polygonal outline will cause a certain impact force when the chain and the sprocket are engaged. Under the action of the elastic component 1344 of the present invention, the floating sprocket can be allowed to float in the direction of the linear bearing while maintaining the tension. The spring 13444 can absorb part of the impact force generated by the floating sprocket 1341 and the chain during rotation, thereby weakening the polygonal effect of the sprocket chain system during operation, and thereby reducing the overall vibration and noise of the equipment.

[0063] In one embodiment of the present invention, the linear bearing 13443 can be replaced by a linear motion component or mechanism such as a linear guide rail, a ball spline, or a bushing assembly.

[0064] FIG10 shows a schematic structural diagram of a modular vehicle 135 according to an embodiment of the present invention. The modular vehicle 135 comprises a distribution vehicle 1351 , a vertical motion module 1352 , and universal wheels 1353 .

[0065] In one embodiment of the present invention, the module vehicle 135 includes a broadcasting vehicle 1351 and a vertical movement module 1352. The broadcasting vehicle 1351 can obtain goods from the upper packaging platform 110 and deliver the goods to the material box corresponding to the goods; the vertical movement module 1352 is connected to the chain and can perform horizontal rotational movement under the drive of the chain, thereby driving the broadcasting vehicle 1351 to perform horizontal rotational movement. The vertical movement module 1352 can also drive the broadcasting vehicle 1351 to perform vertical movement.

[0066] In one embodiment of the present invention, the rotary seeding system 130 further includes a track, which is fixedly connected to the fixed drive section 131, the intermediate section 132, the intermediate drive section 133, and the floating drive section 134. A universal wheel 1353 is fixed below the vertical motion module 1352. Driven by a chain, the vertical motion module 1352 can rotate horizontally along the track using the universal wheel 1353. The track is a standard track that serves only as a guide. The vertical motion module 1352 can achieve horizontal motion using only a single universal wheel, resulting in a simple structure and low cost.

[0067] It should be pointed out that the vertical motion module 1352 here can be implemented as a linear motion module in the prior art. The linear motion module is a mature component product that drives the actuator to achieve linear reciprocating motion by means of a motor-driven screw rod or a synchronous belt plus a synchronous pulley. Other modules that can achieve linear reciprocating motion can also be used to replace the vertical motion module 1352 in the present invention, and the present invention does not impose any restrictions on this.

[0068] In one embodiment of the present invention, the seeding vehicle 1351 may be a belt roller or a flap structure. Both the belt roller and the flap structure are commonly used existing structures and will not be described in detail in the present invention.

[0069] FIG. 11 shows a schematic structural diagram of an end frame 160 according to an embodiment of the present invention.

[0070] In one embodiment of the present invention, the end frame includes an abnormality slot and a first vision camera (not shown). The abnormality slot is capable of receiving cargo with abnormal cargo information identified by the supply platform 110. The first vision camera is capable of verifying cargo information on the modular vehicle 135. The first vision camera can be implemented as a grayscale camera or other cameras or sensors with recognition capabilities, and the present invention is not limited thereto.

[0071] In one embodiment of the present invention, the end frame 160 is formed by splicing a steel frame structure and a sheet metal plate. The end frame 160 is placed at both ends of the rotating broadcasting mechanism 130, and can cover the fixed drive section 131 and the floating drive section 134 of the rotating broadcasting mechanism 120, thereby ensuring the safety of personnel and making the overall equipment beautiful.

[0072] FIG12 shows a schematic structural diagram of a packaging platform 110 according to an embodiment of the present invention. As shown in FIG12 , the packaging platform 110 includes an electric control cabinet 111 , a packaging platform 112 , a scanning terminal 113 , and a display screen 114 .

[0073] In one embodiment of the present invention, an electrical control cabinet 111 controls the power supply of the entire goods distribution system 100. A loading platform 111 is used to place goods, and a scanning terminal 113 scans the goods to identify their information. A display screen 114 displays the operating status of the goods distribution system. Furthermore, various switches and control buttons of the goods distribution system 100 can also be integrated into the loading platform 110.

[0074] In one embodiment of the present invention, bagging can be implemented manually or automatically. Manual bagging involves a worker manually placing the goods on the bagging platform 111. The platform 110 scans the goods' information, and the worker then manually places the goods on the mobile cart 123, completing the bagging process. Automatic bagging involves replacing the platform 110 with an automatic bagging machine. After placing the goods on the machine, the machine automatically scans the goods and delivers them to the mobile cart 123.

[0075] Figure 13 shows a schematic diagram of the structure of an upper package window 120 according to one embodiment of the present invention, and Figure 14 shows a schematic diagram of the structure of an upper package window 120 according to another embodiment of the present invention. As shown in Figures 13 and 14, the upper package window 120 includes a window baffle 121 and a strip light curtain 122.

[0076] In one embodiment of the present invention, a plurality of window baffles 121 are assembled into an area as shown in FIG. 13 or FIG. 14 , leaving a window, and the bottom of the upper window 120 is supported by feet.

[0077] In one embodiment of the present invention, the bag loading window 120 includes a strip light curtain 122 and a second visual camera (not shown in the figure). The strip light curtain 122 is a through-beam sensor, which is arranged in parallel at the window left by the window baffle 161. One is responsible for transmitting and receiving signals, and the other is responsible for reflecting signals. When the bag loading person reaches out to load the bag, the strip light curtain 122 will determine that someone is loading the bag, and will transmit the signal to the control unit. The control unit controls that no module car 135 appears at the height of the person's hand to avoid accidental injury to the person. The second visual camera can identify whether the passing module car 135 is empty and transmit the information to the control unit. The second visual camera can be implemented as a grayscale camera, or other cameras or sensors with recognition functions, and the present invention is not limited to this.

[0078] Fig. 15 shows a schematic diagram of the assembly structure of the chute mechanism 140 and the material box vehicle 150 according to one embodiment of the present invention. As shown in Fig. 15 , the material box vehicle 150 includes: a material box frame 151 and a material box 152.

[0079] In one embodiment of the present invention, the material boxes 152 are arranged in multiple rows and columns on the material box rack 151.

[0080] In one embodiment of the present invention, the chute mechanism 140 is connected to the material box vehicle 150 , and the distribution vehicle 1351 delivers the goods to the chute mechanism 140 , and the goods slide through the chute mechanism 140 into the material box 152 corresponding to the goods.

[0081] In summary, according to the technical solution of the present invention, a multi-point powered cargo distribution solution is provided. The cargo distribution system is used to sort the cargo, and the system includes a bagging platform, multiple material boxes, a rotating distribution mechanism, an end frame, a bagging window, and a control unit. The rotating distribution mechanism is composed of a chain, multiple module vehicles, a fixed drive segment, a floating drive segment, multiple intermediate segments, and at least one intermediate drive segment. After the module vehicle in the rotating distribution mechanism obtains the cargo from the bagging platform, it is driven by the fixed drive segment, the intermediate drive segment, and the floating drive segment under the control of the control unit, and the module vehicle transports the cargo to the material box that matches the cargo. In this way, according to the technical solution of the present invention, by simultaneously setting power sources at both ends and in the middle of the rotating distribution mechanism, under the premise of ensuring the tension of the chain, the chains are driven together to drive the module vehicle to perform horizontal rotational motion. With a low-cost and simple structure, the problems of single-end power source setting, insufficient power, limited overall length of the equipment, and complex structure of overly long equipment in traditional sorting equipment are overcome.

[0082] Throughout this specification, unless otherwise expressly specified or limited, terms such as "connected" and "fixed" should be understood in a broad sense. Furthermore, terms such as "front," "back," "upper," "lower," "inner," "outer," "top," and "bottom" indicating directions or positions are based on those shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They do not indicate or imply that the devices or units referred to must have a specific orientation, be constructed, or operate in a specific position. Therefore, they should not be construed as limiting the present invention.

[0083] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures, and techniques are not shown in detail so as not to obscure the understanding of this description.

[0084] Similarly, it should be understood that in order to streamline the disclosure and aid in understanding one or more of the various inventive aspects, in the above description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together into a single embodiment, figure, or description thereof.

[0085] Those skilled in the art will appreciate that the modules, units, or components of the devices in the examples disclosed herein may be arranged in the device described in the embodiment, or alternatively may be located in one or more devices different from the devices in the examples. The modules in the foregoing examples may be combined into one module or further divided into multiple submodules.

[0086] Those skilled in the art will appreciate that the modules in the devices of the embodiments can be adaptively changed and installed in one or more devices different from the embodiments. The modules, units, or components in the embodiments can be combined into one module, unit, or component, and furthermore, they can be divided into multiple submodules, subunits, or subcomponents.

[0087] Furthermore, those skilled in the art will appreciate that although some embodiments described herein include certain features and not other features included in other embodiments, the combination of features from different embodiments is intended to be within the scope of the invention and to form different embodiments.

[0088] As used herein, unless otherwise specified, the use of ordinal numbers "first," "second," "third," etc. to describe common objects merely indicates that different instances of similar objects are involved and are not intended to imply that the objects so described must have a given order in time, space, ranking, or in any other manner.

[0089] Although the present invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of the foregoing description, will appreciate that other embodiments are contemplated within the scope of the invention thus described. Furthermore, it should be noted that the language used in this specification has been selected primarily for readability and instructional purposes and is not selected to explain or limit the subject matter of the present invention.

Claims

1. A multi-point powered cargo sorting system, suitable for sorting cargo, comprising: At least one loading platform, adapted to provide goods and identify goods information of the goods; Multiple bins suitable for storing goods; The rotary seeding mechanism is adapted to obtain goods from the upper packaging platform and transport the goods to the corresponding material box, and the rotary seeding mechanism comprises: A chain and a plurality of modular vehicles, wherein the modular vehicles are fixedly connected to the chain and are suitable for acquiring goods and transporting the goods under the drive of the chain; A fixed driving section, adapted to drive the chain to drive the module vehicle to perform horizontal rotary motion; A floating driving section and the fixed driving section are respectively located at two ends of the rotary seeding mechanism and are suitable for tensioning the chain; A plurality of intermediate sections, distributed between the fixed drive section and the floating drive section, adjacent to the material box, the intermediate sections including intermediate section frames, adapted to guide the movement direction of the module vehicle; at least one intermediate driving section, the intermediate driving section being arranged between the plurality of intermediate sections, each of the intermediate driving sections comprising an intermediate sprocket and an intermediate power source, the intermediate sprocket being fixed on the intermediate section frame and offset to one side of the chain, the intermediate power source being adapted to drive the intermediate sprocket to rotate, thereby driving the chain to rotate; The control unit is respectively connected to the upper packaging platform and the rotary distribution mechanism for communication, and is suitable for receiving the cargo information uploaded by the upper packaging platform, and controlling the rotary distribution mechanism to distribute the cargo to the material box matching the cargo information according to the cargo information.

2. The multi-point powered cargo distribution system according to claim 1, wherein: The floating drive section includes: a tensioning mechanism, a floating power source connected to the tensioning mechanism, and a floating sprocket. The floating sprocket is connected to the chain. The floating power source is suitable for driving the floating sprocket to drive the chain to rotate so as to cooperate with the fixed drive section and the intermediate drive section to jointly drive the module vehicle to move. The tensioning mechanism is suitable for driving the floating sprocket to tension the chain.

3. The multi-point powered cargo distribution system according to claim 1 or 2, wherein: If the number of the intermediate drive segments is an even number, the multiple intermediate drive segments are evenly and uniformly distributed on both sides of the chain; if the number of the intermediate drive segments is an odd number, the multiple intermediate segments are evenly distributed on both sides of the chain, and the number of intermediate drive segments arranged on one side is one more than the number on the other end.

4. The multi-point powered cargo distribution system according to any one of claims 2, wherein: The tensioning mechanism comprises: Tension welding frame; A sprocket accessory connected to the floating sprocket and the floating power source, and the sprocket accessory is fixed on the tensioning welding frame; A fixing seat, fixed on the tension welding frame; A spring and a long screw with a nut, wherein the long screw is fixed on the fixing seat, the spring is sleeved on the long screw, and one end of the spring abuts against the sprocket accessory, and the other end abuts against the nut, and the spring is compressed by rotating the nut so that the spring generates elastic force to drive the floating sprocket to tighten the chain; Multiple guide shafts and linear bearings, one end of each guide shaft is connected to the linear bearing, and the other end is fixedly connected to the fixed seat, the linear bearing is fixed on the fixed seat, and is fixedly connected to the sprocket accessory, so that the floating power source and the floating sprocket float along the direction of the linear bearing.

5. The multi-point powered cargo distribution system according to any one of claims 1 to 4, wherein: The fixed drive section comprises: Driving section welding frame; A driving sprocket, fixed on the driving section welding frame and connected to the chain; A fixed power source is fixed on the driving section welding frame and is suitable for driving the driving sprocket to drive the chain to rotate.

6. The multi-point powered cargo distribution system according to any one of claims 1 to 5, wherein: The module vehicle comprises: A seeding vehicle, adapted to obtain goods from the upper packaging platform and deliver the goods to a material box corresponding to the goods; The vertical motion module is connected to the chain and is suitable for performing horizontal rotary motion driven by the chain and for driving the broadcasting vehicle to perform vertical motion.

7. The multi-point powered cargo distribution system according to any one of claims 1 to 6, wherein: The system further comprises an end frame, which is arranged at both ends of the rotary seeding system, and the end frame comprises: Abnormal slot, suitable for receiving goods with abnormal cargo information identified by the supply station; The first visual camera is adapted to verify cargo information of the cargo on the module vehicle.

8. The multi-point powered cargo distribution system according to any one of claims 6, wherein: The seeding vehicle is a belt roller or a flap structure.

9. The multi-point powered cargo distribution system according to any one of claims 1 to 8, wherein: The system further includes a packet upload window, wherein the packet upload window includes: Strip light curtain, suitable for detecting whether there are people loading packages; The second visual camera is suitable for identifying whether the module vehicle is empty.

10. The multi-point powered cargo distribution system according to any one of claims 1 to 9, wherein: The rotary broadcasting system also includes: A plurality of footings, respectively connected to the fixed drive segment, the middle segment, the middle drive segment and the floating drive segment, suitable for providing support; The multi-section chain guide grooves are respectively fixed on the fixed drive section, the middle section, the middle drive section and the floating drive section, and are suitable for carrying the chain.

11. The multi-point powered cargo distribution system according to any one of claims 1 to 10, wherein: The rotary broadcasting system also includes: The busbar assembly is fixedly connected to the fixed drive section, the middle section, the middle drive section and the floating drive section respectively, and is slidably connected to the module vehicle, and is suitable for providing power to the module vehicle.

12. The multi-point powered cargo distribution system according to any one of claims 1 to 11, wherein: The floating power source, the intermediate power source and the fixed power source are all three-phase asynchronous motors or servo motors.

Citation Information

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