Heat pump system

The heat pump system optimizes hot water supply by dynamically adjusting compressor frequency and COP protection values, ensuring efficient and timely hot water delivery with enhanced energy savings.

WO2025154239A1PCT designated stage expired Publication Date: 2025-07-24MITSUBISHI ELECTRIC CORP
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Patent Information

Application Number
PCT/JP2024/001297
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2025-07-24

AI Technical Summary

Technical Problem

Conventional heat pump systems prioritize operating efficiency over heating capacity, leading to increased likelihood of running out of hot water during supply operations, and fail to optimize Coefficient Of Performance (COP) effectively.

Method used

The system incorporates a refrigeration cycle device with COP protection control, using a power meter to measure power consumption and a capacity detector to adjust compressor frequency, ensuring the actual COP remains above a set protection value, and includes a correction function to adapt the COP protection value based on installation characteristics.

Benefits of technology

This approach allows for efficient hot water supply operations with reduced energy consumption, maintaining high COP and preventing hot water shortages while optimizing heating capacity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This heat pump system according to the present disclosure comprises: a refrigeration cycle device; an electric power meter that measures power consumption of the refrigeration cycle device; a performance detector that detects performance of the refrigeration cycle device; a processing circuit configured to carry out COP protective control to lower operating capacity of the refrigeration cycle device such that an actual COP calculated from the power consumption and the performance of the refrigeration cycle device does not fall to or below a COP protection value. A COP protection value correction function is installed in a remote control device or a mobile terminal.
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Description

heat pump system

[0001] The present disclosure relates to heat pump systems.

[0002] The following Patent Document 1 discloses a heat pump water heater that uses a heat pump cycle to heat a liquid for hot water supply and stores the heated liquid in a hot water storage tank, and that is characterized by having a priority control means as a control means for the heat pump cycle that switches between targeting heating capacity and targeting operating efficiency.

[0003] Japanese Patent Application Publication No. 2005-127588

[0004] In the above-mentioned conventional device, when priority is given to operational efficiency, the compressor frequency is always low from the start of hot water supply operation, and the heating capacity is reduced, increasing the possibility of running out of hot water.

[0005] The present disclosure has been made to solve the above-mentioned problems, and an object of the present disclosure is to provide a heat pump system that is advantageous in achieving both a short time for completing hot water supply operation and a high COP (Coefficient of Performance).

[0006] The heat pump system according to the present disclosure includes a refrigeration cycle device, a power meter that measures the power consumption of the refrigeration cycle device, a capacity detector that detects the capacity of the refrigeration cycle device, a processing circuit configured to perform COP protection control that reduces the operating capacity of the refrigeration cycle device so that the actual COP calculated from the power consumption and the capacity of the refrigeration cycle device does not become equal to or less than the COP protection value, and a COP protection value correction function that corrects the COP protection value.

[0007] According to the present disclosure, it is possible to provide a heat pump system that is advantageous in achieving both a short time for completing hot water supply operation and a high COP.

[0008] 7 is a system circuit diagram showing the flows of refrigerant, heat medium, and water in a hot water supply operation mode of a heat pump system in embodiment 1. FIG. 8 is a block diagram showing the configuration of a heat pump control device. FIG. 9 is a block diagram showing the configuration of a hydro control device. FIG. 10 is a flowchart showing control operation in embodiment 1. FIG. 11 is a diagram showing an example of a display screen of a mobile terminal in embodiment 1. FIG. 12 is a diagram showing another example of a display screen of a mobile terminal in embodiment 1. FIG. 13 is a flowchart for automatically correcting a COP protection value in embodiment 1. FIG. 14 is a graph showing an example of operation when adjustment of the COP protection value is completed on the nth day as a result of performing the processing of the flowchart of FIG. 7. FIG. 15 is a diagram showing an example of a configuration for realizing the functions of a heat pump control device and a hydro control device in embodiment 1.

[0009] Hereinafter, embodiments will be described with reference to the drawings. Common or corresponding elements in each drawing are designated by the same reference numerals, and their description will be simplified or omitted. In the following description, the terms "water" and "hot water" generally refer to liquid water, and may include anything from cold water to hot water. Furthermore, the configurations shown in the following embodiments are merely examples of the technical ideas of the present disclosure, and may be combined with other known technologies, or multiple technical ideas described in the present disclosure may be combined. Furthermore, parts of the configurations may be omitted or modified without departing from the spirit of the present disclosure.

[0010] Embodiment 1. <Device Configuration> Fig. 1 is a system circuit diagram of a heat pump system 100 according to embodiment 1 of the present disclosure. As shown in Fig. 1, the heat pump system 100 includes a heat pump unit 301 equipped with a refrigerant circuit 51 and a portion of a heating circulation circuit 52 of a vapor compression refrigeration cycle (heat pump cycle), a hot water storage tank unit 302 equipped with a portion of the heating circulation circuit 52 and a hot water storage circuit 53, and heating units 305a and 305b configured with a portion of the heating circulation circuit 52 and configured to heat a room. The heat pump unit 301 and the hot water storage tank unit 302 are connected via heat medium piping 303 and heat medium piping 304. The hot water storage tank unit 302 and the heating units 305a and 305b are connected via heat medium piping 306 and heat medium piping 307. The hot water storage tank unit 302 is connected to a hot water supply pipe 308 connected to a hot water supply terminal (for example, a faucet in a kitchen or bathroom) and a water supply pipe 309 for supplying water from a water source such as a tap. The heat pump system 100 corresponds to a hot water supply and air conditioning system equipped with a hot water supply function and an air conditioning function.

[0011] The refrigerant used in the refrigerant circuit 51 of the heat pump unit 301 is not particularly limited, and for example, natural refrigerants such as R410A, R32, HFO-1234yf, hydrocarbons, or carbon dioxide can be used. The heat medium used in the heating circulation circuit 52 is also not particularly limited, and for example, liquids such as water, ethylene glycol, propylene glycol, Nybrine (Nybrine is a registered trademark), or mixtures thereof can be used. Ethylene glycol, propylene glycol, Nybrine, or the like can be used in any concentration.

[0012] The heat pump system 100 is installed in, for example, an ordinary house or an office building, etc. The heat pump system 100 can process a hot water supply command (hot water supply ON / OFF) or a heating command (heating ON / OFF) selected by the hot water storage tank unit 302.

[0013] <Heat Pump Unit 301> The heat pump unit 301 is equipped with a refrigerant circuit 51, which includes a compressor 1, a condenser 2, an expansion valve 3, and an evaporator 4, connected in a circular arrangement by refrigerant piping. The compressor 1 draws in and compresses the refrigerant to a high-temperature, high-pressure state. The compressor 1 is preferably a type whose rotational speed is controlled, for example, by inverter control. The condenser 2 heats the heat medium and cools the refrigerant by exchanging heat between the heat medium and the refrigerant. The condenser 2 is, for example, a plate-type heat exchanger. The expansion valve 3 decompresses the refrigerant to a low-temperature, low-pressure state. The opening degree of the expansion valve 3 is variable. The evaporator 4 exchanges heat between the refrigerant and the outside air, absorbing heat from the outside air and heating the refrigerant. The evaporator 4 is, for example, a cross-fin fin-and-tube air heat exchanger composed of a heat transfer tube and multiple fins. A blower 5 is installed in the evaporator 4. The blower 5 draws in outside air, exchanges heat in the evaporator 4, and then discharges the air to the outside. The blower 5 includes a fan such as a propeller fan and a motor, such as a DC fan motor, that drives the fan. The blower 5 is configured to vary the flow rate of the air it supplies. The heat pump unit 301 corresponds to a refrigeration cycle device.

[0014] The heat pump unit 301 further includes a pressure sensor 201 that detects the pressure of the refrigerant discharged from the compressor 1, a temperature sensor 202 that detects the temperature of the refrigerant discharged from the compressor 1, a temperature sensor 203 that detects the temperature of the refrigerant flowing out from the condenser 2, a temperature sensor 204 that detects the temperature of the refrigerant flowing into the evaporator 4, a temperature sensor 205 that detects the temperature of the air flowing into the evaporator 4, i.e., the outside air temperature, a temperature sensor 206 that detects the temperature of the heat medium flowing into the condenser 2, and a temperature sensor 207 that detects the temperature of the heat medium flowing out from the condenser 2.

[0015] <Hot Water Storage Tank Unit 302> The hot water storage tank unit 302 is equipped with a heat medium pump 6, a three-way valve 7, a heating heat exchanger 8, a water pump 9, a hot water storage tank 10, and a mixing valve 11. The heat medium pump 6 circulates the heat medium through the heating circulation circuit 52. The heat medium pump 6 may be a variable-speed pump (e.g., inverter-controlled) or a constant-speed pump. The three-way valve 7 functions as a flow path switching device for switching the flow direction of the heat medium. During hot water supply operation, in which hot water is supplied to the hot water storage tank 10 and heat is stored in the hot water storage tank 10, the three-way valve 7 is switched so that the heat medium flows to the heating heat exchanger 8. During heating operation, the three-way valve 7 is switched so that the heat medium flows to the heating units 305a and 305b. The heating heat exchanger 8 exchanges heat between the heat medium and water to heat the water and cool the heat medium. The heating heat exchanger 8 is, for example, a plate-type heat exchanger. In this embodiment, the heating heat exchanger 8 is configured so that the heat medium and water flow in opposite directions. The water pump 9 circulates water through the hot water storage circuit 53. The water pump 9 may be a variable-speed pump (e.g., inverter-controlled) or a constant-speed pump. The hot water storage tank 10 stores heated hot water and unheated water. The hot water storage tank 10 is a full-capacity tank. One end of the hot water storage circuit 53 is connected to a connection point 14 at the bottom of the hot water storage tank 10. The other end of the hot water storage circuit 53 is connected to a connection point 17 at the bottom of the hot water storage tank 10, which is higher than the connection point 14. When the water pump 9 is driven, water in the hot water storage tank 10 flows out from the connection point 14, is sent to the heating heat exchanger 8, is heated, returns to the hot water storage tank 10, and flows back into the hot water storage tank 10 through the connection point 17.

[0016] The hot water outlet pipe 15 connects the top of the hot water storage tank 10 to the mixing valve 11. The water supply pipe 309 is connected to the bottom of the hot water storage tank 10 and the mixing valve 11. A hot water supply pipe 308 is also connected to the mixing valve 11. In response to a user's hot water supply request, hot water flows out from the top of the hot water storage tank 10 to the hot water outlet pipe 15 and is supplied to the mixing valve 11. At this time, low-temperature water in an amount equal to the hot water flowing out to the hot water outlet pipe 15 flows from the water supply pipe 309 into the bottom of the hot water storage tank 10. The mixing valve 11 mixes the hot water from the hot water outlet pipe 15 with the low-temperature water from the water supply pipe 309 and supplies the water to the hot water supply pipe 308. The mixing valve 11 is capable of controlling the mixing ratio of hot water and low-temperature water, and generates hot water at a preset temperature.

[0017] The hot water storage tank unit 302 further includes a temperature sensor 208 that detects the temperature of the heat medium flowing into the heating heat exchanger 8, a temperature sensor 209 that detects the temperature of the heat medium flowing out of the heating heat exchanger 8, a temperature sensor 210 that detects the temperature of the water flowing into the heating heat exchanger 8, a temperature sensor 211 that detects the temperature of the water flowing out of the heating heat exchanger 8, a temperature sensor 212 that detects the water temperature in the hot water storage tank 10, and a temperature sensor 216 that detects the water temperature in the hot water supply pipe 308.

[0018] <Heating Units 305a, 305b> The heating units 305a, 305b include radiators 12a, 12b (panel heaters) as heating heat exchangers. By circulating a heat medium through the radiators 12a, 12b, the air in the room is heated by radiation.

[0019] In this embodiment, two heating units are used, but one heating unit or three or more heating units may be used. Also, in this embodiment, a radiator is used as the heating heat exchanger, but other types of heating heat exchangers such as a fan coil unit or a floor heater may be used, and a configuration in which multiple types of heating heat exchangers are mixed may also be used.

[0020] <Heat pump control device 101 and hydro control device 121> The heat pump unit 301 is provided with a heat pump control device 101 configured, for example, by a microcomputer. The heat pump control device 101 corresponds to a processing circuit. The hot water storage tank unit 302 is provided with a hydro control device 121 configured, for example, by a microcomputer. The hydro control device 121 corresponds to a processing circuit. Figure 2 is a block diagram showing the configuration of the heat pump control device 101. The heat pump control device 101 includes a measurement means 102 that acquires pressure or temperature information based on the output of the pressure sensor 201 or temperature sensors 202, 203, 204, 205, 206, and 207; a communication means 103 that transmits the operating status (temperature, pressure, etc.) of the heat pump unit 301 or abnormal signals to the hydro control device 121 and receives the operating status (temperature, equipment operation, etc.) or abnormal signals of the hot water storage tank unit 302 from the hydro control device 121; a calculation means 104 that calculates the condensing temperature or degree of subcooling based on the measurement information acquired by the measurement means 102; and a control means 105 that controls the operating status of the heat pump unit 301 (such as the operating method of the compressor 1 or the opening degree of the expansion valve 3) based on the measurement information or the calculation results of the calculation means 104. The communication means 103 is configured to communicate with a communication means 125 (described later) via, for example, a telephone line, a LAN line, or wireless communication.

[0021] 3 is a block diagram showing the configuration of the hydro control device 121. The hydro control device 121 includes a measuring means 122 that acquires temperature information based on the outputs of the temperature sensors 208, 209, 210, 211, 212, and 216, a storage means 123 that stores the type of heat medium flowing through the heating circulation circuit 52, an input means 124 that recognizes input such as an ON / OFF command for the operation mode from the user or input information from an installation company, and a heat pump control device 101 that transmits the operating status (temperature or equipment operation, etc.) or an abnormal signal of the hot water storage tank unit 302 to the heat pump control device 101, and conversely, transmits the operating status (temperature or equipment operation, etc.) of the hot water storage tank unit 302 to the heat pump control device 101. The heat pump control device 101 has a communication means 125 for receiving the operating status (temperature, pressure, etc.) of the hot water storage tank unit 302 or abnormal signals from the heat pump control device 101, a calculation means 126 for calculating the temperature difference of the water entering and leaving the heating heat exchanger 8 and the temperature difference of the heat medium entering and leaving the heating heat exchanger 8 based on the measurement information acquired by the measurement means 122, and a control means 127 for controlling the operating status of the hot water storage tank unit 302 (the operating status of the heat medium pump 6 and the water pump 9 or switching of the three-way valve 7, etc.) based on the above measurement information or the calculation results of the calculation means 126.

[0022] The hydro control device 121 is further connected to a power meter 141 that measures the power consumption of the heat pump unit 301, which is a refrigeration cycle device, a remote control device 251, and a flow sensor 131. The flow sensor 131 detects the volumetric flow rate of the heat medium flowing through the heating circulation circuit 52.

[0023] The remote control device 251 is an example of a user interface. By operating the remote control device 251, a person such as a user can remotely control the heat pump system 100 and perform various settings. The communication between the hydro control device 121 and the remote control device 251 may be wired or wireless. The remote control device 251 may be installed in the bathroom. The remote control device 251 may be installed in the kitchen. The heat pump system 100 may include multiple remote control devices 251 installed in different locations. The remote control device 251 includes a display unit, an operation unit, and an audio output unit. The display unit may be, for example, a liquid crystal display or an organic EL display. The display unit can display, for example, information regarding the status of the heat pump system 100, information regarding the settings of the heat pump system 100, etc. The display unit functions as a notification means for notifying a person such as a user of information. The operation unit may include buttons, dials, keys, etc. for user operation. The display unit may be a touch screen that also functions as the operation unit. The audio output unit functions as a notification unit that notifies a person such as a user by audio of information. Instead of or in addition to the remote control device 251, a configuration may be adopted in which a smartphone or other mobile terminal 401 can be used as a user interface.

[0024] In the first embodiment, the heat pump control device 101 is installed in the heat pump unit 301, and the hydro control device 121 is installed in the hot water storage tank unit 302. However, the present invention is not limited to this configuration, and the heat pump control device 101 may be installed in the hot water storage tank unit 302, or the hydro control device 121 may be installed in the heat pump unit 301. The heat pump control device 101 and the hydro control device 121 may also be integrated. Alternatively, a control device (not shown) may be provided in a location other than the heat pump unit 301 and the hot water storage tank unit 302, and the control device may take over some or all of the functions of the heat pump control device 101 and the hydro control device 121.

[0025] <Operation Modes> The heat pump system 100 controls the devices installed in the heat pump unit 301, the hot water storage tank unit 302, and the heating units 305a, 305b in accordance with the heating load required of the heating units 305a, 305b and the hot water supply demand required of the hot water storage tank unit 302, and executes a heating operation mode or a hot water supply operation mode. ON / OFF information for the heating operation mode or the hot water supply operation mode is input to the input means 124 of the hydro control device 121 by the user or automatically based on the time, etc. The input information is transmitted to the heat pump control device 101 by the communication means 125. The operation in each operation mode will be described below.

[0026] [Heating Operation Mode] First, the heating operation mode will be described. In the heating operation mode, the three-way valve 7 is switched so as to connect the outlet of the condenser 2 to the heating units 305a and 305b. In this state, the heat pump unit 301 and the hot water storage tank unit 302 are operated. Then, in the refrigerant circuit 51, the high-temperature, high-pressure gas refrigerant discharged from the compressor 1 flows into the condenser 2 and is cooled by the heat medium to become a high-pressure liquid refrigerant. The refrigerant then flows out of the condenser 2 and is decompressed by the expansion valve 3 to become a low-pressure two-phase refrigerant. The refrigerant then flows into the evaporator 4, where it absorbs heat from the outside air and becomes a low-pressure gas refrigerant. The refrigerant is then drawn back into the compressor 1. The operating states of the compressor 1, the expansion valve 3, and the blower 5 are controlled by the control means 105 of the heat pump control device 101 in accordance with the temperature or pressure measured by the measurement means 102.

[0027] Meanwhile, in the heating circulation circuit 52, the heat medium sent by the heat medium pump 6 flows out of the hot water storage tank unit 302 and flows into the heat pump unit 301 via the heat medium piping 304. After flowing into the heat pump unit 301, the heat medium is heated by the refrigerant in the condenser 2 and reaches a high temperature. This high-temperature heat medium flows out of the heat pump unit 301 and flows back into the hot water storage tank unit 302 via the heat medium piping 303. The heat medium then flows out of the hot water storage tank unit 302 via the three-way valve 7 and flows into the heating units 305a, 305b via the heat medium piping 306. The heat medium exchanges heat with the indoor air in the radiators 12a, 12b, heating the room, and the heat medium becomes cold. The cold heat medium flows out of the heating units 305a, 305b, flows into the hot water storage tank unit 302 via the heat medium piping 307, and then flows back into the heat medium pump 6. The operating state of the heat medium pump 6 is controlled by the control means 127 of the hydro control device 121 in accordance with the measured temperature or pressure. In the heating operation mode, the water in the hot water storage tank 10 is not heated, so the water pump 9 is stopped and water does not flow in the hot water storage circuit 53.

[0028] [Hot Water Operation Mode] Next, the hot water operation mode will be described. Note that the arrows in FIG. 1 indicate the flow directions of the refrigerant, heat transfer medium, and water in the hot water operation mode. In the hot water operation mode, the three-way valve 7 is switched to connect the outlet of the condenser 2 to the inlet of the heating heat exchanger 8. In this state, the heat pump unit 301 and the hot water storage tank unit 302 are operated. Then, in the refrigerant circuit 51, high-temperature, high-pressure gas refrigerant discharged from the compressor 1 flows into the condenser 2 and is cooled by the heat transfer medium to become high-pressure liquid refrigerant. The refrigerant then flows out of the condenser 2 and is decompressed by the expansion valve 3 to become low-pressure two-phase refrigerant. The refrigerant then flows into the evaporator 4, where it absorbs heat from the outside air and becomes low-pressure gas refrigerant. The refrigerant is then drawn back into the compressor 1. The operating states of the compressor 1, the expansion valve 3, and the blower 5 are controlled by the control means 105 of the heat pump control device 101 in accordance with the temperature or pressure measured by the measurement means 102.

[0029] Meanwhile, in the heating circulation circuit 52, the heat medium sent by the heat medium pump 6 flows out of the hot water storage tank unit 302 and flows into the heat pump unit 301 via the heat medium piping 304. After flowing into the heat pump unit 301, the heat medium is heated by the refrigerant in the condenser 2 and reaches a high temperature. This high-temperature heat medium flows out of the heat pump unit 301 and flows back into the hot water storage tank unit 302 via the heat medium piping 303. The heat medium then flows into the heating heat exchanger 8 via the three-way valve 7, where it exchanges heat with water to heat the water, and the heat medium becomes cold. This cooled heat medium then flows back into the heat medium pump 6.

[0030] Meanwhile, in the hot water storage circuit 53, water flowing out from connection point 14 of the hot water storage tank 10 is sent to the heating heat exchanger 8 by the water pump 9. This water is heated by the heat medium in the heating heat exchanger 8 to become hot water. The hot water flowing out from the heating heat exchanger 8 flows into the hot water storage tank 10 from connection point 17 and is stored there. As water continuously flows out from connection point 14 of the hot water storage tank 10 and hot water continuously flows into connection point 17, the water temperature in the hot water storage tank 10 increases. Note that in the hot water supply operation mode, room heating is not performed, and no heat medium flows through the heating units 305a and 305b.

[0031] As described above, water heated by the heating heat exchanger 8 flows into the hot water storage tank 10 through the connection point 17 at the bottom of the hot water storage tank 10. Low-temperature water exists at the bottom of the hot water storage tank 10. As the water heated by the heating heat exchanger 8 flows into the hot water storage tank 10, the water temperature of the entire hot water storage tank 10 increases. The hot water supply operation in this embodiment is an operation that gradually increases the temperature of the entire hot water storage tank 10, and hot water accumulates in the hot water storage tank 10 through multiple heat exchanges in the heating heat exchanger 8. This heating method is called circulating heating. In circulating heating, the water is heated by, for example, 5°C in the heating heat exchanger 8, thereby increasing the water temperature in the hot water storage tank 10. Therefore, the temperature of the water flowing into the heating heat exchanger 8 increases, for example, to 25°C, 30°C, etc., and the temperature of the water flowing out of the heating heat exchanger 8 also increases accordingly, for example, to 30°C, 35°C, etc. In circulating heating, at the beginning of heating, the water temperature in the hot water storage tank 10 is low, and the temperatures of the heat medium flowing into the heating heat exchanger 8 and the water flowing out of the heating heat exchanger 8 are also low, so the temperatures of the heat medium flowing out of the condenser 2 and the heat medium flowing into the condenser 2 are low. Therefore, the operating efficiency of the heat pump unit 301 is high.

[0032] The water pump 9 is controlled as follows: In order to keep the temperature of the heat medium flowing into the heating heat exchanger 8 low, the water flow rate is increased to lower the temperature of the water flowing out of the heating heat exchanger 8. In other words, the water pump 9 is operated at a constant flow rate such that the temperature difference between the water inlet and outlet of the heating heat exchanger 8 is about 5°C. For example, when the heating capacity of the heating heat exchanger 8 is 9 kW, the specific heat of water is 4.18 kJ / kgK and the density of water is 1000 kg / m 3 In this case, the required flow rate of water is 25.84 liters / minute. Therefore, a pump that can ensure a flow rate of 25.84 liters / minute is selected as the water pump 9.

[0033] In the heat medium pump 6, too, a flow rate of the heat medium equal to or greater than the flow rate of water must be ensured in order to make the temperature difference between the inlet and outlet of the heat medium equal to or less than the temperature difference between the inlet and outlet of the water in the heating heat exchanger 8. In other words, if the flow rate of water delivered by the water pump 9 is 25.84 liters / minute, a pump capable of ensuring a flow rate of 25.84 liters / minute or more must be selected as the heat medium pump 6.

[0034] The high-pressure liquid refrigerant temperature is the temperature of the refrigerant flowing through the refrigerant circuit 51 at the outlet of the condenser 2. In controlling the expansion valve 3 of the heat pump unit 301, a target value for the high-pressure liquid refrigerant temperature is set according to either the temperature of the heat medium flowing into the condenser 2 or the temperature of the heat medium flowing out of the condenser 2, and the expansion valve 3 is controlled so that the high-pressure liquid refrigerant temperature becomes the target value. The target value for the high-pressure liquid refrigerant temperature can be, for example, a value 3°C higher than the temperature of the heat medium flowing into the condenser 2. Furthermore, because the heat medium pump 6 is controlled so that the temperature difference between the inlet and outlet of the heat medium in the heating heat exchanger 8 is about 5°C, the temperature difference between the inlet and outlet of the heat medium in the condenser 2 is also about 5°C. Therefore, because the temperature of the heat medium flowing into the condenser 2 is not so low, the expansion valve 3 may be controlled so that the degree of subcooling of the condenser 2 becomes a target value (for example, 2°C). Here, the degree of subcooling of the condenser 2 is a value obtained by subtracting the temperature detected by the temperature sensor 203 from the saturation temperature of the pressure detected by the pressure sensor 201 .

[0035] By doing as described above, the heat pump system 100 can perform both heating operation and hot water supply operation, and can perform hot water supply operation with high efficiency. Specifically, by using the heating heat exchanger 8 installed outside the hot water storage tank 10, heat transfer performance is improved. Since the temperature of the heat medium flowing into the heat pump unit 301 can be lowered, the heat pump unit 301 can be operated with high operating efficiency. Furthermore, because the heating heat exchanger 8 is installed outside the hot water storage tank 10, it can be easily replaced if a malfunction occurs in the heating heat exchanger 8, improving maintainability.

[0036] When a hot water supply request and an air conditioning request are made simultaneously, the hot water supply request takes priority and hot water supply operation is performed, but when the hot water supply operation time reaches a first predetermined time (for example, one hour), heating operation is temporarily performed for a second predetermined time (for example, 30 minutes) to maintain indoor comfort. Then, when the hot water temperature in the hot water storage tank 10 becomes sufficiently high, heating operation is performed in accordance with the air conditioning request.

[0037] In this embodiment, the heating capacity of the heat pump unit 301 corresponds to the capacity of the refrigeration cycle device. The hydro control device 121 can calculate the heating capacity [kW] of the heat pump unit 301 using the following formula based on the outlet water temperature detected by the temperature sensor 208, the inlet water temperature detected by the temperature sensor 209, and the flow rate of the heat medium detected by the flow sensor 131. The specific heat of the heat medium and the density of the heat medium are stored in the storage means 123. Heating capacity = Heat medium flow rate × Heat medium specific heat × Heat medium density × (Outlet water temperature - Inlet water temperature)

[0038] In this embodiment, the temperature sensors 208 and 209 and the flow sensor 131 correspond to a capacity detector that detects the capacity of the refrigeration cycle device.

[0039] In this embodiment, the heat pump control device 101 and the hydro control device 121 are configured to perform COP protection control during hot water supply operation. COP protection control is a control that reduces the operating capacity of the refrigeration cycle device so that the actual COP does not fall below the COP protection value. The COP protection value is stored in the storage means 123. The hydro control device 121 calculates the actual COP using the following formula from the power consumption of the heat pump unit 301 measured by the wattmeter 141 and the heating capacity calculated as described above. Actual COP = Heating capacity [kW] / Power consumption [kW]

[0040] The higher the frequency of the compressor 1, the higher the operating capacity of the refrigeration cycle apparatus. In this embodiment, the operating capacity of the refrigeration cycle apparatus is reduced by lowering the frequency of the compressor 1. This configuration is not limited to this, and in a system provided with multiple compressors, the operating capacity of the refrigeration cycle apparatus may be reduced by reducing the number of operating compressors.

[0041] During hot water supply operation, the temperature of the heat medium flowing into the condenser 2 gradually increases. The higher the temperature of the heat medium flowing into the condenser 2, the lower the heating capacity becomes. Therefore, the COP also gradually decreases.

[0042] The lower the frequency of the compressor 1, the higher the COP. Therefore, it is possible to prevent the actual COP from falling below the COP protection value by lowering the frequency of the compressor 1. The COP protection value may be 3.0, for example.

[0043] In this embodiment, the heating capacity is maintained at a high level from the beginning to the middle of the hot water supply operation when the temperature of the heat medium flowing into the condenser 2 is not high, and when the temperature of the heat medium flowing into the condenser 2 becomes high, the COP is maintained at a high level, making it possible to achieve energy savings while maintaining the hot water supply operation time long enough to prevent running out of hot water.

[0044] The heat pump system 100 has a COP protection value correction function that corrects the COP protection value. This allows the COP protection value to be changed to a protection value that corresponds to the characteristics of the property where the system is installed. This allows the system to be adjusted to an operating state that is more suited to the property where the system is installed.

[0045] The COP protection value correction function may be installed in the remote control device 251 or the mobile terminal 401. This allows the user or the installer to easily correct the COP protection value by operating the remote control device 251 or the mobile terminal 401. If the COP protection value correction function is installed in the mobile terminal 401, the user can correct the COP protection value even when they are out, for example.

[0046] The user may be able to select ON / OFF of the energy-saving priority mode by operating the remote control device 251 or the mobile terminal 401. The energy-saving priority mode is a mode in which energy conservation is prioritized compared to the normal mode. The heat pump control device 101 and the hydro control device 121 may be configured to implement COP protection control when the energy-saving priority mode is ON and not implement COP protection control when the energy-saving priority mode is OFF. In other words, when the energy-saving priority mode is OFF, the heat pump control device 101 does not reduce the frequency of the compressor 1 even if the actual COP falls below the COP protection value. As a result, if the user knows in advance that hot water consumption will be high, the user can shorten the hot water supply operation time by turning off the energy-saving priority operation mode, thereby reliably avoiding hot water shortages.

[0047] The heat pump control device 101 may be configured to reduce the rotation speed of the blower 5 when the frequency of the compressor 1 is reduced during COP protection control. This allows the air flow rate output by the blower 5 to be adjusted in accordance with the refrigerant flow rate output by the compressor 1, thereby reducing unnecessary fan blowing power and saving energy.

[0048] In the heat pump system 100, the operating data may be stored on the cloud via a communication means such as Wi-Fi (registered trademark). The COP or the outdoor temperature may be calculated as an average value for a predetermined period of time in the past and stored on the cloud.

[0049] Fig. 4 is a flowchart showing the control operation in the first embodiment. The following description will be given with reference to the flowchart in Fig. 4. In step S1, the heat pump control device 101 and the hydro control device 121 start hot water supply operation. Here, the compressor frequency is fixed to the hot water supply frequency, and the blower rotation speed is fixed to the hot water supply rotation speed. The hot water supply frequency may be the maximum frequency. The hot water supply rotation speed may be the maximum rotation speed.

[0050] Next, in step S2, the hydro control device 121 measures power consumption using the wattmeter 141, calculates heating capacity, and calculates the actual COP. Next, in step S3, it is determined whether the energy saving priority mode is ON. If the energy saving priority mode is not ON, the process proceeds to step S8. In step S8, the hydro control device 121 determines whether the hot water supply operation has been completed. If the hot water supply operation has not been completed, the process returns to step S2. If the hot water supply operation has been completed, the process proceeds to step S9, where the hot water supply operation is ended.

[0051] If the energy saving priority mode is ON in step S3, the process proceeds to step S5, where the hydro control device 121 determines whether the actual COP is equal to or less than the COP protection value. If the actual COP is equal to or less than the COP protection value, the process proceeds to step S6, where the heat pump control device 101 performs processing to reduce the frequency of the compressor 1. Thereafter, the process proceeds to step S8. If the actual COP is not equal to or less than the COP protection value in step S5, the process proceeds to step S8.

[0052] In the above-described embodiment, an example has been described in which the COP protection control is performed during hot water supply operation, but the COP protection control may also be performed during heating operation.

[0053] 5 is a diagram showing an example of a display screen of mobile terminal 401 in embodiment 1. An example of a display screen of mobile terminal 401 during hot water supply operation will be described below, but the same applies to the display screen of remote control device 251.

[0054] 5, the display screen 413 of the mobile terminal 401 displays information about the average COP and outdoor temperature during hot water supply operation. The outdoor temperature information includes the average temperature, minimum temperature, and maximum temperature of the day. The displayed average COP value is the average value for the past day or past week.

[0055] The current COP protection value is also displayed on the display screen 413 of the mobile terminal 401. The COP protection value may be configured to be changeable on the same screen.

[0056] In this way, the COP protection value and the outside temperature are displayed on the same screen on display screen 413 of mobile terminal 401. Since there is a strong correlation between the outside temperature and the COP, displaying the COP protection value and the outside temperature on the same screen helps the user understand the reasons for the increase or decrease in COP.

[0057] The outdoor temperature or average COP may be displayed as a specific time period in the past or as a trend in past values, which helps the user understand the increase or decrease in COP.

[0058] Furthermore, the display screen 413 of the mobile terminal 401 displays the total hot water supply time, which is the total of the hot water supply times, and the COP protection time, which is the time during which the COP protection control was carried out.

[0059] The data displayed on the display screen 413 of the mobile terminal 401 may be stored on the cloud.

[0060] 6 is a diagram showing another example of the display screen of mobile terminal 401 in embodiment 1. As shown in Fig. 6, display screen 415 of mobile terminal 401 displays a plurality of star marks indicating energy saving performance with the number of stars instead of the average COP. By displaying energy saving performance, even users who are not familiar with the term COP can increase their awareness of power consumption reduction.

[0061] Furthermore, in contrast to the display screen 413 in FIG. 5, the display screen 415 in FIG. 6 changes the description of "COP protection value" to "target hot water supply operation time," allowing the user to set the target hot water supply operation time.

[0062] The hydro control device 121 adjusts the COP protection value so that the total hot water supply operation time from the start to the end of one hot water supply request matches the target hot water supply operation time. The time from the start to the end of one hot water supply request is the time from when the hot water in the hot water storage tank 10 decreases and the hot water supply operation starts to when hot water production is completed.

[0063] The target hot water supply operation time in Fig. 6 is an example of a hot water supply time-related parameter. The heat pump system 100 includes an input unit 124 through which a user or an installation company inputs the hot water supply time-related parameter. A remote control device 251 or a mobile terminal 401 may be used as the input unit.

[0064] By displaying the target hot water supply operation time, even users who are not familiar with COP can input information regarding desired operating conditions into the heat pump system 100, which can be reflected in the correction of the COP protection value.

[0065] In the example of Figure 6, the target hot water supply operation time from 6:00 AM to 10:00 PM is set to 1 hour and 30 minutes, and the target hot water supply operation time from 10:00 PM to 6:00 AM is set to 3 hours. In this way, different values ​​of hot water supply time-related parameters can be set for each of multiple time periods within a day. In other words, by being able to set the target hot water supply operation time separately for multiple time periods, the air conditioning load is usually smaller at night than during the daytime because users are asleep, making it possible to determine a COP protection value that corresponds to the nighttime air conditioning load (or hot water heating load in winter) regardless of the daytime load.

[0066] The target hot water supply operation time may be set for three or more time periods. For example, a time period corresponding to the time when the user is not at home during the day may be added. Also, the target hot water supply operation time may be set separately for each day of the week. For example, the target hot water supply operation time may be set separately for weekends and weekdays.

[0067] FIG. 7 is a flowchart for automatically correcting the COP protection value in the first embodiment. When the hot water supply operation starts in step S21 of FIG. 7, the hydro control device 121 measures the hot water supply operation time in step S22. When the hot water supply operation is completed in step S23, the hydro control device 121 determines in step S24 whether the hot water supply operation time is longer than the hot water supply time-related parameter. If the hot water supply operation time is longer than the hot water supply time-related parameter, the process proceeds to step S25, where the COP protection value is corrected to a smaller value. Then, the process proceeds to step S26. On the other hand, if the hot water supply operation time is not longer than the hot water supply time-related parameter, the process proceeds directly to step S26.

[0068] In step S26, it is determined whether the hot water supply operation time is shorter than the hot water supply time-related parameter. If the hot water supply operation time is shorter than the hot water supply time-related parameter, the process proceeds to step S27, where the COP protection value is corrected to be larger. Then, the process of this flowchart ends. On the other hand, if the hot water supply operation time is not shorter than the hot water supply time-related parameter, the process of this flowchart ends.

[0069] In the above example, the COP protection value correction function automatically corrects the COP protection value using the hot water supply time related parameters, thereby making it possible to automatically set an appropriate COP protection value.

[0070] Fig. 8 is a graph showing an example of operation when the adjustment of the COP protection value is completed on the nth day as a result of performing the process of the flowchart in Fig. 7. In the example of Fig. 8, the hot water supply operation time from midnight to 6:00 on the nth day is longer than that on the first day. In this example, the operation switches to air conditioning operation, i.e., heating operation, during the hot water supply operation, and then returns to hot water supply operation.

[0071] FIG. 9 is a diagram showing an example of a configuration for realizing the functions of the heat pump control device 101 and the hydro control device 121. Each function of the heat pump control device 101 and the hydro control device 121 is realized, for example, by a processing circuit. The processing circuit may be dedicated hardware 600. The processing circuit may include a processor 601 and a memory 602. A portion of the processing circuit may be formed as the dedicated hardware 600, and the processing circuit may further include the processor 601 and the memory 602. In the example shown in FIG. 9, a portion of the processing circuit is formed as the dedicated hardware 600. Furthermore, in the example shown in FIG. 9, the processing circuit further includes the processor 601 and the memory 602 in addition to the dedicated hardware 600.

[0072] The processing circuitry of which at least one portion is dedicated hardware 600 may be, for example, a single circuit, multiple circuits, a programmed processor, parallel programmed processors, an ASIC, an FPGA, or a combination thereof.

[0073] When the processing circuitry includes at least one processor 601 and at least one memory 602, the functions of each part of the heat pump control device 101 and the hydro control device 121 are realized by software, firmware, or a combination of software and firmware.

[0074] The software and firmware are written as programs and stored in memory 602. The programs may be recorded on a computer-readable recording medium. The processor 601 realizes the functions of each unit by reading and executing the programs stored in memory 602. The processor 601 is also called a CPU (Central Processing Unit), central processing unit, processing unit, arithmetic unit, microprocessor, microcomputer, or DSP. The memory 602 may be, for example, a non-volatile or volatile semiconductor memory such as RAM, ROM, flash memory, EPROM, or EEPROM, or a magnetic disk, flexible disk, optical disk, compact disk, minidisk, DVD, etc.

[0075] In this way, the processing circuit can realize the functions of the heat pump control device 101 and the hydro control device 121 by using hardware, software, firmware, or a combination of these. Note that each function of the heat pump control device 101 and the hydro control device 121 may be realized by multiple devices working together, or may be realized by a single device. Furthermore, at least some of the functions of the heat pump control device 101 and the hydro control device 121 may be implemented on a server or the like on an external network.

[0076] REFERENCE SIGNS LIST 1 Compressor, 2 Condenser, 3 Expansion valve, 4 Evaporator, 5 Blower, 6 Heat medium pump, 7 Three-way valve, 8 Heating heat exchanger, 9 Water pump, 10 Hot water storage tank, 11 Mixing valve, 12a, 12b Radiator, 14 Connection point, 15 Hot water outlet pipe, 17 Connection point, 51 Refrigerant circuit, 52 Heating circulation circuit, 53 Hot water storage circuit, 100 Heat pump system, 101 Heat pump control device, 102 Measuring means, 103 Communication means, 104 Calculation means, 105 Control means, 121 Hydro control device, 122 Measuring means, 123 Storage means, 124 Input means, 125 Communication means, 126 Calculation means, 127 Control means, 131 Flow sensor, 141 REFERENCE SIGNS LIST: Wattmeter, 201 Pressure sensor, 202 Temperature sensor, 203 Temperature sensor, 204 Temperature sensor, 205 Temperature sensor, 206 Temperature sensor, 207 Temperature sensor, 208 Temperature sensor, 209 Temperature sensor, 210 Temperature sensor, 211 Temperature sensor, 212 Temperature sensor, 216 Temperature sensor, 251 Remote control device, 301 Heat pump unit, 302 Hot water storage tank unit, 303 Heat medium piping, 304 Heat medium piping, 305a, 305b Heating unit, 306 Heat medium piping, 307 Heat medium piping, 308 Hot water supply pipe, 309 Water supply pipe, 401 Mobile terminal, 413, 415 Display screen, 600 Dedicated hardware, 601 Processor, 602 Memory

Claims

1. A heat pump system comprising: a refrigeration cycle device; a wattmeter that measures the power consumption of the refrigeration cycle device; a capacity detector that detects the capacity of the refrigeration cycle device; a processing circuit configured to perform a COP protection control for reducing the operating capacity of the refrigeration cycle device so that the actual COP calculated from the power consumption and the capacity of the refrigeration cycle device does not become less than a COP protection value; and a COP protection value correction function for correcting the COP protection value.

2. The heat pump system according to claim 1, wherein the COP protection value correction function is mounted on a remote control device or a mobile terminal.

3. The heat pump system according to claim 2, wherein the COP protection value and the outside air temperature are displayed on the same screen on a display unit of the remote control device or the mobile terminal.

4. The heat pump system according to any one of claims 1 to 3, further comprising input means for inputting a hot water supply time-related parameter related to the hot water supply time, wherein the COP protection value correction function automatically corrects the COP protection value using the hot water supply time-related parameter.

5. The heat pump system according to claim 4, wherein different values of the hot water supply time-related parameter can be set for each of a plurality of time zones in a day.

Citation Information

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