Fully automatic purified water system for medical use

By designing a medical fully automatic purified water system for replacement mechanisms and circulation systems, the problem of shutdown of filter element replacement and degradation of component performance is solved, and the filter element replacement and backup treatment route is realized without shutdown, ensuring production continuity and stability of purified water quality.

WO2025160895A1PCT designated stage Publication Date: 2025-08-07HEBEI CHEM & PHARMA COLLEGE
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Patent Information

Application Number
PCT/CN2024/075268
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-08-07

AI Technical Summary

Technical Problem

The existing purified water equipment needs to be shut down when the filter element is replaced, which affects production efficiency and cannot provide a backup treatment route in time when the performance of the component declines, resulting in unqualified purified water quality.

Method used

A medical fully automatic purified water system including a replacement mechanism and a circulation system is designed. The filter element is replaced without shutdown and replacement is provided through the circulation system when the performance of the component declines, ensuring the quality of the purified water.

Benefits of technology

The filter element replacement process is achieved without shutdown, ensuring production continuity, and providing backup treatment when component performance declines, avoiding the outflow of unqualified purified water, and ensuring the quality stability of purified water.

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Abstract

A fully automatic purified water system for medical use, comprising: a water source tank (1). One side of the water source tank (1) is connected to a booster pump (2); one end of the booster pump (2) is connected to a multi-media filter (3); a first reverse osmosis body (4) is provided on one side of the multi-media filter (3); one side of the first reverse osmosis body (4) is connected to a second reverse osmosis body (5); an ozone sterilizer (6) is provided on one side of the second reverse osmosis body (5); a water outlet (7) is fixedly mounted on the surface of one side of the ozone sterilizer (6); and a replacement mechanism is provided on one side of the multi-media filter (3).
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Description

A fully automatic medical purified water system Technical Field

[0001] The present invention relates to the technical field of purified water, in particular to a medical fully automatic purified water system. Background Art

[0002] Pharmaceutical factories require high-purity water in their production processes, and purified water is essential for drug manufacturing. There are three process flows for purified water equipment used in pharmaceutical factories, each with its own unique advantages and scope of application. In the first process flow, the raw water is treated through multiple processes such as a raw water pressure pump, a multi-media filter, an activated carbon filter, a water softener, a precision filter, and a first-stage reverse osmosis device. The purified water is then processed through an intermediate water tank, an intermediate water pump, an ion exchanger, a purified water tank, a pure water pump, an ultraviolet sterilizer, and a microporous filter. The advantages of this process flow are high treatment efficiency, good treatment effect, and excellent removal of various pollutants. It is suitable for pharmaceutical factories that require large outputs. The second process flow first undergoes process treatments such as a raw water pressure pump, a multi-media filter, an activated carbon filter, a water softener, a precision filter, a first-stage reverse osmosis, and a pH adjustment. The purified water is then processed through an intermediate water tank and a second-stage reverse osmosis device. The advantages of this process flow are good average water quality, energy saving, and more stable treatment effect. It is suitable for pharmaceutical factories that require higher-quality pure water.

[0003] During the production of purified water, as the equipment is used for a longer time, the performance of filter elements and other filtering components will decline and need to be replaced regularly. During the replacement process, the equipment needs to be shut down, which affects the production efficiency of purified water.

[0004] Summary of the Invention

[0005] The object of the present invention is to provide a fully automatic medical purified water system to solve the problem in the background art that the purified water equipment needs to be shut down for replacement of the filter assembly.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: comprising: a water source box, one side of the water source box is connected to a booster pump, one end of the booster pump is connected to a multi-media filter, one side of the multi-media filter is provided with a reverse osmosis host 1, one side of the reverse osmosis host 1 is connected to a reverse osmosis host 2, one side of the reverse osmosis host 2 is provided with an ozone sterilizer, a water outlet is fixedly installed on the surface of one side of the ozone sterilizer, and one side of the multi-media filter is provided with a replacement mechanism.

[0007] Preferably, the replacement mechanism includes: a sealing cover is provided on the upper end surface of the multi-media filter, a core replacement port is provided on the upper end of one side surface of the multi-media filter, a filter element is provided inside the multi-media filter, a push plate is provided inside the multi-media filter, and a pull rod is connected to one side surface of the push plate.

[0008] By adopting the above technical solution, the replacement mechanism solves the problem of needing to stop the machine when replacing the filter element.

[0009] Preferably, a circulation system is provided on one side of the ozone sterilizer, wherein the circulation system comprises: a conductivity detector is fixedly mounted on the surface of the ozone sterilizer, one end of the conductivity detector is connected to a circulation pipe, one end of the circulation pipe is connected to a spare filter, one end of the spare filter is connected to an ultraviolet sterilizer, and one end of the ultraviolet sterilizer is connected to a circulation pump.

[0010] By adopting the above technical solution, the circulation system solves the problem of providing a backup line for purified water production when the performance of the purified water system components declines.

[0011] Preferably, the outer shell of the multi-media filter is divided into a main shell and a side shell, a filter element is provided in the main shell of the multi-media filter, a spare filter element is provided in the side shell of the multi-media filter, the push plate and the pull rod are rotatably connected, and a protrusion is provided on the surface of the pull rod, an opening is provided on one side of the side shell of the multi-media filter, and the protrusion of the pull rod is engaged with the opening provided in the multi-media filter, and a spring is provided between the side shell of the multi-media filter and the push plate.

[0012] The above technical solution provides a structural basis for the replacement mechanism.

[0013] Preferably, an electric control valve is connected between one end of the circulation pipe and the conductivity detector, an ultraviolet lamp is provided inside the ultraviolet sterilizer, and the ultraviolet lamps of the ultraviolet sterilizer are distributed in a ring shape, and the end of the circulation pipe is connected to one side surface of the water source box.

[0014] With the above technical solution, the annularly distributed ultraviolet lamps ensure the sterilization effect, and the circulation pipe guides unqualified purified water into the backup line.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the medical fully automatic purified water system:

[0016] 1. The replacement mechanism solves the problem of needing to shut down for filter element replacement. As the equipment is used for an extended period of time, the performance of filter elements and other filter components will decline and require regular replacement. When the filter element needs to be replaced, the cover provided at the upper end of the multi-media filter is removed, and then the filter element to be replaced in the multi-media filter main housing is taken out from the upper end opening of the multi-media filter main housing. When the old filter element is taken out, the push plate pushes the new filter element from the multi-media filter side housing into the multi-media filter main housing under the action of the spring, so that the filter element can be replaced without shutting down the machine. When the filter element in the multi-media filter side housing needs to be replenished, the pull rod is first pulled out, and then the pull rod is rotated 180 degrees so that the protrusion provided on the pull rod engages with the opening of the multi-media filter side housing, and then the new filter element is inserted from the core replacement port provided at the upper end of the multi-media filter side housing to complete the replenishment, ensuring that there is a new filter element at any time to replace the old filter element.

[0017] 2. The circulation system solves the problem of providing a backup line for purified water production when the performance of purified water system components declines. When the performance of purified water system components declines and the quality of the purified water produced is unqualified, the conductivity detector detects the unqualified purified water, thereby opening the electric control valve and circulation pump at one end of the circulation pipe, and closing the water outlet. The unqualified purified water flows into the backup filter and ultraviolet sterilizer for further treatment, and then flows into the water source tank. The water outlet will not be opened until the conductivity detector detects that it is qualified, so as to avoid the outflow of unqualified purified water and cause unqualified product quality, and remind the staff that the performance of system components has declined and needs to be replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG1 is a schematic diagram of the three-dimensional structure of the connection between the water source tank and the multi-media filter of the present invention;

[0019] FIG2 is a schematic diagram of a three-dimensional structure of a multi-media filter and a reverse osmosis host connected to each other according to the present invention;

[0020] FIG3 is a schematic diagram of the three-dimensional structure of the connection between the ozone sterilizer and the water outlet of the present invention;

[0021] FIG4 is a schematic diagram of the three-dimensional structure of the connection between the pull rod and the push plate of the present invention;

[0022] FIG5 is a schematic diagram of the three-dimensional structure of the connection between the multi-media filter and the filter element of the present invention.

[0023] In the figure: 1. Water source tank; 2. Booster pump; 3. Multi-media filter; 4. Reverse osmosis unit 1; 5. Reverse osmosis unit 2; 6. Ozone sterilizer; 7. Water outlet; 8. Conductivity meter; 9. Circulation pipe; 10. Spare filter; 11. Ultraviolet sterilizer; 12. Circulation pump; 13. Sealing cap; 14. Pull rod; 15. Core replacement port; 16. Push plate; 17. Filter element. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Please refer to Figures 1-5. The present invention provides a technical solution: a medical fully automatic purified water system.

[0026] Example 1:

[0027] This example discloses: a source box 1, a booster pump 2 is connected to one side of the water source box 1, one end of the booster pump 2 is connected to a multi-media filter 3, a reverse osmosis host 1 4 is provided on one side of the multi-media filter 3, a reverse osmosis host 1 4 is connected to a reverse osmosis host 2 5 on one side of the reverse osmosis host 2 5, an ozone sterilizer 6 is provided on one side of the ozone sterilizer 6, a water outlet 7 is fixedly installed on one side surface of the ozone sterilizer 6, a replacement mechanism is provided on one side of the multi-media filter 3, wherein the replacement mechanism includes: a cover 13 is provided on the upper end surface of the multi-media filter 3, a core replacement port 15 is provided on the upper end surface of one side surface of the multi-media filter 3, and the multi-media filter 3 is provided with a filter element 17 inside, and a push plate 16 is provided inside the multi-media filter 3. A pull rod 14 is connected to one side surface of the push plate 16. The outer shell of the multi-media filter 3 is divided into a main shell and a side shell. A filter element 17 is provided in the main shell of the multi-media filter 3, and a spare filter element 17 is provided in the side shell of the multi-media filter 3. The push plate 16 and the pull rod 14 are rotatably connected, and a protrusion is provided on the surface of the pull rod 14. An opening is provided on one side of the side shell of the multi-media filter 3, and the protrusion of the pull rod 14 is engaged with the opening provided in the multi-media filter 3. A spring is provided between the side shell of the multi-media filter 3 and the push plate 16.

[0028] When the filter element 17 needs to be replaced, the cover 13 provided on the upper end of the multi-media filter 3 is removed, and then the filter element 17 that needs to be replaced in the main shell of the multi-media filter 3 is taken out from the upper end opening of the main shell of the multi-media filter 3. When the old filter element 17 is taken out, the push plate 16 pushes the new filter element 17 from the side shell of the multi-media filter 3 into the main shell of the multi-media filter 3 under the action of the spring, so that the replacement of the filter element 17 can be completed without stopping the machine. When the filter element 17 in the side shell of the multi-media filter 3 needs to be replenished, the pull rod 14 is pulled out first, and then the pull rod 14 is rotated 180 degrees so that the protrusion provided on the pull rod 14 is engaged with the opening of the side shell of the multi-media filter 3, and then the new filter element 17 is inserted from the core replacement port 15 provided at the upper end of the side shell of the multi-media filter 3 to complete the replenishment.

[0029] Example 2

[0030] This embodiment discloses, based on Example 1, that a circulation system is provided on one side of the ozone sterilizer 6, wherein the circulation system includes: a conductivity detector 8 is fixedly mounted on the surface of the ozone sterilizer 6, one end of the conductivity detector 8 is connected to a circulation pipe 9, one end of the circulation pipe 9 is connected to a spare filter 10, one end of the spare filter 10 is connected to an ultraviolet sterilizer 11, one end of the ultraviolet sterilizer 11 is connected to a circulation pump 12, an electric-controlled valve is connected between one end of the circulation pipe 9 and the conductivity detector 8, an ultraviolet lamp is provided inside the ultraviolet sterilizer 11, and the ultraviolet lamps of the ultraviolet sterilizer 11 are distributed in a ring shape, and the end of the circulation pipe 9 is connected to one side surface of the water source tank 1.

[0031] The equipment is pressurized by the booster pump 2, enters the multi-media filter 3, and then passes through the reverse osmosis host 1 4, the reverse osmosis host 2 5 and the ozone sterilizer 6 to produce purified water. When the performance of the purified water system components deteriorates and the quality of the purified water produced is unqualified, the conductivity detector 8 detects the unqualified purified water, thereby opening the electric control valve and the circulation pump 12 at one end of the circulation pipe 9, and closing the water outlet 7. The unqualified purified water flows into the spare filter 10 and the ultraviolet sterilizer 11 for further processing, and then flows into the water source tank 1. The water outlet 7 will not be opened until the conductivity detector 8 detects that it is qualified, so as to prevent the unqualified purified water from flowing out.

[0032] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic medical water purification system, comprising: A water source box (1) is provided, wherein one side of the water source box (1) is connected to a booster pump (2), one end of the booster pump (2) is connected to a multi-media filter (3), one side of the multi-media filter (3) is provided with a reverse osmosis main unit (4), one side of the reverse osmosis main unit (4) is connected to a reverse osmosis main unit (5), one side of the reverse osmosis main unit (5) is provided with an ozone sterilizer (6), one side surface of the ozone sterilizer (6) is fixedly mounted with a water outlet (7), and the multi-media filter (3) is provided with a replacement mechanism on one side.

2. A medical fully automatic purified water system according to claim 1, characterized in that: The replacement mechanism includes: a cover (13) is provided on the upper end surface of the multi-media filter (3); a core replacement port (15) is provided on the upper end of one side surface of the multi-media filter (3); a filter element (17) is provided inside the multi-media filter (3); a push plate (16) is provided inside the multi-media filter (3); and a pull rod (14) is connected to one side surface of the push plate (16).

3. A medical fully automatic purified water system according to claim 1, characterized in that: A circulation system is provided on one side of the ozone sterilizer (6), wherein the circulation system comprises: a conductivity detector (8) fixedly mounted on the surface of the ozone sterilizer (6), one end of the conductivity detector (8) being connected to a circulation pipe (9), one end of the circulation pipe (9) being connected to a spare filter (10), one end of the spare filter (10) being connected to an ultraviolet sterilizer (11), and one end of the ultraviolet sterilizer (11) being connected to a circulation pump (12).

4. A medical fully automatic purified water system according to claim 2, characterized in that: The shell of the multi-media filter (3) is divided into a main shell and a side shell. A filter element (17) is provided in the main shell of the multi-media filter (3), and a spare filter element (17) is provided in the side shell of the multi-media filter (3). The push plate (16) is rotatably connected to the pull rod (14), and a protrusion is provided on the surface of the pull rod (14). An opening is provided on one side of the side shell of the multi-media filter (3), and the protrusion of the pull rod (14) is engaged with the opening provided in the multi-media filter (3). A spring is provided between the side shell of the multi-media filter (3) and the push plate (16).

5. A medical fully automatic purified water system according to claim 3, characterized in that: An electric control valve is connected between one end of the circulation pipe (9) and the conductivity detector (8); an ultraviolet lamp is provided inside the ultraviolet sterilizer (11), and the ultraviolet lamps of the ultraviolet sterilizer (11) are distributed in a ring shape; and the end of the circulation pipe (9) is connected to a side surface of the water source tank (1).

Citation Information

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