Insulating wall structure unit for buildings, and construction method therefor
The building insulation wall structure unit integrates insulation and decoration into a single unit, addressing inefficiencies in conventional construction methods by reducing costs and construction time while enhancing insulation and durability.
Patent Information
- Application Number
- PCT/KR2024/009107
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-29
- Filing Date
- 2024-06-28
- Publication Date
- 2025-09-04
AI Technical Summary
Conventional construction methods for building walls are inefficient, costly, and lack stability and insulation, requiring multiple bricks and additional processes for finishing, which increases construction time and energy consumption.
A building insulation wall structure unit with integrated insulating and decorative functions, using a mixture of materials like cement, EPS Beads, perlite, and diatomaceous earth, and a waterproofing layer, forming a high-strength, decorative exterior surface that mimics natural textures, reducing the need for separate finishing steps.
The solution provides a cost-effective, efficient, and stable construction method that reduces construction time, enhances insulation, and minimizes energy use by integrating insulation and decoration into a single unit, ensuring durability and aesthetic appeal without separate finishing.
Smart Images

Figure KR2024009107_04092025_PF_FP_ABST
Abstract
Description
Insulated wall structure unit for construction and construction method thereof
[0001] The present invention relates to an insulating wall structure unit for construction and a construction method thereof.
[0002] Generally, construction cement blocks are rectangular in shape with numerous grooves formed to reduce cost, and are mainly used to construct building walls.
[0003] Additionally, common architectural concrete blocks and slabs are either solid or have a hollow center.
[0004] However, since the aforementioned blocks themselves lack any exterior functionality, conventionally, exterior walls are finished by stacking the blocks, then applying a cement mortar finish, and then applying exterior finishing tiles or natural stone on supports. In most cases, painting and regular repainting are used to reduce costs.
[0005] However, this method had problems such as waste of manpower and process, lack of stability in finishing and tile construction, and difficulty in securing skilled, high-level personnel.
[0006] Korean Utility Model Application No. 20-2003-0017507 discloses a “building exterior wall prefabricated block.”
[0007] The main purpose of the prior application invention is to provide a new type of block that can complete the construction of the exterior wall of a building as well as the exterior wall finishing at once by only assembling the blocks.
[0008] The prior art invention, referring to FIG. 8, is characterized in that the upper front and left and right sides of the block are cut in an “L” shape so that grooves (20) of a certain width can be formed on the upper front and left and right sides of the block (A), respectively; and an outer wall finishing layer (10) is formed on the front of the block (A) excluding the grooves (20) formed on the upper, left and right sides.
[0009] Meanwhile, in order to form the exterior walls of a conventional building, a number of blocks are laid out on both sides at a set interval to form a brick wall, and then a number of connecting rods are placed to horizontally connect the two brick walls. Then, insulation is inserted into the space between the two brick walls, and concrete mortar is injected to construct the wall as one unit.
[0010] However, in the past, bricks were of a fixed size but small, so many bricks had to be laid to form a wall of a certain area, which led to problems such as increased costs and a long construction period.
[0011] The present invention was devised to solve the problems of the conventional technology of existing buildings, such as safety issues during the construction of insulated buildings, economic efficiency due to additional processes for decorating the interior and exterior walls of buildings, and insufficient insulation effect when it rains and snows due to non-waterproofing of the insulated wall, and the purpose is to minimize energy use due to heating and cooling of buildings by creating an insulated wall with a waterproof function by mixing waterproofing or nanomaterials using natural textures and colors and waterproofing materials in the external high-strength decorative layer, thereby achieving carbon neutrality, which is an existing threat to the Earth.
[0012] In addition, the present invention aims to provide a building insulation wall structure unit and a construction method thereof, which can reduce costs and construction periods by standardizing wall structure units having an appropriate surface volume corresponding to the area on which a building wall is to be constructed, thereby connecting a plurality of wall structure units corresponding to a desired wall area to construct a building wall.
[0013] [First embodiment]
[0014] An architectural insulating wall structure unit comprising an insulating material having a predetermined area and an exterior decorative plate having an insulating function and a decorative function while being formed as a mixed integral part on one side of the insulating material,
[0015] The above insulation material is made by mixing cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand.
[0016] The above exterior decorative panel can be achieved by an architectural insulating wall structure unit mixed with one or more of cement, silica fume, blast furnace slag fume, fly ash, and waterproofing solution.
[0017] The cement that acts as the above binder may be mixed with one or more of water glass and calcium hydroxide as a binder.
[0018]
[0019] The mixture forming the above exterior decorative panel is formed by adding pigments or natural coloring materials obtained from nature (e.g., yellow clay) so that the exterior surface has the color and texture of artificial stone, tile, or wood.
[0020] The above-mentioned exterior decorative panel is formed as a high-strength outer surface of a wall structure with a thickness of 10 to 20 mm, and has a waterproof function and implements color and texture through pigments. Therefore, unlike conventional paints that implement color and texture only on the surface, it is characterized as an architectural insulating wall structure unit that does not require maintenance.
[0021] [Second Embodiment]
[0022] A waterproof layer formed by coating and forming on the outer surface of the insulation material of the first embodiment and forming between the exterior decorative panels, and mixing a certain amount of a waterproofing material; characterized in that the waterproofing material is a mixture of one or more of a waterproofing solution using a chemical agent, silica fume, blast furnace slag fume, fly ash, and fine aggregate to block pores and provide a waterproofing function.
[0023] [Third Embodiment]
[0024] It is characterized by including a second external decorative plate formed on the inner surface of the insulating material of the first embodiment.
[0025] The second exterior decorative plate (200') is made of a cement mixture of ceramic powder and cement, and is formed by adding pigments or natural coloring materials obtained from nature to the cement mixture so that the exterior surface has a texture of natural stone, artificial stone, tile, or wood pattern.
[0026] The cement mixture can be bonded to and integrated with the insulation material (100), and the exterior can be made beautiful and protected from contamination by selectively configuring the texture of natural stone, artificial stone, tile, or wood pattern on the exterior by adding pigment or a natural color material obtained from nature.
[0027] [Example 4]
[0028] Forming a second waterproof layer on the inner surface of the insulation material of the first embodiment,
[0029] It is characterized in that a second external decorative plate is formed on the second waterproof layer.
[0030] [Example 5]
[0031] The insulation material of the first embodiment having a predetermined area,
[0032] It comprises a waterproof decorative layer integrally formed on the outer surface of the insulation material of the first embodiment above,
[0033] The above waterproof decorative layer is characterized by forming a high-strength layer through high density by mixing cement as a binder, blast furnace slag fume, silica fume, and fly ash, and having a texture of natural stone, artificial stone, tile, or wood pattern in color and texture.
[0034] In the above, the insulation may include an insulating material that is mixed and combined with cement.
[0035]
[0036] or
[0037] The insulation material of the first embodiment having a predetermined area,
[0038] Including a waterproof decorative layer integrally formed on the outer surface of the above insulation material,
[0039] The above waterproofing decorative layer is characterized by being made of cement and chemical waterproofing agent or fine aggregate to form a high-density layer and having a waterproofing function by preventing water penetration.
[0040] [Example 6]
[0041] Insulation mixed with one or more of cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand,
[0042] The first and second insulating wall structures are formed integrally on the outer surface of the above insulating material and include an exterior decorative plate made of high-strength, high-density material and implemented by selecting the shape, texture, and color of natural stone, artificial stone, tile, and wood,
[0043] A connecting link formed in the insulation material of the first and second insulation wall structure units,
[0044] A connecting bar connected to both connecting links of the first and second insulating wall structure units,
[0045] It is characterized by including.
[0046]
[0047] Cement is used as the main material as a binder to shape the unit above,
[0048] The above cement is a binder manufactured without carbon generation and can be used by mixing one or more of fly ash, water glass, calcium hydroxide, and sodium hydroxide.
[0049]
[0050] Meanwhile, the method for manufacturing a building insulation wall structure unit according to the present invention is as follows:
[0051] A first process for manufacturing a high-strength insulated wall structure unit that is difficult to separate layers by forming an insulation layer and a high-strength and high-density exterior decorative plate on a single mold, and staggering the insulation layer and the exterior decorative plate by interlayer vibration contact movement at the contact area;
[0052] A second process in which a plurality of first and second insulation wall structure units manufactured in the first process are spaced apart on both sides so that a spaced space is formed between the first and second insulation wall structure units on both sides;
[0053] It is comprised of a third process of completing a wall structure unit by connecting the first and second insulation wall structure units spaced apart in the second process with a connecting bar.
[0054] In the above, the insulation layer may be a mixture of one or more of sinter, fly ash, perlite, diatomaceous earth, wood chips, and sand.
[0055] Meanwhile, the above-mentioned exterior decorative panel can have both a waterproofing function and a decorative function by mixing one or more of cement, silica fume, blast furnace slag fume, fly ash, and waterproofing liquid.
[0056] The above cement may use one or more of water glass, calcium hydroxide, and sodium hydroxide as a binder.
[0057] The above waterproof decorative function is characterized by being configured to have the same color and texture as natural stone, artificial stone, tile, or wood by adding pigment or a natural color material obtained from nature to the outer surface of the exterior decorative plate.
[0058] The first and second insulating wall structures spaced apart from each other as described above are connected with connecting bars and rings during construction, and the internal face-to-face, left-right, up-down movement between the wall structures in the X, Y, and Z axes is made difficult, thereby forming a stable structure.
[0059] According to the present invention, by standardizing a wall structure having an appropriate area corresponding to the area to be formed of a wall, a wall can be constructed by connecting several wall structure units corresponding to the desired wall area without applying a large number of units, thereby making the strength and color of the wall of a building uniform and reducing costs and construction period.
[0060] In addition, the wall structure unit of the present invention has both an insulating layer and a decorative layer, and can be manufactured in a size ranging from a small block shape to a slab shape the height of one floor of a wall.
[0061] In addition, the wall structure unit of the present invention can not only maintain a solid wall structure by connecting the upper and lower, left and right wall structure units face to face inside the unit using connecting bars and rings, but can also form a double wall using connecting bars between wall structure units and pour concrete between them to form a solid, integral wall structure, so it can be constructed in various forms according to the building's floor height and purpose, making it economical.
[0062] In addition, the wall structure unit of the present invention has insulation and waterproofing decorative functions, and can securely fix the gap between the wall structure unit and the wall structure face-to-face with a connecting bar, and can obtain great efficiency in energy saving by filling it with various insulating mortars desired by the constructor for constructing the wall.
[0063] In addition, the wall structure unit of the present invention is simple to construct, so it has the advantage of contributing to safety by preventing falling accidents when attaching stone tiles for decoration of the interior and exterior walls of a building and conventional formwork construction.
[0064] FIG. 1 is a perspective view of a building insulation wall structure unit according to a first embodiment of the present invention;
[0065] Figure 2 is a perspective view of a building insulation wall structure unit according to a second embodiment of the present invention.
[0066] Figure 3 is a perspective view of a building insulation wall structure unit according to a third embodiment of the present invention.
[0067] Figure 4 is a perspective view of a building insulation wall structure unit according to a fourth embodiment of the present invention.
[0068] Figure 5 is a perspective view of a building insulation wall structure unit according to a fifth embodiment of the present invention.
[0069] Figure 6 is a perspective view of a building insulation wall structure unit according to a sixth embodiment of the present invention.
[0070] Figure 7 is a process diagram showing a construction method of a building insulation wall structure unit according to the present invention.
[0071] Figure 8 is a perspective view showing a conventional building exterior wall prefabricated block.
[0072] The following is a detailed description of a preferred embodiment based on the attached drawings.
[0073] The embodiments described below are intended to be detailed enough to enable a person of ordinary skill in the art to easily practice the invention, and do not mean that the technical idea and scope of the present invention are limited thereby.
[0074] In addition, the size and shape of the components depicted in the drawings may be exaggerated for clarity and convenience of explanation, and terms specifically defined in consideration of the configuration and operation of the present invention may vary depending on the intention or custom of the user or operator, and it is to be noted that the definitions of these terms should be made based on the contents throughout this specification.
[0075]
[0076] Among the attached drawings, FIG. 1 is a perspective view of a building insulation wall structure unit according to a first embodiment of the present invention, FIG. 2 is a perspective view of a building insulation wall structure unit according to a second embodiment of the present invention, FIG. 3 is a perspective view of a building insulation wall structure unit according to a third embodiment of the present invention, FIG. 4 is a perspective view of a building insulation wall structure unit according to a fourth embodiment of the present invention, FIG. 5 is a perspective view of a building insulation wall structure unit according to a fifth embodiment of the present invention, FIG. 6 is a perspective view of a building insulation wall structure unit according to a sixth embodiment of the present invention, and FIG. 7 is a process diagram showing a construction method of a building insulation wall structure unit according to the present invention.
[0077] [First Embodiment (A1)]
[0078] Referring to FIG. 1, the building insulation wall structure unit according to the first embodiment of the present invention is
[0079] Insulating material (100) having a predetermined area,
[0080] It is composed of an external decorative plate (200) integrally formed on the outer surface of the insulation material (100).
[0081] It is to be noted that the above insulation material (100) or exterior decorative plate (200) may be implemented in a square shape as the basic shape or in various other shapes.
[0082]
[0083] The above insulation material (100) is a mixture of cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand.
[0084] For example, when mixing the entire material, the insulation material (100) is mixed with, for example, 30 to 40 wt% of cement, 1 to 10 wt% of EPS beads, 10 to 50 wt% of perlite, 5 to 10 wt% of diatomaceous earth powder, 1 to 3 wt% of wood chips, and 10 to 40 wt% of sand.
[0085] If the cement content is less than 30 wt%, durability performance may deteriorate, and if it is more than 40 wt%, it may be excessive and the cost may increase.
[0086] If the EPS Beads are less than 1 wt%, the insulation performance may deteriorate, and if they are more than 10 wt%, there is a risk of excessive use and reduced durability.
[0087] If perlite is less than 10 wt%, the insulation and insulating performance will deteriorate, and if it is more than 50 wt%, it may be excessive and the cost may increase.
[0088] If the diatomaceous earth powder is less than 5 wt%, absorption performance may deteriorate, and if it is more than 10 wt%, it may be excessive and durability may deteriorate.
[0089] If the wood chip content is less than 1 wt%, performance may deteriorate, and if it is more than 3 wt%, there is a risk of excessive use and reduced durability.
[0090] If the sand content is less than 10 wt%, performance may deteriorate, and if it is more than 40 wt%, there is a risk of excessive degradation of durability.
[0091]
[0092] Meanwhile, according to another embodiment, the insulation material (100) is formed by mixing EPS Beads, a binder, perlite, and diatomaceous earth powder, and the mixture binder may be used by mixing one or more of fly ash, water glass, calcium hydroxide, and sodium hydroxide.
[0093]
[0094] Additionally, the above cement may be mixed with a flame retardant that exhibits heat resistance and flame retardancy.
[0095] For example, 3 to 5 parts by weight of flame retardant are mixed with 100 parts by weight of cement.
[0096] Polyurea is used as a flame retardant. Polyurea is a polymer synthesized from two components: diisocyanate and diamine.
[0097] Polyurea has a very fast reaction speed and curing time, contains few volatile organic compounds, and is relatively low in toxicity. When used for finishing buildings, it has excellent waterproofing, insulation, corrosion prevention, and increased strength.
[0098]
[0099] The insulation material (100) described in another embodiment described below is also made of a mixture of cement, EPS Beads, perlite, and diatomaceous earth powder, so a duplicate description thereof will be omitted.
[0100] The exterior decorative plate (200) is made by mixing at least one of cement, water glass, calcium hydroxide, silica fume, blast furnace slag fume, fly ash, and waterproofing solution.
[0101] In addition, pigments or natural coloring materials obtained from nature are added to the mixture that constitutes the exterior decorative plate (200) to implement the color and texture of natural stone, artificial stone, tile, or wood patterns.
[0102] The above exterior decorative plate (200) can be integrated with the insulating material by mixing a mixture mixed with cement, and can have a shape of tile or wood on the exterior surface and have a high density, making the appearance beautiful and protecting it from contamination.
[0103] Since the external decorative plate (200) described in another embodiment described later is also made of the same material, a duplicate description thereof will be omitted.
[0104] [Second Embodiment (A2)]
[0105] Meanwhile, referring to FIG. 2, the building insulation wall structure unit according to the second embodiment of the present invention is
[0106] Insulating material (100) for the first embodiment (A1) having a predetermined area,
[0107] Including an external decorative plate (200) integrally formed on the outer surface of the above insulation material (100),
[0108] It may include a waterproof layer (300) formed by applying and forming on the outer surface of the insulating material (100) and forming between the external decorative plates (200), and mixing and forming by applying a waterproofing material to a certain thickness.
[0109] The above waterproofing material is a mixture of at least one of a waterproofing solution using chemical agents, silica fume, blast furnace slag fume, fly ash, and fine aggregate.
[0110] The above silica fume is a type of by-product obtained by collecting waste gas generated during the production of silicon or ferrosilicon, and is an effective admixture for the production of high-strength and high-durability concrete.
[0111] The above-mentioned blast furnace slag fume is a cement made by mixing blast furnace slag and gypsum in clinker, crushing them, and combining them. It has less cracking and is advantageous for long-term strength.
[0112] The above-mentioned fly ash is a fine particle of coal ash generated when coal and other materials are burned in thermal power plants. Its main components are SiO2 and Al2O3. It is glassy. Most fly ash particles are spherical, making it suitable for use in concrete mixing as it reduces frictional resistance between cement paste and aggregate. Fly ash improves and enhances the properties of concrete and also reduces the amount of water and cement used.
[0113]
[0114] [Third Embodiment (A3)]
[0115] Meanwhile, referring to FIG. 3, the building insulation wall structure unit according to the third embodiment of the present invention is
[0116] Insulating material (100) of the first embodiment (A1) having a predetermined area,
[0117] An external decorative plate (200) integrally formed on the outer surface of the above insulation material (100), and
[0118] It further comprises a second external decorative plate (200') formed on the inner surface of the insulation material (100).
[0119] The second exterior decorative plate (200') is made of a cement mixture of ceramic powder and cement, and a pigment or a natural color material obtained from nature is added to the cement mixture to selectively form the exterior surface to have a texture of natural stone, artificial stone, tile, or wood pattern.
[0120] The cement mixture can be bonded to and integrated with the insulation material (100), and the exterior can be made beautiful and protected from contamination by adding pigments to selectively configure the texture of natural stone, artificial stone, tile, or wood patterns on the exterior.
[0121] [Example 4 (A4)]
[0122] Referring to FIG. 4, the building insulation wall structure unit according to the fourth embodiment of the present invention is
[0123] Insulating material (100) of the first embodiment (A1) having a predetermined area,
[0124] An external decorative plate (200) integrally formed on the outer surface of the above insulation material (100),
[0125] A waterproof layer (300) formed by applying a waterproofing material to the outer surface of the insulation material (100) and forming a mixture between the exterior decorative plates (200) by applying a waterproofing material to a predetermined thickness;
[0126] A second external decorative plate (200') formed on the inner surface of the insulation material (100), and
[0127] A second waterproof layer (300') is formed on the inner surface of the above insulation material (100),
[0128] The second external decorative plate (200') is formed on the second waterproof layer (300').
[0129] The second waterproofing layer (300') is formed by applying a waterproofing material mixed with a waterproofing liquid and at least one of silica fume, blast furnace slag fume, and fly ash to a certain thickness.
[0130] [Fifth Embodiment (A5)]
[0131] Referring to FIG. 5, the building insulation wall structure unit according to the fifth embodiment of the present invention is
[0132] Insulating material (100) having a predetermined area,
[0133] It is composed of a waterproof decorative layer (400) integrally formed on the outer surface of the insulation material (100),
[0134] The insulation is a mixture of cement, EPS Beads, perlite, diatomaceous earth powder, and sand.
[0135] The waterproofing decorative layer (400) is composed by mixing cement as a binder, blast furnace slag fume, silica fume, fly ash, sand, and one or more of a waterproofing agent to make it dense with high strength through high density, and adding a pigment or a natural color material obtained from nature to select and form it to have the texture of a natural stone, artificial stone, tile, or wood pattern.
[0136] Since the insulation material (100) has been described in the first embodiment (A1) described above, a duplicate description will be omitted.
[0137] As an example, the waterproofing decorative layer (400) is made of a mixture of cement, blast furnace slag fume, silica fume, fly ash, sand, and a waterproofing agent.
[0138] When mixing the entire mixture as above, the ratio may be 30 to 50 wt% cement, 5 to 10 wt% silica fume, 10 to 20 wt% blast furnace slag powder, 10 to 20 wt% fly ash, 5 to 10 wt% sand, and 0.5 to 2 wt% waterproofing material.
[0139] If the cement content is less than 30 wt%, the strength performance is reduced, and if it is more than 50 wt%, there is a concern that it is excessive and may increase costs.
[0140] Silica fume has a deteriorating performance when it is less than 5 wt%, and is excessive when it is more than 10 wt%, which may increase costs.
[0141] If the granulated blast furnace slag powder is less than 10 wt%, performance deteriorates, and if it is more than 20 wt%, it is excessive and there is a risk of excessive cost.
[0142] If fly ash is less than 10 wt%, performance deteriorates, and if it is more than 20 wt%, there is a concern that it is excessive and may increase costs.
[0143] If the sand content is less than 5 wt%, performance deteriorates, and if it is more than 10 wt%, it is excessive and there is a concern that the cost will increase.
[0144] If the waterproofing agent is less than 0.5 wt%, its performance deteriorates, and if it is more than 2 wt%, it is excessive and there is a concern that the cost will increase.
[0145] The cement used as a binder in the above may be a mixture of water glass and calcium hydroxide.
[0146] The above waterproof decorative layer (400) has high density and high strength, has an attractive appearance, and can be protected from contamination.
[0147] The above waterproofing decorative layer (400) is formed by vibrating and integrating the insulating material, which is a mixture containing cement as a binder, into the insulating material (100) to form a plate in which the insulating material and the waterproofing decorative layer are integrated. At this time, the insulating layer and the high-strength, high-density waterproofing decorative layer vibrate at the boundary between the two layers, so that the materials between the layers move alternately and penetrate and bond, thereby forming a strong bond.
[0148]
[0149] [Example 6 (A6)]
[0150] Meanwhile, referring to FIG. 6, the building insulation wall structure unit according to the sixth embodiment of the present invention is
[0151] An insulating material (100) having a predetermined area and made by mixing at least one of cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand,
[0152] First and second insulating wall structure units (W1, W2) including an exterior decorative plate (200) formed integrally on the outer surface of the insulating material (100) and composed of a mixture of cement, silica fume, blast furnace slag fume, fly ash, and waterproofing liquid,
[0153] A connecting link (500) formed in the insulation material (100) of the first and second insulation wall structure units (W1, W2),
[0154] It is formed by including a connecting bar (520, 520') connected to both connecting links (500) of the first and second insulating wall structure units (W1, W2).
[0155] In the above, cement is used as a binder, and the cement of the exterior decorative panel is used by mixing it with water glass, calcium hydroxide, or sodium hydroxide as a binder.
[0156] Alternatively, the mixture constituting the exterior decorative plate (200) is formed to have the color and texture of a natural stone, artificial stone, tile, or wood pattern by adding a pigment or a natural color material obtained from nature.
[0157] As mentioned above, cement as a binder generates up to 80% of its own weight of carbon during the manufacturing process, so a mixture of water glass and calcium hydroxide can be used as a binder.
[0158]
[0159] Meanwhile, according to another embodiment, a waterproof decorative layer (400) integrally formed on the outer surface of the insulation material (100) may be included.
[0160] The waterproofing decorative layer (400) can be composed by selecting and forming a concrete mortar mixed with artificial stone powder, silica fume, blast furnace slag fume, fly ash, and admixtures, and adding pigments or natural coloring materials obtained from nature to have the texture and color of natural stone, tile, or wood patterns.
[0161] The above connecting bar (520) has a certain length and is connected to a circular rod (522) having a hook (524), and the circular rod (522) is connected to a connecting ring (500) formed on each of the insulating wall structure units formed at both ends of the connecting bar (520) by facing each other, and is connected up, down, left, and right.
[0162] Alternatively, as illustrated in the drawing of FIG. 6, a connecting bar (520') according to another embodiment may be formed of a metal plate having a certain length and having a fitting groove (522') formed on both sides so that a connecting ring (500) can be inserted.
[0163]
[0164] Referring to FIG. 6, the connecting bar (520) connects the first insulating wall structure unit (W1) and the second insulating wall structure unit (W2) when they are placed face to face during construction, and connects the first wall structure unit (W1) to the adjacent first wall structure unit (W1) in the upper, lower, left, and right directions, and connects the second wall structure unit (W2) to the adjacent second wall structure unit (W2) in the upper, lower, left, and right directions.
[0165] In addition, a second connecting bar (520') may be included to connect the first wall structure unit (W1) and the second wall structure unit (W2) by facing each other, and to connect the first wall structure unit (W1) adjacent to the first wall structure unit (W1) to the left and right or up and down, and the second wall structure unit (W2) adjacent to the second wall structure unit (W2).
[0166]
[0167] Referring to Figure 7, the construction method of the building insulation wall structure unit according to the present invention is as follows:
[0168] Step 1 (S10) of manufacturing first and second insulating wall structures (W1, W2) by inserting an external decorative plate (200) or a waterproof decorative layer (400) into a mold and inserting an insulating material into the empty space of the mold so that the external decorative plate (200) or the waterproof decorative layer (400) and the insulating material (100) become one unit;
[0169] A second process (S20) in which a plurality of first and second insulating wall structures (W1, W2) manufactured in the above first process (A10) are spaced apart from each other on both sides so that a spaced space is formed between the first and second insulating wall structures (W1, W2) on both sides;
[0170] It is comprised of a third process (S30) of completing a wall structure unit by connecting the first and second insulating wall structures (W1, W2) spaced apart from each other in the second process (S20) with a connecting bar (520).
[0171]
[0172] The above exterior decorative plate (200) is made by mixing at least one of cement, water glass, calcium hydroxide, silica fume, blast furnace slag fume, fly ash, and waterproofing solution.
[0173] In addition, pigments or natural coloring materials obtained from nature are added to the mixture that constitutes the exterior decorative plate (200) to implement the color and texture of natural stone, artificial stone, tile, or wood patterns.
[0174] The above insulation material (100) is made by mixing cement, EPS Beads, cement, perlite, diatomaceous earth powder, wood chips, and sand.
[0175]
[0176] The operation of the present invention configured in this manner is explained as follows.
[0177] The insulating wall structures manufactured according to the first embodiment (A1) to the fifth embodiment (A5) described above are arranged at a certain interval on both sides to form the first and second insulating wall structures (W1, W2).
[0178] The first and second insulating wall structures (W1, W2) on both sides are assembled by connecting them face to face, up and down, left and right using connecting bars (520)(520') made of a circular rod (522) and a hook (524).
[0179] The wall is formed with the first and second insulating wall structures (W1, W2) to fit the area of the given wall surface.
[0180] The space between the first and second insulating wall structures (W1, W2) is filled with various cement mixtures, ceramic mixtures, fine aggregate mixtures, or insulating material mixtures as desired by the constructor.
[0181] Therefore, by standardizing wall structures with an appropriate area, it is possible to construct walls by connecting several wall structure units corresponding to the desired wall area without applying a large number of units, thereby reducing costs and construction period.
[0182]
[0183] Although described with reference to preferred embodiments, it will be readily apparent to those skilled in the art that various modifications and variations are possible without departing from the spirit and scope of the invention, and it is self-evident that all such modifications and variations fall within the scope of the appended claims.
[0184] [Explanation of symbols]
[0185] 100: Insulation 200: Exterior decorative panel
[0186] 200': Second exterior decorative panel 300: Waterproofing layer
[0187] 300': Second waterproof layer 400: Waterproof decorative layer
[0188] 500: Link 520; Link Bar
Claims
1. An architectural insulating wall structure unit comprising an insulating material having a predetermined area and an exterior decorative plate having an insulating function and a decorative function and formed as a mixed integral part on the outer surface of the insulating material. The above insulation material is made by mixing cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand. An architectural insulating wall structure unit characterized in that the above-mentioned exterior decorative panel is made of a mixture of cement, silica fume, blast furnace slag fume, fly ash, and waterproofing solution.
2. In paragraph 1, An architectural insulating wall structure unit characterized in that the mixture constituting the above-mentioned exterior decorative panel is formed to have the color and texture of natural stone, artificial stone, tile, or wood patterns by adding pigment or natural coloring material.
3. In paragraph 1, A waterproof layer formed by applying and forming a coating on the outer surface of the above insulation material and forming between the exterior decorative panels, and mixing a certain amount of waterproofing material; The above waterproofing material is a building insulation decoration unit characterized in that it has a waterproofing function by blocking the pores of the insulation material by mixing at least one of a waterproofing solution using a chemical agent, silica fume, blast furnace slag fume, and fly ash.
4. In paragraph 1, An architectural insulating wall structure unit comprising a second exterior decorative plate formed on the inner surface of the insulating material, the second exterior decorative plate being formed of a cement mixture of ceramic powder and cement and being integrated with the insulating material, and wherein a pigment or natural coloring material is added to the cement mixture so that the outer surface has a texture of natural stone, artificial stone, tile, or wood pattern.
5. In paragraph 1, Forming a second waterproof layer on the inner surface of the above insulation material, An architectural insulating wall structure unit characterized in that a second exterior decorative plate is formed on the second waterproof layer.
6. In paragraph 1, The above insulation material is a mixture of one or more of EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand. An architectural insulating wall structure unit characterized in that it is formed by mixing at least one of fly ash, water glass, calcium hydroxide, and sodium hydroxide as a binder.
7. Insulating material with a certain area, and It comprises a waterproof decorative layer integrally formed on the outer surface of the above insulation material, The above insulation material is made by mixing one or more of cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand. A building high-strength decorative insulation wall structure unit characterized in that the above waterproofing decorative layer has a high-strength layer through high density by mixing at least one of blast furnace slag fume, silica fume, fly ash, sand, and waterproofing material.
8. Insulating material having a certain area, and Including a waterproof decorative layer integrally formed on the outer surface of the above insulation material, The above waterproofing decorative layer is made of a chemical waterproofing agent or fine aggregate to form a high-density layer, thereby preventing water penetration and providing a waterproofing function. This is a characteristic of an architectural insulating wall structure unit.
9. In paragraph 8, An architectural insulating wall structure unit characterized in that the outer surface has a texture of natural stone, artificial stone, tile, or wood pattern by adding pigment or natural color material to the above waterproof decorative layer.
10. Insulation material mixed with one or more of cement, EPS beads, perlite, diatomaceous earth powder, wood chips, and sand. First and second insulating wall structures including an exterior decorative plate integrally formed on the outer surface of the above insulating material and having a texture and color of natural stone, artificial stone, tile or wood, A connecting link formed in the insulation material of the first and second insulation wall structure units, Connecting bar connected to both connecting links of the first and second insulating wall structure units above A building insulation wall structure unit characterized by comprising:
11. In paragraph 10, The above connecting bar is formed by including a circular rod having a certain length and a hook formed at each end of the circular rod and connected to a connecting ring, or The above connecting bar is a metal plate having a predetermined length, and is formed with a groove formed on both sides so that a connecting ring can be inserted. The above connecting bar is connected between the first and second insulating wall structure units face to face, up and down, left and right, and is characterized in that the first insulating wall structure at the top, bottom, left and right or the second insulating wall structure at the top, bottom, left and right is connected.
12. In a construction method using the building insulation wall structure unit described in any one of Articles 1 to 11, A first process for manufacturing first and second insulating wall structures by inserting an exterior decorative plate or waterproofing decorative layer into a formwork, inserting insulation material into the empty space of the formwork, and forming the exterior decorative plate or waterproofing decorative layer and insulation material into one piece; A second process in which a plurality of first and second insulating wall structures manufactured in the first process are spaced apart on both sides to form a spaced space between the first and second insulating wall structures on both sides; Step 3: Complete the wall structure unit by connecting the first and second insulating wall structures that are spaced apart in the second process with connecting bars; A method for constructing an architectural insulating wall structure unit, characterized by including:
13. In paragraph 12, The above insulation material is made by mixing one or more of cement, EPS Beads, perlite, diatomaceous earth powder, wood chips, and sand. A method for constructing a high-strength decorative insulation wall structure unit, characterized in that the above-mentioned exterior decorative panel is formed by mixing at least one of cement, water glass, calcium hydroxide, silica fume, blast furnace slag fume, fly ash, and waterproofing solution.
14. In paragraph 12, A method for constructing an architectural insulating wall structure unit, characterized in that the above waterproofing decorative layer is made by mixing cement as a binder, blast furnace slag fume, silica fume, fly ash, sand, and one or more waterproofing agents, and adding pigments or natural coloring materials to have the texture and color of natural stone, artificial stone, tile, or wood patterns.
Citation Information
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