System including work machine, work machine, and automatic control method for work machine
Patent Information
- Application Number
- PCT/JP2025/003415
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-03-04
- Filing Date
- 2025-02-03
- Publication Date
- 2025-10-02
AI Technical Summary
Existing systems fail to issue work commands at appropriate times during automated operations of work machines like wheel loaders, necessitating manual intervention to ensure that excavation and loading preparations are complete before initiating work.
A system and method for a work machine that includes a receiver to acquire a work start signal and a controller to control the traveling body and work implement based on the signal, enabling automated excavation and loading operations.
Enables automated issuance of work instructions at appropriate times, reducing the need for manual intervention and optimizing the efficiency of excavation and loading processes.
Smart Images

Figure JP2025003415_02102025_PF_FP_ABST
Abstract
Description
System including a work machine, work machine, and method for automatically controlling a work machine
[0001] The present disclosure relates to a system including a work machine, a work machine, and an automatic control method for a work machine.
[0002] For example, Japanese Patent Laid-Open Publication No. 10-88625 (Patent Document 1) discloses a wheel loader that can automatically perform a series of operations from excavation, to approaching the dump truck for loading, and loading the dump truck.
[0003] Japanese Patent Application Publication No. 10-88625
[0004] It is necessary to confirm that a work machine such as a wheel loader has completed preparations to begin excavation work and that a loading target such as a dump truck has completed preparations to wait at the loading position before issuing a command to the work machine to begin work. For this reason, there is a demand for a system that can issue work commands at the appropriate time in automated work.
[0005] An object of the present disclosure is to provide a system including a work machine that is capable of issuing work instructions at appropriate times during automated work, a work machine, and an automatic control method for a work machine.
[0006] The system including a work machine disclosed herein performs an automated operation that automates a series of operations, including excavating an excavation target and loading the excavated material onto a loading target, and includes a receiver and a controller. The work machine has a traveling body and a work implement. The receiver receives a work start signal from outside the work machine. The controller controls the traveling body and the work implement to start the automated operation based on the work start signal received by the receiver.
[0007] The construction machine disclosed herein performs an automated operation that automates a series of operations, including excavating an excavation target and loading the excavated material into a loading target. The construction machine has a traveling body, a work implement, and a controller. The controller receives a work start signal from outside the construction machine and controls the traveling body and the work implement to start the automated operation based on the received work start signal.
[0008] The presently disclosed automatic control method for a work machine is a method for automatically controlling a work machine that executes a series of operations, including excavating an excavation target and loading the excavated material into a loading target. The work machine has a traveling body and a work implement. The presently disclosed automatic control method for a work machine includes the following steps.
[0009] A work start signal is acquired from outside the work machine, and the traveling body and the work implement are controlled to start automatic work based on the acquired work start signal.
[0010] According to the present disclosure, it is possible to realize a system including a work machine that is capable of issuing work instructions at appropriate times during automated work, a work machine, and an automatic control method for a work machine.
[0011] Fig. 2 is a side view of a wheel loader as an example of a work machine. Fig. 3 is a plan view of the wheel loader shown in Fig. 1. Fig. 4 is a diagram illustrating excavation and loading work by a wheel loader. Fig. 5 is a block diagram showing a schematic configuration of a control system for the wheel loader. Fig. 6 is a block diagram showing a configuration of an automatic control system for the wheel loader. Fig. 7 is a schematic diagram showing a travel route of a wheel loader performing excavation and loading work. Fig. 8 is a flowchart showing an automatic control method for a wheel loader.
[0012] Hereinafter, the embodiments will be described with reference to the drawings. In the following description, the same parts and components are denoted by the same reference numerals. Their names and functions are also the same. Therefore, detailed descriptions thereof will not be repeated. It is also intended from the beginning that any configuration may be extracted from the embodiments and arbitrarily combined.
[0013] <Overall configuration of wheel loader 1> In the embodiment, a wheel loader 1 will be described as an example of a work machine. Fig. 1 is a side view of the wheel loader 1 as an example of a work machine. Fig. 2 is a plan view of the wheel loader 1 shown in Fig. 1.
[0014] 1 and 2 , the wheel loader 1 mainly comprises a body frame 2, a work implement 3, a traveling device 4, and a cab 5. The body frame 2, the cab 5, etc. make up the body of the wheel loader 1. The work implement 3 and the traveling device 4 are attached to the body of the wheel loader 1. The main body of the wheel loader 1 (work machine main body) comprises the body and the traveling device 4.
[0015] The traveling device 4 allows the body of the wheel loader 1 to travel, and includes traveling wheels 4a, 4b. The wheel loader 1 is a wheeled vehicle that has traveling wheels 4a, 4b on both the left and right sides of the body as rotating bodies for traveling. The wheel loader 1 is self-propelled by driving the traveling wheels 4a, 4b to rotate, and can perform desired work using the work implement 3. The traveling device 4 corresponds to an example of a "traveling body".
[0016] In this specification, the direction in which the wheel loader 1 travels straight ahead is referred to as the fore-and-aft direction of the wheel loader 1. In the fore-and-aft direction of the wheel loader 1, the side on which the work implement 3 is arranged relative to the body frame 2 is referred to as the front direction, and the side opposite the front direction is referred to as the rear direction. The left-and-right direction of the wheel loader 1 is the direction perpendicular to the fore-and-aft direction when the wheel loader 1 is viewed from above on flat ground. The right and left sides of the left-and-right direction when looking forward are the right direction and the left direction, respectively. The up-and-down direction of the wheel loader 1 is the direction perpendicular to the plane defined by the fore-and-aft direction and the left-and-right direction. In the up-and-down direction, the side with ground is the bottom side, and the side with sky is the top side.
[0017] The vehicle body frame 2 includes a front frame 2a and a rear frame 2b. The front frame 2a is disposed in front of the rear frame 2b. The front frame 2a and the rear frame 2b are attached to each other by a center pin 10 so as to be movable relative to each other in the left-right direction.
[0018] A pair of left and right steering cylinders 11 are attached across the front frame 2a and the rear frame 2b. The steering cylinders 11 are hydraulic cylinders. The steering cylinders 11 are extended and retracted by hydraulic oil from a steering pump (not shown), thereby changing the direction of travel of the wheel loader 1 to the left and right. The front frame 2a and the rear frame 2b make up a body frame 2 with an articulated structure. The wheel loader 1 is an articulated work machine in which the front frame 2a and the rear frame 2b are connected so that they can be flexibly moved.
[0019] A work implement 3 and a pair of running wheels (front wheels) 4a are attached to the front frame 2a. The work implement 3 is attached to the front of the body of the wheel loader 1. The work implement 3 is supported by the body of the wheel loader 1. Specifically, the work implement 3 is rotatably supported by the body frame 2, more particularly by the front frame 2a. The work implement 3 is disposed in front of the body frame 2.
[0020] The work implement 3 includes a boom 14. The base end of the boom 14 is rotatably attached to the front frame 2a by a boom pin 9. The boom 14 includes a left boom member 14L and a right boom member 14R. The left boom member 14L and the right boom member 14R are joined by a joining member extending in the left-right direction so as not to move relative to each other, forming the boom 14 of an integral structure. The boom pin 9 includes a pair of left and right boom pins, a left boom pin 9L and a right boom pin 9R. The boom 14 is rotatable relative to the front frame 2a around the left boom pin 9L and the right boom pin 9R as rotation centers. The left boom pin 9L and the right boom pin 9R support the work implement 3 rotatably relative to the body frame 2.
[0021] The work implement 3 includes a bucket 6. The bucket 6 is disposed at the tip of the work implement 3. The bucket 6 is a work tool for excavating and loading. The cutting edge 6a is the tip of the bucket 6. The back surface 6b is part of the outer surface of the bucket 6. The back surface 6b is formed as a flat surface. The back surface 6b extends rearward from the cutting edge 6a. The bucket 6 is rotatably attached to the boom 14 by a bucket pin 17 located at the tip of the boom 14. The bucket 6 has a left boom attachment portion to which the left boom member 14L is attached, and a right boom attachment portion to which the right boom member 14R is attached.
[0022] The work implement 3 further includes a bell crank 18 and a link 15. The bell crank 18 is rotatably supported at its approximate center on the boom 14 by a support pin 18a located approximately in the longitudinal center of the boom 14. The link 15 is connected to a connecting pin 18c provided at the lower end (tip) of the bell crank 18. The link 15 connects the bell crank 18 and the bucket 6. The bell crank 18 and the link 15 are disposed between the left boom member 14L and the right boom member 14R in the left-right direction.
[0023] The front frame 2a and the boom 14 are connected by a pair of boom cylinders 16. The boom cylinders 16 are hydraulic cylinders. The boom cylinders 16 rotate the boom 14 up and down around the boom pin 9. The base end of the boom cylinder 16 is attached to the front frame 2a. The tip of the boom cylinder 16 is attached to the boom 14. The boom cylinder 16 is a hydraulic actuator that moves the boom 14 up and down relative to the front frame 2a. As the boom 14 moves up and down, the bucket 6 attached to the tip of the boom 14 also moves up and down.
[0024] The bucket cylinder 19 connects the bell crank 18 and the front frame 2a. The base end of the bucket cylinder 19 is attached to the front frame 2a. The tip of the bucket cylinder 19 is attached to a connecting pin 18b provided at the upper end (base end) of the bell crank 18. The bucket cylinder 19 is a hydraulic actuator that rotates the bucket 6 up and down relative to the boom 14. The bucket cylinder 19 is an implement cylinder that drives the bucket 6. The bucket cylinder 19 drives the bucket 6 to rotate around the bucket pin 17. The bucket 6 is configured to be movable relative to the boom 14. The bucket 6 is configured to be movable relative to the front frame 2a.
[0025] The boom cylinder 16 and the bucket cylinder 19 constitute a work implement actuator that drives the work implement 3 .
[0026] A cab 5 in which the operator sits and a pair of running wheels (rear wheels) 4b are attached to the rear frame 2b. The box-shaped cab 5 is located behind the boom 14. The cab 5 is mounted on the rear frame 2b. The cab 5 is placed on the body frame 2. Inside the cab 5, a seat in which the operator of the wheel loader 1 sits, an operating device 8 (FIG. 4) described below, and the like are arranged.
[0027] The cab 5 is provided with a perception device 111. The perception device 111 is disposed, for example, on the ceiling of the cab 5. The perception device 111 is mounted, for example, on the top surface of the cab 5. The perception device 111 is disposed, for example, in the front of the cab 5. The perception device 111 is attached to the cab 5 facing forward, for example, and is capable of acquiring information about the area in front of the cab 5. Details of the perception device 111 will be described later.
[0028] Length L1 shown in Fig. 1 is the length from the cutting edge 6a of the bucket 6 to the rear end of the vehicle body in the front-to-rear direction (total length of the wheel loader 1). Length L2 is the length from the front end of the front wheel 4a to the rear end of the vehicle body in the front-to-rear direction (vehicle body length of the wheel loader 1). Length L3 is the length from the center of the front wheel 4a to the center of the rear wheel 4b in the front-to-rear direction (wheelbase length). Length L4 is the length from the center of the front wheel 4a to the bending center between the front frame 2a and the rear frame 2b in the front-to-rear direction. Length L5 is the length from the bending center between the front frame 2a and the rear frame 2b to the center of the rear wheel 4b in the front-to-rear direction.
[0029] 2 is the length (bucket width) from the left end to the right end of the bucket 6. The center point 6c of the bucket 6 in the width direction is the center point of the bucket 6 in the left-right direction.
[0030] The lengths L1 to L5 and L9 shown in Figures 1 and 2 are included in the specification values of the wheel loader 1. The specification values of the wheel loader 1 also include the minimum turning radius of the vehicle body. The wheel loader 1 has an articulated structure in which the front frame 2a and rear frame 2b can bend relative to each other, which reduces the minimum turning radius of the vehicle body compared to a rigid structure. The specification values of the wheel loader 1 are unique to each individual wheel loader 1 and are stored in the vehicle body controller 50, which will be described later.
[0031] <Excavation and Loading Work> The wheel loader 1 of this embodiment performs excavation and loading work by scooping excavated material into the bucket 6 and loading the excavated material in the bucket 6 into a loading target 300 such as a dump truck. The excavated material is earth, sand, rocks, ore, etc. that has been excavated at a work site or transported to the work site by a transport machine such as a dump truck. Figure 3 is a diagram illustrating excavation and loading work performed by the wheel loader 1 based on this embodiment.
[0032] Figure 3(A) shows the wheel loader 1 moving forward empty. The wheel loader 1 travels forward toward an excavation target 200, which is a pile of excavated material. The boom cylinder 16 and bucket cylinder 19 (Figure 1) operate so that the work implement 3 assumes an excavation posture with the tip of the boom 14 in a low position and the bucket 6 facing horizontally.
[0033] Figures 3(B) and (C) show the wheel loader 1 performing an excavation operation. The wheel loader 1 plunges the cutting edge 6a of the bucket 6 into the excavation target 200 and stops forward travel. The excavation (plunging) operation shown in Figure 3(B) causes the cutting edge 6a of the bucket 6 to dig into the excavation target 200. In this state, the boom 14 and the bucket 6 are raised and the bucket 6 tilts back, causing the bucket 6 to move along the bucket trajectory BL as indicated by the arrow in Figure 3(C). This operation performs an excavation (scooping) operation in which the excavation target 200 is excavated and the excavated material is scooped into the bucket 6, as shown in Figure 3(C).
[0034] Depending on the type of excavation target 200, the excavation (scooping) operation may be completed by tilting back the bucket 6 once. Alternatively, the excavation (scooping) operation may involve repeating the operation of tilting back the bucket 6, returning it to a neutral position, and tilting it back again.
[0035] 3(D) shows the wheel loader 1 moving backward with a load. The wheel loader 1 moves backward with excavated material loaded in the bucket 6. The wheel loader 1 may raise the bucket 6 while moving backward.
[0036] 3(E) shows the wheel loader 1 moving forward with a load. The wheel loader 1 moves forward toward the object to be loaded 300 while raising the bucket 6 or while maintaining the bucket 6 in a raised state. The wheel loader 1 approaches the object to be loaded 300 until the bucket 6 reaches a predetermined position located almost directly above the bed of the object to be loaded 300.
[0037] Figure 3(F) shows the wheel loader 1 performing an earth discharging operation onto the loading target 300. When the wheel loader 1 approaches the loading target 300 and reaches a predetermined position, it dumps the bucket 6 and loads the excavated material in the bucket 6 onto the loading target 300. The wheel loader 1 then moves backward to the position where it started forward travel in Figure 3(E), while lowering the boom 14 to return the work implement 3 to the excavation position.
[0038] The above is a typical operation that constitutes one cycle of excavation and loading work. The wheel loader 1 repeats the above-described operations in sequence to excavate the excavation target 200 and load the excavated material onto the loading target 300, such as a dump truck.
[0039] When the wheel loader 1 excavates the excavation target 200 shown in Figures 3(B) and 3(C), the front frame 2a and the rear frame 2b are in a straight-advance position without bending relative to each other. When the wheel loader 1 loads the excavated material in the bucket 6 onto the loading target 300 shown in Figure 3(F), the front frame 2a and the rear frame 2b are in a straight-advance position without bending relative to each other.
[0040] <System Configuration> FIG. 4 is a block diagram showing the schematic configuration of a control system that controls the wheel loader 1.
[0041] 4, the engine 21 is a drive source, such as a diesel engine, that generates drive power for driving the work implement 3 and the traveling device 4. Instead of the engine 21, a motor driven by an electricity storage device may be used as the drive source, or both the engine and the motor may be used. The output of the engine 21 is controlled by adjusting the amount of fuel injected into the cylinders of the engine 21.
[0042] The driving force generated by the engine 21 is transmitted to the transmission (T / M) 23. The transmission 23 changes the driving force to an appropriate torque and rotational speed. An axle 25 is connected to the output shaft of the transmission 23. The driving force changed by the transmission 23 is transmitted to the axle 25. The driving force is transmitted from the axle 25 to the running wheels 4a, 4b (FIGS. 1 and 2). This causes the wheel loader 1 to travel. In the wheel loader 1 of this embodiment, both the running wheels 4a and 4b constitute driving wheels that receive the driving force and cause the wheel loader 1 to travel.
[0043] A portion of the driving force of the engine 21 is transmitted to the work implement pump 13. The work implement pump 13 is a hydraulic pump that is driven by the engine 21 and operates the work implement 3 by the hydraulic oil that it discharges. The work implement 3 is driven by the hydraulic oil from the work implement pump 13. The hydraulic oil discharged from the work implement pump 13 is supplied to the boom cylinder 16 and the bucket cylinder 19 via a main valve 32. The boom cylinder 16 receives the supply of hydraulic oil and extends and contracts, thereby raising and lowering the boom 14. The bucket cylinder 19 receives the supply of hydraulic oil and extends and contracts, thereby rotating the bucket 6 up and down.
[0044] The wheel loader 1 is equipped with a vehicle body controller 50. The vehicle body controller 50 includes an engine controller 60, a transmission controller 70, and a work machine controller 80.
[0045] The vehicle body controller 50 is generally implemented by reading various programs using a CPU (Central Processing Unit). The vehicle body controller 50 has a memory (not shown). The memory functions as a work memory and stores various programs for implementing the functions of the wheel loader 1.
[0046] The operating device 8 is provided in the cab 5. The operating device 8 is operated by an operator. The operating device 8 is equipped with a plurality of types of operating members that the operator operates to operate the wheel loader 1. The operating device 8 includes an accelerator pedal 41 and a work implement operating lever 42. The operating device 8 may also include a steering handle, a shift lever, etc., which are not shown.
[0047] The accelerator pedal 41 is operated to set a target rotation speed of the engine 21. The engine controller 60 controls the output of the engine 21 based on the amount of operation of the accelerator pedal 41. When the amount of operation (depression amount) of the accelerator pedal 41 is increased, the output of the engine 21 increases. When the amount of operation of the accelerator pedal 41 is decreased, the output of the engine 21 decreases. The transmission controller 70 controls the transmission 23 based on the amount of operation of the accelerator pedal 41.
[0048] The work implement control lever 42 is operated to operate the work implement 3. The work implement controller 80 controls the electromagnetic proportional control valves 35, 36 based on the amount of operation of the work implement control lever 42.
[0049] The electromagnetic proportional control valve 35 switches the main valve 32 so that the bucket cylinder 19 retracts and the bucket 6 moves in the dump direction (the direction in which the cutting edge of the bucket 6 moves down). The electromagnetic proportional control valve 35 also switches the main valve 32 so that the bucket cylinder 19 extends and the bucket 6 moves in the tilt direction (the direction in which the cutting edge of the bucket 6 moves up). The electromagnetic proportional control valve 36 switches the main valve 32 so that the boom cylinder 16 retracts and the boom 14 moves down. The electromagnetic proportional control valve 36 also switches the main valve 32 so that the boom cylinder 16 extends and the boom 14 moves up.
[0050] The machine monitor 51 displays various types of information upon receiving command signals as input from the vehicle body controller 50. The various types of information displayed on the machine monitor 51 may be, for example, information relating to the work performed by the wheel loader 1, vehicle body information such as the remaining fuel amount, coolant temperature, and hydraulic oil temperature, and peripheral images captured of the area around the wheel loader 1. The machine monitor 51 may be a touch panel, and in this case, a signal generated when the operator touches a part of the machine monitor 51 is output from the machine monitor 51 to the vehicle body controller 50.
[0051] <Automatic Control System for Wheel Loader 1> There is a demand for reducing the number of personnel required when starting automatic work on the wheel loader 1. Figure 5 is a block diagram showing the configuration of an automatic control system for the wheel loader 1.
[0052] As shown in Fig. 5, the automation controller 100 is configured to be able to send and receive signals to and from the vehicle body controller 50 described using Fig. 4. The automation controller 100 is also configured to be able to receive signals from an external environment information acquisition unit 110. The external environment information acquisition unit 110 has a perception device 111 and a position information acquisition device 112. The perception device 111 and the position information acquisition device 112 are mounted on the wheel loader 1.
[0053] The perception device 111 acquires information about the surroundings of the wheel loader 1. The perception device 111 is attached, for example, to the front part of the top surface of the cab 5. The perception device 111 corresponds to an example of an "object sensor" that detects objects around the main body of the wheel loader 1 (work machine main body).
[0054] The perception device 111 detects the direction of an object outside the wheel loader 1 and the distance to the object in a non-contact manner. The perception device 111 is, for example, a LiDAR (Light Detection and Ranging) device that emits laser light to acquire information about the object. The perception device 111 may also be a visual sensor including a camera. The perception device 111 may also be a Radar (Radio Detection and Ranging) device that acquires information about the object by emitting radio waves. The perception device 111 may also be an infrared sensor.
[0055] The position information acquisition device 112 acquires information about the current position of the wheel loader 1. For example, the position information acquisition device 112 uses a satellite positioning system to acquire position information of the wheel loader 1 in a global coordinate system based on the Earth. The position information acquisition device 112 uses, for example, GNSS (Global Navigation Satellite Systems) and has a GNSS receiver. The satellite positioning system calculates the position of the GNSS receiver antenna using positioning signals received by the GNSS receiver from satellites, thereby calculating the position of the wheel loader 1.
[0056] The external environment information of the wheel loader 1 obtained by the perception device 111 and the position information of the wheel loader 1 obtained by the position information acquisition device 112 are input to the automation controller 100 .
[0057] The vehicle body controller 50 is configured to be able to receive signals from the vehicle information acquisition unit 120, and receives input of information about the wheel loader 1 acquired by the vehicle information acquisition unit 120. The vehicle information acquisition unit 120 is made up of various sensors mounted on the wheel loader 1. The vehicle information acquisition unit 120 has an articulation angle sensor 121, a vehicle speed sensor 122, a boom angle sensor 123, a bucket angle sensor 124, and a boom cylinder pressure sensor 125.
[0058] The articulation angle sensor 121 detects the articulation angle, which is the angle between the front frame 2 a and the rear frame 2 b, and generates a signal of the detected articulation angle. The articulation angle sensor 121 outputs the signal of the articulation angle to the vehicle body controller 50.
[0059] The vehicle speed sensor 122 detects the travel speed of the wheel loader 1 caused by the traveling device 4, for example, by detecting the rotational speed of the output shaft of the transmission 23, and generates a signal of the detected vehicle speed. The vehicle speed sensor 122 outputs the vehicle speed signal to the vehicle body controller 50. The vehicle speed sensor 122 corresponds to an example of a travel sensor that detects the progress of the traveling device 4 (traveling body).
[0060] The boom angle sensor 123 is configured, for example, by a rotary encoder provided on the boom pin 9, which is the attachment portion of the boom 14 to the body frame 2. The boom angle sensor 123 detects the angle (boom angle) of the boom 14 with respect to the horizontal direction, and generates a signal of the detected angle of the boom 14. The boom angle sensor 123 outputs the signal of the angle of the boom 14 to the body controller 50.
[0061] Bucket angle sensor 124 is configured, for example, by a rotary encoder provided on support pin 18a, which is the rotation axis of bell crank 18. Bucket angle sensor 124 detects the angle of bell crank 18 relative to boom 14 (bell crank angle) and generates a signal of the detected angle of bell crank 18. Vehicle information acquisition unit 120 or vehicle body controller 50 calculates the angle of bucket 6 relative to boom 14 (bucket angle) from the detected angle of bell crank 18.
[0062] The boom angle sensor 123 and the bucket angle sensor 124 correspond to an example of a work implement attitude sensor that detects the attitude of the work implement 3. The boom angle sensor 123 may be a stroke sensor arranged in the boom cylinder 16. The bucket angle sensor 124 may be a potentiometer or a proximity switch attached to the bucket pin 17, or may be a stroke sensor arranged in the bucket cylinder 19.
[0063] Boom cylinder pressure sensor 125 detects the pressure on the bottom side of boom cylinder 16 (boom bottom pressure) and generates a signal of the detected boom bottom pressure. The boom bottom pressure increases when bucket 6 is loaded and decreases when bucket 6 is empty. Boom cylinder pressure sensor 125 outputs the boom bottom pressure signal to vehicle body controller 50.
[0064] The vehicle body controller 50 outputs the information input from the vehicle information acquisition unit 120 to the automation controller 100. The automation controller 100 receives detection values from a vehicle speed sensor 122, a boom angle sensor 123, and a bucket angle sensor 124 via the vehicle body controller 50.
[0065] The actuator 140 is configured to be able to receive signals from the vehicle body controller 50. The actuator 140 is driven in response to command signals from the vehicle body controller 50. The actuator 140 includes a brake EPC (electromagnetic proportional control valve) 141 for actuating the brakes of the traveling device 4, a steering EPC 142 for adjusting the traveling direction of the wheel loader 1, a work implement EPC 143 for operating the work implement 3, and an HMT (hydraulic mechanical transmission) 144.
[0066] The electromagnetic proportional control valves 35, 36 shown in Fig. 4 constitute a work machine EPC 143. The transmission 23 shown in Fig. 4 is realized as an HMT 144 that utilizes electronic control. The transmission 23 may be a hydrostatic transmission (HST). The power transmission device that transmits power from the engine 21 to the running wheels 4a, 4b may include an electric drive device such as a diesel-electric system, or may include any combination of an HMT, an HST, and an electric drive device.
[0067] The transmission controller 70 has a brake control unit 71 and an accelerator control unit 72. The brake control unit 71 outputs a command signal to the brake EPC 141 to control the operation of the brakes. The accelerator control unit 72 outputs a command signal to the HMT 144 to control the vehicle speed.
[0068] The work machine controller 80 has a steering control section 81 and a work machine control section 82. The steering control section 81 outputs a command signal to the steering EPC 142 to control the traveling direction of the wheel loader 1. The work machine control section 82 outputs a command signal to the work machine EPC 143 to control the operation of the work machine 3.
[0069] The automation controller 100 includes a route generation success / failure determination unit 101 , a position estimation unit 102 , a route generation unit 103 , and a route tracking control unit 104 .
[0070] The position estimation unit 102 estimates the self-position of the wheel loader 1 based on position information acquired by the position information acquisition device 112. The position estimation unit 102 also recognizes a target position based on external environment information acquired by the perception device 111. The target position is, for example, an excavation position in the excavation target 200 where the wheel loader 1 excavates the excavation target 200 with the bucket 6. Another example of the target position is a loading position in the loading target 300, which is the relative position of the work implement 3 (bucket 6) with respect to the loading target 300 when loading excavated material into the loading target 300. The perception device 111 may recognize the target position and input it to the automation controller 100, or the position estimation unit 102 may recognize the target position based on the detection results detected by the perception device 111.
[0071] The route generation unit 103 generates an optimum route for the wheel loader 1 when automatically controlling the wheel loader 1. The optimum route includes a route for travel by the traveling device 4 and a route for operation of the work implement 3.
[0072] For example, the path generating unit 103 generates a travel path for the wheel loader 1 moving forward empty towards the excavation target 200. The path generating unit 103 generates a path for the operation of the work implement 3 during excavation work. The path generating unit 103 generates a travel path for the wheel loader 1 moving backward empty and away from the excavation target 200, and a path for the operation of the work implement 3 while moving backward empty. The path generating unit 103 generates a travel path for the wheel loader 1 moving forward empty towards the loading target 300, and a path for the operation of the work implement 3 while moving forward empty. The path generating unit 103 generates a path for the operation of the work implement 3 that unloads the excavated material scooped into the bucket 6 onto the loading target 300. The path generating unit 103 generates a travel path for the wheel loader 1 moving backward empty and away from the loading target 300, and a path for the operation of the work implement 3 while moving backward empty.
[0073] The path generation unit 103 also generates an optimum path connecting the current position of the wheel loader 1 and the target position to which the wheel loader 1 is heading while excavation and loading work is being performed.
[0074] The path following control unit 104 commands the operation of the traveling device 4 and the work implement 3. The path following control unit 104 controls the accelerator, brake, and steering so that the wheel loader 1 travels following the optimal route generated by the path generation unit 103. The path following control unit 104 outputs a command signal to the brake control unit 71, accelerator control unit 72, and steering control unit 81 to cause the wheel loader 1 to travel along the optimal route. The path following control unit 104 controls the boom cylinder 16 and bucket cylinder 19 so that the work implement 3 operates along the optimal route generated by the path generation unit 103. The path following control unit 104 outputs a command signal to the work implement control unit 82 to cause the work implement 3 to move along the optimal route. The path following control unit 104 also functions as an automatic work initiation unit.
[0075] The path generation success / failure determination unit 101 determines whether or not it is possible to generate a path for travel of the wheel loader 1 and a path for operation of the work implement 3 based on, for example, external world information acquired by the perception device 111. For example, if the path generation success / failure determination unit 101 can recognize a loading target in the external world information acquired by the perception device 111, it determines that it is possible to generate a path for travel of the wheel loader 1 and a path for operation of the work implement 3. On the other hand, if the path generation success / failure determination unit 101 cannot recognize a loading target in the external world information acquired by the perception device 111, it determines that it is not possible to generate a path for travel of the wheel loader 1 and a path for operation of the work implement 3.
[0076] Specifically, when determining whether a loading target exists in the external world information acquired by the perception device 111, the route generation success / failure determination unit 101 refers to the information on the loading target stored in the automation controller 100. The route generation success / failure determination unit 101 determines that a route can be generated when it determines that an object whose shape matches the shape information of the loading target stored in the automation controller 100 exists in the external world information acquired by the perception device 111. On the other hand, the route generation success / failure determination unit 101 determines that a route cannot be generated when it determines that an object whose shape matches the shape information of the loading target stored in the automation controller 100 does not exist in the external world information acquired by the perception device 111.
[0077] For this reason, if there is no loading target around the wheel loader 1, or if there is a loading target around the wheel loader 1 but the shape of the loading target differs from the shape of the loading target stored in the automation controller 100, the path generation success / failure determination unit 101 determines that it is not possible to generate a path. For example, if the shape of a dump truck as a loading target stored in the automation controller 100 is an unarticulated shape, and the actual dump truck is stopped in a highly articulated state (with a large articulation angle), the path generation success / failure determination unit 101 determines that there is no dump truck as a loading target. In this case, the path generation success / failure determination unit 101 determines that it is not possible to generate a path. The dump truck as the loading target 300 may have an articulated structure, or may have a rigid structure without an articulated structure.
[0078] The wheel loader 1 has a communication device 150 that transmits a signal indicating the result of the determination by the path generation success / failure determination unit 101 to the outside of the wheel loader 1. The communication device 150 is capable of communicating with a communication device 310 of an operation device 350 arranged outside the wheel loader 1. A transmitting unit 150b of the communication device 150 transmits a signal (information) to the outside of the wheel loader 1, and a receiving unit 310a of the communication device 310 receives the signal (information) transmitted by the communication device 150. Furthermore, the transmitting unit 310b of the communication device 310 transmits a signal (information), and the receiving unit 150a of the communication device 150 receives the information transmitted by the communication device 310.
[0079] In addition to the communication device 310, the operation device 350 has an operation unit 320 that is operated by an operator, and a display unit 330 that displays various information. The operation unit 320 can perform operations such as notifying the wheel loader 1 that a loading target has been placed in the loading area. The operation unit 320 can also perform operations such as causing the wheel loader 1 to start automatic work.
[0080] The transmitting unit 310b of the communication device 310 can transmit a placement signal indicating that the loading target has been placed in the loading area, a work start signal instructing the start of automatic work, etc. The receiving unit 150a of the communication device 150 can receive the work start signal, placement signal, etc. transmitted by the transmitting unit 310b.
[0081] Furthermore, when transmitting the placement signal, the transmitting unit 310b of the communication device 310 may transmit to the receiving unit 150a of the communication device 150 a signal instructing the generation of the number of loading times and routes during automatic work by the wheel loader 1. Furthermore, when transmitting the placement signal, the transmitting unit 310b of the communication device 310 may transmit to the receiving unit 150a of the communication device 150 a signal indicating information about the loading target (model number, dimensions of each part, etc.).
[0082] The various types of information displayed on the display unit 330 include, for example, the results of determination by the path generation success / failure determination unit 101 of the automation controller 100. The display unit 330 may also display information related to the work performed by the wheel loader 1, vehicle body information such as the remaining fuel amount, coolant temperature, and hydraulic oil temperature, and images of the surrounding area of the wheel loader 1. The display unit 330 may be a touch panel, and in this case, a signal generated when the operator touches a part of the display unit 330 is transmitted from the transmitter 310b to the receiver 150a. In this case, the display unit 330 may function as the operation unit 320.
[0083] The operation device 350 may be mounted on the loading object 300, may be fixedly installed in a work area, or may be mounted on a mobile information terminal such as a smartphone, tablet, etc. Therefore, the operator of the loading object 300 may operate the operation device 350 while on board the loading object 300, or may operate the operation device 350 from a position away from the loading object 300.
[0084] The interface 130 is configured to be able to send and receive signals to and from the vehicle body controller 50. The interface 130 has an engine emergency stop switch 131 and a mode lamp 132.
[0085] The engine emergency stop switch 131 is operated by an operator. When an event occurs that requires an emergency stop of the engine 21, the operator operates the engine emergency stop switch 131. A signal indicating the operation of the engine emergency stop switch 131 is input to the vehicle body controller 50.
[0086] The mode lamp 132 indicates whether the wheel loader 1 is currently in a mode where it is manually operated by an operator, or in a mode where it is automatically controlled. A command signal for controlling the lighting of the lamp is output from the vehicle body controller 50 to the mode lamp 132.
[0087] The automation controller 100 is also configured to be able to send and receive signals to and from the communication device 150. The automatic control system of the wheel loader 1 is configured so that information held by the automation controller 100 can be used to issue commands to the loading target 300, such as a dump truck, via the communication device 150.
[0088] <Automatic Control Method> The following describes an automatic control method for the wheel loader 1 when controlling the automatic operation that automates the series of excavation and loading operations described using Fig. 3. Fig. 6 is a schematic diagram showing the travel route of the wheel loader 1 performing excavation and loading operations. Fig. 7 is a flowchart showing the automatic control method for the wheel loader 1.
[0089] The excavation target 200 shown in Figure 6 is a pile of excavated material to be excavated by the bucket 6 of the wheel loader 1. The excavation target 200 may be a pile of excavated material accumulated in a stockyard or other excavation material accumulation area. The excavation target 200 may also be a pile of excavated material formed on a vacant lot. The excavation target 200 has a peak 201, which has the highest peak height, and a base 202 on the front side (the side where the wheel loader 1 excavates the excavation target 200; the lower side in Figure 6). The base 202 is schematically shown as a straight line. The peak height of the excavation target 200 is not uniform, but gradually decreases from the peak 201 to the base 202.
[0090] The excavation target 200 has, near the base 202, a low-mountain region 203 where the amount of excavated material accumulated is small and the mountain height is low, and an accumulation region 204 where the amount of excavated material accumulated is greater than in the low-mountain region 203 and the mountain height is higher than in the low-mountain region 203.
[0091] 7, first, in step S11, the wheel loader 1 stops at an initial position P1. The initial position P1 of the wheel loader 1 is determined based on the relative positional relationship with the excavation target 200.
[0092] In step S12, the wheel loader 1 is switched to the automatic driving mode. Switching to the automatic driving mode may be performed by the operator operating the machine monitor 51, or may be performed by operating another mode changeover switch mounted on the wheel loader 1. Switching to the automatic driving mode may also be performed by remote control from a location away from the wheel loader 1.
[0093] In step S13, the loading target 300, such as a dump truck, stops at a loading area P2, which is an arbitrary location relative to the excavation target 200. The loading target 300 basically stops at a stopping position that complies with the rules of the work site, but may stop at an arbitrary stopping position that is different from the stopping position that complies with the rules of the work site at the discretion of the operator operating the loading target 300 or at the instruction of a control center that monitors the work site.
[0094] In step S14, for example, the operator of the loading object 300 operates the operation unit 320 of the operation device 350, causing the transmitter 310b to transmit a location signal indicating that the loading object 300 has stopped in the loading area P2. The receiver 150a of the wheel loader 1 receives the location signal.
[0095] When transmitting the placement signal, the transmitting unit 310b may also transmit a signal indicating information about the loading object 300 (such as the model number and dimensions of each part) to the receiving unit 150a.
[0096] In step S15, when the automation controller 100 of the wheel loader 1 acquires the location signal from the receiving unit 150a, it detects the excavation location of the excavation target 200 and generates a path for loading onto the loading target 300. Specifically, the perception device 111 mounted on the wheel loader 1 detects the excavation target 200 and the loading target 300. The objects around the wheel loader 1 detected by the perception device 111 include the excavation target 200 and the loading target 300. The perception device 111 inputs the detection results of the excavation target 200 and the loading target 300 to the position estimation unit 102 of the automation controller 100.
[0097] The position estimation unit 102 recognizes the excavation target 200 and the loading target 300 based on the detection results of the perception device 111. The position estimation unit 102 recognizes the position and shape of the pile of excavated material that is the excavation target 200. The position estimation unit 102 recognizes the position and shape of the loading target 300 (for example, a vessel 301). The position estimation unit 102 recognizes the angle θ1 formed between the foot 202 of the excavation target 200 and the left side of the vessel 301.
[0098] The path generation unit 103 of the automation controller 100 recognizes a loading position A1, which is the relative position of the work implement 3 (bucket 6) with respect to the loading object 300, such as a dump truck, when loading excavated material onto the loading object 300.
[0099] The path generation unit 103 calculates the minimum distance x1 that the wheel loader 1 can travel in a V shape from the specification values (including lengths L1 to L5, L9) of the wheel loader 1. V-shaped traveling is a typical traveling path when the wheel loader 1 performs excavation and loading work, and the traveling path of the wheel loader 1 forms a V shape. When the wheel loader 1 travels in a V shape to perform excavation and loading work, the traveling distance of the wheel loader 1 is minimized, and therefore this is considered to be an efficient traveling path.
[0100] The path generating unit 103 sets the position of the base 202 of the excavation target 200 that is a distance x1 away from the loading position A1 in the direction in which the base 202 extends as a tentative excavation position B1. The path generating unit 103 selects an excavation position Bx at a position that is farther from the loading target 300 than the tentative excavation position B1 in the direction in which the base 202 of the excavation target 200 extends.
[0101] The path generating unit 103 generates the shortest path connecting the loading position A1 and the excavation position Bx during V-shaped traveling. The path generating unit 103 can determine a position that is a length L1 away from the foot 202 of the excavation target 200, starting from the excavation position Bx, as the turning back position Tx. The path generating unit 103 can generate a straight path connecting the excavation position Bx and the turning back position Tx as the path for the wheel loader 1 to move forward empty toward the excavation target 200, and as the path for the wheel loader 1 to move backwards with a load away from the excavation target 200. The traveling paths when the wheel loader 1 moves forward empty and when the wheel loader 1 moves backwards with a load are farther away from the loading position A1 than the distance x1.
[0102] The path generating unit 103 can generate a path that combines straight lines and curves with any curvature so that the wheel loader 1, which starts moving forward with the load from the turning back position Tx, will reach the center point 6c of the cutting edge 6a of the bucket 6 at the loading position A1 of the loading target 300, and so that the width direction of the bucket 6 when it reaches the loading position A1 will coincide with the fore-and-aft direction of the loading target 300. The radius of curvature of the curves included in this path is larger than the minimum radius at which the wheel loader 1 can turn without steering, so the wheel loader 1 can move forward from the turning back position Tx to the loading position A1 without steering. The path generating unit 103 can use this generated path as the path for moving forward with the load towards the loading target 300, and as the path for moving backward without the load towards the loading target 300.
[0103] By setting the turning position Tx at a position that is farther away from the loading position A1 than the distance x1, the wheel loader 1, which moves forward with the load from the turning position Tx toward the loading position A1, can align the width direction of the bucket 6 with the fore-and-aft direction of the loading object 300 when the bucket 6 reaches the loading position A1 without having to turn the steering wheel at a fixed angle.
[0104] In this way, for example, a V-shaped travel route is generated. In step S16, the route generation success / failure determination unit 101 of the automation controller 100 determines whether the generation of the route has been successful. The route generation success / failure determination unit 101 determines whether or not a route for travel of the wheel loader 1 and a route for operation of the work implement 3 can be generated, for example, based on external world information acquired by the perception device 111. The determination result by the route generation success / failure determination unit 101 is transmitted to the operation device 350 via the communication devices 150, 310. The display unit 330 of the operation device 350 displays the determination result by the route generation success / failure determination unit 101.
[0105] If the path generation success / failure determination unit 101 cannot recognize the loading target in the external world information acquired by the perception device 111, it determines that it is not possible to generate a path for the wheel loader 1 to travel and a path for the operation of the work implement 3. In this case, the above-mentioned path generation cannot be executed. Upon confirming the determination result that path generation cannot be executed on the display unit 330, the operator moves the dump truck of the loading target 300 back into the loading area. For this reason, steps S13 to S16 are repeated.
[0106] On the other hand, if the path generation success / failure determination unit 101 can recognize the loading target in the external environment information acquired by the perception device 111, it determines that it is possible to generate a path for the wheel loader 1 to travel and a path for the operation of the work implement 3. At this time, it becomes possible to execute the above-mentioned path generation. In this case, in step S17, the operator, who has confirmed on the display unit 330 the determination result that path generation can be executed, operates the operation unit 320 of the operation device 350 to transmit from the transmission unit 310b a work start signal that instructs the wheel loader 1 to start automatic work. The receiving unit 150a of the wheel loader 1 receives the work start signal.
[0107] In step S18, when the automation controller 100 of the wheel loader 1 acquires the work start signal from the receiving unit 150a, it outputs an operation command to start automatic work to the vehicle body controller 50. The vehicle body controller 50 outputs a command signal to the actuator 140 based on that operation signal. As a result, the wheel loader 1 travels according to the generated travel route, and the work implement 3 of the wheel loader 1 is driven according to the generated operation route. In this way, the wheel loader 1 carries out automatic work.
[0108] Furthermore, when the vehicle body controller 50 acquires an operation command to start automatic work, it outputs a signal indicating that the wheel loader 1 is in automatic control mode to the mode lamp 132 based on that operation signal. Based on this signal, the mode lamp 132 lights up a lamp indicating that the mode is automatic control mode, for example.
[0109] In step S19, when the series of excavation and loading operations under the automatic control described above is completed, the wheel loader 1 notifies the operator of the loading target 300 that the excavation and loading operations have been completed. Specifically, when the automation controller 100 recognizes, based on information from the external environment information acquisition unit 110 and the vehicle information acquisition unit 120, that the wheel loader 1 has reached the end of the travel path and that the work implement 3 is located at the end of the operating path, it outputs a signal indicating the completion of the excavation and loading operations to the operation device 350 via the communication device 150. When the operation device 350 receives the signal indicating the completion of the excavation and loading operations, it displays, for example, an image indicating the completion of the excavation and loading operations on the display unit 330. This makes it possible to notify the operator of the loading target 300 of the completion of the automatic operations. Note that the operation device 350 may also notify the operator of the loading target 300 of the completion of the automatic operations by means of a sound or the like other than an image.
[0110] In step S20, the operator of the loading object 300 confirms that the automatic work has been completed, and then operates the loading object 300 so that the loading object 300 leaves the loading area P2.
[0111] In this way, the automated operation that automates the series of operations in excavation and loading by the wheel loader 1 is completed ("End" in FIG. 7).
[0112] <Functions and Effects> Next, the characteristic configuration and functions and effects of this embodiment will be summarized as follows.
[0113] 5, according to this embodiment, the traveling devices 4 and work implements 3 are controlled by the controllers 50, 100 to start automatic work based on a work start signal received by the receiving unit 150a from outside the wheel loader 1. This eliminates the need for an operator to board the wheel loader 1 to perform the start operation for the automatic work, and also eliminates the need for the operator to wait until the loading target 300 has stopped in the loading area P2. As a result, work can be started based on a work start signal from outside the wheel loader 1, making it possible to issue work instructions at the appropriate time during automatic work.
[0114] 5, according to this embodiment, the path generation success / failure determination unit 101 of the automation controller 100 determines whether or not a travel path can be generated based on a placement signal received from an operating device 350 arranged outside the wheel loader 1. This eliminates the need for the operator of the wheel loader 1 to monitor that the loading target 300 has stopped in the loading area P2. This also eliminates the need for the operator to wait until the loading target 300 has stopped in the loading area P2, making it possible to reduce the number of personnel required and to appropriately allocate personnel in automated work.
[0115] 5, according to this embodiment, when it is determined that a travel route can be generated, the controllers 50, 100 generate the travel route and perform automatic work by controlling the traveling device 4 and the work machine 3 to automatically drive based on the generated travel route, thereby enabling automatic work such as excavation and loading.
[0116] 5, the result of the determination as to whether or not the travel route generation has been successful, made by the route generation success / failure determination unit 101 of the automation controller 100, is transmitted by the transmission unit 150b to the outside of the wheel loader 1. This makes it possible to check this determination result on an operating device 350 arranged outside the wheel loader 1.
[0117] 5, according to this embodiment, at least one of a work start signal and a positioning signal is transmitted to the receiving unit 150a of the wheel loader 1 using the communication device 310 of the operation device 350 arranged outside the wheel loader 1. This makes it possible to operate the wheel loader 1 by transmitting a work start signal, a positioning signal, etc. from the operation device 350 to the wheel loader 1, so there is no need for an operator to board the wheel loader 1 to operate the automated work, and it becomes possible to appropriately deploy personnel during the automated work.
[0118] Furthermore, according to this embodiment, as shown in Figure 5, the communication device 310 arranged outside the wheel loader 1 receives the determination result of the success or failure of the travel route generation by the route generation success or failure determination unit 101 from the transmission unit 150b of the wheel loader 1. This allows the operator of the loading target 300 to check the determination result of the success or failure of the travel route generation on the display unit 330 of the operation device 350, etc. After confirming the determination result that the travel route can be generated, the operator of the loading target 300 can send a signal to start automatic work to the wheel loader 1 by operating the operation unit 320 of the operation device 350.
[0119] Furthermore, according to this embodiment, as shown in Figure 5, the receiving unit 150a of the wheel loader 1 receives information about the loading object 300 (model number, dimensions of each part, etc.) from outside the wheel loader 1. The path generating unit 103 of the automation controller 100 generates the number of loadings and the travel path for the automated work based on the information about the loading object 300 received by the receiving unit 150a. This makes it possible to generate the number of loadings and the travel path appropriately according to the model number of the loading object 300, etc.
[0120] 5, the wheel loader 1 according to this embodiment has a perception device 111 (object sensor) that detects the excavation target 200 and the loading target 300. This makes it possible to detect the respective positions of the excavation target 200 and the loading target 300.
[0121] In the above embodiment, a case has been described in which the operator of the loading target 300, who has confirmed the determination result that route generation is possible, operates the operation unit 320 of the operation device 350 to instruct the start of automatic work. However, this is not limited to this, and if the route generation success / failure determination unit 101 determines that generation of a drivable route is possible, the controller 50, 100 may automatically start automatic work without receiving an instruction from the operator. In this case, the placement signal indicating that the loading target 300 has stopped in the loading area P2 in step S14 corresponds to an example of an "work start signal."
[0122] In the above embodiment, the position estimation unit 102 of the automation controller 100 recognized the position of the loading target 300 based on the detection result of the perception device 111. However, this is not limited to this, and information about the self-position of the loading target 300 may be input from the loading target 300 to the automation controller 100 by vehicle-to-vehicle communication between the automation controller 100 and the loading target 300 via the communication device 150. The position estimation unit 102 can recognize the relative position of the loading target 300 with respect to the wheel loader 1 from information about the current position of the wheel loader 1 acquired by the position information acquisition device 112 and information about the self-position of the loading target 300. The position estimation unit 102 can recognize the relative position of the loading target 300 with respect to the wheel loader 1 from information about the excavation target 200 acquired by the perception device 111 and the relative position of the loading target 300 with respect to the wheel loader 1.
[0123] The automation controller 100 that constitutes the automatic control system for the wheel loader 1 explained in the above embodiment does not necessarily have to be mounted on the wheel loader 1. A controller external to the wheel loader 1 may construct a system that constitutes the automation controller 100. The controller mounted on the wheel loader 1 may perform processing to transmit information acquired by the external environment information acquisition unit 110 and the vehicle information acquisition unit 120, etc., to an external controller, and the external controller that receives the signal may generate a travel route for the wheel loader 1.
[0124] The external controller may be located at the work site of the wheel loader 1, or may be located in a remote location away from the work site of the wheel loader 1. The external controller may be a portable device. The external controller may be a portable device that can be carried and used by an operator, such as a laptop computer, a tablet computer, or a smartphone.
[0125] In the above embodiment, a dump truck is used as an example of the loading object 300, and the operation of loading the excavated material loaded in the work implement 3 (bucket 6) into the vessel 301 has been described. The loading object 300 onto which the excavated material in the bucket 6 is to be loaded is not limited to the vessel 301 of the dump truck, and may be, for example, a hopper.
[0126] In the above embodiment, an example has been described in which the excavation target 200 and the loading target 300 are detected by the perception device 111 mounted on the wheel loader 1. The perception device 111 that detects objects around the main body of the wheel loader 1 (work machine main body) does not necessarily have to be mounted on the wheel loader 1. The perception device 111 may also be located outside the work machine. For example, the perception device 111 may be located at a predetermined point on the work site, may be mounted on another work machine, or may be mounted on an unmanned aerial vehicle such as a drone.
[0127] In the above embodiment, an example has been described in which the wheel loader 1 is equipped with a cab 5 and is a manned vehicle in which an operator rides in the cab 5. The wheel loader 1 may be an unmanned vehicle. The wheel loader 1 does not have to be equipped with a cab 5 for an operator to ride in and operate. The wheel loader 1 does not have to be equipped with a control function by an operator on board. The wheel loader 1 may be a work machine exclusively for remote control. The wheel loader 1 may be controlled by a radio signal from a remote control device.
[0128] <Additional Notes> The above description includes the following additional features.
[0129] (Supplementary Note 1) A system including a work machine that performs an automated operation that automates a series of operations of excavating an excavation target and loading the excavated material into a loading target, wherein the work machine has a traveling body and a work implement, and is equipped with: a receiving unit that receives a work start signal from outside the work machine; and a controller that controls the traveling body and the work implement to start the automated operation based on the work start signal received by the receiving unit.
[0130] (Supplementary Note 2) A system including a work machine according to Supplementary Note 1, wherein the receiving unit receives a placement signal from outside the work machine indicating that the loading object has been placed in a loading area, and the controller determines, based on the placement signal received by the receiving unit, whether or not it is possible to generate a travel route including an excavation position where the work machine excavates the excavation object and a loading position where the work machine loads the excavated material onto the loading object.
[0131] (Supplementary Note 3) The system including the work machine described in Supplementary Note 2, wherein the controller generates the travel route when it is possible to generate the travel route, and performs the automatic work by controlling the travel body and the work machine to automatically drive based on the generated travel route.
[0132] (Supplementary Note 4) A system including a work machine according to Supplementary Note 3, further comprising a transmitter that transmits, to an outside of the work machine, a determination result determined by the controller as to whether or not the travel route can be generated.
[0133] (Supplementary Note 5) A system including a work machine according to Supplementary Note 4, further comprising a communication device arranged external to the work machine and transmitting at least one of the work start signal and the arrangement signal to the receiving unit.
[0134] (Supplementary Note 6) A system including a work machine according to Supplementary Note 5, wherein the communication device receives the determination result from the transmission unit.
[0135] (Supplementary Note 7) A system including a work machine according to any one of Supplementary Note 3 to Supplementary Note 6, wherein the receiving unit receives information on the loading target from outside the work machine, and the controller generates the number of loadings and the travel route in the automated work based on the information on the loading target received by the receiving unit.
[0136] (Supplementary Note 8) A system including the work machine according to any one of Supplementary Note 1 to Supplementary Note 7, further comprising an object sensor that detects the excavation target and the loading target.
[0137] The embodiments disclosed herein are to be considered in all respects as illustrative and not restrictive. The scope of the present invention is defined not by the above description but by the claims, and it is intended to include all modifications within the meaning and scope of the claims.
[0138] 1 Wheel loader, 2 Body frame, 2a Front frame, 2b Rear frame, 3 Work implement, 4 Traveling device, 4a, 4b Traveling wheels, 5 Cab, 6 Bucket, 6a Cutting edge, 6b Back, 6c Center point, 8,350 Operating device, 9 Boom pin, 9L Left boom pin, 9R Right boom pin, 10 Center pin, 11 Steering cylinder, 13 Work implement pump, 14 Boom, 14L Left boom member, 14R Right boom member, 15 Link, 16 Boom cylinder, 17 Bucket pin, 18 Bell crank, 18a Support pin, 18b, 18c Connecting pin, 19 Bucket cylinder, 21 Engine, 23 Transmission, 25 Axle, 32 Main valve, 35, 36 Electromagnetic proportional control valve, 41 Accelerator pedal, 42 Work implement operating lever, 50 Vehicle controller, 51 Machine monitor, 60 engine controller, 70 transmission controller, 71 brake control unit, 72 accelerator control unit, 80 work machine controller, 81 steering control unit, 82 work machine control unit, 100 automation controller, 101 path generation success / failure determination unit, 102 position estimation unit, 103 path generation unit, 104 path following control unit, 110 external environment information acquisition unit, 111 perception device, 112 position information acquisition device, 120 vehicle information acquisition unit, 121 articulate angle sensor, 122 vehicle speed sensor, 123 boom angle sensor, 124 bucket angle sensor, 125 boom cylinder pressure sensor, 130 interface, 131 engine emergency stop switch, 132 mode lamp, 140 actuator, 141 brake EPC, 142 steering EPC, 143 work machine EPC, 150, 310 communication device, 150a, 310a Receiving unit, 150b, 310b transmitting unit, 200 excavation target, 201 mountain peak, 202 foothills, 203 low mountain area, 204 accumulation area, 300 loading target, 301 vessel, 320 operation unit, 330 display unit, A1 loading position, B1, Bx excavation position, BL bucket trajectory, P1 initial position, P2 loading area, Tx turning position.
Claims
1. A system including a work machine that performs automated work by automating a series of operations, such as excavating an excavation target and loading the excavated material into a loading target, wherein the work machine has a traveling body and a work implement, and is equipped with a receiving unit that receives a work start signal from outside the work machine, and a controller that controls the traveling body and the work implement to start the automated work based on the work start signal received by the receiving unit.
2. A system including a work machine as described in claim 1, wherein the receiving unit receives a placement signal from outside the work machine indicating that the loading object has been placed in a loading area, and the controller determines, based on the placement signal received by the receiving unit, whether or not it is possible to generate a travel route that includes an excavation position where the work machine excavates the excavation object and a loading position where the work machine loads the excavated material onto the loading object.
3. A system including a work machine as described in claim 2, wherein the controller generates the travel route when it is possible to generate the travel route, and performs the automatic work by controlling the traveling body and the work machine to drive automatically based on the generated travel route.
4. A system including a work machine as described in claim 3, further comprising a transmitter that transmits the result of the determination made by the controller as to whether or not the travel route can be generated to an outside of the work machine.
5. A system including a work machine according to claim 4, further comprising a communication device disposed outside the work machine and transmitting at least one of the work start signal and the positioning signal to the receiver.
6. A system including a work machine according to claim 5, wherein the communication device receives the determination result from the transmission unit.
7. A system including a work machine as described in claim 3, wherein the receiving unit receives information on the loading target from outside the work machine, and the controller generates the number of loadings and the travel route for the automatic work based on the information on the loading target received by the receiving unit.
8. A system including the work machine according to claim 1, further comprising an object sensor for detecting the object to be excavated and the object to be loaded.
9. A work machine that performs automated work by automating a series of operations, such as excavating an excavation target and loading the excavated material into a loading target, the work machine having a traveling body and a work implement, and a controller that receives a work start signal from outside the work machine and controls the traveling body and the work implement to start the automated work based on the received work start signal.
10. An automatic control method for a work machine that performs an automatic operation that automates a series of operations of excavating an excavation target and loading the excavated material into a loading target, wherein the work machine has a traveling body and a work implement, and the automatic control method for a work machine includes the steps of: acquiring a work start signal from outside the work machine; and controlling the traveling body and the work implement to start the automatic operation based on the acquired work start signal.