Wire connector having waterproofing function, assembly thereof, method for constructing assembly, and facility including assembly
The wire connector for streetlights ensures waterproofing by using a silicone injection system and cushion member to form an air pocket, addressing gaps and bonding issues, preventing electric shock and corrosion.
Patent Information
- Application Number
- PCT/KR2025/003495
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-08-22
- Filing Date
- 2025-03-18
- Publication Date
- 2025-09-25
AI Technical Summary
Conventional wire connectors for streetlights fail to provide complete waterproofing, leading to issues such as electric shock, short circuits, and moisture ingress due to gaps and weak bonding, especially when submerged in water during floods.
A wire connector design that includes a connector body with a silicone injection system, a cushion connecting member, and a silicone housing to form an air pocket, ensuring silicone is evenly distributed to seal the connection, accommodating various wire sizes and preventing water penetration.
The design achieves complete waterproofing and dustproofing, preventing electric shock and corrosion by forming an air pocket in the insertion hole, even when submerged, and allowing easy verification of completion.
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Figure KR2025003495_25092025_PF_FP_ABST
Abstract
Description
Wire connector having waterproof function and assembly thereof, method for constructing the assembly thereof and facility including the assembly thereof
[0001] The present invention relates to a wire connector for a streetlight having a waterproof function, and more particularly, to a wire connector for a streetlight having a waterproof function, in which a connecting portion formed by twisting exposed wires while removing wires from a streetlight is inserted into a central insertion hole of a connector cap, silicone of a silicone member connected to a silicone injection hole is supplied to an insert connecting portion according to the movement of a silicone housing so as to be tightly filled and solidified without any gaps in the connecting portion, and a cushion connecting portion formed between the insertion hole and the insert connecting portion is positioned at the center without being limited by the thickness of the wire, and then the flow of silicone leaking through the connecting hole is checked so as to seal the connector so as to achieve accurate waterproofing, thereby achieving waterproofing and dustproofing.
[0002] In general, when connecting cut wires in electronic products or electrical work, a part of the synthetic resin coating that covers the outside of the cut wire is peeled off, and the stripped part of the wire to be connected is twisted and connected, or a separate connecting member is used for connecting, and a shrink tube is used, or a silicone compound is first secured inside the screw cap, and then the twisted wire is inserted into the connector and rotated to be fixed.
[0003] As mentioned above, silicone is supplied from the rear to seal the stripped wire portion of the wire being connected, but air, etc. remains in the gap formed in the connected portion, so the silicone is not sealed, and the required complete waterproofing cannot be achieved. As the wire is a conductor through which current flows, there was a problem that accidents such as electric shock and short circuits occurred.
[0004] To solve this problem, in the past, insulating tape or shrink tube was used to wrap and insulate the area around the stripped wiring.
[0005] However, when covering in the above manner, there is the inconvenience of having to use a torch or lighter on the insulating tape or shrink tube for each stripped part of the wire, and as the insulating tape and shrink tube age over time, some parts may peel off, causing the wire to corrode or the waterproofing to be quickly lost, so there is a limitation in that it is vulnerable to waterproofing.
[0006] To overcome these limitations, domestic patent registration number 2130823 (registered on June 30, 2020) is a wire connection part having a cap shape with a sawtooth shape on the outer surface, and connecting the stripped portions of multiple wires to be connected inside by rotation into a twisted shape by a built-in metal insert; and
[0007] A hollow cylindrical shape, one side of which is integrally attached to the lower outer surface of the wire connection part, and the other side through which the plurality of wires to be connected are inserted, and a bonded heat shrink tube that shrinks when heated is included;
[0008] The above bonded heat shrinkable tube has a shrinkage ratio of 3:1 to 6:1,
[0009] The material of the outer surface is one of polyolefin (PO), polyvinylidene fluoride (PVDF), and polyvinyl chloride (PVC), and is crosslinked by radiation.
[0010] The material of the inner surface is formed of either an ethylene-vinyl acetate copolymer (EVA) adhesive or a polyamide (PA) adhesive, and is characterized in that it softens when heated and permeates between the plurality of wires to be connected.
[0011] However, these conventional waterproof wire connectors are composed of a connector body (10) into which a stripped portion of a wire can be inserted, an insert fastening portion (14) inside the connector body (10), and a wire connector that forms insulating and waterproof silicone.
[0012] These conventional wire connectors remove the ends of the wires to expose the wires, insert the twisted wire-shaped connection part into the inside of the connector body, and rotate it so that the twisted wires are twisted around the insert connection part and connected as one piece, thereby sealing the inside of the insert connection part with silicone supplied in advance, thereby achieving waterproofing and dustproofing.
[0013] However, this type of connector body has a defect in that it is easy to fall out because the bonding strength of the multiple wires is weak, or electrical problems such as short circuits, poor contact, and current leakage occur due to the ingress of foreign substances such as moisture or dust into the insertion hole.
[0014] In particular, there is an increased risk of the wire connector coming off due to loosening of the connected part of the wire due to external factors such as temperature changes and vibrations at the connected part of the wire.
[0015] Meanwhile, heat shrink tubing used for insulation of recently terminated wires has limitations in that it is difficult to secure a sufficient insulation layer due to its thin thickness, it is difficult to prevent damage due to external force or friction, and it is difficult to protect the wire connection part from moisture and humidity.
[0016] Additionally, there was a limitation that the flame retardancy rating was low, requiring the use of a torch or heat gun during shrinkage work.
[0017] And, there was a defect in that a connector composed of a connector body (10) was installed on a distribution board (230) located on a part of a main support (220) installed on the ground through a fixed support (210) such as a streetlight, and when the water level rises due to monsoon or heavy rain, etc., moisture penetrates into the inside of the connector, causing an electric shock accident due to submersion.
[0018] Accordingly, the applicant of the present invention has conceived a waterproof wire connector capable of insulating and sealing a wired wire by providing a silicone watertight solidification method that can securely finish the wire connection for the stripped wire portion of the wire inserted into the connector body and seal the unstripped portion of the wire in the connector body insertion hole, thereby preventing wire from falling out, corrosion due to contact with air and moisture, and moisture penetration.
[0019] Accordingly, the present invention has been devised to solve the above-mentioned conventional defects, and the object of the present invention is to prevent electric shock accidents by forming an air pocket in the insertion hole even if the waterproof wire connector is installed upright during the process of installing it in a necessary location such as a streetlight distribution board, even if it is submerged in water due to a rise in the water level.
[0020] Another object of the present invention is to achieve complete waterproofing by inserting a wire-shaped connection part formed by twisting a wire with the tip of the wire removed into a connector body, fixing it to an insert fastening part, and injecting silicone into a silicone injection hole to seal it.
[0021] Another problem solved by the present invention is to install a cushion connecting member at the tip of the insert fastening portion so as to accommodate various sizes of wires, to concentrate the flow of silicone to the center so as to improve watertightness with the wires, and to enable confirmation of the completion status of the work.
[0022] Another object of the present invention is to stably perform storage and injection of silicone by accurately moving forward a silicone housing for storing silicone in various ways.
[0023] The present invention relates to a streetlight structure in which a main support column having a distribution board formed on the lower side of an upper column to which crossbars having heads on one or both sides are connected is installed to waterproof wires of electric wires to a connector body.
[0024] A connector body having a silicone injection hole connected to an insert fastening portion in which a wire end is formed in a spiral shape inside an insert hole into which the exposed wire is twisted and formed by removing the tip of the wire, and a portion of the wire end and the wire are fixed in rotation;
[0025] A silicone housing that is connected to the above connector body and forms a silicone storage space in which silicone is stored and applies pressure to supply silicone to the insert fastening portion to make the connection portion waterproof;
[0026] It includes a cushion connecting member located in the above insertion hole and the fixing jaw of the insert fastening part, and having a connecting hole formed in the center to allow a wire to pass through and be connected.
[0027]
[0028] The present invention relates to a connector that is waterproof and is connected by supplying silicone to an insert fastening portion that is fixed in rotation by inserting a wire formed by twisting a wire with the tip of the wire removed,
[0029] The above connector includes a connector body, a silicone housing, a silicone member, and a cushion connecting member,
[0030] The above connector body includes an insertion hole, a fixing jaw, an insert fastening portion, and a bulkhead,
[0031] The above bulkhead is formed on one side of the connector body, and a silicone injection hole communicating with the insert fastening part is formed in the center of the bulkhead.
[0032] From the inside of the above bulkhead, the connector body forms a tapered insert fastening part with a screw formed to expand in the other direction,
[0033] It is formed so that the end of the covered wire is in contact with the minimum diameter side of the insert fastening portion, and can be inserted so that the unexposed part of the wire is in contact with the maximum diameter side of the insert fastening portion.
[0034] At the end of the maximum diameter of the above insert fastening part, an insertion hole having a diameter larger than the maximum diameter of the insert fastening part is formed, and a fixing jaw is formed due to the difference in diameter between the maximum diameter of the insert fastening part and the insertion hole.
[0035] The silicone housing is connected to the connector body and forms a silicone storage space where silicone is stored, and applies pressure to the silicone to supply it to the insert fastening portion to make it waterproof.
[0036] The above cushion connecting member has a circular hole formed in the center and is fixed to the fixing jaw.
[0037] The above hole is less than twice the diameter of the above wire, and the material is an elastic material that can be elastically expanded, so that the wire passes through the hole, and the silicone is exposed as a connecting hole, thereby providing a waterproof drain.
[0038] The permanent silicone housing includes a tubular silicone housing.
[0039]
[0040] The above connector body is characterized in that a wire is positioned in the insertion hole, silicone flows out through the connection hole to form a waterproof outlet, and an air pocket is formed in the insertion hole (11).
[0041]
[0042] The above insert fastening portion (14) is characterized by being formed as a conical hole and having a screw formed on the inner surface.
[0043]
[0044]
[0045] *The above insert fastening part is characterized in that the minimum diameter is smaller than twice the wire diameter, the maximum diameter is larger than twice the wire diameter, the slope is the same as the slope between the end of the wire and the end of the covered wire, and the depth is formed so that the wire can be inserted up to a part of the wire that is not exposed.
[0046]
[0047] The above connector body is characterized in that a silicone member for storing silicone is supplied to a silicone storage space connected to a silicone injection hole, and is connected to a press-type silicone housing that is connected to the silicone storage space and presses the silicone member to supply it to the silicone injection hole.
[0048]
[0049] The above connector body is characterized in that a silicone member for storing silicone is supplied to a silicone storage space connected to a silicone injection hole, and is connected to a tube-shaped silicone housing that is connected at a sealing part and presses the silicone member to supply it to the silicone injection hole.
[0050]
[0051] The above connecting member has a connecting hole formed in the center, is connected to a fixed jaw, has elasticity, and a wire passes through and is inserted into the insert fastening portion, and silicone flows out to maintain a waterproof function.
[0052] Accordingly, the present invention provides the effect of preventing electric shock by installing a waterproof wire connector so that it is erected during the process of installing it in a necessary location such as a streetlight distribution board, so that even if it is submerged in water or filled with water due to a rise in water level caused by rainy season, etc., an air pocket of a certain space is formed in the insertion hole to block the connection of electricity.
[0053] The present invention provides an effect of realizing complete waterproofing by inserting a wire formed by twisting a wire with the tip of the wire removed into a connector body, fixing it to an insert fastening portion, and then sealing it by injecting silicone into a silicone injection hole.
[0054] The present invention installs a cushion connecting member at the tip of an insert fastening portion so that all wires to be connected can be accommodated even when they are of various sizes, and concentrates the flow of silicone to the center to prevent water from seeping into the empty space between the wires, thereby improving watertightness and enabling the worker to directly check the completed state on site after performing the work, thereby providing the effect of improving the completeness of the work.
[0055] Another object of the present invention is to stably perform storage and injection of silicone by accurately moving forward a silicone housing for storing silicone in various ways.
[0056] Figure 1 is an installation state diagram showing a preferred embodiment of the present invention.
[0057] Figure 2 is a partially separated perspective view of the connector housing of the present invention.
[0058] Figure 3 is a perspective view showing an embodiment of the present invention in a separated state.
[0059] Figure 4 is a perspective view of the connector housing of the present invention in a combined state.
[0060] Figure 5 is a cross-sectional view of one embodiment of the connector body and silicone housing of the present invention combined.
[0061] Figure 6 is a cross-sectional view of the state in which silicone is supplied to the silicone housing formed in Figure 5 of the present invention.
[0062] Figure 7 is a cross-sectional view of the connection part fixed to the silicone housing formed in Figure 5 of the present invention.
[0063] Figure 8 is a cross-sectional view of the silicon housing formed in Figure 5 of the present invention with silicon supplied thereto.
[0064] Figure 9a is a cross-sectional view of another embodiment combining the connector body and silicone housing of the present invention.
[0065] Figure 9b is a cross-sectional view of the wiring portion fixed to the silicone housing formed in Figure 9a of the present invention.
[0066] Figure 9c is a cross-sectional view of a state in which silicone is supplied to the silicone housing formed in Figure 9a of the present invention.
[0067] Figure 10a is a cross-sectional view of another embodiment combining the connector body and silicone housing of the present invention.
[0068] Figure 10b is a cross-sectional view of the wiring portion fixed to the silicone housing formed in Figure 10a of the present invention.
[0069] Figure 10c is a cross-sectional view of the silicon housing formed in Figure 10a of the present invention with silicon supplied thereto.
[0070] Figure 11a is a cross-sectional view of another embodiment of the present invention in which a connection part is coupled to a connector body and a silicone housing.
[0071] Figure 11b is a cross-sectional view of the silicon housing formed in Figure 11a of the present invention with silicon supplied thereto.
[0072] Fig. 12 is a perspective view showing an embodiment of a connector body of the present invention.
[0073] Figure 13 is a side view of a cushion connecting member with the wires of the present invention combined.
[0074] Figure 14a is a side view of a cushion connecting member before joining the wire of the present invention.
[0075] Figure 14b is a side view of a cushion connecting member with the wires of the present invention combined.
[0076] Figure 15a is a cross-sectional view of the connector body and the toothpaste-shaped silicone housing of the present invention separated.
[0077] Figure 15b is a partial cross-sectional view of a toothpaste-shaped silicone housing combined with a connector body of the present invention and injected with silicone.
[0078] Fig. 16 is a cross-sectional view showing another embodiment of the silicone housing of the present invention.
[0079] Figure 17 is a cross-sectional view of the body dimensions of one embodiment of the connector body and wire before connection of the present invention.
[0080] Figure 18 is a cross-sectional view showing a state in which an air pocket is formed by submersion in the insertion hole of the present invention.
[0081] [Explanation of symbols]
[0082] 10: Connector body 11: Insertion hole
[0083] 12: Fixed jaw 13: External screw part
[0084] 13a: Screw connection shaft 13b: Screw connection port
[0085] 14: Insert fastening part 15: Silicone injection hole
[0086] 16: Bulkhead 20: Wire
[0087] 21: Wire 22: Wiring section
[0088] 30: Silicone housing 30a: Push-type silicone housing
[0089] 30b: Tubular silicone housing 30c: Pressurized silicone housing
[0090] 30d: Toothpaste-shaped silicone housing 31: Inner diameter screw part
[0091] 32: Silicone filling hole 33: Silicone storage space
[0092] 34: Sealing part 35: Exhaust port
[0093] 36: Mill 37: Press
[0094] 38: Barrier 38a: Body
[0095] 39: Air hole 39a: Press cushion part
[0096] 40: Silicone member 41: Injection part
[0097] 42: Silicone 43: Waterproof drain
[0098] 50: plug 60: cushion connecting member
[0099] 61: Connection hole 63: Incision line
[0100] 100: Connector 110: Air pocket
[0101] d1: wire diameter d2: wire diameter
[0102] Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the attached drawings.
[0103] Before describing the present invention in detail, it should be understood that the terms or words used in this specification should not be interpreted as being unconditionally limited to their usual or dictionary meanings, and that the inventor of the present invention may appropriately define and use the concepts of various terms in order to explain his or her invention in the best possible manner, and further, that these terms or words should be interpreted as meanings and concepts that are consistent with the technical idea of the present invention.
[0104] That is, it should be noted that the terms used in this specification are only used to describe preferred embodiments of the present invention, and are not intended to specifically limit the contents of the present invention, and that these terms are defined in consideration of various possibilities of the present invention.
[0105] Additionally, in this specification, it should be noted that singular expressions may include plural expressions unless the context clearly indicates a different meaning, and similarly, even if expressed in plural, may include a singular meaning.
[0106] Throughout this specification, whenever a component is described as "including" another component, it may mean that the component may further include any other component, rather than excluding any other component, unless specifically stated otherwise.
[0107] Furthermore, when it is described that a component is "located within, connected to, or installed within" another component, it should be understood that the component may be installed in direct connection with or in contact with the other component, may be installed spaced apart from the other component by a certain distance, and in the case where the other component is installed spaced apart from the other component by a certain distance, there may be a third component or means for fixing or connecting the component to the other component, and the description of the third component or means may now be omitted.
[0108] On the other hand, if a component is described as being "directly connected" or "directly connected" to another component, it should be understood that no third component or means exists.
[0109] Likewise, other expressions that describe the relationship between components, such as "between" and "directly between", or "adjacent to" and "directly adjacent to", should be interpreted as having the same meaning.
[0110] In addition, it should be noted that the terms “one side,” “the other side,” “one side,” “the other side,” “first,” “second,” etc. in this specification, if used, are used to clearly distinguish one component from another component, and the meaning of the component is not limited by such terms.
[0111] In addition, terms related to position, such as “upper,” “lower,” “left,” and “right,” etc., in this specification, if used, should be understood to indicate relative positions of the corresponding components in the corresponding drawings, and unless absolute positions are specified for these positions, these position-related terms should not be understood to refer to absolute positions.
[0112] Moreover, in the specification of the present invention, it should be noted that the terms “part”, “device”, “module”, “device”, etc., if used, mean a unit capable of processing one or more functions or operations, which may be implemented by hardware or software, or a combination of hardware and software.
[0113] In addition, in this specification, when specifying the drawing numbers for each component of each drawing, the same component has the same drawing number even if the component is shown in a different drawing, that is, the same reference number indicates the same component throughout the specification.
[0114] In the drawings attached to this specification, the size, position, connection relationship, etc. of each component constituting the present invention may be described with some exaggeration, reduction, or omission in order to sufficiently clearly convey the idea of the present invention or for convenience of explanation, and therefore the proportions or scales may not be strict.
[0115] In addition, in the following description of the present invention, a detailed description of a configuration that is judged to unnecessarily obscure the gist of the present invention, for example, a known technology including a prior art, may be omitted.
[0116]
[0117] FIG. 1 is a diagram showing an installation state showing a preferred embodiment of the present invention. In a basic form of a streetlight (200), a distribution board (230) is installed on a part of a main support (220) that is erected through a lower fixing member (210), and a crossbar (250) protrudes from one or both sides of an upper column (240) on the upper side of the main support (220) and a head (260) is fixed to the tip, forming various shapes in which a lamp is built in.
[0118] The waterproof function of a waterproof wire connector (100) is provided by connecting a wire (21) exposed at the tip of a wire (20) to a connector body (10) and fastening it with a supply of silicone (42) during the process of supplying power to the above distribution board (230) and head (260).
[0119] The above waterproof wire connector (100) includes a finish in which the part where the wire (20) is inserted into the insertion hole (11) faces the lower side of the main support (220), and the direction in which the silicone injection hole (15) into which silicone (42) is injected is formed faces skyward.
[0120]
[0121] Fig. 2 is a partial perspective view showing a preferred embodiment of the present invention, Fig. 3 is a separated perspective view showing an embodiment of the present invention, and Fig. 4 is a perspective view showing a combined state of the connector housing of the present invention.
[0122] A waterproof wire connector (100) includes a connector body (10) forming an insert fastening portion (14) inside an insertion hole (11), a cushion connecting member (60) located inside the connector body (10), a silicone member (40) located on one side of the connector body (10) for injecting silicone (42), and a silicone housing (30) storing the silicone member (40) and connecting the connector body (10) to be waterproof by injecting silicone (42).
[0123] The wire (20) generally includes two strands, and the wire (21) is exposed by removing the part coated with synthetic resin at the tip of the wire (20) and twisting it to form a connection part (22).
[0124] The above connector body (10) is
[0125] A fixing jaw (12) is formed inside the insertion hole (11) to fix a portion of the cushion connecting member (60), an insert fastening portion (14) having a spiral or uneven shape with a diameter that gradually decreases toward one side of the cushion connecting member (60) is formed, a partition wall (16) is formed at the tip of the insert fastening portion (14), and a silicone injection hole (15) is formed in the center of the partition wall (16) and an outer diameter screw portion (13) is formed on the outer diameter.
[0126]
[0127] The above silicone housing (30) is
[0128] It is made of a silicone member (40) in which silicone (42) is stored, and an injection port (41) is formed at a portion where it meets the silicone injection hole (15) so that it can be easily opened by external pressure to supply silicone, and an inner diameter screw portion (31) is formed on the inner diameter so that it is screw-connected to the outer diameter screw portion (13) and rotates to apply pressure to the silicone (42) so that it can be supplied.
[0129] The silicone (42) supplied to the above silicone member (40) includes replacement with various materials such as urethane that can perform a waterproofing function.
[0130]
[0131] The above cushion connecting member (60) is made of rubber material and is relatively easy to transform into a cushioned shape. A connecting hole (61) is formed in the center to accommodate wires (20) of various diameters, and a portion thereof is fixed to a fixing jaw (12) in the circumferential direction.
[0132]
[0133] FIG. 5 is a cross-sectional view of one embodiment of a connector body and a silicone housing combined according to the present invention, FIG. 6 is a cross-sectional view of a state in which silicone is supplied to the silicone housing formed according to FIG. 5 according to the present invention, FIG. 7 is a cross-sectional view of a state in which a connection part is fixed to the silicone housing formed according to FIG. 5 according to the present invention, and FIG. 8 is a cross-sectional view of a state in which silicone is supplied to the silicone housing formed according to FIG. 5 according to the present invention.
[0134] A cushion connecting member (60) is fixed to a fixing jaw (12) formed inside an insertion hole (11) formed in a cylindrical shape, a connecting hole (61) is formed in the center of the cushion connecting member (60) to form a ring shape, and an insert fastening part (14) having a screw shape or a concave shape and having a diameter that decreases as it goes inward is formed inside the cushion connecting member (60), and a connector body (10) is formed with a silicone injection hole (15) formed at the tip portion and an outer diameter screw part (13) formed on the outer diameter.
[0135] The above connector body (10) includes a body that is formed with the same diameter as the outer diameter of the insertion hole (11) or has a diameter that is reduced to form an outer diameter screw portion (13) in a straight portion, and is injection-molded as a whole, and the insert fastening portion (14) includes a body that is injection-molded as an integral part with the connector body (10) or installed in a form that is processed and joined with an electrically conductive material such as steel or copper.
[0136] The silicone housing (30) is configured to allow the inner diameter screw portion (31) to be coupled with the outer diameter screw portion (13), and includes a silicone member (40) in which silicone (42) or urethane is stored installed in the inner diameter screw portion (31).
[0137] A silicone filling hole (32) is formed in the center of the above silicone housing (30) so that it can be opened and closed with a stopper (50), and it includes an installation so that silicone (42) can be supplied from the outside and filled into the silicone storage space (33) when necessary.
[0138] The above silicone housing (30) includes an inner diameter screw portion (31) that is screw-connected to an outer diameter screw portion (13) while storing a silicone member (40) in the inner diameter, and as it rotates, it rotates in the direction of the connection portion (22) to compress the silicone (42) in the silicone member (40), so that when the injection portion (41) is opened, the silicone (42) is supplied from the silicone injection hole (15) to the insert fastening portion (14), thereby performing a process of waterproofing while maintaining a state of being blocked from the outside air.
[0139]
[0140] Fig. 9a is a cross-sectional view of another embodiment in which the connector body and the silicone housing of the present invention are combined, Fig. 9b is a cross-sectional view of a state in which a connection part is fixed to the silicone housing formed in Fig. 9a of the present invention, and Fig. 9c is a cross-sectional view of a state in which silicone is supplied to the silicone housing formed in Fig. 9a of the present invention.
[0141] A cushion connecting member (60) is fixed to a fixing jaw (12) formed inside an insertion hole (11) formed in a cylindrical shape, a connecting hole (61) is formed in the center of the cushion connecting member (60) to form a ring shape, and an insert fastening part (14) having a screw shape or a concave-convex shape and having a diameter that decreases as it goes inward is formed inside the cushion connecting member (60), and a partition wall (16) is formed at the tip portion, and a silicone injection hole (15) is formed in the center of the partition wall (16), and a connector body (10) forming a silicone storage space (33) on the outside is formed.
[0142] The above connector body (10) is formed to have the same diameter as the outer diameter of the insertion hole (11) or to have a reduced diameter, and includes injection molding as a whole, and the insert fastening part (14) is installed in a form in which it is injection molded as an integral part with the connector body (10) or is combined using a material having electrical conductivity, such as steel or copper.
[0143] The silicone storage space (33) above stores a silicone member (40), and a push-type silicone housing (30a) formed to protrude and overlap a portion of the tip of the silicone storage space (33) is installed so that silicone (42) can be supplied from the silicone injection hole (15) to the insert fastening portion (14) by pressing the protruding portion.
[0144] As the press-type silicone housing (30a) is pressed while the above silicone member (40) is stored in the inner diameter, it moves toward the connection part (22) and compresses the silicone (42) in the silicone member (40), so that when the injection part (41) is opened, the silicone (42) is supplied from the silicone injection hole (15) to the insert fastening part (14), and the process of waterproofing is performed while maintaining a state of being blocked from the outside air.
[0145] The above connector body (10) includes a pressing protrusion (33a) that further protrudes in the circumferential direction on the outer diameter where the silicone member (40) is located, so that the pressing force can be adjusted by placing a finger on it during the process of pressing the press-type silicone housing (30a).
[0146]
[0147] Fig. 10a is a cross-sectional view of another embodiment in which a connector body and a silicone housing of the present invention are combined, Fig. 10b is a cross-sectional view of a state in which a connection part is fixed to the silicone housing formed in Fig. 10a of the present invention, and Fig. 10c is a cross-sectional view of a state in which silicone is supplied to the silicone housing formed in Fig. 10a of the present invention.
[0148] A cushion connecting member (60) is fixed to a fixing jaw (12) formed inside an insertion hole (11) formed in a cylindrical shape, a connecting hole (61) is formed in the center of the cushion connecting member (60) to form a ring shape, and an insert fastening part (14) having a screw shape or a concave-convex shape and having a diameter that decreases as it goes inward is formed inside the cushion connecting member (60), and a silicone injection hole (15) is formed in a partition wall (16) at the tip portion, and then a connector body (10) is formed to which a tubular silicone housing (30b) is connected to the outside.
[0149] The above connector body (10) is formed to have the same diameter as the outer diameter of the insertion hole (11) or to have a reduced diameter, and is formed by injection molding as a whole, and the insert fastening part (14) is installed by injection molding as an integral part with the connector body (10) or by combining it using a material having electrical conductivity, such as steel or copper.
[0150] The above tubular silicone housing (30b) has a silicone storage space (33) formed inside to store silicone (42), and is installed so as to be fixed to the connector body (10) and the sealing portion (34).
[0151] The above tubular silicone housing (30b) is formed in a tubular shape with silicone (42) stored in the silicone storage space (33) of the inner diameter, so when the outside is pressed from various directions, the silicone storage space (33) shrinks and compresses the silicone (42) toward the connection part (22), so that when the injection part (41) is opened, the silicone (42) is supplied from the silicone injection hole (15) to the insert fastening part (14), thereby maintaining a state of being sealed off from the outside air and performing a process of waterproofing.
[0152]
[0153] Fig. 11a is a cross-sectional view of another embodiment in which a connection part is joined to a connector body and a silicone housing of the present invention, and Fig. 11b is a cross-sectional view showing a state in which silicone is supplied to the silicone housing formed in Fig. 11a of the present invention.
[0154] The connector body (10) is formed as shown in FIGS. 2 to 11b, and does not connect the silicone housings (30, 30a, 30b), but includes storing silicone (42) or storing a silicone member (40) including silicone (42) inside the silicone housing (30) that has an outlet (35) connected to the silicone injection hole (15).
[0155] A push rod (36) is installed at one end of the above silicone housing (30), and a pressing rod (37) is connected to the push rod (36), so that when the pressing rod (37) is pressed, the push rod (36) moves and the silicone member (40) or independently stored silicone (42) is extruded and discharged through the discharge port (35), and supplied to the insert fastening portion (14) through the silicone injection hole (15) to perform a process of waterproofing while maintaining a state of being blocked from the outside air.
[0156]
[0157] Fig. 12 is a perspective view showing an embodiment of a connector body of the present invention, Fig. 13 is a side view of a cushion connecting member with wires of the present invention combined, Fig. 14a is a side view of a cushion connecting member before connecting wires of the present invention, and Fig. 14b is a side view of a cushion connecting member with wires of the present invention combined.
[0158] One or more protrusions (19) or grooves are formed on the outer diameter of the connector body (10) to facilitate fixation so that it does not rotate.
[0159] When a wire (20) is supplied to a connecting hole (61) formed in the center of a cushion connecting member (60), a diameter corresponding to or greater than the spacing between two wires (20) is accommodated and the wire (20) is deformed in the insertion direction, and silicone (42) is exposed through the remaining space of the connecting hole (61) to surround the wire (20) and perform waterproofing in a state of being blocked from external air.
[0160] The above cushion connecting member (60) is formed with a plurality of cut lines (63) formed at narrow intervals along the periphery of the connecting hole (61) formed in the center to have various shapes such as a straight line and an 'S', and the cut lines (63) are formed so that when one or two wires (20) are inserted into the connecting hole (61), they easily open up, and the deformation action that opens up easily so that wires (20) of various thicknesses can be accommodated, and the cut lines (63) wrap around the wires (20) with almost no space after the wires (20) are inserted, so that the space is almost gone, and the movement of the silicone (42) supplied from the direction of the insert fastening portion (14) is smooth, so that a waterproof function can be stably formed.
[0161]
[0162] Fig. 15a is a cross-sectional view of the connector body of the present invention and the toothpaste-shaped silicone housing separated, and Fig. 15b is a partial cross-sectional view of the connector body of the present invention with the toothpaste-shaped silicone housing combined and silicone injected.
[0163] A screw connection shaft (13a) having a hole formed on the outside of a silicone injection hole (15) formed at the tip of a connector body (10) in which an insert fastening portion (14) is formed on the inner diameter is formed to protrude, and a screw connection port (13b) that screw-connects with the screw connection shaft (13a) is formed so that a toothpaste-shaped silicone housing (30d) storing a silicone member (40) inside is connected in a tubular shape.
[0164] The above toothpaste-type silicone housing (30d) is formed to supply the silicone member (40) from the inner diameter of the screw connection port (13b) and to supply it to the insert fastening part (14) through the screw connection shaft (13a) from the silicone injection hole (15), similar to storing and squeezing toothpaste in a tube shape.
[0165]
[0166] FIG. 16 is a cross-sectional view showing another embodiment of a silicone housing of the present invention, wherein a pressurized silicone housing (30c) installed outside a silicone injection hole (15) of a connector body (10) is formed so that an undeformed body (38a) is formed or fixed as an integral part with the connector body (10), a silicone storage space (33) is formed inside the body (38a) to store silicone (42), and an air hole (39) is formed in the center of a flexible pressing cushion portion (39a) at the tip of the body (38a), and then a blocking film (38) is formed inside the air hole (39) to block the movement of silicone (42).
[0167]
[0168] Fig. 17 is a cross-sectional view of the body dimensions of one embodiment of the connector body and wire coupling of the present invention.
[0169] The insert fastening portion (14) is formed as a conical hole, and a screw is formed on the inner surface, the minimum diameter (2d1) of the insert fastening portion (14) is smaller than twice the diameter (d1) of the wire (21), the maximum diameter (2d2) of the insert fastening portion (14) is larger than twice the diameter (d2) of the wire (20), the inclination of the insert fastening portion (14) is the same as the inclination between the end of the twisted wire (21) and the end of the covered wire, and the depth of the insert fastening portion (14) is formed so that the twisted wire (21) can be inserted up to a part of the wire (20) that is not exposed.
[0170] An insertion hole (11) having a diameter larger than the maximum diameter (2d2) of the insert fastening portion (14) is formed at the end of the maximum diameter (2d2) of the insert fastening portion (14), and a fixing jaw (12) is formed due to the difference in diameter between the maximum diameter (2d2) of the insert fastening portion (14) and the insertion hole (11).
[0171] The slope of the insert fastening portion (14) is made the same as the slope of the wire (20) and the connection portion (22), and the depth of the insert fastening portion (14) is formed in a structure that allows the wire (20) to be inserted to a portion where it is not exposed, thereby reducing the amount of silicone to be injected, and the waterproof performance is improved by wrapping the tip of the wire (20) where the covering is not peeled off with silicone (42).
[0172]
[0173] Fig. 18 is a cross-sectional view showing a state in which an air pocket is formed by submersion in the insertion hole of the present invention.
[0174] In the process of removing a part of the wire (20) from the inside of a distribution board (220) of a streetlight (200) to expose the wire (21), and then connecting it to the connector body (10) at the connection part (22) and supplying silicone (42) to provide a waterproof function, the connector (100) is installed vertically with the insertion hole (11) positioned at the bottom so that it faces the upper side of the wire (20), thereby creating an air pocket (110) according to the formation of a vertical space at the tip of the insertion hole (11), thereby preventing water leakage and providing a waterproof function, and preventing electric shock accidents even in the event of flooding.
[0175]
[0176] The waterproof function streetlight wire connector of the present invention having such a configuration is formed by peeling off the outer covering of synthetic resin that surrounds two wires (20), twisting the exposed wires (21) to form a connection portion (22), holding the wires (20), passing the connection portion (22) through the insertion hole (11) of the connector body (10), passing through the connection hole (61) of the cushion connection member (60), and supplying it to the insert fastening portion (14), and then rotating the connection portion (22), so that the wire (21) is fixed while rotating to the insert fastening portion (14).
[0177] At this time, the cushion connecting member (60) inside the connector body (10) moves inward under the influence of the force applied in the direction of travel of the wire (20) and the wire (21), wraps around the outer diameter of the wire (20), and fixes it, and moves the wire (21) in a rotational manner to move along the spiral shape of the insert fastening portion (14).
[0178] After fixing the wire (21) to the insert fastening portion (14), the inner screw portion (31) of the silicone housing (30) is rotated while being coupled with the outer screw portion (13) to advance the coupling of the inner and outer screw portions (31, 13).
[0179] When the above silicone housing (30) is rotated and turned, the silicone member (40) in the silicone storage space (33) is pressed and compressed, and the injection port (41) of the compressed silicone member (40) is opened first, and the silicone (42) stored inside flows through the opened injection port (41) and into the insert fastening portion (14) from the silicone injection hole (15).
[0180] The silicone (42) injected into the above insert fastening portion (14) finds and fills the empty space of the twisted wire (21), and completely fills the inner insert fastening portion (14) of the cushion connecting member (60) so that no empty space due to air is created, and while supplying pressure to the cushion connecting member (60), pressure is provided around the connecting hole (61) to move it partially outward, and at the same time, the silicone (42) moves into the space formed on the outer diameter of the wire (20) through the connecting hole (61), so that, as shown in FIGS. 8 and 18, the leaked silicone (42) wraps around the wire (20) like a waterproofing outlet (43) and seals it so that no empty space with air is created.
[0181]
[0182] The above cushion connecting member (60) has elasticity (cushion) of rubber material, so that it moves inward and deforms when the wire (20) is connected, and even if the connecting hole (61) does not exactly match the thickness of the wire (20), it can accommodate a certain thickness, so that there is no restriction on the wrapping thickness and it can provide a fixed position in the center.
[0183] The pressure of the silicone (42) supplied through the insert fastening portion (14) causes the periphery of the connecting hole (61) to move in the direction of the wire (20) and be deformed, and a portion of the silicone (42) flows out into the connecting hole (61) to form a waterproof outlet (43).
[0184] In addition, the silicone (42) supplied to the insert fastening portion (14) is precisely sealed so that no air space is created in the wire (21), the wire (20), and the insert fastening portion (14) by the rotational pressure of the supplied silicone housing (30), and is exposed to the outside through the connecting hole (61) of the cushion connecting member (60) and wraps the wire (20), thereby providing concentrated watertightness at the location (center) where the wire (20) is installed, and the state of being fastened so that watertightness is accurately provided can be confirmed with the naked eye.
[0185] The above wire (20) is connected regardless of whether it is covered or not, from the insert fastening portion (14) and insertion hole (11) of the connector body (10) to the wire (21) and connection portion (22), and then is sealed through silicone (42) without air inflow to a certain section outside the cushion connecting member (60), and when dried, it provides a process of becoming completely waterproof.
[0186] As the silicone hardens, it provides complete waterproofing, and prevents the connection part (22) from being separated from the connector body (10) due to vibration or shaking due to weather or movement, and prevents corrosion of the space of the insert fastening part (14) and the wire (21) by stably providing waterproofing.
[0187] The fixing jaw (12) located between the above insertion hole (11) and the insert fastening portion (14) is generated by the difference in diameter between the end of the insertion hole (11) and the maximum diameter portion (2d2) of the insert fastening portion (14), and is formed on the inside of the connector body (10). Therefore, when waterproofing the connection portion (22) of the wire (20), an irregular waterproof discharge portion (43) is inevitably formed, but it is surrounded by the insertion hole (11) of the connector body (10) and is not visible. Therefore, even if the waterproof discharge portion (43) is irregular, a separate removal process is unnecessary, so work efficiency is increased.
[0188]
[0189] As shown in FIGS. 9a, 9b, and 9c, the present invention forms a connection portion (22) by stripping off the outer covering of synthetic resin surrounding two wires (20), twisting the exposed wires (21), and holding the wires (20), supplying the connection portion (22) through the insertion hole (11) of the connector body (10), the connection hole (61) of the cushion connecting member (60), and the insert fastening portion (14) while rotating the connection portion (22) so that the wires (21) are fixed while rotating in the insert fastening portion (14).
[0190] When the push-type silicone housing (30a) and the pressure protrusion (33a) protruding from the connector body (10) are slowly pressed with a finger, pressure is applied to the silicone member (40) as it moves to the silicone storage space (33), so that the silicone (42) moves to the insert fastening portion (14) through the silicone injection hole (15) and fills all internal spaces of the insert fastening portion (14), including the fixed wire (21) and the connection portion (22), so that no air space remains, and the silicone (42) that flows out like the waterproof discharge portion (43) through the connection hole (61) of the cushion connection portion (60) wraps around the wire (20) and seals it so that no empty space with air is created.
[0191] The above silicone injection hole (15) is located in the center of the bulkhead (16) and pushes out all air remaining in the insert fastening portion (14) to the outside, thereby enhancing the waterproof function.
[0192]
[0193] As shown in FIGS. 10a, 10b, and 10c, the present invention forms a connection portion (22) by stripping off the outer covering of a synthetic resin covering two wires (20), twisting the exposed wires (21), and holding the wires (20), passing the connection portion (22) through the insertion hole (11) of the connector body (10), passing through the connection hole (61) of the cushion connecting member (60), and supplying it to the insert fastening portion (14), thereby rotating the connection portion (22) so that the wires (21) are fixed while rotating to the insert fastening portion (14).
[0194] When the tubular silicone housing (30b) connected to the sealing portion (34) in the connector body (10) is slowly pressed from various directions, pressure is applied to the silicone storage space (33), so that the stored silicone (42) moves to the insert fastening portion (14) through the silicone injection hole (15) and fills all internal spaces of the insert fastening portion (14), including the fixed wire (21) and the connection portion (22), so that no air space remains, and the silicone (42) that has leaked out like the waterproof discharge portion (43) through the connection hole (61) of the cushion connection member (60) wraps around the wire (20) and seals it so that no empty space with air is created.
[0195]
[0196] As shown in FIGS. 11a and 11b, the present invention is to insert a part of a wire (20) and a connection part (22) made of a wire (21) into a connector body (10) so that the wire (21) is fixed to the insert fastening part (14) by rotation, and the outlet (35) of the silicone housing (30) is connected to the silicone injection hole (15) so that the pressing part (37) is slowly pressed so that the pressing part (36) moves and applies pressure, so that the stored silicone (42) moves to the insert fastening part (14) through the silicone injection hole (15) and fills all the internal spaces of the insert fastening part (14) including the fixed wire (21) and the connection part (22) so that no air space remains, and the silicone (42) that flows out like a waterproof discharge part (43) through the connection hole (61) of the cushion connecting member (60) wraps around the wire (20) and seals it so that no empty space with air is created.
[0197]
[0198] As shown in FIGS. 13 and 14a and 14b, the cushion connecting member (60) has cut lines (63) formed at narrow intervals along the periphery of the connecting hole (61) formed in the center so that the process of inserting the wire (20) into the connecting hole (61) can be easily performed, and the deformation action of opening easily so that the wire (20) of various thicknesses can be easily performed so that the wire (20) of various thicknesses can be accommodated, and after the wire (20) is inserted, the cut lines (63) wrap around the wire (20) with almost no space between them, and at the same time, the movement of the silicone (42) supplied from the direction of the insert fastening portion (14) is smooth, thereby stably providing a waterproof function.
[0199]
[0200] The present invention has a screw connection shaft (13a) formed on the outside of a silicone injection hole (15) formed at the tip of a connector body (10), as shown in FIGS. 15a and 15b, and a screw connection port (13b) that is screw-connected, and a toothpaste-shaped silicone housing (30d) storing a silicone member (40) inside is formed in a tube shape and screw-connected, thereby enabling convenient work through joining and separating of the toothpaste-shaped silicone housing (30b). The toothpaste-shaped silicone housing (30d) stores toothpaste in a tube shape, and through a process of squeezing, the stored silicone member (40) can be easily supplied from the silicone injection hole (15) to the insert fastening portion (14) through the screw connection shaft (13a) in the inner diameter of the screw connection port (13b).
[0201]
[0202] As illustrated in FIG. 16, the present invention is to insert the connection part (22) into the insert fastening part (14) and fix it by rotation, and then, when the air hole (39) of the pressurized silicone housing (30c) is blocked and the pressing cushion part (39a) is pressed, an air layer is formed between the connection part and the blocking film (38), and this air layer provides pressure to push the silicone (42) toward the silicone injection hole (15). When the pressure can no longer be provided to the silicone (42), the blocking film (38) moves inward by the amount of the pressure initially provided, and the space becomes larger. Therefore, the air hole (39) is opened to allow air to flow in, and the air hole (39) is blocked again to press the pressing cushion part (39a). This process is repeated so that the silicone (42) stored inside the silicone housing (30) passes through the insert fastening part (14) and the connecting hole (61) through the silicone injection hole (15) and is then supplied, thereby sealing the connection part so that no empty space with the air is created.
[0203]
[0204] The present invention, as illustrated in FIG. 18, is to perform the arrangement of the connector body (10) in the wiring section of the streetlight (200) and then perform the installation and finishing so that the tip of the insertion hole (11) faces downwards to connect the wire (20) and the wire (21) faces upwards, so that some of the silicone (42) leaks out of the insertion hole (11) to make it waterproof, and even if water gets in due to a typhoon or monsoon, an air pocket (110), which is an air pocket, is formed in the insertion hole (11) around the waterproof outlet (43) to block the inflow of water, thereby providing a waterproof function for the wire (20) and the wire (21) and providing the effect of preventing safety accidents such as electric shock.
[0205] The present invention provides a very useful invention in which a connector body is supplied with a wire and a wire connection part, and the wire is fixed to an insert connection part by rotation, and then a silicone housing is supplied to the insert connection part in various forms such as a rotation type, a pressing type, and a tube type, so that the silicone is filled to prevent air space from occurring between the connection part and the insert connection part, and the silicone is exposed to the outside through a cushion connection member to wrap around the wire and cool, thereby allowing the accuracy of the waterproof connection to be confirmed with the naked eye.
Claims
1. In a wire connector assembly having a waterproof function, the wire connector assembly is composed of a connector body (10) and a silicone member (40) stored in a silicone housing (30). The above connector body (10) includes an insertion hole (11), a fixing jaw (12), an insert fastening portion (14), and a bulkhead (16). The end of the tapered insert fastening portion (14) formed with a screw extending from the inside of the above bulkhead (16) is formed to communicate with the insertion hole (11), The above insertion hole (11) is formed at a certain depth at one end of the connector body (10), The above bulkhead (16) is formed at the other end of the connector body (10), and a silicone injection hole (15) communicating with the insert fastening part (14) is formed in the center. A fixing jaw (12) is formed at the end of the maximum diameter of the above insert fastening portion (14) and is connected to the insertion hole (11). The above cushion connecting member (60) is made of an elastic material and has a circular hole (62) formed in the center, has an outer diameter the same size as the insertion hole (11), is fixed to the fixing jaw (12), and the hole (62) is elastically expandable. A wire connector assembly having a waterproof function, characterized in that the silicone member (40) stored in the silicone housing (30) is injected into the silicone injection hole (15) while the wire is inserted into the insert fastening part (14), so that air in the insert fastening part (14) is discharged through the three-way inlet, and the silicone member (40) is exposed through the connection hole (61) to form a waterproof outlet (43).
2. In paragraph 1, The above connector body (10) is formed by twisting a wire (21) with the tip of the wire (20) removed, and silicone (42) is injected through an insert fastening part (14) that is fixed in rotation by inserting a connecting part (22) formed by twisting and inserting the wire (21). It is formed so that the end of the covered wire is in contact with the minimum diameter side of the insert fastening portion (14) and can be inserted so that it is in contact with a portion of the wire (20) that is not exposed with the maximum diameter side of the insert fastening portion (14). The above silicone housing (30) is connected to the connector body (10) and forms a silicone storage space (33) in which silicone (42) is stored, and pressure is applied to the silicone (42) to supply it to the insert fastening portion (14) to make it waterproof. A wire connector assembly having a waterproof function, characterized in that the hole (62) is less than twice the diameter of the wire (20), and the material is made of an elastic material that can be elastically expanded, so that the wire (20) is passed through the hole (62) and the silicone (42) is exposed through the connection hole (61) to have a waterproof outlet (43).
3. In paragraph 1, A wire connector assembly having a waterproof function, characterized in that the above connector body (10) has a wire (20) positioned in an insertion hole (11) and silicone (42) flows out through a connection hole (61) to form a waterproof outlet (43).
4. In paragraph 1, A wire connector assembly having a waterproof function, characterized in that the above insert fastening portion (14) is formed as a conical hole and has a screw formed on the inner surface.
5. In paragraph 1, The above connecting member (60) has elasticity, a connecting hole (61) is formed in the center, is connected to a fixing jaw (12), a wire (20) is passed through and inserted into an insert fastening portion (14), and a wire connector assembly having a waterproof function in which silicone (42) flows out to maintain a waterproof function.
6. In a wire connector having a waterproof function including a connector body (10) and a cushion connecting member (60), The above connector body (10) includes an insertion hole (11), a fixing jaw (12), an insert fastening portion (14), and a bulkhead (16). The above connector body (10) includes an insertion hole (11), a fixing jaw (12), an insert fastening portion (14), and a bulkhead (16). The above bulkhead (16) is formed at the other end of the connector body (10), and a silicone injection hole (15) communicating with the insert fastening part (14) is formed in the center. The end of the tapered insert fastening part (14) formed with a screw extending from the inside of the above bulkhead (16) is formed to be in communication with the insertion hole (11). A fixing jaw (12) is formed at the end of the maximum diameter of the above insert fastening portion (14) and is connected to the insertion hole (11). A waterproof wire connector characterized in that the cushion connecting member (60) is formed with a circular hole (62) in the center of an elastic material, has an outer diameter the same size as the insertion hole (11), is fixed to a fixing jaw (12), and the hole (62) is elastically expandable.
7. In the method for constructing a wire connector having a waterproof function according to any one of the provisions of paragraphs 1 to 6, The above insert fastening portion (14) has a minimum diameter smaller than twice the diameter (d1) of the wire (21), a maximum diameter larger than twice the diameter (d2) of the wire (20), an inclination equal to the inclination between the end of the wire (21) and the end of the covered wire, and a waterproof wire connector construction method having a depth such that the wire (21) can be inserted up to a portion of the wire (20) where it is not exposed.
8. In a facility including a wire connector having a waterproof function according to any one of the provisions of paragraphs 1 to 6, A facility including a wire connector having a waterproof function, characterized in that the above wire connector (100) is configured such that the insertion hole (11) formed in the connector body (10) faces downwards, so that an air pocket (110) is formed in the insertion hole (11) even when submerged.
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