Perforated plastic shoe cover winding and packaging machine

The combination of ball spline screw and servo motor of the point-break plastic shoe cover winding and packaging machine solves the problems of uneven winding and poor stability in traditional equipment, realizes efficient and stable shoe cover packaging, reduces manual participation, and improves the degree of automation and packaging efficiency.

WO2025218093A1PCT designated stage Publication Date: 2025-10-23XIANTAO DAOQI PLASTIC IND CO LTD
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Patent Information

Application Number
PCT/CN2024/116586
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-15
Filing Date
2024-09-03
Publication Date
2025-10-23

AI Technical Summary

Technical Problem

Traditional shoe cover packaging equipment has problems such as uneven winding, poor stability, low efficiency and low degree of automation, resulting in high manual participation and labor intensity.

Method used

The point-break plastic shoe cover winding and packaging machine adopts the cooperation of ball spline screw, first servo motor and second servo motor to realize the rotation and translation of shoe cover. The outer edge rotor, ball spline lifting and rotating mechanism and stepper motor are combined to control the winding station to ensure stability and efficient winding.

Benefits of technology

The efficiency and stability of shoe cover rolling are improved, manual participation is reduced, the degree of automation is improved, labor intensity is reduced, and packaging efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A perforated plastic shoe cover winding and packaging machine, comprising a frame and a large winding plate connected with the frame. A large hole is formed at the center of the large winding plate, an outer edge rotor is rotationally connected at the large hole, a planetary carrier is arranged on the outer edge rotor, planetary traction driven rollers are respectively arranged on the two sides of the large winding plate, a planetary support shaft is arranged at the center of the outer edge rotor, the tail end of the planetary support shaft is rotationally connected to the frame, ball spline lifting / lowering and rotating mechanisms are symmetrically mounted on the two sides of the outer edge rotor, each ball spline lifting / lowering and rotating mechanism comprises a ball spline lead screw, and the end part of the ball spline lead screw passes through the outer edge rotor and is connected to a fork-shaped winding shaft. The perforated plastic shoe cover winding and packaging machine not only has high efficiency and good stability in shoe cover winding, but also has a high degree of automation, so that manual participation is less in the shoe cover processing process, thereby reducing labor intensity, and further improving shoe cover packaging efficiency.
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Description

Point break type plastic shoe cover winding packaging machine TECHNICAL FIELD

[0001] The utility model relates to shoe cover packaging equipment technical field especially point break type plastic shoe cover winding packaging machine. BACKGROUND

[0002] With the continuous development of automation technology, it is applied to different technical fields, among them, traditional shoe cover packaging needs artificial shoe cover winding, in the packaging process, not only the efficiency of shoe cover winding is not high, and uneven, therefore, how to improve the shoe cover packaging automation becomes our urgent problem.

[0003] In the prior art, a patent (application number: 202321388428.9) discloses a device for one-time shoe cover winding forming, comprising: a turntable assembly, the turntable assembly comprises a turntable, a guide groove and a mounting seat, the guide groove is opened at the side edge of the turntable and penetrates the other side of the turntable, the mounting seat is arranged at the position corresponding to the guide groove on the side of the turntable, the device for one-time shoe cover winding forming, the rotating shaft is driven to rotate through the second driving mechanism, the shoe cover is wound through the rotating shaft, the rotating shaft is driven to move axially through the first driving mechanism, the shoe cover is conically wound on the rotating shaft, and the coiled shoe cover produced by the device. In the patent, the translation mechanism and the rotating mechanism are separated to wind the shoe cover, which leads to uneven winding of the shoe cover, that is, the distance between adjacent shoe covers is too large or small, secondly, the stability and precision of the rotating mechanism are poor, which may cause the risk of blocking during the shoe cover winding process.

[0004] Utility model content

[0005] In view of the above deficiencies of the prior art, the utility model provides a point break type plastic shoe cover winding packaging machine, which has high efficiency, good stability and high automation degree in shoe cover winding, and has less manual participation in the shoe cover processing process, reduces the labor intensity and further improves the packaging efficiency of the shoe cover.

[0006] In order to realize the above-mentioned purpose and other related purposes, the technical means provided by the utility model are as follows:

[0007] The utility model provides a kind of point break type plastic shoe cover winding packaging machine, including rack and the reel big board connected with rack, the center of reel big board is equipped with big hole, big hole is rotatably connected with outer edge rotor, outer edge rotor is equipped with planetary support on it, reel big board both sides are respectively equipped with planetary traction driven roller, the center of outer edge rotor is equipped with planetary support shaft, and planetary support shaft end is rotatably connected with rack, the both sides of outer edge rotor are symmetrically installed ball spline lifting rotary mechanism, and ball spline lifting rotary mechanism includes ball spline screw rod, ball spline screw rod end is connected with forked reel shaft by passing through outer edge rotor.

[0008] As preferred, the ball spline lifting rotary mechanism further includes a sliding table base plate, a first servo motor and a second servo motor. The first servo motor and the second servo motor are fixed on the sliding table base plate. The ball spline screw rod is rotatably arranged on the sliding table base plate. The sliding table base plate is fixed on the back of the outer edge rotor. A ball spline nut and a ball screw nut are sleeved on the ball spline screw rod. The ball spline nut is provided with a ball spline synchronous wheel. The ball spline synchronous wheel is connected with a first synchronous wheel belt. The first synchronous wheel is connected with the output shaft of the first servo motor. The ball screw nut is provided with a ball screw synchronous wheel. The ball screw synchronous wheel is connected with a second synchronous wheel belt. The second synchronous wheel is connected with the output shaft of the second servo motor.

[0009] As preferred, the outer edge of the outer edge rotor is provided with a gear. The gear is connected with a driving gear. The driving gear is connected with the output shaft of a first stepper motor fixed on the reel big plate. The back center of the outer edge rotor is provided with a station detection sensor.

[0010] As preferred, one side of the outer edge rotor is provided with a feeding traction roller. The feeding traction roller is connected with the output shaft of a second stepper motor passing through the reel big plate. The reel big plates on the two sides of the feeding traction roller are symmetrically provided with passive pressure rollers.

[0011] As preferred, the other side of the outer edge rotor is rotatably provided with a planetary traction driving roller. The main shaft of the planetary traction driving roller is connected with the output shaft of a third stepper motor passing through the reel big plate by a belt.

[0012] As preferred, a material shortage detection sensor is arranged between the outer edge rotor and the feeding traction roller.

[0013] As preferred, the first servo motor is fixedly connected with the outer edge rotor through a servo motor fixed support rod. The second servo motor is fixedly connected with the outer edge rotor through a servo motor fixed support rod.

[0014] As preferred, one end of the planetary support shaft is rotatably arranged on the rack through a deep groove ball bearing.

[0015] As preferred, the roll stock big board is provided with a planetary traction support, the planetary traction support is sleeved with the planetary traction driving roller, and the main shaft of the planetary traction driving roller is rotationally connected with the planetary traction support.

[0016] As preferred, one side of the output shaft of the first servo motor is provided with a servo motor limit sensor, and one side of the output shaft of the second servo motor is provided with a servo motor limit sensor.

[0017] The utility model has the following positive effects:

[0018] 1. The utility model discloses a ball spline screw, a first servo motor and a second servo motor are used to wind and package point-cut type shoe covers, the ball spline screw can realize rotation winding and translation winding of the shoe cover, the shoe cover winding presents a tower shape, and the utility model has the advantages of simple structure, high winding efficiency, high automation degree, less manual participation in the shoe cover processing, reduced labor intensity and further improved shoe cover packaging efficiency.

[0019] 2. The utility model discloses a ball spline screw, a first servo motor and a second servo motor are used to wind and package point-cut type shoe covers, the ball spline screw can realize rotation winding and translation winding of the shoe cover, the shoe cover winding presents a tower shape, and the utility model has the advantages of simple structure, high winding efficiency, high automation degree, less manual participation in the shoe cover processing, reduced labor intensity and further improved shoe cover packaging efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 is a structural schematic view of the utility model;

[0021] Fig. 2 is a rear view of the utility model;

[0022] Fig. 3 is a structural schematic view of a roll stock servo core combination (I) of the utility model;

[0023] Fig. 4 is a structural schematic view of a roll stock servo core combination (II) of the utility model;

[0024] Fig. 5 is a side view of the utility model;

[0025] Fig. 6 is a front view of the utility model.

[0026] Explanation of the drawings: 1- large plate of material, 2- outer edge rotor, 3- frame, 4- first step motor, 5- feeding traction shaft, 6- second step motor, 7- passive compression roller, 8- third step motor, 9- third step motor pulley, 10- third step motor belt, 11- planetary traction driving roller, 12- planetary support, 13- planetary traction driven roller, 14- planetary support shaft, 15- deep groove ball bearing, 16- material shortage detection sensor, 17- station detection sensor, 18- slide base plate, 19- first servo motor, 20- first synchronous wheel, 21- ball spline synchronous wheel, 22- ball screw nut, 23- ball spline screw bearing, 24- ball spline screw, 25- ball spline coupling, 26- servo motor fixed support rod, 27- fork-shaped material winding shaft, 28- second servo motor, 29- second synchronous wheel, 30- ball screw synchronous wheel, 31- driving gear, 32- planetary traction support, 33- servo motor limit sensor, 34- ball spline nut. DETAILED DESCRIPTION

[0027] Exemplary embodiments of the present disclosure are described below with reference to the accompanying drawings, which include various details of the embodiments of the present disclosure to assist in understanding, which should be considered in their context only. Therefore, those of ordinary skill in the art should recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Also, in order to be clear and concise, descriptions of well-known functions and structures are omitted in the following description.

[0028] Embodiment: As shown in FIG. 1 or FIG. 2 or FIG. 3 or FIG. 4 or FIG. 5, a point-cut type plastic shoe cover winding and packaging machine includes a frame 3 and a large plate of material 1 connected with the frame 3, the center of the large plate of material 1 is provided with a large hole, the large hole is rotatably connected with an outer edge rotor 2, the outer edge rotor 2 is provided with a planetary support 12, both sides of the large plate of material 1 are respectively provided with a planetary traction driven roller 13, the center of the outer edge rotor 2 is provided with a planetary support shaft 14, the end of the planetary support shaft 14 is rotatably connected with the frame 3, both sides of the outer edge rotor 2 are symmetrically installed with a ball spline lifting and rotating mechanism, the ball spline lifting and rotating mechanism includes a ball spline screw 24, the end of the ball spline screw 24 penetrates through the outer edge rotor 2 and is connected with a fork-shaped material winding shaft 27.

[0029] In the embodiment, the ball spline lifting and rotating mechanism further comprises a sliding table base plate 18, a first servo motor 19 and a second servo motor 28, the first servo motor 19 and the second servo motor 28 are fixed on the sliding table base plate 18, the ball spline screw rod 24 is rotatably arranged on the sliding table base plate 18, the sliding table base plate 18 is fixed on the back of the outer rim rotor 2, the ball spline screw rod 24 is sleeved with a ball spline nut 34 and a ball screw nut 22, the ball spline nut 34 is provided with a ball spline synchronous wheel 21, the ball spline synchronous wheel 21 is connected with the first synchronous wheel 20 through a belt, the first synchronous wheel 20 is connected with the output shaft of the first servo motor 19, the ball screw nut 22 is provided with a ball screw synchronous wheel 30, the ball screw synchronous wheel 30 is connected with the second synchronous wheel 29 through a belt, and the second synchronous wheel 29 is connected with the output shaft of the second servo motor 28.

[0030] In the embodiment, one end of the fork-shaped material winding shaft 27 is connected with one end of the ball screw spline shaft coupling 25, the other end of the ball screw spline shaft coupling 25 is connected with the ball spline screw rod 24, one side of the ball spline bearing synchronous wheel 21 is provided with a ball screw spline bearing 23, and one side of the ball screw bearing synchronous wheel 30 is provided with a ball screw spline bearing 23.

[0031] In the embodiment, the outer rim of the outer rim rotor 2 is provided with a gear, the gear is connected with a driving gear 31 in a toothed manner, the driving gear 31 is connected with the output shaft of the first stepping motor 4 fixed on the material winding plate 1, and the back surface of the outer rim rotor 2 is provided with a station detection sensor 17 at the center.

[0032] In the embodiment, one side of the outer rim rotor 2 is provided with a feeding traction roller 5, the feeding traction roller 5 is connected with the output shaft of the second stepping motor 6 penetrating through the material winding plate 1, and the material winding plate 1 on the two sides of the feeding traction roller 5 is provided with a passive pressing roller 7 in a symmetrical manner.

[0033] In the embodiment, the other side of the outer rim rotor 2 is rotatably provided with a planetary traction driving roller 11, and the main shaft of the planetary traction driving roller 11 is connected with the output shaft of the third stepping motor penetrating through the material winding plate 1 through a belt.

[0034] In the embodiment, the other side of the outer rim rotor 2 is provided with a planetary traction driving roller 11, the output shaft of the planetary traction driving roller 11 is connected with a third stepping motor belt 10, the third stepping motor belt 10 is connected with a third stepping motor pulley 9, and the third stepping motor pulley 9 is connected with the output shaft of the third stepping motor 8.

[0035] In the embodiment, the first servo motor 19 is fixedly connected with the outer rim rotor 2 through a servo motor fixing support rod 26, and the second servo motor 28 is fixedly connected with the outer rim rotor 2 through the servo motor fixing support rod 26.

[0036] In the embodiment, a material shortage detection sensor 16 is arranged between the outer rim rotor 2 and the feeding traction roller 5.

[0037] In the embodiment, the first servo motor 19 is arranged on a sliding table base plate 18, the second servo motor 28 is arranged on the sliding table base plate 18, and the sliding table base plate 18 is arranged on the outer rim rotor 2.

[0038] In the embodiment, one end of the planetary support shaft 14 is rotatably arranged on the rack 3 through a deep groove ball bearing 15.

[0039] In the embodiment, a planetary traction support 32 is arranged on the material winding plate 1, the planetary traction support 32 is sleeved with the planetary traction driving roller 11, and a main shaft of the planetary traction driving roller 11 is rotatably connected with the planetary traction support 32.

[0040] In the embodiment, one side of an output shaft of the first servo motor 19 is provided with a servo motor limit sensor 33, and one side of an output shaft of the second servo motor 28 is provided with the servo motor limit sensor 33.

[0041] In the embodiment, the electric control part comprises a power supply, a single-chip microcomputer main control circuit board, a single-chip microcomputer servo motor control circuit board, a single-chip microcomputer stepping motor control circuit board, a servo motor driver, a stepping motor driver, a position detection sensor, a material shortage detection sensor, an encoder and the like, and all the circuit boards are controlled through RS485 bus communication.

[0042] The working principle of the utility model is as follows: reset: the outer rim rotor 2 is rotated by a station switching stepping motor to make the front end of the fork-shaped material winding shaft 27 rotate to the first station (material taking position), the double servo motor is driven to retreat to the original position of the ball spline rod 24, and the front end of the fork-shaped material winding shaft 27 is automatically parallel to the plane of the incoming shoe sleeve;

[0043] Feeding: the point breaking type plastic shoe sleeve produced by a shoe sleeve machine is drawn into the material winding rod through the feeding traction roller 5 in front of the installation panel of the machine at the same speed as the linear speed of the shoe sleeve machine, and the shoe sleeve is pressed and sent in, a material shortage detection sensor 16 is arranged between the feeding traction roller 5 and the fork-shaped material winding shaft 27 in the first station, when the material is broken or the material is insufficient, the material winding is automatically controlled to stop by the program of the machine, and the operation of the shoe sleeve machine is also stopped.

[0044] Material taking: in the first station, a group of double servo core combination control ball spline screw 24 drives the front end of the fork-shaped material winding shaft 27 to complete the material taking action. The position control servo motor moves the ball spline screw 24 from the original position to the forward translation position. The front end of the fork-shaped material winding shaft 27 forks into the sleeve.

[0045] Material winding: a group of double servo core combination controls the ball spline screw 24 with torque control mode to drive the front end of the fork-shaped material winding shaft 27 to do circular motion. Another servo motor controls the ball spline screw 24 with position control mode to drive the front end of the fork-shaped material winding shaft 27 to do translation motion. When the material winding shaft rotates, the fork-shaped notch winds the sleeve on the fork-shaped material winding shaft 27 in a gradual spiral curve motion.

[0046] Station switching: after the material winding starts, a group of material winding actions continue while the station switching stepper motor drives the outer rotor 2 to rotate, moving the first group of material winding shafts in progress to the second station. At this time, the planetary traction driven roller 13 flattens the sleeve that has not been wound into the first group of material winding shafts and cooperates with the feeding traction roller 5 to clamp the sleeve that has not been wound into the material winding shaft to synchronize with the linear speed of the sleeve machine to feed into the first group of material winding shafts, continuously winding until full.

[0047] Material winding completion: when the single-chip microcomputer main control board detects that the winding of the sleeve is completed, it positions the sleeve point breaking position between the second group of material winding shafts and the feeding traction roller 5. It starts the second group of material winding shafts to make a gradual spiral motion. The second group of material winding shafts and the feeding traction roller 5 clamp the second group of material winding shafts to cooperate to tear the sleeve from the point breaking position. The second group of material winding shafts enters the material winding step. Then the first group of material winding shafts winds the residual sleeve and stops.

[0048] Material returning: after a group of material winding is completed, the position control servo motor controls the ball spline screw 24 to move the fork-shaped material winding shaft 27 backward to the original position. The wound conical sleeve cylinder is ejected from the fork-shaped notch of the current fork-shaped material winding shaft 27 and falls on the rear end of the conveying belt. The material returning is completed. After the material returning process is completed, the station switching moves the second group of material winding shafts to the second station for continuous winding, and the first group of material winding shafts returns to the first station for material taking.

[0049] The above steps are repeated to complete the continuous production process.

[0050] The utility model discloses, not only the efficiency of shoe cover winding is high, stability is good, and automation degree is high, and the artificial participation is less in the shoe cover processing process, reduces the labor intensity, and the packaging efficiency of shoe cover is further improved.

[0051] The specific embodiments described above do not constitute a limitation of the protection scope of the present disclosure. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims

1. A machine for winding and packaging a roll of point-cut plastic shoe covers, comprising a frame (3) and a large plate (1) of the roll connected to the frame (3), characterized in that: The center of the roll stock large plate (1) is provided with a large hole, and the outer edge rotor (2) is rotatably connected to the large hole, the outer edge rotor (2) is provided with a planetary support (12) on the front surface, and the both sides of the roll stock large plate (1) are respectively provided with a planetary traction driven roller (13), the center of the outer edge rotor (2) is provided with a planetary support shaft (14), the tail end of the planetary support shaft (14) is rotatably connected with a rack (3), and the both sides of the outer edge rotor (2) are symmetrically provided with a ball screw lifting and rotating mechanism, the ball screw lifting and rotating mechanism comprises a ball screw lead screw (24), and the ball screw lead screw (24) is connected with a fork-shaped roll stock shaft (27) through the outer edge rotor (2).

2. The machine for winding packages of point-off plastic shoe covers according to claim 1, characterized in that: The ball screw lifting and rotating mechanism further comprises a sliding table base plate (18), a first servo motor (19) and a second servo motor (28), the first servo motor (19) and the second servo motor (28) are fixed on the sliding table base plate (18), the ball screw lead screw (24) is rotatably arranged on the sliding table base plate (18), the sliding table base plate (18) is fixed on the back of the outer edge rotor (2), a ball screw nut (34) and a ball screw nut (22) are sleeved on the ball screw lead screw (24), the ball screw nut (34) is provided with a ball screw synchronous wheel (21), the ball screw synchronous wheel (21) is connected with a first synchronous wheel (20) through a belt, the first synchronous wheel (20) is connected with the output shaft of the first servo motor (19), the ball screw nut (22) is provided with a ball screw synchronous wheel (30), the ball screw synchronous wheel (30) is connected with a second synchronous wheel (29) through a belt, and the second synchronous wheel (29) is connected with the output shaft of the second servo motor (28).

3. The point-break type plastic shoe cover winding packaging machine according to claim 1, characterized in that: The outer edge of the outer edge rotor (2) is provided with a gear, the gear is connected with a driving gear (31) in meshing connection, and the driving gear (31) is connected with the output shaft of the first step motor (4) fixed on the roll stock large plate (1).

4. The machine for winding and packaging point-off plastic shoe covers according to claim 1, characterized in that: One side of the outer edge rotor (2) is provided with a feeding traction roller (5), the feeding traction roller (5) is connected with the output shaft of the second step motor (6) penetrating through the roll stock large plate (1), and the both sides of the roll stock large plate (1) are symmetrically provided with passive pressure rollers (7).

5. The machine according to claim 3, characterized in that: The other side of the outer edge rotor (2) is rotatably provided with a planetary traction driving roller (11), and the main shaft of the planetary traction driving roller (11) is connected with the output shaft of the third step motor (8) penetrating through the roll stock large plate (1) through a belt.

6. The machine for winding packages of point-off plastic shoe covers according to claim 3, characterized in that: The outer edge rotor (2) and the feeding traction roller (5) are provided with a material shortage detection sensor (16).

7. The machine for winding packages of point-off plastic shoe covers according to claim 2, characterized in that: The first servo motor (19) is fixedly connected with the outer edge rotor (2) through a servo motor fixed support rod (26), and the second servo motor (28) is fixedly connected with the outer edge rotor (2) through the servo motor fixed support rod (26).

8. The machine for winding packages of point-off plastic shoe covers according to claim 1, characterized in that: One end of the planetary support shaft (14) is rotatably arranged on the rack (3) through a deep groove ball bearing (15).

9. The point-break type plastic shoe cover winding packaging machine according to claim 5, characterized in that: The big plate (1) of the roll stock is provided with a planetary traction support (32), the planetary traction support (32) is sleeved with the planetary traction driving roller (11), and the main shaft of the planetary traction driving roller (11) is rotationally connected with the planetary traction support (32).

Citation Information

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