Power supply module and modular touch-protection system
The power feed module and modular contact protection system provide a secure and cost-effective power supply to busbars by clamping onto their outer circumference, addressing space and perforation issues, and enabling flexible integration of electrical devices.
Patent Information
- Application Number
- PCT/DE2025/100396
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-04-19
- Filing Date
- 2025-04-17
- Publication Date
- 2025-10-23
AI Technical Summary
Existing power supply solutions for busbars in control cabinets require additional space, perforation of busbars, and cannot accommodate devices drawing power from busbars due to contact pin occupation, leading to increased height and costs.
A power feed module with insulating base and cover, featuring receptacles with contact elements that clamp onto the outer circumference of busbars, allowing power supply without perforation and maintaining a low overall height, and a modular contact protection system that allows flexible arrangement and power supply from multiple busbars.
Enables secure, efficient, and cost-effective power supply to busbars without increasing height or requiring perforation, while allowing flexible integration of electrical devices and modular expansion.
Smart Images

Figure DE2025100396_23102025_PF_FP_ABST
Abstract
Description
[0001] Power supply module and modular contact protection system
[0002] The invention relates to a power supply module and a modular contact protection system with a power supply module.
[0003] Busbars are installed in control cabinets, for example, to conduct or supply electrical current. To prevent accidental contact with conductive busbars, contact protection systems are typically used. These include covering the busbars, for example.
[0004] The current carried by the busbars must be supplied to or fed into the busbars.
[0005] Adapters for power supply are known from the prior art. These adapters are arranged on the cover of the contact protection device and electrically contact the busbar for power supply. A corresponding adapter is known, for example, from EP 0270 996 A2. With these known solutions, firstly, the entire cover cannot be installed, as the adapter supplying the power requires space on the cover. Secondly, the overall height of the contact protection system increases by at least the height of the adapter.
[0006] Another type of power supply is known from EP 3 926 774 A1. In this case, contact pins are inserted into the contact protection on the rear side, opposite the cover. The contact pins are inserted through the rear side into contact holes in the busbar. For this, the busbars must be perforated or slotted, which incurs costs and effort. Furthermore, the additional elements require additional space. Likewise, no device drawing power from the busbar can be mounted at locations where the busbar is contacted by the contact pins, since the contact hole in the busbar is occupied by the contact pin.
[0007] EP 2 863496 B1 shows contact elements designed as terminals that contact busbars covered with contact protection modules at their outer periphery. Therefore, the object of the present invention is to overcome these disadvantages. This object is achieved by a power supply module according to claim 1 and a modular contact protection system according to claim 12. The respective subclaims relate to advantageous embodiments.
[0008] One aspect of the invention relates to a power feed module for a contact protection system for contact-safe contacting of busbars, wherein the power feed module has a base made of electrically insulating material with receptacles for busbars and a cover made of electrically insulating material covering the base, characterized in that the receptacles each have a contact element, wherein the contact elements are designed to electrically contact busbars inserted into the receptacles at their outer circumference, wherein the contact elements are each electrically connected to a terminal for an electrical conductor.
[0009] Because the receptacles have contact elements and the busbar is contacted at its outer periphery, the busbar does not need to be perforated or slotted. In particular, the busbar can be free of contact holes for power supply or the like. Furthermore, the fact that the receptacles are arranged in the base allows for a low overall height. The power supply module according to the invention is also simple and straightforward in design and construction, and easy and cost-effective to manufacture.
[0010] The contact element can, for example, be a part or section of the receptacle, in particular an electrically conductive part or section.
[0011] The receptacles can be designed as electrically conductive terminals. The contact elements can be designed as electrically conductive terminals. The terminals can be configured to engage around the outer circumference of busbars inserted into the receptacles. The terminals can be configured to electrically contact the outer circumference of busbars inserted into the receptacles by clamping.
[0012] In some embodiments, a receptacle can be a terminal and / or terminal-shaped. The terminal can be electrically conductive. The terminals can be configured to electrically contact busbars inserted into the receptacles at their outer periphery by clamping them.
[0013] The terminals can provide good and secure contact.
[0014] In some embodiments, it may be provided that the busbar is not mechanically held or fixed by the receptacle and / or the terminal, but only electrically contacted. Mechanically securing or fixing the busbar can be achieved in other ways, for example, by separate holding elements in the base and / or in or through a contact protection housing described below.
[0015] The contact elements can be electrically connected to the connection for an electrical conductor via an electrical conductor track. The terminals can be electrically connected to the connection for an electrical conductor via an electrical conductor track.
[0016] In some embodiments, the power feed module may comprise a base made of electrically insulating material with receptacles for busbars and a cover made of electrically insulating material covering the base, wherein the receptacles may be designed as electrically conductive terminals which may be configured to electrically contact busbars inserted into the receptacles at their outer periphery, wherein the terminals may each be electrically connected to a terminal for an electrical conductor.
[0017] The base and / or the cover can be an injection-molded part. The base can be a single piece. The cover can be a single piece. This allows the power supply module to be manufactured simply, cost-effectively, and easily.
[0018] In some embodiments, the power feed module can be configured such that at least three power busbars can be accommodated in the power feed module. The power feed module can be configured to feed a respective electrical current to at least three power busbars. In some embodiments, the respective fed-in electrical current can each have a different phase. Thus, for example, a three-phase alternating current can be transported or can be fed in by the power feed module by means of three power busbars. The connections can be arranged in a connection block on an outer side of the base. In some embodiments, the connections can each be electrically connected to one of the contact elements and / or one of the terminals via an electrical conductor track.
[0019] The base can have additional receptacles for busbars. It can be provided that each of the receptacles having respective contact elements is aligned with at least one of the additional receptacles in a busbar extension direction. In some embodiments, each of the receptacles designed as electrically conductive terminals can be aligned with at least one of the additional receptacles in a busbar extension direction. In some embodiments, the additional receptacles can be configured to mechanically hold and / or fix the busbars. In some other embodiments, however, the additional receptacles can also not mechanically hold and / or fix the busbars.
[0020] The power feed module can have passage channels for busbars extending between opposite end faces of the power feed module for passing busbars through the power feed module. This allows a busbar to extend completely and / or continuously through the power feed module.
[0021] Each of the receptacles containing the respective contact elements can be aligned with one of the through-channels by its through-section for a busbar. In some embodiments, for example, when a receptacle is designed as a terminal, each of the electrically conductive terminals can be aligned with one of the through-channels by its through-section for a busbar.
[0022] The cover can have a cover plate with a number of rows of regularly spaced through slots corresponding to the number of busbars to be contacted. The cover plate can, for example, be or have a flat cover plate. This allows the cover and / or the cover plate to be built over. For example, electrical devices can be mounted on or on the cover and / or the cover plate. It can be provided that electrical devices mounted on or on the cover and / or the cover plate can electrically contact one or more busbars, for example to draw power from the respective busbars.
[0023] The cover covering the base can have a mounting side with regularly spaced through slots. A single- or multi-pole busbar adapter can be mounted on the mounting side for electrically connecting busbars that can be accommodated in the receptacles.
[0024] The single- or multi-pole busbar adapter can pass through the cover's through-slots with at least one contact element for each busbar to be electrically contacted. The multi-pole busbar adapter can have a number of contact elements that can correspond to the number of busbars to be contacted. For example, the busbar adapter can have three or more contact elements. The contact element can contact a respective busbar if busbars are accommodated in the power feed-in module.
[0025] The busbar adapter can pass through the through-slots in the cover with hook-shaped retaining feet. The busbar adapter can have hook-shaped retaining feet. The hook-shaped retaining feet can be designed to engage behind busbars accommodated in the receptacles. In some embodiments, the retaining feet can fix and / or fasten the busbar adapter. Alternatively or additionally, in some embodiments, a retaining foot can electrically contact a busbar, so that current can be conducted to or from the busbar adapter through the retaining foot.
[0026] The terminal block can be fastened to the outside of the base via a detachable connection. The base preferably has fastening means for the detachable connection of the terminal block to the outside of the base on at least one of two opposite outer sides, particularly preferably on opposite long sides with respect to a busbar extension direction of the busbars of the base. The terminal block can be mounted on one of the opposite long sides of the base. This allows optional power supply from one of the two opposite long sides. For example, the power feed module can be mounted in a switch cabinet housing with horizontally extending receptacles or power busbars accommodated therein. For example, the power supply to the power feed module can then be effected perpendicular to the horizontal direction, i.e. from above or below.
[0027] At least the base and preferably the cover covering the base can be designed in several parts with respect to a busbar extension direction of the busbars. A plurality of base modules forming the base can be provided, which can be arranged in series with one another via complementary series connectors. Each of the base modules can have a number of receptacles corresponding to the number of current busbars to be accommodated. If the plurality of base modules are arranged in series with one another, the receptacles of the two base modules can be aligned in pairs and thus each form a continuous receptacle for busbars. Each base module can have some of the connections for an electrical conductor and a corresponding number of contact elements. For example, for a four-pole power feed-in module, two connections and correspondingly two contact elements connected via an electrical conductor can be arranged orbe included therein. When the two two-pole base modules are connected side by side, a four-pole base is provided for a four-pole power feed-in module.
[0028] The base can have at least one through-channel on at least one of its two opposite longitudinal sides with respect to a busbar extension direction of the busbars. Electrical conductor tracks can extend through this through-channel, with which the contact elements are each electrically connected to one of the terminals for an electrical conductor. The conductor tracks can be designed as flat bars, particularly for high currents. In one embodiment, the flat bars are designed identically to the busbars accommodated in the receptacles, at least with regard to their cross-section.
[0029] The conductor tracks can extend perpendicular to the longitudinal direction of the busbars from the base through the at least one through-channel into the terminal block. The conductor tracks can preferably be designed as flat bars. The conductor track preferably extends with one of its two opposite ends out of the base or a base module of the base, while the other end is received in the base or base module. The base or base module can, in the manner described above, have a through-channel extending perpendicular to the longitudinal direction of the busbars on opposite long sides. The conductors can optionally protrude from the base or base module via one of their two opposite ends through one through-channel or the other through-channel, and accordingly to one or the other of the two opposite long sides.The terminal block can be arranged on the side where the conductor track protrudes from the base or base module. The terminal block can be secured to the outside of the base via fastening means for detachably connecting the terminal block, in particular optionally on the side of the two opposite longitudinal sides where the conductor track protrudes from the base.
[0030] The power feed-in module, in particular the base of the power feed-in module, can have two base modules, each having four receptacles. One receptacle of one base module and one receptacle of the other base module can be aligned with each other. This creates four continuous receptacles for busbars. Each base module can have two contact elements in different receptacles. In this way, one contact element can be provided for each of the four continuous receptacles. Instead of four receptacles, any other number of receptacles can be provided, corresponding to the required number of poles of the busbar system, for example, three receptacles or five receptacles.
[0031] A further aspect of the invention relates to a modular contact protection system for contact-safe contacting of busbars, wherein the contact protection system comprises a power feed module according to the invention and at least one contact protection housing made of electrically insulating material with busbar receptacles for busbars. The contact protection housing comprises a housing base having the busbar receptacles and a housing cover with a mounting side that closes the busbar receptacles and can be optionally removed from the base.
[0032] The housing cover can have a flat cover plate with a number of rows of regularly spaced through slots corresponding to the number of busbars to be contacted. The housing cover can be built over with electrical devices, for example busbar adapters. Both the power feed module and the at least one contact protection housing can have a series connector on at least one of their two opposite end faces, via which the power feed module and the at least one contact protection housing can be detachably connected to one another. The contact protection system can have a series connector. A series connector or the series connector can be arranged between the power feed module and the contact protection housing. A series connector or the series connector can be detachably connected to the power feed module and to the contact protection housing.
[0033] The power feed module and the at least one contact protection housing can each have passage channels for busbars extending between their respective opposite end faces for guiding busbars through the power feed module and the at least one contact protection housing. Each passage channel of the power feed module can open into a passage channel of the contact protection housing.
[0034] At least one straight busbar can extend uninterruptedly through the interconnecting passage channels between the power feed module and the at least one contact protection housing.
[0035] The invention is further explained by way of example with reference to the figures. They show:
[0036] Fig. 1 shows an embodiment of a power feed module according to the invention in a perspective view;
[0037] Fig. 2 the embodiment shown in Fig. 1 with busbar;
[0038] Fig. 3 is a plan view of the embodiment of a power feed module according to the invention shown in Fig. 2;
[0039] Fig. 4 is a side view of the embodiment of a power feed module according to the invention shown in Figs. 2 and 3;
[0040] Fig. 5 is a perspective view of an embodiment of a power supply module according to the invention with a cover mounted; Fig. 6 is an exemplary modular contact protection system;
[0041] Fig. 7 shows an exemplary modular contact protection system;
[0042] Fig. 8 an exemplary adapter; and
[0043] Fig. 9 shows a plan view of an embodiment of a stackable base module with the cover removed.
[0044] Figures 1 to 5 show an embodiment of a power feed module 200 according to the invention in different views.
[0045] The power supply module 200 has a base 210. The base 210 is made of an electrically insulating material. For example, the base 210 can comprise a plastic and / or consist of or be made of plastic.
[0046] The base 210 has receptacles 220 for busbars 100. A busbar 100 can be or will be accommodated in a receptacle 220. The receptacle 220 can have a contact element 222. The contact element 222 is configured to electrically contact the busbar 100 at its outer periphery when a busbar 100 is accommodated in the receptacle 220.
[0047] It may be provided that the busbar 100 is not perforated and / or not slotted.
[0048] It may be provided that each receptacle 220 may have a contact element 222. In some embodiments, the contact element 222 may be arranged on, in, or near the receptacle 22. Alternatively or additionally, it may be provided that a contact element 222 may be part of a receptacle 220. In some embodiments, a contact element 222 may be an electrically conductive part of or of the receptacle 220, for example, a section or the like.
[0049] It may be provided that the receptacles 220 can be designed as electrically conductive terminals 224. In some embodiments, one, several, or all of the receptacles 220 can be or have a respective terminal 224. In some embodiments, one, several, or all of the receptacles 220 can be terminal-shaped. In some embodiments, a terminal shape can substantially comprise a U-shape or a C-shape.
[0050] The contact element 222 may be part of the terminal 224. In some embodiments, the terminal 224 may be or include the contact element 222.
[0051] The terminal 224 can encompass a busbar 100 inserted into the terminal 224 and / or into the receptacle 220 at its outer circumference.
[0052] One or more clamping elements 226 may be provided. A clamping element 226 may, for example, be configured to preload the receptacle 220, in particular the terminal 224, and / or to exert a force on the receptacle 220 or the terminal 224. For example, the clamping element 226 may preload two brackets of a terminal 224 against each other. As a result, when the busbar 100 is received in the receptacle 220, contacting of the contact element 220 and / or the terminal 224 can be ensured or improved.
[0053] In some embodiments, the busbar 100 may have a substantially rectangular cross-section. In some embodiments, the busbar 100 may have a round or rounded cross-section, at least in sections. The receptacle 220 may be shaped such that it can accommodate the cross-section of the busbar 100. The terminal 224, and / or a portion of the terminal 224, may be shaped such that it can contact the cross-section of the busbar 100, at least in sections.
[0054] In some embodiments, the contact element 222 may alternatively or additionally be or comprise an element arranged on or in the receptacle 220. The contact element 222 may be arranged on or in the receptacle 220 such that, when a busbar 100 is arranged in the receptacle 220, it can contact the busbar 100.
[0055] The base 210 can have additional receptacles for busbars 100. The additional receptacles for busbars 100 can be aligned with the receptacles 220 in a busbar extension direction L. It can be provided that if a busbar 100 is received in a receptacle 220, the same busbar 100 can be received in a further receptacle.
[0056] In some embodiments, the power feed module 200 may include at least one bus bar 100 received in a receptacle 220. In some embodiments, the power feed module 200 may include at least three bus bars 100 received in respective receptacles 220.
[0057] The power feed module 200 and / or the base 210 can have one or more through-channels 260 for busbars 100. The through-channels 260 can extend in one or the busbar extension direction L. It can be provided that when a busbar 100 is accommodated in a receptacle 200, the busbar 100 can be arranged or accommodated in a corresponding through-channel 260.
[0058] The passage channel 260 can be arranged and / or extend such that a busbar 100 can be or can be passed through the power feed module 200. In some embodiments, one or the passage channel can extend between opposite end faces of the power feed module 200.
[0059] A passage channel 260 may be aligned and / or flush with a receptacle 200 and / or another receptacle. In some embodiments, a receptacle 200 may be arranged within a passage channel 260.
[0060] The busbars 100 can extend parallel and at a distance from one another in their busbar extension direction L in the power feed module 200. The busbars 100 can extend parallel and at a distance from one another in their busbar extension direction L through the power feed module 200.
[0061] The contact elements 222 are electrically connected to a respective connection 242. In some embodiments, the terminals 224 can be electrically connected to a respective connection 242. A connection 242 can accommodate and / or electrically contact an electrical conductor. In some embodiments, a connection 242 can have an opening whose cross-section can be adjustable. For example, the cross-section of the opening or of the connection 242 can be adjustable by means of a screw adjustment or the like. In some embodiments, it can be provided that when an electrical conductor is accommodated in the connection 242, the cross-section of the opening can be adjusted such that the electrical conductor can be fixed in the connection 242.
[0062] The power supply module 200 and / or the base 210 may include a terminal block 240. The terminals 242 may be arranged in the terminal block 240. The terminal block 240 may, for example, be arranged on an outer side of the base 210.
[0063] When a busbar 100 is accommodated in a receptacle 220, it can be provided that electrical current can be fed into the busbar 100 from an electrical conductor via a terminal 242 and a contact element 222 of the receptacle 220 that is electrically connected to the terminal 242.
[0064] In some embodiments, at least three receptacles 220 and correspondingly at least three contact elements 222 can be provided. This allows, for example, a three-phase current, e.g., a three-phase alternating current or the like, to be fed in. It can be provided that current with a different phase can be fed into a respective busbar 100 via the respective receptacles 220 or the contact elements 222.
[0065] A contact element 222 can be electrically connected to a terminal 242 via an electrical conductor track 250. The electrical conductor track 250 can run and / or be arranged substantially perpendicular to the busbar extension direction L.
[0066] It can be provided that the base 210 can have one or more recesses, in each of which a conductor track 250 can be arranged. The recess and / or the electrical conductor track 250 can be arranged and / or dimensioned such that, when the busbar 100 is accommodated in a receptacle 200, the busbar 100 cannot be or be contacted by the electrical conductor track 250 and / or cannot be or be electrically contacted. The power feed module 200 has a cover 230. For illustrative purposes, the cover 230 is not shown in Figures 1 to 4.
[0067] The cover 230 can provide protection against contact when a busbar 100 is passed through the power feed module 200.
[0068] The cover 230 may be or include a flat cover plate. In some embodiments, the cover 230 may be formed in one piece. Alternatively, the cover 230 may be formed in multiple pieces and / or multiple parts, and / or consist of multiple parts.
[0069] The cover 230 and / or the cover plate can have through-slots 232. The through-slots 232 can be arranged in rows. The through-slots 232 can be regularly spaced. The cover 230 and / or the cover plate can have a number of rows of regularly spaced through-slots 232 corresponding to the number of busbars 100 to be contacted.
[0070] The cover 230 and / or the cover plate can have a mounting side. The cover 230 and / or the cover plate can form a mounting plane. It can be provided that electrical devices, for example, busbar adapters 7, can be or will be mounted on the cover 230 and / or the cover plate. For example, a busbar adapter 7 can be or will be mounted, as shown by way of example in Figure 8.
[0071] The power feed module 200 can be built over. For example, an electrical device, e.g., a busbar adapter 7, can be attached to or on the cover 230 and / or the cover plate and contact one or more busbars 100 accommodated in the power feed module 200. The contact can be mechanical and / or electrical.
[0072] In some embodiments, one or more series connectors 300 (not shown in Figure 1) can be provided. The series connector 300 can be or become connected to the power feed module 200. The connection can be detachable. The series connector 300 can be arranged on a side of the power feed module 200, which can be arranged and / or run substantially perpendicular to the busbar extension direction L. The series connector 300 can have a passage channel for a busbar 100. It can be provided that when the series connector 300 is connected to the power feed module 200 (or a contact protection housing 2 described below), a busbar 100 can extend through the series connector and the power feed module 200 (or the floor protection housing 2).
[0073] In some embodiments, a width of the series connector 200 may substantially correspond to a width B of the power supply module 200. In some embodiments, a length A of the power supply module 200 may be an integer multiple of a length of the series connector 300.
[0074] A length A of the power supply module 200 can be equal to a reference length or an integer multiple of the reference length. A width B of the power supply module 200 can be equal to a reference width or an integer multiple of the reference width. A length of the series connector 300 can be equal to a reference length or an integer multiple of the reference length. A width of the power supply module 200 can be equal to a reference width or an integer multiple of the series connector 300.
[0075] Figures 6 and 7 show exemplary contact protection systems 1 according to the invention. Some embodiments may have some, several or all of the features and / or advantages described below and / or shown in Fig. 6 and / or Fig. 7.
[0076] The touch protection system 1 has a touch protection housing 2. The touch protection housing 2 has an electrically insulating material. For example, the touch protection housing 2 can comprise a plastic and / or consist of or be made of a plastic. It can be provided that the electrically insulating material of the touch protection housing 2 can be or can comprise the same electrically insulating material as the base 210 of the power feed module 200. The touch protection housing 2 and / or components of the touch protection housing 2 can be formed as injection-molded parts. The electrically insulating material can be or can comprise an electrical insulator material with a suitable dielectric strength.
[0077] The contact protection system 1 has a power supply module (not shown in Figure 6)
[0078] 200. The power feed module 200 may have one, several, or all features and / or advantages of a power feed module 200 described above and / or shown in Figures 1 to 5.
[0079] The contact protection system 1 can be a modular contact protection system 1. In particular, it can be provided that the contact protection system 1 can have more than one contact protection housing 2 and / or more than one power feed module 200. The contact protection system 1 can have at least one contact protection housing 2. For example, in the busbar extension direction L, a power feed module 200 can be arranged in front of or behind a contact protection housing 2. For example, in the busbar extension direction L, a power feed module 200 can be arranged between two contact protection housings 2.
[0080] The touch protection system 1 may include at least one busbar 100. In some embodiments, the touch protection system 1 may include at least three busbars 100.
[0081] The busbars 100 can extend parallel and at a distance from one another in their busbar extension direction L through the contact protection housing 2.
[0082] The touch protection housing 2 has a housing base. The touch protection housing 2 and / or the housing base can have one or more lower parts 10. The touch protection housing 2 and / or the housing base can have one or more spacer webs 11. The lower parts 10 can be connected to one another via one or more spacer webs 11. The lower parts 10 are connected to one another on their opposite longitudinal sides via the spacer web 11 at a distance d. In some embodiments, the housing base can be formed from one or more lower parts and / or one or more spacer webs 11. Alternatively, in some embodiments, the housing base can be formed in one piece.
[0083] The contact protection housing 2 has at least one busbar receptacle 3. It can be provided that the number of busbar receptacles 3 can correspond to the number of busbars 100 accommodated and / or receivable in the contact protection housing 2. The busbar receptacle 3 can be configured to accommodate one busbar 100. The contact protection housing 2 has a housing cover 4. The housing cover 4 can be detachably secured and / or fastened to the housing base and / or one or more lower parts 10. For example, the housing cover 4 can be hinged to the lower parts 10 and / or the housing base at an upper longitudinal edge of the housing cover 4, parallel to the direction L of extension of the busbar, and can be screwed to the lower part(s) 10 and / or the housing base with threaded screws 19 at a lower longitudinal edge opposite the upper longitudinal edge.Alternatively, in some embodiments, it may be provided that the housing cover 4 can be screwed, for example, both on the upper longitudinal edge and on the other lower longitudinal edge with threaded screws 19 to or with one or more sub-parts 10 and / or the housing base.
[0084] It can be provided that the busbar receptacle 3 can be arranged such that, when the busbar 100 is accommodated in the busbar receptacle 3, the busbar 100 can be or become contacted by the housing cover 4. It can be provided that the busbar receptacle 3 can be arranged such that, when the busbar 100 is accommodated in the busbar receptacle 3, the busbar 100 can be or become fixed in the busbar receptacle 3 by the housing cover 4.
[0085] The housing cover 4 can form or have a mounting side 5. The mounting side 5 can be flat. On the mounting side 5, an electrical device, for example a busbar adapter 7 with an adapter housing 8, can be or be placed variably on the contact protection 1 in the direction L of the busbar extension, and / or can be or be mounted variably on or on the housing cover 4.
[0086] The housing cover 4 can have through-slots 14. The through-slots 14 can be separated from one another by separating webs 15. The separating webs 15, which can separate adjacent through-slots 14 in the busbar extension direction L, can be thin, since they do not have to absorb any loads. In some embodiments, a fine grid and thus a highly variable arrangement of an electrical device, e.g., a busbar adapter 7, can be achieved on or at the housing cover 4 and / or the mounting side 5.
[0087] The through-slots 14 can enable contacting of the busbars 100 accommodated in the contact protection housing 2. It can be provided that the clear opening of the through-slots 14 only partially overlaps with the respectively assigned busbars 100. This can ensure that the electrical device, e.g. the busbar adapter 7, can be placed onto the housing cover 4 via L-shaped holding feet 9 (see e.g. Figure 8) initially along the upper stop of the through-slots 14. In this case, the electrical device and / or the busbar adapter 7 with the holding feet 9 can dip through the housing cover 4 in order to, in a subsequent vertical sliding movement of the electrical device and / or the busbar adapter 7 perpendicular to the direction of extension L of the busbar, free ends 9.1 of the holding feet 9 (see e.g.Figure 8) of the electrical device and / or the busbar adapter 7 in relation to the respective busbar 100 such that the busbar 100 can be engaged behind by the free end 9.1 of the respective support foot 9. The clear opening of the through-slots 14, which is not covered by the busbars 100 when the busbars 100 are accommodated in the contact protection housing 2, can essentially correspond exactly to the dimension of the free ends 9.1 of the support feet 9 perpendicular to the busbar extension direction L.
[0088] In some embodiments, it can be provided that one or more busbar thickness compensation elements 12 can be inserted into the busbar receptacle 3. When the busbar thickness compensation element 12 is inserted, a lower receptacle 18 can be formed. The lower receptacle 18 can be dimensioned such that the respective busbar 100 can be received essentially in a form-fitting manner between the busbar thickness compensation element 12 and the housing cover 4. The dimensions of the busbar thickness compensation element 12 can be adapted to the cross-section of the busbar 100 and / or can be or be selected depending on the cross-section of the busbar 100. In particular, by inserting a suitably selected, different type of compensation element 12, a volume, a cross-section and / or a size of a busbar receptacle 3 can be or be adapted. The contact protection system 1 can be modular.In particular, it can be provided that a length A of the power feed module 200 can be substantially equal to a length C of the touch protection housing 2. In some embodiments, the length C of at least one touch protection housing 2 can correspond to an integer multiple of the length A of the power feed module 200. In some embodiments, the length C of at least one touch protection housing 2 can correspond to an integer multiple of the length C of another touch protection housing 2. In some embodiments, a width B of the power feed module 200 can be substantially equal to a width D of the touch protection housing 2. This can result in a modular arrangement and / or a modular series connection of one or more touch protection housings 2 and / or one or more power feed modules 200.
[0089] A length C of the contact protection housing 2 can be equal to a reference length or an integer multiple of the reference length. A width D of the contact protection housing 2 can be equal to a reference width or an integer multiple of the reference width.
[0090] In some embodiments, a length of at least two touch protection modules 2 of the touch protection system 1 can be different. In some embodiments, a length of at least two touch protection modules 2 of the touch protection system 1 can be the same. In some embodiments, a width of at least two touch protection modules 2 of the touch protection system 1 can be different. In some embodiments, a width of at least two touch protection modules 2 of the touch protection system 1 can be the same.
[0091] Because the contact protection system 1 can be modular, a flexible arrangement and / or series connection, variability and / or interchangeability of the power feed module 200 and the contact protection housing 2 of the contact protection system 1s can result.
[0092] For example, a power feed-in module 200 can be or be exchanged with another power feed-in module 200 and / or a contact protection housing 2 without the position of the other power feed-in module 200 and / or the contact protection housing 2 of the contact protection system 1 having to be adjusted and / or changed. For example, a contact protection housing 2 can be or be exchanged with a power feed-in module 200 and / or another contact protection housing 2 without the position of the power feed-in module 200 and / or the other contact protection housing 2 of the contact protection system 1 having to be adjusted and / or changed. For example, a power feed-in module 200 can be or be replaced by another power feed-in module 200 without the arrangement and / or sequence of the remaining power feed-in modules 200 and / or the contact protection housing 2 of the contact protection system 1 having to be adjusted and / or changed.For example, a contact protection housing 2 can be or become replaced by another contact protection housing 2 without the arrangement and / or series connection of the power feed modules 200 and / or the other contact protection housings 2 of the contact protection system 1 having to be or become adapted and / or changed.
[0093] In some embodiments, a power supply module 200 and a touch protection housing 2 can be combined and / or integrated. For example, the base 210 and the housing base can be designed as a single piece. In some embodiments, it can be provided that the housing cover 4 and the cover 230 can be designed as a single piece.
[0094] It can be provided that one, several, or all of the busbars 100 extend through at least one power feed module 200 and at least one touch protection housing 2. In some embodiments, one, several, or all of the busbars 100 can extend through the touch protection system 1. In particular, it can be provided that the busbars 100 extend without interruption.
[0095] The power feed module 200 and the touch protection housing 2 can each have passage channels 260 extending between their respective opposite end faces. The passage channels can be provided to accommodate busbars 100 and / or to enable busbars 100 to pass through the power feed module 200 and the touch protection housing 2. A passage channel 260 of the power feed module 200 can open into a passage channel 260 of the touch protection housing 2. A passage channel 260 of the power feed module 200 can be aligned and / or flush with a passage channel 260 of the touch protection housing 2.A passage channel 260 of a power feed module 200 can open into and / or be aligned with a passage channel 260 of a contact protection housing 2 that is connected to, adjacent to, and / or next to the power feed module 200, and / or of a further power feed module 200 that is connected to, adjacent to, and / or next to the power feed module 200. Alternatively or additionally, a passage channel 260 of a contact protection housing 2 can open into and / or be aligned with a passage channel 260 of a power feed module 200 that is connected to, adjacent to, and / or next to the contact protection housing 2, and / or of a further contact protection housing 2 that is connected to, adjacent to, and / or next to the contact protection housing 2.
[0096] This can result in a passage channel 260 extending through the contact protection system 1, into which a busbar 100 can be accommodated without interruption and / or continuously. It can be provided that at least one straight busbar 100 can extend without interruption through the interconnecting passage channels 260 between a power feed module 200 and at least one contact protection housing 2.
[0097] Figure 7 shows another exemplary contact protection system 1. The contact protection system 1 may have at least one, several or all features and / or advantages of a contact protection housing 1 described above and / or shown in Fig. 6.
[0098] The contact protection system 1 shown in Fig. 7 has a power supply module 200 and at least one contact protection housing 2.
[0099] It can be provided that the contact protection housing 2 and / or the power supply module 200 can have one or more connecting elements 28.
[0100] In some embodiments, it can be provided that two contact protection housings 2 can be directly connected to one another by means of the connecting elements 28. The connection can be detachable. For example, one or the contact protection housing 2 can have connection receptacles complementary to the connecting elements 28, in or with which the connecting elements 28 can engage. In some embodiments, it can be provided that a power feed module 200 and a contact protection housing 2 can be directly connected to one another by means of the connecting elements 28. The connection can be detachable. For example, the contact protection housing 2 and / or the power feed module 200 can have connection receptacles complementary to the connecting elements 28, in or with which the connecting elements 28 can engage.
[0101] In some embodiments, it may be provided that two power feed modules 200 can be directly connected to one another using the connecting elements 28. The connection may be detachable. For example, one or the power feed module 200 may have connection receptacles complementary to the connecting elements 28, into or with which the connecting elements 28 can engage.
[0102] In some embodiments, one or more series connectors 300 may be provided alternatively or additionally. The contact protection system 1 may have one or more series connectors 300.
[0103] A series connector 300 can be configured to be or become connected to a power supply element 200 and / or a contact protection housing 2. A series connector 300 can be configured to connect two contact protection housings 2 to one another. A series connector 300 can be configured to connect a power supply module 200 and a contact protection housing 2 to one another. A series connector 300 can be configured to connect two power supply modules 200 to one another.
[0104] For example, a series connector 300 can be arranged between two contact protection housings 2 to be connected to one another, or between a power feed module 200 and a contact protection housing 2. For example, a series connector 300 can be arranged between two power feed modules 200 to be connected to one another. The series connector 300 can have connection receptacles complementary to the connection element 28, into or with which connection elements 28 can engage. The connection between the connection element 28 and the complementary connection receptacle can be detachable. Alternatively or additionally, the series connector 300 can have connection elements 28 that can engage in complementary connection receptacles, for example, one contact protection housing 2 and / or a power feed module 200. A connection element 28 and a corresponding complementary connection receptacle can be or form a snap-in connection.
[0105] In some embodiments, the contact protection system 1 can have one or more end modules. The contact protection system 1 can be terminated by one end module at each of the opposite longitudinal ends, for example, in the busbar extension direction L.
[0106] Figure 8 shows an example of an electrical device for mounting on or at the power feed-in module 200 and / or the contact protection housing 2. The electrical device can be or have a busbar adapter 7, for example. The electrical device and / or the busbar adapter 7 can have a mounting side 24. The electrical device and / or the busbar adapter 7 can have one or more contacts 23. The contact 23 can be used to make electrical contact with a busbar 100. The contact 23 can be or have a contact plate. The contact plate and / or the contact 23 can have contact ribs 25. When the electrical device is mounted, orWhen the busbar adapter 7 is mounted, the contact 23 and / or the contact ribs 25 can pass through the through slots 14 of the housing cover 4 and / or through the through slots 232 of the cover 230 in order to electrically contact a respective associated busbar 100.
[0107] It can be provided that the contact 23, the contact plate and / or the contact ribs 25 can be adjusted relative to the mounting side 24 of the electrical device and / or the busbar adapter 7 via a screw drive or the like. In some embodiments, the distance between the contact 23 or the contact ribs 25 and the respective holding foot 9 can also be changed. This allows, for example, the electrical device and / or the busbar adapter 7 to be or become fixed to the power feed module 200 and / or the contact housing 2. Alternatively or additionally, the power feed module 200 and / or the contact housing 2 can be or become reliably contacted.
[0108] It can be provided that the support foot 9 can serve to fasten the electrical device and / or the busbar adapter 7 to a busbar 100. Alternatively or additionally, the support foot 9 can be a contact foot and / or serve to make electrical contact with a busbar 100.
[0109] In some embodiments, it may be provided that an electrical contacting of a busbar 100 can be made via the contact 23, wherein the electrical device and / or the busbar adapter 7 can be fastened and / or fixed to or with the busbar 100 via the support foot(s) 9.
[0110] In some embodiments, it may be provided that one or more support feet 9 both electrically contact the busbar 100 and fasten and / or fix the electrical device and / or the busbar adapter 7 to or with the busbar 100. In some embodiments, the contact 23 may be omitted, and / or the electrical device and / or the busbar adapter 7 may not have a contact 23.
[0111] In some embodiments, the electrical device and / or the busbar adapter 7 can contact a plurality of busbars 100 via corresponding contacts 23 and / or support feet 9.
[0112] The electrical device and / or the busbar adapter 7 can receive an electrical current from a busbar 100 via the contact 23 and / or the support base 9. The electrical device and / or the busbar adapter 7 can receive an electrical current from a busbar 100, which can be supplied and / or provided by or with the power feed-in module.
[0113] Figure 8 shows an embodiment of a base module 212 in which the terminal block 240 is attached to the outside of the base 210 via a detachable connection. The base has fastening means 214 for the detachable connection of the terminal block 240 to the outside of the base 210 on opposite outer sides, namely on opposite longitudinal sides with respect to a busbar extension direction of the busbars 100. The terminal block 240 can thus be optionally mounted on one of the two opposite outer sides of the base, depending on a required or desired conductor feed for the power supply.
[0114] The base 210 can be formed in multiple parts in the busbar extension direction of the busbars 100 and can have a plurality of possibly identical base modules 211. The base modules 211 can be arranged in series with one another via complementary series connectors 212. The base 210 can have at least one passage channel 213 on at least one of its two opposite longitudinal sides with respect to the busbar extension direction of the busbars 100, through which the electrical conductor tracks 250 extend, with which the contact elements 222 are each electrically connected to one of the terminals 242 for an electrical conductor.
[0115] The conductor tracks 250 can extend perpendicular to the longitudinal direction of the busbars 100 from the base 210 through the at least one through-channel 213 into the terminal block 240, wherein the conductor tracks 250 are preferably designed as flat rails. The use of flat rails may be necessary to achieve a high current-carrying capacity, particularly in systems designed for currents of 800 A and more. A power feed module can, for example, have two base modules 211, which are mounted in pairs with their receptacles aligned with one another, in particular arranged in series. For each base module 211, two of the receptacles 220 can have a contact element 222.
[0116] The features disclosed in the claims, the description and / or the figures may be essential for the realization of the invention, individually or in any combination, the scope of protection being determined by the claims.
[0117] Reference symbols
[0118] Contact protection system
[0119] Contact protection housing
[0120] Busbar holder
[0121] Housing cover
[0122] Mounting side
[0123] Busbar adapter
[0124] adapter housing
[0125] Holding foot free end
[0126] lower part
[0127] Distance bridge
[0128] Rail thickness compensation element
[0129] Passage slot
[0130] Divider
[0131] long side
[0132] Sub-shot
[0133] threaded screw
[0134] Contacting
[0135] Mounting side
[0136] Contact ribs
[0137] locking element
[0138] connecting element
[0139] Housing base
[0140] Busbar
[0141] Power feed-in module
[0142] base
[0143] Basic module
[0144] baying connector
[0145] Passage channel
[0146] Connection / Fasteners
[0147] Recording
[0148] Contact element
[0149] clamp
[0150] Clamping element 230 cover
[0151] 232 passage slots
[0152] 240 terminal block
[0153] 242 connection
[0154] 250 electrical conductor tracks
[0155] 260 passage channel
[0156] 300 baying connectors
[0157] A Length
[0158] B Width
[0159] C Length
[0160] D Width
[0161] L Current busbar extension direction
Claims
Claims:
1. Power feed module (200) for a contact protection system (1) for contact-safe contacting of busbars (100), wherein the power feed module (200) has a base (210) made of electrically insulating material with receptacles (220) for busbars (100) and a cover (230) made of electrically insulating material covering the base (210), characterized in that the receptacles (220) each have a contact element (222), wherein the contact elements (222) are designed to electrically contact busbars (100) inserted into the receptacles (210) at their outer circumference, wherein the contact elements (222) are each electrically connected to a terminal (242) for an electrical conductor.
2. Power feed module (200) according to claim 1, wherein the receptacles (220) and / or the contact elements (222) are designed as electrically conductive terminals (224), wherein the terminals (224) are designed to encompass busbars (100) inserted into the receptacles (220) at their outer periphery.
3. Power supply module (200) according to claim 1 or 2, wherein the contact elements (222) are electrically connected to the terminal (242) for an electrical conductor via an electrical conductor track (250).
4. Power supply module (200) according to one of the preceding claims, wherein the terminals (242) are arranged in a terminal block (240) on an outer side of the base (210), wherein preferably the terminals (242) are each electrically connected to one of the contact elements (222) via an electrical conductor track (250).
5. Power feed module (200) according to claim 4, wherein the terminal block (240) is fastened to the outside of the base (210) via a detachable connection (214), wherein the base (210) preferably has fastening means (214) for the detachable connection of the terminal block (240) to the outside of the base (210) on opposite outer sides, particularly preferably on opposite longitudinal sides with respect to a busbar extension direction (L) of the busbars (100).
6. Power supply module (200) according to one of the preceding claims, in which at least the base (210) and preferably the base (210) covering Cover (230) is designed in several parts with respect to a busbar extension direction (L) of the busbars (100), with several base modules (211) which can be arranged in series with one another via complementary series connectors (212).
7. Power feed module (200) according to one of claims 4 to 6, wherein the base (210) has at least one passage channel (213) on at least one of its two opposite longitudinal sides with respect to a busbar extension direction (L) of the busbars (100), through which passage channel electrical conductor tracks (250) extend, with which the contact elements (222) are each electrically connected to one of the terminals (242) for an electrical conductor.
8. Power feed module according to claim 7, wherein the conductor tracks (250) extend perpendicular to the longitudinal direction of the busbars (100) out of the base (210) through the at least one passage channel (213) into the terminal block (240), wherein the conductor tracks (250) are preferably designed as flat rails.
9. Power feed module according to claim 6, which has two base modules (211), each having four pairwise aligned receptacles (220) for busbars (100), wherein for each base module (211) two of the receptacles (220) have a contact element (222).
10. Power feed module (200) according to one of the preceding claims, wherein the base (210) has further receptacles for busbars (100), wherein each of the receptacles (220) having respective contact elements (222) is aligned with at least one of the further receptacles in a busbar extension direction (L).
11. Power feed module (200) according to one of the preceding claims, which has passage channels (260) for current busbars (100) extending between opposite end faces of the power feed module (200) for the passage of current busbars (100) through the power feed module (200).
12. Power feed module (200) according to claim 11, wherein each of the respective contact element (222) having receptacles (220) is aligned with its passage cross section for a busbar (100) with each of the passage channels (260).
13. Power feed module (200) according to one of the preceding claims, wherein the cover (230) has a preferably flat cover plate with a number of rows of regularly spaced passage slots (232) corresponding to the number of current busbars (100) to be contacted.
14. Power feed module (200) according to one of the preceding claims, in which the cover (230) covering the base (210) has a mounting side with regularly spaced through slots (232) on which a single-pole or multi-pole busbar adapter (7) is mounted for the electrical contacting of busbars (100) which can be accommodated in the receptacles (220).
15. Power feed module (200) according to claim 14, wherein the multi-pole busbar adapter (7) passes through the through slots (232) of the cover (220) with at least one contact element (23) for each busbar (100) to be electrically contacted.
16. Power feed module (200) according to one of claims 8 to 10, wherein the busbar adapter (7) with hook-shaped holding feet (9) passes through the through slots (232) in the cover (220), wherein the hook-shaped holding feet (9) are designed to engage behind busbars (100) received in the receptacles (220).
17. Modular contact protection system (1) for contact-safe contacting of busbars (100), wherein the contact protection system has a power feed-in module (200) according to one of the preceding claims and at least one contact protection housing (2) made of electrically insulating material with busbar receptacles (3) for busbars (100), which has a housing base (10) having the busbar receptacles (3) and a housing cover (4) closing the busbar receptacles (3) and optionally detachable from the housing base (10) with a mounting side (5), wherein the housing cover (4) has a preferably flat cover plate with a number of rows of regularly spaced passage slots (14) corresponding to the number of busbars (100) to be contacted.
18. Modular contact protection system (1) according to claim 17, wherein both the power supply module (200) and the at least one contact protection housing (2) have a Have series connectors (300) via which the power supply module (200) and the at least one contact protection housing (2) are detachably connected to one another.
19. Modular contact protection system (1) according to claim 18, wherein the power feed module (200) and the at least one contact protection housing (2) each have passage channels (260) extending between their respective opposite end faces for current busbars (100) for the passage of current busbars (100) through the power feed module (200) and the at least one contact protection housing (2), wherein in each case a passage channel (260) of the power feed module (200) opens into a passage channel (260) of the contact protection housing (2).
20. Modular contact protection system (1) according to claim 19, wherein at least one straight current busbar (100) extends uninterruptedly through the through-channels (260) opening into one another between the power feed module (200) and the at least one contact protection housing (2).
Citation Information
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