Respirator communications device with universal mounting system

Abstract

A microphone device and a plurality of the microphone device brackets configured to be positioned within the breathing cavity of a plurality of respirator types.

Description

[0001] RESPIRATOR COMMUNICATIONS DEVICE WITH UNIVERSAL MOUNTING SYSTEM

[0002] Background

[0003] A well-known problem of respirators in the market is that the wearer’s speech is unclear. The main reason for this is that respirators muffle speech and prevent lip reading. At medium levels of ambient noise, the wearer will often struggle to provide speech at the level and clarity to communicate productively and safely. The circumvent this, wearer’s will often take off their masks to communicate in hazardous environments or stop their work to go to a non-contaminated place to communicate.

[0004] Some previous respirators offer passive speech diaphragms to improve speech intelligibility such as in the 3MTMSecure-Click™ HF800 half-facepiece, FF400 / 800 full-facepieces and 3M™ Scott™ full-facepieces commercially available from 3M Company based in St. Paul.

[0005] Summary

[0006] In the first aspect of the present invention, the communications system for a respirator provides a microphone device and a microphone device bracket. The microphone device bracket is configured to be positioned in a respirator. The microphone device is configured to be positioned in the microphone device bracket. The microphone device further comprises a microphone device housing, including a microphone port. The microphone port detects acoustic energy from the wearer and communicates it to a source external to the respirator.

[0007] In a second aspect of the present invention the microphone device bracket is configmed to be positioned within the breathing cavity of a plurality of respirator types. The microphone device bracket further comprises a microphone device cavity wherein a microphone device is configured to be positioned in a specific orientation. The microphone device is configmed to transmit a signal to a receiver which delivers the audio to the wearer and others external the respirator. The microphone device brackets further can only be configured to attach to only one of a plurality of respirator types, and wherein the microphone device may attach to any of the plurality of microphone device brackets.

[0008] In a third aspect of the present invention, a method for delivering speech for a wearer of a respirator to a receiver external the respirator. The method comprises: providing a first respirator and a second respirator; providing a first microphone device bracket and a second microphone device bracket; the first microphone device bracket is configmed to attach to a body of the first reusable respirator; wherein the second microphone device bracket is configured to attach to a body of the second respirator; providing a microphone device, wherein the microphone device is configmed to also mount to the first microphone device bracket; and wherein the microphone device is configured to also mount to and the second microphone device bracket, and wherein the microphone device detects audio signals from the wearer, transmits the audio signals to a receiver external to the respirator. The method further comprises attaching the microphone device to the first microphone device bracket; attaching the first microphone device bracket and microphone device to the first respirator; placing the first respirator on a wearer’s head and speaking into the microphone device, wherein the speech from the wearer is transmitted to the receiver external to the first respirator.

[0009] In a fourth aspect of the present invention, a respirator assembly comprising a respirator body which further comprises a breathing cavity formed by a seal and configured to be worn by a wearer, wherein the breathing cavity is defined by the respirator body and the wearer’s face, and within the breathing cavity is a mouth and a nose of the wearer. The respirator assembly further comprising a microphone device bracket configured to be positioned within the breathing cavity, wherein the microphone device bracket is configured to be assembled to the respirator body, and wherein the microphone device bracket comprises a microphone device cavity. The respirator assembly further comprising a microphone device positioned in the microphone device cavity, wherein the microphone device is positioned in a designated position relative to the wearer, and wherein the microphone device provides a response when the microphone device is in the designated position.

[0010] In a fifth aspect of the present invention, a microphone device for a respirator comprising: a microphone port for detecting acoustic energy from a wearer of the respirator; a first processor configured to filter an acoustic signal; a second processor that processes the acoustic signal; a third processor for providing a control signal to the first processor and the second processor; and a fourth processor configured to transmit the acoustic signal to a receiver external to the microphone device. The microphone device further comprising the third processor transmitting a data signal to the wearer, the third processor transmits control signals to a status indicator device, an encoder, and to the fourth processor, and the third processor receives a feedback signal from the second processor; the fourth processor receives a configuration signal from an external source, and the fourth processor transmits a configuration signal to the third processor.

[0011] In a sixth aspect of the present invention, a system for a microphone device configured to be positioned to one of a plurality of respirator types, comprising: a plurality of microphone device brackets. Each microphone device bracket may be positioned within a breathing cavity of a respirator and the microphone device bracket includes a microphone device cavity and is configured to be assembled to the respirator body. A system for a microphone device further comprising a microphone device, including a receiver configured to receive and transmit audio from the microphone device to an external receiver. The microphone device comprises a first processor configured to filter an acoustic signal; a second processor that processes the acoustic signal; a third processor that provides a control signal to the first processor and the second processor. The third processor transmits a data signal to the wearer, and the third processor receives a feedback signal from the second processor. A fourth processor configmed to transmit the acoustic signal to a receiver external to the microphone device, and the third processor transmits control signals to a status indicator device, an encoder, and a fourth processor. The fourth processor receives a configuration signal from an external source, and the fourth processor transmits a configuration signal to the third processor.

[0012] In a seventh aspect of the present invention, a method for delivering speech for a wearer of a respirator to a receiver external the respirator, comprising: providing a first respirator and a second respirator; providing a first microphone device bracket and a second microphone device bracket. The first microphone device bracket is configured to attach to a body of the first respirator. The second microphone device bracket is configured to attach to a body of the second respirator. The method further comprising providing a microphone device and the microphone device is configured to mount to the first microphone device bracket, and the microphone device is configured to also mount to the second microphone device bracket. The method further comprising attaching the first microphone device bracket into the first respirator; attaching the second microphone device bracket into the second respirator; attaching the microphone device into either the first microphone device bracket; placing the first respirator on the wearer’s head;

[0013] wherein the microphone device detects audio signals from the wearer, transmits the audio signals to a first processor configured to filter an acoustic signal. The method further comprising a second processor that processes the acoustic signal; a third processor provides a control signal to the first processor and the second processor, and the third processor transmits a data signal to the wearer, and the third processor transmits a control signal to a status indicator device, and wherein the third processor receives a feedback signal from the second processor; a fourth processor configured to transmit the acoustic signal to a receiver external to the microphone device, and wherein the fourth processor receives a configuration signal from an external source, and wherein the fourth processor transmits a configuration signal to the third processor.

[0014] The above summary is not intended to describe each embodiment or every implementation of the present invention. Rather, a more complete understanding of the carriers and methods described herein will become apparent and appreciated by reference to the following Drawings and Detailed Description of the Drawings.

[0015] Brief Description of the Drawings

[0016] The present invention will be further described with reference to the view of the drawings, wherein:

[0017] FIG. 1 is a perspective view of the universal mounting system of the present invention; FIG. 2 is a perspective view of universal mounting system of FIG. 1 in a plurality of respirators;

[0018] FIG. 3 A is a perspective view of the microphone device of the present invention;

[0019] FIG. 3B is a left side view of the microphone device of FIG. 3 A; FIG. 4A is a perspective view of the inside and bottom face of a microphone device housing of FIG. 3 A;

[0020] FIG. 4B is a perspective view of the top face of a microphone device housing of FIG. 3 A; FIG. 5 is a top view of a printed circuit board assembly of the microphone of FIG. 3 A; FIG. 6 is a perspective view of the inside and bottom face of a microphone device housing ofFIG4A;

[0021] FIG. 6A is an enlarged view of a portion indicated in FIG. 6 of the detent notch;

[0022] FIG. 7A is a perspective view of a first embodiment of a microphone device bracket designed for respirator type FF-400;

[0023] FIG. 7B is a bottom view of the microphone device bracket of FIG. 7A;

[0024] FIG. 7C is a top view of a microphone device bracket of FIG. 7A;

[0025] FIG. 7D is a cross-sectional view of a microphone device bracket of FIG. 7A taken along line 7D-7D in FIG. 7C;

[0026] FIG. 7E is a top view of the microphone device bracket of FIG. 7A with the microphone device of FIG. 3A positioned within for respirator type FF-400;

[0027] FIG. 7F is a cross sectional view of the microphone device bracket with the microphone device positioned of FIG. 7E taken along line 7F-7F in FIG. 7E;

[0028] FIG. 7G is a front perspective view of a respirator type FF-400 containing the microphone device and the microphone device bracket of FIG. 7E;

[0029] FIG. 7H is a rear perspective view of a respirator type FF-400 containing the microphone device and the microphone device bracket of FIG. 7G;

[0030] FIG. 8A is a perspective view of a second embodiment of a microphone device bracket designed for respirator ty pe HF-800;

[0031] FIG. 8B is a bottom view of the microphone device bracket of FIG. 8A;

[0032] FIG. 8C is a top view of the microphone device bracket of FIG. 8 A;

[0033] FIG. 8D is a cross-sectional view of the microphone device bracket of FIG. 8A taken along line 8D-8D in FIG. 8C;

[0034] FIG. 8E is a top view of the microphone device bracket of FIG. 8A with the microphone device of FIG 3 A positioned within for respirator type HF-800;

[0035] FIG. 8F is a partial cross-sectional view of the microphone device bracket with the microphone device positioned of FIG. 8 taken along the line 8F-8F in FIG 8E;

[0036] FIG. 8G is a front perspective view of a respirator ty pe HF-800 containing the microphone device of and the microphone device bracket of FIG. 8E;

[0037] FIG. 8H is a rear perspective view of a respirator type HF-800 containing the microphone device and the microphone device bracket of FIG 8G;

[0038] FIG. 9A is a perspective view of a third embodiment of a microphone device bracket designed for respirator type 7500; FIG. 9B is a bottom view of the microphone device bracket of FIG. 9A;

[0039] FIG. 9C is a top view of a microphone device bracket of FIG. 9 A;

[0040] FIG. 9D is a partial cross-sectional view of a microphone device bracket of FIG. 9C taken along line 9D-9D in FIG. 9C;

[0041] FIG. 9E is a top view of the microphone device bracket of FIG. 9A with the microphone device of FIG. 3A positioned within for respirator type 7500;

[0042] FIG. 9F is a partial cross sectional view of the microphone device bracket and the microphone device positioned within of FIG. 9E along line 9F-9F in FIG. 9E;

[0043] FIG. 9G is a front perspective view of a respirator type 7500 containing the microphone device and the microphone device bracket of FIG. 9E;

[0044] FIG. 9H is a rear perspective view of a respirator type 7500 containing the microphone device and the microphone device bracket of FIG. 9G;

[0045] FIG. 10A is a perspective view of a fourth embodiment of a microphone device bracket for designed for respirator type 6500;

[0046] FIG. 10B is a bottom view of the microphone device bracket of FIG. 10 A;

[0047] FIG. 10C is a top view of the microphone device bracket of FIG. 10C;

[0048] FIG. 10D is a cross-sectional view of a microphone device bracket of FIG. 10C taken along line I0D-I0D in FIG. 10C;

[0049] FIG. 10E is a top view of the microphone device bracket of FIG. 10A with the microphone device of FIG. 3 A positioned within for respirator type 6500;

[0050] FIG. 1 OF is a cross sectional view of the microphone device bracket with the microphone device positioned within for respirator of FIG. 10E taken along line 10F-10F in FIG. 10E;

[0051] FIG. 10G is a front perspective view of a respirator type 6500 containing the microphone device and the microphone device bracket of FIG. 10E;

[0052] FIG. 1 OH is a rear perspective view of a respirator type 6500 containing the microphone device and the microphone device bracket of FIG. 10G;

[0053] FIG. 11 A is a perspective view of a fourth embodiment of a microphone device bracket for respirator type 6000;

[0054] FIG. 1 IB is a bottom view of the microphone device bracket of FIG. 1 IB;

[0055] FIG. 11C is a top view of a microphone device bracket of FIG. 1 IB;

[0056] FIG. 1 ID is a cross-sectional view of a microphone device bracket of FIG. 11C taken along line 11D-11D in FIG. 11C;

[0057] FIG. 1 IE is a top view of the microphone device bracket of FIG. 11 A with the microphone device of FIG. 3A positioned within for respirator type 6000;

[0058] FIG. 1 IF is a cross sectional view of the microphone device bracket with the microphone device positioned within of FIG. HE taken along line 11F-11F in FIG. HE; FIG. 11G is a front perspective view of a respirator type 6000 containing the microphone device and the microphone device bracket of FIG. HE;

[0059] FIG. 11H is a rear perspective view of the respirator type 6000 containing the microphone device and the microphone device bracket of FIG. 11G;

[0060] FIG. 12 A is a perspective view of a fifth embodiment of a microphone device bracket for respirator type 6800;

[0061] FIG. 12B is a bottom view of the microphone device bracket of FIG. 12A;

[0062] FIG. 12C is a top view of the microphone device bracket of FIG. 12A;

[0063] FIG. 12D is a cross-sectional view of a microphone device bracket of FIG. 12 C taken along line 12D-12D in FIG 12C;

[0064] FIG. 12E is a top view of the microphone device bracket of FIG. 12A with the microphone device of FIG. 3A positioned within for respirator type 6800;

[0065] FIG. 12F is a cross sectional view of the microphone device bracket with the microphone device positioned within of FIG. 12E taken along line 12F-12F in FIG. 12E;

[0066] FIG. 12G is a front perspective view of a respirator type 6800 containing the microphone device and the microphone device bracket of FIG. 12E;

[0067] FIG. 12H is a rear perspective view of the respirator type 6800 containing the microphone device and the microphone device bracket of FIG. 12G;

[0068] FIG. 13A is a perspective view of a respirator type HF-800 of FIGS. 8G and 8H on a wearer’s face, wherein the respirator contains the microphone device and microphone bracket of FIG. 8E;

[0069] FIG. 13B is a cross-sectional view of the respirator on a wearer's face of FIG. 13A;

[0070] FIG. 14A is a perspective view of the two attachment mechanisms of the microphone device 100 into one embodiment of the microphone device bracket 102 via snap and rotation respectively;

[0071] FIG. 14B is a perspective view of the two detachment mechanisms of the microphone device 100 from another embodiment of the microphone device bracket 102 via snap and rotation respectively;

[0072] FIG. 15 is a perspective view a microphone device orientation system for a bracket that forms a part of the respirator body;

[0073] FIG. 16 is a perspective view of the respirator microphone device system of the present invention in practice;

[0074] FIG. 17 is a block diagram of one embodiment of the microphone device system.

[0075] Detailed Description

[0076] In the following detailed description of the exemplary embodiments, reference is made to the accompanying figures of the drawings for a respirator communications device with universal mounting system which form a part hereof and are shown by illustration of specific embodiments. It is to be understood that other embodiments may be utilized, and structural changes may be made without departing from the scope of the present invention.

[0077] To be effective in a plurality of respirators, the present invention can integrate into multiple types for communication. Also, the communications system is easy to clean and maintain while also being easy to manufacture. The low-cost mounting brackets used in the present invention hold a wireless microphone device on the inside of a respirator. The wearer’s speech is received, processed, and transmitted to a receiver external to the respirator. The mounting brackets are configured to attach to the respirator body as well as form a part of the respirator body. Once the microphone device is configured in the respirator, the wearer can configure the wireless connection to a variety of external devices such as a speaker or a mobile phone.

[0078] FIG. 1 illustrates an exemplary embodiment of the universal microphone device and mounting system 90 of the present invention, in particular the microphone device 100 is configured to be positioned in any of the microphone device brackets 102 shown in the perspective view. The system of the present invention may include any number of brackets, where the brackets are configured to each attach to a specific respirator, but only one universal microphone device 100 may be used in the system, which is especially useful for users of a variety of respirators. Any number of different types of respirators may be included in the system 90, so long as it includes a corresponding microphone device bracket 102 to hold the universal microphone 100. Alternatively, the system 90 could include multiple microphone devices 100, so long as such microphone devices are shaped to attach to certain corresponding microphone device brackets 102, which are configured to attach to corresponding respirators.

[0079] FIG. 2 illustrates the universal system 90 including an exemplary microphone device 100 and a plurality of microphone device brackets 102a-102f of FIG. 1, where each specially designed microphone bracket 102a-102f is attached within its corresponding respirators lOla-lOlg. The microphone device 100 is configured to be positioned within each of the microphone device brackets 102a-102f. The microphone device 100 is releasably attached within each of the microphone device brackets 102a-102f. Each microphone device bracket 102a-102f is specially designed and configured to be positioned within a specific respirator 10 la-101g. The microphone device bracket 102a-102f is releasably attached within a specific respirator 101a-101 g, respectively.

[0080] In some embodiments, the microphone device bracket 102 is positioned in the respirator 101 initially, then the wearer positions the microphone device 100 within the microphone device bracket 102 afterwards. In other embodiments, the microphone device 100 is first installed within the microphone device bracket 102, and then the microphone device 100 and microphone device bracket 102 are positioned together within the respirator 101. In yet other embodiments, the microphone device bracket 102 is configured to be positioned partially within the respirator 101 and partially exposed to unfiltered air external the respirator 101. In some embodiments, the microphone device bracket 102 is configured to attach to the filter inlet of the respirator. In some embodiments, the microphone device bracket 102 is configured to attach to the respirator body. In some embodiments, the microphone device bracket forms a part of the respirator body.

[0081] FIG. 3A illustrates an exemplary embodiment of the microphone device 100 used in a plurality of microphone device brackets 102 and respirators 101. The microphone device 100 comprises an illuminated power button 104, which allows the user to turn the microphone device 100 on or off. In some embodiments, the illuminated power button 100 may be used to select settings for the microphone device 100. The microphone port 106 allows acoustic input from the wearer through the microphone device top face 120. For the illustrated embodiment, a first male detent 108 and a second male detent 109 may be used to secure the microphone device 100 in the various microphone device brackets 102. The detents 108, 109 may comprise a helical shape to allow a wearer to twist the microphone device 100 in the desired position within the bracket 102. The first male detent 108 and second male detent 109 are located on opposite sides of the microphone device 100. The male detent notch 110 provides feedback to the wearer that the microphone device 100 is in the proper position within the microphone device bracket.

[0082] FIG. 3B is a side view of the microphone device 100 showing a detent notch 110 and where the first male detent 108 is helical. The first male detent 108 helical shape allows the wearer to twist the device 100 into a desired position. The detent notch 110 provides feedback to the wearer that the microphone device 100 is in the desired position within the microphone device bracket 102. The preferred position of the microphone device 100 is configured such that the microphone device 100 bottom face 118 opposes the wearer. The microphone device top face 120 is positioned facing the wearer. This position has two advantages. Since the microphone port 106 resides on the top face 120 of the microphone device 100, the microphone port 106 picks up the maximum acoustic energy from the speech of the wearer if the top face 120 faces the wearer, being closer to the user’s mouth. At the same time, the top face 120 faces away from the body and exhalation valve of the respirator in this position. As a result, the microphone port 106 detects a minimum acoustic energy from reverberations caused by vibrations in the respirator body and exhalation valve during speech, leading to a stronger and clearer speech signal because it is deteriorated less by the reverberations from the respirator. The first male detent 108 only allows one configuration of the microphone device within the microphone device bracket. Although one angle is shown, the first male detent 108 may be configured to have any number of different angles of rotation.

[0083] FIGS. 4A and 4B are perspective views of the bottom portion 105 and the top portion 107 of a microphone device housing 103, respectively. The first male detent 108, second male detent 109, and the detent notches 110 are preferably located on the bottom portion 105 of the microphone device housing 103. The battery charging port 112 in the housing 103 allows a wearer to charge the microphone device 100. In some embodiments, the battery charging port 112 contributes to proper orientation of the microphone device housing. The printed circuit board assembly fixture 114 secures the circuit board in position. The microphone device top face 120 includes at least a microphone port 106 and a power button 104.

[0084] FIG. 5 is a top view of a printed circuit board assembly 150. The printed circuit board assembly 1 0 includes a battery charging port 152 and a battery 156. A moisture sealing membrane 153 protects the microphone port 155 from moisture and water. The light emitting diodes 154 indicate a status to the wearer and in some embodiments illuminate the power button 104.

[0085] FIG. 6 is convenient for a close-up view of a detent notch 110 indicated in the area of FIG.

[0086] 6A. The first male detent 108 curves to create the detent notch 110 forming a rounded notch face 116. This design is convenient for locking the microphone device 100 into its microphone device bracket 102 as explained in more detail relative to FIGS. 14A and 14B.

[0087] FIGS. 7A-7D illustrate one embodiment of the microphone device bracket 102a useful for holding the microphone device 100 to form system 90 for respirators 101. Specifically, FIGS. 7A and 7B illustrate a microphone device bracket 102a for reusable respirator 101a, which is a type FF-400, illustrated in FIGS. 7G and 7H. The microphone device bracket 102a includes microphone device position positioners 202 which assist the microphone device 100 to be positioned properly within the microphone device bracket 102a. The microphone device bracket 102 also includes a plurality of microphone device bracket 102 respirator attachments 204, which allow the microphone device bracket 102 to attach and detach from a part of the respirator body, and in essence become part of the respirator body. The bracket seal retainer flange 206 assists in creating an airtight seal between the microphone device bracket 102 and a respirator 101. A second female detent 209 is shown on the microphone device bracket 102. The second female detent 209 preferably includes a female detent notch 210. In some embodiments the female detent may be in another location. The microphone device bracket second side 220 comprises a bracket tab 222 preferably located across the middle of the second side 220. The microphone device bracket second side 220 is located outside of the respirator breathing cavity and exposed to unfiltered air. An example of a breathing cavity 516 is illustrated in FIG. 13B. The bracket tab 222 is designed to allow the wearer to easily grasp the microphone device bracket 102a.

[0088] FIGS. 7C and 7D are a top view and a cross sectional view of the microphone device bracket 102a for reusable respirator 101a, which is a type FF-400, illustrated in FIGS. 7G and 7H. The microphone device positioners 202 hold the microphone device in a preconfigured and desired position. The first female detent 208 and second female detent 209 are used for receiving a twist-in ty pe microphone device 100. The microphone device bracket first side 224 faces the wearer when the microphone device bracket 102 is positioned within a respirator 101a. The microphone device bracket seal retainer flange 206 seals to the respirator 101a and attaches to the respirator 101a using the bracket attachment 204 to keep the unfiltered air out of the respirator breathing cavity.

[0089] FIG. 7E illustrates a top view of microphone bracket 102a. FIG. 7F illustrates a partial cross sectional view of the microphone device bracket 102a with a microphone device 100 positioned therein for respirator 101a, specifically type FF-400. The microphone device 100 is positioned by the first male detent 108 being snaped or twisted into the first female detent 208. Similarly, the second male detent 109 is snaped or twisted into the second female detent 209. The microphone port 106 and power button 104 are configured such that they face the wearer and the same direction as the first microphone device bracket face 224 and the microphone device top face 120. The second microphone device bracket face 220 is opposite the first microphone device bracket face 224. The bottom microphone device face 118 is positioned within the microphone device bracket 102 and held in place by the two positioners 202. This design is to ensure that the microphone device 100 is orientated in the correct direction within the microphone device bracket 102a.

[0090] FIGS. 7G and 7H are a front and rear perspective views of respirator 101 a, which is type FF-400, with the microphone device 101 and microphone device bracket 102a positioned within, respectively. The microphone device top face 120 and the microphone device bracket first side 224 are both orientated in the direction of the wearer. The microphone device bracket second side 220 faces outward in the opposite direction.

[0091] FIGS. 8A-8D illustrate another embodiment of a microphone device bracket 102b of the present invention, which is specially designed to attach to respirators of type HF-800. FIGS. 8A and 8B are a perspective top view and a perspective bottom view of the microphone device bracket, respectively. The microphone device bracket 102b includes microphone device position positioners 252 which assist in the positioning of the microphone device 100 within the microphone device bracket 102a. The microphone device bracket 102a also includes a microphone device bracket respirator attachment 254 which allows the microphone device bracket 102 to attach and detach from the respirator, to in essence form a part of the respirator body. The bracket seal retainer flange 256 assists in creating an airtight seal between the microphone device bracket 102 and a respirator 101b. A second female detent 209 is shown on the microphone device bracket 102 and the second female detent 209 includes a female detent notch 210. In some embodiments the female detent may be in other locations. The microphone device bracket second side 270 includes a flat face. When installed within the respirator 102a, the microphone device bracket second side to 270 is located outside of the respirator breathing cavity and exposed to unfiltered air.

[0092] FIG. 8C illustrates a top view of just the microphone device bracket 102a. FIG. 8D illustrates a cross sectional view of the microphone device with a microphone device positioned therein for respirator 101b, which is respirator type HF-800. The microphone device positioners 252 hold the microphone device in a configured position. The first female detent 208 and second female detent 209 are used for the twist-in type microphone device 100. The microphone device first side 274 is positioned in a direction towards the wearer when the microphone device bracket 102b is positioned within the respirator 102b. The microphone device bracket seal retainer flange 256 seals to the respirator 102b and attaches to the respirator 102b using the bracket attachment 254 to keep the unfiltered air out of the respirator breathing cavity. FIG. 8E illustrates a top view of microphone bracket 102a. FIG. 8F illustrates a cross sectional view of the microphone device 100 positioned within the microphone device bracket 102b, which will be placed in respirator 101b, specifically respirator type HF-800. The microphone device 100 is positioned by the first male detent 108 being snaped or twisted into the first female detent 208. Similarly, the second male detent 109 is snaped or twisted into the second female detent 209. The microphone port 106 and power button 104 are configured such that they are orientated in a direction toward the wearer and the same direction as the first microphone device bracket side 274 and the microphone device top face 120. The second microphone device bracket face 270 in an opposite direction within the first microphone device bracket face 274. The bottom microphone device face 118 is positioned within the microphone device bracket 102 and held in place by the two positioners 252. This design is to ensure that the microphone device 100 is orientated in the correct direction within the microphone device bracket 102b.

[0093] FIGS. 8G and 8H are afront and rear perspective view of respirator 101b, which is type HF-800 with a microphone device and microphone device bracket positioned within, respectively. The microphone device top face 120 and the microphone device bracket first side 274 face the wearer. The microphone device bracket second side 270 faces outward and is exposed to unfiltered air.

[0094] FIGS. 9A-9D illustrate another embodiment of the microphone device bracket 102c of the present invention, which is specially designed to attach to respirators of type 7500, respectively. The microphone device bracket 102b includes a connection aperture 304, which correctly positions the microphone device bracket 102 to the respirator 101c. A second female detent 209 is shown on the microphone device bracket 102c and the second female detent 209 includes a female detent notch 210. In some embodiments, the female detent may be located in other locations. The microphone device bracket first side 324 is configured to be positioned in a direction toward the wearer. The microphone device bracket second side to 320 is located in an opposite direction as the microphone device bracket first side 324. The microphone device bracket second side to 320 further comprises a microphone device protrusion 308 configured to stabilize the microphone device bracket 102c within respirator 101c.

[0095] FIG. 9C illustrates a top view of just the microphone device bracket 102c. FIG. 9D illustrates a partial and a cross sectional view of the microphone device bracket 102c with a microphone device positioned therein for respirator 101c, which is a respirator of type 7500, respectively. The first female detent 208 and second female detent 209 are used for the twist-in type or snap in microphone device 100. The microphone device first side 324 is positioned in a direction towards the wearer when the microphone device bracket 102 is positioned within the respirator 101c. Together with the microphone device protrusion 308 the microphone device bracket connectors 302 hold the microphone device bracket 102c to the respirator 101c.

[0096] FIGS. 9E and 9F show a top view and a cross sectional view of the microphone device positioned within the microphone device bracket of respirator type 7500, respectively. The microphone device 100 is positioned by the first male detent 108 being snaped or twisted into the first female detent 208. Similarly, the second male detent 109 is snaped or twisted into the second female detent 209. The microphone port 106 and power button 104 are configured such that they face in a direction toward the wearer and in the same direction as the first microphone device bracket face 324 and the microphone device top face 120. The second microphone device bracket face 320 is in an opposite direction within the first microphone device bracket face 324. The bottom microphone device face 118 is positioned within the microphone device bracket 102, in a direction away from the wearer. The microphone device bracket 102c also includes connectors 302 in the form of apertures and connection protrusion 308 having within an aperture 304.

[0097] FIGS. 9G and 9H are a front and rear perspective view of respirator 101c, which is respirator ty pe 7500. The microphone device 100 and microphone device bracket 102c are positioned within the respirator 101c. The microphone device top face 120, the microphone device bracket first side 324, and the microphone port 106 all are positioned in a direction toward the wearer. The microphone device bracket second side 320 faces outward, in the opposite direction. The microphone device bracket 102c is releasably engaged within the respirator 101c by attachment between the connectors 302 on the bracket 102c and protrusions 303 within in the respirator 101c.

[0098] FIGS. 10A-10D illustrate another exemplary' embodiment of the microphone device bracket 102d of the present invention. FIGS. 10A and 10B are a perspective view and a bottom view of the microphone device bracket 102d for respirator 102d, which is respirator type 6500, respectively. The microphone device bracket 102 comprises a first attachment arm 352 and a second attachment arm 354, which positions the microphone device bracket 102 to the respirator 101. The first attachment arm 352 and the second attachment arm 354 each have a connection orifice 352, 354 at the arms’ distal ends, which are configured to position the microphone device bracket 102 within a respirator 1 Old. In some embodiments the connection orifices 352, 354 attach to respirator filter inlets. The microphone device bracket 102 include a first female detent 208 and a second female detent positioned opposite each other. The first female detent 208 includes a female detent notch 210. The second female detent 209 also includes a female detent notch 210. In some embodiments the female detent may be in other locations. The microphone device bracket first side 374 is configured to be positioned in a direction toward the wearer. The microphone device bracket second side to 370 is located opposite the microphone device bracket first side 374, in a direction away from the wearer.

[0099] FIG. 10C illustrates a top view of microphone bracket 102d. FIG. 10D illustrates a partial cross sectional view of the microphone device bracket 102d with a microphone device 100 positioned therein for respirator 10 Id, which is a respirator type 6500. The first female detent 208 and second female detent 209 are used for to twist-in type or snap in microphone device 100 within the microphone bracket 102d. The microphone device first side 374 faces in the direction of the wearer when the microphone device bracket 102 is positioned to within respirator 1 Old. The first attachment arm 352 and second attachment arm 354 extend outward from the microphone device bracket first side 374. At each distal end of the first and second attachment arms 352, 354 is a connection orifice 356.

[0100] FIGS. 10E and 10F show a top view and a cross sectional view of the microphone device 100 positioned within the microphone device bracket 102d of respirator 10 Id, which is respirator type 6500. The microphone device 100 is positioned by the first male detent 108 being snaped or twisted into the first female detent 208. Similarly, the second male detent 109 is snaped or twisted into the second female detent 209. The microphone port 106 and power button 104 are configured such that they face in the direction of the wearer and the same direction as the first microphone device bracket face 374 and the microphone device top face 120. The second microphone device bracket face 370 is facing in the opposite direction with in the first microphone device bracket face 374. The bottom microphone device face 118 is positioned within the microphone device bracket 102.

[0101] FIGS. 10G and 10H are a front and rear perspective view of respirator type 6500 with a microphone device 100 and microphone device bracket 102d positioned within, respectively. The microphone device bracket 102d and microphone device 100 are positioned within the respirator lOld. The microphone device top face 120, the microphone device bracket first side 374, and the microphone port 106 face in the direction of the wearer. The microphone device bracket second side 370 faces outward in the opposition direction, away from the wearer.

[0102] FIGS. 11A-1 ID illustrate another exemplary embodiment of the microphone device bracket 102e of the present invention. FIGS. 11 A and 1 IB are a perspective view and a bottom view of the microphone device bracket 102e for respirator lOle, which is respirator type 6000, respectively. The microphone device bracket 102 comprises a first attachment arm 402 and a second attachment arm 404 which positions the microphone device bracket 102e to the respirator lOle. The first attachment arm 402 and the second attachment arm 404 each have a connection orifice 406 which is useful for attaching the microphone device bracket 102e within the respirator lOle. In some embodiments the connection orifices 406 attach to a respirator filter inlet. The microphone device bracket 102e includes a first female detent 208 and a second female detent 209 The female detents 208, 209 include a female detent notch 210. In some embodiments the female detent may be in other locations. The microphone device bracket 102e further includes a first tab 408, a second tab 410, a third tab 412, and fourth tab 414 which provide additional bracket support and a gripping portion for the wearer. The microphone device bracket first side 424 is configured to be positioned in a direction toward the wearer. The microphone device bracket second side to 420 is located in a direction opposite toward the microphone device bracket first side 424.

[0103] FIGS. 11C and 11D show a top view of the microphone device bracket 102e, and a partial cross sectional view of the microphone device bracket 102e with a microphone device 100 positioned therein for respirator lOle, which is a respirator ty pe 6000, respectively. The first female detent 208 and second female detent 209 are used for to twist-in type or snap in the microphone device 100 into the microphone device bracket 102e. The microphone device first side 424 faces the wearer when the microphone device bracket 102e is attached within the respirator lOle. The first attachment arm 402 and second attachment arm 404 extend outward from the microphone device bracket first side 424 and are used to help attach the microphone device bracket 102e to the respirator lOle.

[0104] FIG. HE illustrates a top view of the microphone device bracket. FIG. 1 IF illustrates a view of the microphone device 100 positioned within a cross sectional view of the microphone device bracket 102e designed to fit within respirator lOle, which is respirator type 6000, respectively. The microphone device 100 is positioned by the first male detent 108 being snaped or twisted into the first female detent 208 within the microphone device bracket 102e. Similarly, the second male detent 109 is snaped or twisted into the second female detent 209. The microphone port 106 and power button 104 are configured such that they face in the direction of the wearer and are in the same direction as the first microphone device bracket face 424 and the microphone device top face 120. The second microphone device bracket face 420 is in an opposite direction as the first microphone device bracket face 424. The bottom microphone device face 118 is positioned within the microphone device bracket 102 facing in the opposite direction.

[0105] FIGS. 11G and 11H are a front and rear perspective view of respirator lOle, which is of respirator type 6000. The respirator 1 Ole has the microphone device 100 and microphone device bracket 102e positioned within it. The microphone device top face 120, the microphone device bracket first side 424, and the microphone port 106 face in the direct of the wearer. The microphone device bracket second side 420 faces outward in the opposite direction.

[0106] FIGS. 12A-12D illustrate yet another exemplary embodiment of the microphone device bracket 102f of the present invention. FIGS. 12A and 12B are a perspective view and a bottom view of the microphone device bracket 102f for respirator 10 If, which is respirator type 6800, respectively. The microphone device bracket 102f includes a first attachment aperture 452, a second attachment aperture 454, and a third attachment aperture 456, which attaches the microphone device bracket 102f to the respirator 10 If. The first attachment aperture 452, a second attachment aperture 454, and a third attachment aperture 456 each include a connection orifice 458 to position the microphone device bracket 102f within a respirator lOlf. In some embodiments, the connection orifices 458 attach to a respirator body. Microphone device positioners 460 assist in positioning the microphone device 100 in the microphone device bracket 102f. The microphone device bracket 102f includes a first female detent 208 and a second female detent 209. The first and second female detents 209 each include a female detent notch 210. In some embodiments, the female detent 210 may be located in another location. The microphone device bracket first side 474 is configured to be positioned in a direction toward the wearer. The microphone device bracket second side to 470 is located opposite the microphone device bracket first side 424. The first attachment aperture 452, second atachment aperture 454, and third aperture 456 each include an atachment mechanism configured to attach the microphone deceive bracket 102f to a respirator 10 If. In some embodiments the microphone device bracket 102f includes a first atachment hook 462 adjacent first atachment aperture 452. Similarly, the microphone device bracket 102f includes a second attachment hook 464 adjacent the second attachment aperture 454 and 466 adjacent third atachment aperture 456. The first attachment hook 462, second atachment hook 464, and third attachment hook 466 all curve outward from the microphone device bracket second side 470 and assist in securing the microphone device bracket 102f to the respirator lOlf.

[0107] FIG. 12C illustrates a top view of the microphone device bracket 102f. FIG. 12D illustrates a cross sectional view of the microphone device bracket 102f with a microphone device 100 positioned therein, ready for respirator type 6800, respectively. The first female detent 208 and second female detent 209 are used for the twist-in type or snap the microphone device 100 within the microphone device bracket 102f. The microphone device bracket first side 474 faces in the opposite direction of the second microphone device bracket second side 470. The first atachment aperture 452, second atachment aperture 454, and third aperture 456 all assist in ataching the microphone device bracket 102f to a respirator lOlf. In some embodiments the first atachment aperture 452 further includes a first attachment hook 462. In some other embodiments the second atachment aperture 454 further includes second attachment hook 464 and the third atachment aperture 456 further includes a third atachment hook 466. The first atachment hook 462, second atachment hook 464, and third attachment hook 466 curve outward from the microphone device bracket second side to 470 and assist in securing the microphone device bracket 102f to the respirator 10 If.

[0108] FIGS. 12E and 12F show a top view and a cross sectional view of the microphone device 100 positioned within the microphone device bracket 102f ready to be attached to respirator lOlf, which is respirator type 6800. The microphone device 100 is held into its desired position by the first male detent 108 being snaped or twisted into the first female detent 208. Similarly, the second male detent 109 is snaped or twisted into the second female detent 209. The microphone port 106 and power buton 104 are configured such that they face the wearer. The first microphone device bracket face 474 and the microphone device top face 120 face in the same direction. The second microphone device bracket face 470 faces in the opposite direction as the first microphone device bracket face 474. The botom microphone device face 118 is positioned within the microphone device bracket 102. The microphone device bracket 102 further includes a first attachment aperture 452, a second attachment aperture 454, and a third atachment aperture 456 which attaches the microphone device bracket 102 to the respirator 101. The first atachment aperture 452, a second atachment aperture 454, and a third attachment aperture 456 all include a connection orifice 458 to correctly position and secure the microphone device bracket 102 within a respirator. In some embodiments, the connection orifices 458 attach to the respirator body. Additionally, the microphone device positioner 460 supports the microphone device 100 in the microphone device bracket 102f.

[0109] FIGS. 12G and 12H are a front and rear perspective view of respirator lOlf, which is respirator type 6000. The respirator 10 If has microphone device 100 and microphone device bracket 102f positioned within. The microphone device bracket 102 and microphone device 100 are positioned within the respirator 101. The microphone device top face 120, the microphone device bracket first side 474, and the microphone port 106 all face in the same direction of the wearer of the respirator lOlf The microphone device bracket second side 470 faces outward, in the opposite direction. The first attachment aperture 452, a second attachment aperture 454, and a third attachment aperture 456 are configured to attach to the respirator 101 body.

[0110] FIGS. 13A and 13B are a perspective view and a cross sectional view of a respirator 101b on a wearer’s face, respectively. Respirator 101b is of the type HF-800. The wearer 500 dons the respirator body 504 and face seal 502 forming direct contact between the wearer’s skin and the respirator face seal 502. In some embodiments, the face seal 502 comprises a silicone material. In some embodiments, the face seal comprises a rubber material. The flex joint face seal 510 allows movement of the respirator body 504 without compromising the face seal 502 to the wearer 500. The microphone device bracket 102b, in this embodiment, is an attached portion of the respirator body 504. In some embodiments, the microphone device bracket is completely within the breathing cavity 516, as seen best in FIG. 13B. The filter inlet 508 lets fdtered air pass from the outside the respirator body 504 to the breathing cavity 516. The microphone device bracket 102 forms a seal with the respirator body 504 using the bracket seal retainer flange 256, which maintains unfiltered air outside the respirator breathing cavity 516. The microphone device bracket second side 270 is exposed to unfdtered air. The microphone device first side 274 is positioned facing in the direction of the wearer so that it is in the best position to receive and transmit the speech from the wearer 500.

[0111] FIGS. 14A and 14B are useful for demonstrating how the microphone device 100 is releasably attached to the microphone device bracket attachment 102f. The microphone device 100 is positioned within the microphone device bracket 102 with a snap-in or rotational configuration. Similarly, the microphone device 100 is removed by a squeeze-out and / or a rotational removal.

[0112] All microphone device brackets 102a-102f are preferably made from a thermoplastic polymer such as polypropylene, polyethylene terephthalate, acrylonitrile butadiene styrene, or a polycarbonate that may be compounded with beads or fibers of glass, carbon or other type of filler materials. These materials allow the microphone device brackets 102a-102f to be manufactured by injection molding, which is particularly suited for low-cost production.

[0113] FIG. 15 is a perspective view a microphone device orientation system of the present invention. The microphone device 100 is configured to attach to the microphone device bracket 102 in the correct or desired position by a recess 600 on the microphone device 100. The recess 600 and the protrusion 602 releasably engage with one another, thus ensuring that the microphone device will be configured in a single orientation or position within the microphone device bracket 102a.

[0114] FIG. 16 is a perspective view of an embodiment of the respirator microphone device system of the present invention in practice. A first wearer 700 dons a first microphone device system 702 and a first receiver or speaker 704. The first microphone device system 702 includes the respirator 101, the microphone device bracket 102 releasably attached inside the respirator 101, and a microphone device 100 releasably secured within the microphone device bracket 102. A second wearer 706 donning a second microphone device system 708 and a second receiver or speaker 710. The second microphone device system 708 includes the respirator 101, the microphone device bracket 102 releasably attached inside the respirator 101, and a microphone device 100 releasably secured within the microphone device bracket 102. As the first wearer 700 of the system 702 of the invention speaks, the microphone transmits his speech to the external speaker 704 that he is wearing. In addition, as the second wearer of the system 708 speaks, the microphone 100 mounted inside the bracket 102, which is mounted inside his respirator, his speech is transmitted to the external speaker 710 that he is wearing. This in turn enables the first wearer 700 to hear clearly what the second wearer 700 is saying.

[0115] The universal microphone 100 may be later transferred to a different respirator 101, by detaching the microphone 100 from the bracket 102 mounted inside the respirator or by detaching the microphone 100 and the bracket 102 together as a unit and then detaching the microphone 100 from the bracket 102. Then, the microphone 100 may be attached to a different bracket 102 and mounted inside a different respirator 101 or attached to a different bracket and then together the bracket and microphone may be attached inside the different respirator 101. The system 702, 708 may use any known attachment and detachment mechanisms know in the art, but preferably use the various mechanisms described above.

[0116] The system of the present invention allows one person to use the same microphone 100 inside of multiple respirators and to easily move the microphone from one respirator 101 to another respirator 101, even if those respirators are of completely different types. This allows workers to use the same microphone device 100 for different respirators. Organizations can also efficiently reuse each microphone device for different workers with different respirators across different shifts. This also ensures that workers with different respirator needs can communicate with each other via the same microphone device system.

[0117] FIG. 17 is a block diagram of the microphone device system. The wearer 800 produces an acoustic input 802 for a microphone 804. In some embodiments, the microphone is a digital microphone or an analog microphone. The microphone 804 is connected 806 to a first processor 810, the audio front end. In some embodiments, the audio front end 810 is a converter, an analog to digital converter, a programable gain amplifier, an automatic gain control mechanism, a voice activity detection algorithm, an acoustic noise suppression filter, an acoustic echo cancellation filter, a speech recognition mechanism, or a combination thereof.

[0118] The first processor 810 and the audio front end is connected 806 to the second processor 812, an audio processing unit. In some embodiments the audio processing unit 812 is a processor, a digital signal processor, an Al accelerator or a combination thereof that runs a frequency band equalizer, a frequency analysis filter, a signal gain control function, a noise suppression algorithm, a speech processing algorithm or other type of digital signal processing algorithms or Al neural networks. The audio processing unit 812 is connected 806 to an encoder 815, wherein the signal is compressed and formatted. The encoder 815 is connected 806 to a fourth processor, the wireless transmitter 816. The wireless transmitter 816 delivers a wireless signal 818 to an external receiver 820. The external receiver device comprises a wireless receiver 820 that connects 806 to a decoder 821 which decodes and formats the received wireless signal. The decoder is connected to a transducer that generates an audio output 822 for a second wearer 824 respectively.

[0119] The third processor 814, the control unit, delivers a control signal 808 to the first processor 810, the audio front end. In some embodiments, the third processor 814 configures the analog to digital converter, the programable gain amplifier, the automatic gain control mechanism, the voice activity detection algorithm, the acoustic noise suppression filter, the acoustic echo cancellation filter, or the speech recognition mechanism of the audio front end 810. The third processor 814, the control unit, delivers a control signal 808 to the second processor 812, the audio processing unit. In some embodiments, the control unit 814 configures the frequency band equalizer, the frequency analysis filter, the signal gain control function, the noise suppression algorithm, the speech processing algorithm or other type of digital signal processing algorithm or Al neural network for the audio processing unit 812. In some embodiments, the audio processing unit delivers a frequency feedback signal 813 to the control unit 814. In some embodiments the frequency feedback signal 813 contains information about the type of respirator that the microphone device 100 and bracket 102 are attached to. The third processor 814, the control unit, delivers a control signal 808 and a data signal 833 to the fourth processor 816, the wireless transmitter. The control signal 808 is capable of adjusting the signal strength of the wireless transmitter. In some embodiments, depending on the respirator identified via the frequency feedback signal 813 the control unit 814 can configure the audio processing unit 812, the encoder 815, the wireless transmitter 816, or the sensor input filter 829 via control signals 808.

[0120] The fourth processor 816, the wireless transmitter, additionally comprises a configuration feedback signal 844 to a cell phone 840. In one embodiment the configuration feedback signal is a push notification to the cell phone 840, where the data signal 833 contains the data packets sent as push notification via the wireless transmitter 816 to the cell phone 840. The cell phone 840 provides the fourth processor 816 a configuration set up signal 842. The configuration set up signal 842 is transmited from the fourth processor 816 to the third processor 814, the control unit allowing configure the microphone device 100 remotely via the control unit.

[0121] The third processor 814, the control unit, is connected 806 to a status indicator 826. In one embodiment, the status indicator 826 is a light emiting diode. Depending on the status of the microphone device 100 the control unit can project different blink sequences of the light emiting diode to the wearer 800. In another embodiment, the control unit 814 can trigger status indications via a sound signal 832, where the sound signal 832 comprises a voice tag. The sound signal 832 is encoded by the encoder 815 and transmited by the wireless transmiter 816 to the external receiver 820, where the external receiver 820 may be a speaker or a headset where the sound indicates the status of the microphone device 100 acoustically to the wearer. In another embodiment, the control unit can trigger status indications via a data signal 833 that is delivered to the wireless transmiter 816 and sent as a status indicating push notification to a cell phone 840.

[0122] The third processor 814, the control unit, is connected 806 to a fifth processor, a sensor input signal filter 829. The sensor input filter 829 receives and interprets a signal from the sensor 828. The third processor 814 sends a control signal 808 to the sensor input filter 829 to configure the analysis filter mechanism of the sensor input filter 829, which then applies the analysis filter mechanism to the incoming signal from the sensor 828. In some embodiments, the sensor 828 is an accelerometer wherein the accelerometer detects acceleration along three orthogonal axes. The sensor input filter 829 analyzes the acceleration signal from the sensor and determines the relative orientation of the microphone device with regard to the gravitational field. The third processor 814 receives this relative orientation to the gravitational field from the sensor signal filter 829 and compares it to a pre-configured orientational threshold for the mask that the microphone unit is attached to. If the relative orientation signal exceeds the preconfigured threshold the third processor concludes that the microphone device is in an incorrect position. The third processor 814 will indicate the incorrect position to the wearer 800 with a blinking response by the status indicator 826, with the data signal 833 and configuration feedback signal 844 to the cell phone 840, and with a sound signal 832, such as a voice tag signal, via the encoder 815 and wireless transmiter 816 to the external receiver 820. In some embodiments, the sensor 828 is a configuration sensor. The configuration sensor can be a plurality of types to indicate to the third controller 814 the respirator type being used by the wearer 800. In some embodiments the configuration sensor is a radio frequency identification (RFID) sensor, a mechanical contact sensor, a mechanical configuration sensor, an electrical conductivity sensor, a resistivity sensor, or a magnetic field sensor, which detect an RFID tag, mechanical contact, a mechanical feature, electric pathway, a resistivity and a magnetic field in the bracket 102 respectively. In some embodiments, the sensor 828 is a seal sensor. The seal sensor can be a plurality of types to indicate to the fifth processor 829 how much the respirator seals against the face of the respirator wearer. In some embodiments the seal sensor is an air pressure sensor, a temperature sensor, a humidity' sensor, a proximity sensor, a piezo electric sensor, or a microphone. In some embodiments, the sensor 828 is an air quality sensor. The air quality sensor can be a plurality of types to indicate to the fifth processor 829 the contaminants from the inhaled air in the breathing space of the respirator. In some embodiments, the air quality sensor is a particle sensor, a gas sensor, or volatile organic compound sensor. In some embodiments, the sensor 828 is a fitness sensor. The fitness sensor can be a plurality of fitness feedback sensors to indicate bio markers, fatigue, or breathing rate to the fifth processor. In some embodiments the fitness sensor is an intoxication substance sensor, a temperature sensor, a humidity sensor, an air pressure sensor, a piezo-electric device, or a microphone.

[0123] A power button 834 is connected 836 to the third processor 814 to turn the power on or off to the microphone device. In some embodiments, the power button 834 is configured to change settings and configure wireless connectivity.

[0124] The processors can be any plurality of processors including one or many different processors configured on a printed circuit board assembly. In some embodiments, the processors are configured in one printed circuit board assembly. In some embodiments, the processors are configured in multiple printed circuit board assemblies.

[0125] Select Embodiments of the Present Disclosure

[0126] Embodiment 1 is a microphone device for a respirator, comprising: a microphone device housing configured to be positioned within a microphone device bracket of a respirator; a microphone port in the microphone device housing detecting acoustic energy from a wearer of the respirator; and a first processor configured to transmit a signal to a receiver external to the microphone device to communicate the acoustic energy.

[0127] Embodiment 2 is the microphone device of Embodiment 1 in combination with a plurality of brackets, wherein the plurality of the brackets include press inserts or rotational inserts, and wherein the microphone device is configurable to all the plurality of brackets by the press inserts or rotational inserts.

[0128] Embodiment 3 is the microphone device of Embodiment 2, wherein the microphone device includes a protrusion, wherein the plurality of microphone device brackets each include a retention feature, wherein the retention feature is a reverse bite, and wherein the protrusion and the reverse bite are asymmetrical.

[0129] Embodiment 4 is the microphone device of Embodiment 1, wherein the microphone device housing is configmed to only orientate in a direction facing a wearer’s mouth.

[0130] Embodiment 5 is the microphone device of Embodiment 1, wherein a second processor tracks movement of a wearer with respect to the axis of gravitational field.

[0131] Embodiment 6 is the microphone device of Embodiment 1 , wherein a third processor filters the acoustic signal. Embodiment 7 is the microphone device of Embodiment 1, wherein a status indicator indicates the microphone device status.

[0132] Embodiment 8 is the microphone device of Embodiment 1, wherein the microphone device housing further comprises a battery charging port.

[0133] Embodiment 9 is the microphone device of Embodiment 8, wherein the battery charging port is offset ensuring correct orientation of the microphone device in the plurality of microphone device brackets.

[0134] Embodiment 10 is the microphone device of Embodiment 1, wherein the status indicator is a light emitting diode, and wherein the light emitting diode indicates the status of the microphone device to a wearer.

[0135] Embodiment 11 is the microphone device of Embodiment 2, wherein the retention feature is a male detent, and wherein the male detent in each of the plurality of brackets is asymmetrical to ensure correct orientation of the microphone device in the plurality of microphone device brackets.

[0136] Embodiment 12 is the microphone device of Embodiment 1 further comprising a frequency analysis mechanism.

[0137] Embodiment 13 is the microphone device of Embodiment 1, wherein the status indicator communicates to a wearer with a blink sequence.

[0138] Embodiment 14 is the microphone device of Embodiment 1, wherein the status indicator communicates to a wearer with a sound through a speaker, wherein the sound comprises a voice tag.

[0139] Embodiment 15 is the microphone device of Embodiment 1, wherein the status indicator communicates to a wearer with a sound through a headset, wherein the sound comprises a voice tag.

[0140] Embodiment 16 is the microphone device of Embodiment 1, wherein the status indicator communicates to a wearer through a push notification on a cell phone application, wherein the push notification comprises a voice tag.

[0141] Embodiment 17 is the universal mounting system for mounting a microphone device into one of a plurality of respirator types, comprising: a plurality of microphone device brackets, wherein each microphone device bracket is configured to be positioned within a breathing cavity of a respirator body, wherein each microphone device bracket includes a microphone device cavity; a microphone device, including a receiver configured to receive and transmit audio from the microphone device, wherein one of the plurality of microphone device brackets is configured to attach to only one of a plurality' of respirator types, and wherein the microphone device may attach to any of the plurality of microphone device brackets; wherein the microphone device is positioned in a microphone device cavity of any of the plurality of microphone device brackets and configured to receive and transmit audio from a wearer of one of a plurality of respirator types.

[0142] Embodiment 18 is the system of Embodiment 17, wherein the plurality of brackets comprises a circular portion which creates a seal to the respirator body. Embodiment 19 is the system, of Embodiment 18, wherein the seal is formed by a rubber portion.

[0143] Embodiment 20 is the system of Embodiment 18, wherein the seal is formed by a twist lock mechanism.

[0144] Embodiment 21 is the system of Embodiment 17, wherein one type of the plurality of brackets includes a circular portion with an aperture, wherein the circular portion further includes two connectors for attaching the bracket adjacent to an internal side of the respirator body.

[0145] Embodiment 22 is the system of Embodiment 17, wherein one type of the plurality of brackets comprises a circular portion with a first attachment arm and a second attachment arm.

[0146] Embodiment 23 is the system of Embodiment 22, wherein the first attachment arm is opposite the second attachment arm.

[0147] Embodiment 24 is the system of Embodiment 22, wherein the first attachment arm and the second attachment arm each further comprise an orifice which receives a protrusion from a respirator inlet valve.

[0148] Embodiment 25 is the system of Embodiment 22, wherein the circular portion further comprise a first tab, a second tab, a third tab, and a fourth tab.

[0149] Embodiment 26 is the system of Embodiment 25, wherein the first tab, second tab, third tab, and fourth tab are each spaced at least 60 degrees apart relative to a center of the circular portion.

[0150] Embodiment 27 is the system of Embodiment 17, wherein the respirator body comprises a rubberized body.

[0151] Embodiment 28 is the system of Embodiment 17, wherein the respirator is a reusable respirator.

[0152] Embodiment 29 is the system of Embodiment 17, wherein the breathing cavity comprises at least one filter inlet.

[0153] Embodiment 30 is the system of Embodiment 17, wherein the microphone device bracket is contained completely within the breathing cavity and secured to a filter inlet.

[0154] Embodiment 31 is the system of Embodiment 17, wherein one type of the plurality of microphone device brackets is mounted to the respirator body, and wherein a portion of the microphone device bracket forms a seal to the respirator body.

[0155] Embodiment 32 is the system of Embodiment 31, wherein a portion of the microphone device bracket is exposed to unfiltered air outside the respirator.

[0156] Embodiment 33 is the system of Embodiment 17, wherein the microphone device has a first face and a second face opposite the first face, wherein the first face of the microphone device bracket is in the breathing cavity, and wherein the second face of the microphone device is positioned inside the microphone device cavity.

[0157] Embodiment 34 is the system of Embodiment 17, wherein the microphone device comprises a first male detent and a second male detent. Embodiment 35 is the system of Embodiment 34, wherein the first male detent is positioned opposite the second male detent.

[0158] Embodiment 36 is the system of Embodiment 34, wherein the first male detent and second male detent each further comprise a rotational notch.

[0159] Embodiment 37 is the system of Embodiment 34, wherein the first male detent and second male detent are asymmetrical.

[0160] Embodiment 38 is the system of Embodiment 17, wherein each of the plurality of microphone device brackets comprises a first female detent and a second female detent.

[0161] Embodiment 39 is the system of Embodiment 38, wherein the first female detent is positioned opposite the second female detent.

[0162] Embodiment 40 is the system of Embodiment 17, wherein each of the plurality of microphone device brackets comprises rotational detents, and wherein the microphone device is releasably connected inside the microphone device bracket by the rotational detents.

[0163] Embodiment 41 is the system of Embodiment 17, wherein each the plurality of microphone device brackets comprises a preformed flexible plastic portion for a snap and squeeze placement of the microphone device within the microphone device bracket.

[0164] Embodiment 42 is the system of Embodiment 17, wherein the microphone device transmits audio using wireless transmission or using a wireless protocol.

[0165] Embodiment 43 is the system of Embodiment 17, wherein the microphone device further comprises a passive communications system having mechanical signals which communicate to the microphone device to correct orientation.

[0166] Embodiment 44 is the method for delivering speech for a wearer of a respirator to a receiver external the respirator, the method comprising: providing a first respirator and a second respirator; providing a first microphone device bracket and a second microphone device bracket; wherein the first microphone device bracket is configured to attach to a body of the first reusable respirator; wherein the second microphone device bracket is configured to attach to a body of the second respirator; providing a microphone device, wherein the microphone device is configured to also mount to the first microphone device bracket; and wherein the microphone device is configured to also mount to and the second microphone device bracket, and wherein the microphone device detects audio signals from the wearer, transmits the audio signals to a receiver external to the respirator; attaching the microphone device to the first microphone device bracket; attaching the first microphone device bracket and microphone device to the first respirator; placing the first respirator on a wearer’s head and speaking into the microphone device, wherein the speech from the wearer is transmitted to the receiver external to the first respirator.

[0167] Embodiment 45 is the method of Embodiment 44, wherein the microphone device is configurable with a plurality of microphone device brackets, in addition to the first bracket and the second bracket. Embodiment 46 is the method of Embodiment 44, wherein the first microphone device bracket is configured to seal against the first respirator body.

[0168] Embodiment 47 is the method of Embodiment 44, wherein the second microphone device bracket is configured to be positioned to an inhalation filter inlet of the second respirator.

[0169] Embodiment 48 is the method of Embodiment 44, wherein the microphone device is configured wirelessly to connect to a mobile device.

[0170] Embodiment 49 is the method of Embodiment 44, wherein the microphone device is configured wirelessly to connect to a speaker.

[0171] Embodiment 50 is the method of Embodiment 44, further comprising: removing the first respirator from the wearer’s head; removing the microphone device from the first bracket; selecting the second bracket and attaching the microphone device to the second bracket; attaching the second microphone device bracket and microphone device to the second respirator; placing the first respirator on another wearer’ head and speaking into the microphone device, wherein the speech from the wearer is transmitted to the receiver external to the second respirator.

[0172] Embodiment 51 is the method of Embodiment 44, further comprising: removing the first respirator from the wearer’s head; removing the microphone device from the first bracket; selecting the second bracket and attaching the second bracket to the second respirator; attaching the microphone device to the second bracket; placing the first respirator on another wearer’s head and speaking into the microphone device, wherein the speech from the wearer is transmitted to the receiver external to the second respirator.

Claims

What is claimed is:

1. A microphone device for a respirator, comprising:a microphone device housing configured to be positioned within a microphone device bracket of a respirator;a microphone port in the microphone device housing detecting acoustic energy from a wearer of the respirator; anda first processor configured to transmit a signal to a receiver external to the microphone device to communicate the acoustic energy.

2. The microphone device of claim 1 in combination with a plurality of brackets, wherein the plurality of the brackets include press inserts or rotational inserts, and wherein the microphone device is configurable to all the plurality of brackets by the press inserts or rotational inserts.

3. The microphone device of claim 2, wherein the microphone device housing includes a protrusion, wherein each bracket in the plurality has a retention feature comprising a reverse bite, and wherein the protrusion and reverse bite are asymmetrical.

4. The microphone device of claim 1. further comprising a second processor configmed to track movement of a wearer with respect to the axis of a gravitational field.

5. The microphone device of claim 1, further comprising a third processor configmed to filter the detected acoustic energy.

6. The microphone device of claim 1, further comprising a frequency analysis mechanism.

7. The microphone device of claim 1, further comprising a battery charging port located on the microphone device housing.

8. The microphone device of claim 7, wherein the battery charging port is offset so as to ensure a correct orientation of the microphone device within the microphone device bracket.

9. A universal mounting system for mounting a microphone device into one of a plurality of respirator types, comprising:a plurality of microphone device brackets, wherein each microphone device bracket is configmed to be positioned within a breathing cavity of a respirator body, wherein each microphone device bracket includes a microphone device cavity;a microphone device, includinga receiver configured to receive and transmit audio from the microphone device,wherein one of the plurality of microphone device brackets is configured to attach to only one of a plurality of respirator ty pes, and wherein the microphone device may attach to any of the plurality of microphone device brackets;wherein the microphone device is positioned in a microphone device cavity of any of the plurality of microphone device brackets and configured to receive and transmit audio from a wearer of one of a plurality of respirator types.

10. The system of claim 9, wherein at least one bracket in the plurality comprises a circular portion configured to create a seal with the respirator body.

11. The system of claim 9, wherein at least one bracket in the plurality is contained completely within the breathing cavity and secured to a filter inlet of the respirator body.

12. The system of claim 9, wherein a bracket in the plurality forms a seal to the respirator body and is at least partially exposed to unfiltered air outside the respirator body.

13. The system of claim 9, wherein each bracket in the plurality includes rotational detents for releasably connecting the microphone device inside the bracket.

14. The system of claim 9, wherein at least one bracket in the plurality comprises a preformed flexible plastic portion enabling snap-and-squeeze placement of the microphone device.

15. The system of claim 9, wherein the microphone device is configured to transmit audio wirelessly to an external receiver.

16. A method for delivering speech for a wearer of a respirator to a receiver external the respirator, the method comprising:providing a first respirator and a second respirator;providing a first microphone device bracket and a second microphone device bracket; wherein the first microphone device bracket is configured to attach to a body of the first reusable respirator;wherein the second microphone device bracket is configured to attach to a body of the second respirator;providing a microphone device,wherein the microphone device is configured to also mount to the first microphone device bracket; andwherein the microphone device is configured to also mount to and the second microphone device bracket, andwherein the microphone device detects audio signals from the wearer, transmits the audio signals to a receiver external to the respirator;attaching the microphone device to the first microphone device bracket;attaching the first microphone device bracket and microphone device to the first respirator;placing the first respirator on a wearer’s head and speaking into the microphone device, wherein the speech from the wearer is transmitted to the receiver external to the first respirator.

17. The method of claim 16, further comprising removing the microphone device from the bracket after use.

18. The method of claim 16. wherein the microphone device is configured to establish a wireless connection to a mobile device.

19. The method of claim 16, wherein the microphone device bracket is configured to fonn a seal with the respirator body when positioned within a filter inlet.

20. The method of claim 16. further comprising removing the bracket and the microphone device from the first respirator, selecting a second respirator with a different bracket configuration, and attaching the microphone device to the second respirator so that speech from the wearer of the second respirator is transmitted to the receiver external to the second respirator.

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