Plant and process comprising an autothermal reformer for producing synthetic fuels without emitting carbon dioxide

WO2025242614A1PCT designated stage Publication Date: 2025-11-27EDL ANLAGENBAU GMBH
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Patent Information

Application Number
PCT/EP2025/063715
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-05-23
Filing Date
2025-05-19
Publication Date
2025-11-27

AI Technical Summary

Technical Problem

Existing fuel production processes emit significant amounts of carbon dioxide and require large quantities of fresh water and energy, with complex and costly flue gas treatment systems.

Method used

A plant and process utilizing an autothermal reformer to produce synthetic fuels from carbon dioxide, water, methane, and oxygen, with integrated electrolysis for hydrogen production, and a system to recycle and separate carbon dioxide, reducing the need for fresh water and external heating.

Benefits of technology

Achieves carbon dioxide-free fuel production with minimal wastewater and energy use, utilizing biomass and green electricity, and recycles carbon dioxide and process gases for efficient operation.

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Abstract

A plant for producing synthetic fuels, in particular aviation turbine fuel (kerosene), crude gasoline and / or diesel, comprises: • a) a synthesis gas production device for production of a crude synthesis gas comprising carbon monoxide, hydrogen and carbon dioxide from i) carbon dioxide, ii) water, iii) methane and / or hydrogen and iv) oxygen, wherein the synthesis gas production device comprises at least one autothermal reformer, wherein the at least one autothermal reformer comprises at least one feed conduit i) for carbon dioxide, ii) for water, iii) for methane and / or for hydrogen and iv) for oxygen, and a discharge conduit for crude synthesis gas, • b) a separation device for separation of carbon dioxide from the crude synthesis gas produced in the synthesis gas production device, having a discharge conduit for carbon dioxide and a discharge conduit for synthesis gas, • c) a Fischer-Tropsch device for production of hydrocarbons by a Fischer-Tropsch process from the synthesis gas from which carbon dioxide has been separated in the separation device, • d) a refining device for refining the hydrocarbons produced in the Fischer-Tropsch device to give the synthetic fuels and e1) an electrolysis device for separating water into hydrogen and oxygen and / or e2) a methane-steam reformer which is electrically heated by induction and comprises at least one feed conduit for methane, for water and for hydrogen, and a discharge conduit for crude synthesis gas, and the plant further comprises at least one first pre-reformer which comprises at least one feed conduit for water / steam, for fuel and optionally for methane, and a discharge conduit that leads into the at least one autothermal reformer.
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Citation Information

Patent Citations

  • Process for synthesising hydrocarbons

    WO2022079407A1

  • System and process for producing synthetic fuels without fresh water

    WO2022122663A1

  • System and process for producing synthetic fuels without emitting carbon dioxide

    WO2022223458A1

  • Processes and systems for producing hydrocarbon fuels having high carbon conversion efficiency

    WO2023064089A1