Three-layer woven mesh having cross-woven holes and manufacturing method for three-layer woven mesh

Abstract

A three-layer woven mesh having cross-woven holes, comprising a mesh body (1) integrally woven by a cross weave shuttle loom. The mesh body (1) comprises a plain weave area (5) and at least one hole area (6); the plain weave area (5) is divided into a surface layer (2), a bottom layer (3), and a connecting layer (4); the surface layer (2) and / or the bottom layer (3) are / is provided with a jacquard (11); the connecting layer (4) is formed by weaving transparent monofilaments; the connecting layer (4) has a certain thickness and connects the surface layer (2) to the bottom layer (3); the transparent monofilaments woven for forming the connecting layer (4) are elastic monofilaments, so that the connecting layer (4) is elastic; and in the hole area (6), warp yarns are woven with a plurality of weft yarns (10) of the surface layer (2), the bottom layer (3), and the connecting layer (4), so that the hole area (6) forms a single-layer structure having a plurality of ventilation holes (7).

Description

Three-layer woven mesh fabric with twisted yarn lifting holes and manufacturing method thereof TECHNICAL FIELD

[0001] The present application relates to the technical field of textiles, in particular to a three-layer woven mesh fabric with twisted yarn lifting holes and a manufacturing method thereof. BACKGROUND

[0002] With the popularization of the use of woven fabrics in the textile industry, especially in the field of sports shoes, the requirements for the functionality of woven fabrics, such as air permeability, strength, comfort, etc., are also getting higher and higher. However, due to the limitations of equipment and weaving methods, the woven fabrics produced by existing weaving machines often cannot meet the market demand. For example, ordinary shuttle looms can weave sandwich three-layer mesh fabrics with elastic connecting layers to meet the requirements of comfort and cushioning. However, ordinary shuttle looms cannot perform real lifting holes on the fabric, only false hole weaving can be achieved, which cannot meet the demand for air permeability. While the twisted yarn shuttle loom can achieve mesh fabric transparency through the twisting and winding of warp yarns, but it cannot achieve the weaving of sandwich three-layer mesh fabrics, which can meet the demand for air permeability, but it loses the comfort and cushioning. SUMMARY

[0003] To solve the technical problem that the woven mesh fabric woven by the existing technology cannot simultaneously meet the comfort, cushioning and air permeability, the present application provides a three-layer woven mesh fabric with twisted yarn lifting holes and a manufacturing method thereof.

[0004] The present application discloses a three-layer woven mesh fabric with twisted yarn lifting holes

[0005] A three-layer woven mesh fabric with twisted yarn lifting holes, comprising a mesh fabric body woven by a twisted yarn shuttle loom, the mesh fabric body comprising a plain weave area and at least one lifting hole area, wherein the plain weave area is divided into a face layer, a bottom layer and a connecting layer.

[0006] Preferably, the face layer and / or the bottom layer in the plain weave area have jacquard, and the yarns can be woven in the face layer and the middle layer or the bottom layer.

[0007] Preferably, the connecting layer connecting the face layer and the bottom layer is woven by colored or transparent monofilament.

[0008] Preferably, the connecting layer has a certain height between the face layer and the bottom layer, and the transparent monofilament forming the connecting layer is colored or transparent monofilament, and one of the face layer and the bottom layer has an elastic shuttle yarn.

[0009] Preferably, the lifting hole area is formed by twisting the warp yarns to bundle and bind a plurality of weft yarns to form a plurality of transparent holes.

[0010] Preferably, when forming the transparent hole, the warp yarns simultaneously twist a plurality of weft yarns of the face layer, the bottom layer and the connecting layer, so that the lifting hole area has a single-layer structure.

[0011] The application also discloses a manufacturing method of the three-layer woven mesh fabric with the lifting hole

[0012] The manufacturing method of the three-layer woven mesh fabric with the lifting hole comprises the following steps:

[0013] Step 1: mesh fabric design, professional software is used to make a file according to mesh fabric related parameters and the file is input into the lifting thread loom, the warp disc head of the lifting thread loom is pre-installed transparent monofilament and polyester yarn, and each specification yarn is sequentially placed in the weft accumulator according to the needs of the version;

[0014] Step 2: starting the lifting thread loom to weave, forming a mesh fabric body, wherein the warp is ground warp and lifting warp, according to the mesh fabric design, the ground warp and the weft are interwoven to form a three-layer plain weave area of the mesh fabric body including a face layer, a bottom layer and a connecting layer, and the lifting warp is interwoven and wound around the ground warp according to the mesh fabric design to form at least one lifting hole area, and the lifting hole area has a plurality of through holes;

[0015] Step 3: high-temperature pre-shrinking and setting treatment is performed on the mesh fabric body to make the mesh fabric body more flat.

[0016] Preferably, when the plain weave area is woven, the ground warp is interwoven with the weft in the face layer to form the face layer, part of the ground warp is interwoven with the weft in the bottom layer to form the bottom layer, the ground warp in the face layer does not participate in the weaving of the bottom layer, and vice versa, and the monofilament is used to interconnect and interweave between the face layer and the bottom layer to form the connecting layer.

[0017] Preferably, the ground warp for weaving the face layer and the ground warp for weaving the bottom layer can be alternately woven in different areas to make the mesh fabric body have more visual effects.

[0018] By adopting the above technical scheme, the application has the following beneficial effects:

[0019] In the prior art, the ordinary loom weaves a sandwich three-layer mesh fabric by a weaving method, so that the mesh fabric has good buffering and comfort, but due to the equipment limitation of the ordinary loom, the ordinary loom cannot form a lifting hole in the mesh fabric, and cannot weave a false hole with a lifting hole shape, so the air permeability is poor; and the technical scheme can divide the warp into ground warp and lifting warp, and interweave and wind the ground warp with the lifting warp, so that the mesh fabric body has a gap and the through hole is woven, and the mesh fabric body has good air permeability.

[0020] In the prior art, the heddle brown shuttle loom is wound by heddle warp and heddle weft, so that the mesh cloth is distributed with front and rear through holes, and the mesh cloth body has good air permeability, but due to the limitation of the weaving method, the connecting layer of the mesh cloth cannot support the face layer and the bottom layer, and the mesh cloth loses the buffering and comfort; in the technical scheme, in the weaving process, the face layer and the bottom layer are only respectively used with part of the warp to participate in the warp and weft weaving, and the connecting layer is formed between the face layer and the bottom layer by using monofilament reciprocating, and after high-temperature setting and shrinkage, the monofilament of the connecting layer naturally stands up to support the face layer and the bottom layer, so that the mesh cloth forms an elastic sandwich three-layer mesh cloth, and the mesh cloth has good buffering and comfort. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only constitute one or several embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of such drawings.

[0022] Fig. 1 is a schematic diagram of a three-layer woven mesh cloth structure with heddle brown through holes according to the present application;

[0023] Fig. 2 is a schematic diagram of a three-layer woven mesh cloth cross-sectional structure with heddle brown through holes according to the present application;

[0024] Fig. 3 is a schematic diagram of a three-layer woven mesh cloth weaving structure with heddle brown through holes according to the present application;

[0025] Main figure mark explanation: 1, mesh cloth body; 2, face layer; 3, bottom layer; 4, connecting layer; 5, plain weave area; 6, through hole area; 7, through hole; 8, ground warp; 9, heddle warp; 10, weft; 11, jacquard. DETAILED DESCRIPTION

[0026] The embodiments of the present application will be described in detail below with reference to the drawings and examples, so that the application can be fully understood and implemented by the realization process of how to apply technical means to solve technical problems and achieve technical effects. It should be noted that, as long as there is no conflict, each embodiment in the present application and each feature in each embodiment can be combined with each other, and the technical solutions formed thereby are all within the protection scope of the present application.

[0027] Meanwhile, in the following description, many specific details are set forth in order to provide a thorough understanding of the embodiments of the present application. However, it is apparent to those skilled in the art that the present application can be implemented without the specific details or in a specific manner described.

[0028] [Three-layer woven mesh fabric with twisted straw hole]

[0029] A three-layer woven mesh fabric with twisted straw hole, comprising a mesh fabric body 1 woven by a twisted straw loom, the mesh fabric body 1 comprising a plain weave area 5 and at least one hole area 6, wherein the plain weave area 5 is divided into a face layer 2, a bottom layer 3 and a connecting layer 4; the face layer 2 and / or the bottom layer 3 have jacquard 11, the connecting layer 4 is woven by transparent monofilament, the connecting layer 4 has a certain thickness and connects the face layer 2 and the bottom layer 3, the transparent monofilament used to weave the connecting layer 4 is elastic monofilament, so that the connecting layer 4 has elasticity; the hole area 6 is twisted by the warp yarn to twist the plurality of weft yarns 10 of the face layer 2, the bottom layer 3 and the connecting layer 4, so that the hole area 6 forms a single-layer structure with a plurality of through holes 7.

[0030] [Manufacturing method of three-layer woven mesh fabric with twisted straw hole]

[0031] A manufacturing method of three-layer woven mesh fabric with twisted straw hole, comprising:

[0032] Step one: mesh fabric design, using professional software to make a file according to the related parameters of the mesh fabric and inputting it into the twisted straw loom, the warp yarn disc head of the twisted straw loom is preloaded with transparent monofilament and polyester yarn, and the weft yarn 10 is placed in the weft yarn accumulator according to the requirements of the version type;

[0033] Step two: start the twisted straw loom to weave and form the mesh fabric body 1, wherein the woven warp yarn is divided into ground warp 8 and twisted warp 9, according to the mesh fabric design, the ground warp 8 and the weft yarn 10 are interwoven to form the three-layer plain weave area 5 of the mesh fabric body 1 comprising the face layer 2, the bottom layer 3 and the connecting layer 4, when weaving the plain weave area 5, part of the ground warp 8 is interwoven with the weft yarn 10 to form the face layer 2, part of the ground warp 8 is interwoven with the weft yarn 10 at the position of the bottom layer 3 to form the bottom layer 3, the ground warp 8 for weaving the face layer 2 does not participate in the weaving of the bottom layer 3, and vice versa, the transparent monofilament is used to interconnect and interweave between the face layer 2 and the bottom layer 3 to form the connecting layer 4; the twisted warp 9 is twisted and wound around the ground warp 8 according to the mesh fabric design to form at least one hole area 6, and the hole area 6 has a plurality of through holes 7;

[0034] Step three: the mesh fabric body 1 is subjected to high-temperature pre-shrinking and setting treatment, the transparent monofilament of the connecting layer 4 is shrunk and erected by high temperature, the connecting layer 4 is naturally erected to support the face layer 2 and the bottom layer 3, and the connecting layer 4 with a certain elasticity has a thickness of 1.5MM~4MM.

[0035] In order to make the visual effect of the mesh fabric body 1 more rich, the ground warp 8 for weaving the face layer 2 and the ground warp 8 for weaving the bottom layer 3 can be alternately woven in different areas, so that the positions of the face layer 2 and the bottom layer 3 in part of the areas are reversed. Embodiment

[0036] Referring to FIG. 1-3, a three-layer woven mesh fabric with a hole is provided, which includes a mesh fabric body 1 woven by a braiding loom, the mesh fabric body 1 comprising a plain weave area 5 and at least one hole area 6, wherein the plain weave area 5 is divided into a face layer 2, a bottom layer 3 and a connecting layer 4; the face layer 2 and / or the bottom layer 3 have jacquard 11, the connecting layer 4 is woven by transparent monofilament, the connecting layer 4 has a certain height and connects the face layer 2 and the bottom layer 3, and the woven face layer 2 and bottom layer 3 each have a shuttle yarn with elasticity, so that the connecting layer 4 has a height; the hole area 6 is formed by the warp yarns braiding the plurality of weft yarns 10 of the face layer 2, the bottom layer 3 and the connecting layer 4, so that the hole area 6 forms a single-layer structure with a plurality of through holes 7.

[0037] Step one: mesh design, according to the related parameters of the mesh, use professional macro software to make EP format files and input into the loom, the warp disc head of the loom is pre-installed with transparent monofilament or polyester yarn, the weft yarn 10 is composed of 8 weft yarn holders, according to the needs of the pattern, each specification of yarn is placed in the weft yarn holder in order, and 8 weft yarns 10 can be placed;

[0038] Step two: start the braiding loom to weave the mesh fabric body 1, wherein the warp yarns are divided into ground warp 8 and braiding warp 9, according to the mesh design, the ground warp 8 and the weft yarn 10 are interwoven to form the three-layer plain weave area 5 of the mesh fabric body 1 comprising the face layer 2, the bottom layer 3 and the connecting layer 4, when weaving the plain weave area 5, part of the ground warp 8 and the braiding warp 9 interweave with the weft yarn 10 to form the face layer 2, part of the ground warp 8 and the braiding warp 9 interweave with the weft yarn 10 to form the bottom layer 3, the ground warp 8 and the braiding warp 9 for weaving the face layer 2 do not participate in the weaving of the bottom layer 3, and vice versa, at the same time, the transparent monofilament is used to interconnect and interweave between the face layer 2 and the bottom layer 3 to form the connecting layer 4; the braiding warp 9 is braided and wound around the ground warp 8 according to the mesh design to form at least one hole area 6, and the hole area 6 has a plurality of through holes 7;

[0039] Step three: the initial product is subjected to high-temperature pre-shrinking and setting treatment, the setting temperature is about 150 degrees, and the setting speed is 10 m / min, so that the whole fabric is more flat.

[0040] Step four: the initial product after setting is designed with a film script, then cut into pieces, and then laser processed into a shoe upper. Embodiment

[0041] Referring to Figs. 1-3, a three-layer woven mesh fabric with a hole is provided, which includes a mesh fabric body 1 woven by a braiding loom, the mesh fabric body 1 comprising a plain weave area 5 and at least one hole area 6, wherein the plain weave area 5 is divided into a face layer 2, a bottom layer 3 and a connecting layer 4; the face layer 2 and / or the bottom layer 3 have jacquard 11, the connecting layer 4 is woven by colored monofilament, the connecting layer 4 has a certain thickness and connects the face layer 2 and the bottom layer 3, one of the woven face layer 2 and the bottom layer 3 has elastic shuttle yarn, so that the connecting layer 4 has a high level; the hole area 6 is twisted by the warp yarn of the face layer 2, the bottom layer 3 and the connecting layer 4, so that the hole area 6 forms a single-layer structure with a plurality of through holes 7.

[0042] Step one: mesh design, according to the related parameters of the mesh, the EP format file is made by professional macro software and input into the loom, the warp disc head of the loom is pre-installed with colored monofilament or polyester yarn, the weft yarn 10 is composed of 8 weft yarn storage devices, according to the needs of the pattern, each specification of yarn is placed in the weft yarn storage device in order, and 8 weft yarns 10 can be placed;

[0043] Step two: start the braiding loom to weave the mesh fabric body 1, wherein the warp yarn is divided into ground warp 8 and twist warp 9, according to the mesh design, the ground warp 8 and the weft yarn 10 are interwoven to form the three-layer plain weave area 5 of the mesh fabric body 1, the face layer 2 and the bottom layer 3 and the connecting layer 4, when weaving the plain weave area 5, all the twist warp 9 and part of the ground warp 8 interweave with the weft yarn 10 to form the face layer 2, part of the ground warp 8 is interwoven with the weft yarn 10 to form the bottom layer 3, the twist warp 9 and part of the ground warp 8 do not participate in the weaving of the bottom layer 3 when weaving the face layer 2, and vice versa, the colored monofilament is used to interconnect and interweave between the face layer 2 and the bottom layer 3 to form the connecting layer 4; the twist warp 9 is twisted and wound around the ground warp 8 according to the mesh design to form at least one hole area 6, the hole area 6 has a plurality of through holes 7;

[0044] Step three: the initial product is subjected to high-temperature pre-shrinking and setting treatment, the setting temperature is about 150 to 180 degrees, and the setting speed is 10-20 m / min, so that the whole fabric is more flat.

[0045] Step four: the set initial product is designed with a film script, then cut into pieces, and then laser processed into a shoe upper.

[0046] The above description of the present application and its embodiments is illustrative and not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, similar structure and embodiments can be designed without creativity, which should belong to the protection scope of the present application.

Claims

1. A three-layer woven mesh fabric having a twisted strand pull-through, characterized by: The invention relates to a net fabric body woven by a heddle loom, the net fabric body comprising a plain weave area and at least one hole-punched area, wherein the plain weave area is divided into a face layer, a bottom layer and a connecting layer.

2. The three-layer woven mesh with a twisted strand pull-through of claim 1, wherein: The face layer and / or the bottom layer in the plain weave area has jacquard, and the yarns can be woven in the face layer and the middle layer or the bottom layer at will.

3. The three layer woven mesh with a twisted strand pull hole according to claim 2, wherein: The connecting layer connecting the face layer and the bottom layer is woven by colored or transparent monofilament.

4. The three layer woven mesh with a twisted strand pull hole according to claim 3, wherein: The connecting layer has a certain height between the face layer and the bottom layer, and the transparent monofilament forming the connecting layer is colored or transparent monofilament, and one of the face layer and the bottom layer has an elastic yarn.

5. The three layer woven web with a twist tow pullout of claim 4 wherein: The hole-punched area is formed by bundling and binding a plurality of weft yarns by warp yarns.

6. The three layer woven web with a twist tow pullout of claim 5, wherein: When forming the through hole, the warp yarns simultaneously hold a plurality of weft yarns of the face layer, the bottom layer and the connecting layer, so that the hole-punched area is a single-layer structure.

7. A method for manufacturing a three-layer machine-woven mesh fabric with hemmed loops, characterized in that: The invention comprises: Step 1: net fabric design, using professional software to make a file according to the relevant parameters of the net fabric and inputting the heddle loom, the warp disc head of the heddle loom is pre-installed with transparent monofilament and polyester yarn, and each specification of yarn is placed in the weft accumulator according to the order of the version; Step 2: start the heddle loom to weave the net fabric body, wherein the warp yarns are divided into ground warp and heddle warp, according to the net fabric design, the ground warp and the weft yarns are interwoven to form a three-layer plain weave area of the net fabric body including the face layer, the bottom layer and the connecting layer, and the heddle warp is wound around the ground warp according to the net fabric design to form at least one hole-punched area, and the hole-punched area has a plurality of through holes; Step 3: high-temperature pre-shrinking and setting treatment is performed on the net fabric body to make the net fabric body more flat.

8. The method of manufacturing according to claim 7, wherein: When weaving the plain weave area, part of the ground warp interweaves with the weft yarns to form the face layer, and part of the ground warp interweaves with the weft yarns at the bottom layer position to form the bottom layer, the ground warp for weaving the face layer does not participate in the weaving of the bottom layer, and vice versa, and the monofilament is used to interconnect and interweave between the face layer and the bottom layer to form the connecting layer.

9. The method of manufacturing according to claim 8, wherein: The ground warp for weaving the face layer and the ground warp for weaving the bottom layer can be alternately woven in different areas to make the visual effect of the net fabric body more rich.

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