Method for producing a connection between a spray arm for a domestic dishwasher and a bearing element for rotatably mounting the spray arm

The method addresses assembly and leak issues in dishwasher spray arm connections by using a positive-locking connection formed by primary forming, enhancing reliability and efficiency.

WO2026027260A1PCT designated stage Publication Date: 2026-02-05BOSCH SIEMENS HAUSGERATE GMBH
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Patent Information

Application Number
PCT/EP2025/070478
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-07-31
Filing Date
2025-07-17
Publication Date
2026-02-05

AI Technical Summary

Technical Problem

Existing connections between spray arms and bearing elements in household dishwashers are prone to manufacturing tolerances, leading to assembly difficulties and potential leaks, which affect the reliability and efficiency of the dishwasher.

Method used

A method involving a positive-locking connection using a connecting element formed by primary forming, which integrates the bearing element and spray arm, reducing reliance on manufacturing tolerances and ensuring a secure, leak-proof assembly.

Benefits of technology

The method enhances the reliability and efficiency of the dishwasher by providing a connection that is less dependent on manufacturing precision, reduces scrap costs, and prevents leaks, while allowing for optimized fluid distribution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a method for producing a connection between a spray arm (18) for a domestic dishwasher (1) and a bearing element (19) for rotatably mounting the spray arm (18), wherein the method comprises the following steps: a) inserting (S1) the bearing element (19) and the spray arm (18) into one another; and b) primary-shaping (S2) a connecting element (37) which connects the bearing element (19) and the spray arm (18) in a form-fitting manner.
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Description

[0001] Method for creating a connection between a spray arm for a household dishwasher and a bearing element for rotatably mounting the spray arm.

[0002] The present invention relates to a method for producing a connection between a spray arm for a household dishwasher and a bearing element for rotatably mounting the spray arm, a connection arrangement and a household dishwasher.

[0003] In household dishwashers, water or dishwashing liquid (hereinafter simply referred to as "water") is conveyed through pipes to various points within the wash chamber to clean the dishes. Among other things, water is directed via a pipe to a spray arm, which is typically located, for example, on the underside of an upper rack within the wash chamber. In standard household dishwashers, the spray arm rotates as water flows through it, distributing the water throughout the entire wash chamber.

[0004] In standard household dishwashers, the spray arm is connected to one end of the hose via a sliding bearing. This bearing is designed to allow water to flow from the hose into the spray arm. It also allows the spray arm to rotate around its axis. The sliding bearing typically consists of several individual parts that are assembled during installation. The ease of assembly and the sealing ability of the sliding bearing depend on the manufacturing precision of these parts.

[0005] A sliding bearing of the aforementioned type is known, for example, from KR20120022429A. KR20120022429A discloses a dishwasher with a water line. A spray arm is attached to the water line by means of a sliding bearing. The sliding bearing consists of a locking nut and a shaft, which has a connection point for attaching the spray arm. The shaft is connected to a coupling area of ​​the water line by means of the locking nut, the connection allowing the shaft to rotate. The coupling area of ​​the shaft has a projection and a receptacle. The projection is connected to the coupling area of ​​the spray arm. The coupling area of ​​the spray arm has a hook that is received in the receptacle of the coupling area, thereby connecting the shaft and the spray arm to each other.

[0006] Against this background, one object of the present invention is to provide an improved method for producing a connection between a spray arm for a household dishwasher and a bearing element for rotatably mounting the spray arm.

[0007] According to a first aspect, a method for producing a connection between a spray arm for a household dishwasher and a bearing element for rotatably mounting the spray arm is proposed, wherein the method comprises the following steps: a) inserting the bearing element and the spray arm into one another; and b) forming a connecting element which positively connects the bearing element and the spray arm.

[0008] In step b) of the process, the connecting element is manufactured by primary forming, and simultaneously the bearing element and the spray arm are connected to the connecting element. The connection between the bearing element and the spray arm via the connecting element is less dependent on manufacturing tolerances compared to a push-fit connection. This reduces scrap costs during the manufacturing of the connection.

[0009] For example, the spray arm is designed to distribute a fluid. In particular, the spray arm has at least one outlet (especially a nozzle) through which the fluid can be distributed. The spray arm may also have several outlets (especially nozzles) for distributing the fluid. The fluid can be, for example, water or a cleaning solution. The fluid is supplied via the line.

[0010] The spray arm, for example, has a coupling section.

[0011] The coupling section is particularly suitable for connecting a bearing, for example a sliding bearing, to the spray arm. The coupling section can be designed as a cantilever.

[0012] The bearing element is manufactured, for example, as a hollow cylinder with an annular cross-section. The bearing element is suitable, for example, for guiding the fluid supplied by the pipeline.

[0013] The bearing element is suitable, for example, for being coupled to the spray arm via the coupling section of the spray arm. For example, the bearing element, particularly in sections, is received by the aforementioned coupling section of the spray arm by means of an interlocking fit, and in particular, encompassed by means of an interlocking fit. For example, the bearing element can receive the coupling section by means of an interlocking fit. For example, the bearing element and the spray arm can be connected to each other by means of a fit. In particular, the coupling section of the spray arm and the bearing element are joined with an interference fit.

[0014] To connect the bearing element and the spray arm, a connecting element is formed using a forming process. In forming, a material that is initially shapeless, for example, in a liquid state, is shaped using templates into a specific form that the material retains after solidification. The connecting element is manufactured, for example, by casting, injection molding, or extrusion.

[0015] The connection between the bearing element and the spray arm is achieved through a positive-locking connection, particularly by means of the pre-formed connecting element. This connecting element, through its hardening during the pre-forming process, joins the bearing element and the spray arm together. The positive-locking connection is designed in such a way that it cannot be disassembled without damage.

[0016] A positive-locking connection is a type of joining technique in which components are connected by their geometric shape, allowing forces and moments to be transmitted. This connection is achieved by the components interlocking, for example, through grooves, pins, or splines. This creates a secure connection without the need for additional aids such as adhesives. In particular, the connecting element is positioned so that it does not restrict the flow of fluid through the interior of the bearing element. For example, the connecting element does not protrude into the interior of the bearing element.

[0017] According to one embodiment, the connecting element is or is connected to the bearing element and / or the spray arm in or after step b) in addition to the positive locking, by means of a material connection.

[0018] If the bearing element and / or the spray arm are connected not only by positive locking but also by a material bond using the connecting element, the connection can withstand higher mechanical loads. This reduces the probability of spray arm failure due to the connection between the bearing element and the spray arm.

[0019] A material-bonded connection is a strong and permanent bond between two or more components, for example, between the connecting element and the bearing element and / or the connecting element and the spray arm, which is created by physical or chemical processes at the atomic or molecular level. The components forming a material-bonded connection fuse or adhere homogeneously to one another at the connection point.

[0020] In particular, the material-bonded connection is designed such that it seals the aforementioned inner area of ​​the bearing element, through which the fluid is guided, against the surrounding environment of the spray arm. This sealing effect allows the fluid to flow within the inner area of ​​the bearing element and prevents leaks at the coupling section.

[0021] For example, the material-bonded connection between the connecting element and / or the bearing element and / or the spray arm is created by an increased temperature of the shapeless material before primary forming and the subsequent solidification during primary forming. According to one embodiment, the bearing element has at least one opening and the spray arm has at least one channel, wherein the opening and the channel form a cavity after step a), and the positive-locking connection between the bearing element and the spray arm is created in step b) by primary forming the connecting element into the cavity.

[0022] The opening is designed, for example, as a cuboid-shaped recess in the bearing element. Alternatively, the opening can be designed as a through-hole. The opening can extend from an outer surface of the aforementioned hollow cylinder to an inner surface.

[0023] For example, the bearing element has at least one first opening and one second opening. The first opening and the second opening can be arranged opposite each other. For example, the bearing element and the spray arm, when nested together, are arranged such that the opening of the bearing element is an extension of the channel.

[0024] If the bearing element has at least one first opening and one second opening, the spray arm also has one first channel and one second channel. This creates a first cavity through the first opening and the first channel, and a second cavity through the second opening and the second channel.

[0025] In particular, the opening, or the first opening and the second opening of the bearing element, and the channel, or the first channel and the second channel of the spray arm, have the same cross-section. Specifically, the opening and the channel, or the first opening and the first channel, and the second opening and the second channel, are each arranged coaxially with each other.

[0026] For example, the cavity, or the first cavity and the second cavity, allows the shaping of the formless material during primary forming. For instance, the previously mentioned metallurgical bond between the connecting element and the bearing element and / or the spray arm is formed in the cavity, or the first cavity and the second cavity. In particular, the first cavity and the second cavity are arranged opposite each other.

[0027] According to one embodiment, the spray arm is formed from a first shell and a second shell.

[0028] By forming the spray arm with the help of the first shell and the second shell, optimized fluid flow can be achieved during operation of the spray arm.

[0029] For example, the first and / or second shell may have bulges and / or raised areas designed to guide the fluid. These bulges and / or raised areas may differ between the first and second shells, necessitating individual manufacturing of each shell.

[0030] For example, the first and second shells, when connected, form the spray arm. For example, the first shell and / or the second shell are made of a two-component material. In particular, the first component is polypropylene and the second component is talc or fiberglass. The first and second shells have, in particular, a similar coefficient of thermal expansion.

[0031] For example, the first shell and the second shell each have a connection point. In particular, the connection point runs along a respective connecting edge of the first shell and the second shell. Specifically, the first shell and the second shell are connected to each other by the connecting element along the connection point.

[0032] According to one embodiment, prior to step a) the channel is formed by arranging the first shell on the second shell.

[0033] Each half of the channel can, for example, be formed by a recess in the first shell and the second shell, respectively. In particular, an axis, which is a centerline of the channel, lies in a connecting plane located between the first shell and the second shell. If the spray arm has two channels, the first shell and the second shell can each have a first recess and a second recess.

[0034] According to one embodiment, the first shell and the second shell, when connected, form an inner area into which the bearing element is inserted in step a).

[0035] For example, the interior is suitable for guiding the aforementioned fluid. For instance, the first and / or second bowls have the aforementioned outlets. The fluid can exit the interior of the spray arm through these outlets.

[0036] According to one embodiment, the channel connects the interior and the surrounding area of ​​the spray arm.

[0037] In particular, the first and second shells, when connected, separate the interior from the surroundings of the spray arm. For example, while the spray arm is in operation, the interior is flushed with fluid.

[0038] According to one embodiment, in step b) the first shell and the second shell are connected by the connecting element.

[0039] If the connection between the first shell and the second shell is formed by a material bond, the connecting element seals the interior of the spray arm against the aforementioned environment, thus preventing leaks.

[0040] The connection between the first shell and the second shell by the connecting element can, for example, be form-fitting. In particular, the connection between the first shell and the second shell by the connecting element can be material-fit.

[0041] For example, after primary forming, a section of the connecting element is located in the vicinity of the spray arm. Specifically, the section of the connecting element located in the vicinity of the spray arm is positioned at the aforementioned respective connection point between the first and second shells. In particular, the connecting element connects the first and second shells to each other via the respective connection point.

[0042] According to one embodiment, the spray arm has an axis of rotation that extends orthogonally to a connecting plane in which the first shell and the second shell are connected to each other by means of the connecting element.

[0043] With an orthogonal arrangement of the axis of rotation and the connection plane, deviations of up to 30 degrees, or up to 10 degrees, or up to 5 degrees can occur. The connection plane is, for example, arranged between the first shell and the second shell. In particular, the connection plane is arranged between the connecting edges of the first shell and the second shell.

[0044] According to one embodiment, before step a) the bearing element is rotatably mounted in a through-opening of a sliding bearing about the axis of rotation.

[0045] A disc is arranged, for example, around the through-hole of the sliding bearing. This disc is suitable, for instance, for enabling the rotatable mounting of the bearing element. The disc is made, in particular, of polyoxymethylene or polyethylene. For example, the sealing element and the bearing element can be made of the same material. The bearing element and the previously mentioned first and second shells are made, for instance, of materials with similar coefficients of thermal expansion.

[0046] For example, the bearing element has a projection that rests against the disc during storage. For example, the bearing element is rotatably mounted relative to the locking element.

[0047] In particular, a protruding portion of the bearing element extends from the through-hole of the locking nut when in the mounted state. This protruding portion is especially suitable for connecting the bearing element and the spray arm. If the bearing element is rotatably mounted with the washer in the through-hole of the sliding bearing, it can no longer be disassembled non-destructively, for example, after step b).

[0048] The locking nut is particularly suitable for being connected to one end of the aforementioned pipe. For example, the connection between the locking nut and the pipe is positive-locking.

[0049] According to another embodiment, the connecting element is preformed in step b) by injection molding of plastic.

[0050] Injection molding is a manufacturing process in which a shapeless material, especially molten plastic, is injected under high pressure into a mold. For example, the plastic is heated until it melts. After injection, the plastic cools and solidifies, thus forming the desired component, such as a fastener.

[0051] According to one embodiment, in step b) the injection-molded plastic flows from an environment outside the first and second shells into the cavity in the direction of the interior.

[0052] The formation of the cavity allows the injection-molded plastic to flow from the surroundings towards the interior, creating a positive connection between the bearing element and the spray arm.

[0053] In particular, the injection-molded plastic does not enter the interior of the spray arm. For example, the entry of the injection-molded plastic is prevented by a core or other suitable aid during the primary forming process.

[0054] According to one embodiment, the plastic consists of two components, one component being polypropylene and the other component being talc or glass fiber.

[0055] For example, the components can be mixed together in their unformed state before the plastic is molded. According to another aspect, a connection arrangement for a household dishwasher is described, comprising a spray arm, a bearing element for rotatably mounting the spray arm (the bearing element and the spray arm being nested within each other and together defining at least one cavity), and a connecting element that positively engages the bearing element and the spray arm, the connecting element being molded in the at least one cavity.

[0056] Forming the connecting element within the cavity and creating the resulting connection between the bearing element and the spray arm can simplify the manufacturing of the connecting assembly. Furthermore, the assembly of the connecting assembly is simplified, as it can be mounted as a single unit on the household dishwasher.

[0057] According to another aspect, a household dishwasher is proposed which has a previously described connection arrangement.

[0058] For example, a household dishwasher has at least one line for conveying fluid. A connection assembly is attached to one end of the line. Specifically, the connection assembly is connected to the line by means of a locking nut. The locking nut and the end of the line have a corresponding coupling point. The locking nut is attached to the line in such a way that the spray arm can rotate relative to the locking nut.

[0059] Other possible implementations of the invention also include combinations of features or embodiments described previously or subsequently with regard to the exemplary embodiments, even if not explicitly mentioned. In such cases, the person skilled in the art will also add individual aspects as improvements or additions to the respective basic form of the invention.

[0060] Further advantageous embodiments and aspects of the invention are the subject of the dependent claims and the exemplary embodiments of the invention described below. The invention will now be explained in more detail with reference to preferred embodiments and the accompanying figures. Fig. 1 shows a schematic perspective view of an embodiment of a household dishwasher;

[0061] Fig. 2 shows a schematic sectional view of an inlet and a connection arrangement;

[0062] Fig. 3 shows a schematic perspective view of a bearing element; and

[0063] Fig. 4 shows steps of a process.

[0064] In the figures, identical or functionally equivalent elements have been given the same reference symbols, unless otherwise indicated.

[0065] Fig. 1 shows a schematic perspective view of an embodiment of a household dishwasher 1. The household dishwasher 1 comprises a wash chamber 2, which can be closed by a door 3, preferably in a watertight manner. For this purpose, a sealing device, not shown in Fig. 1, can be provided between the door 3 and the wash chamber 2. The wash chamber 2 is preferably cuboid in shape. The wash chamber 2 can be arranged in a housing of the household dishwasher 1. The wash chamber 2 and the door 3 can form a wash chamber 4 for washing dishes.

[0066] The door 3 is shown in its open position in Fig. 1. The door 3 can be opened or closed by pivoting it about a pivot axis 5 provided at one of its lower ends. The door 3 can be used to open or close a loading opening 6 of the wash tub 2. The wash tub 2 has a base 7, a ceiling 8 opposite the base 7, a rear wall 9 opposite the closed door 3, and two opposing side walls 10, 11. The base 7, ceiling 8, rear wall 9, and side walls 10, 11 can, for example, be made of stainless steel. Alternatively, the base 7 can, for example, be made of a plastic material. The household dishwasher 1 also has at least one dish loading area 12 to 14.Preferably, several, for example three, dishware holders 12 to 14 can be provided, wherein dishware holder 12 can be a lower dishware holder or a lower basket, dishware holder 13 an upper dishware holder or an upper basket, and dishware holder 14 a cutlery drawer. As further shown in Fig. 1, the dishware holders 12 to 14 are arranged one above the other in the washing container 2. Each dishware holder 12 to 14 can be selectively moved into or out of the washing container 2. In particular, each dishware holder 12 to 14 can be pushed or moved into the washing container 2 in an insertion direction E and pulled or moved out of the washing container 2 in an extension direction A opposite to the insertion direction E.

[0067] Fig. 2 shows a sectional view of an embodiment of an inlet 15 and a connecting arrangement 16. The inlet 15 is arranged, for example, in a wash chamber 4 of the household dishwasher 1 as previously mentioned, for example, at its floor 7 and / or ceiling 8 or below the upper basket 13. The inlet 15 is designed to direct a fluid (not shown in Fig. 2), for example, water and / or cleaning solution, in a direction R. The inlet 15 can be cylindrical with an annular cross-section.

[0068] The connecting arrangement 16 comprises a bearing arrangement 17 and a spray arm 18. In its assembled state as shown, the bearing arrangement 17 includes a bearing element 19, a sliding disc 20, and a closing element 21. In the embodiment shown in Fig. 2, the closing element 21 is cylindrical with an annular cross-section.

[0069] The annular cross-section of the closure element 21 forms an inner area 22. Within this inner area 22, two opposing projections 23, 24 can be located, each extending, for example, along a section of an inner surface. The projections 23, 24 allow the connection assembly 16 and / or the bearing assembly 17 and / or the closure element 21 to be attached to the inlet 15, for example, by means of a positive fit. For this purpose, the inlet 15 has two opposing pockets 25, 26, which, for example, extend along a section of an outer surface of the inlet 15 and correspond to the projections 23, 24. In particular, the closure element 21, in a state attached to the inlet 15 (not shown in Fig. 2), is connected to the inlet 15 by means of a positive locking of the projections 23, 24 and the corresponding pockets 25, 26.

[0070] The closure element 21 is tubular with an inwardly projecting flange 27 at its spray-arm-side end. The bearing element 19 (here in the form of a bearing bushing) is tubular with an outwardly projecting flange 28. A sliding disc 20 is arranged between the opposing flanges 27 and 28, so that the flanges 27 and 28 are rotatably mounted relative to each other about a pivot axis 29. The sliding disc 20 is a friction-reducing element and is made, for example, of plastic, in particular polyethylene or polyoxymethylene.

[0071] The sliding disc 20 is located in the assembled state of the bearing arrangement 17 between the locking element 21 and the bearing element 19. The bearing element 19 can be cylindrical with an annular cross-section.

[0072] For example, the bearing element 19 and the closure element 21 are made of a material consisting of two components, in particular polypropylene reinforced with talc or glass fibers.

[0073] If the bearing arrangement 17 is connected to the inlet 15 by means of the closure element 21 as described above, the bearing element 19 is rotatably mounted relative to the closure element 21. In particular, the bearing element 19 is rotatable about an axis of rotation 29. The axis of rotation 29 is arranged along a center line of the bearing element 19 (not shown).

[0074] Figure 3 shows a detailed view of an embodiment of the bearing element 19. The bearing element 19 has at least one opening 30. The opening 30 has a rectangular cross-section. In one embodiment, the opening 30 can be manufactured as a through-hole. In another embodiment, the bearing element 19 can have several openings.

[0075] An embodiment of the bearing element 19 with multiple openings is shown in Fig. 2. The bearing element 19 in Fig. 2 is shown with a first opening 31 and a second opening 32. In particular, the first opening 31 and the second opening 32 are arranged symmetrically with respect to a plane (not shown) that extends perpendicularly into the plane of the image through the axis of rotation 29.

[0076] In the embodiment shown in Fig. 3, the bearing element 19 has a recess 33. During operation, the recess 33 allows a higher mass flow rate of the aforementioned fluid to be directed through the bearing element 19 to the spray arm 18. The recess 33 is located at an end 34 opposite the aforementioned projection 28 of the bearing element 19 and extends in the wall of the bearing element 19 in the direction of the projection 28. The recess 33 and the opening 30 are arranged at a 90-degree angle to each other. This ensures that, in the assembled state of the bearing element 19, the fluid is preferably directed through the recess 33 at a 90-degree angle to the opening 30. The recess 33, for example, has the shape of a cuboid.

[0077] As mentioned previously, the connection arrangement 16 shown in Fig. 2 includes a bearing arrangement 17 and a spray arm 18. The spray arm 18 is formed, for example, from an upper shell 35, a lower shell 36, and a connecting element 37. The upper shell 35 and the lower shell 36 are joined along a connection plane VE. The connecting element 37 connects the upper shell 35 and the lower shell 36 in the connection plane VE. When the upper shell 35 is arranged on the lower shell 36, the upper shell 35 and the lower shell 36 have a connection section 38. The upper shell 35 has a mounting opening 39 at the connection section 38. The mounting opening 39 is designed to receive the bearing element 19 section by section. For example, the mounting opening 39 is formed by a nozzle projecting upwards from the upper shell 35 with a through-opening that also extends through the upper shell 35.The lower shell 36 can have a bulge 40 in the area of ​​the connection section 38 opposite the mounting opening 39.

[0078] The bearing element 19 can, for example, be connected by means of an interference fit between the connecting section 38 and the section of the bearing element 19 received in the mounting opening 39. The interference fit can seal the connection between the bearing element 19 and the upper shell 35, so that no fluid can escape from the mounting opening 39 when the bearing element 19 is received.

[0079] When the upper shell 35 is arranged on the lower shell 36, the upper shell 35 and the lower shell 36 form a first channel 41 and a second channel 42. The first channel 41 and the second channel 42 are arranged opposite each other and run orthogonally to the axis of rotation 29. The first channel 41 and the second channel 42 have, for example, the same cross-section as the previously described first opening 31 and / or second opening 32 of the bearing element 19. If the bearing element 19 is received section by section in the mounting opening 39, the first opening 31, the second opening 32, the first channel 41, and the second channel 42 lie, in particular, on the connection plane VE. The connection plane VE runs orthogonally to the axis of rotation 29. In embodiments, the connection plane VE and the axis of rotation 29 can be arranged at an angle of up to 30 degrees, or up to 10 degrees, or up to 5 degrees to each other.The first opening 31 and the first channel 41, as well as the second opening 32 and the second channel 42, form a first cavity 43 and a second cavity 44 through the described arrangement of bearing element 19 in the mounting opening 39. The first cavity 43 and the second cavity 44 are located on the connection plane VE.

[0080] The upper shell 35 and the lower shell 36, together with the connecting element 37, form the spray arm 18. The spray arm 18 has a cavity 45. The cavity 45 is particularly suitable for directing the aforementioned fluid to nozzles of the spray arm 18 (not shown).

[0081] For the primary forming of the connecting element 37, the upper shell 35 and the lower shell 36 can be arranged in a template (not shown in Fig. 2). The template can have an internal volume that is a negative of the volume of the upper shell 35, the lower shell 36, and the connecting element 37. For the primary forming, for example by injection molding, of the connecting element, a formless material is used, which is injected into the template under high pressure.

[0082] The connecting element 37 is pre-formed to form the upper shell 35 and the lower shell

[0083] 36 to connect to the spray arm 18. In this process, formless material penetrates the first cavity 43 and the second cavity 44 in the direction of the cavity 45. Due to the penetrating material of the connecting element 37 during primary forming, a positive-locking connection is created between the bearing element 19 and the upper shell 35 and lower shell 36 of the spray arm 18 after the material has solidified.

[0084] For example, a core (not shown in Fig. 2) prevents the material of the connecting element 37 from entering the interior 22 during the initial forming process. After the material has hardened, the connecting element 37 is formed. The connecting element 37 joins the upper shell 35 and the lower shell 36 at a circumferential joint 46 to form the spray arm 18. The circumferential connection of the upper shell 35 and lower shell 36 at the joint 46 by the connecting element 37 seals the upper shell 35 against the lower shell 36, preventing fluid from escaping along the joint plane VE.

[0085] In a further embodiment of the connection arrangement 16, it is possible that, in addition to the positive-locking connection between spray arm 18 and bearing element 19, a material-locking connection is formed during the primary forming of the connecting element 37. Because the liquefied material solidifies at high temperature during primary forming, the bearing element 19 and / or the spray arm 18, which are made of plastic as mentioned above, can be at least partially melted when the liquefied material penetrates the first cavity 43 and the second cavity 44.

[0086] When the components are subsequently cooled, a material-bonded connection is formed between spray arm 18, bearing element 19 and connecting element 37. Once this material-bonded connection forms, it can have a sealing effect against the fluid.

[0087] If the spray arm 18 is configured and the connection arrangement 16 is in a state attached to the inlet 15 via the closure element 21 as described above, the fluid can be directed along direction R through the inner area 22 into the cavity 45 of the spray arm 18. The spray arm 18 has at least two extensions (not shown in Fig. 2) in which the cavity 45 extends. The extensions may have outlets. The fluid can exit the spray arm 18 into the wash chamber 4 of the household dishwasher 1 through these outlets. The spray arm 18 is rotatably mounted about the axis of rotation 29 via the bearing element 19. For example, the extensions of the spray arm 18 are shaped such that when fluid is directed into the cavity 45 of the spray arm 18, they cause the spray arm 18 to rotate about the axis of rotation 29.

[0088] Fig. 4 shows steps S1 and S2 of a method for producing a previously described connection between the spray arm 18 for the household dishwasher 1 and the bearing element 19 for rotatably mounting the spray arm 18.

[0089] Before step S1 of the method shown in Fig. 4 is carried out, the bearing assembly 17 is pre-assembled. For this purpose, the sliding disc 20 is first pushed onto the end of the bearing element 19 opposite the flange 28 until the sliding disc 20 rests against the flange 28. Then, the end of the bearing element 19 opposite the flange 28 is inserted into the spray-arm-side end of the closure element 21 until the sliding disc 20 rests against its flange 27. When the bearing element 19 is in this state within the closure element 21, the end of the bearing element 19 opposite the flange 28 protrudes from the spray-arm-side end of the closure element 21.

[0090] Also prior to the execution of step S1, the upper shell 35 of the spray arm 18 is positioned on its lower shell 36 along the connection plane VE. In this positioned state, the upper shell 35 and the lower shell 36 have the connecting section 38. Furthermore, the first channel 41 and the second channel 42 are formed in the connection plane VE by the positioning of the upper shell 35 on the lower shell 36.

[0091] In step S1, the bearing element 19 and the spray arm 18 are inserted into one another. For example, in step S1, the end of the bearing element 19 that protrudes beyond the spray arm-side end of the closure element 21 can be inserted into the mounting opening 39 of the upper shell 35 or into its upwardly projecting nozzle. After step S1, the bearing element 19 and the spray arm 18 are inserted into one another in such a way that the previously mentioned first opening 31 and the first channel 41 form the first cavity 43, and the previously mentioned second opening 32 and the second channel 42 form the second cavity 44, as they are positioned opposite each other.

[0092] Before step S2 is performed, the upper shell 35, the lower shell 36, and the pre-assembled bearing assembly 17 are placed in a template. In the template, the upper shell 35 and the lower shell 36 are fixed. The template has an opening in the area of ​​the assembly opening 39. The bearing assembly 17 protrudes from the opening of the template before step S2. The template has a cavity. This cavity has the inverse shape of the spray arm 18, which is formed from the upper shell 35 and the lower shell 36 by connecting them with the connecting element 37, which is manufactured in step S2. The template has a connection for filling with molding material.

[0093] In step S2, the connecting element 37 is formed (in particular, injection molded) so that it positively connects the bearing element 19 and the spray arm 18. Molten, liquid plastic, for example, can be poured into the mold via the inlet for the forming material. During pouring, the liquid plastic flows into the cavity of the mold. It also flows into the first cavity 43 and the second cavity 44. Flow of the plastic into the cavity 45 between the upper shell 35 and the lower shell 36 can be prevented, for example, by inserting a core that seals the first opening 31 and the second opening 32. As the molten plastic cools during the forming process, it solidifies and thus hardens. After solidification, the connecting element 37 is formed by the shape of the mold cavity.The connecting element 37 positively connects the upper shell 35 and the lower shell 36 along the connection point 46, so that the spray arm 18 is formed and sealed to the outside. In addition, the solidification of the liquid plastic in the first cavity 43 and the second cavity 44 positively connects the spray arm 18 and the bearing element 19 to each other.

[0094] Although the present invention has been described using exemplary embodiments, it can be modified in many ways. Reference numerals used:

[0095] 1 household dishwasher

[0096] 2 washing containers

[0097] 3 Door

[0098] 4. Dishwashing area

[0099] 5 swivel axes

[0100] 6 Feed opening

[0101] 7 Floor

[0102] 8 ceiling

[0103] 9 Back panel

[0104] 10 side wall

[0105] 11 Side wall

[0106] 12-14 dish capacity

[0107] 15 inflows

[0108] 16 Connection arrangement

[0109] 17 Storage arrangement

[0110] 18 spray arm

[0111] 19 Bearing element

[0112] 20 sliding disc

[0113] 21 Locking element

[0114] 22 Indoor area

[0115] 23 Cantilever

[0116] 24 Cantilever

[0117] 25 bags

[0118] 26 bags

[0119] 27 Board of Directors

[0120] 28 Cantilever

[0121] 29 axis of rotation

[0122] 30 Breakthrough

[0123] 31 first breakthrough

[0124] 32 second breakthrough

[0125] 33 recess

[0126] 34 End 35 Upper shell

[0127] 36 Lower shell

[0128] 37 Connecting element

[0129] 38 Connection section

[0130] 39 Mounting opening

[0131] 40 Bulge

[0132] 41 first channel

[0133] 42 second channel

[0134] 43 first cavity

[0135] 44 second cavity

[0136] 45 cavity

[0137] 46 liaison point

[0138] A Extraction direction

[0139] E Insertion direction

[0140] R direction

[0141] 51st procedure step

[0142] 52nd process step

Claims

PATENT CLAIMS 1. Method for producing a connection between a spray arm (18) for a household dishwasher (1) and a bearing element (19) for rotatably mounting the spray arm (18), the method comprising the following steps: a) inserting (S1) the bearing element (19) and the spray arm (18); and b) forming (S2) a connecting element (37) which positively connects the bearing element (19) and the spray arm (18).

2. Method according to claim 1 , characterized in that the connecting element (37) is connected in step b) in addition to the positive locking, by material locking to the bearing element (19) and / or the spray arm (18).

3. Method according to claim 1 or 2, characterized in that the bearing element (19) has at least one opening (30-32) and the spray arm (18) has at least one channel (41, 42), wherein the opening (30-32) and the channel (41, 42) form a cavity (43, 44) after step a), wherein the positive locking connection between the bearing element (19) and the spray arm (18) is created in step b) by forming the connecting element (37) into the cavity (43, 44).

4. Method according to claim 3, characterized in that the spray arm (18) is formed from a first bowl (35) and a second bowl (36).

5. Method according to claim 4, characterized in that before step a) the channel (41 , 42) is formed by arranging the first shell (35) on the second shell (36).

6. Method according to claim 4 or 5, characterized in that the first shell (35) and the second shell (36) in the connected state form an inner area (45) into which the bearing element (19) is inserted in step a), in particular sealingly.

7. Method according to claim 6, characterized in that the channel (41 , 42) connects the interior (45) and an environment of the spray arm (18).

8. Method according to one of claims 4 - 7, characterized in that in step b) the first shell (35) and the second shell (36) are connected by the connecting element (37).

9. Method according to claim 8, characterized in that the spray arm (18) has an axis of rotation (29) which extends orthogonally to a connection plane (VE) in which the first shell (35) and the second shell (36) are connected to each other by means of the connecting element (37).

10. Method according to one of claims 1 - 9, characterized in that before step a) the bearing element (19) is rotatably mounted in a through-opening of a sliding bearing (17).

11. Method according to one of claims 1 - 10, characterized in that the connecting element (37) is preformed in step b) by injection molding of plastic.

12. Method according to claim 11, characterized in that in step b) the injection-molded plastic flows from an environment outside the first and second shells (35, 36) into the cavity (43, 44) in the direction of the interior (45).

13. Method according to claim 11 or 12, characterized in that the plastic consists of two components, one component being polypropylene and the other component being talc or glass fiber.

14. Connection arrangement (16) for a household dishwasher (1), comprising: a spray arm (18); a bearing element (19) for rotatably mounting the spray arm (18), wherein the bearing element (19) and the spray arm (18) are nested within each other and together define at least one cavity (43, 44); and a connecting element (37) which connects the bearing element (19) and the spray arm (18) in a form-fitting manner, wherein the connecting element (37) is pre-formed in the at least one cavity (43, 44).

15. Household dishwasher (1) comprising a connection arrangement (16) according to claim 14.

Citation Information

Patent Citations

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    KR1020120022429A

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    DE102004053143A1

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